HK1228488B - Split ring coupling - Google Patents
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Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请为在2013年12月23日提出的美国临时专利申请No. 61/920,138的非临时申请且主张其优先权,该临时申请因此通过参考而并入本文中。This application is a non-provisional application and claims priority to U.S. Provisional Patent Application No. 61/920,138, filed on December 23, 2013, which is hereby incorporated by reference herein.
技术领域Technical Field
本发明涉及用于以端部对端部的关系连结管元件的机械管联接件。The present invention relates to mechanical pipe couplings for joining pipe elements in end-to-end relationship.
背景技术Background Art
用于将管元件端部对端部地连结在一起的现有技术机械联接件包括可互连的节段,可互连的节段能够定位为周向地环绕同轴地对齐的管元件的端部部分。本文中使用的用语“管元件”用于描述任何管状物体或具有管状形式的构件。管元件包括管柄、管配件(诸如弯管、管帽和三通管)以及流体控制构件(诸如阀、减压器、滤过器、限制器、压力调节器等)。Prior art mechanical couplings for joining pipe elements end-to-end include interconnectable segments that can be positioned circumferentially around the end portions of coaxially aligned pipe elements. As used herein, the term "pipe element" is used to describe any tubular object or component having a tubular form. Pipe elements include pipe handles, pipe fittings (such as elbows, caps, and tees), and fluid control components (such as valves, pressure reducers, filters, restrictors, pressure regulators, etc.).
各机械联接件节段包括具有弧形表面的壳体,该弧形表面从该壳体径向向内突出且接合平端管元件、肩端管元件、肩和珠管元件或围绕待连结的管元件中的各个延伸的周向沟槽。弧形表面与管元件之间的接合提供对于连结件的机械约束且确保管元件保持联接,即使是在高内部压力和外力的情况下。壳体限定环形通道,该环形通道接收衬垫或密封件,通常是弹性环,该弹性环接合各管元件的端部且与节段协作,以提供不透流体的密封件。节段具有连接部件,典型地处于从壳体向外突出的凸耳(lug)的形式。凸耳适于接收紧固件,诸如螺母和螺栓,它们能够可调节地上紧以将节段朝彼此拉。Each mechanical coupling segment comprises a housing having an arcuate surface that projects radially inwardly from the housing and engages a flat-end pipe element, a shoulder-end pipe element, a shoulder and bead pipe element, or a circumferential groove extending around each of the pipe elements to be connected. The engagement between the arcuate surface and the pipe elements provides mechanical constraint to the coupling and ensures that the pipe elements remain connected, even under high internal pressure and external forces. The housing defines an annular channel that receives a gasket or seal, typically an elastomeric ring, which engages the ends of each pipe element and cooperates with the segment to provide a fluid-tight seal. The segment has a connecting member, typically in the form of a lug that projects outwardly from the housing. The lug is adapted to receive fasteners, such as nuts and bolts, which can be adjustably tightened to pull the segments toward each other.
为了确保联接件与管元件之间的良好配合,现有技术联接件上的弧形表面具有与其计划接合的管元件的外表面的曲率半径基本上匹配的曲率半径。对于与有沟槽的管元件一起使用的联接件,弧形表面的曲率半径小于管元件的在沟槽外侧的外表面的曲率半径,以便弧形表面适当地配合在沟槽内且接合沟槽。To ensure a good fit between the coupling and the pipe element, the arcuate surface on prior art couplings has a radius of curvature that substantially matches the radius of curvature of the outer surface of the pipe element with which it is intended to engage. For couplings used with grooved pipe elements, the radius of curvature of the arcuate surface is smaller than the radius of curvature of the outer surface of the pipe element outside of the groove so that the arcuate surface fits properly within and engages the groove.
当使用机械联接件时,联接件的弧形表面与现有技术联接件中的管元件的外表面之间的该几何关系导致耗时的安装过程。典型地,在节段被螺接在一起且环密封件被固定在节段的通道内的情况下由技师接收联接件。技师首先通过取下联接件的螺栓来拆卸联接件、移除环密封件、使其润滑(如果未预先润滑),且将其围绕待连结的管元件的端部放置。环密封件的安装需要其被润滑且显著地伸展,以适应管元件,一个通常困难且麻烦的任务,因为环密封件通常是刚硬的且润滑使得密封件的手动操纵困难。当环密封件在两个管元件上处于合适的位置时,然后一次一个地将节段放置成跨在管元件的端部上且相对于它们固定环密封件。在放置期间,节段接合密封件,弧形表面与沟槽(当存在时)对齐,或与在管元件的外侧表面上的作出的对准标记对齐,将螺栓插入穿过凸耳,将螺母旋到螺栓上且上紧,将联接件节段朝彼此拉,压缩密封件且将弧形表面接合在沟槽内。When using mechanical couplings, the geometric relationship between the curved surface of the coupling and the outer surface of the pipe element in the prior art couplings leads to a time-consuming installation process. Typically, the coupling is received by a technician when the segments are screwed together and the ring seal is fixed in the channel of the segment. The technician first disassembles the coupling by removing the bolts of the coupling, removes the ring seal, lubricates it (if not lubricated in advance), and places it around the end of the pipe element to be connected. The installation of the ring seal requires it to be lubricated and significantly stretched to adapt to the pipe element, a generally difficult and cumbersome task because the ring seal is generally rigid and lubrication makes manual manipulation of the seal difficult. When the ring seal is in the right position on the two pipe elements, then one by one the segments are placed to straddle the end of the pipe element and fix the ring seal relative to them. During placement, the segments engage the seal, the arcuate surface aligns with the groove (when present), or with alignment marks made on the outside surface of the pipe element, a bolt is inserted through the lug, a nut is threaded onto the bolt and tightened, and the coupling segments are pulled toward each other, compressing the seal and engaging the arcuate surface within the groove.
如根据前述描述显而易见的是,根据现有技术的机械管联接件的安装需要技师典型地操作至少七个独立的零件(且当联接件具有多于两个节段时,操作更多个零件),且必须完全地拆卸且重新组装联接件。如果技师能够在不首先一件一件地完全地拆卸机械管联接件且然后重新组装其的情况下安装机械管联接件,则将会节省大量的时间、努力和花费。As is apparent from the foregoing description, installation of mechanical pipe couplings according to the prior art requires a technician to typically manipulate at least seven separate parts (and more parts when the coupling has more than two segments) and must completely disassemble and reassemble the coupling. If a technician could install a mechanical pipe coupling without first completely disassembling the mechanical pipe coupling piece by piece and then reassembling it, a significant amount of time, effort, and expense would be saved.
