IE45907L - Cocoa butter substitute - Google Patents
Cocoa butter substituteInfo
- Publication number
- IE45907L IE45907L IE223377A IE223377A IE45907L IE 45907 L IE45907 L IE 45907L IE 223377 A IE223377 A IE 223377A IE 223377 A IE223377 A IE 223377A IE 45907 L IE45907 L IE 45907L
- Authority
- IE
- Ireland
- Prior art keywords
- fraction
- mid
- cocoa butter
- hours
- temperature
- Prior art date
Links
- 235000019879 cocoa butter substitute Nutrition 0.000 title claims description 17
- 235000019482 Palm oil Nutrition 0.000 claims abstract description 25
- 239000002540 palm oil Substances 0.000 claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 239000007787 solid Substances 0.000 claims abstract description 23
- 229940110456 cocoa butter Drugs 0.000 claims abstract description 21
- 235000019868 cocoa butter Nutrition 0.000 claims abstract description 21
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 15
- 239000011630 iodine Substances 0.000 claims abstract description 15
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 12
- 238000002844 melting Methods 0.000 claims abstract description 11
- 230000008018 melting Effects 0.000 claims abstract description 11
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 claims abstract description 5
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 claims abstract description 4
- 235000020778 linoleic acid Nutrition 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 35
- 239000007788 liquid Substances 0.000 claims description 31
- 239000003921 oil Substances 0.000 claims description 25
- 235000019198 oils Nutrition 0.000 claims description 25
- 239000004606 Fillers/Extenders Substances 0.000 claims description 16
- 244000299461 Theobroma cacao Species 0.000 claims description 14
- 230000015572 biosynthetic process Effects 0.000 claims description 11
- 235000019219 chocolate Nutrition 0.000 claims description 10
- 239000013078 crystal Substances 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 239000003607 modifier Substances 0.000 claims description 6
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000010348 incorporation Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000005194 fractionation Methods 0.000 abstract description 23
- 239000002904 solvent Substances 0.000 abstract description 9
- 230000002411 adverse Effects 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 125000005456 glyceride group Chemical group 0.000 description 10
- 239000012071 phase Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- CKQVRZJOMJRTOY-UHFFFAOYSA-N octadecanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O CKQVRZJOMJRTOY-UHFFFAOYSA-N 0.000 description 8
- 239000007791 liquid phase Substances 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 239000007790 solid phase Substances 0.000 description 5
- 235000009470 Theobroma cacao Nutrition 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000010899 nucleation Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 150000003626 triacylglycerols Chemical class 0.000 description 3
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 241000534944 Thia Species 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010908 decantation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- 241000416162 Astragalus gummifer Species 0.000 description 1
- 229920000161 Locust bean gum Polymers 0.000 description 1
- 229920001615 Tragacanth Polymers 0.000 description 1
- 229920001938 Vegetable gum Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000001030 gas--liquid chromatography Methods 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 235000010420 locust bean gum Nutrition 0.000 description 1
- 239000000711 locust bean gum Substances 0.000 description 1
- 238000004890 malting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/30—Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/32—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds
- A23G1/36—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds characterised by the fats used
- A23G1/38—Cocoa butter substitutes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/30—Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/56—Liquid products; Solid products in the form of powders, flakes or granules for making liquid products, e.g. for making chocolate milk, drinks and the products for their preparation, pastes for spreading or milk crumb
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B7/00—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils
- C11B7/0075—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils by differences of melting or solidifying points
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/12—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by hydrogenation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2200/00—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
- A23G2200/08—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing cocoa fat if specifically mentioned or containing products of cocoa fat or containing other fats, e.g. fatty acid, fatty alcohol, their esters, lecithin, paraffins
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Fats And Perfumes (AREA)
- Edible Oils And Fats (AREA)
- Confectionery (AREA)
Abstract
Palm oil is subjected to a two-stage fractionation in a solvent free system using controlled heating and cooling to give a mid-fraction of iodine value 48-53 and melting point 32-38.degree.C that can be used to extend cocoa butter. In order to increase the amount of midfraction that can be satisfactorily incorporated into cocoa butter, the isolated mid-fraction is then either subjected to partial hydrogenation to reduce its linoleic acid content to not more than 2% or has 0.01-1.5% of a dry edible gum e.g. a mixture of guaranate and carraghenate gums, incorporated. This gum treatment converts this particular mid-fraction into a dimensionally stable solid which can be cast or moulded and can be used to extend cocoa butter in amounts up to 30% or more without adversely affecting the Jenson cooling curve.
