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JP2000153116A - Filter material, lubricant filter and fuel filter using the same - Google Patents

Filter material, lubricant filter and fuel filter using the same

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Publication number
JP2000153116A
JP2000153116A JP10332662A JP33266298A JP2000153116A JP 2000153116 A JP2000153116 A JP 2000153116A JP 10332662 A JP10332662 A JP 10332662A JP 33266298 A JP33266298 A JP 33266298A JP 2000153116 A JP2000153116 A JP 2000153116A
Authority
JP
Japan
Prior art keywords
filter
fibers
natural fibers
filter medium
fibrillated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10332662A
Other languages
Japanese (ja)
Inventor
Atsumi Aoki
篤実 青木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wako Sangyo KK
Original Assignee
Wako Sangyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wako Sangyo KK filed Critical Wako Sangyo KK
Priority to JP10332662A priority Critical patent/JP2000153116A/en
Publication of JP2000153116A publication Critical patent/JP2000153116A/en
Pending legal-status Critical Current

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  • Filtering Materials (AREA)
  • Paper (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a filter material having high filtering efficiency without adding a filter aid, such as a glass microfiber or a metal fiber and an org. fiber having possibility to melt by the heat generated in an engine. SOLUTION: A filter material is constituted by using fibrilated natural fibers with freeness of 500 ml or less obtained by beating natural fibers. As natural fibers to be beaten, it is pref. to use cellulose fibers (lyocel) prepared by directly decomposing wood pulp by an org. solvent and the mixing ratio of the fibrilated natural fibers is pref. 10-60% and the residual part of the filter material is pref. constituted of other natural fibers. Especially, a filter material wherein the mixing ratio of the fibrilated natural fibers is set to 20% or more is suitable as a lubricant filter and a filter material wherein the mixing ratio is set to 40% or less is suitable as a fuel filter.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明はフィルタ用の濾材に
係り、より詳しくは内燃機関や工作機械、油圧機械等に
使用される潤滑油や作動油、燃料、空気等に含まれる不
純物を捕捉、除去するためのフィルタ用濾材及びこれを
用いたフィルタに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filter medium for a filter, and more particularly, to a method for trapping impurities contained in lubricating oil, hydraulic oil, fuel, air and the like used in internal combustion engines, machine tools, hydraulic machines and the like. The present invention relates to a filter material for removing and a filter using the same.

【0002】[0002]

【従来の技術】内燃機関や工作機械等では潤滑のため多
くの潤滑油が使用されている。潤滑油中にはこれら機関
等の使用により金属摩耗粉や、ダスト、すす等が発生
し、時間とともに潤滑油中に蓄積されてくる。特に自動
車のガソリンエンジンやディーゼルエンジン等内燃機関
では不完全燃焼によりカーボン粒子が発生するが、これ
が潤滑油であるエンジンオイル中に分散し、蓄積されて
くると潤滑油の粘度が増大し、潤滑油寿命の短縮等の問
題を発生する。そして、これらが内燃機関等の潤滑不良
や摩耗の増大を招くため、機関等の潤滑回路中には油中
の金属摩耗粉やダスト、カーボン粒子等を捕捉し、濾過
する手法としてフィルタが用いられている。
2. Description of the Related Art Many lubricating oils are used for lubrication in internal combustion engines and machine tools. Metal wear powder, dust, soot and the like are generated in the lubricating oil due to the use of these engines and the like, and are accumulated in the lubricating oil with time. In particular, in internal combustion engines such as automobile gasoline engines and diesel engines, carbon particles are generated due to incomplete combustion. When these particles are dispersed and accumulated in engine oil, which is a lubricating oil, the viscosity of the lubricating oil increases, Problems such as shortening of service life occur. Since these cause poor lubrication and increase in wear of the internal combustion engine and the like, a filter is used as a method of capturing metal abrasion powder, dust, and carbon particles in oil in a lubrication circuit of the engine and the like and filtering the same. ing.

【0003】このフィルタ用の濾材としては、セルロー
ス繊維を主体として抄造した濾紙や、セルロースと有機
繊維(合成繊維)との混抄による濾紙が従来から用いら
れており、捕捉する粒子の微粒化に対しては、主に繊維
密度を増加させて濾紙の孔径を細かくすることにより、
またはこれら濾紙の厚みを増すことにより、微粒子の濾
過効率を向上させる手法が用いられてきた。しかしこの
ような手法では、濾紙の孔径を細かくすることにより微
細粒子の濾過効率は高められる一方で濾過寿命が著しく
短くなるという問題があった。
[0003] As a filter material for this filter, a filter paper made mainly of cellulose fibers or a filter paper made by mixing cellulose and organic fibers (synthetic fibers) has been conventionally used. By mainly increasing the fiber density and reducing the pore size of the filter paper,
Alternatively, a technique of increasing the thickness of the filter paper to improve the filtration efficiency of the fine particles has been used. However, in such a method, there is a problem that the filtration life is significantly shortened while the filtration efficiency of the fine particles is increased by reducing the pore size of the filter paper.

【0004】特に近年では、エンジンからの排出ガス中
に含まれる窒素酸化物を減少させるために排気ガスの一
部を吸気系に再循環させる排出ガス再循環(EGR)シ
ステムが採用されるようになり、潤滑油中のカーボン粒
子量は従来に増して増加する状況が生じている。そし
て、増加したカーボン粒子がエンジン内で凝集してスラ
ッジ化したり、このスラッジに金属摩耗分やダスト等を
巻き込むようになると、潤滑油の流動性を阻害して潤滑
不良を引き起こしたり潤滑面を傷つけたりすることとな
る。このため、潤滑油中でのカーボン粒子の凝集を防止
して均一に分散させる分散剤(オイル添加剤)について
も開発が進み、これらが相まって潤滑油中に分散するカ
ーボン粒子の量の増加、カーボン粒子の微細化が濾材開
発上の大きな課題となっている。
In recent years, in particular, an exhaust gas recirculation (EGR) system for recirculating a part of exhaust gas to an intake system to reduce nitrogen oxides contained in exhaust gas from an engine has been adopted. In other words, the amount of carbon particles in the lubricating oil has increased more than ever. When the increased carbon particles aggregate in the engine and become sludge, or when metal sludge or dust is involved in the sludge, the fluidity of the lubricating oil is disturbed, causing poor lubrication or damaging the lubricated surface. Or will be. For this reason, development of a dispersant (oil additive) for preventing aggregation of carbon particles in a lubricating oil and uniformly dispersing the same is progressing. Refinement of particles has become a major issue in the development of filter media.

