HK40001526B - Vehicle air-conditioning device and obstruction detection system for vehicle air-conditioning device - Google Patents
Vehicle air-conditioning device and obstruction detection system for vehicle air-conditioning deviceInfo
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- HK40001526B HK40001526B HK19124774.1A HK19124774A HK40001526B HK 40001526 B HK40001526 B HK 40001526B HK 19124774 A HK19124774 A HK 19124774A HK 40001526 B HK40001526 B HK 40001526B
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Description
技术领域Technical Field
本发明涉及搭载于车辆的车辆用空调装置及车辆用空调装置的堵塞检测系统。The present invention relates to a vehicle air conditioner mounted on a vehicle and a clogging detection system for the vehicle air conditioner.
背景技术Background Art
专利文献1记载有具备室外热交换器的空调机。在室外热交换器发生了堵塞的情况下,室外热交换器的空气阻力变大,外部气体与室外热交换器无法充分进行热交换。在该空调机中,当根据压缩机的排气压力计算出的饱和温度与外部气体温度之间的温度差小于规定温度时,判断为室外热交换器发生了堵塞。Patent Document 1 describes an air conditioner equipped with an outdoor heat exchanger. If the outdoor heat exchanger becomes clogged, the air resistance in the outdoor heat exchanger increases, preventing sufficient heat exchange between the outside air and the outdoor heat exchanger. In this air conditioner, the outdoor heat exchanger is determined to be clogged when the difference between the saturation temperature calculated based on the compressor's exhaust pressure and the outside air temperature falls below a predetermined temperature.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本专利特开2012-26702号公报Patent Document 1: Japanese Patent Application Laid-Open No. 2012-26702
发明内容Summary of the Invention
发明所要解决的技术问题Technical problem to be solved by the invention
在车辆用空调装置的情况下,风路阻力会因车辆的行驶状态、位置等而发生变动。因此,在车辆用空调装置中,与专利文献1那样的固定式的空调装置不同,存在难以准确地检测热交换器的堵塞的问题。In the case of a vehicle air conditioner, air passage resistance varies depending on the vehicle's running state, position, etc. Therefore, unlike a fixed air conditioner such as Patent Document 1, a vehicle air conditioner has a problem in that it is difficult to accurately detect clogging of the heat exchanger.
本发明是为了解决上述问题而完成的,其目的在于,提供一种能够更为准确地检测热交换器的堵塞的车辆用空调装置及车辆用空调装置的堵塞检测系统。The present invention has been made to solve the above-mentioned problem, and an object of the present invention is to provide a vehicle air conditioner and a clogging detection system for a vehicle air conditioner that can more accurately detect clogging of a heat exchanger.
解决技术问题所采用的技术方案Technical solutions used to solve technical problems
本发明所涉及的车辆用空调装置包括具有热交换器的制冷剂回路、将空气送风至所述热交换器的送风机、以及控制所述制冷剂回路和所述送风机的控制部,所述车辆用空调装置搭载于车辆,所述控制部构成为:在所述车辆的位置或速度满足规定条件时,获取与所述热交换器的堵塞量具有相关性的物理量,并基于所述物理量来判定所述热交换器有无堵塞。The vehicle air conditioning device involved in the present invention includes a refrigerant circuit having a heat exchanger, a blower that supplies air to the heat exchanger, and a control unit that controls the refrigerant circuit and the blower. The vehicle air conditioning device is mounted on a vehicle, and the control unit is configured to: when the position or speed of the vehicle meets specified conditions, obtain a physical quantity correlated with the blockage amount of the heat exchanger, and determine whether the heat exchanger is blocked based on the physical quantity.
本发明所涉及的车辆用空调装置的堵塞检测系统包括:车辆用空调装置,该车辆用空调装置包括具有热交换器的制冷剂回路、将空气送风至所述热交换器的送风机、以及控制所述制冷剂回路和所述送风机的控制部,并且所述车辆用空调装置搭载于车辆;以及地面系统,该地面系统经由通信网络与所述控制部相连接,所述控制部构成为:在所述车辆的位置或速度满足规定条件时,获取与所述热交换器的堵塞量具有相关性的物理量,并将所述物理量的信息发送给所述地面系统,所述地面系统构成为基于所述物理量来判定所述热交换器有无堵塞。The blockage detection system for a vehicle air-conditioning device involved in the present invention includes: a vehicle air-conditioning device, which includes a refrigerant circuit with a heat exchanger, a blower that blows air to the heat exchanger, and a control unit that controls the refrigerant circuit and the blower, and the vehicle air-conditioning device is mounted on a vehicle; and a ground system, which is connected to the control unit via a communication network, and the control unit is configured to: when the position or speed of the vehicle meets specified conditions, obtain a physical quantity correlated with the blockage amount of the heat exchanger, and send information about the physical quantity to the ground system, and the ground system is configured to determine whether the heat exchanger is blocked based on the physical quantity.
发明效果Effects of the Invention
根据本发明,由于能够限制车辆的位置或速度所带来的风路阻力的变动的影响,因此,能够更为准确地检测热交换器的堵塞。According to the present invention, since the influence of the fluctuation of the air passage resistance due to the position and speed of the vehicle can be limited, clogging of the heat exchanger can be detected more accurately.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是表示搭载有本发明实施方式1所涉及的车辆用空调装置1的铁路车辆100的简要结构的示意性侧视图。FIG1 is a schematic side view showing the schematic configuration of a railway vehicle 100 equipped with a vehicle air conditioning apparatus 1 according to Embodiment 1 of the present invention.
图2是表示本发明实施方式1所涉及的车辆用空调装置1的简要结构的制冷剂回路图。FIG2 is a refrigerant circuit diagram showing a schematic configuration of the vehicle air-conditioning apparatus 1 according to Embodiment 1 of the present invention.
图3是表示本发明实施方式1所涉及的车辆用空调装置1的堵塞检测系统2的简要结构的框图。FIG3 is a block diagram showing a schematic configuration of the clogging detection system 2 of the vehicle air conditioner 1 according to Embodiment 1 of the present invention.
