IE920998A1 - Polyamide/polyolefin blend release film for the production of a sheet moulding compound and the sheet moulding compound produced with such film - Google Patents
Polyamide/polyolefin blend release film for the production of a sheet moulding compound and the sheet moulding compound produced with such filmInfo
- Publication number
- IE920998A1 IE920998A1 IE099892A IE920998A IE920998A1 IE 920998 A1 IE920998 A1 IE 920998A1 IE 099892 A IE099892 A IE 099892A IE 920998 A IE920998 A IE 920998A IE 920998 A1 IE920998 A1 IE 920998A1
- Authority
- IE
- Ireland
- Prior art keywords
- polyamide
- film according
- film
- alpha
- grafted
- Prior art date
Links
- 239000004952 Polyamide Substances 0.000 title claims abstract description 26
- 229920002647 polyamide Polymers 0.000 title claims abstract description 26
- 239000000203 mixture Substances 0.000 title claims abstract description 15
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000003677 Sheet moulding compound Substances 0.000 title claims description 30
- 229920001577 copolymer Polymers 0.000 claims abstract description 24
- 239000000178 monomer Substances 0.000 claims abstract description 23
- 239000004711 α-olefin Substances 0.000 claims abstract description 15
- 229920006254 polymer film Polymers 0.000 claims abstract description 9
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 7
- 125000003277 amino group Chemical group 0.000 claims abstract description 5
- 229920000642 polymer Polymers 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims abstract description 3
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 3
- 229920006018 co-polyamide Polymers 0.000 claims abstract description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 22
- -1 aliphatic diamine Chemical class 0.000 claims description 15
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 11
- 239000005977 Ethylene Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims description 4
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 claims description 4
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical class CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 4
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 229920001187 thermosetting polymer Polymers 0.000 claims description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 4
- 229920000578 graft copolymer Polymers 0.000 claims description 3
- 238000004898 kneading Methods 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- 150000005673 monoalkenes Chemical class 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 claims description 2
- MFGALGYVFGDXIX-UHFFFAOYSA-N 2,3-Dimethylmaleic anhydride Chemical class CC1=C(C)C(=O)OC1=O MFGALGYVFGDXIX-UHFFFAOYSA-N 0.000 claims description 2
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 claims description 2
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical class C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 claims description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 2
- KFDVPJUYSDEJTH-UHFFFAOYSA-N 4-ethenylpyridine Chemical compound C=CC1=CC=NC=C1 KFDVPJUYSDEJTH-UHFFFAOYSA-N 0.000 claims description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- 229920002367 Polyisobutene Polymers 0.000 claims description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 claims description 2
- PJANXHGTPQOBST-VAWYXSNFSA-N Stilbene Natural products C=1C=CC=CC=1/C=C/C1=CC=CC=C1 PJANXHGTPQOBST-VAWYXSNFSA-N 0.000 claims description 2
- QROGIFZRVHSFLM-QHHAFSJGSA-N [(e)-prop-1-enyl]benzene Chemical compound C\C=C\C1=CC=CC=C1 QROGIFZRVHSFLM-QHHAFSJGSA-N 0.000 claims description 2
- 150000007513 acids Chemical class 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N acrylic acid methyl ester Natural products COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 2
- 229920000800 acrylic rubber Polymers 0.000 claims description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 2
- IEPRKVQEAMIZSS-AATRIKPKSA-N diethyl fumarate Chemical compound CCOC(=O)\C=C\C(=O)OCC IEPRKVQEAMIZSS-AATRIKPKSA-N 0.000 claims description 2
- MSJMDZAOKORVFC-UAIGNFCESA-L disodium maleate Chemical class [Na+].[Na+].[O-]C(=O)\C=C/C([O-])=O MSJMDZAOKORVFC-UAIGNFCESA-L 0.000 claims description 2
- 239000001530 fumaric acid Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- 125000005395 methacrylic acid group Chemical group 0.000 claims description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 239000012779 reinforcing material Substances 0.000 claims description 2
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 claims description 2
- 235000021286 stilbenes Nutrition 0.000 claims description 2
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 claims description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 claims 2
- 238000013329 compounding Methods 0.000 abstract 1
- 230000035699 permeability Effects 0.000 description 16
