JP2000337134A - Exhaust gas purification equipment for automobiles - Google Patents
Exhaust gas purification equipment for automobilesInfo
- Publication number
- JP2000337134A JP2000337134A JP11146307A JP14630799A JP2000337134A JP 2000337134 A JP2000337134 A JP 2000337134A JP 11146307 A JP11146307 A JP 11146307A JP 14630799 A JP14630799 A JP 14630799A JP 2000337134 A JP2000337134 A JP 2000337134A
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- adsorption
- honeycomb structure
- catalyst
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Exhaust Gas After Treatment (AREA)
Abstract
Description
【0001】[0001]
【技術分野】本発明は,触媒部と吸着部とを用いて自動
車の排ガスを浄化する,自動車用排ガス浄化装置に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automobile exhaust gas purifying apparatus for purifying automobile exhaust gas using a catalyst section and an adsorption section.
【0002】[0002]
【従来技術】従来より,自動車の排ガス中に含まれるH
C(炭化水素),CO(一酸化炭素),NOx(窒素酸
化物)等の有害成分を浄化するために,ハニカム構造体
等の担体に,白金,ロジウム,パラジウム等の貴金属を
担持した触媒装置が用いられている。しかし,触媒装置
が,上記有害成分を浄化するためには,触媒装置温度が
一定以上に達していなければならない。このため,エン
ジン始動直後の触媒装置温度が低いときには,上記有害
成分を浄化できない。しかも,エンジン始動直後は,低
温状態で排出されるHC(以下コールドHCという)量
が多く,このコールドHCが浄化されないまま大気に放
出される。2. Description of the Related Art Conventionally, H contained in exhaust gas of automobiles has been known.
A catalytic device that supports a noble metal such as platinum, rhodium, palladium, etc. on a carrier such as a honeycomb structure in order to purify harmful components such as C (hydrocarbon), CO (carbon monoxide), and NOx (nitrogen oxide). Is used. However, in order for the catalytic device to purify the harmful components, the temperature of the catalytic device must reach a certain level or higher. Therefore, when the temperature of the catalyst device is low immediately after the start of the engine, the harmful components cannot be purified. In addition, immediately after the start of the engine, a large amount of HC (hereinafter referred to as cold HC) is discharged in a low temperature state, and the cold HC is released to the atmosphere without being purified.
【0003】この問題を解決すべく,エンジンの排気系
に触媒装置と,コールドHCを吸着するための吸着材を
併用した排ガス浄化装置が提案されている(特開平2−
75327号公報)。該排ガス浄化装置においては,排
気流路の触媒装置の上流に吸着材を設けて,エンジン冷
却時には上記吸着剤にコールドHCを吸着させ,エンジ
ン暖気後には上記吸着剤から脱離したコールドHC及び
エンジンから排出された加熱状態のHC(ヒートHC)
を触媒装置によって浄化する。In order to solve this problem, there has been proposed an exhaust gas purifying apparatus in which a catalyst device and an adsorbent for adsorbing cold HC are used in an exhaust system of an engine (Japanese Patent Application Laid-Open No. Hei 2 (1990) -1990).
75327). In the exhaust gas purifying apparatus, an adsorbent is provided upstream of a catalyst device in an exhaust passage so that cold HC is adsorbed to the adsorbent when the engine is cooled, and the cold HC and the engine desorbed from the adsorbent after the engine is warmed up. (Heat HC) in the heated state discharged from the tank
Is purified by a catalytic device.
【0004】ところが,上記の排ガス浄化装置は,エン
ジン始動時に排ガスの熱エネルギが吸着剤に奪われ,下
流側に配備した触媒装置が活性化温度に至るまでの時間
が長くなる。また,温度が低いほど吸着性能がよい吸着
剤を,上記触媒装置よりも上流に配置することは,吸着
性能上不利である。However, in the above exhaust gas purifying device, the heat energy of the exhaust gas is deprived by the adsorbent when the engine is started, and the time required for the catalyst device disposed downstream to reach the activation temperature becomes longer. In addition, it is disadvantageous in terms of adsorption performance to arrange an adsorbent having better adsorption performance as the temperature is lower, upstream of the catalyst device.
【0005】このような観点から,触媒装置の下流側に
吸着剤を配置し,簡単かつ安価な構造で,吸着剤への有
害成分の吸着及び脱離浄化を行なうことができる自動車
用排ガス浄化装置が提案されている(特開平6−229
223号公報)。この装置では,暖機運転時には下流側
の吸着材によりコールドHCを吸着しておき,エンジン
暖気後は,上記吸着部へ吸着させたコールドHCを離脱
させて,コールドHCを触媒装置側へ戻して浄化を行な
う。[0005] From such a viewpoint, an adsorbent is disposed downstream of a catalyst device, and a simple and inexpensive structure can be used to adsorb and desorb harmful components to the adsorbent and purify the exhaust gas for an automobile. (Japanese Patent Laid-Open No. Hei 6-229)
223). In this device, the cold HC is adsorbed by the adsorbent on the downstream side during the warm-up operation, and after the engine warms up, the cold HC adsorbed to the adsorbing section is released, and the cold HC is returned to the catalyst device side. Perform purification.
【0006】[0006]
【解決しようとする課題】しかしながら,上記従来の自
動車用排ガス浄化装置は,上記触媒装置と吸着剤が別々
に搭載されているため,小型化が困難であった。However, in the above-mentioned conventional exhaust gas purifying apparatus for automobiles, it is difficult to reduce the size because the catalyst device and the adsorbent are separately mounted.
【0007】本発明は,かかる従来の問題点に鑑みてな
されたもので,有害成分の外部放出を確実に防ぎ,かつ
小型化が可能な自動車用排ガス浄化装置を提供しようと
するものである。SUMMARY OF THE INVENTION The present invention has been made in view of the conventional problems, and an object of the present invention is to provide an exhaust gas purifying apparatus for an automobile which can surely prevent the harmful components from being externally released and can be downsized.
【0008】[0008]
【課題の解決手段】請求項1に記載の発明は,エンジン
の排気管の途中に配設された吸着触媒モジュールを有す
る自動車用排ガス浄化装置であって,上記吸着触媒モジ
ュールは,外側部分に吸着部を有すると共に該吸着部よ
りも内側に触媒部を有するハニカム構造体からなり,上
記吸着部が排ガス中の有害成分を吸着する吸着時には,
上記排ガスが上記吸着部を経て上記触媒部へ流入するよ
う構成したことを特徴とする自動車用排ガス浄化装置に
ある。According to a first aspect of the present invention, there is provided an exhaust gas purifying apparatus for an automobile having an adsorption catalyst module disposed in the middle of an exhaust pipe of an engine, wherein the adsorption catalyst module is adsorbed on an outer portion. A honeycomb structure having a catalyst portion inside the adsorbing portion, wherein the adsorbing portion adsorbs harmful components in the exhaust gas.
An exhaust gas purifying apparatus for an automobile, wherein the exhaust gas is configured to flow into the catalyst section via the adsorption section.
【0009】本発明において最も注目すべきことは,上
記吸着触媒モジュールは,外側部分に吸着部を有すると
共に該吸着部よりも内側に触媒部を有するハニカム構造
体からなり,上記吸着部が排ガス中の有害成分を吸着す
る吸着時には,上記排ガスが上記吸着部を経て上記触媒
部へ流入するよう構成したことである。なお,上記有害
成分としては,例えば炭化水素(HC),一酸化炭素
(CO),窒素酸化物(NOx)等がある。It is most remarkable in the present invention that the adsorption catalyst module has a honeycomb structure having an adsorption portion on an outer portion and a catalyst portion inside the adsorption portion. When the adsorption is performed to adsorb the harmful component, the exhaust gas flows into the catalyst section via the adsorption section. The harmful components include, for example, hydrocarbons (HC), carbon monoxide (CO), and nitrogen oxides (NOx).
【0010】本発明の自動車用排ガス浄化装置による排
ガス浄化作用の一例につき説明する。エンジン始動直後
等上記触媒部が活性状態にないときには,上記吸着部が
排ガス中のコールドHC等の有害成分を吸着する。即
ち,この吸着時には,エンジンから排出された上記排ガ
スは,まず上記吸着部へ導入し,次いで上記触媒部へ流
入させる(図1の破線矢印参照)。これにより,上記触
媒部が活性状態になくとも,上記吸着部に有害成分が吸
着され外部へ放出されない。An example of the exhaust gas purifying action of the automotive exhaust gas purifying apparatus of the present invention will be described. When the catalyst unit is not in an active state, for example, immediately after the start of the engine, the adsorption unit adsorbs harmful components such as cold HC in exhaust gas. That is, at the time of the adsorption, the exhaust gas discharged from the engine is first introduced into the adsorption section, and then flows into the catalyst section (see a broken arrow in FIG. 1). As a result, even if the catalyst section is not in an active state, the harmful components are adsorbed on the adsorption section and are not released to the outside.
