JP2000231121A - Active matrix substrate defect repair method, liquid crystal panel manufacturing method, and active matrix substrate defect repair device - Google Patents
Active matrix substrate defect repair method, liquid crystal panel manufacturing method, and active matrix substrate defect repair deviceInfo
- Publication number
- JP2000231121A JP2000231121A JP3350099A JP3350099A JP2000231121A JP 2000231121 A JP2000231121 A JP 2000231121A JP 3350099 A JP3350099 A JP 3350099A JP 3350099 A JP3350099 A JP 3350099A JP 2000231121 A JP2000231121 A JP 2000231121A
- Authority
- JP
- Japan
- Prior art keywords
- insulating film
- active matrix
- interlayer insulating
- matrix substrate
- wiring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Liquid Crystal (AREA)
- Thin Film Transistor (AREA)
Abstract
(57)【要約】
【課題】 アクティブマトリクス基板の完成後、対向基
板との貼り合わせ前に欠陥修正を確実に行う。
【解決手段】 走査配線、信号配線及びスイッチング素
子を覆う層間絶縁膜6上に画素電極1を有するアクティ
ブマトリクス基板に対して、層間絶縁膜6に任意波長の
レーザ光を照射して層間絶縁膜6を部分的に除去した後
で、欠陥部8または層間絶縁膜6の除去部の下層にある
配線部に任意波長のレーザ光を照射して欠陥部8を除去
するかまたは配線部を切断する。
(57) [Summary] [Problem] To reliably perform defect correction after completion of an active matrix substrate and before bonding to an opposing substrate. SOLUTION: An active matrix substrate having a pixel electrode 1 on an interlayer insulating film 6 covering a scanning line, a signal line, and a switching element is irradiated with a laser beam of an arbitrary wavelength to the interlayer insulating film 6 to irradiate the interlayer insulating film 6. Is partially removed, a laser beam of an arbitrary wavelength is irradiated on the wiring portion under the defective portion 8 or the removed portion of the interlayer insulating film 6 to remove the defective portion 8 or cut the wiring portion.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ノートブック型パ
ーソナルコンピュータ等の情報端末機器やOA機器、A
V機器等に利用される液晶パネルの製造方法、及びそれ
に用いられるアクティブマトリクス基板の欠陥修正方法
並びにその欠陥修正装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to information terminal equipment such as a notebook personal computer, OA equipment,
The present invention relates to a method for manufacturing a liquid crystal panel used for V equipment or the like, a method for correcting a defect of an active matrix substrate used for the method, and a device for correcting the defect.
【0002】[0002]
【従来の技術】液晶の電気光学的効果を表示装置に利用
した液晶表示装置は、現在、ノートブック型パーソナル
コンピュータ等の情報端末機器やOA機器、AV機器
等、様々な分野に利用されている。2. Description of the Related Art Liquid crystal display devices utilizing the electro-optical effect of liquid crystal for display devices are currently used in various fields such as information terminal devices such as notebook personal computers, OA devices, and AV devices. .
【0003】この液晶表示装置は、互いに交差するゲー
ト信号線(走査配線)やソース信号線(信号配線)、マ
トリクス状に配置された多数の画素電極及び各画素電極
を制御するスイッチング素子等を備えたアクティブマト
リクス基板と、カラーフィルタや対向電極等を備えた対
向基板とが、所定の間隙を保って互いの電極形成面が向
かい合うように貼り合わせられ、両基板の間隙に液晶層
が挟持された構成を有している。This liquid crystal display device includes a gate signal line (scanning line) and a source signal line (signal line) crossing each other, a large number of pixel electrodes arranged in a matrix, and switching elements for controlling each pixel electrode. An active matrix substrate and a counter substrate provided with a color filter, a counter electrode, and the like were bonded so that their electrode forming surfaces faced each other with a predetermined gap therebetween, and a liquid crystal layer was sandwiched between the gaps between the two substrates. It has a configuration.
【0004】このアクティブマトリクス基板の製造工程
は複雑であり、多くの製造プロセスを経ることを余儀な
くされる。このため、異物の混入や、画素電極と走査配
線や信号配線との短絡、走査配線同士や信号配線同士の
短絡等の欠陥が発生しやすく、これを完全に防ぐことは
非常に困難であった。従って、このような欠陥を早期に
検出し、必要に応じて修正を行うことは、生産歩留りを
向上させるために非常に重要な課題となっている。[0004] The manufacturing process of this active matrix substrate is complicated, and is forced to go through many manufacturing processes. Therefore, defects such as mixing of foreign matter, short-circuiting between the pixel electrode and the scanning wiring or signal wiring, short-circuiting between the scanning wirings or between the signal wirings, and the like are likely to occur, and it has been extremely difficult to completely prevent such defects. . Therefore, detecting such defects early and making corrections as needed is a very important task for improving the production yield.
【0005】そこで、従来においては、上記アクティブ
マトリクス基板と対向基板とを貼り合わせ、液晶を注入
して液晶パネルを作製した後に、点灯検査を行って線欠
陥や点欠陥の有無を検出し、その欠陥部が修正可能なも
のであれば修正していた。Therefore, conventionally, the active matrix substrate and the opposing substrate are bonded to each other, a liquid crystal is injected to produce a liquid crystal panel, and then a lighting inspection is performed to detect the presence of a line defect or a point defect. If the defect could be corrected, it was corrected.
【0006】例えば、特開平3−209422号公報で
は、液晶パネルの状態で欠陥部にレーザ光等を照射して
修正を行う方法が開示されている。この修正方法につい
て、図5を参照しながら以下に説明する。For example, Japanese Patent Laid-Open Publication No. Hei 3-209422 discloses a method in which a defective portion is irradiated with a laser beam or the like in a state of a liquid crystal panel to perform correction. This correction method will be described below with reference to FIG.
【0007】図5は従来の液晶パネルにおけるアクティ
ブマトリクス基板の構成を示す断面図である。この図5
において、1は画素電極、2は保護膜、3はデータ配線
(信号配線)、4はガラス基板、5はゲート絶縁膜を示
しており、スイッチング素子は図示を省略している。FIG. 5 is a sectional view showing the structure of an active matrix substrate in a conventional liquid crystal panel. This figure 5
In the figure, 1 is a pixel electrode, 2 is a protective film, 3 is a data wiring (signal wiring), 4 is a glass substrate, 5 is a gate insulating film, and a switching element is not shown.
【0008】例えば、図6に示すような短絡部A及びB
が存在すると、点灯検査において欠陥として表れる。こ
れらの欠陥のうち、短絡部Aについてはレーザトリミン
グによって修正可能であり、短絡部Bについては短絡部
の両側を切断して冗長配線と接続することにより修正可
能である。For example, short-circuit portions A and B shown in FIG.
Is present as a defect in the lighting inspection. Among these defects, the short-circuit portion A can be corrected by laser trimming, and the short-circuit portion B can be corrected by cutting both sides of the short-circuit portion and connecting to the redundant wiring.
【0009】しかしながら、アクティブマトリクス基板
と対向基板とを貼り合わせて両基板間に液晶を注入した
液晶パネルの状態で欠陥が検出された場合、検出された
欠陥が重度であり、その重度な欠陥が修正不可能なもの
である場合には、その液晶パネルを破棄せざるを得なく
なる。このように付加価値のある半製品を廃棄せざるを
得ないため、生産歩留りが低下してしまうという問題が
あった。However, when a defect is detected in a state of a liquid crystal panel in which an active matrix substrate and a counter substrate are bonded and liquid crystal is injected between the two substrates, the detected defect is severe and the severe defect is detected. If the liquid crystal panel cannot be corrected, the liquid crystal panel must be discarded. As described above, the semi-finished product with added value has to be discarded, which causes a problem that the production yield is reduced.