图4是表示本发明实施方式1所涉及的车辆用空调装置1中由终端30执行的堵塞检测处理的流程的示例的流程图。FIG. 4 is a flowchart showing an example of the flow of a congestion detection process executed by the terminal 30 in the vehicle air conditioning apparatus 1 according to Embodiment 1 of the present invention.
图5是表示本发明实施方式2所涉及的车辆用空调装置1的堵塞检测系统2中由终端30执行的物理量获取处理的流程的示例的流程图。FIG5 is a flowchart showing an example of the flow of a physical quantity acquisition process executed by the terminal 30 in the congestion detection system 2 of the vehicle air conditioner 1 according to Embodiment 2 of the present invention.
图6是表示本发明实施方式2所涉及的车辆用空调装置1的堵塞检测系统2中地面系统50执行的堵塞检测处理的流程的示例的流程图。FIG6 is a flowchart showing an example of the flow of a congestion detection process executed by the ground system 50 in the congestion detection system 2 of the vehicle air conditioner 1 according to Embodiment 2 of the present invention.
具体实施方式DETAILED DESCRIPTION
实施方式1.Implementation method 1.
对本发明实施方式1所涉及的车辆用空调装置及车辆用空调装置的堵塞检测系统进行说明。图1是表示搭载有本实施方式所涉及的车辆用空调装置1的铁路车辆100的简要结构的示意性侧视图。另外,在包含图1在内的下述附图中,各结构要素的相对尺寸的关系、形状等有时会与实际情况不同。A vehicle air conditioning system and a congestion detection system for a vehicle air conditioning system according to Embodiment 1 of the present invention will now be described. FIG1 is a schematic side view showing the general configuration of a railway vehicle 100 equipped with the vehicle air conditioning system 1 according to this embodiment. In the following drawings, including FIG1 , the relative dimensions and shapes of various components may differ from actual configurations.
如图1所示,车辆用空调装置1搭载在铁路车辆100的车顶上。在铁路车辆100内的车厢101的顶棚部设置有送风管道102。从车辆用空调装置1吹出的空调空气经由送风管道102被送风至车厢101内。此外,车厢101内的空气经由未图示的回风管道被吸入车辆用空调装置1。另外,本示例的车辆用空调装置1搭载在铁路车辆100的车顶上,但车辆用空调装置1也可以搭载在铁路车辆100的底板下。As shown in Figure 1 , a vehicle air conditioner 1 is mounted on the roof of a railway vehicle 100. An air supply duct 102 is provided on the ceiling of a compartment 101 within the railway vehicle 100. Conditioned air blown out from the vehicle air conditioner 1 is supplied into the compartment 101 via the air supply duct 102. Furthermore, air within the compartment 101 is drawn into the vehicle air conditioner 1 via a return air duct (not shown). While the vehicle air conditioner 1 in this example is mounted on the roof of the railway vehicle 100, the vehicle air conditioner 1 may alternatively be mounted under the floor of the railway vehicle 100.
铁路车辆100构成1编组的列车的一部分或全部。即,1编组的列车至少由一辆铁路车辆100构成。一辆铁路车辆100中搭载有一台或多台车辆用空调装置1。The railway vehicle 100 constitutes a part or the entirety of one train set. In other words, one train set is constituted by at least one railway vehicle 100. One railway vehicle 100 is equipped with one or more vehicle air conditioners 1.
图2是表示车辆用空调装置1的简要结构的制冷剂回路图。如图2所示,车辆用空调装置1例如具有两个制冷剂回路10a、10b。此外,车辆用空调装置1具有室外室20、以及隔着室外室20设置在铁路车辆100的长边方向两侧的室内室21a、21b。FIG2 is a refrigerant circuit diagram schematically illustrating the configuration of a vehicle air conditioner 1. As shown in FIG2 , the vehicle air conditioner 1 includes, for example, two refrigerant circuits 10a and 10b. Furthermore, the vehicle air conditioner 1 includes an outdoor chamber 20 and indoor chambers 21a and 21b disposed on either side of the railway vehicle 100 in the longitudinal direction, sandwiching the outdoor chamber 20.
制冷剂回路10a具有下述结构,即:压缩机11a、四通阀12a、室内热交换器13a、减压装置14a(例如,线性电子膨胀阀)及室外热交换器15a经由制冷剂配管相连接。制热运行时,压缩机11a、室内热交换器13a、减压装置14a及室外热交换器15a依次连接成环状。由此,室内热交换器13a作为冷凝器而起作用,室外热交换器15a作为蒸发器而起作用。制冷运行时,利用四通阀12a来切换制冷剂流路,压缩机11a、室外热交换器15a、减压装置14a及室内热交换器13a依次连接成环状。由此,室内热交换器13a作为蒸发器而起作用,室外热交换器15a作为冷凝器而起作用。压缩机11a、四通阀12a、减压装置14a及室外热交换器15a配置于室外室20。室内热交换器13a配置于室内室21a。The refrigerant circuit 10a has the following structure: a compressor 11a, a four-way valve 12a, an indoor heat exchanger 13a, a pressure reducing device 14a (e.g., a linear electronic expansion valve), and an outdoor heat exchanger 15a are connected via refrigerant piping. During heating operation, the compressor 11a, indoor heat exchanger 13a, pressure reducing device 14a, and outdoor heat exchanger 15a are sequentially connected in a loop. This causes the indoor heat exchanger 13a to function as a condenser, and the outdoor heat exchanger 15a to function as an evaporator. During cooling operation, the four-way valve 12a switches the refrigerant flow path, and the compressor 11a, outdoor heat exchanger 15a, pressure reducing device 14a, and indoor heat exchanger 13a are sequentially connected in a loop. This causes the indoor heat exchanger 13a to function as an evaporator, and the outdoor heat exchanger 15a to function as a condenser. The compressor 11a, four-way valve 12a, pressure reducing device 14a , and outdoor heat exchanger 15a are located in the outdoor room 20. The indoor heat exchanger 13a is arranged in the indoor chamber 21a.
