JP2000074739A - Manufacturing method of electronic components - Google Patents
Manufacturing method of electronic componentsInfo
- Publication number
- JP2000074739A JP2000074739A JP24488698A JP24488698A JP2000074739A JP 2000074739 A JP2000074739 A JP 2000074739A JP 24488698 A JP24488698 A JP 24488698A JP 24488698 A JP24488698 A JP 24488698A JP 2000074739 A JP2000074739 A JP 2000074739A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- jig
- mounting
- members
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/3025—Electromagnetic shielding
Landscapes
- Photometry And Measurement Of Optical Pulse Characteristics (AREA)
Abstract
(57)【要約】
【課題】 特に焦電型赤外線センサについて、脆弱な部
材の実装を容易にし、工程の効率化を図り、部品の小
型、低コスト化に寄与する。
【解決手段】 基板11上に複数の素子を近接配置して
素子部材列12を形成し、治具13に仮接着した後、基
板11をエッチングにより除去する。その後実装用基板
に重ね合わせて縦横1ヵ所間隔をあけて半分接合し、治
具と剥離して実装し、後に残りの半分も同様に行う。基
板上に切断しろが必要ないので材料費、工数が削減で
き、実装後は素子間を斜めに切断すれば、素子をほとん
ど傷つけずに分割できる。この工法により薄膜状の焦電
型赤外線センサを容易に組み立てられ、小型化及び低コ
スト化に寄与する。
(57) [Summary] [PROBLEMS] To facilitate the mounting of fragile members, improve the efficiency of processes, and contribute to the reduction in size and cost of components, particularly for a pyroelectric infrared sensor. SOLUTION: An element member row 12 is formed by arranging a plurality of elements close to each other on a substrate 11 and temporarily bonded to a jig 13, and then the substrate 11 is removed by etching. Thereafter, they are superimposed on the mounting substrate, and are bonded in half at one place in the vertical and horizontal directions, separated from the jig and mounted, and the other half is similarly performed later. Since there is no need to cut off on the substrate, material costs and man-hours can be reduced, and after mounting, if the elements are cut diagonally, the elements can be divided with almost no damage. By this method, a thin-film pyroelectric infrared sensor can be easily assembled, which contributes to downsizing and cost reduction.
Description
【0001】[0001]
【発明の属する技術分野】本発明はセンサや発振子等、
小型の電子部品の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to sensors, oscillators, etc.
The present invention relates to a method for manufacturing a small electronic component.
【0002】[0002]
【従来の技術】部品を基板上に実装する工法は、従来か
ら様々な方法が考案され、幅広く応用されている。2. Description of the Related Art Various methods for mounting components on a substrate have been devised and widely used.
【0003】図7はフェイスダウン方式と呼ばれる工法
の一例を示す斜視図である。図7において、71は部
材、72は部材電極、73はバンプ、74は基板、75
は配線パターンである。部材71は内部にIC等が搭載
され、部材電極72により外部と導通を持っている。部
材71上にキャピラリ等を用いてバンプ73が形成され
る。その後バンプ73を平面板に押圧する等の方法によ
りレベリングされ、平面部が形成される。この後バンプ
73部分に導電性ペーストを塗布し、フリップチップボ
ンダ等の実装機によって基板74上の配線パターン75
と位置あわせして置かれ、硬化炉によって加熱の後、基
板74上に実装される。この後場合によって接合された
電極部分に、封止用の樹脂材料が塗布される。さらにこ
の工法とは別に、バンプ形成を基板側の電極上に行うこ
とも可能である。FIG. 7 is a perspective view showing an example of a method called a face-down method. 7, reference numeral 71 denotes a member, 72 denotes a member electrode, 73 denotes a bump, 74 denotes a substrate, 75
Is a wiring pattern. The member 71 has an IC or the like mounted therein and is electrically connected to the outside by the member electrode 72. The bump 73 is formed on the member 71 using a capillary or the like. Thereafter, the bump 73 is leveled by a method such as pressing against a flat plate to form a flat portion. Thereafter, a conductive paste is applied to the bump 73 and the wiring pattern 75 on the substrate 74 is mounted by a mounting machine such as a flip chip bonder.
After being heated by a curing furnace, it is mounted on the substrate 74. Thereafter, a resin material for sealing is applied to the electrode portions joined in some cases. In addition to this method, it is also possible to form bumps on the electrodes on the substrate side.
【0004】図8はフェイスアップ方式と呼ばれる実装
工法の一例を示す斜視図である。図8において、81は
基板、82はランド、83は配線パターン、84は部
材、85は部材電極である。基板81上にはランド8
2、配線パターン83が設けられ、また部材84を取り
付けるための場所が設けられている。ダイボンダーによ
り部材84は、部材電極85を基板81と逆側にして基
板81上に置かれ、接着剤等により接合される。この後
ワイヤボンダーによりランド82と部材電極85は、金
属細線であるワイヤー86で接続され、配線パターン8
3と部材84は電気的に接続される。FIG. 8 is a perspective view showing an example of a mounting method called a face-up method. 8, 81 is a substrate, 82 is a land, 83 is a wiring pattern, 84 is a member, and 85 is a member electrode. Land 8 on substrate 81
2. A wiring pattern 83 is provided, and a place for attaching a member 84 is provided. The member 84 is placed on the substrate 81 by the die bonder with the member electrode 85 on the opposite side of the substrate 81, and is joined by an adhesive or the like. Thereafter, the land 82 and the member electrode 85 are connected by a wire bonder using a wire 86 which is a thin metal wire.
3 and the member 84 are electrically connected.
【0005】このようにバンプボンダーやメッキによっ
て電極上にバンプを形成し、実装機により部材を基板上
に逐次設置し、全体を加熱するかあるいは実装機で部材
を設置すると同時に加熱を行い、基板と部材とを完全に
接合する。また部材電極と基板とを導通させるため、金
線等によって接続することも一般的である。具体的な工
法はこのほかにも多岐にわたり、必要に応じて使い分け
られている。[0005] As described above, bumps are formed on the electrodes by a bump bonder or plating, and the members are sequentially placed on a substrate by a mounting machine, and the entire body is heated, or the members are placed on the mounting machine and heated at the same time. And the member are completely joined. In addition, in order to make the member electrodes and the substrate conductive, they are generally connected by a gold wire or the like. There are many other concrete methods, and they are used as needed.
【0006】これらの応用として薄膜材料を素子部にも
つ焦電型赤外線センサの例を示す。図9は従来の焦電型
赤外線センサの実装形態の一部を示す斜視図である。As an example of these applications, an example of a pyroelectric infrared sensor having a thin film material in an element portion will be described. FIG. 9 is a perspective view showing a part of a mounting form of a conventional pyroelectric infrared sensor.
【0007】図9において、91は素子部、92a、9
2bはワイヤ、93はステムである。素子部91はステ
ム93の中央部にダイボンダーによって実装される。こ
の後素子部91の電極部と、ステム93に設けられた外
部への出力取り出し用の足を、ワイヤボンダーによりワ
イヤ92a、92bによりそれぞれ接続する。In FIG. 9, reference numeral 91 denotes an element portion, 92a, 9
2b is a wire, 93 is a stem. The element section 91 is mounted on the center of the stem 93 by a die bonder. The electrode part of the rear element part 91 and the foot for taking out output to the outside provided on the stem 93 are connected by wires 92a and 92b by a wire bonder.