【0010】そこで、近年においては、対向基板と貼り
合わせる前のアクティブマトリクス基板の状態で重度の
欠陥を検出し、リーク欠陥等の修正可能なものは前工程
で修正することが要望されている。そして、このような
欠陥の検出についても、アクティブマトリクス基板の状
態で画像処理や抵抗検査等を行うことにより検出可能と
なってきている。それに伴って、基板状態で欠陥を修正
し、後工程に不良品を流さないようにする工程システム
作りがなされてきている。Therefore, in recent years, it has been demanded that a serious defect is detected in the state of the active matrix substrate before being bonded to the counter substrate, and that a defect such as a leak defect can be corrected in a previous step. Also, such a defect can be detected by performing image processing, resistance test, and the like in the state of the active matrix substrate. Along with this, a process system has been created which corrects defects in the state of the substrate and prevents defective products from flowing in subsequent processes.
【0011】[0011]
【発明が解決しようとする課題】ところで、近年におい
ては、液晶パネルの開口率を大きくするために、図7に
示すような構成のアクティブマトリクス基板を備えた液
晶表示装置が開発されている。In recent years, in order to increase the aperture ratio of a liquid crystal panel, a liquid crystal display device having an active matrix substrate having a structure as shown in FIG. 7 has been developed.
【0012】このアクティブマトリクス基板は、ガラス
基板4上に図示しない走査配線やデータ配線(信号配
線)3、図示しないスイッチング素子等を覆って層間絶
縁膜6が設けられ、その層間絶縁膜6上に画素電極1が
設けられている。In this active matrix substrate, an interlayer insulating film 6 is provided on a glass substrate 4 so as to cover scanning wires and data wires (signal wires) 3 (not shown), switching elements (not shown), and the like. A pixel electrode 1 is provided.
【0013】この構成によれば、走査配線や信号配線3
と画素電極1とを層間絶縁膜6を介して一部重畳させる
ことができるので、図5に示したような信号配線3と画
素電極1とを同層に設けたアクティブマトリクス基板に
比べて液晶パネルの高開口率化を図ることが可能とな
る。According to this configuration, the scanning wiring and the signal wiring 3
And the pixel electrode 1 can be partially overlapped with the interlayer insulating film 6 interposed therebetween, so that the liquid crystal is compared with the active matrix substrate in which the signal wiring 3 and the pixel electrode 1 are provided in the same layer as shown in FIG. It is possible to increase the aperture ratio of the panel.
【0014】しかしながら、図7に示したような構成の
場合、従来と同様の修正方法を用いると以下のような問
題が生じる。However, in the case of the configuration shown in FIG. 7, if the same correction method as in the related art is used, the following problem occurs.
【0015】即ち、図8に示すように、基板裏面からレ
ーザ光を照射すると、トリミングするべき短絡部8の上
層に存在する層間絶縁膜6や画素電極1も下層膜の膨張
等の圧力により同時に除去されてしまうため、除去部7
に液晶配向不良が発生して対向電極とのリークが発生す
るという問題があった。また、短絡部を除去できたとし
ても、層間絶縁膜6の影響でレーザの照射痕がテーパ型
となってトリミング精度が悪く、レーザ照射可能領域が
非常に狭くなって所望の領域を除去することが困難であ
るという問題もあった。なお、この図8において、7は
レーザ照射により除去される部分である。That is, as shown in FIG. 8, when a laser beam is irradiated from the back surface of the substrate, the interlayer insulating film 6 and the pixel electrode 1 existing above the short-circuit portion 8 to be trimmed are simultaneously affected by the pressure such as expansion of the lower film. Since it is removed, the removing unit 7
However, there is a problem that a liquid crystal alignment defect occurs and a leak with the counter electrode occurs. Further, even if the short-circuit portion can be removed, the laser irradiation mark becomes tapered due to the influence of the interlayer insulating film 6, the trimming accuracy is poor, and the laser irradiable region becomes very narrow, so that a desired region is removed. There was also a problem that it was difficult. In FIG. 8, reference numeral 7 denotes a portion removed by laser irradiation.
【0016】そこで、特願平10−81831号には、
層間絶縁膜の成膜前に欠陥修正を行う方法が提案されて
いる。Therefore, Japanese Patent Application No. 10-81831 discloses that
A method of correcting a defect before forming an interlayer insulating film has been proposed.
【0017】しかし、この方法は、層間絶縁膜の成膜前
に修正を行う方法であり、アクティブマトリクス基板
(TFT基板)完成後の最終検査により検出された欠陥
についての修正については述べられていない。アクティ
ブマトリクス基板の完成までには工程数も多くかかって
おり、最終検査における不良低減は必須である。従っ
て、後工程へ不良品を流さない工程システム作りという
観点から、層間絶縁膜成膜後についても、信頼性の高い
修正を行う必要がある。However, this method is a method of performing correction before forming an interlayer insulating film, and does not describe correction of a defect detected by a final inspection after completion of an active matrix substrate (TFT substrate). . The number of processes is large until the active matrix substrate is completed, and it is essential to reduce defects in the final inspection. Therefore, from the viewpoint of creating a process system that does not allow defective products to flow to the subsequent processes, it is necessary to perform highly reliable correction even after the interlayer insulating film is formed.
【0018】本発明は、このような従来技術の課題を解
決すべくなされたものであり、アクティブマトリクス基
板の完成後、対向基板との貼り合わせ前に欠陥の修正を
確実に行うことができるアクティブマトリクス基板の欠
陥修正方法及び液晶パネルの製造方法並びにアクティブ
マトリクス基板の欠陥修正装置を提供することを目的と
する。SUMMARY OF THE INVENTION The present invention has been made to solve such problems of the prior art, and is an active matrix that can reliably correct a defect after completion of an active matrix substrate and before bonding to an opposing substrate. An object of the present invention is to provide a method for repairing a defect in a matrix substrate, a method for manufacturing a liquid crystal panel, and a device for repairing a defect in an active matrix substrate.
【0019】[0019]
【課題を解決するための手段】本発明のアクティブマト
リクス基板の欠陥修正方法は、複数の走査配線及び複数
の信号配線が絶縁膜を介して互いに交差するように設け
られ、両配線の交差部近傍にスイッチング素子が設けら
れ、該走査配線、該信号配線及び該スイッチング素子を
覆うように設けられた層間絶縁膜上に画素電極が設けら
れているアクティブマトリクス基板の短絡欠陥を修正す
る方法であって、該層間絶縁膜に任意波長のレーザ光を
照射して修正部上の層間絶縁膜部分を除去する工程と、
欠陥部または該層間絶縁膜の除去部の下層にある配線部
に任意波長のレーザ光を照射して該欠陥部を除去するか
または該配線部を切断する工程とを含み、そのことによ
り上記目的が達成される。According to the present invention, there is provided a method for repairing a defect in an active matrix substrate, wherein a plurality of scanning wirings and a plurality of signal wirings are provided so as to intersect with each other via an insulating film. A method for correcting a short circuit defect of an active matrix substrate in which a switching element is provided and a pixel electrode is provided on an interlayer insulating film provided so as to cover the scanning wiring, the signal wiring and the switching element. Irradiating the interlayer insulating film with a laser beam of an arbitrary wavelength to remove a portion of the interlayer insulating film on the repair portion;
Irradiating a laser beam of an arbitrary wavelength to a defective portion or a wiring portion under the removed portion of the interlayer insulating film to remove the defective portion or cut the wiring portion, thereby achieving the above object. Is achieved.