发明内容Summary of the Invention
本发明涉及用于以端部对端部的关系连结管元件的联接件。在一个示例实施例中,联接件包括多个节段,该多个节段以间隔开的关系端部对端部地附接至彼此。节段环绕用于接收管元件的中央空间。节段中的各个具有在端部之间延伸的通道。节段中的各个具有在端部之间延伸的第一和第二沟槽。沟槽以与彼此间隔的关系定位在通道的相反侧上。沟槽中的各个由以间隔的关系布置的两个侧表面和在其间延伸的基底表面限定。各基底表面包括分别布置在节段的相反端部处的第一和第二表面部分和定位在其间的第三表面部分。该第一和第二表面部分各自具有比该第三表面部分大的曲率半径。示例联接件还包括第一开口环和第二开口环,该第一开口环定位在该第一沟槽内,该第二开口环定位在该第二沟槽内。第一和第二开口环在该第一和第二沟槽中接合基底的第一和第二表面部分且以间隔开的关系支撑节段。The present invention relates to a coupling for connecting pipe elements in an end-to-end relationship. In an exemplary embodiment, the coupling includes a plurality of segments attached to each other end-to-end in a spaced-apart relationship. The segments surround a central space for receiving the pipe elements. Each of the segments has a channel extending between the ends. Each of the segments has a first and a second groove extending between the ends. The grooves are positioned on opposite sides of the channel in a spaced-apart relationship. Each of the grooves is defined by two side surfaces arranged in a spaced-apart relationship and a base surface extending therebetween. Each base surface includes a first and a second surface portion arranged at opposite ends of the segment and a third surface portion positioned therebetween. The first and second surface portions each have a larger radius of curvature than the third surface portion. The exemplary coupling also includes a first open ring and a second open ring, the first open ring being positioned within the first groove and the second open ring being positioned within the second groove. The first and second open rings engage the first and second surface portions of the base in the first and second grooves and support the segments in a spaced-apart relationship.
在具体例示实施例中,开口环中的至少一个具有外曲率半径和内曲率半径。在该示例中,内曲率半径至少等于管元件的外半径。此外在该示例中,在节段中的至少一个上的第一和第二表面部分的曲率半径基本上等于至少一个开口环的外曲率半径。In a specific exemplary embodiment, at least one of the split rings has an outer radius of curvature and an inner radius of curvature. In this example, the inner radius of curvature is at least equal to the outer radius of the tubular element. Also in this example, the radius of curvature of the first and second surface portions on at least one of the segments is substantially equal to the outer radius of curvature of the at least one split ring.
在例示实施例中,开口环中的至少一个支撑处于预组装状态的节段,其中,节段被以间隔开的关系支撑在至少一个开口环上,以足以允许管元件插入中央空间中。在该示例实施例中,该至少一个开口环具有足够的刚性,以在管元件的插入期间通过操作联接件而将节段维持为处于预组装状态。In an exemplary embodiment, at least one of the split rings supports the segments in a preassembled state, wherein the segments are supported on the at least one split ring in a spaced relationship sufficient to allow insertion of the tubular element into the central space. In this exemplary embodiment, the at least one split ring has sufficient rigidity to maintain the segments in the preassembled state by operating the coupling during insertion of the tubular element.
作为示例,第一和第二表面部分中的至少一个具有延伸从沟槽中的至少一个的总长度的大约5%至大约30%的长度。在又一示例中,开口环中的至少一个具有矩形横截面形状。在另一示例实施例中,开口环中的至少一个包括多个齿,该多个齿以与彼此间隔的关系布置。齿围绕该至少一个开口环周向地延伸且朝中央空间的中心突出。As an example, at least one of the first and second surface portions has a length extending from about 5% to about 30% of the total length of at least one of the grooves. In yet another example, at least one of the split rings has a rectangular cross-sectional shape. In another example embodiment, at least one of the split rings includes a plurality of teeth arranged in a spaced relationship with one another. The teeth extend circumferentially around the at least one split ring and project toward the center of the central space.
根据另一示例实施例的联接件还包括定位在节段的通道内的密封件。作为示例,该密封件包括可挠曲、有弹性的环,该环具有适于接合该管元件外表面的环内表面。环内表面具有在尺寸方面设定为在管元件插入在节段之间时接收管元件的直径。According to another exemplary embodiment, the coupling further comprises a seal positioned within the passageway of the segments. As an example, the seal comprises a flexible, resilient ring having an inner ring surface adapted to engage the outer surface of the pipe element. The inner ring surface has a diameter sized to receive the pipe element when the pipe element is inserted between the segments.
在具体示例实施例中,该环内表面包括第一和第二唇缘,该第一和第二唇缘围绕环周向地延伸。唇缘以间隔开的关系定位在环的相反侧上且基本上向内朝彼此突出。唇缘适于当环被节段压缩时接合管元件且形成不透流体的密封件。作为示例,第一和第二唇缘各自具有从环朝外面对的锥形表面。该锥形表面具有在尺寸方面设定为当管元件插入在其间时在节段之间接合且引导管元件的宽度。In a specific example embodiment, the ring inner surface includes first and second lips extending circumferentially around the ring. The lips are positioned in a spaced relationship on opposite sides of the ring and project substantially inwardly toward each other. The lips are adapted to engage the tubular element and form a fluid-tight seal when the ring is compressed by the segments. By way of example, the first and second lips each have a tapered surface facing outward from the ring. The tapered surfaces have a width sized to engage and guide the tubular element between the segments when the tubular element is inserted therebetween.
