JP2000048653A - High-speed transmission coaxial cable and method of manufacturing the same - Google Patents
High-speed transmission coaxial cable and method of manufacturing the sameInfo
- Publication number
- JP2000048653A JP2000048653A JP10217484A JP21748498A JP2000048653A JP 2000048653 A JP2000048653 A JP 2000048653A JP 10217484 A JP10217484 A JP 10217484A JP 21748498 A JP21748498 A JP 21748498A JP 2000048653 A JP2000048653 A JP 2000048653A
- Authority
- JP
- Japan
- Prior art keywords
- skin layer
- coaxial cable
- speed transmission
- layer
- insulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- 239000004020 conductor Substances 0.000 claims abstract description 18
- 239000012212 insulator Substances 0.000 claims abstract description 17
- 239000011347 resin Substances 0.000 claims abstract description 15
- 229920005989 resin Polymers 0.000 claims abstract description 15
- 238000005187 foaming Methods 0.000 claims abstract description 3
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 238000005245 sintering Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000002844 melting Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 34
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- QHSJIZLJUFMIFP-UHFFFAOYSA-N ethene;1,1,2,2-tetrafluoroethene Chemical group C=C.FC(F)=C(F)F QHSJIZLJUFMIFP-UHFFFAOYSA-N 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Communication Cables (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、高周波機器,アン
テナ給電線等に多用されている高速伝送用同軸ケーブル
及びその製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coaxial cable for high-speed transmission frequently used for high-frequency devices, antenna feed lines, and the like, and a method of manufacturing the same.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】一般
に、高周波機器やアンテナ給電線等に多用されている高
速伝送用同軸ケーブルは、中心導体の外周に、絶縁体,
外部導体,ジャケットを順次被覆形成してなるものであ
るが、この絶縁体の一つとして、中心導体の外周に発泡
させた絶縁樹脂を押し出し被覆して発泡層を形成した
後、この発泡層を補強すべくその外側に絶縁樹脂を溶融
押出し被覆、或いは絶縁性テープを巻き付けてスキン層
を形成したものが知られている。2. Description of the Related Art Generally, coaxial cables for high-speed transmission, which are often used for high-frequency devices and antenna feed lines, have an insulator,
The outer conductor and the jacket are formed by coating sequentially. As one of the insulators, a foamed layer is formed by extruding and covering an insulating resin foamed on the outer periphery of the center conductor, and then forming the foamed layer. It is known that an insulating resin is melt-extruded on the outer side to reinforce it, or a skin layer is formed by winding an insulating tape.
【0003】しかしながら、絶縁樹脂を溶融押出し被覆
して形成されたスキン層を備えた絶縁体の場合は、外径
を細くできるという利点を有しているが、スキン層の肉
厚を30μm以下にできないという問題があった。However, in the case of an insulator having a skin layer formed by melt-extruding and coating an insulating resin, there is an advantage that the outer diameter can be reduced, but the thickness of the skin layer is reduced to 30 μm or less. There was a problem that it was not possible.
【0004】一方、絶縁性のテープからなるスキン層を
有する絶縁体の場合は、テープを巻き付けるための製造
時間が掛かる上に、接着剤を用いるため、容易にテープ
剥がれを招くといった欠点があった。On the other hand, in the case of an insulator having a skin layer made of an insulating tape, it takes a long time to wind the tape, and the adhesive is used, so that the tape is easily peeled off. .
【0005】そこで、本発明はこのような課題を有効に
解決するために案出されたものであり、その目的は薄肉
でかつ容易に剥がれることのないスキン層を有する絶縁
体を備えた高速伝送用同軸ケーブル及びその製造方法を
提供するものである。Accordingly, the present invention has been devised in order to effectively solve such a problem, and an object of the present invention is to provide a high-speed transmission provided with an insulator having a thin and not easily peelable skin layer. And a method of manufacturing the same.
【0006】[0006]
【課題を解決するための手段】上記課題を解決するため
に本発明は、中心導体外周に、発泡型絶縁樹脂を押出し
被覆して絶縁層を形成し、この絶縁層の外周に粉体型樹
脂を静電塗布した後、焼結させてスキン層を形成し、そ
の後、このスキン層の外周に外部導体とジャケットを順
次被覆形成するようにしたものである。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides an insulating layer formed by extruding and covering a foamed insulating resin on the outer periphery of a center conductor, and forming a powdered resin on the outer periphery of the insulating layer. Is electrostatically applied and then sintered to form a skin layer, and thereafter, an outer conductor and a jacket are sequentially formed on the outer periphery of the skin layer.
【0007】このように形成されたスキン層は、従来の
溶融押出し被覆方式に比べてその肉厚を大幅に薄くでき
ると共に、発泡体からなる絶縁層に強く接着されるよう
になるため、剥がれが生じることがない絶縁体が得られ
る。[0007] The skin layer thus formed can be made much thinner than the conventional melt extrusion coating method, and it is strongly adhered to the insulating layer made of foam. An insulator that does not occur is obtained.