【0011】一方,上記エンジンが暖気状態になり,触
媒部が活性状態となった時には,上記エンジンから排出
された排ガスの大部分を,上記触媒部へ直接導入し,該
触媒部においてヒートHC等の有害成分を浄化する(図
1の実線矢印参照)。また,この時はエンジンから排出
された上記排ガスの一部を,上記吸着部を経て触媒部へ
流入させる。これにより,上記吸着部に吸着されていた
コールドHC等の有害成分を排ガス中へ離脱させ,該有
害成分を上記触媒部において浄化する。即ち,この状態
では,有害成分を吸着部へ吸着させない,非吸着時とな
る。On the other hand, when the engine is warmed up and the catalyst section is activated, most of the exhaust gas discharged from the engine is directly introduced into the catalyst section, where heat HC and the like are exhausted. (See solid arrows in FIG. 1). At this time, a part of the exhaust gas discharged from the engine is caused to flow into the catalyst section via the adsorption section. As a result, harmful components such as cold HC that have been adsorbed in the adsorption section are released into the exhaust gas, and the harmful components are purified in the catalyst section. That is, in this state, the harmful component is not adsorbed to the adsorbing section, that is, a non-adsorbing state.
【0012】次に,本発明の効果につき説明する。上記
吸着部と上記触媒部は,一つのハニカム構造体からな
る。そのため,上記吸着触媒モジュールの小型化を図る
ことができ,自動車用排ガス浄化装置の小型化が可能と
なる。また,上記吸着時には,上記排ガスが上記吸着部
から上記触媒部へ流入するよう構成されている。そのた
め,エンジン始動時等において,上記触媒部の温度が低
く活性状態にない場合にも,有害成分は上記吸着部にお
いて吸着され,外部へ放出されることを確実に防ぐこと
ができる。Next, the effects of the present invention will be described. The adsorption part and the catalyst part are formed of one honeycomb structure. Therefore, the size of the adsorption catalyst module can be reduced, and the size of the exhaust gas purifying apparatus for a vehicle can be reduced. Further, at the time of the adsorption, the exhaust gas is configured to flow from the adsorption section to the catalyst section. Therefore, even when the temperature of the catalyst section is low and not in an active state at the time of starting the engine or the like, the harmful components can be reliably prevented from being adsorbed in the adsorption section and released to the outside.
【0013】以上のごとく,本発明によれば,有害成分
の外部放出を確実に防ぎ,かつ小型化が可能な自動車用
排ガス浄化装置を提供することができる。As described above, according to the present invention, it is possible to provide an automobile exhaust gas purifying apparatus capable of reliably preventing harmful components from being externally released and capable of being downsized.
【0014】次に,請求項2に記載の発明のように,上
記吸着触媒モジュールは,上記ハニカム構造体を収納す
るハウジングと,上記ハニカム構造体の前端面側におい
て排ガスの流路を分割する,周状に配置された前端隔壁
と,上記ハニカム構造体の後端面側において,上記吸着
部に流入した排ガスを上記触媒部に折り返すための,周
状に配置された後端隔壁とを有し,かつ,上記前端隔壁
には上記排ガスの上記触媒部への導入を制御するための
切替手段が配設されていることとすることもできる(図
1参照)。Next, as in the second aspect of the present invention, in the adsorption catalyst module, a housing for accommodating the honeycomb structure and a flow path of exhaust gas are divided on a front end side of the honeycomb structure. A front end partition wall arranged circumferentially, and a rear end partition wall arranged around the rear end face side of the honeycomb structure for turning the exhaust gas flowing into the adsorption section back to the catalyst section; In addition, a switching means for controlling the introduction of the exhaust gas into the catalyst section may be provided in the front end partition (see FIG. 1).
【0015】これにより,吸着時において,上記排ガス
を確実に上記吸着部へ導入し,該吸着部から触媒部へ流
入させることができる。また,上記吸着時と,それ以外
の非吸着時における,排ガスの流路を容易に切替えるこ
とができる。Thus, at the time of adsorption, the exhaust gas can be surely introduced into the adsorption section and flowed from the adsorption section into the catalyst section. In addition, the flow path of the exhaust gas can be easily switched between the time of the adsorption and the time of the other non-adsorption.
【0016】次に,請求項3に記載の発明のように,上
記吸着触媒モジュールは,上記ハニカム構造体を収納す
るハウジングと,上記ハニカム構造体の前端面側におい
て排ガスの流路を上記ハニカム構造体の外周とハニカム
構造体の内部とに分割する,周状に配置された前端隔壁
と,上記ハニカム構造体の後端面側において,上記ハウ
ジングと上記前端隔壁との間の外周流路に流入した排ガ
スを上記吸着部に折り返すための,周状に配置された後
端隔壁とを有し,かつ,上記前端隔壁には上記排ガスの
上記触媒部への導入を制御するための切替手段が配設さ
れていることとすることもできる(図8参照)。Next, according to a third aspect of the present invention, in the adsorption catalyst module, a housing for accommodating the honeycomb structure, and a flow path of exhaust gas on a front end face side of the honeycomb structure are connected to the honeycomb structure. The front end partition wall, which is divided into the outer periphery of the body and the inside of the honeycomb structure, is arranged in a circumferential shape, and has flowed into the outer peripheral flow path between the housing and the front end partition wall on the rear end face side of the honeycomb structure. A rear end partition wall disposed circumferentially for turning the exhaust gas back to the adsorption section, and a switching means for controlling the introduction of the exhaust gas into the catalyst section is provided at the front end partition wall; (See FIG. 8).
【0017】この場合には,上記前端隔壁は,上記ハニ
カム構造体の外壁に接合することができる。そのため,
上記ハニカム構造体の前端面に上記前端隔壁の端部を接
合する必要がなく,容易かつ確実な接合ができる。In this case, the front end partition can be joined to the outer wall of the honeycomb structure. for that reason,
There is no need to join the end of the front end partition to the front end face of the honeycomb structure, and easy and reliable joining can be performed.
【0018】次に,請求項4に記載の発明のように,上
記吸着触媒モジュールは,上記ハニカム構造体を収納す
るハウジングと,上記ハニカム構造体の前端面側におい
て,上記吸着部と上記触媒部との間に周状に配置すると
共に,上記吸着部を2つに分割するよう配置した前端隔
壁と,上記ハニカム構造体の後端面側において,上記前
端隔壁により分割された吸着部の一方の第1吸着部に流
入した排ガスを,他方の第2吸着部に折り返すための周
状に配置された後端隔壁とを有し,かつ,上記前端隔壁
には上記排ガスの上記触媒部への導入を制御するための
切替手段が配設されていると共に,該切替手段の下流側
における,第2吸着部と触媒部を分割する前端隔壁には
開口部が設けてあることとすることもできる(図9,図
10参照)。Next, according to a fourth aspect of the present invention, the adsorption catalyst module comprises a housing for accommodating the honeycomb structure, and the adsorption section and the catalyst section on a front end face side of the honeycomb structure. And a front end partition arranged so as to divide the suction portion into two parts, and a suction end portion divided by the front end partition on the rear end face side of the honeycomb structure. A back end partition wall arranged in a circumferential shape for returning the exhaust gas flowing into the first adsorption section to the other second adsorption section, and introducing the exhaust gas into the catalyst section in the front end partition wall; A switching means for controlling is provided, and an opening may be provided in a front end partition wall which divides the second adsorption part and the catalyst part on the downstream side of the switching means (FIG. 9, see FIG. 10).
【0019】この場合には,上記前端隔壁と後端隔壁を
同径とすることができるため,上記前端隔壁と後端隔壁
の接合により潰される上記ハニカム構造体のセルを減少
させることができる。そのため,排ガスの流路の減少を
抑制することができる。In this case, since the front partition and the rear partition can have the same diameter, the number of cells of the honeycomb structure crushed by joining the front partition and the rear partition can be reduced. Therefore, a decrease in the flow path of the exhaust gas can be suppressed.
【0020】次に,請求項5に記載の発明のように,上
記切替手段は,上記吸着時には上記排ガスを上記吸着部
に導入するよう切替え,非吸着時には上記排ガスを主に
触媒部へ導入するよう切替えるアクチュエータを有して
いることが好ましい。これにより,上記排ガス流路の切
替を自動的に行なうことが可能となる。Next, as in the invention as set forth in claim 5, the switching means switches so as to introduce the exhaust gas into the adsorption section during the adsorption, and introduces the exhaust gas mainly into the catalyst section during the non-adsorption. It is preferable to have an actuator that switches in such a manner. This makes it possible to automatically switch the exhaust gas flow path.
【0021】次に,請求項6に記載の発明のように,上
記前端隔壁及び後端隔壁と,上記ハニカム構造体との間
には,耐熱弾性体を介在させてあることが好ましい。こ
れにより,上記前端隔壁と上記ハニカム構造体との間,
及び上記後端隔壁と上記ハニカム構造体との間を確実に
シールすることができる。また,上記ハニカム構造体と
上記前端隔壁及び後端隔壁との熱膨張差を吸収すること
ができる。そのため,有害成分が外部へ放出されること
を確実に防ぐことができる。Next, it is preferable that a heat-resistant elastic body is interposed between the front end partition and the rear end partition and the honeycomb structure. As a result, between the front end partition and the honeycomb structure,
In addition, the space between the rear end partition and the honeycomb structure can be reliably sealed. Further, a difference in thermal expansion between the honeycomb structure and the front end partition and the rear end partition can be absorbed. Therefore, harmful components can be reliably prevented from being released to the outside.