在示例实施例中,密封部件包括后壁和第一和第二侧壁,该第一和第二侧壁以间隔开的关系定位在该环的相反侧上。侧壁从后壁基本上径向向内延伸。第一唇缘附接至第一侧壁且第二唇缘附接至第二侧壁。舌状物附接于后壁。舌状物围绕环周向地延伸。舌状物在该示例实施例中定位在第一和第二唇缘之间且基本上径向向内突出。舌状物当其插入节段之间时接合管元件的端部。In an exemplary embodiment, the sealing member includes a rear wall and first and second side walls positioned in spaced relation on opposite sides of the ring. The side walls extend substantially radially inward from the rear wall. A first lip is attached to the first side wall, and a second lip is attached to the second side wall. A tongue is attached to the rear wall. The tongue extends circumferentially around the ring. In this exemplary embodiment, the tongue is positioned between the first and second lips and projects substantially radially inward. The tongue engages the end of the tubular element when inserted between the segments.
再作为示例,节段包括能够可调节地上紧的连接部件,以用于朝中央空间拉节段。能够可调节地上紧的连接部件包括多个紧固件。紧固件在节段之间延伸且将节段保持在一起以处于预组装状态,其中,节段支撑在至少一个开口环上。As another example, the segments include adjustably tightenable connecting members for pulling the segments toward the central space. The adjustably tightenable connecting members include a plurality of fasteners. The fasteners extend between the segments and hold the segments together in a pre-assembled state, wherein the segments are supported on at least one split ring.
示例实施例还包括位于节段中的第一个上的至少一个第一成角度地定向的表面和位于节段中的第二个上的至少一个第二成角度地定向的表面。当紧固件被上紧以使第一和第二成角度地定向的表面接触时,该第一和第二成角度地定向的表面处于面对的关系且在彼此上方滑动。第一和第二成角度地定向的表面之间的滑动运动导致第一和第二节段相对于彼此沿相反的方向旋转。The exemplary embodiment further includes at least one first angularly oriented surface located on a first one of the segments and at least one second angularly oriented surface located on a second one of the segments. When the fastener is tightened to bring the first and second angularly oriented surfaces into contact, the first and second angularly oriented surfaces are in a facing relationship and slide over each other. The sliding motion between the first and second angularly oriented surfaces causes the first and second segments to rotate in opposite directions relative to each other.
在另一示例实施例中,用于以端部对端部的关系连结管元件的联接件包括多个节段,该多个节段端部对端部地以间隔开的关系附接至彼此且环绕中央轴线且限定用于接收管元件的中央空间。节段中的各个具有由后壁限定的通道,该后壁在节段的端部之间延伸。后壁中的各个具有面对中央轴线的表面。节段中的各个具有在端部之间延伸的第一和第二沟槽。沟槽以与彼此间隔的关系定位在通道的相反侧上。沟槽中的各个由以间隔的关系布置的两个侧表面和在其间延伸的基底表面限定。基底表面中的各个面对中央轴线。第一开口环定位在第一沟槽内且第二开口环定位在节段的第二沟槽内。第一和第二开口环中的至少一个在该第一和第二沟槽的至少一个中靠近至少一个节段的端部接合基底表面中的至少一个且因此以间隔开的关系支撑节段。对于该至少一个节段,后壁的表面和基底表面之间的距离在沿从中央轴线延伸的径向地突出的线测量时,在至少一个节段的端部之间中间的第一点处为第一值,且在靠近至少一个节段的端部中的至少一个的第二点处为第二值。第一值大于第二值。In another exemplary embodiment, a coupling for connecting tubular elements in an end-to-end relationship includes a plurality of segments attached end-to-end in a spaced relationship around a central axis and defining a central space for receiving the tubular element. Each of the segments has a channel defined by a rear wall extending between the ends of the segment. Each of the rear walls has a surface facing the central axis. Each of the segments has first and second grooves extending between the ends. The grooves are positioned on opposite sides of the channel in a spaced relationship. Each of the grooves is defined by two side surfaces arranged in a spaced relationship and a base surface extending therebetween. Each of the base surfaces faces the central axis. A first split ring is positioned within the first groove and a second split ring is positioned within the second groove of the segment. At least one of the first and second split rings engages at least one of the base surfaces in at least one of the first and second grooves near an end of at least one segment, thereby supporting the segment in a spaced relationship. For the at least one segment, a distance between a surface of the rear wall and a surface of the base, as measured along a line projecting radially from the central axis, is a first value at a first point midway between ends of the at least one segment and is a second value at a second point proximal to at least one of the ends of the at least one segment. The first value is greater than the second value.
作为示例,用于以端部对端部的关系连结管元件的联接件包括多个节段,该多个节段端部对端部地以间隔开的关系附接至彼此且环绕用于接收管元件的中央空间。节段中的各个具有在端部之间延伸的通道。节段中的各个具有在端部之间延伸的至少一个沟槽。该至少一个沟槽定位在通道的附近。该至少一个沟槽由以间隔的关系布置的两个侧表面和在其间延伸的基底表面限定。该基底表面包括分别布置在节段的相反端部处的第一和第二表面部分和定位在其间的第三表面部分。在该示例实施例中,第一和第二表面部分各自具有比第三表面部分大的曲率半径。开口环定位在该至少一个沟槽内。开口环接合基底的第一和第二表面部分且以间隔开的关系支撑节段。As an example, a coupling for connecting tubular elements in an end-to-end relationship includes a plurality of segments attached to each other in a spaced-apart relationship end-to-end and surrounding a central space for receiving the tubular elements. Each of the segments has a channel extending between the ends. Each of the segments has at least one groove extending between the ends. The at least one groove is positioned adjacent to the channel. The at least one groove is defined by two side surfaces arranged in a spaced-apart relationship and a base surface extending therebetween. The base surface includes first and second surface portions, respectively arranged at opposite ends of the segments, and a third surface portion positioned therebetween. In this example embodiment, the first and second surface portions each have a larger radius of curvature than the third surface portion. A split ring is positioned within the at least one groove. The split ring engages the first and second surface portions of the base and supports the segments in a spaced-apart relationship.
在具体例示实施例中,开口环具有外曲率半径和内曲率半径。内曲率半径至少等于管元件的外半径,且节段中的至少一个上的第一和第二表面部分的曲率半径基本上等于开口环的外曲率半径。In a specific exemplary embodiment, the split ring has an outer radius of curvature and an inner radius of curvature, the inner radius of curvature being at least equal to the outer radius of the pipe element, and the first and second surface portions on at least one of the segments have a radius of curvature substantially equal to the outer radius of the split ring.