【0005】そこで、これら微細化した粒子を除去する
方策として、安価且つ容易に入手可能なマイクロガラス
繊維を混抄した濾材が検討され、一部の分野で利用され
るようになった。また一方ではカーボン粒子と濾材との
相互作用を高めてオイル中のカーボン粒子をより効率的
に吸着するという観点からも研究が進められている。例
えば特開平2−21915号公報にはチタン酸カリウム
ウィスカーを他の繊維に混抄したフィルタ濾材が開示さ
れ、また特開平7−60027号公報にはカーボン粒子
の帯電性を利用し、ポリプロピレン等の帯電させた有機
繊維を用いてフィルタ濾材を構成した例が開示されてい
る。これは潤滑油中に漂うカーボン粒子が負の電荷を有
することに着目し、正に帯電させた有機繊維によりクー
ロン力を利用して吸着させようとするものである。
[0005] In view of the above, as a measure for removing these fine particles, a filter medium mixed with micro glass fibers which is inexpensive and easily available has been studied, and has been used in some fields. On the other hand, research is being conducted from the viewpoint of enhancing the interaction between the carbon particles and the filter medium to more efficiently adsorb the carbon particles in the oil. For example, JP-A-2-21915 discloses a filter medium in which potassium titanate whiskers are mixed with other fibers, and JP-A-7-60027 discloses a method of charging a polypropylene or the like by utilizing the chargeability of carbon particles. There is disclosed an example in which a filter material is formed by using the organic fibers. This focuses on the fact that carbon particles floating in a lubricating oil have a negative charge, and attempts to adsorb the organic fibers by using Coulomb force by positively charged organic fibers.

【0006】また、特開平10−5515号公報には有
機繊維素材を叩解し、フィブリル化した極細分割繊維に
カチオン性樹脂を混抄した例が開示されているが、この
濾材はフィブリル化した有機繊維による物理的捕捉とカ
チオン樹脂による電気的吸着との両作用を利用するもの
である。従ってフィブリル化した有機繊維により金属摩
耗粉等の非溶解成分や比較的粒径の大きいカーボン粒子
を捕捉するとともに、カチオン樹脂により微細なカーボ
ン粒子を吸着しようとするものである。
Japanese Patent Application Laid-Open No. 10-5515 discloses an example in which an organic fiber material is beaten and a fibril-divided ultrafine splitting fiber is mixed with a cationic resin. It utilizes both the effects of physical capture by cations and electrical adsorption by a cationic resin. Therefore, the non-dissolved components such as metal abrasion powder and carbon particles having a relatively large particle diameter are captured by the fibrillated organic fibers, and fine carbon particles are adsorbed by the cationic resin.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、例えば
前記特開平2−21915号公報に記載されたように、
チタン酸カリウムウィスカーやケイ酸アルミニウム等の
金属繊維をセルロース等他の繊維中に混抄した濾材や、
マイクロガラス繊維を混抄した濾材等については、これ
らの繊維自身がもともと他の繊維に対して親和性が低く
離脱しやすいうえに金属繊維、ガラス繊維とも被潤滑部
の材質と比較して硬い繊維であることから、もしこれら
繊維が濾材から離脱した場合にはエンジンの摩耗を促進
するおそれがあった。また金属繊維を均一分散させる抄
紙の困難さ、抄紙コストの高価格化などの問題があっ
た。
However, for example, as described in the above-mentioned Japanese Patent Application Laid-Open No. 2-21915,
Filter media in which metal fibers such as potassium titanate whiskers and aluminum silicate are mixed into other fibers such as cellulose,
For filter media mixed with micro glass fibers, these fibers themselves have low affinity for other fibers and are easy to separate, and both metal fibers and glass fibers are hard fibers compared to the material of the part to be lubricated. For this reason, if these fibers are separated from the filter medium, there is a possibility that the wear of the engine may be accelerated. In addition, there are problems such as difficulty in papermaking for uniformly dispersing metal fibers and increase in papermaking cost.

【0008】また、例えば特開平7−60027号公報
等に記載されたような有機繊維を微細化した濾材やこれ
らをセルロース繊維に混抄した濾材、カチオン樹脂を混
抄した濾材などでは、構成する有機繊維がフィブリル化
され微細化されることに伴い、エンジンで発生する熱に
よって油温が上昇し、フィブリル化された微細有機繊維
の融解やカチオン樹脂の脱落等による潤滑油の粘度増
加,潤滑油寿命の短縮化が生じたり、微細有機繊維の熱
変形(凝縮変形など)によるカーボン粒子除去効率の低
下が生ずる等の問題があった。
[0008] For example, as described in Japanese Patent Application Laid-Open No. 7-60027 and the like, a filter material obtained by refining organic fibers, a filter material obtained by mixing these with cellulose fibers, and a filter material obtained by mixing a cationic resin are used. The oil temperature rises due to heat generated by the engine as the oil is fibrillated and miniaturized, increasing the viscosity of the lubricating oil due to melting of the fibrillated fine organic fibers and falling off of the cationic resin, There have been problems such as shortening, and reduction in the efficiency of removing carbon particles due to thermal deformation (condensation deformation, etc.) of the fine organic fibers.

【0009】本発明は係る問題に鑑みてなされたもので
あり、エンジンや工作機械,油圧機器等の被潤滑部や作
動機器に対して摩耗促進を生ずるような金属繊維を混抄
せず、またエンジン等の被潤滑部(被冷却部)の発熱に
よって油温が上昇し、濾材構成繊維の凝縮熱変形を生ず
るおそれのある微細化した有機繊維を使用することな
く、エンジンオイル等の潤滑油や作動油、ガソリン,軽
油等の燃料、空気などの流体中に分散する微細粒子を高
効率で捕捉し濾過するフィルタ濾材を提供することを目
的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and does not mix metal fibers that cause abrasion to be accelerated on lubricated parts and operating equipment such as engines, machine tools, and hydraulic equipment. The oil temperature rises due to the heat generated by the lubricated parts (cooled parts), and the lubricating oil such as engine oil and the operation can be used without using fine organic fibers that may cause condensation heat deformation of the filter medium constituent fibers. It is an object of the present invention to provide a filter medium for capturing and filtering fine particles dispersed in a fuel such as oil, gasoline or light oil, or a fluid such as air with high efficiency.

【0010】[0010]

【課題を解決するための手段】上記目的を達成するた
め、本発明では天然繊維を叩解し、フリーネスを500
ml以下にフィブリル化したフィブリル化天然繊維を含有
して、公知の湿式抄紙法により抄造することによって濾
材を得る。
In order to achieve the above object, in the present invention, natural fibers are beaten and freeness is increased by 500.
A filter medium is obtained by containing the fibrillated natural fibers in a volume of not more than ml and making the paper by a known wet papermaking method.

【0011】そして、前記のようなフィブリル化天然繊
維を含有する濾材の混抄割合は、フィブリル化天然繊維
を10重量%以上60重量%以下含有し、残余の部分を
他の天然繊維で構成することが好ましい。
[0011] The mixing ratio of the filter medium containing the fibrillated natural fibers is such that the fibrillated natural fibers are contained in an amount of 10% by weight or more and 60% by weight or less, and the remaining portion is composed of other natural fibers. Is preferred.

