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GB2631852A - Packaging system for an enclosure - Google Patents

Packaging system for an enclosure Download PDF

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Publication number
GB2631852A
GB2631852A GB2409720.6A GB202409720A GB2631852A GB 2631852 A GB2631852 A GB 2631852A GB 202409720 A GB202409720 A GB 202409720A GB 2631852 A GB2631852 A GB 2631852A
Authority
GB
United Kingdom
Prior art keywords
enclosure
packaging system
container
floor panel
roof
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2409720.6A
Other versions
GB202409720D0 (en
Inventor
Bird Ray
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
E Spaces Design And Create Ltd
Original Assignee
E Spaces Design And Create Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by E Spaces Design And Create Ltd filed Critical E Spaces Design And Create Ltd
Publication of GB202409720D0 publication Critical patent/GB202409720D0/en
Publication of GB2631852A publication Critical patent/GB2631852A/en
Pending legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34317Set of building elements forming a self-contained package for transport before assembly
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/14Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/64Containers, packaging elements or packages, specially adapted for particular articles or materials for bulky articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/02Large containers rigid
    • B65D88/12Large containers rigid specially adapted for transport
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34321Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34336Structures movable as a whole, e.g. mobile home structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/344Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts
    • E04B1/3445Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts foldable in a flat stack of parallel panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00029Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00049Materials for the base surface
    • B65D2519/00064Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00084Materials for the non-integral separating spacer
    • B65D2519/00099Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00154Materials for the side walls
    • B65D2519/00169Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00189Materials for the lid or cover
    • B65D2519/00203Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00223Materials for the corner elements or corner frames
    • B65D2519/00238Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00263Overall construction of the pallet
    • B65D2519/00273Overall construction of the pallet made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00283Overall construction of the load supporting surface
    • B65D2519/00293Overall construction of the load supporting surface made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00323Overall construction of the base surface made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00492Overall construction of the side walls
    • B65D2519/00502Overall construction of the side walls whereby at least one side wall is made of two or more pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/0081Elements or devices for locating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/64Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles
    • B65D2585/641Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles specific articles
    • B65D2585/649Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles specific articles other bulky articles

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

A packaging system comprising a container and an enclosure that is sized and configured to facilitate shipping and / or storage of the enclosure, the packaging system comprising: a container including a length, a width and a height; the enclosure having a generally planar floor panel constructed from a rigid material, the floor panel having a length substantially equal to an interior length of the container and a width substantially equal to an interior height of the container; wherein the enclosure further comprises a wall section, a roof and (optionally) one or more of: a secondary support (such as baton), a door, a window, optional electrical and / or plumbing components; wherein the components of the enclosure are intended to be disposed within the container.

Description

PACKAGING SYSTEM FOR AN ENCLOSURE
The invention generally relates to a packaging system for an enclosure, and to an enclosure, Many types of enclosures are used for storing various items such as tools, machines, lawn care equipment, recreational equipment, athletic equipment, supplies and the like. Conventional storage enclosures often include walls, a door, a floor and a roof. The walls, door, floor and roof of typical storage enclosures often include one or more parts that are interconnected. The wails, door, floor and roof may then be attached to form the enclosure. Enclosures may also be used for other reasons, such as studio/office buildings, summer houses.
A well-known type of storage enclosure is a prefabricated structure (that may be used as a shed or for the other purposed as described above) Conventional prefabricated structures are typically relatively small structures that may be either freestanding or attached to another structure, and are often used for storaoe and/or shelter. Disadvantageously, conventional prefabricated structures often require a substantial amount of time, labour, skill and effort to build and construct. Conventional structures may include one or more windows or vents to allow light and air to enter. The windows and vents of many conventional structures, however, often require, a number of interconnected components and are difficult to manufacture and install. Additionally, many conventional prefabricated structures are difficult to repair, modify, change or rearrange because theymay be difficult or impossible to disassemble or dismantle.
Accordingly, t s often impractical or unfeasible to move or reconfigure many conventional prefabricated structures.