【0020】前記層間絶縁膜を除去する工程において、
前記欠陥部を除去するかまたは配線部を切断する工程よ
りも広い照射領域でレーザ光を照射してもよい。In the step of removing the interlayer insulating film,
The laser light may be irradiated in an irradiation area wider than the step of removing the defective portion or cutting the wiring portion.
【0021】切断部の両側の配線部を接続するか、或い
は該両側の配線部を冗長配線に接続する工程を含んでい
てもよい。The method may include a step of connecting the wiring portions on both sides of the cut portion, or connecting the wiring portions on both sides to the redundant wiring.
【0022】本発明のアクティブマトリクス基板の欠陥
修正方法は、複数の走査配線及び複数の信号配線が絶縁
膜を介して互いに交差するように設けられ、両配線の交
差部近傍にスイッチング素子が設けられ、該走査配線、
該信号配線及び該スイッチング素子を覆うように設けら
れた層間絶縁膜上に画素電極が設けられているアクティ
ブマトリクス基板の断線欠陥を修正する方法であって、
該層間絶縁膜に任意波長のレーザ光を照射して修正部上
の層間絶縁膜部分を除去する工程と、欠陥部の両側の配
線部を接続するか、或いは該両側の配線部を冗長配線に
接続する工程とを含み、そのことにより上記目的が達成
される。According to the method of repairing a defect of an active matrix substrate of the present invention, a plurality of scanning wirings and a plurality of signal wirings are provided so as to intersect with each other via an insulating film, and a switching element is provided near an intersection of both wirings. , The scanning wiring,
A method for correcting a disconnection defect of an active matrix substrate in which a pixel electrode is provided on an interlayer insulating film provided so as to cover the signal wiring and the switching element,
Irradiating the interlayer insulating film with a laser beam of an arbitrary wavelength to remove the interlayer insulating film portion on the repaired portion, connecting the wiring portions on both sides of the defective portion, or connecting the wiring portions on both sides to redundant wiring; Connecting, whereby the above object is achieved.
【0023】レーザ光照射による除去部を覆って層間絶
縁膜と同じ材料からなる絶縁膜を形成する工程を含んで
いてもよい。The method may include a step of forming an insulating film made of the same material as the interlayer insulating film so as to cover the removed portion by the laser beam irradiation.
【0024】前記層間絶縁膜を除去する工程において、
波長150nm以上、300nm以下のレーザ光を用い
てもよい。In the step of removing the interlayer insulating film,
Laser light having a wavelength of 150 nm or more and 300 nm or less may be used.
【0025】前記層間絶縁膜を除去する工程において、
YAGレーザの第4高調波を用いてもよい。In the step of removing the interlayer insulating film,
The fourth harmonic of a YAG laser may be used.
【0026】前記欠陥部を除去するかまたは配線部を切
断する工程において、波長300nm以上1500nm
以下のレーザ光を用いてもよい。In the step of removing the defective portion or cutting the wiring portion, the wavelength is 300 nm or more and 1500 nm or more.
The following laser light may be used.
【0027】切断部または欠陥部の両側の配線部分を接
続するか、或いは該両側の配線部分を冗長配線に接続す
る工程において、接続部に導電性ペーストを塗布してY
AGレーザの基本波を照射してもよい。In the step of connecting the wiring portions on both sides of the cut portion or the defective portion, or connecting the wiring portions on both sides to the redundant wiring, a conductive paste is applied to the connection portions and Y
The fundamental wave of the AG laser may be applied.
【0028】本発明の液晶パネルの製造方法は、本発明
のアクティブマトリクス基板の欠陥修正方法により欠陥
が修正されたアクティブマトリクス基板と対向基板とを
貼り合わせ、両基板の間に液晶を注入しており、そのこ
とにより上記目的が達成される。In the method for manufacturing a liquid crystal panel according to the present invention, an active matrix substrate having a defect corrected by the defect correcting method for an active matrix substrate according to the present invention is bonded to a counter substrate, and liquid crystal is injected between the two substrates. Therefore, the above object is achieved.
【0029】本発明のアクティブマトリクス基板の欠陥
修正装置は、複数の走査配線及び複数の信号配線が絶縁
膜を介して互いに交差するように設けられ、両配線の交
差部近傍にスイッチング素子が設けられ、該走査配線、
該信号配線及び該スイッチング素子を覆うように設けら
れた層間絶縁膜上に画素電極が設けられているアクティ
ブマトリクス基板の欠陥を修正するために用いられる欠
陥修正装置であって、修正基板を搭載するXYステージ
と、該ステージ上方部に配置され、照射波長を選択可能
なレーザ照射部と、該レーザ照射部から発振されたレー
ザ光の照射領域を制御する制御部と、該制御部を通過し
たレーザ光を拡大又は縮小するための集光部とを少なく
とも備え、そのことにより上記目的が達成される。According to the defect correcting apparatus for an active matrix substrate of the present invention, a plurality of scanning wirings and a plurality of signal wirings are provided so as to intersect with each other via an insulating film, and a switching element is provided near an intersection of the two wirings. , The scanning wiring,
A defect repair apparatus used to repair a defect of an active matrix substrate provided with a pixel electrode on an interlayer insulating film provided so as to cover the signal wiring and the switching element, wherein the repair substrate is mounted. An XY stage, a laser irradiation unit disposed above the stage and capable of selecting an irradiation wavelength, a control unit for controlling an irradiation area of laser light oscillated from the laser irradiation unit, and a laser passing through the control unit At least a light condensing unit for enlarging or reducing light is provided, thereby achieving the above object.
【0030】前記レーザ照射部は、YAGレーザと波長
変換素子とを備えていてもよい。[0030] The laser irradiation section may include a YAG laser and a wavelength conversion element.
【0031】以下、本発明の作用について説明する。Hereinafter, the operation of the present invention will be described.
【0032】本発明にあっては、走査配線、信号配線及
びスイッチング素子を覆う層間絶縁膜上に画素電極を有
するアクティブマトリクス基板に欠陥が生じている場合
に、対向基板との貼り合わせ前に欠陥修正を行う。従っ
て、表示装置の製造歩留りが低下することはなく、レー
ザによる除去破片により液晶配向不良が生じたり、周辺
膜の欠損等が生じることもない。さらに、層間絶縁膜成
膜後の欠陥についても修正可能であり、信頼性の高い修
正システムを構築可能である。According to the present invention, when a defect occurs in an active matrix substrate having a pixel electrode on an interlayer insulating film covering a scanning line, a signal line, and a switching element, the defect occurs before bonding to an opposing substrate. Make corrections. Therefore, the manufacturing yield of the display device does not decrease, and no defective liquid crystal alignment occurs due to the debris removed by the laser, and the peripheral film is not damaged. Furthermore, defects after the interlayer insulating film is formed can be corrected, and a highly reliable repair system can be constructed.