【0022】次に,請求項7に記載の発明のように,上
記前端隔壁及び後端隔壁の端部は,該ハニカム構造体に
埋設した埋め込み部材に埋め込まれていることが好まし
い。これにより,上記前端隔壁と上記ハニカム構造体と
の間,及び上記後端隔壁と上記ハニカム構造体との間を
一層確実にシールすることができる。また,上記埋め込
み部材が上記ハニカム構造体に埋設されているため,接
合が外れ難いという利点もある。そのため,有害成分が
外部へ放出されることを一層確実に防ぐことができる。Next, as in the invention according to claim 7, it is preferable that the ends of the front end partition and the rear end partition are embedded in an embedded member embedded in the honeycomb structure. Thereby, the space between the front end partition and the honeycomb structure and the space between the rear end partition and the honeycomb structure can be more reliably sealed. In addition, since the embedded member is embedded in the honeycomb structure, there is an advantage that the bonding is hardly released. Therefore, harmful components can be more reliably prevented from being released to the outside.
【0023】[0023]
【発明の実施の形態】実施形態例1 本発明の実施形態例にかかる自動車用排ガス浄化装置に
つき,図1〜図7を用いて説明する。本例の自動車用排
ガス浄化装置1は,図2に示すごとく,エンジン7の排
気管72の途中に配設されていると共に,吸着触媒モジ
ュール10を有する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First Embodiment An automotive exhaust gas purifying apparatus according to an embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 2, the automotive exhaust gas purifying apparatus 1 of this embodiment is disposed in the exhaust pipe 72 of the engine 7 and has an adsorption catalyst module 10.
【0024】該吸着触媒モジュール10は,図1に示す
ごとく,外側部分に吸着部11を有すると共に該吸着部
11よりも内側に触媒部12を有するハニカム構造体1
00からなる。上記自動車用排ガス浄化装置1は,上記
吸着部11が排ガス8中のコールドHC等の有害成分を
吸着する吸着時には,図1の破線矢印に示すごとく,上
記排ガス8が上記吸着部11を経て上記触媒部12へ流
入するよう構成してある。As shown in FIG. 1, the adsorption catalyst module 10 has a honeycomb structure 1 having an adsorption portion 11 on an outer portion and a catalyst portion 12 inside the adsorption portion 11.
It consists of 00. When the adsorbing section 11 adsorbs harmful components such as cold HC in the exhaust gas 8, the exhaust gas 8 passes through the adsorbing section 11 as shown by a dashed arrow in FIG. It is configured to flow into the catalyst unit 12.
【0025】図2に示すごとく,上記自動車用排ガス浄
化装置1は,エンジン7の下流の排気管72の途中に設
けられたスタート触媒14と上記吸着触媒モジュール1
0,及び切替制御装置50とからなる。上記スタート触
媒14は,エンジン始動時における排ガス8の浄化に用
いられる,ハニカム構造体に触媒を担持してなる触媒装
置である。また,上記切替制御装置50は,下記に示す
切替手段5の切替を行なうアクチュエータ53を制御す
る装置である。As shown in FIG. 2, the exhaust gas purifying apparatus 1 for an automobile includes a start catalyst 14 provided in the exhaust pipe 72 downstream of the engine 7 and the adsorption catalyst module 1.
0, and the switching control device 50. The start catalyst 14 is a catalyst device that is used for purifying the exhaust gas 8 at the time of starting the engine and has a catalyst supported on a honeycomb structure. The switching control device 50 is a device that controls an actuator 53 that performs switching of the switching means 5 described below.
【0026】図1に示すごとく,上記吸着触媒モジュー
ル10は,上記ハニカム構造体100を収納するハウジ
ング2と,上記ハニカム構造体100の前端面101側
において排ガス8の流路を分割する,周状に配置された
前端隔壁3とを有する。また,上記ハニカム構造体10
0の後端面102側において,上記吸着部11に流入し
た排ガス8を上記触媒部12に折り返すための,周状に
配置された後端隔壁4とを有する。また,上記前端隔壁
3には,上記排ガス8の上記触媒部12への導入を制御
するための切替手段5が配設されている。As shown in FIG. 1, the adsorption catalyst module 10 includes a housing 2 for accommodating the honeycomb structure 100 and a flow path for the exhaust gas 8 on the front end face 101 side of the honeycomb structure 100. And the front end partition wall 3 disposed at the front end. Further, the honeycomb structure 10
On the side of the rear end face 102, there is a rear end partition wall 4 arranged circumferentially for turning the exhaust gas 8 flowing into the adsorbing section 11 back to the catalyst section 12. The front end partition 3 is provided with a switching means 5 for controlling the introduction of the exhaust gas 8 into the catalyst section 12.
【0027】上記切替手段5は,上記吸着時には上記排
ガス8を上記吸着部11に導入するよう切替える。例え
ば,暖機運転後など排ガス8の温度が高くなった非吸着
時には上記排ガスを主に触媒部12へ排ガス8を導入す
るよう切替えるアクチュエータ51を有している(図
2)。また,上記切替手段5は,図3に示すごとく,上
記前端隔壁3に回動可能に取付けられた回動軸58と,
該回動軸58に固定され,上記前端隔壁3の内周形状と
略同形状の開閉弁59とからなる。図3において,実線
で示した開閉弁59は閉止時の状態を表し,二点鎖線で
示した開閉弁59は開放時の状態を表す。The switching means 5 switches so as to introduce the exhaust gas 8 into the adsorption section 11 during the adsorption. For example, when the temperature of the exhaust gas 8 becomes high, such as after a warm-up operation, the actuator 51 has an actuator 51 for switching the exhaust gas to introduce the exhaust gas 8 mainly to the catalyst unit 12 (FIG. 2). Further, as shown in FIG. 3, the switching means 5 includes a rotating shaft 58 rotatably attached to the front end partition 3,
An on-off valve 59 fixed to the rotating shaft 58 and having substantially the same shape as the inner peripheral shape of the front end partition 3 is provided. In FIG. 3, the on / off valve 59 shown by a solid line represents a state at the time of closing, and the on / off valve 59 shown by a two-dot chain line represents a state at the time of opening.
【0028】また,上記前端隔壁3及び後端隔壁4と,
上記ハニカム構造体100との間には,図4(A),
(B)に示すごとく,耐熱弾性体6を介在させてある該
耐熱弾性体6は,上記前端隔壁3の端部32及び後端隔
壁4の端部42の全周に周状に配設されている。そし
て,上記ハニカム構造体100の前端面101及び後端
面102に当接している。また,上記耐熱弾性体6は,
無機繊維材(図4(A))又は耐熱メタルガスケット
(図4(B))からなる。Further, the front end partition 3 and the rear end partition 4,
As shown in FIG. 4 (A),
As shown in (B), the heat-resistant elastic body 6 with the heat-resistant elastic body 6 interposed is circumferentially disposed around the entire end 32 of the front end partition 3 and the end 42 of the rear end partition 4. ing. The honeycomb structure 100 is in contact with the front end face 101 and the rear end face 102 of the honeycomb structure 100. The heat-resistant elastic body 6 is
It is made of an inorganic fiber material (FIG. 4A) or a heat-resistant metal gasket (FIG. 4B).
【0029】また,上記ハニカム構造体100は,上記
耐熱弾性体6を前端面101又は後端面102に接合す
るため,図6(A),(B)に示すごとく,接合部に対
応してハニカムの目詰めをした目詰め部109を設けて
ある。目詰めに当っては,例えば上記ハニカム構造体1
00と同材質のコージェライトを用いて,ハニカムの所
定のセルに埋めた後焼成する。また,上記目詰めは,予
め,ハニカム構造体100を成形する段階で,所定箇所
にのみセルを設けないような形状(図6(B))に成形
することにより行なうこともできる。Further, in the honeycomb structure 100, since the heat-resistant elastic body 6 is joined to the front end face 101 or the rear end face 102, as shown in FIGS. A clogging portion 109 is provided. For the plugging, for example, the above honeycomb structure 1
Using a cordierite of the same material as that of 00, the honeycomb is buried in predetermined cells of the honeycomb and fired. In addition, the above-mentioned clogging can also be performed in advance at the stage of forming the honeycomb structure 100 by forming the honeycomb structure 100 into a shape (FIG. 6B) in which cells are not provided only at predetermined positions.
【0030】図1に示すごとく,上記前端隔壁3には,
上記切替手段5よりも上流側に開口部31を有する。ま
た,上記ハニカム構造体100の外周と上記ハウジング
2との間には,支持部材21が介在している。そして,
図5に示すごとく,上記ハウジング2は,上記ハニカム
構造体100の後端面102付近に凹状のかしめ部22
を設けることにより,上記ハニカム構造体100を固定
している。As shown in FIG. 1, the front end partition 3 has
An opening 31 is provided upstream of the switching means 5. A support member 21 is interposed between the outer periphery of the honeycomb structure 100 and the housing 2. And
As shown in FIG. 5, the housing 2 has a concave caulking portion 22 near the rear end face 102 of the honeycomb structure 100.