Conventional prefabricated structures are often constructed from wood Wooden structures; however, are relatively heavy and require a large amount of time to construct and assemble. In particular, wooden prefabricated structures are frequently constructed from a large number of support beams, trusses, side,walls and roof panels that are connected by a large number of screws or bolts. These numerous parts typically increase costs and require a large amount of time and effort for construction.
In addition, wooden prefabricated structures typically deteriorate over time and often require continual maintenance_ For example. conventional wooden prefabricated structures may be damaged by rotting or otherwise deteriorating when exposed to the elements. In addition, the wood may warp or decay over time. In order to help protect the wood from being damaged, conventional structures must be periodically painted, stained or otherwise finished. Undesirably, this may result in significant time requirement / maintenance costs.
Many conventional prefabricated structures are shipped in an unassembled configuration because of their large size in the assembled configuration. The weight of the components, however, may result in significant shipping expenses and those expenses may be compounded every time the prefabricated structure is transported or shipped. For example, there may be significant costs when the manufacturer ships to the retailer, which the consumer may ultimately have to pay. Conventional prefabricated structures (due to the size of their packaging) are often also shipped in separate parts. This adds to cost implications and logistical complications in transit. Additionally, there is more chance of damage in transit, often due to (the poor) quality, durability of materials used in component parts; but also / alternatively due to lack of protective packaging.
Many consumers may have to pay for delivery from the retailer because of the weight of the packaging. In addition, many consumers may be unwilling or unable to purchase these conventional prefabricated structures because they have no practice: way of taking the item home. Specifically, many consumers are unable to lift or move the packaging of many conventional prefabricated structures. In particular, the consumer may also have to rent or borrow a forklift to load and unload the prefabricated structures from the vehicle. Accordingly, these large costs and difficulties in transportation may discourage many potential consumers from purchasing conventional prefabricated structures.
In addition to conventional prefabricated structures being constructed from heavy and bulky materials and components, conventionally they are often shipped in very large and heavy boxes. These often excessively large shipping boxes often will not fit in a typical retail consumers vehicle. Accordingly, the consumer may have to rent or borrow a vehicle, such as a truck, to take the prefabricated structures home.
Because conventional prefabricated structures are shipped in boxes a have such a large size and volume, fewer structures may be shipped in standard shipping containers or in commercial trailers. Accordingly, the shipping costs per item (such as, from a supplier to a retailer) can be significantly increased. Also, because these packaged structures are so large and heavy, many shippers may find it difficult to efficiently deliver them and may refuse to ship. In addition, because many conventional packaged prefabricated structures are so large and heavy, they typically must be shipped to consumers using freight shippers, which may charge even more for these heavy, large and awkward boxes. In some instances, this cost may be simply too large for a customer to justify the purchase.
Known storage prefabricated structures are also typically constructed of a variety of awkwardly shaped components, which can be difficult to ship and can be susceptible to damage if shipped. In order to ship and protect these awkwardly shaped components, large amounts of packaging materials may be required. The packing material, however, takes additional space in the packaging and the packing material increases the shipping costs. In addition, because the components may be awkwardly shaped, custom packing materials may be required and the packing material may be irreparably damaged during shipping. Thus, the packing material may not be reusable and may create a significant amount of waste.
A need therefore exists for a packaging system and an enclosure that eliminates the above-described disadvantages and problems.
According to a first aspect of the invention there is provided a packaging system comprising a container and an enclosure that is sized and configured to facilitate shipping and 1 or storage of the enclosure, the packaging system comprising: a container including a length, a width and a height; the enclosure having a generally planar floor panel constructed from a rigid material the floor panel having a length substantially equal to an interior length of the container and a width substantially equal to an interior height of the container; wherein the enclosure further comprises a wall section, a roof and (optionally) one or more of: a secondary support (such as baton), a door, a window, optional electrical and / or plumbing components wherein the components of the enclosure are inntended to be disposed within the container.
In this aspect of the invention, it will be appreciated that the enclosure is enclosed within the container in un-assembled form. It will be appreciated that the elements of the enclosure are intended to be removed from the container and assembly at the locus of use.
The packaging system of the present nven on has been found to be advantageous.
The packaging system (because of its inherent strength) allows stacking of multiple containers.