【0012】さらに、前記叩解する天然繊維としては、
木材パルプを有機溶剤で直接分解して作られたセルロー
ス繊維(リヨセル)が好適である。
Further, the natural fibers to be beaten include:
Cellulose fibers (lyocell) made by directly decomposing wood pulp with an organic solvent are preferred.

【0013】上記のように構成された濾材では、天然繊
維をフリーネス500ml以下に叩解したフィブリル化天
然繊維を用いることにより、極細繊維化された天然繊維
が叩解されていない骨格繊維内に均一分散して絡みつき
微細な濾目と適度な空隙とを形成する。このためフィブ
リル化されていない天然繊維や有機繊維のみで同様の濾
過効率の濾材を構成した場合に問題となる濾過寿命(す
なわち目詰まりの問題)は、前記フィブリル化天然繊維
間に形成される立体的な空隙及び濾目構成によって微細
粒子の捕捉体積が増加し、後に実施例で詳細に示すよう
に大幅な向上が可能となった。
In the filter medium constructed as described above, by using fibrillated natural fibers obtained by beating natural fibers to a freeness of 500 ml or less, ultra-fine fiberized natural fibers are uniformly dispersed in unbeaten skeletal fibers. To form fine meshes and moderate voids. For this reason, the filtration life (that is, the problem of clogging), which is a problem when a filter medium having the same filtration efficiency is constituted only by the non-fibrillated natural fibers and the organic fibers, depends on the three-dimensional shape formed between the fibrillated natural fibers. The fine pores and the mesh structure increased the trapped volume of the fine particles, and as described later in detail in the examples, it was possible to achieve a significant improvement.

【0014】また、フィブリル化繊維及び骨格繊維とも
にセルロース等の天然繊維を用いることにより、エンジ
ンの発熱により上昇した油温でポリプロピレンやアクリ
ル樹脂等有機繊維の融解を生じることが無く、この有機
繊維の融解や他の混抄樹脂(例えば前記例ではカチオン
樹脂)の脱落等に起因する潤滑油の粘度増加や、潤滑油
寿命の短縮を生ずることが無い。さらに、有機繊維の熱
変形による濾材の変形やフィブリル化有機繊維の縮合、
融解による濾過効率の変化等を生じることがない。
In addition, by using natural fibers such as cellulose for both the fibrillated fibers and the skeletal fibers, the organic fibers such as polypropylene and acrylic resin do not melt at the oil temperature increased by the heat generated by the engine. There is no increase in the viscosity of the lubricating oil or shortening of the lubricating oil life due to melting or falling off of other mixed resin (for example, the cationic resin in the above example). Furthermore, the deformation of the filter media due to the thermal deformation of the organic fibers and the condensation of the fibrillated organic fibers,
There is no change in filtration efficiency due to melting.

【0015】さらに、本発明に係る濾材では前記公知例
のようなマイクロガラス繊維や金属繊維等を含まずに構
成することができる。従って、これら硬質の繊維が離脱
することにによるエンジン等の被潤滑部の摩耗の心配が
ない。
Further, the filter medium according to the present invention can be constituted without including micro glass fibers, metal fibers and the like as in the above-mentioned known examples. Therefore, there is no concern about wear of the lubricated portion such as the engine due to the detachment of these hard fibers.

【0016】なお、フィブリル化する天然繊維として
は、木材パルプを有機溶剤で直接分解して作られたセル
ロース繊維(リヨセル)が好適であり、例えば、コート
ルズ社製COURTAULDS LYOCELLやTENCEL等を例示すること
ができる。これらの繊維は純粋なセルロース繊維であ
り、高い引っ張り強度、湿潤強度を有するとともにセル
ロース繊維ゆえ高温で溶融することが無く、さらに叩解
によりサブミクロンマイクロファイバーの生成が可能な
繊維である。
As the natural fibers to be fibrillated, cellulose fibers (lyocell) made by directly decomposing wood pulp with an organic solvent are suitable, and examples thereof include COURTAULDS LYOCELL and TENCEL manufactured by Coatles. Can be. These fibers are pure cellulose fibers, have high tensile strength and wet strength, do not melt at high temperatures because of the cellulose fibers, and are capable of producing submicron microfibers by beating.

【0017】また有機繊維は叩解機によってフィブリル
化した場合にマイクロファイバー化する部分と、フィブ
リル化されずにもとの繊維径のままの部分とが生じて、
これを混抄して抄造した場合に濾材孔径にムラができる
問題があったが、上記リヨセルは叩解により繊維全体を
繊維方向に引き裂くようにバラバラにフィブリル化する
ことができ、従って有機繊維のように濾材に孔径のムラ
ができることがない。
In addition, when the organic fibers are fibrillated by a beater, a portion that becomes microfibers and a portion that is not fibrillated but has the original fiber diameter are formed,
There was a problem that the filter medium pore diameter became uneven when mixed and formed, but the above-mentioned lyocell could be fibrillated separately so as to tear the whole fiber in the fiber direction by beating, and therefore, like organic fiber. There is no unevenness of the pore diameter in the filter medium.

【0018】本発明では、このような天然繊維をビータ
またはリファイナ等の公知の叩解機を用いて湿潤状態で
叩解する。ここで、フリーネス500ml以下とするため
の条件を叩解時間で規定すれば、原料繊維として前記リ
ヨセル100%の場合にビータで概ね1.5時間以上、
パルプ:リヨセル=2:1の原料では概ね2時間以上と
なる。なお、叩解機としてリファイナを用いた場合には
上記時間の1/2から1/3程度の叩解時間でほぼ同様
のフリーネスの繊維を得ることができる。
In the present invention, such a natural fiber is beaten in a wet state using a known beater such as a beater or a refiner. Here, if the conditions for reducing the freeness to 500 ml or less are defined by the beating time, when the raw material fiber is 100% lyocell, the beater is approximately 1.5 hours or more using a beater.
With a pulp: lyocell = 2: 1 raw material, it takes about 2 hours or more. When a refiner is used as a beating machine, fibers having substantially the same freeness can be obtained in a beating time of about 1/2 to 1/3 of the above time.

【0019】ここで、「フリーネス」とは、JIS P
8121で規定されるパルプのろ水度試験方法のうち、
カナダ標準型で測定される濾水度を表し、この測定方法
についてその概略を説明すれば以下のようなものであ
る。
Here, "freeness" is defined in JIS P
Among the pulp freeness test methods specified in 8121,
It represents the freeness measured by the Canadian standard type, and the outline of this measuring method is as follows.