Is provided, the honeycomb structure 100 is fixed.
【0031】次に,上記切替制御装置50による上記切
替手段5の切替につき,図7を用いて説明する。まず,
ステップS1として,エンジン始動時にコントローラ5
2(図2)のタイマーがリセットされる。次に,ステッ
プS2において,エンジン7の水温Twと設定温度Tw0
とを比較する。Tw>Tw0の場合には,触媒部12の触
媒が活性状態にあると判断し,切替手段5を開放して,
大部分の排ガス8を上記触媒部12に導入する(図1の
実線矢印)。Next, switching of the switching means 5 by the switching control device 50 will be described with reference to FIG. First,
At step S1, the controller 5
2 (FIG. 2) is reset. Next, in step S2, the water temperature Tw of the engine 7 and the set temperature Tw 0
Compare with If Tw> Tw 0 , it is determined that the catalyst of the catalyst unit 12 is in the active state, and the switching unit 5 is opened to
Most of the exhaust gas 8 is introduced into the catalyst section 12 (solid arrow in FIG. 1).
【0032】一方,Tw≦Tw0の場合には,触媒部12
の触媒が未活性状態にあると判断し,切替手段5を閉止
して,排ガス8の全量を開口部31を通じて上記吸着部
11に導入する。これにより,排ガス8は上記吸着部1
1を通過し,ハニカム構造体100の後端面102側で
上記触媒部12に折り返す。更に上記排ガス8は,上記
ハニカム構造体100の前端面101で内側の触媒部1
2に折り返し,該触媒部12を通過する(図1の破線矢
印)。On the other hand, if Tw ≦ Tw 0 , the catalyst unit 12
The switching means 5 is closed, and the entire amount of the exhaust gas 8 is introduced into the adsorption section 11 through the opening 31. As a result, the exhaust gas 8 passes through the adsorber 1
1 and is turned back to the catalyst section 12 on the rear end face 102 side of the honeycomb structure 100. Further, the exhaust gas 8 is supplied to the inner catalyst portion 1 at the front end face 101 of the honeycomb structure 100.
2 and passes through the catalyst section 12 (dashed arrow in FIG. 1).
【0033】この時,上記コントローラ52のタイマー
はエンジン始動(S1)からの時間をカウントしてお
り,その時間tと所定時間t0とを比較する(ステップ
S4)。次に,t≧t0となったとき,上記スタート触
媒14の温度が上昇して触媒が活性状態となったと判断
して,上記切替手段5を開放する(ステップS5)。こ
れにより,排ガス8を上記触媒部12に直接導入して通
過させる(図1の実線矢印)。また,この時,排ガス8
の一部は上記吸着部11に導入される。更にこの状態で
数秒〜数十秒運転することにより,上記触媒部12が活
性化する。[0033] At this time, the timer of the controller 52 has counted the time from engine start (S1), and compares the time t with a predetermined time t 0 (step S4). Next, when t ≧ t 0 , it is determined that the temperature of the start catalyst 14 has risen and the catalyst has been activated, and the switching means 5 is opened (step S5). As a result, the exhaust gas 8 is directly introduced into and passed through the catalyst section 12 (solid arrow in FIG. 1). At this time, the exhaust gas 8
Is introduced into the suction section 11. Further, by operating for several seconds to several tens of seconds in this state, the catalyst unit 12 is activated.
【0034】なお,切替手段5の切替は,以下のように
行なう。即ち,上記アクチュエータ53は,配管55に
よって,電磁弁54を介して上記エンジン7の吸気部7
1と接続されている。上記吸気部71は,エンジン作動
時には常に負圧となっている。上記コントローラ52の
信号により,上記電磁弁54が開閉することにより,そ
の負圧が上記アクチュエータ53に作用し上記切替手段
5を開閉する。The switching of the switching means 5 is performed as follows. That is, the actuator 53 is connected to the intake section 7 of the engine 7 through the solenoid valve 54 by the pipe 55.
1 is connected. The intake section 71 is always at a negative pressure when the engine is operating. When the solenoid valve 54 opens and closes according to a signal from the controller 52, the negative pressure acts on the actuator 53 to open and close the switching means 5.
【0035】次に,本例の自動車用排ガス浄化装置1に
よる排ガス浄化作用につき説明する。上記スタート触媒
14はエンジン7の直後に配置してあるため,エンジン
始動から比較的短時間で活性状態となる。しかし,エン
ジン始動直後等,エンジン7自体の温度が低いときに
は,上記スタート触媒14が未活性状態にある。Next, the exhaust gas purifying operation of the vehicle exhaust gas purifying apparatus 1 of this embodiment will be described. Since the start catalyst 14 is disposed immediately after the engine 7, it is activated in a relatively short time after the engine is started. However, when the temperature of the engine 7 itself is low, such as immediately after the start of the engine, the start catalyst 14 is in an inactive state.
【0036】そこで,上述のごとく,エンジン7の水温
を確認して,これが設定値よりも低いときには,上記ス
タート触媒14も未活性であると判断する。そして,エ
ンジン7から排出され上記スタート触媒14を通過した
上記排ガス8を上記吸着部11へ導入し,次いで上記触
媒部12へ流入させる(図1の破線矢印)。これによ
り,上記触媒部12及びスタート触媒14が活性状態に
なくとも,上記吸着部11に,コールドHC,CO,N
Ox等の有害成分が吸着され外部へ放出されない。Therefore, as described above, the water temperature of the engine 7 is checked, and if this is lower than the set value, it is determined that the start catalyst 14 is also inactive. Then, the exhaust gas 8 discharged from the engine 7 and passed through the start catalyst 14 is introduced into the adsorption section 11 and then flows into the catalyst section 12 (broken arrow in FIG. 1). Thus, even if the catalyst unit 12 and the start catalyst 14 are not in an active state, the cold HC, CO, N
Harmful components such as Ox are adsorbed and not released to the outside.
【0037】一方,上記エンジン7が暖気状態になり,
スタート触媒14が活性状態となった時には,上記エン
ジン7から排出され,スタート触媒14を通過した排ガ
ス8の大部分を,上記触媒部12へ直接導入する。この
状態で数秒〜数十秒運転すると,上記触媒部12が活性
化し,該触媒部12においてヒートHC等の上記有害成
分が浄化される(図1の実線矢印)。On the other hand, the engine 7 is warmed up,
When the start catalyst 14 is activated, most of the exhaust gas 8 discharged from the engine 7 and passing through the start catalyst 14 is directly introduced into the catalyst section 12. If the operation is performed for several seconds to several tens of seconds in this state, the catalyst unit 12 is activated, and the harmful components such as heat HC are purified in the catalyst unit 12 (solid arrows in FIG. 1).
【0038】また,この時はエンジン7から排出された
上記排ガス8の一部を,上記吸着部11を経て,触媒部
12へ流入させる。これにより,上記吸着部11に吸着
されていたコールドHC等の有害成分を排ガス8中へ離
脱させ,該有害成分を上記触媒部12において浄化す
る。即ち,この状態では,有害成分を上記吸着部11へ
吸着させない,非吸着時となる。At this time, a part of the exhaust gas 8 discharged from the engine 7 flows into the catalyst section 12 through the adsorption section 11. As a result, harmful components such as cold HC that have been adsorbed by the adsorption unit 11 are released into the exhaust gas 8, and the harmful components are purified by the catalyst unit 12. That is, in this state, the harmful component is not adsorbed to the adsorbing section 11 and is not adsorbed.
【0039】次に,本例の効果につき説明する。上記吸
着部11と上記触媒部12は,一つのハニカム構造体1
00からなる。そのため,上記吸着触媒モジュール10
が小型化され,自動車用排ガス浄化装置1の小型化が可
能となる。Next, the effect of this embodiment will be described. The adsorbing section 11 and the catalyst section 12 are connected to one honeycomb structure 1.
It consists of 00. Therefore, the adsorption catalyst module 10
Is reduced, and the exhaust gas purifying apparatus 1 for a vehicle can be reduced in size.
【0040】また,上記吸着時には,上記排ガス8が上
記吸着部11から上記触媒部12へ流入するよう構成さ
れている(図1の破線矢印)。そのため,エンジン始動
時等上記触媒部12の温度が低く活性状態にない場合に
も,有害成分は上記吸着部11において吸着され,外部
へ放出されることを確実に防ぐことができる。Further, at the time of the adsorption, the exhaust gas 8 is configured to flow from the adsorption section 11 into the catalyst section 12 (broken arrow in FIG. 1). Therefore, even when the temperature of the catalyst unit 12 is low and not in an active state, such as when the engine is started, the harmful components can be reliably prevented from being adsorbed in the adsorption unit 11 and released to the outside.
【0041】また,上記切替手段5は,上記吸着時には
上記排ガス8を上記吸着部11に導入するよう切替え,
非吸着時には上記排ガスを主に触媒部12へ導入するよ
う切替えるアクチュエータ53を有している。これによ
り,上記排ガス8の流路の切替をコントローラ52の信
号によって,自動的に行なうことが可能となる。そのた
め,容易に適切かつ効率的に排ガス8の流路を切替える
ことができる。The switching means 5 switches the exhaust gas 8 into the adsorption section 11 during the adsorption.