【0008】[0008]
【発明の実施の形態】次に、本発明を実施する好適一形
態を添付図面を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a preferred embodiment of the present invention will be described with reference to the accompanying drawings.
【0009】図1及び図2は、本発明に係る高速伝送用
同軸ケーブルの実施の一形態を示したものであり、図中
1は銀めっき軟銅線等からなる中心導体、2はこの中心
導体の外周に被覆される絶縁体,3はこの絶縁体2の外
周に被覆される横巻シールド線等からなる外部導体、4
は難燃性に優れたポリ塩化ビニル等からなるジャケット
である。FIGS. 1 and 2 show an embodiment of a coaxial cable for high-speed transmission according to the present invention. In FIG. 1, reference numeral 1 denotes a center conductor made of a silver-plated soft copper wire or the like; Is an outer conductor made of a horizontally wound shield wire or the like, which is coated on the outer periphery of the insulator 2.
Is a jacket made of polyvinyl chloride or the like having excellent flame retardancy.
【0010】図示するように、この絶縁体2は、外部導
体1の外周に形成される厚肉の絶縁層2aと,この絶縁
層2aの外側に形成される薄肉のスキン層2bとの二層
から形成されており、この絶縁層2aはPFA(パーフ
ロロアルコキシン)等の発泡型絶縁樹脂から、一方のス
キン層2bは、ETFE(エチレン四フッ化エチレン)
等の粉体型樹脂を焼結させた薄膜状の焼結体からそれぞ
れ形成されている。As shown in the figure, the insulator 2 has two layers: a thick insulating layer 2a formed on the outer periphery of the outer conductor 1, and a thin skin layer 2b formed outside the insulating layer 2a. The insulating layer 2a is made of a foamed insulating resin such as PFA (perfluoroalkoxyne), and the one skin layer 2b is made of ETFE (ethylene tetrafluoroethylene).
Etc. are formed from a thin film-shaped sintered body obtained by sintering a powder type resin.
【0011】そして、この絶縁層2aは、PFA等の発
泡型絶縁樹脂を外部導体1の外周に押出し被覆すること
によって形成され、一方のスキン層2bはETFE等の
粉体型樹脂をこの絶縁層2aの外周に静電塗布吸着させ
た後、または液体状にしたものを塗布した後、焼結させ
て形成されるようになっている。The insulating layer 2a is formed by extruding and covering a foamed insulating resin such as PFA on the outer periphery of the outer conductor 1. One skin layer 2b is formed by coating a powdered resin such as ETFE with the insulating layer. After being electrostatically applied and adsorbed on the outer periphery of 2a, or after being applied in a liquid state, it is formed by sintering.
【0012】そして、このような絶縁体2にあっては、
スキン層2bの肉厚を従来より薄くできると共に、接着
力がより向上するため、容易に剥がれることがなく、信
頼性の高い絶縁体2を備えた高速伝送用同軸ケーブルを
得ることが可能となる。And, in such an insulator 2,
The thickness of the skin layer 2b can be made thinner than before, and the adhesive strength is further improved, so that it is possible to obtain a high-speed transmission coaxial cable provided with the highly reliable insulator 2 without being easily peeled off. .
【0013】[0013]
【実施例】図1及び図2に示すように、素線径0.26
mmの銀めっき軟銅線からなる中心導体1の外周に、厚
さ1.0mmの発泡PFA(発泡度65%)を押出し被
覆して絶縁層2aを形成した後、さらに、その上に厚さ
20μmのETFEの粉体を静電塗布吸着させ、これを
温度180〜230℃で焼結させてスキン層2bを形成
した。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIGS.
A 1.0 mm thick foamed PFA (65% foaming degree) is extruded around the center conductor 1 made of a silver-plated annealed copper wire to form an insulating layer 2a. ETFE powder was electrostatically applied and adsorbed, and sintered at a temperature of 180 to 230 ° C. to form a skin layer 2b.
【0014】このようにして得られたスキン層2bは、
従来の溶融押出し式のスキン層に比べ、約10μm程度
薄くすることが可能となり、また、剥離が生ずることな
くしっかりと絶縁層2aの表面に付着形成された。The skin layer 2b thus obtained is
Compared with the conventional melt-extrusion skin layer, the thickness can be reduced by about 10 μm, and the adhesive layer is firmly formed on the surface of the insulating layer 2a without peeling.