【0020】前記のようにして得たフィブリル化天然
繊維を水中に均一分散させ、20℃で0.3%濃度の水
分散液(原質)を作る。きれいなメスシリンダに原質
を正確に1000mlはかりとる。厚さ0.51mmで直
径0.51mmの穴を表面1000mm2当たり969個有
するように作成された黄銅製のふるい板を円筒底部に有
する内径101.6±0.4mm高さ127mmのろ水筒に
前記メスシリンダの内容を流し入れ、計量のためのコッ
クを開ける。円筒下部に配設された計量漏斗の側管か
らの排水がやんだら、この側管から出た排水の量を正確
に読みとる。この排水量を0.3%20℃の標準濃度
標準温度に補正した平均値をカナダ標準ろ水度すなわち
フリーネスとする。
The fibrillated natural fibers obtained as described above are uniformly dispersed in water to prepare a 0.3% aqueous dispersion (raw material) at 20 ° C. Weigh exactly 1000 ml of raw material into a clean measuring cylinder. A drain tube having an inner diameter of 101.6 ± 0.4 mm and a height of 127 mm having a brass sieve plate formed at the bottom of the cylinder having a thickness of 0.51 mm and a hole of 0.51 mm in diameter and having 969 holes per 1000 mm 2 on the surface. Pour the contents of the graduated cylinder and open the cock for weighing. When drainage from the side pipe of the measuring funnel arranged at the lower part of the cylinder stops, the amount of drainage from the side pipe is accurately read. The average value obtained by correcting the discharged water amount to a standard concentration standard temperature of 0.3% and 20 ° C. is defined as a Canadian standard freeness, that is, freeness.

【0021】従って、フィブリル化繊維の叩解度が進み
繊維が微細化するほどこれを均一分散した前記の原質
(水分散液)はスラリーに近くなり、計測されるフリー
ネスが小さい値となる。例えば、発明者らの研究によれ
ば、前記リヨセルをビータで叩解したときの叩解時間と
フリーネスとの関係は、叩解時間が約1.5時間でフリ
ーネスが概略500mlとなったのち、2時間で370m
l、3時間で190ml、4時間で100mlであった。
Therefore, as the degree of refining of the fibrillated fiber progresses and the fiber becomes finer, the raw material (water dispersion) which uniformly disperses the fiber becomes closer to a slurry, and the measured freeness becomes a smaller value. For example, according to the study of the inventors, the relationship between the beating time and the freeness when beating the lyocell with a beater is such that the beating time is approximately 1.5 hours, the freeness is approximately 500 ml, and then 2 hours. 370m
1, 190 ml for 3 hours and 100 ml for 4 hours.

【0022】なお、叩解時間をさらに長くすることによ
り、フリーネスをより小さい値とすること(例えばフリ
ーネスをゼロとすること)も可能であるが、5時間を超
えて(フリーネスは概略50前後となる)さらに叩解を
続けた場合には徐々に繊維の切断が発生し出し、抄紙後
の離脱繊維が増える確率が高くなること、及び叩解工程
に要する工数すなわち費用が増加し、濾過効率の向上効
果とのコストバランスが悪化することを考慮すべきであ
ること、などから一般的にはビータでの叩解ではフリー
ネスが50〜500程度の濾水度となる叩解度が好適で
ある。
It is possible to make the freeness smaller (for example, to make the freeness zero) by further lengthening the beating time, but it is over 5 hours (the freeness is about 50). If the beating is continued further, the fiber is gradually cut, and the probability of the number of detached fibers after the paper making increases, and the number of man-hours required for the beating process, that is, the cost, increases. In general, it is preferable to use a beater with a beater having a freeness of about 50 to 500 to obtain a freeness of about 50 to 500 in consideration of the fact that the cost balance is deteriorated.

【0023】本発明に係る濾材は、上記のように叩解機
によって所定のフリーネスとなるようフィブリル化した
フィブリル化天然繊維と、他の繊維とを混抄率に応じて
各々計量して投入し水中で混練した後、この混合物を傾
斜ワイヤー抄紙機や丸網多層抄紙機などの抄紙機により
公知の湿式抄紙法により抄造する。
The filter medium according to the present invention is prepared by weighing and adding fibrillated natural fibers which have been fibrillated so as to have a predetermined freeness by the beater as described above, and other fibers in accordance with the mixing ratio, and is then placed in water. After kneading, the mixture is formed by a known wet papermaking method using a paper machine such as an inclined wire paper machine or a round-mesh multilayer paper machine.

【0024】ここで、フィブリル化天然繊維と混抄され
る繊維については特に限定するものでなく、例えば木材
パルプ、麻、コットン、エスパルト、レーヨンや再生セ
ルロース等の天然繊維のほか、レーヨン、アクリル、ポ
リエステル、ポリプロピレン、ポリアミド等の有機繊維
などを1種以上適宜選択し配合して用いることができる
が、エンジンオイル等比較的高温となる潤滑油を対象と
する場合には前述のようにフィブリル化された微細有機
繊維の融解による障害発生を防止するため天然繊維を用
いて構成することが好ましい。また、本発明の濾材には
必要に応じて濾材の特性を阻害しない範囲で他の濾過助
剤の使用、または抄紙時に必要な添加剤の配合をするこ
とが可能であり、特許請求の範囲における残余の部分に
はこれらを含むものである。
The fibers mixed with the fibrillated natural fibers are not particularly limited. For example, natural fibers such as wood pulp, hemp, cotton, espart, rayon and regenerated cellulose, rayon, acrylic and polyester One or more kinds of organic fibers such as polypropylene, polyamide and the like can be appropriately selected and blended. However, when a lubricating oil having a relatively high temperature such as an engine oil is targeted, it is fibrillated as described above. It is preferable to use natural fibers in order to prevent troubles caused by melting of the fine organic fibers. Further, the filter medium of the present invention can be used with other filter aids as long as the characteristics of the filter medium are not impaired as necessary, or can be blended with additives required for papermaking. The remainder includes these.

【0025】そして、本発明はこのようにして抄造され
る濾材のうち、フィブリル化天然繊維を20重量%以上
含有する濾材を用いた潤滑油用フィルタである。
The present invention is a lubricating oil filter using a filter medium containing fibrillated natural fibers in an amount of 20% by weight or more among the filter media thus formed.

【0026】また、本発明はこのようにして抄造される
濾材のうち、フィブリル化天然繊維を40重量%以下含
有する濾材を用いた燃料用フィルタである。
Further, the present invention is a fuel filter using a filter medium containing 40% by weight or less of fibrillated natural fibers among the filter media thus formed.

【0027】フィブリル化繊維の混抄率は後述する単板
清浄度試験やエレメントダスト投入試験の結果から約1
0%以上の混抄率において濾過効率の向上効果を見いだ
すことができる。しかして、混抄率は高いほど単板清浄
度すなわち濾過後の残留粒子量は少なくなるが、一方で
透気度はこれと反対の関係をなし、60%を超えて混抄
率を高めたときには流体の通過抵抗が過大となる弊害を
生じるようになる。
The mixing ratio of the fibrillated fiber is about 1 from the results of a veneer cleanliness test and an element dust injection test described later.
At a mixing ratio of 0% or more, an effect of improving the filtration efficiency can be found. Thus, the higher the mixing ratio, the lower the cleanliness of the veneer, that is, the amount of residual particles after filtration, but the air permeability has the opposite relationship. When the mixing ratio is increased to more than 60%, the fluid is increased. This causes an adverse effect that the passage resistance of the wire becomes excessive.