An actuator 53 is provided to switch the exhaust gas mainly to the catalyst section 12 during non-adsorption. Thereby, the switching of the flow path of the exhaust gas 8 can be automatically performed by the signal of the controller 52. Therefore, it is possible to easily and appropriately switch the flow path of the exhaust gas 8.
【0042】また,上記前端隔壁3及び後端隔壁4と,
上記ハニカム構造体100との間には,耐熱弾性体6を
介在させてある。そのため,上記前端隔壁3と上記ハニ
カム構造体100との間,及び上記後端隔壁4と上記ハ
ニカム構造体100との間を確実にシールすることがで
きる。また,上記ハニカム構造体100と上記前端隔壁
3及び後端隔壁4との熱膨張差を吸収することができ
る。そのため,有害成分が外部へ放出されることを確実
に防ぐことができる。Further, the front end partition wall 3 and the rear end partition wall 4,
A heat-resistant elastic body 6 is interposed between the honeycomb structure 100 and the honeycomb structure 100. Therefore, it is possible to reliably seal between the front end partition 3 and the honeycomb structure 100 and between the rear end partition 4 and the honeycomb structure 100. Further, a difference in thermal expansion between the honeycomb structure 100 and the front end partition 3 and the rear end partition 4 can be absorbed. Therefore, harmful components can be reliably prevented from being released to the outside.
【0043】以上のごとく,本例によれば,有害成分の
外部放出を確実に防ぎ,かつ小型化が可能な自動車用排
ガス浄化装置を提供することができる。As described above, according to the present embodiment, it is possible to provide an exhaust gas purifying apparatus for an automobile which can surely prevent harmful components from being externally released and can be downsized.
【0044】実施形態例2 本例は,図8に示すごとく,前端隔壁3を,ハニカム構
造体100の前端面101側において排ガス8の流路を
上記ハニカム構造体100の外周と内部とに分割するよ
う,周状に配置した例である。本例の吸着触媒モジュー
ル10は,上記ハニカム構造体100の後端面102側
において,ハウジング2と上記前端隔壁3との間の外周
流路23に流入した排ガス8を上記吸着部11に折り返
すための,周状に配置された後端隔壁4とを有する。そ
の他は,実施形態例1と同様である。Embodiment 2 In this embodiment, as shown in FIG. 8, the front end partition wall 3 is divided into a flow path of the exhaust gas 8 on the front end face 101 side of the honeycomb structure 100 into an outer periphery and an inside of the honeycomb structure 100. This is an example in which they are arranged circumferentially. The adsorption catalyst module 10 of the present embodiment is for turning the exhaust gas 8 flowing into the outer peripheral flow path 23 between the housing 2 and the front end partition 3 on the rear end face 102 side of the honeycomb structure 100 to the adsorption section 11. , And a rear end partition wall 4 arranged in a circumferential shape. Other configurations are the same as those of the first embodiment.
【0045】本例の自動車用排ガス浄化装置1の吸着触
媒モジュール10においては,排ガス8の流れは以下の
ようである。即ち,吸着時においては,排ガス8は開口
部31を通過して上記外周流路23を通り,ハニカム構
造体100の後端面102において上記吸着部11に折
り返される。上記吸着部11を通過した上記排ガス8
は,上記ハニカム構造体100の前端面101側におい
て,更に折り返され上記触媒部12を通過する(図8の
破線矢印)。一方,非吸着時は,実施形態例1と同様で
ある(図8の実線矢印)。The flow of the exhaust gas 8 in the adsorption catalyst module 10 of the automotive exhaust gas purifying apparatus 1 of this embodiment is as follows. That is, at the time of adsorption, the exhaust gas 8 passes through the opening 31 and passes through the outer peripheral flow path 23, and is returned to the adsorption section 11 at the rear end face 102 of the honeycomb structure 100. The exhaust gas 8 that has passed through the adsorption unit 11
Is further folded on the front end face 101 side of the honeycomb structure 100 and passes through the catalyst section 12 (broken arrow in FIG. 8). On the other hand, at the time of non-adsorption, it is the same as in the first embodiment (solid arrow in FIG. 8).
【0046】この場合には,上記前端隔壁3は,上記ハ
ニカム構造体100の外壁105に,支持部材21を介
して接合することができる。そのため,実施形態例1の
ように上記ハニカム構造体100の前端面101に上記
前端隔壁3の端部を接合する必要がなく,容易かつ確実
な接合ができる。その他,実施形態例1と同様の作用効
果を有する。In this case, the front end partition 3 can be joined to the outer wall 105 of the honeycomb structure 100 via the support member 21. Therefore, unlike the first embodiment, it is not necessary to join the end of the front end partition 3 to the front end face 101 of the honeycomb structure 100, and easy and reliable joining can be performed. In addition, the third embodiment has the same functions and effects as the first embodiment.
【0047】実施形態例3 本例は,図9〜図11に示すごとく,前端隔壁3によっ
て,排ガス8の流れを上記吸着部11と上記触媒部12
とに分割すると共に,上記吸着部11を2つに分割する
よう配置した吸着触媒モジュール10を有する自動車用
排ガス浄化装置1の例である。Embodiment 3 In this embodiment, as shown in FIG. 9 to FIG. 11, the flow of exhaust gas 8 is
This is an example of the automotive exhaust gas purifying apparatus 1 having the adsorption catalyst module 10 arranged so as to divide the adsorber 11 into two parts.
【0048】即ち,上記吸着触媒モジュール10は,図
9,図10に示すごとく,上記ハニカム構造体100を
収納するハウジング2と,上記ハニカム構造体100の
前端面101側において,上記吸着部11と上記触媒部
12との間に周状に配置すると共に,上記吸着部11を
2つに分割するよう配置した前端隔壁3とを有する。即
ち,上記前端隔壁3は,図10に示すごとく,筒状隔壁
30と,該筒状隔壁30の外側側面に直角に配置された
2枚の板状隔壁38,39とよりなる。そして,上記筒
状隔壁30が上記ハニカム構造体100の前端面101
側において,排ガス8の流れを上記吸着部11と上記触
媒部12とに分割する。また,上記板状隔壁38,39
が上記吸着部11へ流入する排ガス8と,上記吸着部1
1を通過した排ガス8とを隔離する。That is, as shown in FIGS. 9 and 10, the adsorption catalyst module 10 includes the housing 2 for housing the honeycomb structure 100 and the adsorbing portion 11 on the front end face 101 side of the honeycomb structure 100. It has a front end partition wall 3 arranged circumferentially between the catalyst section 12 and the adsorbing section 11 arranged so as to be divided into two. That is, as shown in FIG. 10, the front end partition 3 includes a cylindrical partition 30 and two plate-shaped partitions 38 and 39 arranged at right angles to the outer side surface of the cylindrical partition 30. The cylindrical partition wall 30 is connected to the front end face 101 of the honeycomb structure 100.
On the side, the flow of the exhaust gas 8 is divided into the adsorption section 11 and the catalyst section 12. In addition, the above-mentioned plate-like partition walls 38, 39
Exhaust gas 8 flowing into the adsorption section 11 and the adsorption section 1
Exhaust gas 8 passing through 1 is isolated.
【0049】また,上記吸着触媒モジュール10は,上
記ハニカム構造体100の後端面102側において,上
記前端隔壁3により分割された吸着部11の一方の第1
吸着部111(図9,図10の下方側)に流入した排ガ
ス8を,他方の第2吸着部112(図9,図10の上方
側)に折り返すための周状に配置された後端隔壁4とを
有する。The adsorbing catalyst module 10 has one of the first adsorbing portions 11 divided by the front end partition 3 on the rear end face 102 side of the honeycomb structure 100.
A rear end partition wall arranged around the circumference to turn the exhaust gas 8 flowing into the adsorption section 111 (the lower side in FIGS. 9 and 10) to the other second adsorption section 112 (the upper side in FIGS. 9 and 10). And 4.
【0050】そして,上記前端隔壁3には,上記排ガス
8の上記触媒部12への導入を制御するための切替手段
5が配設されている。また,該切替手段5の下流側にお
ける,第2吸着部112と触媒部12を分割する前端隔
壁3には開口部312が設けてある。また,上記切替手
段5の上流側における,第1吸着部111と触媒部12
を分割する前端隔壁3には開口部311が設けてある。The front end partition 3 is provided with switching means 5 for controlling the introduction of the exhaust gas 8 into the catalyst section 12. Further, an opening 312 is provided in the front end partition 3 that divides the second adsorbing section 112 and the catalyst section 12 on the downstream side of the switching means 5. Further, the first adsorbing section 111 and the catalyst section 12 on the upstream side of the switching means 5 are provided.
An opening 311 is provided in the front end partition wall 3 which divides the partition wall.