【0015】[0015]
【発明の効果】以上要するに本発明によれば、絶縁層の
外側にETFE等の粉体を静電付着させた後、焼結させ
てなるスキン層を形成したため、従来の溶融押出し式の
スキン層に比べ薄肉でかつ容易に剥がれることのないス
キン層を有する絶縁体を得ることができる。その結果、
従来の特性を損なうことなく、さらに信頼性に優れた高
速伝送用同軸ケーブルを得ることができる等といった優
れた効果を発揮できる。In summary, according to the present invention, since a skin layer is formed by sintering a powder of ETFE or the like on the outside of the insulating layer after electrostatically adhering the powder, a conventional melt extrusion type skin layer is formed. Thus, an insulator having a skin layer that is thinner and does not easily peel off can be obtained. as a result,
Excellent effects such as obtaining a more reliable coaxial cable for high-speed transmission without deteriorating the conventional characteristics can be exhibited.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明に係る高速伝送用同軸ケーブルの実施の
一形態を示す斜視図である。FIG. 1 is a perspective view showing an embodiment of a high-speed transmission coaxial cable according to the present invention.
【図2】本発明に係る高速伝送用同軸ケーブルの実施の
一形態を示す断面図である。FIG. 2 is a sectional view showing an embodiment of a high-speed transmission coaxial cable according to the present invention.
1 中心導体 2 絶縁体 2a 絶縁層 2b スキン層 3 外部導体 4 ジャケット Reference Signs List 1 center conductor 2 insulator 2a insulating layer 2b skin layer 3 outer conductor 4 jacket
Claims (4)
ャケットを順次被覆してなる同軸高速伝送用同軸ケーブ
ルにおいて、上記絶縁体が上記中心導体の外周に形成さ
れる絶縁層と、この絶縁層の外周に形成されるスキン層
とからなり、かつ上記絶縁層が発泡度5%以上の発泡型
絶縁樹脂からなると共に、上記スキン層が粉体型樹脂の
焼結体からなることを特徴とする高速伝送用同軸ケーブ
ル。1. A coaxial cable for coaxial high-speed transmission in which an outer periphery of a center conductor is sequentially covered with an insulator, an outer conductor, and a jacket, wherein the insulator is formed on the outer periphery of the center conductor, A skin layer formed on the outer periphery of the layer, wherein the insulating layer is made of a foamed insulating resin having a foaming degree of 5% or more, and the skin layer is made of a sintered body of a powder type resin. Coaxial cable for high-speed transmission.
あることを特徴とする請求項1に記載の高速伝送用同軸
ケーブル。2. The coaxial cable for high-speed transmission according to claim 1, wherein the coating thickness of the skin layer is 30 μm or less.
し被覆して絶縁層を形成し、この絶縁層の外周に粉体型
樹脂を静電塗布した後、焼結させてスキン層を形成し、
その後、このスキン層の外周に外部導体とジャケットを
順次被覆形成するようにしたことを特徴とする高速伝送
用同軸ケーブルの製造方法。3. An insulating layer is formed by extruding and covering a foamed insulating resin on the outer periphery of the center conductor. A powdered resin is electrostatically applied on the outer periphery of the insulating layer, followed by sintering to form a skin layer. And
Thereafter, an outer conductor and a jacket are sequentially formed on the outer periphery of the skin layer to form a coaxial cable for high-speed transmission.
したことを特徴とする請求項3に記載の高速伝送用同軸
ケーブルの製造方法。4. The method for manufacturing a high-speed transmission coaxial cable according to claim 3, wherein the coating thickness of the skin layer is 30 μm or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10217484A JP2000048653A (en) | 1998-07-31 | 1998-07-31 | High-speed transmission coaxial cable and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10217484A JP2000048653A (en) | 1998-07-31 | 1998-07-31 | High-speed transmission coaxial cable and method of manufacturing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000048653A true JP2000048653A (en) | 2000-02-18 |
Family
ID=16704970
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10217484A Pending JP2000048653A (en) | 1998-07-31 | 1998-07-31 | High-speed transmission coaxial cable and method of manufacturing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000048653A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004112059A1 (en) * | 2003-05-22 | 2004-12-23 | Hirakawa Hewtech Corporation | Foam coaxial cable and method of manufacturing the same |
WO2008074179A1 (en) * | 2006-12-04 | 2008-06-26 | Zte Corporation | A coaxial cable and its manufacturing approach |
US7897874B2 (en) | 2006-08-17 | 2011-03-01 | Ls Cable Ltd. | Foam coaxial cable and method for manufacturing the same |
-
1998
- 1998-07-31 JP JP10217484A patent/JP2000048653A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004112059A1 (en) * | 2003-05-22 | 2004-12-23 | Hirakawa Hewtech Corporation | Foam coaxial cable and method of manufacturing the same |
US7355123B2 (en) | 2003-05-22 | 2008-04-08 | Hirakawa Hewtech Corporation | Foam coaxial cable and method of manufacturing the same |
CN100416711C (en) * | 2003-05-22 | 2008-09-03 | 平河福泰克株式会社 | Foam coaxial cable and method of manufacturing the same |
US7897874B2 (en) | 2006-08-17 | 2011-03-01 | Ls Cable Ltd. | Foam coaxial cable and method for manufacturing the same |
WO2008074179A1 (en) * | 2006-12-04 | 2008-06-26 | Zte Corporation | A coaxial cable and its manufacturing approach |
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