- 238000005259 measurement Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229920002292 Nylon 6 Polymers 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000006957 Michael reaction Methods 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 125000000746 allylic group Chemical group 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920005629 polypropylene homopolymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229920006301 statistical copolymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/68—Release sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Polyamides (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
Abstract
Polymer film made from a polyamide/polyolefin alloy for the manufacture of a sheet compounding product, characterised in that it comprises the components A, B, C and D according to the following percentages by weight: 30 </= A + B + C </= 60 0 </= A </= 60 and B + C >/= 1 where 0 </= B </= 60 and A + B + C + D = 100 where 0 </= C </= 60; the said components A, B, C and D having the following compositions: A consists of at least one polyolefin composed of a partially or completely linear alpha-olefin; B represents the alpha-olefin described in A on which one or two functionalised monomers have been grafted; C is a grafted copolymer consisting of at least one monoaminated polyamide oligomer and of an alpha-monoolefin polymer or copolymer grafted by a monomer capable of reacting with the amine function of the said monoaminated oligomer; D consists of at least one aliphatic (co)polyamide. t
Description
POLYAMIDE-POLYOLEFIN RELEASE FILM AND ITS USE IN PRODUCING A SHEET MOLDING COMPOUND BACKGROUND OF THE INVENTION Field of the invention The present invention relates to a polyamide/polyolefin alloy film useful in the preparation of molding compound products, more specifically a sheet molding compound (SMC).
Such a sheet molding compound is employed for manufacturing fabricated parts in areas such as the automobile industry (fenders or bumpers, rear doors, etc), in boatbuilding (hulls of boats) as well as in the electronics industry (housings).
The SMC compound generally consists of a cross-linkable polymer resin, in particular an unsaturated polyester, togeth15 er with reinforcing fillers such as glass fibers, along with various other additives present in smaller amounts.
The SMC compound is normally prepared by laying the fibers on a layer of unsaturated polyester resin, which itself is supported by a removable film generally composed of polyethylene or polyamide.
Following this, a further film of the same nature is layed on top of the resin/filler system in order to form a composite laminate or sandwich structure between the two films. The laminate structure is then passed through a series of kneading and compacting rollers and is generally rolled into large diameter rolls.
After this, it is stored prior to its use in final manufacturing. During the storage period, partially crosslinking of the polyester resin takes place leading to an increase of the SMC compound's viscosity until it reaches a consistency suitable for molding.
Users of the SMC compound who generally are molders, cut off a piece of suitable size from the roll, peel off the support film and insert the SMC compound into a heated mold in order for it to undergo simultaneous transformation and complete hardening. Thus, composite masses in SMC laminate lend themselves readily to use in compression molding operations.
Three properties of the resulting laminate structure film are of capital importance to manufacturers and users of the SMC laminate.
The first of these relates to the styrene permeability of the peelable film. It is essential for the peelable film to have very low styrene permeability in order to avoid loss of styrene monomer, this latter performing the function of cross-linking agent in the SMC laminate. Such loss of styrene monomer is also harmful to the health of operatives during manufacture of the SMC and storage thereof.
The second property concerns the ease of peeling of this film once on the polyester structure, in order to avoid resid5 ual film staying stuck to the structure and to avoid the danger of tearing the film during the SMC manufacturing and transformation operations.
Finally, such peelable films need to have very low humidity take-up and water permeability in order for the quality of the polyester resin, which is highly sensitive to water, not to be changed during the SMC laminate manufacturing operations, during storage of the polyester or during transformation of the SMC.
As has been said above, polyethylene is employed for the peelable film in SMC laminates. Although the characteristics of polyethylene are suitable for the performance of automatic peeling operations, and it exhibits satisfactory inertness towards water for this application, it does however suffer from high permeability to styrene, thus generally requiring such rolls to be wrapped in aluminum foil.