It has been found to he extremely efficient of space within the container. As such it facilitates packing (of the enclosure) into a small space. The packaging system allows the packaging of an enclosure into a small volume. The low volume means that less space is used when packaged on a larger transportation vessel, such as a packaging container t ship.
The low volume permits facile transportation of the packaging system by a user. In this regard without wishing to be limited by theory it has been found that the container may be sized to be accommodated by the load bed of a pick-Lip truck. (For more detail on sizing see discussion below).
The use of the packaging system ensures stability and protection of the enclosure during transport.
A preferred examples of an enclosures according to the present invention is a shed.
Other examples are contemplated (and preferred). Other examples include studio/office buildings, summer houses. It is understood that the enclosures are suitable for year-round exterior use (namely offer weather protection). The enclosures are also suitable for interior use. Interior use includes use within another (optionally pre-existing) larger building or enclosure.
Preferably the wall section and / or roof (preferably both) are formed of small subsections (such as panels: described below). The smaller sub-sections are intended to be joined when erecting the enclosure.
The container has a length, width and a height; each of these may have both and internal and an external dimension.
Preferably in use (when the enclosure has been erected) the floor panel support one or more outer walls of the enclosure.
Preferably there are a plurality, more preferably two or more than two, generally planar floor panels Where there is a plurality of generally planar floor panels: each is preferably sized (in terms of dimensions of one or more of length, width and height) similarly. At least one generally planar floor panel is preferably sized (having a length substantially equal to an interior length of the container and a width substantially equal to an interior height of the container). Optionally at least two generally planar floor panels (from the total number of generally planar floor panels) are preferably sized (having a length substantially equal to an interior length of the container and a width substantially equal to an interior height of the container). Where there are a plurality generally planar floor panels: these are intended to be adjoined in use (see below). Where there are two or more generally planar floor panels the additional enclosure components (such as a wall panel, a secondary support (such as baton), a door, a window, a roof: and ( or optional electrical and' or plumbing components) are intended to be disposed within the container of the packaging system, optionally (and indeed preferably) between the planar floor panels. The relative arrangement of the, enclosure components in this way has been found to provide enhanced protection for the (non-floor) enclosure components. The (non-floor) enclosure components generally com[rise less resilient material than the planar floor pariel(s).
In a preferred embodiment, where there are three or more generally planar floor panels two of same may be dimensioned as above (having a length substantially equal to an interior length of the container and a width substantially equal to an interior height of the container) with any extra floor panels being sized similarly or smaller to suit the container.
Generally, the container comprises a frame and a skin. The frame is preferably disposed inside the skin; although the frame may he disposed outside the skin. The frame is preferably based on a tubular system of joined rods. Preferably the frame and or skin are based on wooden materials, e.g. such as laminate materials, which are discussed below.
Preferably the planar floor panel is disposed along the height axis (and preferably also along the length axis) of the container. Generally; at least one planar floor panel is disposed at or near an end portion of the width of the container. Optionally two planar floor panels may be disposed at or near opposite end portions of the width. A sheet of material (optionally comprising a portion of the enclosure and / an ancillary material) may be disposed upon a portion of a floor panel; and optionally, where there is more than one floor pane: upon a portion of two or more (but not necessarily all) floor panels. By "disposed" it is meant placed (optionally fixedly) upon a portion of the one or more floor panels; this may he used to provide a shelf within the packaging system. Such a shelf may facilitate organised internal placement of one or more components of the enclosure.
Preferably the container and hence the packaging system is based on a cuboid.
Generally, the bottom of the container comprises a floor which is ape,rtured I based on a palette. This can facilitate movement of the packaging system: e.g. by use of a forklift.
Preferably (where there is more than one floor panel) the plenar floor panels are intended to be adjoined in use (e.g. into a single plane). This adjoining in use aids the space efficiency of the packaging system of the present invention. In this way a larger floor area may be created in use but is not required to be accommodated before use when the enclosure / packaging system is being transported stored. Preferred forms of joining means between the floor panels include bolts with nuts and or washers.