【0008】また図10は焦電型赤外線センサの素子部
の詳細を示す斜視図である。図10において、101は
基板、102a、102bは電極部、103は受光部、
104はエッチング孔、105はキャビティ部である。
素子部は基板101上にスパッタ等の薄膜形成法、並び
にフォトリソ、エッチング等のパターニング技術を用い
て形成される。受光部103はPLT等を主材料とする
焦電素子部と、電極部102a、102bが焦電素子部
を上下で挟み込む3層構造で構成される。また表面全体
はポリイミド等の薄い樹脂でカバーされており、一部に
エッチング孔104が設けられている。エッチング孔1
04の部分のみ基板101をエッチング液に接触させ、
受光部103直下の基板101を除去し、キャビティ部
105を形成する。受光部に赤外線が入射すると焦電素
子部の温度が上昇し、焦電効果により電荷が発生する。
この電荷を上下の電極で取り出し、出力信号とする。こ
の時受光部直下に基板が存在すると、基板への熱の逃げ
により焦電素子部の温度上昇が阻害されて出力信号レベ
ルが大きく低下する。よって受光部直下を空洞化するこ
とで、センサの感度向上が図れる。FIG. 10 is a perspective view showing the details of the element portion of the pyroelectric infrared sensor. 10, 101 is a substrate, 102a and 102b are electrode portions, 103 is a light receiving portion,
104 is an etching hole, 105 is a cavity part.
The element portion is formed on the substrate 101 by using a thin film forming method such as sputtering, and a patterning technique such as photolithography and etching. The light receiving section 103 has a pyroelectric element section mainly made of PLT or the like, and a three-layer structure in which the electrode sections 102a and 102b vertically sandwich the pyroelectric element section. The entire surface is covered with a thin resin such as polyimide, and an etching hole 104 is provided in a part. Etching hole 1
The substrate 101 is brought into contact with the etching solution only at the portion 04,
The substrate 101 immediately below the light receiving unit 103 is removed to form a cavity 105. When infrared light enters the light receiving section, the temperature of the pyroelectric element section rises, and charges are generated by the pyroelectric effect.
This electric charge is taken out by the upper and lower electrodes and used as an output signal. At this time, if the substrate exists immediately below the light receiving unit, the escape of heat to the substrate will hinder the temperature rise of the pyroelectric element unit, and the output signal level will be greatly reduced. Therefore, the sensitivity of the sensor can be improved by hollowing the area directly below the light receiving section.
【0009】各焦電型赤外線センサ素子部は、1枚の基
板の上に複数同時に形成され、ダイシング等で個片に分
割される。図11に素子が形成された基板の斜視図を示
す。A plurality of pyroelectric infrared sensor elements are simultaneously formed on one substrate and are divided into individual pieces by dicing or the like. FIG. 11 shows a perspective view of a substrate on which elements are formed.
【0010】図11において、111は基板、112は
素子部材列である。素子部材列112中のおのおのの素
子部材は互いに切断に要する間隔を設けて配置されてお
り、例えば100ミクロンのダイシングブレードを用い
る場合、200ミクロン程度の間隔を設ける。個片分割
の後、前述のようにステムに実装される。In FIG. 11, reference numeral 111 denotes a substrate, and 112 denotes a row of element members. Each element member in the element member row 112 is arranged with a space required for cutting each other. For example, when a dicing blade of 100 microns is used, a distance of about 200 microns is provided. After division into individual pieces, they are mounted on the stem as described above.
【0011】[0011]
【発明が解決しようとする課題】近年、振動子やセンサ
素子等を初めとする各部材の軽薄短小化が進み、実装す
る場合の部材の搬送方法、位置決め方法、接合方法等
や、基板側の電極形成などが対応を迫られている。部材
が脆弱であれば搬送の際の破損や、実装時の加圧などに
よる変形等が問題となる。特に部材が箔のような場合に
は、治具への当接によって変形したり、また部材そのも
のの反り等によって正確な位置決めが困難である。更に
静電気等によって部材が実装用ツールや治具に吸着し、
搬送及び実装が効率よく行えない等の問題が生ずる。加
えて微細で脆弱な部材を正確に位置決めし基板へ確実に
接合するには、作業により慎重さが要求され、作業効率
の低下や歩留まりの減少等によりコスト高となる。加え
て部材を接合する際、ツール実装により位置決め及び加
圧したままの場合は長時間機械が拘束され、稼働率が低
下する。また位置決め及び加圧が無い場合には、接合用
のペースト等の流動により位置ずれが生じ、高精度の実
装ができなくなる。また加えて、振動子等は他の部品と
の接触によって特性が劣化するものも多く、中空で保持
する必要がある場合などはより実装が困難なものとな
る。In recent years, members such as a vibrator and a sensor element have become lighter and thinner and smaller. Electrode formation and the like are required. If the member is fragile, problems such as breakage during transportation, deformation due to pressure during mounting, and the like become problems. In particular, when the member is a foil, it is difficult to accurately position the member due to deformation due to contact with the jig or warping of the member itself. In addition, the components are attracted to the mounting tool or jig by static electricity, etc.,
Problems such as the inability to carry and mount efficiently occur. In addition, in order to accurately position the fine and fragile member and securely join it to the substrate, careful work is required, and the cost increases due to a decrease in work efficiency and a decrease in yield. In addition, when joining the members, if the positioning and pressurization are left by the tool mounting, the machine is restrained for a long time, and the operating rate is reduced. In the case where there is no positioning and pressurization, a displacement occurs due to the flow of the bonding paste or the like, and high-precision mounting cannot be performed. In addition, in many cases, the characteristics of the vibrator or the like are deteriorated by contact with other components, and it becomes more difficult to mount the vibrator when it is necessary to hold the vibrator in a hollow state.
【0012】焦電型赤外線センサの場合は、薄膜状の素
子の直下に空洞を設けるため、わずかな外力によっても
破損され、実装の際の取り扱いが困難である。また素子
部を正確に入射赤外線の光路上に置く必要があるため、
正確な位置決めが要求される。この実装の際ダイボンダ
ー等を用いた場合、ツールにより素子を搬送、位置決
め、取り付けが行われるが、この際の時間がそのまま生
産能力に反映され、製造個数が制限される。加えて、ワ
イヤ等で配線を設ける等の工数が必要であり、ワイヤの
部分及び、基板部分の体積が要求されるため、製品の小
型化が困難である。In the case of a pyroelectric infrared sensor, since a cavity is provided immediately below a thin film element, it is damaged by a slight external force, and handling during mounting is difficult. Also, since it is necessary to accurately place the element on the optical path of the incident infrared light,
Accurate positioning is required. When a die bonder or the like is used for this mounting, the elements are transported, positioned, and mounted by a tool. However, the time at this time is directly reflected in the production capacity, and the number of manufactured elements is limited. In addition, man-hours such as providing wiring with a wire or the like are required, and the volume of the wire portion and the substrate portion is required, so that it is difficult to reduce the size of the product.