【0033】例えば、短絡欠陥を有している場合には、
まず、層間絶縁膜に任意波長のレーザ光を照射して修正
部上の層間絶縁膜部分を除去する。その後で、欠陥部に
任意波長のレーザ光を照射して欠陥部を除去するかまた
は層間絶縁膜の除去部の下層の配線部、例えば走査配
線、信号配線やTFTのドレインから画素電極への引き
出し配線等に任意波長のレーザ光を照射して配線部を切
断して欠陥を修正する。この場合、さらに、切断部の両
側の配線部分を接続するか、または両側の配線部分を冗
長配線に接続してもよい。For example, when a short-circuit defect exists,
First, the interlayer insulating film is irradiated with laser light of an arbitrary wavelength to remove a portion of the interlayer insulating film on the repaired portion. Thereafter, the defective portion is irradiated with a laser beam of an arbitrary wavelength to remove the defective portion, or a wiring portion under the removed portion of the interlayer insulating film, such as a scanning wiring, a signal wiring, or drawing out from a TFT drain to a pixel electrode. A defect is corrected by irradiating a wiring or the like with laser light of an arbitrary wavelength to cut the wiring part. In this case, the wiring portions on both sides of the cut portion may be further connected, or the wiring portions on both sides may be connected to the redundant wiring.
【0034】或いは、断線欠陥を有している場合には、
層間絶縁膜に任意波長のレーザ光を照射して修正部上の
層間絶縁膜部分を除去する。その後で、欠陥部の両側の
配線部分を接続するかまたは両側の配線部分を冗長配線
に接続する。Alternatively, if there is a disconnection defect,
The interlayer insulating film is irradiated with laser light of an arbitrary wavelength to remove a portion of the interlayer insulating film on the repaired portion. After that, the wiring portions on both sides of the defective portion are connected, or the wiring portions on both sides are connected to the redundant wiring.
【0035】さらに、層間絶縁膜を除去する工程におい
て、上記欠陥部を除去するかまたは配線部を切断する工
程よりも広い照射領域でレーザ光を照射してもよい。Further, in the step of removing the interlayer insulating film, a laser beam may be irradiated in a wider irradiation area than in the step of removing the defective portion or cutting the wiring portion.
【0036】このように、層間絶縁膜の除去と欠陥部の
修正とについて、各々に適した波長及び照射領域でレー
ザ照射を行うことができるので、効率良く修正可能であ
る。さらに、修正部上の層間絶縁膜を除去した状態で修
正を行うので、修正部におけるレーザ照射領域を広げて
所望の領域を精度良く修正可能である。As described above, the removal of the interlayer insulating film and the repair of the defective portion can be performed efficiently because the laser irradiation can be performed at the wavelength and the irradiation region suitable for each. Further, since the correction is performed in a state where the interlayer insulating film on the correction portion is removed, a desired region can be corrected with high accuracy by expanding the laser irradiation region in the correction portion.
【0037】さらに、レーザ光照射による除去部を覆っ
て層間絶縁膜と同じ材料からなる絶縁膜を形成すれば、
修正部が保護されると共に基板の凹凸を少なくすること
ができるので、その部分で液晶配向不良やリーク等が生
じない。或いは、そのまま層間絶縁膜を形成しないこと
も可能である。Further, if an insulating film made of the same material as the interlayer insulating film is formed so as to cover the removed portion by the laser beam irradiation,
Since the repaired portion is protected and the unevenness of the substrate can be reduced, poor liquid crystal alignment and leakage do not occur at that portion. Alternatively, the interlayer insulating film may not be formed as it is.
【0038】層間絶縁膜を除去する工程においては、波
長150nm以上、300nm以下のレーザ光を用いる
のが好ましく、例えば、YAGレーザの第4高調波を用
いることができる。In the step of removing the interlayer insulating film, it is preferable to use laser light having a wavelength of 150 nm or more and 300 nm or less. For example, the fourth harmonic of a YAG laser can be used.
【0039】欠陥部を除去するかまたは配線部を切断す
る工程においては、波長300nm以上1500nm以
下のレーザ光を用いるのが好ましく、例えば、YAGレ
ーザの第2高調波や第3高調波を用いることができる。In the step of removing a defective portion or cutting a wiring portion, it is preferable to use laser light having a wavelength of 300 nm or more and 1500 nm or less, for example, using a second harmonic or a third harmonic of a YAG laser. Can be.
【0040】切断部または欠陥部の両側の配線部を接続
するか、或いは両側の配線部を冗長配線に接続する工程
は、例えば、接続部に導電性ペーストを塗布し、YAG
レーザの基本波を照射してペーストを硬化または溶着さ
せて行うことができる。In the step of connecting the wiring portions on both sides of the cut portion or the defective portion, or connecting the wiring portions on both sides to the redundant wiring, for example, a conductive paste is applied to the connection portion and YAG is applied.
The paste can be cured or welded by irradiating a fundamental wave of a laser.
【0041】本発明のアクティブマトリクス基板の欠陥
修正装置は、XYステージと、レーザ照射部と、電動ス
リット等の制御部と、集光レンズ等の集光部とを備えて
いる。このレーザ照射部により所望の照射波長及び波長
領域を選択して、層間絶縁膜の除去を行い、さらに、短
絡部の除去や配線部の切断、冗長配線との接続等を行う
ことができる。The defect repairing apparatus for an active matrix substrate according to the present invention includes an XY stage, a laser irradiator, a controller such as a motorized slit, and a condenser such as a condenser lens. The desired irradiation wavelength and wavelength region can be selected by the laser irradiation section, the interlayer insulating film can be removed, and further, the short-circuit section can be removed, the wiring section can be cut, and the redundant wiring can be connected.
【0042】例えば、YAGレーザと波長変換素子とを
用いれば、基本波、第2高調波、第3高調波及び第4高
調波等を照射することができる。この場合、基本波によ
り導電性ペーストの硬化や溶着、配線の接続、第2高調
波及び第3高調波により短絡部の除去や配線の切断、第
4高調波により層間絶縁膜の除去が可能である。尚、導
電性ペーストは、焼成工程等の別工程により硬化させる
ことも可能である。For example, if a YAG laser and a wavelength conversion element are used, a fundamental wave, a second harmonic, a third harmonic, a fourth harmonic, and the like can be irradiated. In this case, it is possible to cure and weld the conductive paste by the fundamental wave, to connect the wiring, to remove the short-circuit portion and to cut the wiring by the second and third harmonics, and to remove the interlayer insulating film by the fourth harmonic. is there. Note that the conductive paste can be cured by another process such as a firing process.
【0043】[0043]
【発明の実施の形態】以下に、本発明の実施の形態につ
いて、図面を参照しながら説明する。なお、以下の図に
おいて、従来技術と同様の機能を有する部分については
同じ番号を付して説明を行っている。Embodiments of the present invention will be described below with reference to the drawings. Note that, in the following drawings, portions having the same functions as those of the related art are denoted by the same reference numerals and described.
【0044】本実施形態では、アクティブマトリクス基
板の完成後、対向基板との貼り合わせ前に短絡欠陥を修
正する方法について説明する。In this embodiment, a method for correcting a short-circuit defect after completion of an active matrix substrate and before bonding to an opposing substrate will be described.