Prior art European Patent 27 191 in the name of Allied Chemical Corporation, describes a polyamide release film for use in the manufacture of SMC compounds where the film has low crystall25 inity and consists of a mixture of 70 to 90% by weight of a polyamide (ΡΔ-6 and/or PA-6/6) having a crystallinity less than 35%, and of 10 to 30% of a polyolefin compound or a copolymer thereof, the polyolefin paving a crystallinity of less than 50%. The polyolefin is a high molecular weight alpha-olefin or a copolymer thereof consisting of an alphaolefin and a vinyl acetate monomer or alkyl acrylate monomer.
The film, which has a thickness comprised between 12.7 and 127 urn, has a Graves tear strength of at least 400 g in the longitudinal direction, as determined by ASTM D-1004-66 and a -9 2 styrene permeability less than 200 x 10 g-cm/cm -h.
Commercially available PA films, although they have good characteristics as regards styrene permeability, only have sufficient peelability properties provided that the film is stripped off manually, these properties becoming insufficient when automatic film stripping processes currently under development are applied.
Moreover, with the progressive replacement of PE films by PA films, there is the additional problem of the high sensitivity of polyamides to humidity. Water effectively leads to deterioration of the polyester or epoxy resin, leading to major defects in the parts produced in SMC. In order to overcome this, suppliers of such films have to protect the rolls by applying aluminum films before supply to SMC manufactures and in SMC storage areas prior to final transforma25 tion, thus leading to a not-insignificant increase in costs.
SUMMARY OF THE INVENTION The present invention provides a compatible polyamide/polyolefin film of thickness generally comprised between 10 and 130 μιη, and preferably between 20 and 50 gm, comprising products A, B, C, D, where: A consists of at least one polyolefin comprising a totally or partially linear alpha-olefin the molecular weight of which is comprised between 1000 and 1 000 000; B represents the alpha-olefin specified under A on which 10 one or two functionalized monomers have been grafted, the grafting rate of the functionalized monomer(s) being comprised between 500 ppm and 6% by weight; C is a grafted polymer consisting of at least one polyamide mono-amino oligomer and a polymer or copolymer of alpha mono-olefin grafted with a monomer able to react with the amine function of said mono-amino oligomer; D is constituted by at least one aliphatic (co,polyamide consisting: (i) of a polyamide obtained from aliphatic dicarboxylic acid and an aliphatic diamine, each of which has between 6 and 24 carbon atoms, and/or (ii) a polyamide obtained from an amino-aliphatic acid or lactame having 6 to 24 carbon atoms.
Components A, B, C and D are described in detail below: A consists of at least one polyolefin consisting of a totally or partially linear alpha-olefin of high molecular weight, for example polyethylene, polypropylene or polyisobutylene, copolymers of alpha-olefins with vinyl acetate monomers, such as ethylene/vinyl acetate copolymers, or alkyl acrylate copolymers, such as ethylene/methyl acrylate copolymers or ethylene/ethyl acrylate copolymers or copolymers of ethylene and an alpha-olefin having 3 to 10 carbon atoms. The molecular weight of component A is generally comprised between 1000 and 1 000 000 and preferably between 10 000 and 500 000, which corresponds to a melt index MI comprised between 0.1 and 300 g/min measured at 230°C under 2.16 kg.
B represents the alpha-olefin described under A on which a functionalized monomer has been grafted, said functionalized monomer being selected from the group comprising: acrylic, methacrylic, maleic, fumaric, itaconic, crotonic, 3-dicarboxylic-5-norbornene-2 acids, maleic, dimethylmaleic anhydrides, mono-sodium, di-sodium maleates, acrylamide, itaconic anhydrides, citraconic anhydrides, maleimide, N-phenylmaleimide, diethyl fumarate, vinyl pyridine, the vinyl silanes, 4-vinyl-pyridine, vinyl-thiethoxysilane, allylic alco25 hoi, and in particular maleic acid, maleic anhydride or fumaric acid. Two monomers for grafting can be used simultaneously and can be selected from styrene, 2-methyl-styrene , 4-methyl-styrene, alphamethyl-styrene, beta-methyl-styrene, vinyl-4-anisole, stilbene and indene or mixtures thereof. The other monomer can be selected from the group comprising: maleic, itaconic, citraconic anhydrides, maleimide, and N-phenylmaleimide or mixtures thereof. Generally, the grafting rate of the functionalized monomer or monomers is comprised between 500 ppm and 6% by weight, and is preferably less than 2%.