【0028】このため、このような濾材をフィルターと
して用いる場合にはその用途に応じた適切な混抄率が存
在する。例えば、金属粉体やカーボン粒子等を比較的多
く含み、かつ単位時間当たりの流体流量をあまり多く必
要としない潤滑油のバイパスフィルター等においては、
前記フィブリル化天然繊維を20〜60%とし、他のセ
ルロース繊維を80〜40%程度として混抄し、抄造す
ることが好適である。
Therefore, when such a filter medium is used as a filter, there is an appropriate mixing ratio depending on the use. For example, in a lubricating oil bypass filter or the like that contains a relatively large amount of metal powder or carbon particles and does not require too much fluid flow per unit time,
It is preferable that the fibrillated natural fibers are mixed at about 20 to 60% and the other cellulose fibers are mixed at about 80 to 40% to be mixed and formed.

【0029】また、比較的金属粉体やカーボン粒子等の
微細粒子が少ないフルフロー型の燃料フィルター等の場
合には前記フィブリル化繊維を10〜40%とし、他の
セルロース繊維を90〜60%として混抄し、抄造する
ことが好適である。
In the case of a full flow type fuel filter or the like having relatively few fine particles such as metal powder and carbon particles, the fibrillated fiber is set to 10 to 40% and the other cellulose fibers are set to 90 to 60%. It is preferable to mix and make a paper.

【0030】[0030]

【発明の実施の形態】以下、本発明に係る濾材について
実施例を上げてより具体的に説明する。なお、混抄材の
混抄比率は重量%で表示している。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, a filter medium according to the present invention will be described more specifically with reference to examples. The blending ratio of the blending material is indicated by weight%.

【0031】実施例1 コートルズ社製セルロース繊維、商品名:COURTAULDS L
YOCELL(以降単にリヨセルと表記する)を試験用ビータ
にて湿潤状態で2時間叩解したフィブリル化天然繊維
を、それぞれ10%(A1)、33%(A2)、100%(A3)の
混抄率でウッドパルプ中に配合したパルプスラリーを、
公知の湿式抄紙法により抄紙した後風乾し、乾燥重量3
00g/m2厚さ約1mmのシートを作成後、濾過面積9.6
cm2の供試品を作成した。
Example 1 Cellulose fiber manufactured by Coatles Co., Ltd., trade name: COURTAULDS L
YOCELL (hereinafter simply referred to as lyocell) was beaten for 2 hours in a wet state with a test beater, and mixed with 10% (A1), 33% (A2) and 100% (A3) of natural fiber. Pulp slurry blended into wood pulp,
After papermaking by a known wet papermaking method, the paper was air-dried and the dry weight was 3
After preparing a sheet having a thickness of about 1 mm and a filtration area of 9.6 g / m 2.
A sample of cm 2 was prepared.

【0032】比較例1 繊維径5μm以下のマイクロガラス繊維をそれぞれ5%
(a1)、10%(a2)の混抄率でウッドパルプ中に配合した
パルプスラリーを、公知の湿式抄紙法により抄紙した後
風乾し、乾燥重量200g/m2厚さ0.7mmのシートを作
成後、濾過面積9.6cm2の比較供試品を作成した。
Comparative Example 1 5% of micro glass fibers having a fiber diameter of 5 μm or less
(a1) A pulp slurry blended in wood pulp at a blending ratio of 10% (a2) is made into paper by a known wet papermaking method and then air-dried to prepare a sheet having a dry weight of 200 g / m 2 and a thickness of 0.7 mm. Thereafter, a comparative sample having a filtration area of 9.6 cm 2 was prepared.

【0033】これらの供試品A1〜A3,a1〜a2に対して以
下に示す単板清浄度試験を行い、濾液の単板清浄度を測
定する。測定に供するコンタミナントとしては、あらか
じめ0.8μmのメンブレンフィルタで濾過した軽油5
0ml中に、JIS8種粉体60mgを投入し、超音波撹拌
機等により粉体を軽油中に均一分散させたものを用い
た。
The test pieces A1 to A3 and a1 to a2 are subjected to a veneer cleanliness test shown below, and the vapour cleanliness of the filtrate is measured. As a contaminant to be used for measurement, light oil 5 previously filtered through a 0.8 μm membrane filter was used.
60 mg of JIS type 8 powder was placed in 0 ml, and the powder was uniformly dispersed in light oil using an ultrasonic stirrer or the like.

【0034】上記コンタミナントを供試品でワンパス吸
引濾過させた後、供試品を透過した濾液を、あらかじめ
重量を測定して重量が既知となっている0.8μmメン
ブレンフィルタで再び濾過する。この濾過後にメンブレ
ンフィルタを加熱乾燥させて秤量し、濾過前後での重量
増加すなわち捕捉された粉体量を算出することにより、
単板清浄度としてmg単位で評価する。
After the contaminant is subjected to one-pass suction filtration with the test sample, the filtrate that has passed through the test sample is filtered again through a 0.8 μm membrane filter whose weight is measured in advance and whose weight is known. By heating and drying the membrane filter after this filtration and weighing, by calculating the weight increase before and after filtration, i.e., the amount of captured powder,
Evaluate the veneer cleanliness in mg units.

【0035】上記試験によって得られた結果を表1にま
とめて示す。なお、表中の透気度はJIS P8117
に規定する透気度試験方法により測定される気体の透過
時間を表し、秒で表示している。
The results obtained by the above tests are summarized in Table 1. The air permeability in the table is based on JIS P8117.
Represents the gas permeation time measured by the air permeability test method specified in, and is expressed in seconds.

【0036】[0036]

【表1】 [Table 1]

【0037】この結果から、リヨセルの混抄率が10%
でも、一般的にカーボン粒子の除去効果が高いといわれ
るマイクログラスファイバーを5〜10%混抄した濾材
とほぼ同等の清浄度が得られること、またその混抄率を
増加させるに従いより高い清浄度が得られることが見い
だされる。
From the results, it was found that the mixing ratio of lyocell was 10%.
However, it is possible to obtain almost the same cleanliness as a filter medium obtained by mixing 5 to 10% of microglass fibers, which is generally said to have a high carbon particle removing effect, and to obtain higher cleanliness as the mixing rate is increased. To be found.

【0038】実施例2 リヨセルを試験用ビータで湿潤状態で2時間(B1〜B4)、
3時間(B5〜B8)、6時間(B9〜B12)叩解したフィブリル
化天然繊維を、各々15%(B1,B5,B9)、30%(B2,B6,B
10)、45%(B3,B7,B11)、60%(B4,B8,B12)の混抄率
でウッドパルプ中に配合したパルプスラリーを、公知の
湿式抄紙法により抄紙した後風乾し、乾燥重量295〜
305g/m2厚さ約1mmのシートを作成後、濾過面積9.
6cm2の供試品B1〜B12を得た。
Example 2 Lyocell was moistened with a test beater for 2 hours (B1 to B4),
The fibrillated natural fibers beaten for 3 hours (B5 to B8) and for 6 hours (B9 to B12) are respectively 15% (B1, B5, B9) and 30% (B2, B6, B).
A pulp slurry blended in wood pulp at a mixing ratio of 10), 45% (B3, B7, B11) and 60% (B4, B8, B12) was formed into paper by a known wet papermaking method, air-dried, and dried. 295-
After preparing a sheet having a thickness of 305 g / m 2 and a thickness of about 1 mm, the filtration area is 9.
Samples B1 to B12 of 6 cm 2 were obtained.