在示例实施例中,开口环支撑处于预组装状态的节段,其中,节段被以间隔开的关系支撑在开口环上,以足以允许管元件插入到中央空间中。在具体示例实施例中,开口环具有足够的刚性,以在管元件的插入期间通过操作联接件而将节段维持为处于预组装状态。In an example embodiment, the split ring supports the segments in a preassembled state, wherein the segments are supported on the split ring in a spaced relationship sufficient to allow insertion of the pipe element into the central space. In a specific example embodiment, the split ring has sufficient rigidity to maintain the segments in the preassembled state by operating the coupling during insertion of the pipe element.
作为该示例,第一和第二表面部分中的至少一个具有延伸从沟槽中的至少一个的总长度的大约5%至大约30%的长度。在又一示例中,开口环具有矩形横截面形状。在另一示例中,开口环包括多个齿,该多个齿以与彼此间隔的关系布置且围绕开口环周向地延伸。在该示例中,齿朝中央空间的中心突出。As an example, at least one of the first and second surface portions has a length extending from about 5% to about 30% of the total length of at least one of the grooves. In yet another example, the split ring has a rectangular cross-sectional shape. In another example, the split ring includes a plurality of teeth arranged in a spaced relationship with one another and extending circumferentially around the split ring. In this example, the teeth protrude toward the center of the central space.
本发明还涵盖用于以端部对端部的关系连结管元件的联接件。在另一示例实施例中,联接件包括多个节段,该多个节段以间隔开的关系端部对端部地附接至彼此且环绕用于接收管元件的中央空间。节段中的各个具有在端部之间延伸的通道。节段中的各个具有在端部之间延伸的第一和第二沟槽。沟槽以与彼此间隔的关系定位在通道的相反侧上。沟槽中的各个由以间隔的关系布置的两个侧表面和在其间延伸的基底表面限定。各基底表面包括分别布置在节段的相反端部处的第一和第二表面部分和定位在其间的第三表面部分。第一和第二表面部分各自具有从第三表面部分的曲率中心偏移的曲率中心。第一开口环定位在第一沟槽内,且第二开口环定位在第二沟槽内。第一和第二开口环在第一和第二沟槽中接合基底的第一和第二表面部分且以间隔开的关系支撑节段。The present invention also encompasses a coupling for connecting tubular elements in an end-to-end relationship. In another exemplary embodiment, the coupling includes a plurality of segments attached end-to-end to each other in a spaced-apart relationship and surrounding a central space for receiving the tubular element. Each of the segments has a channel extending between the ends. Each of the segments has a first and a second groove extending between the ends. The grooves are positioned on opposite sides of the channel in a spaced-apart relationship. Each of the grooves is defined by two side surfaces arranged in a spaced-apart relationship and a base surface extending therebetween. Each base surface includes a first and a second surface portion, respectively arranged at opposite ends of the segment, and a third surface portion positioned therebetween. The first and second surface portions each have a center of curvature offset from the center of curvature of the third surface portion. A first open ring is positioned within the first groove, and a second open ring is positioned within the second groove. The first and second open rings engage the first and second surface portions of the base in the first and second grooves and support the segments in a spaced-apart relationship.
在具体例示实施例中,开口环中的至少一个具有外曲率半径和内曲率半径。内曲率半径至少等于管元件的外半径。在该示例实施例中,节段中的至少一个上的第一和第二表面部分具有基本上等于该至少一个开口环的外曲率半径的相应的曲率半径。In a specific exemplary embodiment, at least one of the split rings has an outer radius of curvature and an inner radius of curvature. The inner radius of curvature is at least equal to the outer radius of the tubular element. In this exemplary embodiment, the first and second surface portions of at least one of the segments have respective radii of curvature that are substantially equal to the outer radius of curvature of the at least one split ring.
在另一例示实施例中,开口环中的至少一个支撑处于预组装状态的节段,其中,节段被以间隔开的关系支撑在至少一个开口环上,以足以允许管元件插入到中央空间中。In another exemplary embodiment, at least one of the split rings supports the segments in a pre-assembled state, wherein the segments are supported on the at least one split ring in a spaced relationship sufficient to allow insertion of the pipe element into the central space.
作为示例,该至少一个开口环具有足够的刚性,以在该管元件的插入期间通过操作联接件而将节段维持为处于预组装状态。As an example, the at least one split ring has sufficient rigidity to maintain the segments in a pre-assembled state by operating the coupling during insertion of the pipe element.
在示例实施例中,第一和第二表面部分中的至少一个具有延伸从沟槽中的至少一个的总长度的大约5%至大约30%的长度。In an example embodiment, at least one of the first and second surface portions has a length extending from about 5% to about 30% of a total length of at least one of the trenches.
在具体示例实施例中,开口环中的至少一个具有矩形横截面形状。在另一示例实施例中,开口环中的至少一个包括多个齿,该多个齿以与彼此间隔的关系布置。齿围绕该至少一个开口环周向地延伸。齿朝中央空间的中心突出。In a specific example embodiment, at least one of the split rings has a rectangular cross-sectional shape. In another example embodiment, at least one of the split rings includes a plurality of teeth arranged in a spaced relationship with one another. The teeth extend circumferentially around the at least one split ring. The teeth protrude toward the center of the central space.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为根据本发明的示例管联接件的轴向视图;FIG1 is an axial view of an example pipe coupling according to the present invention;
图1A是图1中示出的管联接件的等距分解视图;FIG1A is an isometric exploded view of the pipe coupling shown in FIG1 ;
图2是来自图1中示出的管联接件的节段的等距图;FIG2 is an isometric view of a segment from the pipe coupling shown in FIG1 ;
图3是图1中示出的管联接件的局部横截面图;FIG3 is a partial cross-sectional view of the pipe coupling shown in FIG1 ;
图3A是根据本发明的管联接件的示例实施例的局部横截面图;3A is a partial cross-sectional view of an example embodiment of a pipe coupling according to the present invention;
图3B是来自图3A中示出的管联接件的节段的等距图;FIG3B is an isometric view of a segment from the pipe coupling shown in FIG3A ;
图3C、3D和3E是根据本发明的联接件节段的示例实施例的横截面图;3C, 3D and 3E are cross-sectional views of example embodiments of coupling segments according to the present invention;
图4和5是根据本发明的管联接件的另一示例实施例的轴向视图;4 and 5 are axial views of another exemplary embodiment of a pipe coupling according to the present invention;
图5A是图4和5中示出的管联接件的纵截面图;FIG5A is a longitudinal sectional view of the pipe coupling shown in FIG4 and 5;
图6和7是与根据本发明的管联接件一起使用的示例密封件的等距图;6 and 7 are isometric views of example seals for use with pipe couplings according to the present invention;
图8-10是例示使用根据本发明的管联接件的方法的纵截面图;和8-10 are longitudinal sectional views illustrating a method of using a pipe coupling according to the present invention; and
图11是根据本发明的示例联接件的轴向视图。11 is an axial view of an example coupling according to the present invention.