【0051】また,上記ハニカム構造体100におい
て,上記前端隔壁3を当接させる部分は,図11
(A),(B)に示すごとく,実施形態例1と同様に目
詰め部109,381,391が設けてある。即ち,上
記ハニカム構造体100は,環状の目詰め部109によ
って,筒状に吸着部11と触媒部12に分けられてい
る。更に,外周部の環状の吸着部11は,板状の目詰め
部381,391によって,下方の第1吸着部111と
上方の第2吸着部112とに区分されている。上記目詰
め部109,381,391は,ハニカム通路を目詰め
することにより形成してある。また,ハニカム前端面1
01において,上記目詰め部109には上記前端隔壁3
の筒状隔壁30が当接しており,上記目詰め部381,
391には,それぞれ上記板状隔壁38,39が当接し
ている。その他は,実施形態例1と同様である。In the honeycomb structure 100, the portion where the front end partition wall 3 is in contact is shown in FIG.
As shown in (A) and (B), the clogging portions 109, 381, and 391 are provided as in the first embodiment. That is, the honeycomb structure 100 is cylindrically divided into the adsorption unit 11 and the catalyst unit 12 by the annular plugging unit 109. Further, the annular suction portion 11 on the outer periphery is divided into a first suction portion 111 at a lower portion and a second suction portion 112 at an upper portion by plate-shaped plugging portions 381 and 391. The plugging portions 109, 381, and 391 are formed by plugging the honeycomb passage. Also, the honeycomb front end face 1
01, the clogging portion 109 includes the front end partition 3
Cylindrical partition wall 30 is in contact with the clogging portion 381,
The plate-shaped partitions 38 and 39 are in contact with 391, respectively. Other configurations are the same as those of the first embodiment.
【0052】本例の自動車用排ガス浄化装置1の吸着触
媒モジュール10においては,排ガス8の流れは以下の
ようである。即ち,吸着時においては,排ガス8は開口
部311を通過して下方側の上記第1吸着部111を通
過する。次いで,ハニカム構造体100の後端面102
側において,上方側の上記第2吸着部112に折り返さ
れる。次いで,上記第2吸着部112を通過した上記排
ガス8は,上記ハニカム構造体100の前端面101側
において,更に折り返され上記触媒部12を通過する
(図9,図10の破線矢印)。一方,非吸着時は,実施
形態例1と同様である(図9の実線矢印)。The flow of the exhaust gas 8 in the adsorption catalyst module 10 of the automotive exhaust gas purifying apparatus 1 of this embodiment is as follows. That is, at the time of adsorption, the exhaust gas 8 passes through the opening 311 and passes through the lower first adsorbing section 111. Next, the rear end face 102 of the honeycomb structure 100
On the side, it is folded back to the second suction section 112 on the upper side. Next, the exhaust gas 8 that has passed through the second adsorption section 112 is further folded back on the front end face 101 side of the honeycomb structure 100 and passes through the catalyst section 12 (dashed arrows in FIGS. 9 and 10). On the other hand, at the time of non-adsorption, it is the same as in the first embodiment (solid arrow in FIG. 9).
【0053】本例の場合には,図9,図10に示すごと
く,上記前端隔壁3と後端隔壁4を同径とすることがで
きるため,上記前端隔壁3と後端隔壁4の接合により潰
される上記ハニカム構造体100のセルを減少させるこ
とができる。そのため,排ガス8の流路の減少を抑制す
ることができる。その他,実施形態例1と同様の作用効
果を有する。In the case of this example, as shown in FIGS. 9 and 10, the front end partition 3 and the rear end partition 4 can have the same diameter, so that the front end partition 3 and the rear end partition 4 are joined together. The number of cells of the honeycomb structure 100 to be crushed can be reduced. Therefore, a decrease in the flow path of the exhaust gas 8 can be suppressed. In addition, the third embodiment has the same functions and effects as the first embodiment.
【0054】実施形態例4 本例は,図12に示すごとく,ハニカム構造体100の
後端面102の外周を切欠き,その切欠部103におい
て,外周から後端隔壁4を接合した例である。即ち,円
筒状のハニカム構造体100の後端面102の外周を所
定幅及び所定深さに切欠き加工して切欠部103を設け
た。そして,該切欠部103の外周に支持部材21を介
して接合してある。その他は,実施形態例2と同様であ
る。Fourth Embodiment As shown in FIG. 12, this embodiment is an example in which the outer periphery of the rear end face 102 of the honeycomb structure 100 is cut out, and the rear end partition 4 is joined from the outer periphery in the notch 103. That is, the outer periphery of the rear end face 102 of the cylindrical honeycomb structure 100 is notched to a predetermined width and a predetermined depth to provide the notch 103. And it is joined to the outer periphery of the notch 103 via the support member 21. Others are the same as the second embodiment.
【0055】本例の自動車用排ガス浄化装置1の吸着触
媒モジュール10においては,排ガス8の流れは以下の
ようである。即ち,吸着時においては,排ガス8は開口
部31を通過して上記外周流路23を通り,上記切欠部
103において上記吸着部11に折り返される。上記吸
着部11を通過した上記排ガス8は,上記ハニカム構造
体100の前端面101側において,更に折り返され上
記触媒部12を通過する(図12の破線矢印)。一方,
非吸着時は,実施形態例2と同様である(図12の実線
矢印)。In the adsorption catalyst module 10 of the automotive exhaust gas purifying apparatus 1 of this embodiment, the flow of the exhaust gas 8 is as follows. That is, at the time of adsorption, the exhaust gas 8 passes through the opening 31, passes through the outer peripheral flow path 23, and is returned to the adsorption section 11 at the notch 103. The exhaust gas 8 that has passed through the adsorption section 11 is further folded back on the front end face 101 side of the honeycomb structure 100 and passes through the catalyst section 12 (dashed arrow in FIG. 12). on the other hand,
At the time of non-suction, it is the same as in the second embodiment (solid arrow in FIG. 12).
【0056】この場合には,上記前端隔壁3は,上記ハ
ニカム構造体100の外壁105に,支持部材21を介
して接合することができる上に,上記後端隔壁4も上記
切欠部103の外周に支持部材21を介して接合するこ
とができる。そのため,ハニカム構造体100の前端面
101及び後端面102の何れにも,上記前端隔壁3の
端部32或いは上記後端隔壁4の端部42を接合する必
要がない。それ故,上記前端隔壁3及び上記後端隔壁4
を上記ハニカム構造体100に容易かつ確実に接合する
ことができる。その他,実施形態例2と同様の作用効果
を有する。In this case, the front end partition 3 can be joined to the outer wall 105 of the honeycomb structure 100 via the support member 21, and the rear end partition 4 can also be connected to the outer periphery of the notch 103. Can be joined via the support member 21. Therefore, there is no need to join the end 32 of the front end partition 3 or the end 42 of the rear end partition 4 to either the front end face 101 or the rear end face 102 of the honeycomb structure 100. Therefore, the front end partition 3 and the rear end partition 4
Can be easily and reliably joined to the honeycomb structure 100. In addition, the third embodiment has the same functions and effects as those of the second embodiment.
【0057】実施形態例5 本例は,図13に示すごとく,ハニカム構造体100の
後端面102に,該ハニカム構造体100よりも小径の
ハニカム体106を直列に接合した例である。上記ハニ
カム体106は,触媒部12の後方の一部分を構成す
る。その他は,実施形態例4と同様である。Embodiment 5 In this embodiment, as shown in FIG. 13, a honeycomb body 106 having a diameter smaller than that of the honeycomb structure 100 is connected in series to the rear end face 102 of the honeycomb structure 100. The honeycomb body 106 constitutes a part behind the catalyst unit 12. Others are the same as the fourth embodiment.
【0058】本例の場合には,実施形態例4のように切
欠き加工を行なうことなく,切欠部と同様の機能を有す
る段部104を形成することができる。そのため,上記
吸着触媒モジュール10を一層容易に製造することがで
きる。その他,実施形態例4と同様の作用効果を有す
る。In the case of this embodiment, the step portion 104 having the same function as the notch portion can be formed without performing the notch processing as in the fourth embodiment. Therefore, the adsorption catalyst module 10 can be manufactured more easily. In addition, the fourth embodiment has the same functions and effects as the fourth embodiment.
【0059】実施形態例6 本例は,図14に示すごとく,ハニカム構造体100の
外壁105における後端面102寄りに,溝部107を
周状に設けた例である。本例の自動車用排ガス浄化装置
1における吸着触媒モジュール10においては,前端隔
壁3が上記ハニカム構造体100の後端面102付近ま
で伸びて,外壁105に支持部材21を介して接合して
ある。また,上記前端隔壁3における上記溝部107の
位置には,通気口32が設けてある。また,上記後端面
102には,上記外壁105から上記溝部107の深さ
と同等の幅で目詰め部109が形成されている。なお,
上記溝部107の深さは吸着部11の幅でもある。Embodiment 6 In this embodiment, as shown in FIG. 14, a groove 107 is provided circumferentially on the outer wall 105 of the honeycomb structure 100 near the rear end face 102. In the adsorption catalyst module 10 in the automotive exhaust gas purifying apparatus 1 of this embodiment, the front end partition wall 3 extends to near the rear end face 102 of the honeycomb structure 100 and is joined to the outer wall 105 via the support member 21. A vent 32 is provided in the front end partition 3 at the position of the groove 107. Further, a clogging portion 109 is formed on the rear end face 102 with a width equal to the depth of the groove 107 from the outer wall 105. In addition,
The depth of the groove 107 is also the width of the suction section 11.