For strength the plenar floor panels preferably comprise a meta! material, such as steel (optionally I preferably galvanised for weather protection).
It has been found that the use of a metal material for the planar floor panel provide strength to the structure of the packing system and also to the enclosure when assembled. Indeed, it has been found that movement of the enclosure (erected after assembly) is possible. Said movement may be achieved by use of a suitable movement system; such suitable movement systems include forklift trucks and cranes, where a crane is used suitable supporting lifting straps may be disposed underneath the enclosure before movement.
The planar floor panel preferably comprise.s a frame of material, for example a tubular system of joined rods. The rods may be solid or hollow. Preferably the rods are based on a square cross section (box section) construction. Preferably the rods are 1 to 1 Ocm thick; preferably in the range of 4 to 8 cm thick. Varyina sizes of rod may be used for differing portions of a floor panel. The tubular arrangement permits the placing of shelves (see above).
The floor panels preferably allow for the attachment of a foot. Such feet ensure stability on uneven surfaces when installed and the ability to level the base. Each floor panel may preferably allow for the attachment of a plurality of feet (e.g. 4 feet). Preferably the or each foot is attached by insertion into a receiving orifice in the floor panel. Said insertion may be by screwing.
When assembled the floor panel preferably has an additional material adjoined thereto. Such material may be in the form of a skin / layer of material. Preferably said material comprises a laminate material (for discussion of which see below).
Preferably the enclosure comprises a plurality of wall sections. Preferably the wall sections are planer. Preferably each;wall section itself comprises a plurality of sub sections intended to be adjoined when the enclosure is assembled. The smaller subsections may be preferably in the form of panels (see below).
The wall section and / or sub sections preferably comprise an attachment point. Preferably the attachment point comprises an aperture in a portion of the wall sections and or sub sections. Neighbouring wall sections and / or sub sections will he understood to have complementary apertures. The apertures may be used to accommodate joining means. Preferred forms of joining means include bolts with nuts and / or washers. These can used to reversibly adjoin neighbouring walls and / or sub sections. It has been found that the use of bolts/washers and nuts provide greater rigidity when subsections are attached. Operationally, optionally, the joining means are intended to be at least partially concealed where the was and / or sub sections are joined. This is preferably achieved by shaping / receding of the aperture to accommodate the joining means and / or by suitable joining means such as hidden, type-D insert nuts.
Preferably, where used, the wall sub sections (panels) are of the cassette type. These cassette type panels are preferably based on an external frame of material Preferably the frames are -100mm in width; although smaller and f or larger widths are contemplated (indeed the widths may be in a range of 20 -200mm). The cassette type structure allows for the placement of components, such as optional electrical and I' or plumbing components within the structure of the cassette. Additionally, and f or as an alternative insulation material (such as rock wool; foam) may be included within the structure of the cassette. Additional structural members (such as a (tubular) baton) may be included within / added to the cassette. The frames may be apertured; this allows material to pass from one frame to another.
In a most preferred embodiment, each cassette comprises a cuboid. This is preferably formed of 5 sheets of material adjoined together; in this way one face / side of the cuboid is absent. The missing face / side permits construction / dismantling of the enclosure; e.g. for adjoining of same and 1 or the addition of feature such as wiring / piping. This also allows for (internal) insulation to be added. The missing face / side is preferably added after at least the initial construction of the enclosure (and / or addition of extra features as discussed above is completed. Preferably the missing face 1 side is positioned to the exterior of the completed enclosure. In this way the missing face / side may be completed with the addition of a sheet of material (e.g. such as external weatherproofing / cladding).
Preferably the cassettes are designed to slot together to be joined in a specific way. This has been found to allow accurate alignment of the cassettes (panels), with improved strength and rigidity (for the enclosure). A preferred example of a slot mechanism is a finger joint type method.
The cassette structure has been found to provide the following advantages:- * Slot together assembly: Each cassette is preferably designed to slot together to be joined in a specific way. This allows easy assembly. It facilitates each cassette align with another.
* Flat Internal Finish: One side of the cassette is flat. This is preferably intended to face into the inside of the enclosure when assembled. This aids the formation of a smooth internal wall surface. This can be the finished wall or decorated with the user's choice of finish.