具体实施方式DETAILED DESCRIPTION
图1和1A示出根据本发明的示例联接件10。联接件10包括多个节段,在本示例中,两个节段12和14环绕中央空间16端部对端部地附接于彼此。如图2中所示,节段12和14中的各个(示出12)具有通道20,该通道20在节段的端部22和24之间延伸。各节段12和14还具有第一和第二沟槽26和28。沟槽26和28在节段的端部22和24之间延伸,且以与彼此间隔的关系定位在通道20的相反侧上。各沟槽26和28由以间隔的关系布置的两个侧表面30和32、以及在侧表面之间延伸的基底表面34限定。如图2和3中所示,基底表面32包括三个表面部分36、38和40。第一和第二表面部分36和38分别布置在节段12和14的相反端部22和24处。第三表面部分40定位在第一和第二表面部分36和38之间。第一和第二表面部分36和38中的各个具有相应的曲率半径42和44,且这些半径大于第三表面部分40的曲率半径46。第一和第二表面部分36和38有利地具有从沟槽26、28中的一个的总长度的大约5%到大约30%的长度。Fig. 1 and 1A illustrate an example coupling 10 according to the present invention. Coupling 10 comprises a plurality of segments, in this example, two segments 12 and 14 are attached to each other end to end around a central space 16. As shown in Fig. 2, each (showing 12) in segments 12 and 14 has a channel 20, which extends between the end 22 and 24 of the segment. Each segment 12 and 14 also has a first and a second groove 26 and 28. Grooves 26 and 28 extend between the end 22 and 24 of the segment and are positioned on the opposite side of the channel 20 with a relationship spaced apart from each other. Each groove 26 and 28 is limited by two side surfaces 30 and 32 arranged with a relationship spaced apart and a base surface 34 extending between the side surfaces. As shown in Figs. 2 and 3, base surface 32 comprises three surface portions 36, 38 and 40. The first and second surface portions 36 and 38 are arranged at the opposite ends 22 and 24 of segments 12 and 14, respectively. The third surface portion 40 is positioned between the first and second surface portions 36 and 38. Each of the first and second surface portions 36 and 38 has a respective radius of curvature 42 and 44, and these radii are greater than the radius of curvature 46 of the third surface portion 40. The first and second surface portions 36 and 38 advantageously have a length of from about 5% to about 30% of the total length of one of the grooves 26, 28.
如在图1、1A和3中所示,联接件10包括第一和第二开口环48和50。开口环48定位在节段12和14的沟槽26内且开口环50定位在沟槽28内。参考图3,开口环(示出48)具有外曲率半径52和内曲率半径54。在它们的未变形状态中,开口环的外曲率半径52在尺寸方向设定为以便开口环48和50接合基底表面34的第一和第二表面部分36和38,且因此以间隔开的关系支撑节段12和14,以足以允许管元件插入中央空间16中,如在下面详细地描述的。节段的该间隔构造(在图1和3中示出)称为“预组装状态”,且开口环48和50的刚性足以在连结件的运输、操作和组装期间将节段12和14维持在该预组装状态中。有利的是,沟槽26和28的基底表面34的第一和第二表面部分36和38的曲率半径42和44基本上等于在开口环48和50的在它们的未变形状态中的曲率半径。进一步为此,当在它们的未变形状态中时,开口环48和50的内曲率半径54在尺寸方面设定为至少与联接件10计划连结的管元件的最大半径一样大。这在联接件10如下所述地处于其预组装状态时允许将管元件插入中央空间16中。As shown in Figures 1, 1A, and 3, the coupling 10 includes first and second split rings 48 and 50. Split ring 48 is positioned within groove 26 of segments 12 and 14 and split ring 50 is positioned within groove 28. Referring to Figure 3, the split ring (shown as 48) has an outer radius of curvature 52 and an inner radius of curvature 54. In their undeformed state, the outer radius of curvature 52 of the split ring is dimensioned so that the split rings 48 and 50 engage the first and second surface portions 36 and 38 of the base surface 34 and thus support the segments 12 and 14 in a spaced relationship sufficient to allow the pipe element to be inserted into the central space 16, as described in detail below. This spaced configuration of the segments (shown in Figures 1 and 3) is referred to as a "pre-assembled state," and the rigidity of the split rings 48 and 50 is sufficient to maintain the segments 12 and 14 in this pre-assembled state during transportation, handling, and assembly of the coupling. Advantageously, the radii of curvature 42 and 44 of the first and second surface portions 36 and 38 of the base surface 34 of the grooves 26 and 28 are substantially equal to the radii of curvature of the split rings 48 and 50 in their undeformed state. Further to this end, when in their undeformed state, the inner radius of curvature 54 of the split rings 48 and 50 is sized to be at least as large as the maximum radius of the pipe elements to be joined by the coupling 10. This allows the pipe elements to be inserted into the central space 16 when the coupling 10 is in its pre-assembled state as described below.