【0013】また加えて、従来の方法によれば、基板に
複数の部材を形成した後、ダイシング等の方法でおのお
の分割して実装する場合が多いが、この場合部材間に切
断のための間隔を設ける必要がある。例えば1mm程度
の寸法の部材に対して0.2mmの間隔をあけた場合、
基板全体の1方向で約20%、縦横合計で約40%が部
材の形成に関係なく消費される。このために基板1枚あ
たりの取れ数が制限されてコスト高になり、材料コスト
低減のために部材を小型にしても、その効果が大きく削
減される。本従来例にある焦電型赤外線センサに用いる
MgO基板等は比較的高価で、基板1枚あたりの取れ数
によって価格は大きく影響される。In addition, according to the conventional method, after a plurality of members are formed on a substrate, they are often divided and mounted by a method such as dicing. In this case, an interval for cutting is provided between the members. It is necessary to provide. For example, if there is a gap of 0.2 mm for a member with a size of about 1 mm,
About 20% of the entire substrate is consumed in one direction, and about 40% of the total length and width is consumed irrespective of the formation of the member. For this reason, the number of pieces per substrate is limited, which increases the cost. Even if the members are reduced in size to reduce the material cost, the effect is greatly reduced. The MgO substrate or the like used in the pyroelectric infrared sensor according to this conventional example is relatively expensive, and the price is greatly affected by the number of substrates per substrate.
【0014】本発明は、脆弱で短小な部材をより効率よ
く、高精度に実装できる工法及び、基板1枚あたりの取
れ数を増すことで工数と材料費削減に寄与する工法及び
電子部品を提供することを目的とする。The present invention provides a method for more efficiently and accurately mounting fragile and short members, and a method and an electronic component that contributes to a reduction in the number of steps and material costs by increasing the number of pieces per board. The purpose is to do.
【0015】[0015]
【課題を解決するための手段】この課題を解決するため
に本発明は、平板形状を有する治具に、実装したい部材
を基板とともに樹脂により仮固着した後に基板を除去
し、部材実装用基板と位置あわせを行ってから、加圧、
加熱等によって部材と部材実装用基板とを接合する。そ
してこの後に治具と部材とを仮固着している樹脂を除去
することにより、部材を部材実装用基板上に完全に転写
する。基板上の部材はあらかじめおのおの分離された状
態で形成する。また実装後の分割方法は、部材を間隔を
あけて部材実装用基板に実装し、実装後の部材同士の間
隔をあけ、部材のない箇所に沿って分割する。この場合
治具から部材実装用基板への転写は1枚の部が形成され
た基板あたり、2回あるいはそれ以上、それぞれ別の部
材実装用基板に対して実施し、最終的に全ての部材を実
装する。分割法としては、部材実装用基板に分割方向に
沿った溝をあらかじめ設け、部材実装後に応力をかけて
溝に沿って割ることによる。あるいはあらかじめ分割さ
れた上で整列して置かれた部材実装用基板を用いる。SUMMARY OF THE INVENTION In order to solve this problem, the present invention provides a jig having a flat plate shape, a member to be mounted is temporarily fixed together with a substrate with a resin, and then the substrate is removed. After positioning, pressurize,
The member and the member mounting substrate are joined by heating or the like. After that, the resin that temporarily fixes the jig and the member is removed, so that the member is completely transferred onto the member mounting substrate. The members on the substrate are formed in advance in a separated state. Further, in the dividing method after mounting, the members are mounted on a member mounting board at intervals, the members after mounting are spaced apart, and the members are divided along a portion where there is no member. In this case, the transfer from the jig to the member mounting substrate is performed twice or more per substrate on which one part is formed, and is performed on each of the different member mounting substrates. Implement. As a dividing method, a groove is formed in the member mounting substrate in advance along the dividing direction, and a stress is applied after the member is mounted and the member is divided along the groove. Alternatively, a member mounting substrate which is divided in advance and arranged in alignment is used.
【0016】焦電型赤外線センサの作成において、上記
の方法により素子部の実装を行い、かつ部材実装用基板
にはあらかじめ素子部直下部分に空洞を設け、かつ導電
性を有し溶融及び凝固が可能な電極と、電極を裏面に導
通させるための孔を設け、素子部の電極と部材実装用基
板の電極とを接合させて実装を行う。In the production of the pyroelectric infrared sensor, the element portion is mounted by the above-described method, a cavity is provided in advance in a portion immediately below the element portion on the member mounting substrate, and the member has conductivity and is melted and solidified. A possible electrode and a hole for conducting the electrode on the back side are provided, and the electrode of the element portion and the electrode of the member mounting substrate are joined to perform mounting.
【0017】[0017]
【発明の実施の形態】本発明の請求項1に記載の発明
は、基板上に部材を複数形成する工程と、前記基板を治
具に前記部品側を挟んで治具に接合する工程と、前記部
材のみを残して基板部分を除去する工程と、前記部材を
電極形成済みの部材実装用基板に接合する工程と、前記
治具と前記部材とを分離する工程とを有する電子部品の
製造方法であり、短小で脆弱な部材を容易に取り扱え、
実装することができるといった作用を有する。The invention according to claim 1 of the present invention comprises a step of forming a plurality of members on a substrate, a step of bonding the substrate to a jig with the component side interposed between the jig and the jig, A method of manufacturing an electronic component, comprising: a step of removing a substrate portion while leaving only the member; a step of joining the member to a member mounting substrate having electrodes formed thereon; and a step of separating the jig and the member. It is easy to handle short and small fragile members,
It has the effect that it can be implemented.
【0018】請求項2に記載の発明は、基板上に形成さ
れる部材は互いに分離した状態で形成される請求項1記
載の電子部品の製造方法であり、基板除去後に部材はす
でに分割され、かつ整列性よく並んでいるので、部材の
分割や治具への仮づけの際の位置決め等の工数が削減さ
れるといった作用を有する。According to a second aspect of the present invention, there is provided the electronic component manufacturing method according to the first aspect, wherein the members formed on the substrate are formed in a state separated from each other. In addition, since the members are arranged in good alignment, there is an effect that the number of man-hours for dividing the members and positioning the members on the jig are reduced.
【0019】請求項3に記載の発明は、複数の部材を1
ヵ所あるいはそれ以上の間隔を設けた状態で、複数同時
に部材実装用基板に接合及び、治具と部材との分離を行
う請求項2記載の電子部品の製造方法であり、治具への
接着時に密集状態にある部材を、部材実装用基板へ実装
した後には一定の間隔をあけた状態にでき、さらに残り
の部材についても同様に実装を行えば全ての部材を間隔
を設けて実装でき、その後の分割や取り扱いが容易であ
る。また加えて、基板上へ部材を作成する際、部材同士
を分割するための切断などに必要な間隔をあける必要が
無く、間隔は最小限にできるので、基板1枚あたりの取
れ数が増加して工数、材料費が削減でき、またこの効果
は部材が小型化するほど顕著である。According to a third aspect of the present invention, a plurality of members are
The method for manufacturing an electronic component according to claim 2, wherein a plurality of members are simultaneously bonded to the member mounting substrate and the jig and the member are separated in a state where a plurality of or more intervals are provided. After the members in the dense state are mounted on the member mounting board, it can be kept at a certain interval, and if the same is done for the remaining members, all the members can be mounted with an interval, and then Is easy to divide and handle. In addition, when creating members on a substrate, there is no need to leave a space necessary for cutting to divide the members, etc., and the space can be minimized, so the number of pieces per substrate increases. Thus, the number of steps and material costs can be reduced, and this effect becomes more remarkable as the members become smaller.