* Utility Holes: Additional holes may be provided for routing electrical and electronic cables (example: power, computer, cctv, data), pipes, and other utilities through the cassettes, facilitating easy installation and maintenance.
* Insulation cavity: Within the cassette cavity preferably insulation to a depth of 100mm can be installed. This allows for a fully insulated enclosure that is more ecofriendly and less costly to heat and / or cool, and allowing the building to stay at an optimum temperature during different times of the year or different climates.
* Notches for Battens: Preferably the cassettes have one or more notches designed battens. These can be useful for attaching material such as external cladding or roofing materials. Preferred battens are 25mmx50mm wooden roofing battens.
The insulation material may be provided within the packaging system. Alternatively, the insulation material may be provided separately. Separate provision means that the user can be flexible in their choice of insulation material. Additionally, the insulation material may be selected to suit preferred local usage and / or legal requirements.
Here it is noted that traditional prefabricated structures generally lack a cavity. A cavity (as described above) has been found to be advantageous for many reasons; including the accommodation of insulation matter and electrical wiring / plumbing.
It is noted that in contrast to the preferred embodiment in the event that each cassette were provided as a completed cuboid (with 6 completed faces) then for construction of the enclosure and / or addition of extra features (as discussed above) it is felt that removal of one face / side would be necessitated. This could detrimentally affect the appearance of the cassette and even the overall enclosure; possible with a knock on detrimental effect on a property of the enclosure, such as its weather proofness.
As for the wall sections it is contemplated that the roof comprises smaller sub-sections. These roof sub-sections preferably have a similar structure to the wall sub-sections as described above. Clearly the side of the roof facing outwards and / or upwards is intended to be waterproof / water resistant. In this way the roof is intended to channel water away from the inside of the enclosure when constructed. Typical roofing material such as tiles and felt may be used.
The roof is preferably designed to be inclined away from being horizontal when the enclosure has been erected to facilitate rainwater drainage.
Equally the outside face of the wall section is intended to be waterproof / water resistant. This may be achieved by the use of similar material to the roof.
It is appreciated that the overall shape of the enclosure impacts on the shapes of the wall sections and wall sub-sections (also the roof and roof sections).
In a preferred embodiment the enclosure is based on a cubo d shape. Thus, the floor, roof, side and front was are generally rectangular I square in shape. Consequently, and generally the wall sub-sections are shaped as a regular rectangular i square parallelopiped.
Each wall sub section of a particular wall may be the same size and shape. The wall sub sections of a particular wall may have differing sizes and J or shapes from one or more other walls.
(the same provisions are intended to generally apply to the roof and ts sub-sections).
In an alternate preferred embodiment, the overall shape of the enclosure has a rectangular floor with truncated rectangular side walls (the front and back wall are still rectangular). Preferably the side walls are truncated equally and complementary for ease of construction. Thus, the roof of the enclosure (supported by the side walls) slopes from one side (preferably the front side) to the back side of the enclosure. The truncation nay be linear. In a more preferred embodiment; the truncation may be curved; this may be along the whole length or a portion of the length (i.e. a linear portion and a curved portion). Most preferably the angle of the truncation increases with distance along the truncation; in this way the roof is increasing convex from front to back of the enclosure. For this preferred embodiment it has been that heat distribution: within the enclosure when assembled and when using a heater placed at or near the back of the structure (where the roof is at its lowest) is most effective. This means that the enclosure is sufficiently heated; yet said heat is provided at enhanced efficiency for the user. This also improves air flow and reduced the risk of damp development with associated growth of undesired microbial species, such as moulds. Additionally, and or alternatively where a light source (such as a light fitting) is present it has been found that the light sources may be presented such that its emitted light is reflected off the curved wall; this has been found to maximise light efficiency.
Optionally the wall sections accommodate an irregularity (e.g. such as a node). This may be in the form of a joint fitting; such as box or finger joints. These may be provided (such that when assembled) wall sections may be interlocked to provide additional strength. Such irregularities may also provide a distinctive look to the wall sections (particularly on an inner side thereof).