[CA1118439A]
Description
40007 THJS INVENTION relates to glycerides and is part.ic;il.>rly concerned with a method of producing a cocoa butter substitute or extender from palm oil. cocoa butter i3 a naturally occurring tri-5 glyceride which has acquired considerable importance in the confectionary industry. World requirements for cocoa butter now far exceed the supply of the natural product and considerable effort has been devoted over recent years to producing synthetic or semi-synthetic substitutes which 10 can be used to replace, or more usually, to extend, naturally occurring cocoa butter.
For many years, palm oil has been recognized as a potential starting material for the manufacture of cocoa butter substitutes and vai. lous processes have been proposed 15 involving, as the major step, a fractionation of palm oil to give a so-called mid-fraction. The exact nature ot the mid-fraction is controlled by the exact fractionation method used and, prior to the present invention, as a practical matter, the only fractionation methods which have 20 been available for producing a mid-fraction from palm oil suitable for use as a cocoa butter substitute have been fractionation methods involving the use of an additive such as water or a solvent. Various solvents have been proposed for use in this process, notably acetone, and by 25 controlling the nature and proportion of solvent and by - 2 - 49907 control ling temperaturor, it has been possible to .separate palm oil Into various components.
In order to produce palm oil mid-fraction suitable for use as a cocoa butter substitute, it is 5 necessary to xremove from the palm oil most of the tri-saturated glycerides and most of the di- and tri-unsaturated glycerides to leave a product which is essentially a 1,3-di-saturated-2-mono-unsaturated glyceride where the number of carbon atoms in the saturated and unsaturated 10 chains and the nature of the unsaturated, chain is such that at room temperature, the mid-fraction is solid but that the mid-fraction has a relatively narrow melting range in the region of human body temperature, about 37*C.
It is not only necessary to control the exact 15 triglyceride composition of the mid-fraction to give the correct melting range, but also to give the correct mechanical properties and the correct taste to a chocolate or other product in which the cocoa butter substitute is incorporated. In order to control the physical properties 20 of the mid-fraction, it is necessary to ensure that the unsaturated portion of the glyceride is primarily the 2-mono-unsaturate.
Fractionation methods involving the use of solvent are not altogether attractive on a commercial scale because 25 they involve the additional cost of providing the solvent. - 3 - 4B907 handlinq the larqer volumes of liquid that the use of solvent produces and. eventually, removinq the solvent.
We have now found that it i.<* possible to isolate from palm oil a mid-fraction suitable for use as a cocoa 5 butter substitute or extender by a fractionation method which does not require the use of a solvent or any other added chemical and in which the fractionation is brought about simply by careful control of temperatures.
The present invention provides a method for 10 producing a cocoa butter substitute or extender comprising the steps of: 1. maintaining a nhosDholioid-free neutralised pre-bleachrd palm oil having an iodine value (IV) of 50-55 at a temperature of ^2-52'C for a period of at least 6 hours, 15 2. increasing the temperature of the palm oil to 70-75*C over a Deriod not exceeding 2 hours and then immediately cooling the palm oil to a temperature of 28-33'C over a period of not le"s than 5 hours to produce a first liquid fraction of IV 55-60 and a first solid fraction of 20 IV SR-'t1* and slip meltinq point 50-55°C, 3. separating the first liquid fraction from the first solid fraction within 5 hours of completion of formation of the first solid fraction.
- U - 43907 4. maintaining the first liquid fraction at a temperature of at least 65*C for a period of time sufficient to form a fluid homogeneous crystal free oil and then maintaining the first liquid fraction at a temperature of 38-48*C for 5 a period of at least 3.5 hours. 5. increasing the temperature of the first liquid fraction to 60-65 *C over a period of 1.5-2 hours and then immediately cooling the first liquid fraction to a temperature of 14-17*C over a period of not less than 10 hours to produce 10 a second liquid fraction of IV 59-64 and cloud point 3-7*C and a palm oil mid-fraction of XV 48-53 and melting point 32-36*C. 6. separating the second liquid fraction from the mid-fraction at a temperature of 14-17*C within 3 hours 15 of completion of formation of the mid-fraction.