【0039】比較例2 セルロース繊維100%を試験用ビータで湿潤状態で5
時間叩解した繊維を公知の湿式抄紙法により抄紙した後
風乾し、乾燥重量295g/m2厚さ約1mmのシートを作成
後、濾過面積9.6cm2の比較供試品b1を得た。
COMPARATIVE EXAMPLE 2 A 100% cellulose fiber was placed in a wet state with a test beater.
The fibers beaten for a given time were made by a known wet papermaking method and then air-dried to prepare a sheet having a dry weight of 295 g / m 2 and a thickness of about 1 mm, and a comparative sample b1 having a filtration area of 9.6 cm 2 was obtained.

【0040】これらの供試品B1〜B12,b1に対して以下に
示す単板清浄度試験を行い、濾材の濾過効率を測定す
る。測定に供するコンタミナントとしては、あらかじめ
0.45μmのメンブレンフィルタで濾過した軽油50m
l中に、JIS12種粉体100mgを投入し、超音波撹
拌機等により粉体を軽油中に均一分散させたものを用い
た。
The specimens B1 to B12, b1 are subjected to the following single plate cleanliness test to measure the filtration efficiency of the filter medium. As a contaminant to be used for measurement, 50 m of light oil previously filtered through a 0.45 μm membrane filter was used.
Into l, 100 mg of JIS 12 type powder was charged, and the powder was uniformly dispersed in light oil using an ultrasonic stirrer or the like.

【0041】上記コンタミナントを供試品でワンパス吸
引濾過させた後、供試品を透過した濾液を、あらかじめ
重量を測定して重量が既知となっている0.45μmメ
ンブレンフィルタで再び濾過する。この濾過後にメンブ
レンフィルタを加熱乾燥させて秤量し、濾過前後での重
量増加すなわち捕捉された粉体量を算出し、濾過効率を
次式で算出する。 濾過効率(%)={(初期粉体量−捕捉された粉体量)/初
期粉体量}×100
After the contaminant is subjected to one-pass suction filtration using the test sample, the filtrate that has passed through the test sample is filtered again through a 0.45 μm membrane filter whose weight is measured in advance and whose weight is known. After this filtration, the membrane filter is dried by heating and weighed, the weight increase before and after filtration, that is, the amount of captured powder is calculated, and the filtration efficiency is calculated by the following equation. Filtration efficiency (%) = {(initial amount of powder−amount of captured powder) / initial amount of powder} × 100

【0042】上記単板清浄度試験によって得られた結果
を表2にまとめて示し、またこのデータから混抄率と濾
過効率との関係を図1に、叩解時間と濾過効率との関係
を図2に示す。
The results obtained by the veneer cleanliness test are summarized in Table 2, and from this data, the relationship between the mixing ratio and the filtration efficiency is shown in FIG. 1, and the relationship between the beating time and the filtration efficiency is shown in FIG. Shown in

【0043】[0043]

【表2】 [Table 2]

【0044】これらから、叩解時間が2時間の場合でも
一般のセルロース繊維を5時間叩解した濾材に比べては
るかに効率の濾過効率が得られ、さらに混抄率を40%
以上に高めてやることで濾過効率90%以上の高効率の
濾材が得られること、また叩解時間を3時間以上とした
場合には少なくとも混抄率15%以上の領域で、混抄量
によらず高い濾過効率を有する濾材を提供することがで
きることがわかる。
From these results, even when the beating time is 2 hours, the filtration efficiency is far higher than that of a filter medium obtained by beating general cellulose fibers for 5 hours.
By increasing the above, a high-efficiency filter medium with a filtration efficiency of 90% or more can be obtained, and when the beating time is 3 hours or more, it is high at least in the region of 15% or more of the mixing ratio, regardless of the mixing amount. It can be seen that a filter medium having filtration efficiency can be provided.

【0045】実施例3 リヨセルを試験用ビータにて湿潤状態で3時間叩解した
フィブリル化天然繊維を用い、混抄率をそれぞれ15%
(C1)、33%(C2)、45%(C3)とした上で濾材特性であ
る紙厚(0.8mm)、透気度(110秒)、孔径値(2μm)がほぼ同
一となるように抄紙し、さらにこれをエレメント形状に
形成して供試濾材C1〜C3を得た。
Example 3 A fibrillated natural fiber obtained by beating a lyocell with a test beater in a wet state for 3 hours was used.
(C1), 33% (C2), and 45% (C3), and the filter media characteristics such as paper thickness (0.8 mm), air permeability (110 seconds), and pore size (2 μm) are almost the same. Paper was formed and further formed into an element shape to obtain test filter media C1 to C3.

【0046】これらの供試濾材に対して、以下に示す条
件で簡易エレメントダスト投入試験を行った。このとき
の試験条件を表3に、試験結果を表4に示す。
A simple element dust injection test was performed on these test filter media under the following conditions. Table 3 shows the test conditions and Table 4 shows the test results.

【0047】[0047]

【表3】 1)使用油 実機油 2リットル(初期固形分濃度4%) 2)投入ダスト JIS 12種粉体約2.4gと実機濃縮油30ml合計濃度25%を 試験開始1時間経過後から30分ごとに1回投入 3)濾過状態 定圧循環試験(入口圧を392kPaで一定に維持) 4)試験温度 80℃ 5)濾過面積 2500cm2 6)測定方法 各測定時間での油中カーボン濃度を測定 7)効率 効率を次式で算出し評価する。 効率(%)={(累積濃度−各測定時間での濃度)/累積濃度}×100[Table 3] 1) Oil used 2 liters of actual machine oil (initial solid content 4%) 2) Input dust Approx. 2.4 g of JIS 12 class powder and 30 ml of actual machine concentrated oil 25% total concentration 30% after 1 hour from the start of the test once every minute charged 3) filtered state maintaining constant pressure circulation test (inlet pressure constant at 392 kPa) 4) test temperature 80 ° C. 5) filtering area 2500 cm 2 6) measuring method measuring in-oil carbon concentration at each measurement time 7) Efficiency Efficiency is calculated and evaluated using the following formula. Efficiency (%) = {(cumulative concentration−concentration at each measurement time) / cumulative concentration} × 100

【0048】[0048]

【表4】 [Table 4]

【0049】この実施例から、フィブリル化天然繊維を
用いた濾材を潤滑油用フィルタとして用いる場合には、
混抄率として約20%以上とすることが好ましく、特に
30%以上とした場合に好適な実施形態となることがわ
かる。
From this example, when a filter medium using fibrillated natural fibers is used as a filter for lubricating oil,
It is understood that the mixing rate is preferably about 20% or more, and particularly, a preferred embodiment is obtained when the mixing rate is 30% or more.