同样地,制冷剂回路10b具有下述结构,即:压缩机11b、四通阀12b、室内热交换器13b、减压装置14b(例如,线性电子膨胀阀)及室外热交换器15b经由制冷剂配管相连接。压缩机11b、四通阀12b、减压装置14b及室外热交换器15b配置于室外室20。室内热交换器13b配置于室内室21b。Similarly, the refrigerant circuit 10b has the following structure: a compressor 11b, a four-way valve 12b, an indoor heat exchanger 13b, a pressure reducing device 14b (e.g., a linear electronic expansion valve), and an outdoor heat exchanger 15b are connected via refrigerant piping. The compressor 11b, four-way valve 12b, pressure reducing device 14b, and outdoor heat exchanger 15b are located in the outdoor room 20. The indoor heat exchanger 13b is located in the indoor room 21b.
室内热交换器13a、13b及室外热交换器15a、15b可以是任何形态。例如,作为翅片的形态,可以采用平板翅片、波纹翅片、波形翅片等各种翅片。The indoor heat exchangers 13a, 13b and the outdoor heat exchangers 15a, 15b may be of any form. For example, various fin forms such as flat fins, corrugated fins, and wave fins may be adopted.
室外室20设有将室外空气送风至室外热交换器15a、15b的室外送风机16。室内室21a设有将室内空气送风至室内热交换器13a的室内送风机17a。通过室内热交换器13a与制冷剂进行热交换的室内空气被提供至车厢101内的例如车辆前部。室内室21b设有将室内空气送风至室内热交换器13b的室内送风机17b。通过室内热交换器13b与制冷剂进行热交换的室内空气被提供至车厢101内的例如车辆后部。The outdoor chamber 20 is equipped with an outdoor blower 16 that supplies outdoor air to the outdoor heat exchangers 15a and 15b. The indoor chamber 21a is equipped with an indoor blower 17a that supplies indoor air to the indoor heat exchanger 13a. The indoor air that has exchanged heat with the refrigerant in the indoor heat exchanger 13a is supplied to the interior of the vehicle cabin 101, for example, at the front of the vehicle. The indoor chamber 21b is equipped with an indoor blower 17b that supplies indoor air to the indoor heat exchanger 13b. The indoor air that has exchanged heat with the refrigerant in the indoor heat exchanger 13b is supplied to the interior of the vehicle cabin 101, for example, at the rear of the vehicle.
车辆用空调装置1具有终端30以作为控制部。终端30包括微机,所述微机具备CPU、ROM、RAM、I/O端口等。终端30基于来自各种传感器类的检测信号等,对包含压缩机11a、11b、室外送风机16及室内送风机17a、17b在内的制冷剂回路10a、10b整体的动作进行控制。终端30作为车辆用空调装置1的控制部起作用,并构成后述的堵塞检测系统2的一部分。本示例的终端30设置于每个车辆用空调装置1,但终端30也可以设置于每个制冷剂回路10a、10b。The vehicle air conditioner 1 includes a terminal 30 as a control unit. The terminal 30 includes a microcomputer equipped with a CPU, ROM, RAM, and I/O ports. Based on detection signals from various sensors, the terminal 30 controls the overall operation of the refrigerant circuits 10a and 10b, including the compressors 11a and 11b, the outdoor blower 16, and the indoor blowers 17a and 17b. The terminal 30 functions as the control unit of the vehicle air conditioner 1 and also constitutes part of the blockage detection system 2, described later. In this example, the terminal 30 is installed in each vehicle air conditioner 1, but the terminal 30 may also be installed in each refrigerant circuit 10a and 10b.
图3是表示本实施方式所涉及的车辆用空调装置1的堵塞检测系统2的简要结构的框图。如图3所示,堵塞检测系统2具有至少1个车上系统40、以及经由通信网络60与车上系统40相连接的地面系统50。通信网络60是利用了移动电话、无线LAN、WiMAX(注册商标)、毫米波等无线通信的通信网络。FIG3 is a block diagram schematically illustrating the configuration of a congestion detection system 2 for a vehicle air conditioning system 1 according to this embodiment. As shown in FIG3 , the congestion detection system 2 includes at least one onboard system 40 and a ground system 50 connected to the onboard system 40 via a communication network 60. The communication network 60 utilizes wireless communication such as mobile phones, wireless LAN, WiMAX (registered trademark), and millimeter waves.
车上系统40搭载于由多辆铁路车辆100所构成的1编组的列车。一般而言,在1编组的列车上搭载有1个车上系统40。车上系统40具有经由通信网络60与地面系统50进行通信的车上通信装置41、设置于列车的前后两端的铁路车辆100的中央装置42、43、以及例如设置于每个车辆用空调装置1的多个终端30。车上通信装置41、中央装置42、43以及多个终端30作为对搭载于列车的多个车辆用空调装置1进行控制的控制部而起作用。The onboard system 40 is installed on a single train consisting of multiple railway vehicles 100. Generally, one onboard system 40 is installed on each train. The onboard system 40 includes an onboard communication device 41 that communicates with the ground system 50 via a communication network 60, central devices 42 and 43 installed on the railway vehicles 100 at the front and rear ends of the train, and, for example, multiple terminals 30 installed on each vehicle air conditioner 1. The onboard communication device 41, central devices 42 and 43, and multiple terminals 30 function as a control unit that controls the multiple vehicle air conditioners 1 installed on the train.
地面系统50具有经由通信网络60与车上系统40进行通信的地面通信装置51、存储从车上系统40接收到的数据的数据库52、以及对地面通信装置51和数据库52进行控制的控制部(未图示)。在地面系统50中,经由通信网络60与至少1个车上系统40进行数据的收发,由此对各车辆用空调装置1进行远程监视。The ground system 50 includes a ground communication device 51 for communicating with the onboard system 40 via a communication network 60, a database 52 for storing data received from the onboard system 40, and a control unit (not shown) for controlling the ground communication device 51 and the database 52. The ground system 50 transmits and receives data with at least one onboard system 40 via the communication network 60, thereby remotely monitoring each vehicle air conditioning system 1.