【0020】請求項4に記載の発明は、基板上に縦横に
整列して密集し、かつおのおのが分割された部材を形成
し、治具に接着して基板除去後に、縦横1ヵ所ずつ間隔
を開けて約半分の部材を先に部材実装用基板に実装し、
この後に残り約半分の部材を別の部材実装用基板に実装
を行い、部材実装用基板の分割は部材が実装されていな
い箇所に沿って斜めに行う請求項3記載の電子部品の製
造方法であり、部材実装用基板への部材の実装を2回と
いうほぼ最小に近い回数で効率よく完了でき、分割は実
装後の部材の角部近傍の極微小な部分を破損するだけで
通常と変わらず容易に行えるといった作用を有する。According to a fourth aspect of the present invention, a member is formed which is densely aligned and arranged vertically and horizontally on a substrate, and each of the members is divided and adhered to a jig. Open and mount about half of the components on the component mounting board first,
The electronic component manufacturing method according to claim 3, wherein the remaining approximately half of the members are mounted on another member mounting substrate, and the division of the member mounting substrate is performed diagonally along a portion where the members are not mounted. Yes, the mounting of the member on the member mounting board can be efficiently completed in almost the minimum number of times of two times, and the division is the same as usual, only breaking the very small part near the corner of the mounted member It has an effect that it can be easily performed.
【0021】請求項5に記載の発明は、分割方向に沿っ
て溝が設けられた部材実装用基板を用い、部材接合後に
前記溝部分に応力を加えて分割する請求項2から4のい
ずれかに記載の電子部品の製造方法であり、部材実装後
の部材実装用基板の分割を短時間で効率よく行えるとい
った作用を有する。According to a fifth aspect of the present invention, the substrate is provided with a groove along the dividing direction, and after the members are joined, the groove is divided by applying stress. The method for manufacturing an electronic component according to the item (1), which has an effect that the member mounting board after the member mounting can be divided efficiently in a short time.
【0022】請求項6に記載の発明は、分割済みの部材
実装用基板を用いる請求項2から4のいずれかに記載の
部品あるいは装置の製造方法であり、実装後の部材の破
損の可能性が少なく、より安全な製品作りが可能である
といった作用を有する。According to a sixth aspect of the present invention, there is provided a method for manufacturing a component or an apparatus according to any one of the second to fourth aspects, wherein the member or the substrate is divided and the member may be damaged after mounting. And has the effect that safer products can be produced.
【0023】請求項7に記載の発明は、治具と部材との
接着用の樹脂として溶剤により溶解する材料のものを用
い、先に転写する部材直下の治具部分に貫通孔を設け、
部材と部材実装用基板との接合後に溶剤に浸漬して部材
と治具とを剥離する請求項3記載の電子部品の製造方法
であり、治具と部材との分離が容易に行え、また貫通孔
より溶剤が浸透して部材を選択性をもって剥離でき、実
装を行う部分の部材のみ剥離を行うことが可能であると
いった作用を有する。According to a seventh aspect of the present invention, a resin for dissolving with a solvent is used as a resin for bonding a jig and a member, and a through hole is provided in a jig portion immediately below a member to be transferred first.
4. The method for manufacturing an electronic component according to claim 3, wherein the member and the jig are separated by immersing in a solvent after joining the member and the member mounting board, and the jig and the member can be easily separated from each other. The solvent penetrates through the holes to allow the members to be selectively peeled off, and has an effect that only the member at the portion to be mounted can be peeled off.
【0024】請求項8に記載の発明は、治具と部材との
接着材料として、紫外線等の光により粘着力が低下する
性質を有するものを用い、かつ治具の材料は前記光が透
過可能なものとし、後に実装を行う箇所の部材部分は遮
光し先に実装を行う部分のみに光を照射した後に、部材
と治具との剥離を行う請求項3記載の電子部品の製造方
法であり、実装を行う部材のみ選択性よく容易に剥離で
きるといった作用を有する。According to an eighth aspect of the present invention, as the adhesive material for the jig and the member, a material having a property that the adhesive force is reduced by light such as ultraviolet rays is used, and the material of the jig is capable of transmitting the light. 4. The method for manufacturing an electronic component according to claim 3, wherein the member to be mounted later is shielded from light, and only the part to be mounted first is irradiated with light, and then the member and the jig are separated. In addition, only the member to be mounted can be easily peeled off with good selectivity.
【0025】請求項9に記載の発明は、部材実装用基板
に導電性を有しかつ溶融、凝固が可能な材料からなる電
極と、前記電極を基板裏面に導通させる孔と、焦電型赤
外線センサ素子の受光部直下部分に空洞あるいは貫通孔
を設けた請求項3記載の電子部品の製造方法であり、部
材実装用基板の電極を溶融、凝固することにより容易に
部材を実装でき、受光部直下の空洞により焦電型赤外線
センサの特性劣化を防止でき、かつ貫通孔により裏面と
導通する事で外部との導通が容易といった作用を有す
る。According to a ninth aspect of the present invention, there is provided an electrode made of a material having conductivity and capable of melting and coagulating a member mounting substrate, a hole for conducting the electrode to the back surface of the substrate, and a pyroelectric infrared ray. 4. The method for manufacturing an electronic component according to claim 3, wherein a cavity or a through hole is provided immediately below the light receiving portion of the sensor element, wherein the member can be easily mounted by melting and solidifying the electrode of the member mounting substrate. The cavity directly below prevents the pyroelectric infrared sensor from deteriorating its characteristics, and has the effect of facilitating conduction to the outside by conducting through the through hole to the back surface.
【0026】請求項10に記載の発明は、箔あるいは平
板形状を有する焦電型赤外線センサの素子部材はいずれ
かの片面に出力検出用電極を有し、前記素子部材は基板
に圧着されて導電性材料により電極部で接合され、前記
基板の接合部直下部分には貫通孔が設けられ、前記貫通
孔内には導電性材料が塗着されて基板裏面との導通が可
能で、かつ前記素子部材の受光部直下の基板部分は空洞
が設けられている請求項9の電子部品の製造方法であ
り、受光部直下の空洞により焦電型赤外線センサ素子を
部材実装用基板に圧着しても受光部は空中に保持される
ので、受光の際の温度上昇を妨げず高感度が維持され、
また圧着に強固に接合ができるので、より信頼性の高い
製品を製造することができ、更に加えて貫通孔により裏
面に導通しているので、別の基板に面実装するだけで容
易にセンサ出力を外部に取り出せ、また更に従来のよう
にワイヤで導通させる等の構成及び作業が必要ないの
で、素子の薄膜化と併せて大幅な小型化が図れ、かつ工
数削減も可能であるといった作用を有する。According to a tenth aspect of the present invention, the element member of the pyroelectric infrared sensor having the shape of a foil or a flat plate has an output detection electrode on one side, and the element member is pressed against the substrate to be electrically conductive. The substrate is joined at the electrode portion by a conductive material, a through hole is provided in a portion immediately below the joint portion of the substrate, and a conductive material is applied in the through hole to allow conduction with the back surface of the substrate, and the element 10. The method for manufacturing an electronic component according to claim 9, wherein a cavity is provided in a substrate portion immediately below the light receiving portion of the member, and the hollow portion immediately below the light receiving portion receives light even when the pyroelectric infrared sensor element is pressed against the member mounting substrate. Since the part is held in the air, high sensitivity is maintained without hindering the temperature rise at the time of light reception,
In addition, since it can be bonded firmly to crimping, a more reliable product can be manufactured. In addition, since the back surface is electrically connected by a through hole, sensor output can be easily performed only by surface mounting on another substrate. Since there is no need for a configuration and operation such as taking out the device outside and further conducting a wire with a wire as in the related art, it has an effect that the size can be significantly reduced along with the thinning of the element and the number of steps can be reduced. .