在预组装状态中,如图1所示,节段12和14环绕中央空间16端部对端部地附接至彼此,且以与彼此间隔的关系受到支撑,该间隔足以允许管元件在节段12和14之间插入中央空间16中。通过连接部件来实现节段12和14的互连,连接部件优选地处于在图1和2中所示的凸耳56和58的形式。凸耳优选地定位在各节段的各端部处且从节段朝外突出。凸耳56和58以面对彼此的方式定位且适于接收紧固件,该紧固件优选地处于螺栓60和螺母62的形式,它们能够可调节地上紧且与凸耳56和58协作,以用于将联接件节段可调节地连接至彼此,如在下面更详细地论述的。开口环48和50的刚性虽然足以以预组装的状态的间隔关系支撑节段12和14,但没有大到以致于其阻止使用手工工具来上紧螺栓60和螺母62,以朝中央空间16拉节段12和14,从而使开口环变形至它们的外半径52更小且基本上等于沟槽26和28的第三表面部分40的半径的点。在开口环变形以允许它们接合在管元件中的沟槽且在联接件10与管元件之间提供机械接合以抵抗从外部施加的力以及因管元件内的内部压力(这将趋向于引起连结件的分离)导致的力将该管元件固持于联接件时,内半径54还变得更小。(其他类型的管元件,例如,带肩的和肩和珠管元件还可通过内半径54而有效地接合。)当与有沟槽的管元件一起使用时,有利的是,开口环具有矩形横截面形状(如图1A中所示),以便提供沟槽内的基本上连续的接合。在图4、5和5A中示出的另一联接件实施例64中,开口环66包括多个齿68。齿68以与彼此间隔的关系布置且围绕开口环66周向地延伸。开口环66有利地与平端管元件一起使用。齿68朝中央空间的中心60突出,且当开口环66通过上紧螺栓60和螺母62以朝中央空间16拉节段12和14而变形时,被迫使与平端管的外表面接合。齿咬入管元件中,以提供期望的机械接合,以将管元件固连于联接件。期望任一类型的开口环(有齿或矩形横截面)的使用对管联接件提供特别的刚性。节段有利地由金属(诸如铁)形成,且开口环可由弹簧钢、不锈钢、铍铜、以及包括塑料的聚合物(诸如尼龙和丙烯腈丁二烯苯乙烯(ABS))形成。In the pre-assembled state, as shown in FIG1 , the segments 12 and 14 are attached to each other end to end around the central space 16 and supported in a spaced relationship with each other sufficient to allow a pipe element to be inserted between the segments 12 and 14 into the central space 16. The interconnection of the segments 12 and 14 is achieved by connecting means, which are preferably in the form of lugs 56 and 58 shown in FIG1 and 2 . The lugs are preferably located at each end of each segment and project outwardly from the segment. The lugs 56 and 58 are positioned facing each other and are adapted to receive fasteners, preferably in the form of bolts 60 and nuts 62, which can be adjustably tightened and cooperate with the lugs 56 and 58 for adjustably connecting the coupling segments to each other, as discussed in more detail below. While the rigidity of the split rings 48 and 50 is sufficient to support the segments 12 and 14 in their spaced relationship in the pre-assembled state, it is not so great that it prevents the use of hand tools to tighten the bolts 60 and nuts 62 to pull the segments 12 and 14 toward the central space 16, thereby deforming the split rings to a point where their outer radius 52 is smaller and substantially equal to the radius of the third surface portion 40 of the grooves 26 and 28. The inner radius 54 becomes even smaller as the split rings deform to allow them to engage the grooves in the pipe elements and provide a mechanical engagement between the coupling 10 and the pipe elements to hold the pipe elements to the coupling against externally applied forces and forces resulting from internal pressure within the pipe elements (which would tend to cause separation of the connection). (Other types of pipe elements, such as shouldered and shoulder and bead pipe elements, can also be effectively engaged by the inner radius 54.) When used with grooved pipe elements, it is advantageous for the split rings to have a rectangular cross-sectional shape (as shown in FIG. 1A ) to provide a substantially continuous engagement within the grooves. In another coupling embodiment 64 shown in Figures 4, 5 and 5A, a split ring 66 includes a plurality of teeth 68. The teeth 68 are arranged in a spaced relationship and extend circumferentially around the split ring 66. The split ring 66 is advantageously used with a flat-end pipe element. The teeth 68 protrude toward the center 60 of the central space, and when the split ring 66 is deformed by tightening the bolts 60 and nuts 62 to pull the segments 12 and 14 toward the central space 16, it is forced to engage with the outer surface of the flat-end pipe. The teeth bite into the pipe element to provide the desired mechanical engagement to secure the pipe element to the coupling. It is expected that the use of any type of split ring (with teeth or a rectangular cross section) provides special rigidity to the pipe coupling. The segments are advantageously formed of metal (such as iron), and the split ring can be formed of spring steel, stainless steel, beryllium copper, and a polymer (such as nylon and acrylonitrile butadiene styrene (ABS)) including plastic.
图3A和3B示出根据本发明的另一示例联接件11。类似于联接件10,联接件11包括多个节段,在该示例中,两个节段13和15环绕中央空间17端部对端部地附接于彼此。如图3B中所示,节段13和15(示出13)中的各个具有通道21,该通道21在节段的端部23和25之间延伸。各节段13和15还具有第一和第二沟槽27和29。沟槽27和29在节段的端部23和25之间延伸且以与彼此间隔的关系定位在通道21的相反侧上。各沟槽27和29由以间隔的关系布置的两个侧表面31和33、以及在侧表面之间延伸的基底表面35限定。如图3A和3B中所示,基底表面35包括三个表面部分37、39和41。第一和第二表面部分37和39分别布置在节段13和15的相反端部23和25处。第三表面部分41定位在第一和第二表面部分37和39之间。第一和第二表面部分37和39中的各个具有相应的曲率中心43和45,且这些曲率中心从第三表面部分41的曲率中心47偏移(即,不与其重合)。第一和第二表面部分37和39有利地具有从沟槽27、29中的一个的总长度的大约5%到大约30%的长度。Fig. 3A and 3B illustrate another example coupling member 11 according to the present invention. Similar to coupling member 10, coupling member 11 comprises a plurality of segments, in which two segments 13 and 15 are attached to each other end to end around a central space 17. As shown in Fig. 3B, each of segments 13 and 15 (showing 13) has a channel 21, which extends between the end 23 and 25 of the segment. Each segment 13 and 15 also has a first and a second groove 27 and 29. Grooves 27 and 29 extend between the end 23 and 25 of the segment and are positioned on the opposite side of channel 21 with a relationship spaced apart from each other. Each groove 27 and 29 is defined by two side surfaces 31 and 33 arranged with a relationship spaced apart and a base surface 35 extending between the side surfaces. As shown in Fig. 3A and 3B, base surface 35 comprises three surface portions 37, 39 and 41. The first and second surface portions 37 and 39 are arranged at the opposite ends 23 and 25 of segments 13 and 15, respectively. The third surface portion 41 is positioned between the first and second surface portions 37 and 39. Each of the first and second surface portions 37 and 39 has a respective center of curvature 43 and 45, and these centers of curvature are offset from (i.e., do not coincide with) the center of curvature 47 of the third surface portion 41. The first and second surface portions 37 and 39 advantageously have a length of from about 5% to about 30% of the total length of one of the grooves 27, 29.