C is a grafted polymer consisting of at least one polyamide mono-amino oligomer and a polymer or copolymer of alpha mono-olefin grafted with a monomer able to react with the amine function of the mono-amino oligomer described in European Patent 342, 066.
D is at least one aliphatic (co)polyamide consisting: (i) of a polyamide obtained from aliphatic dicarboxylic acid and an aliphatic diamine, each of which has between 6 and 24 carbon atoms, and/or (ii) a polyamide obtained from an amino-aliphatic acid or lactame having 6 to 24 carbon atoms, in particular a 6- or 6/6-polyamide or a mixture of the two.
The percentages by weight of the various components are selected such that: < A + B + C < 60 0 < A < 60 and B + C > 1 where 0 < B < 60 and A + B + C + D = 100 where 0 < C < 60; and the viscosities of the various components are such that 5 the polyamide phase constitutes a continuous phase, and can be characterized by the fact that a film about 20 microns thick keeps its shape when plunged into xylene at 130°C for 30 minutes .
Preferred compositions of the films according to the invention are those in which: < A+B+C <45 and B + C > 5 ILLUSTRATIVE EXAMPLES The following examples illustrate the invention without however limiting it.
Example 1 (sheath or tubular film) A mixture comprising, by weight, 33 parts of polypropylene, 57 parts of polyamide-6 and 10 parts of a sequenced copolymer of propylene and 12% by weight of ethylene, of melting point 158°C (copolymer main body), with a maleic grafting rate of 1.16%, grafted with a Mn 2700 monoamine PA-6 oligomer, prepared by the method described in European Patent 342 066, was continuously introduced into a Werner-type extruder. The material temperature was comprised between 255°C and 270°C along the extruder barrel. The screw rotation was 150 rpm and the material throughput 20 kg/h. The *1 granules obtained at the outlet from the extruder were transformed using an extrusion-blowing technique for tubular articles in a Kaufman extruder with a three-groove rotating helical die of diameter 150 mm and a gap of 0.8 mm, in order to produce a 25 |im tubular film. The operating conditions were as follows: cylinder temperature die temperature stretching speed 225-250°C 250-260°C m/min The PA employed was a polyamide-6 of melt index (MI) measured at 235°C under a load of 2.16 kg equal to 20 g/10 min and the polypropylene was a statistical copolymer of propylene and 3% by weight of ethylene with a melt index of 2 g/10 min (sample 1.A).
In order to determine the film's suitability for peeling, surface tension measurements were carried out on the film and, by way of comparison, on a peelable film consisting of a mixture of, by weight, 89% polyamide-6 and 10% of an ethylene/vinyl acetate copolymer containing 9% of vinyl acetate and 1% of titanium dioxide (sample l.B). The surface tension of the two samples was determined by measuring, using a goniometer, the forward contact angle, at equilibrium, of standard drops of liquid on the substrate in conformity with the method described in Fowkes, F.M., Ind.Eng.Chem.,56 (1964) 40 or in Owens, D.K. and Wendt, R.C., J.Appl. Polymer Sci. 13 (1969) 1741. Typical examples of standard liquids are di-iodomethane, glycerol, and benzylic alcohol.
Test no. 1 .A l.B Surface tension (mN.m 1, 32 46 The low surface tension enabled automatic peeling of the film to be carried out on the SMC composite without causing tearing of the film to start, this necessitating shutting down of the production line when manufacturing SMC products.