【0045】図1は、本実施形態に係るアクティブマト
リクス基板の断面図である。このアクティブマトリクス
基板は、ガラス基板4上に図示しない走査配線や信号配
線、スイッチング素子等を覆って層間絶縁膜6が設けら
れ、その層間絶縁膜6上に画素電極1が設けられてい
る。このように、走査配線や信号配線と画素電極1とを
層間絶縁膜6を介して一部重畳させることにより、液晶
パネルの高開口率化を図ることができる。画素電極1は
厚みが100nmのITO(Indium Tin O
xide)等の透明等電膜またはAl等の金属膜からな
っており、層間絶縁膜6は厚みが約1μm〜3μmのア
クリル系樹脂からなっている。FIG. 1 is a sectional view of the active matrix substrate according to the present embodiment. In the active matrix substrate, an interlayer insulating film 6 is provided on a glass substrate 4 so as to cover scanning wiring, signal wiring, switching elements, and the like (not shown), and the pixel electrode 1 is provided on the interlayer insulating film 6. As described above, by partially overlapping the scanning wiring and the signal wiring with the pixel electrode 1 via the interlayer insulating film 6, the aperture ratio of the liquid crystal panel can be increased. The pixel electrode 1 is made of ITO (Indium Tin O 2) having a thickness of 100 nm.
xide) or a metal film such as Al, and the interlayer insulating film 6 is made of an acrylic resin having a thickness of about 1 μm to 3 μm.
【0046】このアクティブマトリクス基板に対して、
以下のように、短絡部8を直接トリミングして修正を行
う。For this active matrix substrate,
The correction is performed by directly trimming the short-circuited portion 8 as described below.
【0047】まず、図2に示すように、レーザ照射領域
を所望の切除領域より大きく設定して、層間絶縁膜6に
任意波長のレーザ光、例えばYAGレーザの第4高調波
を複数回照射することによって、画素電極1と層間絶縁
膜6を除去する。この図の7aがレーザ照射により除去
される部分である。このとき、Clcの容量がその画素
の書き込み電位に影響しないように、画素電極1の除去
面積を十分考慮する必要がある。下層膜表面付近まで除
去したら照射を終了する。First, as shown in FIG. 2, a laser irradiation region is set larger than a desired excision region, and a laser beam of an arbitrary wavelength, for example, a fourth harmonic of a YAG laser is irradiated to the interlayer insulating film 6 a plurality of times. Thereby, the pixel electrode 1 and the interlayer insulating film 6 are removed. 7a in this figure is a portion removed by laser irradiation. At this time, it is necessary to sufficiently consider the removal area of the pixel electrode 1 so that the capacitance of Clc does not affect the writing potential of the pixel. The irradiation is terminated after the removal to the vicinity of the lower film surface.
【0048】次に、欠陥部または層間絶縁膜の除去部の
下層膜に任意波長のレーザ光、例えば第2高調波または
第3高調波に切り替えて、所望の切除領域にレーザ照射
位置、及び照射領域を設定してレーザトリミングを行
う。図3に修正後の断面を示す。この図の7bが除去さ
れる部分である。Next, the laser beam of an arbitrary wavelength, for example, the second harmonic or the third harmonic is switched to the laser beam of an arbitrary wavelength, for example, the second harmonic or the third harmonic, to the desired excision area, and the laser irradiation position and irradiation are performed. Laser trimming is performed by setting an area. FIG. 3 shows the cross section after the correction. This is the portion where 7b in this figure is removed.
【0049】このように、層間絶縁膜を直接除去する第
4高調波と下層膜に照射する別波長のレーザを組み合わ
せて下層と上層の照射領域を変えることにより、第4高
調波のみですべての膜を除去した場合より、照射回数を
減らしても上層膜のバリ等を発生しにくくできるからで
ある。As described above, by changing the irradiation area of the lower layer and the upper layer by combining the fourth harmonic for directly removing the interlayer insulating film and the laser of another wavelength for irradiating the lower layer, all the fourth harmonics alone are used. This is because burrs and the like of the upper layer film can be made less likely to occur even if the number of irradiations is reduced as compared with the case where the film is removed.
【0050】本実施形態においては、上記レーザとして
YAGレーザを用いて、エネルギー密度を約20〜25
mJ/cm2、パルス幅を約8ns〜10nsとして照
射を行った。In the present embodiment, a YAG laser is used as the laser, and the energy density is about 20 to 25.
Irradiation was performed with mJ / cm 2 and a pulse width of about 8 ns to 10 ns.
【0051】その後、基板を洗浄してアクティブマトリ
クス基板(TFT基板)の最終検査において再検査を行
い、修正状態を確認して問題がなければ液晶工程に送り
出す。このようにして欠陥を修正したアクティブマトリ
クス基板と対向基板とを貼り合わせ、両基板の間隙に液
晶を注入することにより液晶表示装置が完成する。Thereafter, the substrate is washed and re-inspected in the final inspection of the active matrix substrate (TFT substrate), and the repair state is confirmed. If there is no problem, the substrate is sent to the liquid crystal process. The liquid crystal display device is completed by bonding the active matrix substrate with the defect corrected in this way and the counter substrate and injecting liquid crystal into the gap between the two substrates.
【0052】ここで、図1に示した短絡部を従来のよう
に液晶パネルの裏面からレーザでトリミングした場合に
は、図7に示すように、下層膜の膨張等による圧力で層
間絶縁膜が破壊されるため、破片が周囲に飛散して新た
な欠陥が生じたり、周辺膜欠損が生じたり、電極にバリ
が発生したりしやすくなる。さらに、液晶パネル段階で
は洗浄を行うことも不可能である。Here, when the short-circuited portion shown in FIG. 1 is trimmed from the back surface of the liquid crystal panel by a laser as in the conventional case, as shown in FIG. Since it is destroyed, the fragments are scattered to the surroundings to generate new defects, peripheral film defects, and burrs on the electrodes. Further, it is impossible to perform cleaning at the liquid crystal panel stage.
【0053】なお、上記アクティブマトリクス基板にお
いて走査配線と信号配線とが短絡している場合には、上
述したような層間絶縁膜に任意波長のレーザ光を照射し
て層間絶縁膜を部分的に除去した後で、波長及び照射領
域を変えて欠陥部の両側の信号配線または走査配線をレ
ーザ照射により切断して他画素の駆動に対する影響を絶
った後、図示しない冗長配線を利用して修正を完了す
る。例えば、冗長構造として信号配線または走査配線を
二重化している場合には、切断した時点で修正が完了す
る。或いは、単線の場合でも、信号入力側とは反対側に
信号入力側と同等の信号を入力可能なように、冗長配線
とレーザによって接続することで、切断した配線の両方
から信号入力可能となり、修正が完了する。さらに、導
電性ペーストによって切断した配線の両端部を結線する
ことも可能である。When the scanning wiring and the signal wiring are short-circuited in the active matrix substrate, the above-mentioned interlayer insulating film is irradiated with laser light of an arbitrary wavelength to partially remove the interlayer insulating film. After changing the wavelength and irradiation area, the signal wiring or scanning wiring on both sides of the defective part is cut by laser irradiation to eliminate the influence on the driving of other pixels, and then the correction is completed using redundant wiring (not shown) I do. For example, when the signal wiring or the scanning wiring is duplicated as a redundant structure, the correction is completed at the time of cutting. Alternatively, even in the case of a single line, by connecting with a redundant wiring and a laser so that a signal equivalent to the signal input side can be input to the opposite side to the signal input side, a signal can be input from both of the disconnected wiring, The modification is completed. Further, both ends of the wiring cut by the conductive paste can be connected.
【0054】この修正の後、基板洗浄装置を用いて洗浄
処理を行い、アクティブマトリクス基板(TFT基板)
の最終検査において再検査を行った後、修正状態を確認
して問題がなければ液晶注入工程に送り出す。このよう
にして欠陥を修正したアクティブマトリクス基板と対向
基板とを貼り合わせ、両基板の間隙に液晶を注入するこ
とにより液晶表示装置が完成する。After this correction, a cleaning process is performed using a substrate cleaning apparatus, and an active matrix substrate (TFT substrate)
After the reinspection in the final inspection, the state of correction is checked, and if there is no problem, it is sent to the liquid crystal injection step. The liquid crystal display device is completed by bonding the active matrix substrate with the defect corrected in this way and the counter substrate and injecting liquid crystal into the gap between the two substrates.