By operating in this way, it is found that it is possible, without adding any further chemicals to the palm oil during the fractionation, to produce a palm oil mid-fraction of excellent properties for use as a cocoa butter 20 substitute either directly or after a selective partial hydrogenation or by modification by treatment with a gum. - 5 - 45907 In carrying out the fractionation, we have found it convenient to monitor the process by determining the iodine value of the various fractions. In the specification, 5 iodine value means the iodine value calculated in accordance with British Standard 684. Molting points are measured in accordance with British Standard 684.
We find it important to use a neutralised pre-bleached palm oil as starting material in our process. 10 The prior removal of phospholipids, acidic materials and dark colouring materials is well known in the processing of palm oil and facilitates the subsequent fractionation.
In the first step of the fractionation, the oil is first maintained at a temperature of 42-52°c for at least 15 6 hours. During this period, crystal formation begins to occur in the hot oil and we find that if the bulk of oil is kept at about 47°C, adequate seeding of the oil has occurred in about 6 hours. After seeding, the temperature of the oil is increased to 70-75'C, over a period not 20 exceeding 2 hours to melt any solids present other than the desired crystal seeds and is then immediately and carefully cooled. The rate of cooling during this and subsequent fractionations is very important and we find it necessary to use a period of not less than 5 hours to reduce the 25 temperature to 28-33°C. - fa - 45907 For example« a cooling rat* of s'C par hour can be used, tha cooling rate preferably being baaed on a beat tranafer control,to reach a final temperature of 28>32*C in a period of 7-a hours. Zn thia way. it ia possible to 5 produce a firat solid fraction tAiich is separated, conveniently by filtration decantation or oentrifugatlon,from the first liquid fraction. The separation is preferably carried out isnediately the formation of the first solid fraction ia complete and ahould be completed within 9 10 and preferably within 3 hours of the completion of formation of the firat solid fraction.
This firat solid fraction oontsins the high malting point triglycerides, normally the tri-saturated glyceridea Which are of no interest in the production of 15 cocoa butter aubstitute and this fraction oan be utilised for processing into other products. The first liquid fraction contains the desired di-saturated glycerides and thia ia aubjected to a further fractionation atep. This second fractionation step ia carried out in a rather 20 aimilar way to tha firat in that the flrat liquid fraction* ia once again maintained at a temperature of 38-48*C for at laaat 4hours, for axasple at 44'C for 6 hours, during which period of time, small crystals begin to appear in the liquid phase. When this seeding of the first liquid - 7 - 4BJJ07 fraction has occurred, the oil is heated to 60-65°C, e.g. 03 8c, over a period of 1.5-2 hours, e.g. 1.75 hours, to melt any solids present other than the desired crystal seeds and is once again immediately subjected to a 5 carefully controlled cooling. In this second fractionation, the temperature of the oil is reduced fr*^m 60-65°C to 14-17*C over a period of not less than 10 hours and here, a typical cooling rate may be about 4-5 °C per hour, oased on a heat transfer control, so that a temperature of 10 15-16*C could be rcached in a period of 11-13 hours. As a result of this controlled cooling, a second solid phase crystallizes out. This second solid phase, which is the desired mid-fraction, can be separated from the residual oil, by conventional methods, e.g. filtration, decantation 15 or centrifugation, normally immediately formation of the mid-fraction is complete and, in any event, within 3 hours of conq>letion of mid-fraction formation. It is important to control the temperature during the separation of the solid and liquid phases to within the final temperature 20 range to which the oil is cooled after the second fractionation, that is to 14-I7°c.
