JP2000145042A - Frp-made roof material and its manufacture - Google Patents
Frp-made roof material and its manufactureInfo
- Publication number
- JP2000145042A JP2000145042A JP10321602A JP32160298A JP2000145042A JP 2000145042 A JP2000145042 A JP 2000145042A JP 10321602 A JP10321602 A JP 10321602A JP 32160298 A JP32160298 A JP 32160298A JP 2000145042 A JP2000145042 A JP 2000145042A
- Authority
- JP
- Japan
- Prior art keywords
- frp
- roofing material
- plates
- material according
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 137
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000012783 reinforcing fiber Substances 0.000 claims description 27
- 239000011347 resin Substances 0.000 claims description 25
- 229920005989 resin Polymers 0.000 claims description 25
- 230000005484 gravity Effects 0.000 claims description 9
- 239000011819 refractory material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 6
- 239000011159 matrix material Substances 0.000 claims description 6
- 239000005011 phenolic resin Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 239000011162 core material Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 12
- 239000000835 fiber Substances 0.000 description 9
- 239000006260 foam Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000000758 substrate Substances 0.000 description 6
- 239000002023 wood Substances 0.000 description 4
- -1 for example Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Building Environments (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
Description
【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION
【0001】[0001]
【発明の属する技術分野】本発明は、FRP製屋根材お
よびその製造方法に関し、とくに軽量で容易に任意の形
状の形成できるFRP製屋根材およびその製造方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a roofing material made of FRP and a method for manufacturing the same, and more particularly to a roofing material made of FRP which can be easily formed into an arbitrary shape with a light weight and a method for manufacturing the same.
【0002】[0002]
【従来の技術】従来、屋根自身また庇部等を構成するた
めの屋根材としては、鉄骨による骨組に折板等の金属材
料を貼り付けたものが一般的であるが、主構成部材が金
属であるため、錆の発生による劣化の問題がある。ま
た、金属で主要部材が構成されているので、重量が大き
く、建物の耐震性にとって不利である。軽量化すると、
十分な強度、剛性を確保するのが難しくなる。2. Description of the Related Art Conventionally, as a roof material for constructing a roof itself or an eaves portion, a metal material such as a folded plate is generally adhered to a frame made of a steel frame. Therefore, there is a problem of deterioration due to generation of rust. In addition, since the main member is made of metal, the weight is large, which is disadvantageous for the earthquake resistance of the building. When lighter,
It is difficult to ensure sufficient strength and rigidity.
【0003】また、平板や折板からなる金属材料を貼り
付ける構造では、曲面や立体形状に形成するのが難し
い。設計上の制約が大きくなり、屋根材を所望の形状に
形成して意匠性を向上するにも限界がある。Further, it is difficult to form a curved surface or a three-dimensional shape in a structure in which a metal material made of a flat plate or a folded plate is attached. Design constraints are increased, and there is a limit in improving the design by forming the roofing material into a desired shape.
【0004】[0004]
【発明が解決しようとする課題】本発明の課題は、錆発
生のおそれがなく、軽量で建物の耐震性を向上でき、か
つ、優れた強度、剛性を確保しつつ、任意の意匠性の高
い形状に形成可能なFRP製屋根材、およびその製造方
法を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to reduce the possibility of rusting, to improve the building's seismic resistance, to be lightweight, and to ensure high strength and rigidity while maintaining a high design quality. An object of the present invention is to provide an FRP roofing material that can be formed into a shape and a method for manufacturing the same.
【0005】[0005]
【課題を解決するための手段】上記課題を解決するため
に、本発明のFRP製屋根材は、少なくとも一方がFR
Pからなる一対の板が間隙をもって配置され、該間隙に
両板を接合するリブ構造体が介装されていることを特徴
とするものからなる。In order to solve the above-mentioned problems, at least one of the FRP roofing materials of the present invention is made of FR.
A pair of plates made of P are arranged with a gap, and a rib structure for joining the two plates is interposed in the gap.
【0006】このリブ構造体の材料には、FRP、金
属、木材等を使用でき、リブ構造体は、一対の板の成形
と同時に配置し組み込むことが好ましい。As the material of the rib structure, FRP, metal, wood, or the like can be used, and it is preferable that the rib structure is arranged and incorporated at the same time as forming a pair of plates.
【0007】上記一対の板間の間隙の寸法としては、板
延在方向において、実質的に一定であってもよく、変化
していてもよい。[0007] The dimension of the gap between the pair of plates may be substantially constant or may vary in the direction in which the plates extend.
【0008】また、板自身の形状としては、単なる平板
状のものでもよいが、たとえば、少なくとも一方の板
が、山部と谷部が交互に配置された折板形状に形成され
ているものとすることもできる。この山部または/およ
び谷部は、ある方向に直線状に延びるものの他、ピラミ
ッド形に立体的に形成されたものであってもよい。The shape of the plate itself may be a simple flat plate. For example, at least one of the plates may be formed in a folded plate shape in which peaks and valleys are alternately arranged. You can also. The peaks and / or valleys may be linearly extended in a certain direction or may be three-dimensionally formed in a pyramid shape.
【0009】一対の板間の間隙は、そのまま空間に形成
しておくこともできるが、間隙に、一対の板のいずれよ
りも比重の小さい充填材を配置した、サンドイッチ構造
とすることもできる。The gap between the pair of plates can be formed in a space as it is, but a sandwich structure in which a filler having a specific gravity smaller than any of the pair of plates is disposed in the gap can also be used.
【0010】また、少なくとも一方の板の外面に、他部
材と連結される連結部材が取り付けられている構造とす
ることができる。連結部材は、リブ構造体の設置位置に
対応する位置に取り付けられることが好ましい。この連
結部材としては、連結部材やFRP製屋根材のねじれを
防止したり、様々な方向に位置する他部材との連結を可
能にするため、ユニバーサルジョイントを有するものが
好ましい。[0010] Further, a structure may be employed in which a connecting member to be connected to another member is attached to an outer surface of at least one plate. It is preferable that the connecting member is attached to a position corresponding to the installation position of the rib structure. As the connecting member, a member having a universal joint is preferable in order to prevent the connecting member or the FRP roofing material from being twisted and to enable connecting with other members located in various directions.
【0011】前記リブ構造体は、後述の実施態様に示す
如く、各種断面形状を採用できるが、さらに、トラスま
たはラーメン構造体に構成することもできる。The rib structure can have various cross-sectional shapes as shown in embodiments described later, but can also be formed into a truss or a ramen structure.