Water vapor permeability measurements were also carried out under the following conditions: Apparatus: Lyssy vapor permeation tester IL 80 - 40000 Temperature: 38°C Relative humidity: 90% Resistive humidity detector Measurement principle : The membrane to be tested was placed in a saturated atmosphere and in a space provisionally brought to a dry atmosphere. A resistive humidity detector placed in the dry space recorded continuous relative humidity variations as a function of time. The time measurement needed for humidity to go from one limiting value to another was representative of the sample's permeability.
Temperature measurement was converted into permeability values by comparison with values measured previously using a known permeability standard test.
The results are expressed in g/m /24h and are summarized in the table below: Test no. Water vapor permeability l.A *56 1 .B 380 Humidity take-up measurements were also carried out using a weighing method (measurement of take-up in weight at 100% relative humidity at 23°C starting from a time T ).
The styrene permeability of film l.A was also measured 20 using the method described in American Institute of Chemical Engineers, 53rd National Meeting, Preprint no. 32d, 1964, by Bixler and Michaels. According to this method, the sample had -9 2 a styrene permeability of about 8 x 10 g-cm/cm -h. A styrene -9 2 permeability that is less than 200 x 10 g-cm/cm -h is con25 sidered as good.
Time Take-up weight (in %) l.A " l.B To 0 0 To + 4 h 2 3 To + 8 h 2 3 To + 24 h 2.1 3 To + 96 h 2.1 3.6 To + 120 h 2.1 3.6 Example 2 (flat film) A mixture comprising, by weight, 29.7 parts of polypropylene homopolymer of MI (230°C/2.16 kg) equal to 5.10 parts of maleic-grafted ethylene/propylene copolymer (EPRm) containing 70% by weight of ethylene and 500 ppm of maleic anhydride of melt index 9 g/10 min (230°C/10 kg), 51.3 parts of polyamide-6 of MI 20 g/lOmin (235°C/2.16 kg), 9 parts of the grafted and maleic grafted copolymer main body of example 1 was continuously introduced into a Werner extruder. Along the extruder shaft, the material temperature was comprised between 250°C and 270°C, .the screw rotation speed was 150 rpm and the material throughput was 20 kg/h. The granules obtained at the outlet from the extruder were transformed using a cast extrusion technique employing a Thoret extruder into the form of a flat film or cast film of 25 um thickness (sample 2.A). Operating conditions were as follows: Temperature profile : 22<0-250°C Cylinder temperature : 80°C Screw speed : 28 rpm By way of comparison, a flat film of the same composition and thickness as sample l.B was employed (sample 2.B).
Surface tension measurements as defined for example 1 were carried out and are summarized in the table below: Test no. 2.A 2.B Surface tension 32 46 (mN.m 1) Water vapor permeability measurements as well as humidi ty take-up measurements were carried out and gave the follow- ing results: Test no. Water vapor permeability (in g/m2/24 h) 2.A 50 2.B 380 Time Take-up weight (in %) 2.A , 2.B 5 To 0 0 T = To + 4 h 1.5 3 T = To + 8 h 1.5 3 T = To + 24 h 1.7 3 T = To + 96 h 1.7 3.6 10 T = To + 120 h 1.7 3.6 The present invention also relates to a method of producing a sheet molding compound in which: a) a layer of thermosetting resin suitable for thermal processing is poured, in fluid form, onto a polymer film according to the invention which is advancing continuously, b) a reinforcing material is introduced onto the advancing fluid layer, c) a polymer film according to the invention is placed in contact with the upper surface of the reinforced fluid layer thus forming a composite mass of sandwich-structure, d) the sandwich-structure composite mass is caused to advance through a series of kneading and compacting rollers, and e) the sandwich-structure composite mass is rolled into a roll for partial heat treatment.
The present invention also relates to a sandwich-structure comprising: (i) a central layer of a reinforced unhardened thermosetting sheet molding product, (ii) two outer layers of polymer film according to the invention .