【0027】図1は基板上に形成された部材及び部材を
接着する治具を示す斜視図である。図1において、11
は基板、12は素子部材列、13は治具である。ここで
は素子部材として焦電型赤外線センサ素子を例に挙げて
説明する。基板11はMgOを材料として平板形状を有
している。素子部材列12は薄膜形成及びフォトリソ、
エッチング等の精密技術により形成される。素子部材列
12は整列性良く縦横に列をなした複数の焦電型赤外線
センサ素子により構成されており、おのおのの焦電型赤
外線センサ素子は互いに加工精度上可能な寸法、例えば
数十ミクロンの微小な間隔をもってそれぞれ分割されて
いる。FIG. 1 is a perspective view showing members formed on a substrate and a jig for bonding the members. In FIG. 1, 11
Denotes a substrate, 12 denotes an element member row, and 13 denotes a jig. Here, a pyroelectric infrared sensor element will be described as an example of the element member. The substrate 11 has a flat plate shape using MgO as a material. The element member row 12 includes thin film formation and photolithography,
It is formed by precision technology such as etching. The element member row 12 is composed of a plurality of pyroelectric infrared sensor elements arranged in rows and columns with good alignment. Each is divided at a minute interval.
【0028】単一の焦電型赤外線センサ素子は大きく
は、焦電特性を有するPLT薄膜と、この上下に設けら
れてセンサ出力を外部に取り出すためのPt電極、強度
を補強するためのポリイミド膜等から形成され、素子中
心部は、基板11側から順に電極、PLT、電極、ポリ
イミド膜が積層された構造を成す。焦電型赤外線センサ
素子を実装する工程として、まず平板形上の治具13と
基板11を、素子部材列12を挟み込んでかつ位置決め
した上で接着する。A single pyroelectric infrared sensor element is mainly composed of a PLT thin film having pyroelectric characteristics, Pt electrodes provided above and below the PLT thin film for taking out a sensor output to the outside, and a polyimide film for reinforcing the strength. The element central portion has a structure in which an electrode, a PLT, an electrode, and a polyimide film are sequentially stacked from the substrate 11 side. As a process of mounting the pyroelectric infrared sensor element, first, a jig 13 on a flat plate and the substrate 11 are bonded while sandwiching and positioning the element member row 12.
【0029】この接着材料としては、後で剥離が可能な
ように、アセトン等の溶剤で溶解するものや、紫外線の
照射により粘度が低下するもの等を用いる。また治具1
3は基板11と熱膨張率を合わせる、あるいは紫外線が
透過可能なようにガラス等の材料を用いる。接着の後、
全体を燐酸水溶液に浸漬する等の方法により、基板11
を完全に除去する。この時、治具13上には電極を上側
にした状態の箔状の素子部材列が形成される。As the adhesive material, a material which dissolves in a solvent such as acetone or a material whose viscosity is reduced by irradiation with ultraviolet rays so that it can be peeled later is used. Jig 1
3 is made of a material such as glass so as to match the coefficient of thermal expansion with the substrate 11 or to transmit ultraviolet rays. After gluing,
The substrate 11 is immersed in a phosphoric acid aqueous solution or the like.
Is completely removed. At this time, a foil-like element member row with the electrodes facing upward is formed on the jig 13.
【0030】図2は治具上に箔状の素子部材列が形成さ
れた状態を示す斜視図であり、21は素子部材列、22
は治具である。FIG. 2 is a perspective view showing a state in which a foil-like element member row is formed on a jig.
Is a jig.
【0031】図3は部材実装用基板を示す斜視図であ
る。図3において、31は実装基板、32a、32bは
凸型電極、33は空洞部である。凸型電極32a、32
bは半田材料で構成され、0.1mm程度の高さを有し
ており、両者一対で焦電型赤外線センサ素子1個に対応
しており、焦電型赤外線センサ素子の電極と接合されて
導通を得る。また図示はしていないが、凸型電極32
a、32bの直下には貫通孔が設けられ、かつ貫通孔に
も半田材料が充填され、実装基板31の裏側との導通が
可能な構成となっている。FIG. 3 is a perspective view showing a member mounting board. In FIG. 3, 31 is a mounting substrate, 32a and 32b are convex electrodes, and 33 is a cavity. Convex electrodes 32a, 32
b is made of a solder material, has a height of about 0.1 mm, and corresponds to one pyroelectric infrared sensor element as a pair, and is joined to the electrode of the pyroelectric infrared sensor element. Gain continuity. Although not shown, the convex electrode 32
A through-hole is provided directly below a and 32b, and the through-hole is also filled with a solder material, so that conduction with the back side of the mounting board 31 is possible.
【0032】凸型電極32a、32bの間の、焦電型赤
外線センサ素子の受光部直下にあたる部分には空洞部3
3が設けられ、焦電型赤外線センサ素子実装後は受光部
は中空に保持される。凸型電極32a、32bと空洞部
33が一体で焦電型赤外線センサ素子1個に対応してお
り、実装基板31表面全体に複数は位置されている。こ
の時、前述の素子部材列の位置と対応するように、かつ
部材素子列の縦横それぞれ1個分の間隔を設けて全ての
電極及び空洞部が対応するように配置されている。A hollow portion 3 is provided between the convex electrodes 32a and 32b immediately below the light receiving portion of the pyroelectric infrared sensor element.
3 is provided, and after the pyroelectric infrared sensor element is mounted, the light receiving section is held hollow. The convex electrodes 32a and 32b and the cavity 33 are integrally formed and correspond to one pyroelectric infrared sensor element, and a plurality of the electrodes are located on the entire surface of the mounting substrate 31. At this time, all the electrodes and the cavities are arranged so as to correspond to the positions of the above-mentioned element member rows, and to provide one space in each of the vertical and horizontal directions of the member element rows.
【0033】この部材実装用基板と、素子部材列を有す
る治具とを位置決めして重ね合わせ、加圧を加えながら
加熱すると半田が溶融し、凸型電極は押しつぶされ、冷
却後に焦電型赤外線センサ電極と部材実装用基板とを接
合する。この後溶剤浸漬等の方法により治具と焦電型赤
外線センサ素子間の接着剤の接合力を低下させ、治具と
実装用基板を引き剥がすと電極と接合した焦電型赤外線
センサ素子のみ、実装用基板に転写されて実装される。When the member mounting substrate and the jig having the element member row are positioned and overlapped, and heated while applying pressure, the solder melts, the convex electrodes are crushed, and after cooling, the pyroelectric infrared The sensor electrode is joined to the member mounting substrate. After this, the bonding force of the adhesive between the jig and the pyroelectric infrared sensor element is reduced by a method such as solvent immersion, and only the pyroelectric infrared sensor element bonded to the electrode when the jig and the mounting substrate are peeled off, It is transferred to a mounting substrate and mounted.
【0034】図4(a)は上記の素子実装工程後の治
具、図4(b)は実装用基板を示す斜視図である。FIG. 4A is a perspective view showing a jig after the above-described element mounting step, and FIG. 4B is a perspective view showing a mounting substrate.