【0012】また、本発明に係るFRP製屋根材には、
厚み方向に貫通する開口部を設けておいてもよい。開口
部に窓構成部材を装着すれば、所定の箇所に採光可能な
窓を設置でき、所定形状の開口部のまま残しておけば、
開放構造の屋根等における通風孔等を形成できる。Further, the FRP roofing material according to the present invention includes:
An opening penetrating in the thickness direction may be provided. If the window component is attached to the opening, a window capable of lighting can be installed at a predetermined location, and if the opening of the predetermined shape is left,
Ventilation holes or the like in an open-structure roof or the like can be formed.
【0013】また、本発明に係るFRP製屋根材におい
ては、耐火性を向上するために、少なくとも一方の板の
マトリックス樹脂がフェノール樹脂からなることが好ま
しい。さらに、少なくとも片面に、耐火材、たとえば耐
火性の材料や耐火塗料からなる層を設けておくこともで
きる。In the FRP roofing material according to the present invention, it is preferable that the matrix resin of at least one of the plates is made of a phenol resin in order to improve fire resistance. Further, a layer made of a refractory material, for example, a refractory material or a refractory paint may be provided on at least one side.
【0014】さらに、FRP製屋根材全体、あるいは屋
根を構成するためのFRP製屋根材一単位全体につい
て、立体的な形状に形成することが可能である。たとえ
ば、少なくとも一方の板が、多面体状の立体形状部を有
している構造や、少なくとも一方の板が、三次元曲面部
をもつ立体形状部を有している構造とすることができ
る。またこれら立体形状部の両方をもつ構造とすること
もできる。Further, it is possible to form the entire FRP roofing material or the entire FRP roofing material constituting the roof into a three-dimensional shape. For example, a structure in which at least one plate has a polyhedral three-dimensional shape portion or a structure in which at least one plate has a three-dimensional shape portion having a three-dimensional curved surface portion can be employed. Further, a structure having both of these three-dimensionally shaped portions may be adopted.
【0015】上記のようなFRP製屋根材は、種々の方
法で製造可能であるが、とくに大型のFRP製屋根材の
場合、次のような方法が好適である。すなわち、本発明
に係るFRP製屋根材の製造方法は、上記のFRP製屋
根材の少なくとも一方のFRPからなる板を成形するに
際し、型内に強化繊維基材を配置し、全体をバッグ基材
で覆った後バッグ基材で覆われた内部を真空状態にし、
樹脂を注入して前記強化繊維基材の表面に拡散させると
ともに強化繊維基材に含浸させることにより成形するこ
とを特徴とする方法からなる。The above-mentioned FRP roofing material can be manufactured by various methods. In particular, in the case of a large-sized FRP roofing material, the following method is suitable. That is, the method of manufacturing a roofing material made of FRP according to the present invention comprises, when forming a plate made of at least one FRP of the roofing material made of FRP described above, disposing a reinforcing fiber base material in a mold, After covering with, make the inside covered with the bag base material a vacuum,
The method comprises a step of injecting a resin, diffusing the resin into the surface of the reinforcing fiber base, and impregnating the reinforcing fiber base to form the resin.
【0016】このような本発明に係るFRP製屋根材に
おいては、主要部材がFRPで構成されるため、主要部
材が金属からなる場合に比べ、軽量で、かつ、錆発生の
おそれがない。屋根全体の重量を軽減できるので、建物
の耐震性が向上する。In such a roofing material made of FRP according to the present invention, since the main member is made of FRP, it is lighter in weight and less likely to generate rust as compared with the case where the main member is made of metal. Since the weight of the entire roof can be reduced, the earthquake resistance of the building is improved.
【0017】また、少なくとも一方がFRPからなる一
対の板間に、両板を接合するリブ構造体が設けられるの
で、FRP製屋根材全体として高い強度と剛性が確保さ
れる。また、板間の間隙は、空間あるいは発泡材等の低
比重材料充填構造とされるので、断熱性にも優れてい
る。Further, since a rib structure for joining the two plates is provided between a pair of plates at least one of which is made of FRP, high strength and rigidity are secured as a whole FRP roofing material. In addition, since the gap between the plates has a space or a structure filled with a low specific gravity material such as a foam material, the heat insulating property is excellent.
【0018】また、FRPからなる少なくとも一方の板
は、その成形型を変更することにより、自由に任意の形
状に形成できるから、屋根形状における設計上の制約が
大幅に緩和され、設計者が目標とする意匠性の高い自由
な形状を採用することが可能となる。Further, since at least one of the plates made of FRP can be freely formed into an arbitrary shape by changing its molding die, design restrictions on the roof shape are greatly relaxed, and the designer can achieve the target. It is possible to adopt a free shape having high designability.
【0019】さらに、FRPのマトリックス樹脂にフェ
ノール樹脂を使用することにより、優れた耐火性を付与
でき、また、少なくとも片面に耐火材を設けることによ
り、さらに優れた耐火性を付与できる。したがって、法
的規制のゆるい庇材のみならず、法的規制のきつい屋根
本体にも、適用可能なFRP製屋根材に構成できる。Further, by using a phenol resin as the matrix resin of the FRP, excellent fire resistance can be imparted, and by providing a refractory material on at least one side, further excellent fire resistance can be imparted. Therefore, an FRP roofing material that can be applied not only to eaves materials with loose legal regulations but also to roof bodies with tight legal regulations can be configured.
【0020】[0020]
【発明の実施の形態】以下に、本発明の望ましい実施の
形態を、図面を参照しながら説明する。図1は、本発明
の一実施態様に係るFRP製屋根材の部分縦断面を示し
ている。図1において、FRP製屋根材1は、間隙2を
もって並行に配置された一対の板3a、3bと、間隙2
に設けられ、両板3a、3bを接合するリブ構造体4と
を有している。本実施態様では、板3a、3bの両方
が、FRPで構成されており、かつ、リブ構造体4もF
RPで構成されている。ただし、リブ構造体4は、金属
や木材等の他の材料から構成することが可能である。リ
ブ構造体4がいずれの材料で構成される場合にも、板3
a、3bの成形と同時に、配置、組み込みを行うことが
好ましい。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a partial longitudinal section of an FRP roofing material according to an embodiment of the present invention. In FIG. 1, a roofing material 1 made of FRP includes a pair of plates 3 a and 3 b
And a rib structure 4 that joins the two plates 3a and 3b. In this embodiment, both the plates 3a and 3b are made of FRP, and the rib structure 4 is also made of FRP.
It is composed of RP. However, the rib structure 4 can be made of another material such as metal or wood. When the rib structure 4 is made of any material, the plate 3
It is preferable to perform arrangement and incorporation simultaneously with the molding of a and 3b.