【0060】本例の自動車用排ガス浄化装置1の吸着触
媒モジュール10においては,排ガス8の流れは以下の
ようである。即ち,吸着時においては,排ガス8は開口
部31を通過して外周流路23を通り,上記溝部107
において上記吸着部11に折り返される。上記吸着部1
1を通過した上記排ガス8は,上記ハニカム構造体10
0の前端面101側において,更に折り返され上記触媒
部12を通過する(図14の破線矢印)。一方,非吸着
時は,実施形態例4と同様である(図14の実線矢
印)。その他は,実施形態例4と同様である。The flow of the exhaust gas 8 in the adsorption catalyst module 10 of the automotive exhaust gas purifying apparatus 1 of this embodiment is as follows. That is, at the time of adsorption, the exhaust gas 8 passes through the opening 31 and the outer peripheral flow path 23 and passes through the groove 107.
Is folded back to the suction section 11 at. Absorption unit 1
The exhaust gas 8 having passed through the honeycomb structure 10
On the side of the front end face 101 of the zero, the wire is further folded and passes through the catalyst part 12 (broken arrow in FIG. 14). On the other hand, at the time of non-adsorption, it is the same as in the fourth embodiment (solid arrow in FIG. 14). Others are the same as the fourth embodiment.
【0061】本例の場合には,後端隔壁を設けることな
く,上記前端隔壁3のみで排ガス8の流路を分割してい
る。そのため,吸着触媒モジュール10の構造を簡単に
することができる。また,上記ハニカム構造体100
を,一体化した上記前端隔壁3によって保持しているた
め,強度の高い吸着触媒モジュール10を得ることがで
きる。その他,実施形態例4と同様の作用効果を有す
る。In this embodiment, the flow path of the exhaust gas 8 is divided only by the front end partition 3 without providing the rear end partition. Therefore, the structure of the adsorption catalyst module 10 can be simplified. In addition, the honeycomb structure 100
Is held by the integrated front end partition 3, so that the adsorption catalyst module 10 with high strength can be obtained. In addition, the fourth embodiment has the same functions and effects as the fourth embodiment.
【0062】実施形態例7 本例においては,図15に示すごとく,前端隔壁或いは
後端隔壁と,ハニカム構造体との間の接合方法として種
々の例を示す。なお,以下においては,ハニカム構造体
100の前端面101と前端隔壁3との接合を例にとっ
て説明する。Embodiment 7 In this embodiment, as shown in FIG. 15, there are shown various examples of a joining method between the front end partition or the rear end partition and the honeycomb structure. In the following, a description will be given by taking as an example the joining between the front end face 101 of the honeycomb structure 100 and the front end partition 3.
【0063】図15(A)は,上記前端面101に凹部
16を設け,該凹部16に耐熱弾性部材6を上記前端隔
壁3の端部32と共に埋め込んだものである。上記耐熱
弾性部材6としては,コージェライト又は無機繊維材等
がある。この場合には,上記前端隔壁3とハニカム構造
体100との接合が一層強化される。FIG. 15A shows a recess 16 provided in the front end face 101 and a heat-resistant elastic member 6 embedded in the recess 16 together with the end 32 of the front end partition 3. Examples of the heat-resistant elastic member 6 include cordierite and inorganic fiber materials. In this case, the bonding between the front end partition 3 and the honeycomb structure 100 is further strengthened.
【0064】図15(B)は,上記前端面101におけ
る上記前端隔壁3を接合する部分に強化材17を付着さ
せたものである。この場合には,ハニカム構造体100
の前端面101が強化され,ハニカム構造体100が欠
ける等の不具合を防ぐことができる。FIG. 15B shows a state in which a reinforcing material 17 is attached to a portion of the front end face 101 where the front end partition 3 is joined. In this case, the honeycomb structure 100
Of the honeycomb structure 100 can be prevented, and problems such as chipping of the honeycomb structure 100 can be prevented.
【0065】図15(C)は,前端隔壁3の端部32と
ハニカム構造体100の前端面101との間にクリアラ
ンスCを設けた例である。該クリアランスCは,ハウジ
ング2が熱膨張した場合にも,排ガス8の洩れ量を充分
に抑制できる程度のものである。この場合には,耐熱弾
性体を用いる必要がないため,コストの低下を図ること
ができる。FIG. 15C shows an example in which a clearance C is provided between the end 32 of the front end partition 3 and the front end face 101 of the honeycomb structure 100. The clearance C is such that the amount of the exhaust gas 8 leaked can be sufficiently suppressed even when the housing 2 thermally expands. In this case, since it is not necessary to use a heat-resistant elastic body, the cost can be reduced.
【0066】図15(D)は,上記前端面101に凹部
16を設け,該凹部16に耐熱弾性部材6を埋め込み,
その上からワイヤーメッシュ108を介して前端隔壁3
の端部32を接合した例である。この場合には,上記耐
熱弾性体6が飛散することを防止することができる。FIG. 15 (D) shows that a recess 16 is provided in the front end face 101 and the heat-resistant elastic member 6 is embedded in the recess 16.
From above, the front end partition 3 is connected via a wire mesh 108.
This is an example in which the end portions 32 are joined. In this case, the heat-resistant elastic body 6 can be prevented from scattering.
【図1】実施形態例1における,自動車用排ガス浄化装
置の吸着触媒モジュールの断面説明図。FIG. 1 is an explanatory cross-sectional view of an adsorption catalyst module of an automobile exhaust gas purification device according to a first embodiment.
【図2】実施形態例1における,自動車用排ガス浄化装
置の説明図。FIG. 2 is an explanatory diagram of an exhaust gas purifying apparatus for a vehicle according to the first embodiment.
【図3】実施形態例1における,切替手段の説明図。FIG. 3 is an explanatory diagram of a switching unit according to the first embodiment.
【図4】実施形態例1における,前端隔壁とハニカム構
造体との接合部分の断面拡大図。FIG. 4 is an enlarged cross-sectional view of a joint portion between a front end partition and a honeycomb structure according to the first embodiment.
【図5】実施形態例1における,ハウジングのかしめ部
付近の断面拡大図。FIG. 5 is an enlarged cross-sectional view of the vicinity of a caulked portion of a housing in the first embodiment.
【図6】(A)図1のA−A線矢視断面説明図,(B)
(A)の目詰め部の部分拡大図。FIG. 6A is a cross-sectional explanatory view taken along line AA of FIG. 1, FIG.
FIG. 2A is a partially enlarged view of a clogging portion.
【図7】実施形態例1における,切替制御装置による切
替手段の制御方法を示すフローチャート。FIG. 7 is a flowchart illustrating a control method of a switching unit by the switching control device according to the first embodiment.
【図8】実施形態例2における,自動車用排ガス浄化装
置の吸着触媒モジュールの断面説明図。FIG. 8 is an explanatory cross-sectional view of an adsorption catalyst module of an automotive exhaust gas purification device according to a second embodiment.
【図9】実施形態例3における,自動車用排ガス浄化装
置の吸着触媒モジュールの断面説明図。FIG. 9 is an explanatory sectional view of an adsorption catalyst module of an automotive exhaust gas purifying apparatus according to a third embodiment.
【図10】実施形態例3における,自動車用排ガス浄化
装置の吸着触媒モジュールの斜視図。FIG. 10 is a perspective view of an adsorption catalyst module of an automobile exhaust gas purifying apparatus according to a third embodiment.
【図11】(A)図10のB−B線矢視断面説明図,
(B)(A)の目詰め部の部分拡大図。11A is a cross-sectional explanatory view taken along line BB of FIG.
(B) The elements on larger scale of the clogging part of (A).
【図12】実施形態例4における,自動車用排ガス浄化
装置の吸着触媒モジュールの断面説明図。FIG. 12 is an explanatory sectional view of an adsorption catalyst module of an exhaust gas purifying apparatus for a vehicle according to a fourth embodiment.
【図13】実施形態例5における,自動車用排ガス浄化
装置の吸着触媒モジュールの断面説明図。FIG. 13 is an explanatory cross-sectional view of an adsorption catalyst module of an automotive exhaust gas purification device according to a fifth embodiment.
【図14】実施形態例6における,自動車用排ガス浄化
装置の吸着触媒モジュールの断面説明図。FIG. 14 is a sectional explanatory view of an adsorption catalyst module of an exhaust gas purifying apparatus for a vehicle according to a sixth embodiment.
【図15】実施形態例7における,前端隔壁とハニカム
構造体との間の種々の接合方法を示す断面説明図。FIG. 15 is a cross-sectional explanatory view showing various joining methods between the front end partition and the honeycomb structure in the seventh embodiment.