图4是表示本实施方式所涉及的车辆用空调装置1中由终端30执行的堵塞检测处理的流程的示例的流程图。图4所示的堵塞检测处理是检测室内热交换器13a、13b和室外热交换器15a、15b中至少一个热交换器的堵塞的处理。在车辆用空调装置1的情况下,与固定式的空调装置不同,不仅室外热交换器15a、15b可以成为堵塞检测的对象,室内热交换器13a、13b也可成为堵塞检测的对象。堵塞检测处理以规定的时间间隔反复执行。FIG4 is a flowchart illustrating an example of the flow of a blockage detection process executed by terminal 30 in the vehicle air conditioner 1 according to this embodiment. The blockage detection process illustrated in FIG4 detects blockage in at least one of the indoor heat exchangers 13a, 13b and the outdoor heat exchangers 15a, 15b. Unlike stationary air conditioners, in the vehicle air conditioner 1, not only the outdoor heat exchangers 15a, 15b but also the indoor heat exchangers 13a, 13b can be subject to blockage detection. The blockage detection process is repeatedly executed at predetermined time intervals.
首先,在图4的步骤S1中,终端30从车上通信装置41和中央装置42、43中的任意装置获取包含铁路车辆100在内的列车的位置信息或车速信息。列车的位置信息可以是利用了GPS的二维或三维的位置信息,也可以是距离起点站公里程度的信息。First, in step S1 of FIG4 , terminal 30 obtains the train's position information or speed information, including that of railway vehicle 100, from either onboard communication device 41 or central devices 42 or 43. The train's position information may be two-dimensional or three-dimensional position information using GPS, or information indicating the distance to the starting station in kilometers.
接着,在步骤S2中,终端30基于所获取到的位置信息或车速信息,判定列车的位置或速度是否满足规定条件。规定条件例如有:列车的速度为大于0km/h的特定的速度(即,列车处于以特定的速度进行行驶的过程中)、列车的速度为0km/h(即,列车处于停止过程中)、列车的位置不在隧道内、列车的位置不在车站内等。列车的位置可基于位置信息来掌握。列车的速度可基于车速信息、或本次获取到的位置信息及前一次获取到的位置信息来掌握。步骤S2中,在判定为列车的位置或速度满足规定条件的情况下前进至步骤S3,在判定为列车的位置或速度不满足规定条件的情况下结束处理。Next, in step S2, the terminal 30 determines whether the position or speed of the train meets the specified conditions based on the acquired position information or speed information. Examples of the specified conditions include: the speed of the train is a specific speed greater than 0 km/h (i.e., the train is in the process of traveling at a specific speed), the speed of the train is 0 km/h (i.e., the train is in the process of stopping), the position of the train is not in a tunnel, the position of the train is not in a station, etc. The position of the train can be grasped based on the position information. The speed of the train can be grasped based on the speed information, or the position information acquired this time and the position information acquired last time. In step S2, if it is determined that the position or speed of the train meets the specified conditions, the process proceeds to step S3, and if it is determined that the position or speed of the train does not meet the specified conditions, the process ends.
此处,在步骤S2中判定是否满足规定条件是为了在后述的步骤S4中,每次尽可能在相同条件下获取与热交换器的堵塞量具有相关性的物理量。通过将获取物理量时的条件尽可能地设为相同,从而能够根据物理量来评估热交换器的堵塞量。例如,通过将由该车辆用空调装置所获取到的物理量与由其他的车辆用空调装置所获取到的物理量进行比较,从而能够相对地掌握该车辆用空调装置的热交换器的堵塞量。Here, determining whether the specified conditions are met in step S2 is done so that, in step S4 described later, physical quantities correlated with the amount of heat exchanger blockage can be acquired under conditions that are as consistent as possible each time the physical quantities are acquired. By ensuring that the conditions for acquiring the physical quantities are as consistent as possible, the amount of heat exchanger blockage can be assessed based on the physical quantities. For example, by comparing the physical quantities acquired by the vehicle air conditioner with those acquired by other vehicle air conditioners, the amount of heat exchanger blockage in the vehicle air conditioner can be relatively determined.
与热交换器的堵塞量具有相关性的物理量根据列车的速度而变动。因此,通过在列车的速度为特定的速度时获取物理量,能够使获取物理量时的条件接近相同。然而,若预先知晓列车停止时的物理量(例如,在送风机中流动的电流)与列车以规定速度行驶时的物理量之间的关系、或者物理量相对于列车的速度如何变化的关系,则也能够根据列车的速度对获取到的物理量进行校正。Physical quantities correlated with the amount of heat exchanger blockage vary depending on the train's speed. Therefore, by acquiring physical quantities at a specific train speed, the conditions for acquiring the physical quantities can be kept nearly constant. However, if the relationship between a physical quantity when the train is stopped (for example, the current flowing in the blower) and a physical quantity when the train is traveling at a specified speed is known in advance, or if the relationship between how the physical quantity changes with train speed is known, the acquired physical quantity can be corrected according to the train's speed.
此外,在列车位于隧道内时和除此以外的情况时,尤其是室外空气的风路阻力会发生变动。因此,在列车位于隧道内时和除此以外的情况时,与热交换器的堵塞量具有相关性的物理量将发生变动。因此,通过在列车的位置不在隧道内时获取物理量,能够使获取物理量时的条件接近相同。隧道的位置信息预先存储在终端30的ROM中。另外,列车的位置是否在隧道内的判断可基于车辆用空调装置1或铁路车辆100中所设有的照度传感器的检测信号来进行。Furthermore, the wind resistance of outdoor air, in particular, fluctuates between when the train is in a tunnel and when it is not. Consequently, the physical quantity correlated with the amount of heat exchanger blockage fluctuates between when the train is in a tunnel and when it is not. Therefore, by acquiring the physical quantity when the train is not in a tunnel, the conditions for acquiring the physical quantity can be made nearly identical. Tunnel location information is pre-stored in the ROM of the terminal 30. Furthermore, whether the train is in a tunnel can be determined based on detection signals from illumination sensors provided in the vehicle air conditioner 1 or the railway vehicle 100.