【0021】本発明におけるFRPのマトリックス樹脂
としては、エポキシ樹脂、フェノール樹脂、不飽和ポリ
エステル樹脂、ウレタン樹脂、メラミン樹脂等の熱硬化
樹脂が好適であり、なかでもフェノール樹脂が安価で、
かつ難燃性に優れており、好ましく使用される。As the matrix resin of the FRP in the present invention, a thermosetting resin such as an epoxy resin, a phenol resin, an unsaturated polyester resin, a urethane resin, and a melamine resin is preferable.
It is excellent in flame retardancy and is preferably used.
【0022】また、FRPの強化繊維としては、好まし
くは無機繊維が使用され、たとえば、ガラス繊維、チラ
ノ繊維、炭素繊維、シリコンカーバイト繊維、シリコン
ナイトライド繊維、ボロン繊維、アルミナ繊維、鉱物繊
維等を使用することができる。これらの繊維はコスト、
性能を配慮して単独または複合で使用することができ
る。さらに、強化繊維基材の形態としては、織物(平織
り、一方向織り)、不織布、編み物、組み物等が挙げら
れるが、中でもFRPによく用いられ補強効果が大きい
織物の形態が好ましい。As the reinforcing fibers of the FRP, inorganic fibers are preferably used. For example, glass fibers, tyrano fibers, carbon fibers, silicon carbide fibers, silicon nitride fibers, boron fibers, alumina fibers, mineral fibers, etc. Can be used. These fibers cost,
It can be used alone or in combination with consideration of performance. Further, examples of the form of the reinforcing fiber base include a woven fabric (plain weave, unidirectional weave), a nonwoven fabric, a knitted fabric, and a braided fabric. Among them, a woven fabric which is often used for FRP and has a large reinforcing effect is preferable.
【0023】リブ構造体の断面形状としては、各種の形
状を採り得る。図1には、単に上下方向に延びる断面形
状のリブ構造体4を示したが、たとえば図2に示すよう
な各種形状を採用できる。図2の(A)に示す構造で
は、断面形状がI形またはH形のリブ構造体4aとさ
れ、(B)に示す構造では、断面形状がC形のリブ構造
体4bとされ、(C)に示す構造では、このC形のリブ
構造体が背中合せに配置されたリブ構造体4cとされ、
(D)に示す構造では、断面形状がかぎ形または連結部
材形のリブ構造体4dとされ、(E)に示す構造では、
断面形状がハット形のリブ構造体4eとされている。ま
た、これら異なる断面形状のリブ構造体をFRP製屋根
材の部位に応じて選択し、組み合わせて採用することも
できる。The cross-sectional shape of the rib structure can take various shapes. FIG. 1 shows the rib structure 4 having a cross-sectional shape extending only in the vertical direction, but various shapes as shown in FIG. 2 can be adopted, for example. In the structure shown in FIG. 2A, the cross-sectional shape is an I-shaped or H-shaped rib structure 4a. In the structure shown in FIG. 2B, the cross-sectional shape is a C-shaped rib structure 4b. In the structure shown in (1), the C-shaped rib structure is a rib structure 4c arranged back to back.
In the structure shown in (D), the cross-sectional shape is a rib structure 4d having a key shape or a connecting member shape. In the structure shown in (E),
The cross-sectional shape is a hat-shaped rib structure 4e. Further, the rib structures having different cross-sectional shapes can be selected according to the portion of the FRP roofing material, and can be adopted in combination.
【0024】本発明に係るFRP製屋根材においては、
図1、図2に示したように、一対の板3a、3b間に形
成される間隙2の寸法(図における上下方向の寸法)
が、板延在方向において、実質的に一定である構成とで
きる。また、間隙の寸法が板延在方向において、変化す
る構成としてもよい。たとえば図3に示すように、断面
でみて、一方の板3cが曲線状に変化しており、他方の
板3dを直線状に延びる形状とすることにより、両板3
c、3d間の間隙2aの寸法を連続的に変化させること
ができる。In the FRP roofing material according to the present invention,
As shown in FIGS. 1 and 2, the size of the gap 2 formed between the pair of plates 3a and 3b (the size in the vertical direction in the drawing)
Can be substantially constant in the plate extending direction. Further, a configuration may be adopted in which the size of the gap changes in the plate extending direction. For example, as shown in FIG. 3, when viewed in cross section, one plate 3 c changes in a curved shape, and the other plate 3 d has a shape that extends linearly.
c, The dimension of the gap 2a between 3d can be changed continuously.
【0025】また、屋根材としては、従来から、強度や
剛性を高めるために折板形状の部材を用いることがある
が、本発明においても同様に採用できる。たとえば図4
に示すように、断面でみて、一方の板3eを、山部と谷
部が交互に配置された、のこ刃状の折板形状に形成し、
他方の板3fを直線状に延びる形状とすることができ
る。As the roofing material, a folded plate-shaped member may be used in some cases in order to increase the strength and rigidity. However, the same can be adopted in the present invention. For example, FIG.
As shown in the cross-section, one plate 3e is formed in a sawtooth-shaped folded plate shape in which peaks and valleys are alternately arranged,
The other plate 3f can have a shape extending linearly.
【0026】上記図3に示した構造では、図の下側に板
3dも曲線状に変化する形状に形成してもよく、図4に
示した構造では、図の下側の板3fも折板形状に形成し
てもよい。In the structure shown in FIG. 3, the plate 3d may also be formed in a shape that changes in a curved manner on the lower side of the figure. In the structure shown in FIG. 4, the plate 3f on the lower side of the figure is also folded. It may be formed in a plate shape.
【0027】また図5に示すように、一対の板3g、3
hをともに折板状あるいはジグザグ状に形成し、両板間
に間隙2を実質的に一定に保つ配置とすることもでき
る。As shown in FIG. 5, a pair of plates 3g, 3g
h may be formed in a folded plate shape or a zigzag shape so that the gap 2 is kept substantially constant between the two plates.
【0028】さらに、上記のようなFRPからなる板の
凹凸形状を、三次元的に拡大することもできる。たとえ
ば図6に示すように、FRPからなる板3iを、ピラミ
ッド形に膨出させ、あるいはへこませ、この膨出あるい
はへこみ部5を、単独で設けたり、複数配設したりする
構造に構成できる。この膨出部やへこみ部5は、曲面
(三次元曲面)に形成されてもよい。Further, the irregular shape of the FRP plate as described above can be three-dimensionally enlarged. For example, as shown in FIG. 6, a plate 3i made of FRP is bulged or dented in a pyramid shape, and the bulge or dent portion 5 is provided alone or in a plurality. it can. The bulging portion or the dent portion 5 may be formed in a curved surface (three-dimensional curved surface).