【0050】実施例4 実施例3と同様の手法によりフィブリル化天然繊維混抄
率33%の供試エレメントD4を得た。
Example 4 In the same manner as in Example 3, a test element D4 having a fibrillated natural fiber blending rate of 33% was obtained.

【0051】比較例4 一般的に車両用エンジンオイルのバイパスフィルタとし
て用いられている天然セルロース繊維100%、平均孔
径値1μm、透気度150秒以上の濾材を用い、これを
前記実施例D4と同一のエレメント形状に形成して比較供
試エレメントd4を得た。
Comparative Example 4 A filter medium having 100% of natural cellulose fiber, an average pore diameter of 1 μm, and an air permeability of 150 seconds or more, which is generally used as a bypass filter for vehicle engine oil, was used as in Example D4. A comparative test element d4 was obtained by forming the same element shape.

【0052】これらの供試エレメントD4,d4に対して以
下の実験条件により試験エンジンの長時間運転時の流量
低下特性を測定した。表5にこのときの試験条件を示
す。
With respect to these test elements D4 and d4, the flow reduction characteristics of the test engine during long-time operation were measured under the following experimental conditions. Table 5 shows the test conditions at this time.

【0053】[0053]

【表5】 1)使用油 エンジンオイル 8リットル 2)試験温度 100〜110℃ 3)濾過面積 2500cm2 4)運転条件 エンジン定格連続運転 5)運転時間 150時間 6)測定方法 一定時間ごとに循環流量を流量計により計測する[Table 5] 1) Oil used 8 liters of engine oil 2) Test temperature 100-110 ° C 3) Filtration area 2500 cm 2 4) Operating conditions Engine rated continuous operation 5) Operating time 150 hours 6) Measuring method Circulating flow at regular time intervals Is measured with a flow meter

【0054】上記試験条件で得られた流量低下特性は、
その結果を図3に示すように一般的なバイパスフィルタ
用濾材を用いた比較エレメントd4が、初期数時間から1
0時間程度で急激に流量低下を生じ約20時間経過後に
は初期流量の1/5以下に、100時間経過後には1/
10程度になってしまう(すなわち目詰まりの状態とな
ってしまう)のに対し、フィブリル化天然繊維を含有す
る供試エレメントD4は、初期70時間程度かけて流量低
下を生ずるもののその低下特性は緩やかであり、かつ、
150時間経過後においてもその流量が初期流量の1/
2以上を確保している。
The flow rate reduction characteristics obtained under the above test conditions are as follows:
As shown in FIG. 3, the comparison element d4 using a general filter medium for a bypass filter was changed from the initial several hours to 1 as shown in FIG.
At about 0 hours, the flow rate suddenly drops, and after about 20 hours, it becomes 1/5 or less of the initial flow rate.
On the other hand, the test element D4 containing the fibrillated natural fiber had a flow rate reduction of about 70 hours in the initial stage, but had a gradual decrease characteristic. And
Even after 150 hours, the flow rate is 1/1 of the initial flow rate.
Two or more are secured.

【0055】また、この試験終了時すなわち150時間
経過後の各エレメントによるダスト捕捉量は、比較例d4
が16.5gであったのに対し、本発明に係る実施例D4
では30.2gであり、高い捕集効果を有していること
が実証された。
The amount of dust captured by each element at the end of the test, ie, after 150 hours, was measured in Comparative Example d4.
Was 16.5 g, while Example D4 according to the present invention was used.
Weighed 30.2 g, which proved to have a high trapping effect.

【0056】[0056]

【発明の効果】以上示したように本発明に係る濾材によ
れば、天然繊維をフリーネス500ml以下に叩解したフ
ィブリル化天然繊維を含有して濾材を構成する。この結
果フィブリル化していない他の繊維のみで構成する場合
に比べて大幅な濾過効率の向上と濾過寿命の長期化とを
両立させてともに得ることができる。
As described above, according to the filter medium of the present invention, the filter medium comprises fibrillated natural fibers obtained by beating natural fibers to a freeness of 500 ml or less. As a result, it is possible to achieve both a significant improvement in filtration efficiency and a longer filtration life as compared with the case where the fiber is constituted only by other fibers which are not fibrillated.

【0057】なお、叩解する天然繊維は木材パルプを有
機溶剤で直接分解して作られたセルロース繊維を用いる
ことが好ましく、また濾材における混抄率としてはフィ
ブリル化天然繊維10重量%以上60%以下とし、残余
の部分を他の天然繊維で構成することが好ましい。この
ように構成することにより高い濾過効率を得ることがで
きるとともに、エンジンの発熱により上昇した油温で有
機繊維の融解を生じることが無く、この有機繊維の融解
や例えばカチオン樹脂等他の混抄樹脂の脱落等に起因す
る潤滑油の粘度増加や、潤滑油寿命の短縮を生ずること
が無い。さらに、有機繊維の熱変形による濾材の変形や
濾過効率の変化等を生じることがない。
As the natural fibers to be beaten, it is preferable to use cellulose fibers made by directly decomposing wood pulp with an organic solvent. The mixing ratio in the filter medium is from 10% by weight to 60% by weight of fibrillated natural fibers. Preferably, the remaining portion is made of another natural fiber. With this configuration, high filtration efficiency can be obtained, and the organic fiber does not melt at the oil temperature increased by the heat generated by the engine. There is no increase in the viscosity of the lubricating oil or a reduction in the life of the lubricating oil due to the falling off of the oil. Further, the deformation of the filter medium and the change in the filtration efficiency due to the thermal deformation of the organic fibers do not occur.

【0058】さらに、本発明に係る濾材では、チタン酸
カリウムやケイ酸アルミ等の硬質の金属繊維やマイクロ
ガラス繊維等を混抄していない。従ってこれら繊維の離
脱に起因するエンジン等の被潤滑部品や油圧回路の作動
部品等に摩耗促進を生じさせるような懸念がない。
Further, in the filter medium according to the present invention, hard metal fibers such as potassium titanate and aluminum silicate, micro glass fibers and the like are not mixed. Therefore, there is no concern that the detachment of these fibers may cause abrasion to be accelerated on parts to be lubricated such as an engine or operating parts of a hydraulic circuit.

【0059】さらに、本発明に係る濾材で使用するフィ
ブリル化天然繊維はウッドパルプを原料とするものであ
り、安価に入手することができる。このため、金属繊維
や微細化した有機繊維等を混抄する場合のように混抄材
のコストや抄紙コストの高価格化など濾材生産上の問題
点を改善することできる。従って、簡便な方法で安価に
カーボン捕捉率を高めた濾材を提供することができる。
Further, the fibrillated natural fibers used in the filter medium according to the present invention are made from wood pulp and can be obtained at a low cost. For this reason, it is possible to improve the problems in the production of the filter medium, such as the cost of the mixed paper material and the increase in the papermaking cost, as in the case of mixing the metal fibers and the finely divided organic fibers. Therefore, it is possible to provide a filter medium having an increased carbon capture ratio at a low cost by a simple method.