并且,在列车位于车站内时和除此以外的情况时,尤其是室外空气的风路阻力会发生变动。因此,在列车位于车站内时和除此以外的情况时,与热交换器的堵塞量具有相关性的物理量将发生变动。因此,通过在列车的位置不在车站内时获取物理量,能够使获取物理量时的条件接近相同。车站的位置信息预先存储在终端30的ROM中。可以在列车的位置既不在隧道内也不在车站内时获取物理量。Furthermore, the wind resistance of the outdoor air, in particular, varies between when the train is inside a station and when it is not. Consequently, the physical quantity correlated with the amount of heat exchanger blockage varies between when the train is inside a station and when it is not. Therefore, by acquiring the physical quantity when the train is not inside a station, the conditions for acquiring the physical quantity can be kept nearly constant. The station location information is pre-stored in the ROM of terminal 30. Physical quantities can be acquired when the train is neither inside a tunnel nor inside a station.
步骤S3中,终端30至少使堵塞检测的对象即送风至热交换器的送风机(例如,室外送风机16或室内送风机17a、17b)动作。即,在该送风机停止时开始运行,在该送风机已经运行的情况下保持不变,继续使其运行。此外,终端30也可以根据需要使制冷剂回路10a、10b动作。In step S3, the terminal 30 activates at least the fan (e.g., outdoor fan 16 or indoor fan 17a, 17b) that is the target of the blockage detection, i.e., the fan that supplies air to the heat exchanger. Specifically, the terminal 30 activates the fan if it is stopped, and continues to operate the fan if it is already running. Furthermore, the terminal 30 may activate the refrigerant circuits 10a, 10b as needed.
接着,在步骤S4中,终端30获取与热交换器的堵塞量具有相关性的物理量。作为与热交换器的堵塞量具有相关性的物理量,例如有:被提供给送风机的电力、流过送风机的电流、送风机的转速、热交换器内的制冷剂的冷凝温度或蒸发温度与送风至该热交换器的空气的温度之间的温度差、车厢内的压力等。这些物理量基于来自各种传感器的检测信号而获得。此外,终端30可以基于使用上述电流和上述转速计算出的送风机的转矩来计算热交换器的风路的空气阻力,从而对热交换器的堵塞量进行定量化。并且,终端30也可以基于上述电流和上述温度差来计算热交换器的热交换性能,从而对热交换器的堵塞量进行定量化。Next, in step S4, the terminal 30 obtains physical quantities correlated with the amount of heat exchanger blockage. Examples of physical quantities correlated with the amount of heat exchanger blockage include: the power supplied to the blower, the current flowing through the blower, the blower's rotational speed, the temperature difference between the condensation or evaporation temperature of the refrigerant in the heat exchanger and the temperature of the air supplied to the heat exchanger, and the pressure within the vehicle cabin. These physical quantities are obtained based on detection signals from various sensors. Furthermore, the terminal 30 can calculate the air resistance of the heat exchanger's air path based on the blower's torque calculated using the current and rotational speed, thereby quantifying the amount of heat exchanger blockage. Furthermore, the terminal 30 can also calculate the heat exchange performance of the heat exchanger based on the current and temperature difference, thereby quantifying the amount of heat exchanger blockage.
接着,在步骤S5中,基于获取到的物理量,来判定热交换器有无堵塞。例如,终端30将从与该铁路车辆100相同的列车中的搭载于其他车辆的车辆用空调装置获取到的物理量作为基准物理量,对步骤S4中获取到的物理量与基准物理量进行比较,并基于比较结果来判定热交换器有无堵塞。搭载于其他车辆的车辆用空调装置中的物理量例如可从该车辆用空调装置的终端30、中央装置42、43、或者车上通信装置41中的任意一个获取。Next, in step S5, the presence of blockage in the heat exchanger is determined based on the acquired physical quantities. For example, the terminal 30 uses a physical quantity acquired from a vehicle air conditioner installed in another vehicle on the same train as the railway vehicle 100 as a reference physical quantity, compares the physical quantity acquired in step S4 with the reference physical quantity, and determines the presence of blockage in the heat exchanger based on the comparison result. The physical quantity of the vehicle air conditioner installed in the other vehicle can be acquired from, for example, the terminal 30, the central unit 42 or 43, or the onboard communication device 41 of the vehicle air conditioner.
对于每个车辆,车辆用空调装置1的维护有时会在不同的日期实施。热交换器的堵塞量在刚刚实施了车辆用空调装置1的维护后为最小,之后随着车辆用空调装置1的工作时间及铁路车辆100的行驶距离等而缓缓增加。若考虑到这一点,则优选将从搭载于列车的多个车辆用空调装置中的距离实施维护的时间最短的车辆用空调装置获取到的物理量作为基准物理量。或者,也可以将同一车辆用空调装置1中获取到的过去的物理量(例如,在该车辆用空调装置1实施了维护后最开始获取到的物理量)作为基准物理量。相互进行比较的物理量优选在与列车的位置或速度相关的条件尽可能相同时获取。For each vehicle, maintenance of the vehicle air conditioning unit 1 is sometimes performed on different dates. The amount of blockage of the heat exchanger is the smallest immediately after maintenance of the vehicle air conditioning unit 1 is performed, and then slowly increases with the working time of the vehicle air conditioning unit 1 and the travel distance of the railway vehicle 100. Taking this into consideration, it is preferred to use the physical quantity obtained from the vehicle air conditioning unit with the shortest time to maintenance among the multiple vehicle air conditioning units mounted on the train as the reference physical quantity. Alternatively, the past physical quantity obtained from the same vehicle air conditioning unit 1 (for example, the physical quantity initially obtained after maintenance of the vehicle air conditioning unit 1) can also be used as the reference physical quantity. The physical quantities to be compared with each other are preferably obtained when the conditions related to the position or speed of the train are as identical as possible.
例如,在步骤S4中获取到的物理量与基准物理量之差、或者步骤S4中获取到的物理量与基准物理量之比在阈值以上的情况下,判定为热交换器中发生堵塞,在除此以外的情况下判定为热交换器没有发生堵塞。For example, when the difference between the physical quantity obtained in step S4 and the reference physical quantity, or the ratio of the physical quantity obtained in step S4 to the reference physical quantity is above a threshold, it is determined that the heat exchanger is clogged; otherwise, it is determined that the heat exchanger is not clogged.