【0029】このように、屋根材の表面(片面または両
面)をFRPからなる板で形成することにより、実質的
に自由な形状に形成でき、設計上の制約が大幅に緩和さ
れて、意匠性を大幅に向上することが可能になる。しか
も、所望の自由な形状を安価に実現できる。As described above, by forming the surface (one or both surfaces) of the roofing material with a plate made of FRP, the roofing material can be formed into a substantially free shape, the design restrictions are greatly reduced, and the design is improved. Can be greatly improved. Moreover, a desired free shape can be realized at low cost.
【0030】また、FRP板を主要構成部材とする屋根
材であるから、従来の金属を主要構成部材とする屋根材
に比べ、大幅に軽量化でき、その分建物の耐震性を向上
できる。しかも、容易に外面に金属部分が現われない構
造とできるから、本質的に錆の発生の不安がない。Further, since the roofing material is mainly composed of the FRP board, the weight can be significantly reduced as compared with the conventional roofing material mainly composed of metal, and the earthquake resistance of the building can be improved accordingly. Moreover, since a structure in which a metal portion does not easily appear on the outer surface can be obtained, there is essentially no fear of rust.
【0031】また、両板3a、3b間をリブ構造体4で
接合した構造を有するから、軽量性を維持しつつ、屋根
材自身の強度や剛性も極めて高い。しかも、両板3a、
3b間には間隙2が設けられているので、断熱性も極め
て高い。Further, since it has a structure in which the two plates 3a and 3b are joined with the rib structure 4, the strength and rigidity of the roofing material itself are extremely high while maintaining lightness. Moreover, both plates 3a,
Since the gap 2 is provided between 3b, the heat insulating property is extremely high.
【0032】さらに、FRPのマトリックス樹脂にフェ
ノール樹脂を使用すれば、優れた耐火性が得られる。Further, when a phenol resin is used as the matrix resin of FRP, excellent fire resistance can be obtained.
【0033】上記各実施態様では、両板間の間隙2を空
間に形成したが、この間隙2に、たとえば一対の板のい
ずれよりも比重の小さい充填材を配置することができ
る。このように比重の小さい充填材を用いることによ
り、屋根材全体の軽量性を損なわずに、さらに強度、剛
性を向上したり、断熱性を向上したりできる。また、所
定の断面形状を、より確実に保つことができるようにな
る。In each of the above embodiments, the gap 2 between the two plates is formed in the space. In this gap 2, for example, a filler having a specific gravity smaller than any of the pair of plates can be arranged. By using such a filler having a small specific gravity, the strength and rigidity can be further improved and the heat insulating property can be improved without impairing the lightness of the entire roofing material. Further, the predetermined cross-sectional shape can be more reliably maintained.
【0034】充填材としては、たとえば木材や発泡体が
使用できるが、軽量化の点で発泡体が好ましい。発泡体
の材質としては、ポリウレタン、ポリスチレン、ポリエ
チレン、ポリプロピレン、PVC、シリコンなどを用
い、その比重は0.02から0.2の間で選択すること
が好ましい。FRP製屋根材の要求特性、使用する樹脂
の種類などによって、発泡体の材質、比重を選ぶことが
できる。比重が0.02未満のものを用いると、十分な
強度が得られなくなる恐れが生じる。また、比重が0.
2を超えると、強度は高くなるが、重量が嵩み軽量化と
いう目的に反するものになってしまう。As the filler, for example, wood or foam can be used, but foam is preferable in terms of weight reduction. As the material of the foam, polyurethane, polystyrene, polyethylene, polypropylene, PVC, silicon, or the like is used, and its specific gravity is preferably selected from 0.02 to 0.2. The material and specific gravity of the foam can be selected according to the required characteristics of the FRP roofing material, the type of resin used, and the like. If the specific gravity is less than 0.02, sufficient strength may not be obtained. Moreover, the specific gravity is 0.
If it exceeds 2, the strength will be high, but the weight will increase, which is contrary to the purpose of reducing the weight.
【0035】この充填材は、たとえば図7に示すよう
に、サンドイッチ構造体として構成されるFRP製屋根
材11のコア材12として機能する。This filler functions as a core material 12 of an FRP roofing material 11 configured as a sandwich structure, as shown in FIG. 7, for example.
【0036】また、本発明に係るFRP製屋根材では、
一対の板間に、リブ構造体として、トラスまたはラーメ
ン構造体を配置することができる。たとえば図8にラー
メン構造体13を一対の板3a、3b間の間隙2に配置
した構造を示す。ラーメン構造体13により、両板3
a、3bは、極めて強固に接合され、板間の寸法のずれ
も抑えられる。このラーメン構造体13やトラス構造体
にも、FRPや金属、木材等の材料が使用できる。In the roofing material made of FRP according to the present invention,
A truss or a ramen structure can be arranged as a rib structure between a pair of plates. For example, FIG. 8 shows a structure in which a ramen structure 13 is disposed in a gap 2 between a pair of plates 3a and 3b. With the ramen structure 13, both plates 3
a and 3b are bonded very firmly, and the dimensional deviation between the plates is suppressed. Materials such as FRP, metal, and wood can be used for the ramen structure 13 and the truss structure.
【0037】FRP製屋根材を現実に施工するに際して
は、FRP製屋根材の少なくとも一方の板の外面に、他
部材(他の建築部材)と連結される連結部材が取り付け
られていることが好ましい。この連結部材は、FRP製
屋根材の所定の断面形状を保つために、リブ構造体が設
けられている位置に対応する位置に取り付けることが好
ましい。When the FRP roofing material is actually constructed, it is preferable that a connecting member to be connected to another member (other building member) is attached to the outer surface of at least one plate of the FRP roofing material. . This connecting member is preferably attached to a position corresponding to the position where the rib structure is provided in order to maintain a predetermined cross-sectional shape of the FRP roofing material.
【0038】たとえば図9に示すように、リブ構造体4
aの配置位置に対応する板3aの外面や板3bの外面
に、連結部材14a、14bを取り付ける。取り付け
は、板外面に接着する方法や板と一体に成形する方法で
もよいが、貫通ボルト15等によりリブ構造体4aと直
接連結して接合することが、荷重伝達性の点で好まし
い。For example, as shown in FIG.
The connecting members 14a and 14b are attached to the outer surface of the plate 3a and the outer surface of the plate 3b corresponding to the arrangement position of a. The attachment may be performed by a method of bonding to the outer surface of the plate or a method of integrally molding with the plate. However, it is preferable to directly connect and join the rib structure 4a with the through bolt 15 or the like from the viewpoint of load transmission.