【0035】図4(a)、図4(b)において、41は
素子部材列a、42は治具、43は素子部材列b、44
は実装基板である。実装基板44には実装された素子部
材列b43が表面にあり、素子部材列b43は縦横1個
ずつの間隔をおいて配置された焦電型赤外線センサ素子
により形成されている。また治具42表面には実装され
なかった残りの焦電型赤外線センサ素子からなる素子部
材列a41が形成されている。4 (a) and 4 (b), reference numeral 41 denotes an element member row a, 42 denotes a jig, and 43 denotes an element member row b, 44.
Denotes a mounting board. An element member row b43 mounted on the mounting substrate 44 is provided on the surface, and the element member row b43 is formed by pyroelectric infrared sensor elements arranged at intervals of one row and one row. On the surface of the jig 42, an element member row a41 composed of the remaining pyroelectric infrared sensor elements not mounted is formed.
【0036】治具42上に残された素子部材列a41に
ついては、別の新たな実装用基板を用意し、先の工程か
ら180度相対的に反転させて位置決めし、同様の工程
をたどることで実装が成され、全ての焦電型赤外線セン
サ素子について実装が完了する。この後、実装用基板を
個片に分割するが、この際焦電型赤外線センサ素子が実
装されていない箇所に沿って斜めに分割を行う。With respect to the element member row a41 left on the jig 42, another new mounting board is prepared, and it is relatively inverted from the previous step by 180 degrees for positioning, and the same steps are followed. And mounting is completed for all pyroelectric infrared sensor elements. Thereafter, the mounting substrate is divided into individual pieces. At this time, the dicing is performed diagonally along a portion where the pyroelectric infrared sensor element is not mounted.
【0037】図5は実装用基板の切断方法を示す斜視図
である。図5において、51は実装基板、52は素子部
材列、53は切断線群である。切断線群53はそれぞれ
素子部材列52中の未実装箇所に沿って形成され、かつ
素子部材列52を形成する焦電型赤外線センサ素子の角
部の極微小な部分を巻き込んで形成される。ダイシング
等の方法で分割を行う場合、切断線群に沿って100ミ
クロン前後のダイシングブレードの幅の部分を削りなが
ら切断を行う。この際焦電型赤外線センサ素子の角部を
微小面積切断しながら行う。これによって実装された焦
電型赤外線センサ素子はそれぞれ個片に分割され、更に
この後別の基板に面実装されることでセンサシステムに
組み込まれる。FIG. 5 is a perspective view showing a method of cutting the mounting substrate. In FIG. 5, reference numeral 51 denotes a mounting board, 52 denotes an element member row, and 53 denotes a cutting line group. The cutting line group 53 is formed along the unmounted portion in the element member row 52, and is formed by wrapping around a very small portion of the corner of the pyroelectric infrared sensor element forming the element member row 52. When dividing by a method such as dicing or the like, cutting is performed while shaving a portion of a dicing blade width of about 100 microns along a cutting line group. At this time, the cutting is performed while cutting the corners of the pyroelectric infrared sensor element with a small area. The pyroelectric infrared sensor elements mounted in this way are each divided into individual pieces, and are then mounted on another substrate and then incorporated into the sensor system.
【0038】図6(a)は本実施の形態において形成さ
れる焦電型赤外線センサの構成を示す斜視図、図6
(b)は同じく断面図である。FIG. 6A is a perspective view showing the structure of a pyroelectric infrared sensor formed in the present embodiment.
(B) is a sectional view of the same.
【0039】図6(a)、図6(b)において、61は
実装基板、62は受光部、63は下側電極部、64は上
側電極部、65は実装基板、66は素子部、67は空洞
部、68a、68bはスルホール電極部である。素子部
66は中央に受光部62を有し、受光部62は下側電極
部63に通じる電極と、焦電材料であるPLT薄膜と、
上側電極部64の積層構造で構成されており、また全体
の表面はポリイミド膜で覆われて強度的に補強されてい
る。素子部66は実装基板61あるいは65に圧着され
ており、スルホール電極部68a、68bは半田材料が
充填され、下側電極部63と上側電極部64に接合する
ことで素子部66を実装基板61及び65に固定してい
る。6A and 6B, reference numeral 61 denotes a mounting board, 62 denotes a light receiving section, 63 denotes a lower electrode section, 64 denotes an upper electrode section, 65 denotes a mounting board, 66 denotes an element section, and 67 denotes a mounting section. Is a hollow portion, and 68a and 68b are through-hole electrode portions. The element portion 66 has a light receiving portion 62 at the center, the light receiving portion 62 has an electrode leading to the lower electrode portion 63, a PLT thin film which is a pyroelectric material,
It has a laminated structure of the upper electrode portion 64, and the entire surface is covered with a polyimide film and reinforced in strength. The element section 66 is press-fitted to the mounting board 61 or 65, and the through-hole electrode sections 68a and 68b are filled with a solder material, and are joined to the lower electrode section 63 and the upper electrode section 64, thereby joining the element section 66 to the mounting board 61. And 65.
【0040】また受光部直下の部分の実装基板61及び
65には空洞部67が設けられており、受光部に赤外線
が入射した際の熱の逃げを抑え、センサとしての出力を
大きくでき、更に薄膜で構成されているので体積が小さ
く、同一の入射赤外線の場合厚みの大きい受光部よりも
感度を大きくできる。また本構成によれば、センサ素子
の高さはほぼ実装基板厚みとセンサ素子部材の厚みに起
因し、また他の基板への実装は面実装で簡易に行えるの
で扱いやすく、かつワイヤ等が不要なことなどと併せて
低背化が図れる。またセンサ素子部材の周辺には実装基
板があるので小型のセンサ素子部材のみを扱うよりも位
置決め、搬送等がしやすく作業性がよい。Further, a cavity 67 is provided in the mounting boards 61 and 65 immediately below the light receiving section, so that the escape of heat when infrared rays enter the light receiving section can be suppressed, and the output as a sensor can be increased. Since it is composed of a thin film, its volume is small, and in the case of the same incident infrared ray, sensitivity can be made larger than that of a light-receiving portion having a large thickness. In addition, according to this configuration, the height of the sensor element is substantially due to the thickness of the mounting substrate and the thickness of the sensor element member, and mounting on another substrate can be easily performed by surface mounting, so that it is easy to handle and no wires are required. The height can be reduced in addition to other factors. In addition, since the mounting substrate is provided around the sensor element member, positioning, transport, and the like are easier and workability is better than when only a small sensor element member is handled.
【0041】以上のように本製造方法によれば、小型で
脆弱な部材を簡単に、また安全に取り扱うことができ、
複数の部材を同時に精密に実装することが可能である。
また部材をより近接させて基板上に構成できるので、工
数の削減、基板材料の節減ができ、この効果は部材が小
型になるほど顕著である。加えて並んだ部材を何個かず
つあけて順に実装することで、後の切断工程が容易で部
材を傷つけることがほとんどなく、また実装、切断後の
搬送、位置決め等が容易である。As described above, according to the present manufacturing method, a small and fragile member can be handled easily and safely.
It is possible to simultaneously mount a plurality of members precisely.
Further, since the members can be arranged closer to each other on the substrate, the number of steps can be reduced and the material of the substrate can be reduced. This effect becomes more remarkable as the members become smaller. In addition, by arranging the arranged members several by one and mounting them sequentially, the subsequent cutting process is easy and there is almost no damage to the members, and mounting, transportation after cutting, positioning and the like are easy.