【0055】さらに、信号配線とドレイン引き出し部と
が短絡している場合には、上述したように層間絶縁膜に
任意波長のレーザ光を照射して層間絶縁膜を部分的に除
去した後で、波長及び照射領域を変えて短絡部を上述し
たようなレーザ照射により切断し、信号配線とドレイン
との短絡を解除してその画素を正常画素に修正すること
ができる。Further, when the signal wiring and the drain lead portion are short-circuited, after the interlayer insulating film is irradiated with laser light of an arbitrary wavelength to partially remove the interlayer insulating film as described above, By changing the wavelength and the irradiation area, the short-circuit portion is cut by laser irradiation as described above, the short-circuit between the signal wiring and the drain is released, and the pixel can be corrected to a normal pixel.
【0056】さらに、走査配線や信号配線に断線が生じ
ている場合には、上述したような層間絶縁膜に任意波長
のレーザ光を照射して層間絶縁膜を部分的に除去した後
で、断線部の両側の配線部を接続するか、或いは両側の
配線部を冗長配線に接続することができる。Further, in the case where a disconnection has occurred in the scanning wiring or the signal wiring, the interlayer insulating film is irradiated with a laser beam of an arbitrary wavelength to partially remove the interlayer insulating film. The wiring portions on both sides of the unit can be connected, or the wiring portions on both sides can be connected to the redundant wiring.
【0057】次に、本実施形態において用いられるアク
ティブマトリクス基板の欠陥修正装置について説明す
る。Next, a description will be given of a defect repairing apparatus for an active matrix substrate used in this embodiment.
【0058】図4はこの欠陥修正装置の概略構成を示す
図であり、11はYAGレーザ発振器、12は波長変換
素子、13はエネルギー減衰フィルタ、14はハーフミ
ラー、15及び16はレーザ光の照射スポットを写すた
めの光源及びCCDカメラ、17はレーザ光の照射領域
を制御するための電動スリット、18は照射されたレー
ザ光の強度を検出するパワー検出器、19は照射された
レーザ光を拡大又は縮小するための集光レンズである。
22は互いに直交する2方向への移動が可能であり、被
修正基板を搭載するXYステージ、23はインターフェ
イス、24は制御部、25は外部コントローラ、26は
モニタ、20は被修正基板、21はバックライトであ
る。さらに、XYステージ22には、抵抗測定用プロー
ブが取り付けられている。FIG. 4 is a view showing a schematic configuration of the defect repair apparatus, wherein 11 is a YAG laser oscillator, 12 is a wavelength conversion element, 13 is an energy attenuation filter, 14 is a half mirror, and 15 and 16 are laser beam irradiation. A light source and a CCD camera for projecting a spot, 17 is an electric slit for controlling an irradiation area of the laser light, 18 is a power detector for detecting the intensity of the irradiated laser light, and 19 is an enlargement of the irradiated laser light. Alternatively, it is a condenser lens for reduction.
Reference numeral 22 denotes an XY stage on which a substrate to be repaired is mounted, 23 is an interface, 24 is a control unit, 25 is an external controller, 26 is a monitor, 20 is a substrate to be repaired, and 21 is a substrate to be repaired. It is a backlight. Further, a resistance measurement probe is attached to the XY stage 22.
【0059】この欠陥修正装置において、YAGレーザ
発振器11からはYAGレーザの基本波長である106
0nmのレーザ光が発振され、波長変換素子12を介し
て第2高調波(532nm)、第3高調波(355n
m)及び第4高調波(266nm)に変換される。この
変換されたレーザ光は、エネルギー減衰フィルター13
によってその強度が調節される。例えば、配線の接続に
は基本波(赤外波)のレーザ光を発振し、配線の切断及
び欠陥部の除去には第2高調波及び第3高調波のレーザ
光を発振し、層間絶縁膜の除去には第4高調波のレーザ
光を発振する。In this defect repairing apparatus, the YAG laser oscillator 11 outputs the fundamental wavelength 106 of the YAG laser.
The laser light of 0 nm is oscillated, and the second harmonic (532 nm) and the third harmonic (355n) are transmitted through the wavelength conversion element 12.
m) and the fourth harmonic (266 nm). The converted laser light is supplied to the energy attenuating filter 13.
Adjusts its intensity. For example, laser light of a fundamental wave (infrared wave) is oscillated for connection of wiring, and laser light of second harmonic and third harmonic is oscillated for cutting of wiring and removal of a defective portion. Is removed by oscillating the fourth harmonic laser light.
【0060】このYAGレーザ発振器11、波長変換素
子12、エネルギー減衰フィルタ13、光源15、CC
Dカメラ16、電動スリット17、パワー検出器18、
集光レンズ19及びXYステージ22は、インターフェ
イス23を介してCPUやROM、RAMを備えた制御
部24に接続されている。これらは、外部コントローラ
25の命令を受けて動作し、所定の波長及び照射領域で
レーザ光を被修正基板に照射することができる。さら
に、CCDカメラ16が撮像したレーザ照射スポットの
様子はモニタ26に映し出される。This YAG laser oscillator 11, wavelength conversion element 12, energy attenuation filter 13, light source 15, CC
D camera 16, electric slit 17, power detector 18,
The condenser lens 19 and the XY stage 22 are connected via an interface 23 to a control unit 24 having a CPU, a ROM, and a RAM. These operate in response to an instruction from the external controller 25, and can irradiate the substrate to be corrected with laser light at a predetermined wavelength and irradiation area. Further, the state of the laser irradiation spot captured by the CCD camera 16 is displayed on a monitor 26.
【0061】この欠陥修正装置を用いて、図1に示した
ようなアクティブマトリクスの短絡欠陥を修正する方法
について、以下に説明する。A method for repairing a short-circuit defect in an active matrix as shown in FIG. 1 using this defect repair apparatus will be described below.
【0062】まず、画像処理や低抗検査等によって欠陥
が検出されたアクティブマトリクス基板を、搬送手段に
よって上記欠陥修正装置にセットする。このとき、検査
測定データにより欠陥位置(座標)が分かっていれば、
XYステージ22を制御してレーザの照射領域を欠陥位
置に大まかに合わせておく。First, an active matrix substrate in which a defect has been detected by image processing, resistance inspection, or the like is set in the defect repairing apparatus by a transport unit. At this time, if the defect position (coordinate) is known from the inspection measurement data,
By controlling the XY stage 22, the laser irradiation area is roughly adjusted to the defect position.
【0063】次に、モニタ26を見ながら外部コントロ
ーラ25によってXYステージ22や電動スリット1
7、集光レンズ19を制御して、レーザの照射領域を微
調整する。Next, the XY stage 22 and the electric slit 1 are controlled by the external controller 25 while watching the monitor 26.
7. Control the condenser lens 19 to finely adjust the laser irradiation area.
【0064】レーザ照射位置を確定した後、レーザ照射
領域を所望の切除領域より大きく設定して、層間絶縁膜
6に任意波長のレーザ光、例えばYAGレーザの第4高
調波を複数回照射することによって、画素電極1と層間
絶縁膜6を除去する。下層膜表面付近まで除去したら照
射を終了する。After the laser irradiation position is determined, the laser irradiation area is set to be larger than the desired excision area, and the interlayer insulating film 6 is irradiated with laser light of an arbitrary wavelength, for example, the fourth harmonic of a YAG laser a plurality of times. As a result, the pixel electrode 1 and the interlayer insulating film 6 are removed. The irradiation is terminated after the removal to the vicinity of the lower film surface.