【0039】また、図10に示すように、連結部材14
は、ねじれを防ぐために、一方向だけでなく、多方向に
回転できるユニバーサルジョイント16を有しているこ
とが好ましい。ユニバーサルジョイント16の使用によ
り、FRP製屋根材の取り付けや施工が容易になるとと
もに、ねじれ応力等好ましくない応力の発生や伝達を防
止できる。なお、図10に示すユニバーサルジョイント
16では回転範囲がやや狭いので、斜めの台14cを補
助的に用いているが、角度によっては用いなくてもよい
場合がある。Further, as shown in FIG.
Preferably has a universal joint 16 that can rotate not only in one direction but also in multiple directions to prevent twisting. The use of the universal joint 16 facilitates installation and construction of the FRP roofing material, and prevents generation and transmission of undesired stress such as torsional stress. In addition, in the universal joint 16 shown in FIG. 10, since the rotation range is slightly narrow, the oblique base 14c is used as an auxiliary. However, it may not be necessary to use the oblique base 14c depending on the angle.
【0040】図11に、上記のようなユニバーサルジョ
イント16を使用し、かつ、FRP製屋根材の部位に応
じた形状のリブ構造体4、4aを配置し(複数種のリブ
構造体を混在させて配置し)、しかも発泡体からなるコ
ア材12を用いた、望ましい実施態様の一例を示す。図
11に示す例では、下側のユニバーサルジョイント16
aには、互いに垂直な方向に延びる2つのピン16b、
16cを有するタイプのものを用いている。FIG. 11 shows the use of the universal joint 16 as described above, and the disposition of rib structures 4, 4a having a shape corresponding to the part of the FRP roofing material (a plurality of types of rib structures are mixed). An example of a preferred embodiment using a core material 12 made of a foam is shown. In the example shown in FIG.
a has two pins 16b extending in directions perpendicular to each other;
16c is used.
【0041】また、本発明に係るFRP製屋根材におい
ては、窓や通気孔を形成するために、厚み方向に貫通す
る開口部を設けることができる。Further, in the FRP roofing material according to the present invention, an opening penetrating in the thickness direction can be provided in order to form a window or a ventilation hole.
【0042】たとえば図12に示すように、FRP製屋
根材1の厚み方向に貫通する開口部17を形成してお
き、この開口部17に窓構成部材18を装着する構造と
することができる。窓構成部材18の外縁部と開口部1
7の内縁部との間には、適当な嵌着構造を採用すればよ
い。窓構成部材18には、アクリルやガラス、ポリカー
ボネート等の透光性材料からなる窓ガラス部材19が嵌
め込まれている。この窓構成部材18は、リブ構造体と
同材質や同じ配置としてもよく、別体で作製して後から
FRP製屋根材に接合することもできる。For example, as shown in FIG. 12, an opening 17 may be formed to penetrate the FRP roofing material 1 in the thickness direction, and a window component 18 may be attached to the opening 17. Outer edge and opening 1 of window component 18
An appropriate fitting structure may be adopted between the inner edge portion 7 and the inner edge portion. A window glass member 19 made of a translucent material such as acrylic, glass, or polycarbonate is fitted into the window component 18. The window component 18 may be made of the same material and the same arrangement as the rib structure, or may be manufactured separately and then joined to the FRP roof material.
【0043】さらに、本発明に係るFRP製屋根材にお
いては、耐火性を高めるために、少なくとも片面に耐火
材を設けた構造とすることもできる。Further, the FRP roofing material according to the present invention may have a structure in which a refractory material is provided on at least one side in order to enhance the fire resistance.
【0044】たとえば図13に示すように、FRP製屋
根材1の片面に、耐火材層20を設けることができる。
耐火材としては、耐火塗料や、発泡性の耐火性プラスチ
ック材を使用できる。発泡性耐火性プラスチック材は、
所定の温度に加熱されると発泡して断熱性能を発揮する
ものである。For example, as shown in FIG. 13, a refractory material layer 20 can be provided on one surface of the roofing material 1 made of FRP.
As the refractory material, a refractory paint or a foamable refractory plastic material can be used. Foamable refractory plastic materials
When heated to a predetermined temperature, it foams and exhibits heat insulation performance.
【0045】上記のような本発明に係るFRP製屋根材
は、各種の立体形状に自由に形成可能である。たとえば
図14に示すように、多面体状(図示例では四角錐状)
のFRP製屋根材41に形成し、所望の面(図示例では
二面)に、窓構成部材42を装着した構造や、図15に
示すように、各面を任意の角度で組み合わせた、より複
雑な形状を有するFRP製屋根材43等にも構成でき
る。さらに図16に示すように、三次元曲面図44をも
つ立体形状部を有するFRP製屋根材45等にも構成で
きる。The FRP roofing material according to the present invention as described above can be freely formed into various three-dimensional shapes. For example, as shown in FIG. 14, a polyhedral shape (a quadrangular pyramid shape in the illustrated example)
A structure in which a window component 42 is attached to a desired surface (two surfaces in the illustrated example) is formed on a roof material 41 made of FRP, and each surface is combined at an arbitrary angle as shown in FIG. It can also be configured as an FRP roofing material 43 having a complicated shape. Further, as shown in FIG. 16, an FRP roofing material 45 having a three-dimensionally shaped portion having a three-dimensional curved surface diagram 44 or the like can be used.
【0046】このような本発明に係るFRP製屋根材
は、大型のものにあっても、所定の型等を用いることに
より、次のような方法により容易に一体成形できる。図
17は、本発明に係る一体成形法の一例を示しており、
説明の簡単化のために、全体が平板状のFRP製屋根材
の場合を示しているが、型を変更することにより、自由
な形状のものに成形可能である。Even if the FRP roofing material according to the present invention is large, it can be easily integrally formed by using a predetermined mold or the like by the following method. FIG. 17 shows an example of the integral molding method according to the present invention,
For the sake of simplicity of explanation, a case where the whole is a flat FRP roofing material is shown, but by changing the mold, it can be formed into a freely shaped one.
【0047】図17に示す方法においては、型21内
に、発泡体等からなる複数のコア材22が配置されると
ともに、少なくともその両面に強化繊維基材23が配置
される。本実施態様では、複数のコア材22が平面的に
みて縦横に配列されている。配列されたコア材22の列
の端部は、上記強化繊維基材23がコア材22を包み込
むように配置されてもよいし、図17に示すように、コ
字状のキャップ状強化繊維基材28を配置してもよい。In the method shown in FIG. 17, a plurality of core members 22 made of a foam or the like are arranged in a mold 21, and a reinforcing fiber base material 23 is arranged on at least both sides thereof. In the present embodiment, the plurality of core members 22 are arranged vertically and horizontally as viewed in plan. The ends of the rows of the arranged core materials 22 may be arranged so that the reinforcing fiber base material 23 wraps the core material 22 or, as shown in FIG. 17, a U-shaped cap-shaped reinforcing fiber base material. Material 28 may be arranged.