By operating in this way, it is possible to recover a mid-fraction having an IV of 48-53 and melting point 3?-36°C. The residual second liquid phase will havo 25 an IV of 59-64, preferably b0-62 and a cloud point of 3-7°c, preferably 3-5®C. - a - 45907 The separated mid-fraction is found to consist predominately of 1,3-di-saturated and 1(2-di-unsaturated tri-glycerides. These two components comprise approximately 83% by weight of the total mid-fraction, the remainder 5 being tri-saturated and tri-unsaturated glycerides, 1,2-di- saturated and 1,3-di-unsaturated glycerides. litis mid-fraction is one having a certain proportion of unsaturated residues containing more than one site of unsaturation. It is suitable for blending with cocoa butter 10 but the incorporation of more them about 10% of this mid- fraction in cocoa butter adversely affects the Jenson cooling curves. If it is desirable to extend cocoa butter to a greater extent without adversely affecting this cooling curve, we have found that it 5 s possible to do this by subjecting 15 the mid-fraction obtained by the fractionation method described above to catalytic hydrogenation under conditions such that the IV is reduced to 38-45, the linoleic acid content is reduced to not more than 2% and the melting point of the hydrogenated mid-fraction is 33-36*C. This partial 20 hydrogenation removes, to a very large extent or substantially completely, unsaturated glycerides containing more than one site of unsaturation. This final hydrogenation step can be carried out in a manner known per se by catalytic hydrogenation, for exaitple using a nickel containing or a platinum 25 or palladium containing catalyst which may be supported or - 9 - 43907 unsupported. Hydrogenation can be carried out at a relatively low temperature, e.g. not above 300 *C or at temperatures up to about 250*C the progress of the hydrogenation being monitored both by the - 10 - 4 8 9 0 7 amount of hydrogen absorbed and by the IV of the triglyceride* We have found that the best results are obtained when linoleic acid content of the hydrogenated triglyceride is not more than 3% and preferably not more 5 than 2% when measured by gas liquid chromatography by the method described in AOCS CE1-62 and the iodine value is reduced to 38-45.5 and preferably to 44-45.5.
As an alternative to the partial hydrogenation of the separated mid-fraction, we have found that by 10 incorporating 0.01-1.5% by weight of a dry edible gum as modifier into the mid-fraction, we can produce a product of superior physical and taste properties which can be used £nr blending with cocoa butter in an amount of up to 30% by weight or even more without adversely affecting the Jenson 15 cooling curve.
The purpose of the selective hydrogenation is to convert the polyunsaturated chain in the triglyceride into mono-unsaturated chains, but the use of catalytic hydrogenation to produce a cocoa butter substitute or extender 20 is not always desirable from the health point of view and Government Health Agencies are beginning to legislate against the use of such hydrogenated products. In our alternative procedure of incorporating a gum in the mid-fraction, the polyunsaturated chains remain in the final product whose 25 iodine value is substantially identical to that of the - 11 - 480 07 untreated mid-fraction. However, two or three times the amount, or even more, of the modified mid-fraction compared to untreated mid-fraction can be introduced into cocoa butter before the adverse effect on the Jenson curve begins to become 5 apparent. Ito find that viien the gum modifier is incorporated in the mid-fraction, it undergoes a most surprising physical change in that, instead of being an ordinary liquid, it Increases in plasticity and becomes dimensionally stable holding any shape and can be cast or moulded into bars or 10 slabs which can then be transported as if it were a solid material. This effect is not particularly noticeable on laboratory scale, but occurs quite rapidly on pilot plant scale or above.
As a practical matter, we find it convenient to melt 15 the mid-fraction to a temperature of about 65-75*C, to stir in about 0.5-1% by weight of the iwviifier and then to allow the mass to cool slowly while agitation is maintained. For example, if the mid-fraction is heated to 70*C, the mixture includinq the modifier can be stirred for 15 minutes at 70*C 20 and then allowed to cool to 25*-30*C over a period of at least 24 hours e.g. about 4tt hours, the mixture beinq stirred preferably continuously during the cooling period. At the end of this period, the product can be cast or moulded and becomes dimensionally stable for prolonged storage periods.
The function of the gura modifier is uncertain at the moment, but it is believed that it provides a continuous phase enclosing small particles of the - 12 - palm oil. Any of the edible, naturally occurring, semisynthetic or synthetic gums can be used as a modifier in accordance with this invention *nd legislation of many countries lists those gums permitted in foodstuffs. "Gum" in this Patent Specification me-ins any material whirh can be dissolved or dispersed in wa.:er to qive a viscous solution or dispersion. We find that d mixture of a guaranate and carraghenate gum, permitted in most countries, is quite suitable. Other vegetable gums, such as alginates, carob gum. gura arable or gum tragacanth can also be used. These gums are normally available as dry puiverulant solids and can be blended in that form into the mid-fraction.