1...自動車用排ガス浄化装置, 10...吸着触媒モジュール, 11...吸着部, 12...触媒部, 100...ハニカム構造体, 101...前端面, 102...後端面, 2...ハウジング, 21...支持部材, 3...前端隔壁, 31...開口部, 4...後端隔壁, 5...切替手段, 6...耐熱弾性体, 7...エンジン, 8...排ガス, 1. . . 9. Exhaust gas purification equipment for automobiles, . . 10. adsorption catalyst module, . . Adsorption section, 12. . . Catalyst part, 100. . . 101. honeycomb structure; . . Front end face, 102. . . 1. rear end face, . . Housing, 21. . . 2. support member; . . 31. front end bulkhead; . . Opening, 4. . . 4. rear end partition, . . Switching means, 6. . . 6. heat-resistant elastic body, . . Engine, 8. . . Exhaust gas,
フロントページの続き (72)発明者 斉藤 誠 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 矢羽田 茂人 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 中村 兼仁 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 桜井 計宏 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 伊藤 隆晟 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 Fターム(参考) 3G091 AA02 AB00 AB08 AB09 AB10 BA03 BA14 BA15 BA19 BA32 BA39 CA12 CA13 DA03 DB10 EA16 EA17 EA30 FA02 FA04 FA12 FA13 FB02 FC04 FC07 GA06 GA16 GA17 GA18 GA24 GB01X GB01Z GB10X GB16Z GB17X HA08 HA18 HA19 HA20 HA27 HA28 HA29 HA31 HA46 HA47 HB02 HB03 Continuing from the front page (72) Inventor Makoto Saito 1-1-1, Showa-cho, Kariya-shi, Aichi Prefecture Inside Denso Corporation (72) Inventor Shigeto Yabata 1-1-1, Showa-cho, Kariya City, Aichi Prefecture Inside Denso Corporation ( 72) Inventor Kanehito Nakamura 1-1-1, Showa-cho, Kariya-shi, Aichi Prefecture Inside Denso Co., Ltd. (72) Inventor Sakurai No. 1 Toyota-cho, Toyota-shi, Aichi Prefecture Toyota Motor Corporation (72) Inventor Ito Takasune 1 Toyota Town, Toyota City, Aichi Prefecture Toyota Motor Corporation F-term (reference) 3G091 AA02 AB00 AB08 AB09 AB10 BA03 BA14 BA15 BA19 BA32 BA39 CA12 CA13 DA03 DB10 EA16 EA17 EA30 FA02 FA04 FA12 FA13 FB02 FC04 FC07 GA06 GA16 GA17 GA18 GA24 GB01X GB01Z GB10X GB16Z GB17X HA08 HA18 HA19 HA20 HA27 HA28 HA29 HA31 HA46 HA47 HB02 HB03
Claims (7)
着触媒モジュールを有する自動車用排ガス浄化装置であ
って,上記吸着触媒モジュールは,外側部分に吸着部を
有すると共に該吸着部よりも内側に触媒部を有するハニ
カム構造体からなり,上記吸着部が排ガス中の有害成分
を吸着する吸着時には,上記排ガスが上記吸着部を経て
上記触媒部へ流入するよう構成したことを特徴とする自
動車用排ガス浄化装置。1. An exhaust gas purifying apparatus for an automobile having an adsorption catalyst module disposed in the middle of an exhaust pipe of an engine, wherein the adsorption catalyst module has an adsorption portion on an outer portion and is located inside the adsorption portion. A honeycomb structure having a catalyst portion, wherein the exhaust gas flows into the catalyst portion through the adsorption portion when the adsorption portion adsorbs harmful components in the exhaust gas. Exhaust gas purification device.
ールは,上記ハニカム構造体を収納するハウジングと,
上記ハニカム構造体の前端面側において排ガスの流路を
分割する,周状に配置された前端隔壁と,上記ハニカム
構造体の後端面側において,上記吸着部に流入した排ガ
スを上記触媒部に折り返すための,周状に配置された後
端隔壁とを有し,かつ,上記前端隔壁には上記排ガスの
上記触媒部への導入を制御するための切替手段が配設さ
れていることを特徴とする自動車用排ガス浄化装置。2. The adsorption catalyst module according to claim 1, wherein the adsorption catalyst module includes a housing for housing the honeycomb structure,
At the front end face of the honeycomb structure, the exhaust gas flow path is divided, and the front end partition walls are arranged circumferentially. At the rear end face of the honeycomb structure, the exhaust gas flowing into the adsorption section is turned back to the catalyst section. And a switching means for controlling the introduction of the exhaust gas into the catalyst section is provided on the front partition wall. Exhaust gas purification equipment for automobiles.
ールは,上記ハニカム構造体を収納するハウジングと,
上記ハニカム構造体の前端面側において排ガスの流路を
上記ハニカム構造体の外周とハニカム構造体の内部とに
分割する,周状に配置された前端隔壁と,上記ハニカム
構造体の後端面側において,上記ハウジングと上記前端
隔壁との間の外周流路に流入した排ガスを上記吸着部に
折り返すための,周状に配置された後端隔壁とを有し,
かつ,上記前端隔壁には上記排ガスの上記触媒部への導
入を制御するための切替手段が配設されていることを特
徴とする自動車用排ガス浄化装置。3. The adsorption catalyst module according to claim 1, wherein the adsorption catalyst module includes a housing for housing the honeycomb structure,
A front end partition wall arranged circumferentially, which divides a flow path of exhaust gas on the front end face side of the honeycomb structure into an outer periphery of the honeycomb structure and an inside of the honeycomb structure, and a rear end face side of the honeycomb structure. And a rear end partition wall disposed circumferentially for turning exhaust gas flowing into an outer peripheral flow path between the housing and the front end partition wall to the adsorbing portion.
And a switching means for controlling the introduction of the exhaust gas into the catalyst section at the front end partition.
ールは,上記ハニカム構造体を収納するハウジングと,
上記ハニカム構造体の前端面側において,上記吸着部と
上記触媒部との間に周状に配置すると共に,上記吸着部
を2つに分割するよう配置した前端隔壁と,上記ハニカ
ム構造体の後端面側において,上記前端隔壁により分割
された吸着部の一方の第1吸着部に流入した排ガスを,
他方の第2吸着部に折り返すための周状に配置された後
端隔壁とを有し,かつ,上記前端隔壁には上記排ガスの
上記触媒部への導入を制御するための切替手段が配設さ
れていると共に,該切替手段の下流側における,第2吸
着部と触媒部を分割する前端隔壁には開口部が設けてあ
ることを特徴とする自動車用排ガス浄化装置。4. The adsorption catalyst module according to claim 1, wherein the adsorption catalyst module comprises a housing for housing the honeycomb structure.
On the front end face side of the honeycomb structure, a front end partition wall is arranged circumferentially between the adsorbing portion and the catalyst portion, and the adsorbing portion is arranged so as to be divided into two portions. On the end face side, the exhaust gas flowing into one of the first adsorption sections of the adsorption section divided by the front end partition is
A rear end partition wall which is arranged in a circumferential shape so as to be folded back to the other second adsorption section, and a switching means for controlling introduction of the exhaust gas into the catalyst section is provided in the front end partition wall. An exhaust gas purifying apparatus for an automobile, wherein an opening is provided in a front end partition wall that divides the second adsorbing section and the catalyst section downstream of the switching means.
上記切替手段は,上記吸着時には上記排ガスを上記吸着
部に導入するよう切替え,非吸着時には上記排ガスを主
に触媒部へ導入するよう切替えるアクチュエータを有し
ていることを特徴とする自動車用排ガス浄化装置。5. The method according to claim 1, wherein:
The above-mentioned switching means has an actuator which switches so that the exhaust gas is introduced into the adsorbing section at the time of the adsorption, and which switches so that the exhaust gas is mainly introduced into the catalyst section at the time of non-adsorption. apparatus.
上記前端隔壁及び後端隔壁と,上記ハニカム構造体との
間には,耐熱弾性体を介在させてあることを特徴とする
自動車用排ガス浄化装置。6. The method according to claim 1, wherein:
An exhaust gas purifying apparatus for automobiles, wherein a heat-resistant elastic body is interposed between the front end partition and the rear end partition and the honeycomb structure.
上記前端隔壁及び後端隔壁の端部は,該ハニカム構造体
に埋設した埋め込み部材に埋め込まれていることを特徴
とする自動車用排ガス浄化装置。7. The method according to claim 1, wherein:
An exhaust gas purifying apparatus for an automobile, wherein the ends of the front end partition and the rear end partition are embedded in an embedded member embedded in the honeycomb structure.
Priority Applications (1)
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JP14630799A JP3715134B2 (en) | 1999-05-26 | 1999-05-26 | Exhaust gas purification equipment for automobiles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14630799A JP3715134B2 (en) | 1999-05-26 | 1999-05-26 | Exhaust gas purification equipment for automobiles |
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JP2000337134A true JP2000337134A (en) | 2000-12-05 |
JP3715134B2 JP3715134B2 (en) | 2005-11-09 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015183633A (en) * | 2014-03-25 | 2015-10-22 | 日本碍子株式会社 | Emission control system |
CN115103991A (en) * | 2020-02-25 | 2022-09-23 | 日本碍子株式会社 | Heat exchanger |
-
1999
- 1999-05-26 JP JP14630799A patent/JP3715134B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015183633A (en) * | 2014-03-25 | 2015-10-22 | 日本碍子株式会社 | Emission control system |
CN115103991A (en) * | 2020-02-25 | 2022-09-23 | 日本碍子株式会社 | Heat exchanger |
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JP3715134B2 (en) | 2005-11-09 |
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