【0065】次に、欠陥部または層間絶縁膜の除去部の
下層膜に任意波長のレーザ光、例えば第2高調波または
第3高調波に切り替えて、所望の切除領域にレーザ照射
位置、及び照射領域を設定してレーザトリミングを行
う。Next, a laser beam of an arbitrary wavelength, for example, a second harmonic or a third harmonic is switched to a laser beam of an arbitrary wavelength, for example, a second harmonic or a third harmonic, on the defect portion or the lower layer film of the removed portion of the interlayer insulating film, and a desired laser beam is irradiated to a desired cut region. Laser trimming is performed by setting an area.
【0066】この修正後、搬送装置を用いて基板を次の
洗浄工程及びアクティブマトリクス基板(TFT基板)
完成後の検査工程へ運搬する。After this correction, the substrate is subjected to the next cleaning step and the active matrix substrate (TFT substrate) using the transfer device.
Transport to completed inspection process.
【0067】[0067]
【発明の効果】以上詳述したように、本発明による場合
には、アクティブマトリクス基板完成後の最終検査にお
いて検出された短絡欠陥を、層間絶縁膜に任意波長のレ
ーザ光を照射して層間絶縁膜を部分的に除去した後で短
絡部を除去したり、下層の配線膜を切断したりして修正
することができる。或いは、断線欠陥を、層間絶縁膜に
任意波長のレーザを照射して層間絶縁膜を部分的に除去
した後で、断線部の両側の配線を接続したり、冗長配線
と接続したりして修正することができる。従って、液晶
表示パネルの状態で修正を行っていた従来の修正方法に
比べて、パターンの破損が最小限に抑えられ、欠陥が発
生しないようにして、修正の信頼性を高くすることがで
きる。また、基板状態で修正を実施するため、修正後の
洗浄が可能となり、液晶層に異物が残留しない。さら
に、修正によって画素電極形成部の凹凸が少なくなり、
配向不良を防ぐことができる。As described above in detail, in the case of the present invention, the short-circuit defect detected in the final inspection after the completion of the active matrix substrate is corrected by irradiating the interlayer insulating film with laser light of an arbitrary wavelength. After the film is partially removed, the short-circuit portion can be removed, or the underlying wiring film can be cut to correct the film. Alternatively, the disconnection defect is corrected by irradiating a laser of an arbitrary wavelength to the interlayer insulating film and partially removing the interlayer insulating film, and then connecting the wiring on both sides of the disconnected portion or connecting to the redundant wiring. can do. Therefore, as compared with the conventional repair method in which the repair is performed in the state of the liquid crystal display panel, the damage of the pattern is minimized, the defect is not generated, and the reliability of the repair can be increased. Further, since the correction is performed in the state of the substrate, cleaning after the correction becomes possible, and no foreign matter remains in the liquid crystal layer. In addition, the modification reduces the unevenness of the pixel electrode forming portion,
Poor alignment can be prevented.
【0068】さらに、アクティブマトリクス基板の完成
後において修正を行うことができるので、層間絶縁膜の
成膜前に修正を行っていた従来の修正方法に比べて、修
正不良を後工程に流さないようにして、製造ロスを最小
限に抑えることができ、生産歩留りを向上させることが
できる。Furthermore, since the repair can be performed after the completion of the active matrix substrate, the repair failure is not passed to the subsequent process as compared with the conventional repair method in which the repair is performed before the formation of the interlayer insulating film. Thus, the production loss can be minimized, and the production yield can be improved.
【図1】本発明に係るアクティブマトリクス基板の構成
を示す断面図である。FIG. 1 is a sectional view showing a configuration of an active matrix substrate according to the present invention.
【図2】本発明の一実施形態であるアクティブマトリク
ス基板の欠陥修正方法を説明するための断面図である。FIG. 2 is a cross-sectional view for explaining a defect repair method for an active matrix substrate according to one embodiment of the present invention.
【図3】本発明の一実施形態であるアクティブマトリク
ス基板の欠陥修正方法を説明するための断面図である。FIG. 3 is a cross-sectional view for explaining a defect repair method for an active matrix substrate according to an embodiment of the present invention.
【図4】本発明の一実施形態であるアクティブマトリク
ス基板の欠陥修正装置の構成を示す図である。FIG. 4 is a diagram showing a configuration of an active matrix substrate defect repair apparatus according to an embodiment of the present invention.
【図5】従来のアクティブマトリクス基板の構成を示す
断面図である。FIG. 5 is a cross-sectional view showing a configuration of a conventional active matrix substrate.
【図6】従来のアクティブマトリクス基板の欠陥修正方
法を説明するための平面図である。FIG. 6 is a plan view for explaining a conventional defect repair method for an active matrix substrate.
【図7】層間絶縁膜上に画素電極を設けたアクティブマ
トリクス基板の構成を示す断面図である。FIG. 7 is a cross-sectional view showing a configuration of an active matrix substrate provided with a pixel electrode on an interlayer insulating film.
【図8】従来のアクティブマトリクス基板の欠陥修正方
法を説明するための断面図である。FIG. 8 is a cross-sectional view for explaining a conventional defect correction method for an active matrix substrate.
1 画素電極 2 保護膜 3 データ配線(信号配線) 4 ガラス基板 5 ゲート絶縁膜 6 層間絶縁膜 7a、7b レーザによる除去部 8 短絡部 11 YAGレーザ発振器 12 波長変換素子 13 エネルギ減衰フィルタ 14 ハーフミラー 15 光源 16 CCDカメラ 17 電動スリット 18 パワー検出器 19 集光レンズ 20 被修正基板 21 バックライト 22 XYステージ 23 インターフェース 24 制御部 25 外部コントローラ 26 モニタ DESCRIPTION OF SYMBOLS 1 Pixel electrode 2 Protective film 3 Data wiring (signal wiring) 4 Glass substrate 5 Gate insulating film 6 Interlayer insulating film 7a, 7b Removal part by laser 8 Short circuit part 11 YAG laser oscillator 12 Wavelength conversion element 13 Energy attenuation filter 14 Half mirror 15 Light source 16 CCD camera 17 Motorized slit 18 Power detector 19 Condensing lens 20 Substrate to be corrected 21 Backlight 22 XY stage 23 Interface 24 Control unit 25 External controller 26 Monitor
Claims (12)
縁膜を介して互いに交差するように設けられ、両配線の
交差部近傍にスイッチング素子が設けられ、該走査配
線、該信号配線及び該スイッチング素子を覆うように設
けられた層間絶縁膜上に画素電極が設けられているアク
ティブマトリクス基板の短絡欠陥を修正する方法であっ
て、 該層間絶縁膜に任意波長のレーザ光を照射して修正部上
の層間絶縁膜部分を除去する工程と、 欠陥部または該層間絶縁膜の除去部の下層にある配線部
に任意波長のレーザ光を照射して該欠陥部を除去するか
または該配線部を切断する工程とを含むアクティブマト
リクス基板の欠陥修正方法。A plurality of scanning wirings and a plurality of signal wirings are provided so as to intersect with each other via an insulating film; a switching element is provided near an intersection of the two wirings; A method for correcting a short-circuit defect of an active matrix substrate in which a pixel electrode is provided on an interlayer insulating film provided so as to cover a switching element, the method comprising irradiating the interlayer insulating film with a laser beam of an arbitrary wavelength. Removing the interlayer insulating film portion on the portion, and irradiating the defective portion or the wiring portion under the removed portion of the interlayer insulating film with laser light of an arbitrary wavelength to remove the defective portion or the wiring portion Cutting the active matrix substrate.