A particularly convenient way of carrying out the fractionation stages of the present invention involves the use cf the fractionator and fractionation procedure described in Belgian Patent No. 713/430. This fractionator is essentially a fractionating tank provided with inlet and outlet conduits, internal mechanical agitating means and baffles and an encircling heat exchange jacket. A heat exchange liquid is circulated through the heat exchange jacket so that the con onts of the tank car. be heated or cooled. Temperature sensing means are provided for both the contents of the tank and the contents of the heating jacket and signals from these two temperature sensing means are analysed and utilised in an automatic control system which can control the heat transferred from the oil to the heat exchange fluid. In this way, it is possible, during the cooling phase of the fractionation, to maintain a very carefully controlled delta T, the rate at which the contents of the fractionating vessel are cooled.
It is, of course, also possible to carry out the heating phases of the oil in the fractionating vessel, utilising a heat exchanger on the cooling circuit and then to cool the oil, at the controlled rate, to the desired temperature, by injecting a cold or chilled fluid into the same circuit under the control of the automatic system.
When the formation of a solid phase in the oil is completed, the solid and liquit1 phases are separated from one another, e.g. by filtration. We have found that it is advantageous to filter the material on a stainless steel filter of the type described in Belgian Specification No.713330 which permits careCi'l temperature control during the separation of the solid and liquid phases from one another.
The followinq Examoles aro qiven to illustrate the invention. 4 59 vJ 7 EXAMPLE 1 A phospholipid-free. neutralised, pre-bleached. Malaysian Palm oil was fractionated usinq a fractionater of the type described in BoJqian Patent No.7l3'»30 and the solid stearine 5 fraction separated from the liquid fraction on a Florentine filter of the type described in Belqian Patent No.713330. 1H Kilos of the nalm oil was melted and placed inside the fractionater where it was maintained at Ul'c for 6 hours. After this period of time, the temperature of the oil was lO elevated to 72°C over a period of 1.75 hrs.
The oil was then allowed to cool at a rate of ^°C/hr., the cooling rate beinq uniformly maintained until the oil temperature was 30"C. The mixture wa.; then filtered on the Florentine filter to qive a first stearine fraction of 19% 15 yield. The composition an/, characteristics of this stearine fraction are shown in Table 1.
TABLE 1 Combined Fatty Acids % wt.
C12 -11 20 Clk l.Ofc C16 56*S" C18 ;'-6 Cltf 2H.OO (mono-unsaturated) 2 5 C1B (di-unsatura ted) Slip Point °C 5? Iodine Value -15 - 45907 The liquid fraction IV 57 from the first fractionator was elevated to a temperature of 65*C and held at that temperature for a period of 4 hours. In order to produce a crystal free oil, the temperature of the first fraction was 5 then reduced and maintained at 47*C for 3.5 hrs, and then elevated in temperature to 65*C and was held at that temperature for 1.5 hrs after which the oil was then cooled at a rate of 2*s*C/hr, the cooling rate being uniformly maintained until an oil temperature of 15*C was reached. At this temperature 10 crystallisation in the vitreous phase occurs. By this we mean that a crystalline layer forms suddenly around existing crystals suspended in the liquid phase so that the character of the oil changes from one being predominantly liquid in which crystals are suspended to one being predominantly solid 15 but still having a l'quid phase but now totally enclosed inside the solid stearine mass.
It is however possible to separate the liquid phase from the solid stearine phase obtained under these conditions of vitreous phase crystallisation using the Florentine filter 20 and carrying out the filtration at 14-17*C. The desired stearine or mid-fraction recovered gave a 36.5% yield.
The resulting mid-fraction was then subjected to partial hydrogenation in an autoclave at a temperature of 180*0 using a 10 psi pressure of hydrogen. A nickel containing 25 catalyst was used in a proportion of 2 lb/ton equivalent.
The hydrogenation was carried out for 15 minutes until the iodine value was reduced from 52.5 to 46.1. The composition and characteristics of the mid-fraction before and after hydrogenation are given in Table 2. - 16 - 43007 10 15 20 TABLE 2 Combined Fatty Acids % wt.
C12 Cl4 C16 18 C18 "* mono~unsaturated C^g - di-unsaturated Mid-J raction Stea) ine ..11 .'9 43.• 3 .i 42. 9.-9 32°<: 52. .