【0048】各コア材22はたとえば図18に示すよう
に構成される。このコア材22は、樹脂の通り道となる
大溝24と、該大溝24から分岐した多数の小溝25を
有している。この大溝24および小溝25を介して樹脂
が強化繊維基材23の面方向に拡散され、拡散された樹
脂が強化繊維基材23の厚み方向に基材23に含浸され
る。この実施態様では、コア材22自身に、溝部分によ
り、樹脂を基材面方向に拡散するための拡散路を付与し
てあるが、この構造とは別に、あるいはこの構造ととも
に、別部材からなる、樹脂を強化繊維基材の面方向に拡
散するシート状の媒体を設けてもよい。この媒体は、強
化繊維基材23の上面側に、あるいは上下両面側に配置
することができる。媒体の構造は特に限定されないが、
図18に示したと同様の溝構造とするシート状部材、あ
るいは縦横に溝を有するシート状部材、さらには網状部
材等から構成できる。Each core member 22 is constituted, for example, as shown in FIG. The core member 22 has a large groove 24 serving as a path for the resin, and a number of small grooves 25 branched from the large groove 24. The resin is diffused through the large grooves 24 and the small grooves 25 in the surface direction of the reinforcing fiber base 23, and the diffused resin is impregnated into the base 23 in the thickness direction of the reinforcing fiber base 23. In this embodiment, the core member 22 itself is provided with a diffusion path for diffusing the resin in the direction of the substrate surface by the groove portion. However, separately from this structure or together with this structure, a separate member is formed. Alternatively, a sheet-like medium that diffuses the resin in the surface direction of the reinforcing fiber base may be provided. This medium can be arranged on the upper surface side of the reinforcing fiber base material 23 or on both upper and lower surfaces. The structure of the medium is not particularly limited,
A sheet-like member having a groove structure similar to that shown in FIG. 18, a sheet-like member having vertical and horizontal grooves, and a net-like member can be used.
【0049】そして図18に示した実施態様では、コア
材22の両側部(または四辺部)に切り欠き凹部26が
形成されており、該切り欠き凹部26に図17に示すよ
うに断面コ字状のリブ構造体を形成するための強化繊維
基材27が配置されている。FRP製屋根材の中央部で
はこのリブ構造体を形成するコ字状強化繊維基材27同
士が突き合わされており、配列されたコア材22の端部
部分では、コ字状のキャップ用強化繊維基材28が配置
されており、これらがコア材22とともに、両面に配置
した強化繊維基材23で覆われている。但し、配列され
たコア材22の端部部分を強化繊維基材23で覆うよう
にする場合等には、該端部部分のコ字状のキャップ状強
化繊維基材28は必ずしも設ける必要はない。In the embodiment shown in FIG. 18, cutout recesses 26 are formed on both sides (or four sides) of the core member 22, and the cutout recesses 26 have a U-shaped cross section as shown in FIG. A reinforcing fiber base 27 for forming a rib-like structure is arranged. At the center of the FRP roofing material, the U-shaped reinforcing fiber base material 27 forming the rib structure is abutted against each other, and at the end of the arranged core material 22, the U-shaped reinforcing fiber for the cap is formed. Substrates 28 are arranged, and these are covered with the core material 22 by the reinforcing fiber substrates 23 arranged on both sides. However, when the end portions of the arranged core members 22 are covered with the reinforcing fiber base material 23, the U-shaped cap-shaped reinforcing fiber base material 28 at the end portions is not necessarily provided. .
【0050】上記強化繊維基材23の上面側が、バッグ
基材29で覆われ、内部が真空ポンプ30による吸引に
よって真空状態にされる。次いで、バルブ31を開い
て、液状の樹脂32が上記真空状態に保たれた型21内
に注入される。注入は、たとえば多孔質材等からなるエ
ッジブリーザ33を介して行われ、ポンプ30への吸引
も同様のエッジブリーザ34を介して行われる。樹脂の
注入位置、真空吸引位置、エッジブリーザ33、34の
設置位置は、適宜変更できる。たとえば、FRP製屋根
材の中央部から樹脂を注入するようにすることもでき
る。また、本実施態様では、強化繊維基材23の上面を
直接バッグ基材29で覆うようにしたが、必要に応じ
て、間に成形後に剥離される離型資材(図示略)を介装
してもよい。上記実施態様では、バッグ基材29自身が
離型資材の機能を備えている。必要に応じて設ける離型
資材としては、樹脂は通過できるが硬化後に剥がされF
RP構造体から取り除くことが可能な離型資材(たとえ
ば、ナイロン製タフタ織物シートなど)が好ましい。さ
らにまた、バッグ基材29と強化繊維基材23の型の上
面側との間に、鉄板等の剛性板を配置してもよい。The upper surface of the reinforcing fiber substrate 23 is covered with a bag substrate 29, and the inside is evacuated by suction by a vacuum pump 30. Next, the valve 31 is opened, and the liquid resin 32 is injected into the mold 21 maintained in the vacuum state. The injection is performed through an edge breather 33 made of, for example, a porous material, and the suction to the pump 30 is also performed through the same edge breather 34. The resin injection position, the vacuum suction position, and the installation positions of the edge breathers 33 and 34 can be appropriately changed. For example, resin can be injected from the center of the FRP roofing material. Further, in the present embodiment, the upper surface of the reinforcing fiber base 23 is directly covered with the bag base 29. However, if necessary, a release material (not shown) which is peeled off after molding is interposed. You may. In the above embodiment, the bag base material 29 has the function of a release material. As a release material provided as necessary, resin can pass through, but is peeled off after curing and
A release material that can be removed from the RP structure (such as a nylon taffeta woven sheet) is preferred. Furthermore, a rigid plate such as an iron plate may be arranged between the bag base material 29 and the upper surface of the mold of the reinforcing fiber base material 23.