在判定为热交换器发生了堵塞的情况下(步骤S6为是),前进至步骤S7,在判定为热交换器没有发生堵塞的情况下(步骤S6为否),前进至步骤S8。If it is determined that the heat exchanger is clogged (Yes in step S6 ), the process proceeds to step S7 . If it is determined that the heat exchanger is not clogged (No in step S6 ), the process proceeds to step S8 .
在步骤S7中,终端30通知热交换器中发生了堵塞的情况。例如,终端30将表示车辆用空调装置1的热交换器中发生了堵塞的情况的信息发送给中央装置42、43。中央装置42、43将表示哪个车辆用空调装置1的热交换器发生了堵塞的信息显示于该中央装置42、43上所设的显示部。另外,终端30也可以将表示车辆用空调装置1的热交换器发生了堵塞的情况的信息经由车上通信装置41发送至地面系统50。地面系统50可以将表示哪个列车的哪个车辆用空调装置1的热交换器发生了堵塞的信息显示于该地面系统50中所设的显示部。In step S7, the terminal 30 notifies the ground system 50 of the blockage in the heat exchanger. For example, the terminal 30 transmits information indicating the blockage in the heat exchanger of the vehicle air conditioner 1 to the central units 42 and 43. The central units 42 and 43 display information indicating which heat exchanger of the vehicle air conditioner 1 is blocked on the display units provided on the central units 42 and 43. Alternatively, the terminal 30 may transmit information indicating the blockage in the heat exchanger of the vehicle air conditioner 1 to the ground system 50 via the on-board communication device 41. The ground system 50 may display information indicating which heat exchanger of the vehicle air conditioner 1 on which train is blocked on the display units provided on the ground system 50.
步骤S8中,终端30通知热交换器没有发生堵塞的情况。例如,终端30将表示车辆用空调装置1的热交换器中没有发生堵塞的情况的信息发送至中央装置42、43。中央装置42、43将表示哪个车辆用空调装置1的热交换器中没有发生堵塞的信息显示于该中央装置42、43上所设的显示部。另外,终端30也可以将表示车辆用空调装置1的热交换器没有发生堵塞的情况的信息经由车上通信装置41发送至地面系统50。地面系统50可以将表示哪个列车的哪个车辆用空调装置1的热交换器中没有发生堵塞的信息显示于该地面系统50中所设的显示部。In step S8, the terminal 30 notifies the ground system 50 that the heat exchanger is not blocked. For example, the terminal 30 transmits information indicating that the heat exchanger in the vehicle air conditioner 1 is not blocked to the central units 42 and 43. The central units 42 and 43 display information indicating which heat exchanger in the vehicle air conditioner 1 is not blocked on a display unit provided on the central units 42 and 43. Alternatively, the terminal 30 may transmit information indicating that the heat exchanger in the vehicle air conditioner 1 is not blocked to the ground system 50 via the on-board communication unit 41. The ground system 50 may display information indicating which heat exchanger in which vehicle air conditioner 1 is not blocked on a display unit provided on the ground system 50.
如以上所说明的那样,本实施方式所涉及的车辆用空调装置1包括:具有热交换器(例如,室外热交换器15a、15b、室内热交换器13a、13b)的制冷剂回路10a、10b;将空气送风至热交换器的送风机(例如,室外送风机16、室内送风机17a、17b);以及控制制冷剂回路10a、10b及送风机的控制部(例如,终端30),车辆用空调装置1搭载于铁路车辆100。控制部构成为:在铁路车辆100的位置或速度满足规定条件时,获取与热交换器的堵塞量具有相关性的物理量,并基于物理量来判定热交换器有无堵塞。As described above, the vehicle air conditioner 1 according to this embodiment includes refrigerant circuits 10a and 10b having heat exchangers (e.g., outdoor heat exchangers 15a and 15b, and indoor heat exchangers 13a and 13b); fans (e.g., outdoor fan 16 and indoor fan 17a and 17b) that supply air to the heat exchangers; and a control unit (e.g., terminal 30) that controls the refrigerant circuits 10a and 10b and the fans. The vehicle air conditioner 1 is mounted on a railway vehicle 100. The control unit is configured to acquire a physical quantity correlated with the amount of blockage in the heat exchangers when the position or speed of the railway vehicle 100 satisfies predetermined conditions, and to determine whether the heat exchangers are blocked based on the physical quantity.
本实施方式中,基于铁路车辆100的位置或速度满足规定条件时获取到的物理量,来判定热交换器有无堵塞。因此,由于能够限制铁路车辆100的位置或速度所带来的风路阻力的变动的影响,能够更为准确地检测热交换器的堵塞。因此,能够在更为适当的时期进行车辆用空调装置1的维护,从而能够防止因热交换器的堵塞而引起的功耗增加、因负荷增大而导致的送风机故障。此外,由于热交换器的热交换性能得以维持,因而能够提高车厢内的舒适性。In this embodiment, heat exchanger blockage is determined based on physical quantities acquired when the position or speed of the railway vehicle 100 meets specified conditions. This allows for more accurate detection of heat exchanger blockage, as the effects of changes in airflow resistance due to the position or speed of the railway vehicle 100 are limited. Consequently, maintenance of the vehicle air conditioner 1 can be performed at more appropriate times, preventing increased power consumption due to heat exchanger blockage and fan failures caused by increased load. Furthermore, since the heat exchange performance of the heat exchanger is maintained, the comfort level within the vehicle cabin can be improved.
本实施方式所涉及的车辆用空调装置1中,控制部可以构成为对上述物理量和从不同于铁路车辆100的其他车辆所搭载的车辆用空调装置获取到的物理量进行比较,并基于比较结果来判定热交换器有无堵塞。In the vehicle air conditioner 1 according to this embodiment, the control unit may be configured to compare the above physical quantity with a physical quantity acquired from a vehicle air conditioner mounted on a vehicle other than the railway vehicle 100 and determine whether the heat exchanger is clogged based on the comparison result.