Hydrogena tori Mid-fract Lon stearine trace .81 41.2 4.7 51.8 1.49 37.2°C 46.1 Slip Point Iodine Value Cooling Curve °C* Max. 25.5 Min. 20.1 Rise 5.4 Time (mins.) eo •Jenson Cooling Curve method as describe*i by B. W. Manifie in "Chocolate, Cocoa and Confectionery S< ience and Technology" based on 30% addition of the hydrogenate-t mid-fraction stearine to cocoa butter.
The liquid fraction from the 'ii.reous nhase crystallisation was recovered in a yield of 44.5%. Its composition and characteristics arp shown in Table 3: TABLE 3 25 Fatty Acids % wt. _ 17 - 10 15 20 25 30 45907 C12 Cl* C16 '1H 18 (mono-unsaturated1 °18 (di-unsaturated Cloud Point *C .13 1. 2M 36.<» 3 Jt2 '•3.6 14.67 4 61.2 Iodine Value EXAMPLE 2 A phoapholipid-free neutralised pre-earth bleached Malaysian palm oil was fractionated by the procedure similar to that described in -Jxamole 1 to give two 200 Kg samples of mid-fraction recovered in a 2Cft' yield.
In the first stage of the fractionation, temperature control was identical to that in the first stage of fractionation ir? Example 1. The temperature of the liquid fraction from the first fractionater was then adjusted to 16°C over a Deriod of 12 hours, held at 16"C for a further 24 hours, cooled rapidly to 15°C and then rapidly filtered at 15®C so that a solid mid-fraction was recovered in 20% yield. The composition and characteristics of this mid-fraction was as follows: Combined fatty acids C12 Cl4 C16 C18 C18 rnono_un3aturated C18 di-unsaturated Slip point IV weight % trace 1.3 47.27 3.65 40.67 7.29 33.5°C '•8.17 - 18 - 45907 These fractions were then heat bleached and deodorized. The deodorized mid-fraction was then heated to a temDerature of 70*C and homoqenised and O.12% w/w of gums added. The gtun used was a mixture of £).0'»% carraghenate of '»0 micron particle 5 size, 0.0*1% of carraqhenate of unqraded particle size and O.O'i guaranate of 40 micron particle size.
This mixture was then slowly cooled to between 250-30°C over a period of 2.5 hours. The product was then cast into 20 kilo blocks and allowed to cool naturally to room terr.Derature. lO The product so formed was the vitreous phase and at a temperatm <-• of 18*C had physical properties similar to cocoa butter.
The addition of the gum did not alter the melting point or crystallization temoerature but increased homogenity and plasticity. The untreated mid-fraction and gum-treated mid-15 fraction were blended into chocolate, of the following composition.
Chocolate liauor *»5g Untreated or oum-treated mid-fraction 5g Sugar U9.05a Lecithin ,05a 20 The chocolate so nreDared was compared against a similaT chocolate containing total cocoa product.'-. i.e. 50q chocolate liquor and no mid-fraction, for its 'sna:>' characteristics. Taking the total cocoa nn>duct a? the ideal 100% snap at the temperature of test of 1<"C the followinu were recorded:-25 SNAP AT UNTREATED MID-FRACTION < UM-TREATED MID-FRACTIP." 2k Hr.