Claims (17)
1.- A polymer film formed of a polyamide/polyolefin alloy for the production of a sheet molding compound, comprising components A, B, C and D in the following 5 percentages by weight: 30 < A + B + C < 60 0 < A < 60 and B + C > 1 where 0 < B < 60 and A + B + C + D = 100 where 0 < C < 60; said components A, B, C and D having the following composi 10 tions: A consists of at least one polyolefin comprising a totally or partially linear alpha-olefin the molecular weight of which is comprised between 1000 and 1 000 000; B represents the alpha-olefin specified under A on which 15 one or two functionalized monomers have been grafted, the grafting rate of the functionalized monomer or monomers being comprised between 500 ppm and 6% by weight; C is a grafted polymer consisting of at least one 20 polyamide mono-amino oligomer and a polymer or copolymer of alpha mono-olefin grafted with a monomer able to react with the amine function of said mono-amino oligomer; D is constituted by at least one aliphatic (co)polyamide 25 consisting: (i) of a polyamide obtained from aliphatic dicarboxylic acid and an aliphatic diamine, each of which has between 6 and 24 carbon atoms, and/or (ii) a polyamide obtained from an amino-aliphatic acid 5 or lactame having 6 to 24 carbon atoms.
2. - A film according to claim 1, wherein the polyolefin of component A is selected from the group comprising: polyethylene, polypropylene or polyisobutylene, copolymers of alpha-olefins with vinyl acetate monomers, notably ethylene/10 vinyl acetate copolymers, alkyl acrylate copolymers, notably ethylene/methyl acrylate copolymers or ethylene/ethyl acrylate copolymers or copolymers of ethylene and an alpha-olefin having 3 to 10 carbon atoms.
3. - A film according to claim 1, wherein the molecular 15 weight of the polyolefin of component A is comprised between 10 000 and 500 000.
4. - A film according to claim 1, wherein the functionalized monomer of component B is selected from the group comprising: acrylic, methacrylic, maleic, fumaric, 20 itaconic, crotonic, 3-dicarboxylic-5-norbornene-2 acids, maleic, dimethylmaleic anhydrides, mono-sodium, di-sodium maleates, acrylamide, itaconic anhydrides, citraconic anhydrides, maleimide, N-phenylmaleimide, diethyl fumarate, vinylpyridine, the vinylsilanes, 4-vinylpyridine, 25 vinylthiethoxysilane, allylic alcohol, or a mixture thereof.
5. - A film according to claim 4, wherein said functionalized monomer is selected from the group comprising: maleic acid, maleic anhydride or fumaric acid.
6. - A film according to claim 1 wherein the 5 functionalized monomers of component B are selected one from the group comprising styrene, 2-methylstyrene, 4-methylstyrene, alpha-methylstyrene, beta-methylstyrene, vinyl-4-anisole, stilbene and indene or mixtures thereof, and the other is selected from the group comprising: maleic, 10 itaconic, citraconic anhydrides, maleimide, and N-phenylmaleimide or mixtures thereof.
7. - A film according to claim 1, wherein the grafting rate of compound B is less than 2% by weight.
8. - A film according to claim 1, wherein compound D con15 sists of a 6 polyamide, 6/6 polyamide or a mixture thereof.
9. - A film according to claim 1, wherein the following holds: 30 < A+B+C <45 and B + C > 5
10. - A film according to claim 1, comprising the following components A, B, C and D: 20 - A is polypropylene; - B, if present, is a copolymer of ethylene and maleic-grafted propylene; - C is a grafted copolymer consisting of at least one mono-amino oligoamide and a (co)polymer of alpha-olefin 25 grafted by a monomer able to react with the amine function of said oligoamide; - D is 6-polyamide and/or 6/6-polyamide.
11. - A film according to claim, 1, wherein the thickness of said film is comprised in the range of from 10 to 130 um, 5 and preferably from 20 to 50 μπι.
12. - A sandwich-structure comprising: (i) a central layer of a reinforced unhardened thermosetting sheet molding product, (ii) two outer layers of polymer film according to any one of 10 claims 1 to 11.