【0051】注入された樹脂は、前述の如く、コア材2
2の大溝24、小溝25に沿って強化繊維基材23の表
面の面方向に速やかに拡散しつつ、強化繊維基材23の
厚み方向に徐々に含浸される。このとき同時に、リブ構
造体やキャップを形成するコ字状強化繊維基材27、2
8にも樹脂が含浸され、リブ構造体やキャップが一体に
成形される。含浸された樹脂が、常温で、場合によって
は加熱によって硬化され、FRP製屋根材が完成する。
硬化後にバッグ基材29が取り除かれ、硬化したFRP
構造体が型21から取り出される。このようにFRP製
屋根材が一体成形される。The resin injected is, as described above, the core material 2
While being rapidly diffused in the surface direction of the reinforcing fiber base material 23 along the second large groove 24 and the small groove 25, it is gradually impregnated in the thickness direction of the reinforcing fiber base material 23. At this time, at the same time, the U-shaped reinforcing fiber base materials 27 and 2 forming the rib structure and the cap are formed.
8 is also impregnated with a resin, and the rib structure and the cap are integrally formed. The impregnated resin is hardened at room temperature and possibly by heating to complete the FRP roofing material.
After curing, the bag substrate 29 is removed and the cured FRP
The structure is removed from the mold 21. In this way, the FRP roofing material is integrally formed.
【0052】[0052]
【発明の効果】以上説明したように、本発明のFRP製
屋根材によれば、錆発生のおそれがなく、軽量でありな
がら十分に高い強度、剛性、さらには断熱性を発揮で
き、建物の耐震性向上に寄与できる、任意の意匠性の高
い形状にも容易に形成できる、極めて優れた実用性の高
い屋根材を提供できる。As described above, according to the roofing material made of FRP of the present invention, there is no possibility of rusting, and it is possible to exhibit sufficiently high strength, rigidity and heat insulating property while being light in weight, It is possible to provide a very practical and highly useful roofing material that can contribute to the improvement of earthquake resistance and can be easily formed into any shape having high designability.
【0053】また、FRPのマトリックス樹脂にフェノ
ール樹脂を使用すれば、あるいは表面に耐火材を設けれ
ば、耐火性についても優れた屋根材とすることができ
る。If a phenol resin is used as the matrix resin of the FRP, or if a refractory material is provided on the surface, a roof material having excellent fire resistance can be obtained.
【0054】さらに、本発明のFRP製屋根材の製造方
法によれば、上記のような優れた性能のFRP製屋根材
を、たとえ大型のものであっても、実質的に一体成形で
き、所望のFRP製屋根材を容易にかつ安価に製造でき
る。Further, according to the method of manufacturing an FRP roofing material of the present invention, even if the FRP roofing material having excellent performance as described above is large, it can be substantially integrally molded. Can be easily and inexpensively manufactured.
【図1】本発明の一実施態様に係るFRP製屋根材の部
分縦断面図である。FIG. 1 is a partial longitudinal sectional view of an FRP roofing material according to an embodiment of the present invention.
【図2】本発明の別の各実施態様に係るFRP製屋根材
の部分縦断面図である。FIG. 2 is a partial longitudinal sectional view of an FRP roofing material according to each of the other embodiments of the present invention.
【図3】本発明のさらに別の実施態様に係るFRP製屋
根材の部分縦断面図である。FIG. 3 is a partial vertical sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図4】本発明のさらに別の実施態様に係るFRP製屋
根材の部分縦断面図である。FIG. 4 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図5】本発明のさらに別の実施態様に係るFRP製屋
根材の部分縦断面図である。FIG. 5 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図6】本発明のさらに別の実施態様に係るFRP製屋
根材の斜視図である。FIG. 6 is a perspective view of an FRP roofing material according to still another embodiment of the present invention.
【図7】本発明のさらに別の実施態様に係るFRP製屋
根材の部分縦断面図である。FIG. 7 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図8】本発明のさらに別の実施態様に係るFRP製屋
根材の部分縦断面図である。FIG. 8 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図9】本発明のさらに別の実施態様に係るFRP製屋
根材の部分縦断面図である。FIG. 9 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図10】本発明のさらに別の実施態様に係るFRP製
屋根材の部分縦断面図である。FIG. 10 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図11】本発明のさらに別の実施態様に係るFRP製
屋根材の部分縦断面図である。FIG. 11 is a partial vertical sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図12】本発明のさらに別の実施態様に係るFRP製
屋根材の平面図である。FIG. 12 is a plan view of an FRP roofing material according to still another embodiment of the present invention.
【図13】本発明のさらに別の実施態様に係るFRP製
屋根材の部分縦断面図である。FIG. 13 is a partial longitudinal sectional view of an FRP roofing material according to still another embodiment of the present invention.
【図14】(A)は本発明のさらに別の実施態様に係る
FRP製屋根材の平面図、(B)は側面図である。14A is a plan view of an FRP roofing material according to still another embodiment of the present invention, and FIG. 14B is a side view.
【図15】(A)は本発明のさらに別の実施態様に係る
FRP製屋根材の平面図、(B)は側面図である。15A is a plan view of an FRP roofing material according to still another embodiment of the present invention, and FIG. 15B is a side view.
【図16】本発明のさらに別の実施態様に係るFRP製
屋根材の斜視図である。FIG. 16 is a perspective view of an FRP roofing material according to still another embodiment of the present invention.
【図17】本発明の一実施態様に係るFRP製屋根材の
製造方法を示す概略縦断面図である。FIG. 17 is a schematic vertical sectional view showing a method for manufacturing an FRP roofing material according to an embodiment of the present invention.
【図18】図17の製造工程で用いられるコア材の拡大
斜視図である。18 is an enlarged perspective view of a core material used in the manufacturing process of FIG.
1、11 FRP製屋根材 2、2a 間隙 3a、3b、3c、3d、3e、3f、3g、3h、3
i 板 4、4a、4b、4c、4d、4e リブ構造体 5 膨出部またはへこみ部 12 コア材 13 ラーメン構造体 14、14a、14b 連結部材 15 ボルト 16、16a ユニバーサルジョイント 17 開口部 18 窓構成部材 19 窓ガラス部材 20 耐火材層 21 型 22 コア材 23 強化繊維基材 24、25 溝 26 凹部 27 リブ構造体形成用強化繊維基材 28 キャップ状強化繊維基材 29 バッグ基材 30 真空ポンプ 31 バルブ 32 樹脂 33、34 エッジブリーザ 41、43、45 FRP製屋根材 42 窓構成部材 44 三次元曲面部1,11 FRP roofing material 2,2a Gap 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3
i plate 4, 4a, 4b, 4c, 4d, 4e Rib structure 5 Swelling portion or dent portion 12 Core material 13 Ramen structure 14, 14a, 14b Connecting member 15 Bolt 16, 16a Universal joint 17 Opening 18 Window configuration Member 19 Window glass member 20 Refractory material layer 21 Mold 22 Core material 23 Reinforcement fiber base material 24, 25 Groove 26 Recess 27 Reinforcement fiber base material for forming a rib structure 28 Cap-shaped reinforcement fiber base material 29 Bag base material 30 Vacuum pump 31 Valve 32 Resin 33, 34 Edge breather 41, 43, 45 FRP roofing material 42 Window component 44 Three-dimensional curved surface
Claims (16)
板が間隙をもって配置され、該間隙に両板を接合するリ
ブ構造体が介装されていることを特徴とするFRP製屋
根材。1. A roofing material made of FRP, wherein a pair of plates at least one of which is made of FRP are arranged with a gap, and a rib structure for joining the two plates is interposed in the gap.