Claims (18)
1. CLAIMS: 1. A method for producing a cocoa butter substitute or extender comprising the steps of: 1. maintaining a phospholipid-free neutralised 5 pre-bleached palm oil having an iodine value (IV) of 50-55 at a temperature of 42-52°C for a period of at least 6 hours,
2. increasing the temperature of the palm oil to 70-75°C over a period not exceeding 2 hours and then immediately cooling the palm oil to a temperature of 28-33°C over a io period of not less than 5 hours to produce a first liquid fraction of IV 55-60 and a first solid fraction of IV 38-44 and slip melting point 50-55°C,
3. separating the first liquid fraction from the first solid fraction within 5 hours of completion of 13" formation of the first solid fraction,
4. maintaining the first liquid fraction at a temperature of at least 65°C for a period of time sufficient to form a fluid homogeneous crystal free oil and then maintaining the first liquid fraction at a temperature of 2o 38-48°C for a period of at least 3.5 hours, 5. increasing the temperature of the first liquid fraction to 60-65°C over a period of 1.5-2 hours and then immediately cooling the first liquid fraction to a temperature of 14-17°C over a period of not less than 10 hours to produce a second liquid fraction of IV 59-64 and cloud - 20 - I 45807 point 3-7°C and a palm oil mid-fraction of IV k&-53 and melting point 32-36°C. 6. separating the second liquid fraction from the mid-fraction at a temperature of 1*»-17°C within 3 hours of completion of formation of the mid-fraction. 2. A method according to Claim 1 wherein, in step 2, the oil is cooled at the rate of about 5'C per hour so that a temperature of 28-32°C is reached in 7-8 hours. 3. A method according to Claim 1 or 2 wherein, in step 3, the first solid fraction and first liquid fraction are separated from one another within 3 hours of completion of formation of the first solid fraction. k. A method according to any one of the preceding claims wherein, in step '•*. the first liquid fraction is held at about Uk"C until crystal seeds begin to appear.
5. A method according to any one ot the preceding claims wherein, in step 5, the oil is cool< d at the rate of ^-5°C per hour so that a temperature of 15-16'C is reached in 11-13 hours.
6. A method according to any one or the preceding claims wherein the cooling rate in step 5 and the final temperature at the end of cooling in step 5 is chosen so that the palm oil mid-fraction has an iodine value of 52-53 and a slip point of 32°C and the second liquid fraction has an iodine value of 60-62 and a cloud point of 3-5°C. - 21 ~ 4 S 8 0 7
7. A process according to any one of the preceding claims wherein, after step 6, the separated mid-fraction is subjected to catalytic hydrogenation under ^conditions such that the IV is reduced to 38.45, the linoleic acid content is reduced to not more than 2% and the melting point of the hydrogenated mid-fraction is 33-36*C.
8. A method according to claim 7, wherein the separated mid-fraction is subjected to selective catalytic hydrogenation to reduce any polyunsaturated residues to mono-unsaturated residues.
9. A method according to claim 7 or 8 wherein the mid-fraction is subjected to nickel catalysed hydrogenation to give a hydrogenated mid-fraction containing not more than 2% by weight linoleic acid residues and having an iodine value of 44-44.5.
10. A method according to any one of claims 1-6, wherein after step 6, 0.01-1.5% by weight of a dry edible gum is incorporated into the separated mid-fraction as a modifier.
11. A method accordirg to claim 10 wherein the separated mid-fraction is heated to above its melting point, 0.5-1% by weight gum blended into the molten mid-fraction and the molten mid-fraction then cooled to 25-30*C over a period of at least 24 hours while the mixture is agitated.
12. A method according to claim 10 or 11, wherein the gum is at least one guaranate or carraghenate gum.
13. A method according to any one of claims 10-12, wherein after incorporation of the gum, the cooled mid-fraction is cast or moulded into a desired shape. 4 5 9 0 l1!. A method for producing a cocoa butter substitute or extender according to Claim 1 substantially as hereinbefore described with reference to Example 1. 15. A method for producing a cocoa butter substitute or extender according to Claim 1 substantially as hereinbefore described with reference to Example 2. 16. A cocoa butter substitute or extender obtained by a process according to any one of the preceding claims. 17. A cocoa butter substitute or extender obtained by a process according to any one of Claim;: 9, 10 or