本实施方式所涉及的车辆用空调装置1中,上述规定条件可以是铁路车辆100的位置不在隧道内,或者铁路车辆100的速度是特定的速度。In the vehicle air conditioning apparatus 1 according to the present embodiment, the predetermined condition may be that the railway vehicle 100 is not located in a tunnel, or that the speed of the railway vehicle 100 is a specific speed.
本实施方式所涉及的车辆用空调装置1中,物理量可以包含被提供给送风机的电力、流过送风机的电流、送风机的转速、热交换器内的制冷剂的冷凝温度或蒸发温度与送风至该热交换器的空气的温度之间的温度差、车厢内的压力、热交换器的空气阻力、以及热交换器的热交换性能中的任意物理量。In the vehicle air-conditioning device 1 involved in this embodiment, the physical quantity may include any physical quantity among the power supplied to the blower, the current flowing through the blower, the rotational speed of the blower, the temperature difference between the condensation temperature or evaporation temperature of the refrigerant in the heat exchanger and the temperature of the air supplied to the heat exchanger, the pressure in the vehicle cabin, the air resistance of the heat exchanger, and the heat exchange performance of the heat exchanger.
实施方式2.Implementation method 2.
对本发明实施方式2所涉及的车辆用空调装置的堵塞检测系统进行说明。上述实施方式1中,热交换器的堵塞的检测由各车辆用空调装置1的终端30来进行,但本实施方式中,热交换器的堵塞的检测由地面系统50来进行。堵塞检测系统2的简要结构与图3所示的结构相同。A blockage detection system for a vehicle air conditioner according to a second embodiment of the present invention will be described. While in the first embodiment, heat exchanger blockage detection was performed by terminal 30 of each vehicle air conditioner 1, in this embodiment, heat exchanger blockage detection is performed by ground system 50. The schematic configuration of blockage detection system 2 is the same as that shown in FIG3 .
图5是表示本实施方式所涉及的车辆用空调装置1的堵塞检测系统2中由终端30执行的物理量获取处理的流程的示例的流程图。物理量获取处理以规定的时间间隔反复执行。图5的步骤S11~步骤S14与图4所示的步骤S1~步骤S4相同,因此省略说明。FIG5 is a flowchart illustrating an example of the flow of physical quantity acquisition processing executed by terminal 30 in congestion detection system 2 of vehicle air conditioner 1 according to this embodiment. The physical quantity acquisition processing is repeatedly executed at predetermined time intervals. Steps S11 through S14 in FIG5 are identical to steps S1 through S4 shown in FIG4 , and therefore their description is omitted.
步骤S15中,终端30经由车上通信装置41和通信网络60将获取到的物理量的信息发送给地面系统50。In step S15 , the terminal 30 transmits the acquired physical quantity information to the ground system 50 via the on-board communication device 41 and the communication network 60 .
图6是表示本实施方式所涉及的车辆用空调装置1的堵塞检测系统2中由地面系统50执行的堵塞检测处理的流程的示例的流程图。堵塞检测处理以规定的时间间隔反复执行。图6的步骤S21中,地面系统50从某列车的车上系统40接收物理量的信息。地面系统50将接收到的物理量的信息存储到数据库52。数据库52中存储有分别从多个车上系统40接收到的物理量的信息。FIG6 is a flowchart illustrating an example of the flow of congestion detection processing executed by the ground system 50 in the congestion detection system 2 of the vehicle air conditioner 1 according to this embodiment. The congestion detection processing is repeatedly executed at predetermined time intervals. In step S21 of FIG6 , the ground system 50 receives physical quantity information from the onboard system 40 of a certain train. The ground system 50 stores the received physical quantity information in the database 52. The database 52 stores physical quantity information received from multiple onboard systems 40.
接着,在步骤S22中,地面系统50对从该列车的车上系统40获取到的物理量与从其他的列车(例如,在该列车的前后行驶的列车)的车上系统获取到的物理量进行比较,并基于比较结果来判定热交换器有无堵塞。此时,优选将从搭载于该其他的列车的多个车辆用空调装置中的距离实施维护的时间最短的车辆用空调装置获取到的物理量作为基准物理量。此外,相互进行比较的物理量优选在与列车的位置或速度相关的条件尽可能相同时获取。Next, in step S22, the ground system 50 compares the physical quantity acquired from the onboard system 40 of the train in question with the physical quantities acquired from the onboard systems of other trains (e.g., trains traveling before or after the train in question), and determines whether the heat exchanger is clogged based on the comparison results. In this case, the physical quantity acquired from the onboard air conditioner with the shortest time until maintenance is required among the multiple onboard air conditioners installed on the other train is preferably used as the reference physical quantity. Furthermore, the physical quantities being compared are preferably acquired under conditions related to the train's position or speed that are as similar as possible.
在判定为热交换器发生了堵塞的情况下(步骤S23为是),前进至步骤S24,在判定为热交换器没有发生堵塞的情况下(步骤S23为否),前进至步骤S25。If it is determined that the heat exchanger is clogged (Yes in step S23 ), the process proceeds to step S24 . If it is determined that the heat exchanger is not clogged (No in step S23 ), the process proceeds to step S25 .
在步骤S24中,地面系统50通知热交换器中发生了堵塞的情况。例如,地面系统50将表示哪个列车的哪个车辆用空调装置1的热交换器发生了堵塞的信息显示于该地面系统50中所设的显示部。并且,地面系统50也可以将表示哪个车辆用空调装置1的热交换器发生了堵塞的信息发送给搭载有该车辆用空调装置1的列车的车上系统40。该情况下,在接收到信息的车上系统40中,例如在中央装置42、43所设有的显示部中显示表示哪个车辆用空调装置1的热交换器发生了堵塞的信息。In step S24, the ground system 50 notifies the user that a blockage has occurred in the heat exchanger. For example, the ground system 50 displays information on a display unit provided within the ground system 50 indicating which vehicle air conditioner 1 on which train has a blockage in its heat exchanger. Alternatively, the ground system 50 may transmit information indicating which vehicle air conditioner 1 has a blockage in its heat exchanger to the onboard system 40 of the train equipped with the vehicle air conditioner 1. In this case, the onboard system 40, upon receiving the information, displays information indicating which vehicle air conditioner 1 has a blockage in its heat exchanger, for example, on a display unit provided within the central unit 42 or 43.