13. - A method for producing a sheet molding compound in which: a) a layer of thermosetting resin suitable for thermal processing is poured, in fluid form, onto a polymer film 15 as defined in any one of claims 1 to 11, advancing continuously, b) a reinforcing material is introduced onto the advancing fluid layer, c) a polymer film as defined in any one of claims 1 to 11 20 is placed in contact with the upper surface of the reinforced fluid layer thus forming a composite mass of a sandwich-structure, d) the sandwich-structure composite mass is caused to advance through a series of kneading and compacting 25 rollers, and e) the sandwich-structure composite mass is rolled into a roll for partial heat treatment.
14. - A polymer film according to claim 1, substantially as hereinbefore described and exemplified.
15. - A sandwich-structure according to claim 12, substantially as hereinbefore described and exemplified.
16. - A method according to claim 13 for producing a sheet molding compound, substantially as hereinbefore described and exemplified.
17. - A sheet molding compound, whenever produced by a method claimed in a preceding claim.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9103870 | 1991-03-29 |
Publications (2)
Publication Number | Publication Date |
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IE920998A1 true IE920998A1 (en) | 1992-10-07 |
IE75708B1 IE75708B1 (en) | 1997-09-10 |
Family
ID=9411291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
IE920998A IE75708B1 (en) | 1991-03-29 | 1992-03-27 | Polyamide/polyolefin blend release film for the production of a sheet moulding compound and the sheet moulding compound produced with such film |
Country Status (13)
Country | Link |
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EP (1) | EP0506515B1 (en) |
JP (1) | JPH0662793B2 (en) |
KR (1) | KR960002980B1 (en) |
CN (1) | CN1041315C (en) |
AT (1) | ATE141205T1 (en) |
AU (1) | AU645188B2 (en) |
CA (1) | CA2064365C (en) |
DE (1) | DE69212681T2 (en) |
DK (1) | DK0506515T3 (en) |
ES (1) | ES2090538T3 (en) |
FI (1) | FI921362L (en) |
IE (1) | IE75708B1 (en) |
NO (1) | NO304076B1 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2697465A1 (en) * | 1992-10-30 | 1994-05-06 | Atochem Elf Sa | Laminates based on polyamide / polyolefin alloys and coextrusion binders, objects obtained therefrom, coating methods therewith. |
FR2731702B1 (en) * | 1995-03-17 | 1997-04-30 | Atochem Elf Sa | PROCESS FOR HYDROGENOLYSIS OF CHLOROFLUOROCARBONS AND HYDROCHLOROFLUOROCARBONS |
FR2743746B1 (en) | 1996-01-23 | 1998-04-03 | Atochem Elf Sa | NEW RELEASE FILM FOR SHEET MOLDING COMPOUNDING PRODUCT |
US6045919A (en) * | 1997-01-06 | 2000-04-04 | Elf Atochem S.A. | Antistatic film for packaging materials diffusing volatile products |
JPH11140250A (en) * | 1997-11-04 | 1999-05-25 | Kanegafuchi Chem Ind Co Ltd | Isobutylene-based rubber particle, graft copolymer particle and resin composition containing the same particle |
FR2783747B1 (en) * | 1998-09-30 | 2000-12-08 | Atochem Elf Sa | FILM COMPRISING A CENTRAL POLYOLEFIN LAYER AND TWO EXTERNAL POLYAMIDE / POLYOLEFIN ALLOY LAYERS |
EP1156080A1 (en) * | 2000-05-15 | 2001-11-21 | Atofina | Coextruded film comprising two outer polyamide or polyamide/polyolefin alloy layers and a central polyolefin or polyamide or polyamide/polyolefin alloy layer |