て、実質的に一定である、請求項1のFRP製屋根材。2. The FRP roofing material according to claim 1, wherein the dimension of the gap is substantially constant in the plate extending direction.
変化している、請求項1のFRP製屋根材。3. The FRP roofing material according to claim 1, wherein the size of the gap changes in the plate extending direction.
互に配置された折板形状に形成されている、請求項1〜
3のいずれかに記載のFRP製屋根材。4. The at least one plate is formed in a folded plate shape in which peaks and valleys are alternately arranged.
4. The FRP roofing material according to any one of 3.
も比重の小さい充填材が配置されている、請求項1〜4
のいずれかに記載のFRP製屋根材。5. A filler having a lower specific gravity than any of the pair of plates is disposed in the gap.
4. The FRP roofing material according to any one of the above.
連結される連結部材が取り付けられている、請求項1〜
5のいずれかに記載のFRP製屋根材。6. A connecting member connected to another member is attached to an outer surface of at least one of the plates.
5. The FRP roofing material according to any one of 5.
応する位置に取り付けられている、請求項6のFRP製
屋根材。7. The FRP roofing material according to claim 6, wherein the connecting member is attached to a position corresponding to the installation position of the rib structure.
している、請求項6または7のFRP製屋根材。8. The FRP roofing material according to claim 6, wherein the connecting member has a universal joint.
構造体からなる、請求項1〜8のいずれかに記載のFR
P製屋根材。9. The FR according to claim 1, wherein the rib structure comprises a truss or a ramen structure.
P roofing material.
る、請求項1〜9のいずれかに記載のFRP製屋根材。10. The FRP roofing material according to claim 1, which has an opening penetrating in a thickness direction.
る、請求項10のFRP製屋根材。11. The FRP roofing material according to claim 10, wherein a window component is attached to the opening.
脂がフェノール樹脂からなる、請求項1〜11のいずれ
かに記載のFRP製屋根材。12. The FRP roofing material according to claim 1, wherein the matrix resin of at least one plate is made of a phenol resin.
いる、請求項1〜12のいずれかに記載のFRP製屋根
材。13. The FRP roofing material according to claim 1, wherein a refractory material is provided on at least one side.
体形状部を有している、請求項1〜13のいずれかに記
載のFRP製屋根材。14. The FRP roofing material according to claim 1, wherein at least one of the plates has a polyhedral solid portion.
をもつ立体形状部を有している、請求項1〜14のいず
れかに記載のFRP製屋根材。15. The FRP roofing material according to claim 1, wherein at least one plate has a three-dimensionally shaped portion having a three-dimensional curved surface portion.
RP製屋根材の少なくとも一方のFRPからなる板を成
形するに際し、型内に強化繊維基材を配置し、全体をバ
ッグ基材で覆った後バッグ基材で覆われた内部を真空状
態にし、樹脂を注入して前記強化繊維基材の表面に拡散
させるとともに強化繊維基材に含浸させることにより成
形することを特徴とする、FRP製屋根材の製造方法。16. An F according to claim 1, wherein
When molding a plate made of at least one FRP of RP roofing material, a reinforcing fiber base material is arranged in a mold, and the inside covered with the bag base material is evacuated after covering the whole with the bag base material, A method of manufacturing a roofing material made of FRP, characterized by molding by injecting a resin and diffusing it to the surface of the reinforcing fiber base material and impregnating the reinforcing fiber base material.
Priority Applications (1)
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JP32160298A JP3994552B2 (en) | 1998-11-12 | 1998-11-12 | FRP roofing material and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32160298A JP3994552B2 (en) | 1998-11-12 | 1998-11-12 | FRP roofing material and manufacturing method thereof |
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JP2000145042A true JP2000145042A (en) | 2000-05-26 |
JP3994552B2 JP3994552B2 (en) | 2007-10-24 |
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JP32160298A Expired - Fee Related JP3994552B2 (en) | 1998-11-12 | 1998-11-12 | FRP roofing material and manufacturing method thereof |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006097460A (en) * | 2004-08-30 | 2006-04-13 | Takiron Co Ltd | Roof structure |
JP2007009523A (en) * | 2005-06-30 | 2007-01-18 | Takiron Co Ltd | Roof material |
JP2007016445A (en) * | 2005-07-06 | 2007-01-25 | Takiron Co Ltd | Roof structure |
JP2011001743A (en) * | 2009-06-18 | 2011-01-06 | Toyota Motor Corp | Unit building |
EP2644363A2 (en) | 2002-10-09 | 2013-10-02 | Toray Industries, Inc. | Method of RTM molding |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112411890A (en) * | 2020-11-10 | 2021-02-26 | 上海宝冶集团有限公司 | Acid-proof roof board installation method |
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1998
- 1998-11-12 JP JP32160298A patent/JP3994552B2/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2644363A2 (en) | 2002-10-09 | 2013-10-02 | Toray Industries, Inc. | Method of RTM molding |
EP2644364A2 (en) | 2002-10-09 | 2013-10-02 | Toray Industries, Inc. | Method of RTM molding |
EP2644365A2 (en) | 2002-10-09 | 2013-10-02 | Toray Industries, Inc. | Method of RTM molding |
US9120253B2 (en) | 2002-10-09 | 2015-09-01 | Toray Industries, Inc. | Methods of RTM molding |
US9463587B2 (en) | 2002-10-09 | 2016-10-11 | Toray Industries, Inc. | Methods of RTM molding |
JP2006097460A (en) * | 2004-08-30 | 2006-04-13 | Takiron Co Ltd | Roof structure |
JP2007009523A (en) * | 2005-06-30 | 2007-01-18 | Takiron Co Ltd | Roof material |
JP2007016445A (en) * | 2005-07-06 | 2007-01-25 | Takiron Co Ltd | Roof structure |
JP2011001743A (en) * | 2009-06-18 | 2011-01-06 | Toyota Motor Corp | Unit building |
Also Published As
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JP3994552B2 (en) | 2007-10-24 |
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