て、前記欠陥部を除去するかまたは配線部を切断する工
程よりも広い照射領域でレーザ光を照射する請求項1に
記載のアクティブマトリクス基板の欠陥修正方法。2. The active matrix substrate according to claim 1, wherein in the step of removing the interlayer insulating film, a laser beam is irradiated in a wider irradiation area than in a step of removing the defective portion or cutting the wiring portion. Defect correction method.
いは該両側の配線部を冗長配線に接続する工程を含む請
求項1または請求項2に記載のアクティブマトリクス基
板の欠陥修正方法。3. The method according to claim 1, further comprising the step of connecting the wiring portions on both sides of the cut portion or connecting the wiring portions on both sides to the redundant wiring.
縁膜を介して互いに交差するように設けられ、両配線の
交差部近傍にスイッチング素子が設けられ、該走査配
線、該信号配線及び該スイッチング素子を覆うように設
けられた層間絶縁膜上に画素電極が設けられているアク
ティブマトリクス基板の断線欠陥を修正する方法であっ
て、 該層間絶縁膜に任意波長のレーザ光を照射して修正部上
の層間絶縁膜部分を除去する工程と、 欠陥部の両側の配線部を接続するか、或いは該両側の配
線部を冗長配線に接続する工程とを含むアクティブマト
リクス基板の欠陥修正方法。4. A plurality of scanning wirings and a plurality of signal wirings are provided so as to intersect with each other via an insulating film, and a switching element is provided near an intersection of the two wirings. A method for repairing a disconnection defect of an active matrix substrate in which a pixel electrode is provided on an interlayer insulating film provided so as to cover a switching element, wherein the interlayer insulating film is repaired by irradiating a laser beam of an arbitrary wavelength. A method for repairing a defect in an active matrix substrate, comprising: a step of removing an interlayer insulating film part on a part; and a step of connecting wiring parts on both sides of the defective part or connecting wiring parts on both sides to a redundant wiring.
絶縁膜と同じ材料からなる絶縁膜を形成する工程を含む
請求項1乃至請求項4のいずれかに記載のアクティブマ
トリクス基板の欠陥修正方法。5. The method for repairing defects in an active matrix substrate according to claim 1, further comprising the step of forming an insulating film made of the same material as the interlayer insulating film so as to cover a portion removed by laser light irradiation. .
て、波長150nm以上、波長300nm以下のレーザ
光を用いる請求項1乃至請求項5のいずれかに記載のア
クティブマトリクス基板の欠陥修正方法。6. The method according to claim 1, wherein in the step of removing the interlayer insulating film, a laser beam having a wavelength of 150 nm or more and 300 nm or less is used.
て、YAGレーザの第4高調波を用いる請求項6に記載
のアクティブマトリクス基板の欠陥修正方法。7. The method according to claim 6, wherein in the step of removing the interlayer insulating film, a fourth harmonic of a YAG laser is used.
切断する工程において、波長300nm以上1500n
m以下のレーザ光を用いる請求項1乃至請求項3または
請求項5乃至請求項7のいずれかに記載のアクティブマ
トリクス基板の欠陥修正方法。8. In the step of removing the defective portion or cutting the wiring portion, a wavelength of 300 nm or more and 1500 nm is used.
8. The method for repairing defects in an active matrix substrate according to claim 1, wherein a laser beam of m or less is used.
接続するか、或いは該両側の配線部分を冗長配線に接続
する工程において、接続部に導電性ペーストを塗布して
YAGレーザの基本波を照射する請求項2乃至請求項8
のいずれかに記載のアクティブマトリクス基板の欠陥修
正方法。9. A step of connecting a wiring portion on both sides of a cut portion or a defective portion or connecting a wiring portion on both sides to a redundant wiring, applying a conductive paste to the connection portion and applying a fundamental wave of a YAG laser. 9. The method according to claim 2, wherein the irradiation is performed.
The method for repairing defects of an active matrix substrate according to any one of the above.
載のアクティブマトリクス基板の欠陥修正方法により欠
陥が修正されたアクティブマトリクス基板と対向基板と
を貼り合わせ、両基板の間に液晶を注入する液晶パネル
の製造方法。10. An active matrix substrate having a defect corrected by the method of claim 1 and a counter substrate are bonded to each other, and a liquid crystal is injected between the two substrates. Liquid crystal panel manufacturing method.
絶縁膜を介して互いに交差するように設けられ、両配線
の交差部近傍にスイッチング素子が設けられ、該走査配
線、該信号配線及び該スイッチング素子を覆うように設
けられた層間絶縁膜上に画素電極が設けられているアク
ティブマトリクス基板の欠陥を修正するために用いられ
る欠陥修正装置であって、 修正基板を搭載するXYステージと、 該ステージ上方部に配置され、照射波長を選択可能なレ
ーザ照射部と、 該レーザ照射部から発振されたレーザ光の照射領域を制
御する制御部と、 該制御部を通過したレーザ光を拡大又は縮小するための
集光部とを少なくとも備えているアクティブマトリクス
基板の欠陥修正装置。11. A plurality of scanning wirings and a plurality of signal wirings are provided so as to intersect with each other via an insulating film, a switching element is provided near an intersection of the two wirings, and the scanning wirings, the signal wirings and the signal wirings are provided. What is claimed is: 1. A defect repairing apparatus used for repairing a defect of an active matrix substrate in which a pixel electrode is provided on an interlayer insulating film provided so as to cover a switching element, comprising: an XY stage on which a repairing substrate is mounted; A laser irradiator disposed above the stage and capable of selecting an irradiation wavelength, a controller for controlling an irradiation area of laser light oscillated from the laser irradiator, and enlarging or reducing the laser light passing through the controller And a light-collecting unit for performing the defect correction.
波長変換素子とを備えている請求項11に記載のアクテ
ィブマトリクス基板の欠陥修正装置。12. The defect repairing apparatus for an active matrix substrate according to claim 11, wherein said laser irradiation section includes a YAG laser and a wavelength conversion element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3350099A JP3386735B2 (en) | 1999-02-10 | 1999-02-10 | Active matrix substrate defect repair method and liquid crystal panel manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3350099A JP3386735B2 (en) | 1999-02-10 | 1999-02-10 | Active matrix substrate defect repair method and liquid crystal panel manufacturing method |
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| Publication Number | Publication Date |
|---|---|
| JP2000231121A true JP2000231121A (en) | 2000-08-22 |
| JP3386735B2 JP3386735B2 (en) | 2003-03-17 |
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ID=12388281
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3350099A Expired - Fee Related JP3386735B2 (en) | 1999-02-10 | 1999-02-10 | Active matrix substrate defect repair method and liquid crystal panel manufacturing method |
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| CN100360918C (en) * | 2003-08-20 | 2008-01-09 | 雷射科技股份有限公司 | Method and device for correcting defect of image substrate, and manufacturing method of image substrates |
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| WO2005025800A1 (en) * | 2003-09-09 | 2005-03-24 | Sumitomo Heavy Industries, Ltd. | Laser processing method and processing apparatus |
| US7258586B2 (en) * | 2004-03-24 | 2007-08-21 | Hitachi Displays, Ltd. | Method for manufacturing an organic electroluminescence display |
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