与联接件10类似,联接件11包括第一和第二开口环49和51(示出49)。开口环49定位在节段13和15的沟槽27内,且开口环51定位在沟槽29内(见图3B)。参考图3A,开口环(示出49)具有外曲率半径53和内曲率半径55。在它们的未变形状态中,开口环的外曲率半径53在尺寸方面设定为以便开口环49和51接合基底表面35的第一和第二表面部分37和39,且因此以间隔开的关系支撑节段13和15,以足以允许管元件插入中央空间17中,如在下面详细地描述的。节段的该间隔构造(在图3A中示出)称为“预组装状态”,且开口环49和51的刚性足以在连结件的运输、操作和组装期间将节段13和15维持在预组装状态中。如果沟槽27和29的基底表面35的第一和第二表面部分37和39的曲率半径42和44基本上等于开口环49和50在它们的未变形状态中的曲率半径,则它是有利的。进一步为此,当在它们的未变形状态中时,开口环49和51的内曲率半径55在尺寸方面设定为至少与联接件11计划连结的管元件的最大半径一样大。这允许当联接件11如下所述地在其预组装状态中时将管元件插入中央空间17中。注意,对于联接件11,不同于联接件10,第一和第二表面部分37和39的曲率半径与第三表面部分41的曲率半径没有必需的关系,在联接件10中,表面部分36和38的曲率半径42和44大于第三表面部分40的曲率半径46。Similar to coupling 10, coupling 11 includes first and second split rings 49 and 51 (shown at 49). Split ring 49 is positioned within groove 27 of segments 13 and 15, and split ring 51 is positioned within groove 29 (see FIG3B). Referring to FIG3A, split rings (shown at 49) have an outer radius of curvature 53 and an inner radius of curvature 55. In their undeformed state, the outer radius of curvature 53 of the split rings is sized so that the split rings 49 and 51 engage the first and second surface portions 37 and 39 of the base surface 35 and, thus, support segments 13 and 15 in a spaced-apart relationship sufficient to allow insertion of a pipe element into central space 17, as described in detail below. This spaced-apart configuration of the segments (shown at FIG3A) is referred to as a "pre-assembled state," and the rigidity of the split rings 49 and 51 is sufficient to maintain segments 13 and 15 in the pre-assembled state during transportation, handling, and assembly of the coupling. It is advantageous if the radii of curvature 42 and 44 of first and second surface portions 37 and 39 of base surface 35 of grooves 27 and 29 are substantially equal to the radii of curvature of split rings 49 and 50 in their undeformed state. Further to this end, when in their undeformed state, the inner radius of curvature 55 of split rings 49 and 51 is dimensioned to be at least as large as the maximum radius of the pipe elements to which coupling 11 is intended to be joined. This allows the pipe elements to be inserted into central space 17 when coupling 11 is in its preassembled state, as described below. Note that for coupling 11, unlike coupling 10, the radii of curvature of first and second surface portions 37 and 39 have no necessary relationship to the radius of curvature of third surface portion 41, in which the radii of curvature 42 and 44 of surface portions 36 and 38 are greater than the radius of curvature 46 of third surface portion 40.
如图3C中所示,还可通过后壁23与沟槽29的基底表面27之间的几何关系来描述根据本发明的示例联接件节段21,后壁23在节段的端部之间延伸且限定通道25,基底表面27接收开口环(未示出)。允许开口如上所述地以间隔的关系支撑节段21的几何关系与第一距离31和第二距离39有关,该第一距离31是在后壁23的表面与沟槽29的基底表面27之间沿径向地突出的线33测量的,该径向地突出的线在中央轴线35(例如,通过节段连结的管元件的纵向轴线)和点37之间,该点37在节段21的端部之间的中间,该第二距离39是在后壁23的表面与沟槽29的基底表面27之间沿径向地突出的线41测量的,该径向地突出的线41在中央轴线35和点43之间,该点43靠近节段21的一个端部。对于根据本发明的节段,第一距离31的值大于第二距离39的值。3C , an exemplary coupling segment 21 according to the present invention can also be described by the geometric relationship between the rear wall 23 extending between the ends of the segment and defining the channel 25, and the base surface 27 of the groove 29, which receives the split ring (not shown). The geometric relationship that allows the opening to support the segment 21 in a spaced relationship as described above is related to a first distance 31 measured between the surface of the rear wall 23 and the base surface 27 of the groove 29 along a radially projecting line 33 between the central axis 35 (e.g., the longitudinal axis of the pipe elements joined by the segment) and a point 37 midway between the ends of the segment 21, and a second distance 39 measured between the surface of the rear wall 23 and the base surface 27 of the groove 29 along a radially projecting line 41 between the central axis 35 and a point 43 near one end of the segment 21. For the segment according to the invention, the value of the first distance 31 is greater than the value of the second distance 39 .
可例如在图3C中所示地通过在基底27在点37和43之间横穿时连续地改变基底27的曲率来实现该几何条件。在图3D中所示的另一示例中,基底27的曲率在靠近节段21端部的区域中突然地改变。图3E示出基底28,该基底28由在靠近节段端部的区域中的有小平面的、直的节段形成,以接收开口环以用于以间隔的关系支撑节段。This geometry can be achieved, for example, as shown in FIG3C , by continuously changing the curvature of the base 27 as it traverses between points 37 and 43. In another example, shown in FIG3D , the curvature of the base 27 changes abruptly in an area near the ends of the segments 21. FIG3E shows a base 28 formed of faceted, straight segments in an area near the ends of the segments to receive split rings for supporting the segments in spaced relation.