在步骤S25中,地面系统50通知热交换器中没有发生堵塞的情况。例如,地面系统50将表示哪个列车的哪个车用空调装置1的热交换器中没有发生堵塞的信息显示于该地面系统50中所设的显示部。并且,地面系统50也可以将表示哪个车辆用空调装置1的热交换器中没有发生堵塞的信息发送给搭载有该车辆用空调装置1的列车的车上系统40。该情况下,在接收到信息的车上系统40中,例如在中央装置42、43所设有的显示部中显示表示哪个车辆用空调装置1的热交换器中没有发生堵塞的信息。In step S25, the ground system 50 notifies the user that the heat exchanger is not blocked. For example, the ground system 50 displays information on a display unit provided within the ground system 50 indicating which vehicle air conditioner 1 on which train has a heat exchanger that is not blocked. Alternatively, the ground system 50 may transmit information indicating which vehicle air conditioner 1 has a heat exchanger that is not blocked to the onboard system 40 of the train equipped with the vehicle air conditioner 1. In this case, the onboard system 40, upon receiving the information, displays information indicating which vehicle air conditioner 1 has a heat exchanger that is not blocked, for example, on a display unit provided within the central unit 42 or 43.
如上所述,本实施方式所涉及的车辆用空调装置1的堵塞检测系统2包括具有热交换器(例如,室外热交换器15a、15b、室内热交换器13a、13b)的制冷剂回路10a、10b;将空气送风至热交换器的送风机(例如,室外送风机16、室内送风机17a、17b);以及控制制冷剂回路10a、10b及送风机的控制部(例如,车上通信装置41、中央装置42、43、终端30)并且搭载于铁路车辆100的车辆用空调装置1;以及经由通信网络60与控制部相连接的地面系统50。控制部构成为:在铁路车辆100的位置或速度满足规定条件时,获取与热交换器的堵塞量具有相关性的物理量,并将物理量的信息发送给地面系统50。地面系统50构成为基于物理量来判定热交换器有无堵塞。As described above, the blockage detection system 2 for a vehicle air conditioner 1 according to this embodiment includes refrigerant circuits 10a and 10b having heat exchangers (e.g., outdoor heat exchangers 15a and 15b, and indoor heat exchangers 13a and 13b); blowers (e.g., outdoor blower 16 and indoor blowers 17a and 17b) that supply air to the heat exchangers; a control unit (e.g., onboard communication device 41, central units 42 and 43, and terminal 30) that controls the refrigerant circuits 10a and 10b and the blowers, and the vehicle air conditioner 1 is mounted on a railway vehicle 100; and a ground system 50 connected to the control unit via a communication network 60. The control unit is configured to acquire a physical quantity correlated with the amount of blockage in the heat exchanger when the position or speed of the railway vehicle 100 satisfies a predetermined condition, and transmit the information on the physical quantity to the ground system 50. The ground system 50 is configured to determine whether the heat exchanger is blocked based on the physical quantity.
根据本实施方式,与实施方式1同样地,能够更准确地检测热交换器的堵塞。因此,能够在更为适当的时期进行车辆用空调装置1的维护,从而能够防止因热交换器的堵塞而引起的功耗增加、因负荷增大而导致的送风机故障。此外,由于热交换器的热交换性能得以维持,因此能够提高车厢内的舒适性。According to this embodiment, as in the first embodiment, heat exchanger blockage can be detected more accurately. Consequently, vehicle air conditioning system 1 can be maintained at a more appropriate time, preventing increased power consumption due to heat exchanger blockage and blower failure due to increased load. Furthermore, since the heat exchange performance of the heat exchanger is maintained, the comfort level within the vehicle cabin can be improved.
本实施方式所涉及的车辆用空调装置1的堵塞检测系统2中,地面系统50可以构成为对上述物理量和从不同于铁路车辆100的其他列车的车辆所搭载的车辆用空调装置获取到的物理量进行比较,并基于比较结果来判定热交换器有无堵塞。In the blockage detection system 2 for the vehicle air conditioning unit 1 according to this embodiment, the ground system 50 may be configured to compare the above-mentioned physical quantity with a physical quantity obtained from a vehicle air conditioning unit mounted on a vehicle other than the railway vehicle 100, and determine whether the heat exchanger is blocked based on the comparison result.
上述各实施方式可互相组合来实施。The above-mentioned embodiments can be implemented in combination with each other.
标号说明Description of labels
1车辆用空调装置、2堵塞检测系统、10a、10b制冷剂回路、11a、11b压缩机、12a、12b四通阀、13a、13b室内热交换器、14a、14b减压装置、15a、15b室外热交换器、16室外送风机、17a、17b室内送风机、20室外室、21a、21b室内室、30终端、40车上系统、41车上通信装置、42、43中央装置、50地面系统、51地面通信装置、52数据库、60通信网络、100铁路车辆、101车厢、102送风管道。1 Vehicle air conditioning system, 2 Blockage detection system, 10a, 10b Refrigerant circuit, 11a, 11b Compressor, 12a, 12b Four-way valve, 13a, 13b Indoor heat exchanger, 14a, 14b Pressure reducing device, 15a, 15b Outdoor heat exchanger, 16 Outdoor blower, 17a, 17b Indoor blower, 20 Outdoor room, 21a, 21b Indoor room, 30 Terminal, 40 Onboard system, 41 Onboard communication device, 42, 43 Central unit, 50 Ground system, 51 Ground communication device, 52 Database, 60 Communication network, 100 Railway vehicle, 101 Carriage, 102 Air supply duct
Claims (7)
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK40001526A HK40001526A (en) | 2020-02-28 |
| HK40001526B true HK40001526B (en) | 2022-01-14 |
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