14. 18. A cocoa butter substitute or extender obtained by a process according to any one of Claim:. 11-13 or
15. 19. A method of extending cocoa butter which comprises incorporating in the cocoa butter a substitute or extender according to Claim 16. 20. A method of extending cocoa butter which comprises incorporating in the cocoa butter a substitute or extender according to Claim 17. 21. A method of extending cocoa butter which comprises incorporating in the cocoa butter a substitute or extender according to Claim 18. 22. A chocolate product containing a cocoa butter substitute or extender according to Claim
16. 23. A chocolate product containing a cocoa butter substitute or extender according to Claim
17. 43907 2h. A chocolate product containing a cocoa butter substitute or extender according to Claim
18. F. R. KELLY & CO Agents for the Applicants - 24 -
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB4598676A GB1573210A (en) | 1976-11-04 | 1976-11-04 | Cocoa butter substitue |
Publications (2)
Publication Number | Publication Date |
---|---|
IE45907L true IE45907L (en) | 1978-05-04 |
IE45907B1 IE45907B1 (en) | 1982-12-29 |
Family
ID=10439368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
IE223377A IE45907B1 (en) | 1976-11-04 | 1977-11-02 | Improvements relating to glycerides |
Country Status (11)
Country | Link |
---|---|
BE (1) | BE860383A (en) |
CA (1) | CA1118439A (en) |
DE (1) | DE2749163A1 (en) |
DK (1) | DK489677A (en) |
FR (1) | FR2369800A1 (en) |
GB (1) | GB1573210A (en) |
IE (1) | IE45907B1 (en) |
IT (1) | IT1087426B (en) |
LU (1) | LU78435A1 (en) |
MY (1) | MY8200030A (en) |
NL (1) | NL7712137A (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2747765B2 (en) * | 1977-10-25 | 1979-11-15 | Walter Rau Lebensmittelwerke, 4517 Hilter | Process for obtaining a fat with a content of 45 to 80 percent 13-di-palmitoyl-2-oleoyl-glycerin |
DE2901328C2 (en) * | 1979-01-15 | 1985-07-25 | Walter Rau Lebensmittelwerke GmbH & Co. KG, 4517 Hilter | Process for the selective extraction of triglycerides or mixtures of triglycerides of higher fatty acids in crystalline form from natural fats |
DE2916604C2 (en) * | 1979-04-24 | 1985-06-27 | Walter Rau Lebensmittelwerke GmbH & Co. KG, 4517 Hilter | Process for the selective extraction of triglycerides or mixtures of triglycerides of higher fatty acids in crystalline form from naturally occurring fats and oils |
CH658163A5 (en) * | 1983-10-07 | 1986-10-31 | Nestle Sa | PROCESS FOR PRODUCING EDIBLE FRACTIONS OF FAT MATERIALS AND THEIR USE. |
DE4132892A1 (en) * | 1991-10-04 | 1993-04-22 | Krupp Maschinentechnik | SUBSTANCE MIXING FACTIONING |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1958792B2 (en) * | 1968-11-26 | 1976-10-07 | Kao Soap Co., Ltd., Tokio | PROCESS FOR MANUFACTURING A COCOA BUTTER SUBSTITUTE |
FR2282809A1 (en) * | 1974-01-14 | 1976-03-26 | Financa Ste Civile | FAT WITH A QUASI GLASS STRUCTURE, AND PROCESS FOR STRUCTURAL MODIFICATION OF FAT IN A SOLID STATE |
-
1976
- 1976-11-04 GB GB4598676A patent/GB1573210A/en not_active Expired
-
1977
- 1977-10-31 BE BE182273A patent/BE860383A/en unknown
- 1977-11-02 IE IE223377A patent/IE45907B1/en unknown
- 1977-11-03 DK DK489677A patent/DK489677A/en not_active Application Discontinuation
- 1977-11-03 NL NL7712137A patent/NL7712137A/en not_active Application Discontinuation
- 1977-11-03 FR FR7733007A patent/FR2369800A1/en active Granted
- 1977-11-03 CA CA000290159A patent/CA1118439A/en not_active Expired
- 1977-11-03 IT IT2932177A patent/IT1087426B/en active
- 1977-11-03 DE DE19772749163 patent/DE2749163A1/en not_active Withdrawn
- 1977-11-03 LU LU78435A patent/LU78435A1/xx unknown
-
1982
- 1982-12-30 MY MY30/82A patent/MY8200030A/en unknown
Also Published As
Publication number | Publication date |
---|---|
CA1118439A (en) | 1982-02-16 |
DE2749163A1 (en) | 1978-05-24 |
BE860383A (en) | 1978-05-02 |
FR2369800B1 (en) | 1982-03-05 |
FR2369800A1 (en) | 1978-06-02 |
DK489677A (en) | 1978-05-05 |
LU78435A1 (en) | 1978-02-16 |
IE45907B1 (en) | 1982-12-29 |
IT1087426B (en) | 1985-06-04 |
NL7712137A (en) | 1978-05-08 |
GB1573210A (en) | 1980-08-20 |
MY8200030A (en) | 1982-12-31 |
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