图6和7示出与根据本发明的联接件10、11和64一起使用的密封件的示例。密封件72(图6)优选地为可挠曲、有弹性的环,该环由弹性体材料形成。该密封件可具有唇缘74,唇缘74使用管内的内部压力来增大密封件与管元件外表面之间的密封力。如在图7中所示,另一密封件实施例76还可具有定位在唇缘74之间的舌状物78,该舌状物围绕密封件周向地延伸且径向向内突出。舌状物78提供停止表面,该停止表面接合管元件的端部,以确保密封件76相对于管元件的适当定位。管元件与舌状物78的接合还实现管接合表面与沟槽(如果存在)、或与管元件外侧表面上的对齐标记的对齐。密封件72和76被接收在联接件10和64的通道20(见图1A和2)内。Fig. 6 and 7 illustrate the example of the seal that uses together with coupling 10,11 and 64 according to the present invention.Seal 72 (Fig. 6) is preferably a flexible, resilient ring, which is formed by elastomeric material.This seal can have lip 74, and lip 74 uses the internal pressure in the pipe to increase the sealing force between seal and the pipe element outer surface.As shown in Fig. 7, another seal embodiment 76 can also have the tongue 78 that is positioned between lip 74, and this tongue extends circumferentially around seal and protrudes radially inward.Tongue 78 provides stop surface, and this stop surface engages the end of pipe element, to ensure the suitable positioning of seal 76 relative to pipe element.The engagement of pipe element and tongue 78 also realizes the alignment of pipe engagement surface and groove (if existing) or with the alignment mark on the pipe element outer surface.Seal 72 and 76 are received in the passage 20 (seeing Figure 1A and 2) of coupling 10 and 64.
图8-10中例示出管连结件的组装。在如图8和9中所示,管元件80和82二者插入联接件10中之后,上紧螺母62(仍见图1)。螺母62与它们的螺栓60协作,以朝中央空间16拉节段12和14。螺母的上紧在凸耳56和58上施加力,这压缩开口环48和50且导致它们变形,使得它们在沟槽84和86内接合管元件80和82的外表面。对于平端管(见图4和图5),开口环66的压缩导致它们的齿68咬入管元件的外表面中。开口环48和50的变形优选地为基本上弹性的,从而允许它们在松开螺母时基本上回弹至它们的初始形状,从而允许以根据本文中描述的发明的方式来再次使用联接件10。开口环还可设计为具有显著的塑性变形,其中,该变形对环给予永久定形(permanent set)。对于实际的联接件,一般将存在因上紧紧固件而在开口环中发生的某些程度的塑性和弹性变形二者。密封件72还通过该过程而变形,其中唇缘72与管元件外表面完全地接合。因为密封件72基本上是体积上不可压缩的,所以它必须设有其当由节段径向地压缩时可扩展到其中的空间。The assembly of the pipe coupling is illustrated in Figures 8-10. As shown in Figures 8 and 9, after both pipe elements 80 and 82 are inserted into the coupling 10, the nut 62 is tightened (see Figure 1 again). The nut 62 cooperates with its bolt 60 to pull the segments 12 and 14 toward the central space 16. Tightening the nut exerts a force on the lugs 56 and 58, which compresses the split rings 48 and 50 and causes them to deform so that they engage the outer surfaces of the pipe elements 80 and 82 within the grooves 84 and 86. For plain-end pipes (see Figures 4 and 5), the compression of the split ring 66 causes its teeth 68 to bite into the outer surfaces of the pipe elements. The deformation of the split rings 48 and 50 is preferably substantially elastic, allowing them to substantially rebound to their original shape when the nut is loosened, thereby allowing the coupling 10 to be reused in accordance with the invention described herein. The split rings can also be designed to have significant plastic deformation, wherein the deformation gives the rings a permanent set. For a practical coupling, there will generally be some degree of both plastic and elastic deformation in the split ring due to tightening of the fasteners. The seal 72 is also deformed by this process, with the lip 72 fully engaging the outer surface of the pipe element. Because the seal 72 is essentially volumetrically incompressible, it must be provided with space into which it can expand when radially compressed by the segments.
连结件刚性可使用如图11所示的联接件节段71和73而增加。除了如上所述地具有沟槽和开口环以外,节段71和73还具有成角度地定向的表面75(在节段71上)和77(在节段73上)。本示例中的表面75和77位于连接部件79和81附近。节段71上的表面75与节段73上的表面77处于相应的面对关系。当螺母83被在螺栓85上上紧时,节段71和73被朝彼此拉且接触,以便表面75接合表面77且在表面77的上方滑动。因为表面75和77的斜率在联接件的相反端部上与彼此相反,所以表面之间的滑动运动导致节段71和73相对于彼此沿相反的方向围绕轴线87旋转且迫使开口环(未示出)接合它们被接收在其中的沟槽的侧表面,从而对连结件增加刚度。The rigidity of the joint can be increased using coupling segments 71 and 73 as shown in Figure 11. In addition to having grooves and split rings as described above, segments 71 and 73 also have angularly oriented surfaces 75 (on segment 71) and 77 (on segment 73). Surfaces 75 and 77 in this example are located near connecting members 79 and 81. Surface 75 on segment 71 is in a corresponding facing relationship with surface 77 on segment 73. When nut 83 is tightened on bolt 85, segments 71 and 73 are pulled toward each other and contact so that surface 75 engages surface 77 and slides over surface 77. Because the slopes of surfaces 75 and 77 are opposite to each other on opposite ends of the joint, the sliding motion between the surfaces causes segments 71 and 73 to rotate relative to each other in opposite directions about axis 87 and forces split rings (not shown) to engage the side surfaces of the grooves in which they are received, thereby increasing the rigidity of the joint.
如在图1和3中所示,对于预组装的联接件10,有利的是将螺母62保持在螺栓60的以下位置上,该位置将通过节段和开口环48和50之间的接触来将节段12和14维持为处于期望的间隔开的关系。As shown in Figures 1 and 3, for the preassembled coupling 10, it is advantageous to retain the nut 62 on the bolt 60 in a position that will maintain the segments 12 and 14 in the desired spaced relationship through contact between the segments and the split rings 48 and 50.
Claims (45)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US61/920138 | 2013-12-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1228488A1 HK1228488A1 (en) | 2017-11-03 |
| HK1228488B true HK1228488B (en) | 2020-08-14 |
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