【0042】またより作業を容易にするためには、治具
に素子部材列に対応する位置に、縦横1個おきに微細な
孔を設けることもできる。これによれば剥離時の溶剤へ
の浸漬により、前述の微細孔からも溶剤が進入し、微細
孔部分の素子部材が早く隔離が行われるので、先に実装
する素子部材部分のみ選択性をもって剥離することがで
きて別の素子部材が脱落することを防止できるととも
に、気泡の進入により部分的に溶剤が行き渡らず剥離が
行えない等といった問題発生を防止できる。あるいは同
様の効果は、紫外線などの光で粘度が低下する性質を有
する樹脂を用いても得られる。この場合、先に実装する
素子部材以外の部分が遮光されるようなマスクを用い、
全体に光を照射して粘度低下を発生させる箇所に選択性
を持たせる。In order to make the work easier, fine holes can be provided in the jig every other vertical and horizontal positions at positions corresponding to the element member rows. According to this, by immersion in the solvent at the time of peeling, the solvent penetrates also from the above-mentioned fine holes, and the element member in the fine hole portion is quickly separated, so that only the element member portion mounted first is selectively peeled. In addition, it is possible to prevent another element member from falling off, and to prevent a problem that the solvent is partially spread due to the invasion of air bubbles and separation cannot be performed. Alternatively, the same effect can be obtained by using a resin having a property of decreasing the viscosity by light such as ultraviolet light. In this case, using a mask such that portions other than the element members to be mounted first are shielded from light,
Selectivity is given to a portion where viscosity is reduced by irradiating light to the whole.
【0043】実装基板切断の際に素子部材の角部が損壊
することが望ましくない等の場合は、実装基板を切断す
る代わりに応力を加えて割る方法もある。この場合は実
装基板が割れるだけなので素子部材が損壊することは防
止できる。また分割方向に沿って実装基板にあらかじめ
溝を設けるか、あるいは素子部材実装後に溝を設けて割
れば、より精度良く分割できる。あるいはまた、実装基
板をあらかじめ分割しておき、分割した実装基板を別部
材に整列させて貼り付け、素子部材実装後におのおの取
り外す方法も可能であり、この場合は素子部材を損壊す
る可能性は更に低い。In the case where it is not desirable that the corners of the element members are damaged when the mounting substrate is cut, there is a method of applying a stress instead of cutting the mounting substrate to divide it. In this case, since the mounting substrate is only broken, it is possible to prevent the element members from being damaged. Further, if grooves are provided in advance on the mounting substrate along the dividing direction, or if grooves are provided and divided after mounting the element members, division can be performed with higher accuracy. Alternatively, it is also possible to divide the mounting substrate in advance, align the divided mounting substrate on another member and paste it, and remove each after mounting the element members. In this case, the possibility of damaging the element members is further increased. Low.
【0044】[0044]
【発明の効果】以上のように本発明によれば、箔のよう
な脆弱な部材を容易に取り扱うことができ、部材の損傷
を防止できる。また複数の部材の実装をまとめて精度良
く行えるので、生産性が向上する。部材同士を密集させ
て基板上に形成させることにより、1作業あたりの取れ
数が増加して生産性が向上し、加えて基板材料の節減が
図れて材料コストが低下し、部材の小型化と併せてより
大きな効果が得られる。また、素子部材列の縦横に間隔
をあけて順に実装し、実装後の基板を部材が実装されて
いない箇所に沿って分割することにより、分割のための
スペースを確保でき、分割後は素子部材の周りに基板が
存在するので位置決め、搬送等が容易で後工程の作業性
がよい。As described above, according to the present invention, a fragile member such as a foil can be easily handled, and damage to the member can be prevented. Further, since mounting of a plurality of members can be collectively performed with high accuracy, productivity is improved. By forming members densely on a substrate, the number of pieces per operation increases and productivity is improved. In addition, the cost of the substrate is reduced by reducing the material cost, and the size of the members can be reduced. In addition, a greater effect can be obtained. In addition, mounting is performed sequentially at intervals in the vertical and horizontal directions of the element member row, and the mounted board is divided along a portion where the member is not mounted, so that a space for division can be secured. Since there is a substrate around, positioning, transportation, etc. are easy, and workability in the post-process is good.
【0045】焦電型赤外線センサの製造において、部材
実装用基板に素子部材固定用の電極と、電極材料が充填
された電極直下の貫通孔と、受光部直下部分に空洞部を
設けて本発明の工程を用いれば、前述の効果が得られる
ことに加えて、焦電型赤外線センサ素子部の低背化が図
れ、加えて導通確保のためのワイヤ工程が省略できて小
型化、低コスト化に寄与する。In the manufacture of a pyroelectric infrared sensor, the present invention is provided by providing an electrode for fixing an element member on a member mounting substrate, a through-hole immediately below the electrode filled with an electrode material, and a cavity immediately below a light-receiving portion. In addition to obtaining the above-mentioned effects, the process described in (1) can reduce the height of the pyroelectric infrared sensor element portion, and can omit the wire process for securing conduction, thereby reducing the size and cost. To contribute.
【図1】本発明の一実施の形態における実装工法を示す
斜視図FIG. 1 is a perspective view showing a mounting method according to an embodiment of the present invention.
【図2】同実施の形態における実装工法を示す斜視図FIG. 2 is a perspective view showing a mounting method according to the embodiment.
【図3】同実施の形態における実装用基板を示す斜視図FIG. 3 is a perspective view showing a mounting board in the embodiment.
【図4】(a)同実施の形態における実装工法を示す斜
視図 (b)同実施の形態における、実装後を示す斜視図FIG. 4A is a perspective view showing a mounting method according to the embodiment. FIG. 4B is a perspective view showing a state after mounting according to the embodiment.
【図5】同実施の形態における切断方法を示す斜視図FIG. 5 is a perspective view showing a cutting method in the embodiment.
【図6】(a)同実施の形態における焦電型赤外線セン
サの構成を示す斜視図 (b)同実施の形態における焦電型赤外線センサの構成
を示す断面図FIG. 6A is a perspective view illustrating a configuration of a pyroelectric infrared sensor according to the embodiment. FIG. 6B is a cross-sectional view illustrating a configuration of the pyroelectric infrared sensor according to the embodiment.
【図7】従来の実装工法を示す製造工程図FIG. 7 is a manufacturing process diagram showing a conventional mounting method.
【図8】従来の実装工法を示す製造工程図FIG. 8 is a manufacturing process diagram showing a conventional mounting method.
【図9】従来の焦電型赤外線センサの構成を示す斜視図FIG. 9 is a perspective view showing a configuration of a conventional pyroelectric infrared sensor.
【図10】従来の焦電型赤外線センサの素子部の構成を
示す斜視図FIG. 10 is a perspective view showing a configuration of an element section of a conventional pyroelectric infrared sensor.
【図11】従来の焦電型赤外線センサ形成後の基板を示
す斜視図FIG. 11 is a perspective view showing a substrate after a conventional pyroelectric infrared sensor is formed.