KR100508907B1 (en) | 2001-12-27 | 2005-08-17 | 주식회사 엘지화학 | Nanocomposite blend composition having super barrier property |
CN100523086C (en) * | 2003-03-17 | 2009-08-05 | 阿托菲纳公司 | Polyamide and polyolefine blend containing nanometer filler and with polyamide as matrix |
US7029735B2 (en) | 2003-03-17 | 2006-04-18 | Arkema | Polyamide and polyolefin blends with a polyamide matrix and containing nanofillers |
CN103044909A (en) * | 2012-11-25 | 2013-04-17 | 安徽六方重联机械股份有限公司 | Packaging plastic substrate thin film containing nylon PA6 |
WO2015046984A1 (en) * | 2013-09-30 | 2015-04-02 | 코오롱인더스트리 주식회사 | Film for laminating metal plate |
CN104118643B (en) * | 2014-06-26 | 2016-08-24 | 江西春光药品包装材料股份有限公司 | A kind of preparation method of the packaging material of antistripping |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3067169D1 (en) * | 1979-10-10 | 1984-04-26 | Allied Corp | Polyamide release film for sheet molding compound, sheet compound prepared therewith and process of making |
FR2629090B1 (en) * | 1988-03-24 | 1990-11-23 | Atochem | GRAFT COPOLYMER BASED ON ALPHA-MONO-OLEFIN, ITS MANUFACTURING PROCESS, ITS APPLICATION TO THE MANUFACTURE OF THERMOPLASTIC ALLOYS, THERMOPLASTIC ALLOYS OBTAINED |
GB2225583A (en) * | 1988-12-05 | 1990-06-06 | Du Pont Canada | Films of polyamide and grafted olefin copolymer |
GB2225582A (en) * | 1988-12-05 | 1990-06-06 | Du Pont Canada | Film of polyamide and grafted polyolefin |
-
1992
- 1992-03-17 DK DK92400707.3T patent/DK0506515T3/en active
- 1992-03-17 AT AT92400707T patent/ATE141205T1/en not_active IP Right Cessation
- 1992-03-17 DE DE69212681T patent/DE69212681T2/en not_active Expired - Lifetime
- 1992-03-17 EP EP92400707A patent/EP0506515B1/en not_active Expired - Lifetime
- 1992-03-17 ES ES92400707T patent/ES2090538T3/en not_active Expired - Lifetime
- 1992-03-26 NO NO921180A patent/NO304076B1/en unknown
- 1992-03-27 FI FI921362A patent/FI921362L/en unknown
- 1992-03-27 IE IE920998A patent/IE75708B1/en not_active IP Right Cessation
- 1992-03-27 AU AU13817/92A patent/AU645188B2/en not_active Ceased
- 1992-03-27 CA CA002064365A patent/CA2064365C/en not_active Expired - Fee Related
- 1992-03-28 CN CN92102939A patent/CN1041315C/en not_active Expired - Lifetime
- 1992-03-28 KR KR1019920005194A patent/KR960002980B1/en not_active Expired - Fee Related
- 1992-03-30 JP JP4103669A patent/JPH0662793B2/en not_active Expired - Lifetime
Also Published As
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ATE141205T1 (en) | 1996-08-15 |
CA2064365C (en) | 1999-11-16 |
AU1381792A (en) | 1992-10-01 |
KR960002980B1 (en) | 1996-03-02 |
FI921362A0 (en) | 1992-03-27 |
JPH05156045A (en) | 1993-06-22 |
DE69212681D1 (en) | 1996-09-19 |
EP0506515B1 (en) | 1996-08-14 |
CA2064365A1 (en) | 1992-09-30 |
IE75708B1 (en) | 1997-09-10 |
JPH0662793B2 (en) | 1994-08-17 |
EP0506515A1 (en) | 1992-09-30 |
DE69212681T2 (en) | 1997-01-02 |
AU645188B2 (en) | 1994-01-06 |
KR920018129A (en) | 1992-10-21 |
FI921362L (en) | 1992-09-30 |
CN1041315C (en) | 1998-12-23 |
NO921180D0 (en) | 1992-03-26 |
CN1066278A (en) | 1992-11-18 |
ES2090538T3 (en) | 1996-10-16 |
NO304076B1 (en) | 1998-10-19 |
NO921180L (en) | 1992-09-30 |
DK0506515T3 (en) | 1996-09-09 |
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