【0060】以上のような濾材は、車両用のフィルタエ
レメントとして用いた場合に高い効果を有しており、例
えば金属粉体やカーボン粒子等を比較的多く含み、かつ
単位時間当たりの流体流量をあまり多く必要としない潤
滑油のバイパスフィルター等においては、前記フィブリ
ル化天然繊維を20〜60%とし、他のセルロース繊維
を80〜40%程度として混抄し、抄造することにより
好適な潤滑油用フィルタを得ることができる。
The filter medium as described above has a high effect when used as a filter element for a vehicle. For example, the filter medium contains a relatively large amount of metal powder, carbon particles, etc. and has a low fluid flow rate per unit time. In a lubricating oil bypass filter or the like that does not require a large amount, a suitable lubricating oil filter is prepared by mixing the above fibrillated natural fibers to 20 to 60% and other cellulose fibers to about 80 to 40%, and forming the mixture. Can be obtained.

【0061】また、比較的金属粉体やカーボン粒子等の
微細粒子が少ないフルフロー型の燃料フィルター等にお
いては、前記フィブリル化繊維を10〜40%とし、他
のフィブリル化していないセルロース繊維を90〜60
%として混抄し、抄造することにより好適な燃料用フィ
ルタを得ることができる。
In a full-flow type fuel filter or the like having a relatively small amount of fine particles such as metal powder and carbon particles, the fibrillated fiber is set to 10 to 40% and the other non-fibrillated cellulose fiber is set to 90 to 90%. 60
%, A suitable fuel filter can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る濾材の実施例B1〜B12を用いて行
った単板清浄度試験の結果をまとめた混抄率と濾過効率
との関係を示すグラフである。
FIG. 1 is a graph summarizing the results of veneer cleanliness tests performed using Examples B1 to B12 of the filter medium according to the present invention and showing the relationship between the mixing ratio and the filtration efficiency.

【図2】本発明に係る濾材の実施例B1〜B12を用いて行
った単板清浄度試験の結果をまとめた叩解時間と濾過効
率との関係を示すグラフである。
FIG. 2 is a graph showing the relationship between beating time and filtration efficiency, summarizing the results of veneer cleanliness tests performed using Examples B1 to B12 of the filter medium according to the present invention.

【図3】本発明に係る濾材の実施例D4及び比較例d4を用
いて行った長時間連続運転時の流量特性を示すグラフで
ある。
FIG. 3 is a graph showing flow characteristics during long-term continuous operation performed using Example D4 and Comparative Example d4 of the filter medium according to the present invention.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 天然繊維を叩解し、フリーネスを500
ml以下にフィブリル化したフィブリル化天然繊維を含
有することを特徴とする濾材。
Claims 1. A natural fiber is beaten, and the freeness is 500.
A filter medium characterized by containing fibrillated natural fibers in a volume of not more than 0.1 ml.
【請求項2】 前記フィブリル化天然繊維を10重量%
以上60重量%以下含有し、残余の部分を他の天然繊維
で構成することを特徴とする請求項1に記載の濾材。
2. 10% by weight of the fibrillated natural fibers
The filter medium according to claim 1, wherein the content is at least 60% by weight and the remaining portion is made of other natural fibers.
【請求項3】 前記叩解する天然繊維は、木材パルプを
有機溶剤で直接分解して作られたセルロース繊維である
ことを特徴とする請求項1または請求項2に記載の濾
材。
3. The filter medium according to claim 1, wherein the natural fiber to be beaten is a cellulose fiber made by directly decomposing wood pulp with an organic solvent.
【請求項4】 前記フィブリル化天然繊維を20重量%
以上含有する前記請求項2または請求項3に記載の濾材
を用いた潤滑油用フィルタ。
4. The method according to claim 1, wherein the fibrillated natural fibers are 20% by weight.
A lubricating oil filter using the filter medium according to claim 2 or 3 containing the above.
【請求項5】 前記フィブリル化天然繊維を40重量%
以下含有する前記請求項2または請求項3に記載の濾材
を用いた燃料用フィルタ。
5. The method according to claim 5, wherein the fibrillated natural fiber is 40% by weight.
A fuel filter using the filter medium according to claim 2 or 3, which contains:
JP10332662A 1998-11-24 1998-11-24 Filter material, lubricant filter and fuel filter using the same Pending JP2000153116A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10332662A JP2000153116A (en) 1998-11-24 1998-11-24 Filter material, lubricant filter and fuel filter using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10332662A JP2000153116A (en) 1998-11-24 1998-11-24 Filter material, lubricant filter and fuel filter using the same

Publications (1)

Publication Number Publication Date
JP2000153116A true JP2000153116A (en) 2000-06-06

Family

ID=18257476

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10332662A Pending JP2000153116A (en) 1998-11-24 1998-11-24 Filter material, lubricant filter and fuel filter using the same

Country Status (1)

Country Link
JP (1) JP2000153116A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007231438A (en) * 2006-02-28 2007-09-13 Daicel Chem Ind Ltd Microfibrous cellulose and method for producing the same
US20110049041A1 (en) * 2009-08-26 2011-03-03 Denso Corporation Fuel filter element
JP2012223663A (en) * 2011-04-15 2012-11-15 Mitsubishi Paper Mills Ltd Filtering material
JP2012223662A (en) * 2011-04-15 2012-11-15 Mitsubishi Paper Mills Ltd Filtering material
JP2017071673A (en) * 2015-10-06 2017-04-13 王子ホールディングス株式会社 Composition comprising wood fiber
WO2023037440A1 (en) * 2021-09-08 2023-03-16 北越コーポレーション株式会社 Filter material for air filters

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007231438A (en) * 2006-02-28 2007-09-13 Daicel Chem Ind Ltd Microfibrous cellulose and method for producing the same
US20110049041A1 (en) * 2009-08-26 2011-03-03 Denso Corporation Fuel filter element
DE102010036337A1 (en) 2009-08-26 2011-03-03 Denso Corporation, Kariya-City Fuel filter element
JP2011045825A (en) * 2009-08-26 2011-03-10 Denso Corp Filter medium for fuel filter
DE102010036337B4 (en) 2009-08-26 2018-12-27 Kyosan Denki Co., Ltd. Fuel filter element
JP2012223663A (en) * 2011-04-15 2012-11-15 Mitsubishi Paper Mills Ltd Filtering material
JP2012223662A (en) * 2011-04-15 2012-11-15 Mitsubishi Paper Mills Ltd Filtering material
JP2017071673A (en) * 2015-10-06 2017-04-13 王子ホールディングス株式会社 Composition comprising wood fiber
WO2023037440A1 (en) * 2021-09-08 2023-03-16 北越コーポレーション株式会社 Filter material for air filters

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