11,81,101,111 基板 12,21,41,43,52,112 素子部材列 13,22,42 治具 31,44,51,61,65 実装基板 32a,32b 凸型電極 33,67 空洞部 62,103 受光部 66,91 素子部 68a,68b スルホール電極部 11, 81, 101, 111 substrate 12, 21, 41, 43, 52, 112 element member row 13, 22, 42 jig 31, 44, 51, 61, 65 mounting substrate 32a, 32b convex electrode 33, 67 cavity Unit 62, 103 Light receiving unit 66, 91 Element unit 68a, 68b Through-hole electrode unit
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2G065 BA13 BA14 DA20 5F088 AA11 AB01 BA15 BA18 CB05 CB14 CB17 FA05 GA02 HA12 LA01 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2G065 BA13 BA14 DA20 5F088 AA11 AB01 BA15 BA18 CB05 CB14 CB17 FA05 GA02 HA12 LA01
Claims (10)
記基板を治具に前記部品側を挟んで治具に接合する工程
と、前記部材のみを残して基板部分を除去する工程と、
前記部材を電極形成済みの部材実装用基板に接合する工
程と、前記治具と前記部材とを分離する工程とを有する
電子部品の製造方法。A step of forming a plurality of members on a substrate, a step of bonding the substrate to a jig with the component side interposed between the jigs, and a step of removing a substrate portion while leaving only the members.
A method for manufacturing an electronic component, comprising: a step of joining the member to a member mounting substrate having electrodes formed thereon; and a step of separating the jig and the member.
た状態で形成される請求項1記載の電子部品の製造方
法。2. The method according to claim 1, wherein the members formed on the substrate are formed separately from each other.
間隔を設けた状態で、複数同時に部材実装用基板に接合
及び、治具と部材との分離を行う請求項2記載の電子部
品の製造方法。3. The manufacturing of an electronic component according to claim 2, wherein a plurality of members are simultaneously bonded to a member mounting board and a jig is separated from the members in a state where one or more intervals are provided. Method.
のおのが分割された部材を形成し、治具に接着して基板
除去後に、縦横1ヵ所ずつ間隔を開けて約半分の部材を
先に部材実装用基板に実装し、この後に残り約半分の部
材を別の部材実装用基板に実装を行い、部材実装用基板
の分割は部材が実装されていない箇所に沿って斜めに行
う請求項3記載の電子部品の製造方法。4. A member which is vertically and horizontally aligned and densely formed on a substrate, and each of which is divided into pieces, is adhered to a jig and removed from the substrate. First, the component is mounted on the component mounting board, and then the remaining half of the component is mounted on another component mounting board, and the division of the component mounting board is performed diagonally along the portion where the component is not mounted. Item 4. A method for manufacturing an electronic component according to Item 3.
装用基板を用い、部材接合後に前記溝部分に応力を加え
て分割する請求項2から4のいずれかに記載の電子部品
の製造方法。5. The manufacturing of an electronic component according to claim 2, wherein a groove is provided along the dividing direction, and the groove is divided by applying stress to the groove after joining the members. Method.
項2から4のいずれかに記載の電子部品の製造方法。6. The method for manufacturing an electronic component according to claim 2, wherein a divided substrate for mounting members is used.
により溶解する材料のものを用い、先に転写する部材直
下の治具部分に貫通孔を設け、部材と部材実装用基板と
の接合後に溶剤に浸漬して部材と治具とを剥離する請求
項3記載の電子部品の製造方法。7. A resin for dissolving with a solvent is used as a resin for bonding the jig and the member, and a through hole is provided in a jig portion immediately below the member to be transferred first, so that the member and the member mounting board can be connected to each other. 4. The method for manufacturing an electronic component according to claim 3, wherein the member and the jig are separated by dipping in a solvent after the joining.
等の光により粘着力が低下する性質を有するものを用
い、かつ治具の材料は前記光が透過可能なものとし、後
に実装を行う箇所の部材部分は遮光し先に実装を行う部
分のみに光を照射した後に、部材と治具との剥離を行う
請求項3記載の電子部品の製造方法。8. An adhesive material between the jig and the member, which has a property that the adhesive force is reduced by light such as ultraviolet rays, and the material of the jig is capable of transmitting the light, and is mounted later. The method for manufacturing an electronic component according to claim 3, wherein the member portion at which the mounting is performed is light-shielded, and only the portion to be mounted first is irradiated with light, and then the member and the jig are separated.
融、凝固が可能な材料からなる電極と、前記電極を基板
裏面に導通させる孔と、焦電型赤外線センサ素子の受光
部直下部分に空洞あるいは貫通孔を設けた、請求項3記
載の電子部品の製造方法。9. An electrode made of a material having conductivity and capable of being melted and solidified on a member mounting substrate, a hole for conducting the electrode to the back surface of the substrate, and a portion immediately below a light receiving portion of the pyroelectric infrared sensor element. 4. The method for manufacturing an electronic component according to claim 3, wherein a cavity or a through hole is provided in the electronic component.
外線センサの素子部材はいずれかの片面に出力検出用電
極を有し、前記素子部材は基板に圧着されて導電性材料
により電極部で接合され、前記基板の接合部直下部分に
は貫通孔が設けられ、前記貫通孔内には導電性材料が塗
着されて基板裏面との導通が可能で、かつ前記素子部材
の受光部直下の基板部分は空洞が設けられている請求項
9記載の電子部品の製造方法。10. An element member of a pyroelectric infrared sensor having a foil or flat plate shape has an electrode for output detection on one side, and said element member is press-bonded to a substrate and joined at an electrode portion by a conductive material. A through-hole is provided in a portion of the substrate immediately below a bonding portion, and a conductive material is applied to the inside of the through-hole so that conduction with the back surface of the substrate is possible, and the substrate directly below a light-receiving portion of the element member is provided. The method according to claim 9, wherein the portion is provided with a cavity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24488698A JP2000074739A (en) | 1998-08-31 | 1998-08-31 | Manufacturing method of electronic components |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24488698A JP2000074739A (en) | 1998-08-31 | 1998-08-31 | Manufacturing method of electronic components |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000074739A true JP2000074739A (en) | 2000-03-14 |
Family
ID=17125457
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24488698A Pending JP2000074739A (en) | 1998-08-31 | 1998-08-31 | Manufacturing method of electronic components |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000074739A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003060248A (en) * | 2001-08-08 | 2003-02-28 | Matsushita Electric Ind Co Ltd | Thin film piezoelectric substrate and method of manufacturing the same |
JP2003101095A (en) * | 2001-09-27 | 2003-04-04 | Matsushita Electric Ind Co Ltd | Thin film piezoelectric element and method of manufacturing the same |
US7122091B2 (en) | 2002-02-06 | 2006-10-17 | Ngk Insulators, Ltd. | Structure of retaining cut-processed components, method of fabricating cut-processed components, tray for housing cut-processed components, and method of cleaning cut-processed components |
JP2012119352A (en) * | 2010-11-29 | 2012-06-21 | Kyocera Corp | Infrared element mounting structure and substrate for mounting infrared element |
-
1998
- 1998-08-31 JP JP24488698A patent/JP2000074739A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003060248A (en) * | 2001-08-08 | 2003-02-28 | Matsushita Electric Ind Co Ltd | Thin film piezoelectric substrate and method of manufacturing the same |
JP2003101095A (en) * | 2001-09-27 | 2003-04-04 | Matsushita Electric Ind Co Ltd | Thin film piezoelectric element and method of manufacturing the same |
US7122091B2 (en) | 2002-02-06 | 2006-10-17 | Ngk Insulators, Ltd. | Structure of retaining cut-processed components, method of fabricating cut-processed components, tray for housing cut-processed components, and method of cleaning cut-processed components |
JP2012119352A (en) * | 2010-11-29 | 2012-06-21 | Kyocera Corp | Infrared element mounting structure and substrate for mounting infrared element |
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