Preferably the was and I or wall sub sections comprise a laminate material Preferred examples of iarninate material include plywood I wood laminate. It is understood that such materials comprise multiple layers of wood material (which may be arranged parallelly and / or in a [mixture of differing orientations) which are generally bonded (e..o. by glue). The laminate may be homogeneous and I or may have a differing out structure; e.g. for providing enhanced environmental (against sun / rain) or other protection. WISA plywood may be used (preferably for the inside of the enclosure).
Preferably the roof s in sections akin to the walls. The same characteristics apply to the roof sections.
Preferably the container is formed of sheets. Preferably the sheets comprise a laminate material (as discussed above).
It nas been found that such laminate materials are aeneraliy formed of rec-iyced wood material. As such it has been found that they are environmentally acceptable materials. Such laminate materials are preferably sourced from a sustainable source. The container (and indeed the entire packaging system) is designed to cut down on waste material, reducing its weight, lowering its carbon footprint, and making it have less of an impact on the environment.
Preferably the packaging system has a width of approximately 1.2m, a length of approximately 2.4 metres and a height of 1.35m. These dimensions may vary to suit the enclosure. Equally and / or as an alternative the size of the packaging system may be expressed in terms relative to the size of the enclosure. Here expressed volumetrically the size of the packaging system is about 1:10 to 1:1 of the size of the enclosure; more preferably about 1:4.
A preferred weight of the packaging system with enclosure is around 800kg. Again, it will be understood that this may vary to suit one or more factors such as the size of the enclosure, its material(s) of construction and optional extra features (such as doors, plumbing, electrical components, air conditioning, windows, internal furniture, etc.) According to a second aspect of the invention there is provided an enclosure comprising the assembled components from the packaging system of claims.
It will be appreciated that features of the first aspect of the invention shall be taken to apply mutat/3 mutandis to the second aspect of the invention.
Preferably the enclosure is dismantlable after assembly. Preferably the dismountable nature is such that the enclosure may he repacked within the oriainal container and / or within a second container.
According to a third aspect of the invention there is provided the use of an enclosure according to the third aspect of the invention.
Preferably the use comprises construction of the enclosure. (Thismay be reversed).
Preferably construction instructions are included in the container. Preferably construction comprises the following steps (in order): Adjoining of the planar floor panels: 2. Moving of the assembled floor to the intended locus; 3. (The locus is generally pre-prepared for reception of the assembled floor / enclosure; further preparation such as overcoming any level issues may be addressed as required); 4. The walls and / or sub sections are adjoined to the assembled floor (this will include connection of same and additional of optional extras as discussed above): 5. The roof and / or sub sections thereof is added; 6. Doors and / or windows are added.
An alternate construction comprises the frollo wing steps (in ord)i Base Assembly: * Upon arrival, the steel frame sections of the floor panels are removed from the container and bolted together through predrilled 10mm holes in the frame to form a sturdy base for the enclosure.
* Adjustable feet are then attached to pre-tapped holes in the floor panel, allowing for levelling on uneven surfaces.
Tray Assembly: * Assemble all the walls and roof sub sections, align the wai s and roof sub sections so the 12mm slots meet up with each other * Align the walls and roof sub sections in the orientation of the building assembly so that the recessed cavities face outwards and the bolt holes line up.
* Bolt the walls and roof sub sections together using the pre-drilled holes, ensuring a secure and tight fit.
* Route electrical cables, pipes, and other utilities through the pre-drilled utility holes as needed.
* Install chosen insulation, recommendation of 100mm rock or sheep wool insulation slabs.
Fitting Battens: * Insert battens into the notches on the walls and roof sub sections, predrill and secure with 30mm screws.
* Ensure the battens are securely fitted to provide a stable base for cladding or roofing materials.
Attaching Cladding or Roofing: * Screw the external cladding or roofing materials onto the battens.
* Ensure all screws are securely fastened to provide a weatherproof and durable finish.
It will be appreciated that features of the first aspect of the invention shall be taken to apply mutatis mutandis to the third aspect of the invent on The invention will now be described with reference to the foilowing non-limi.ng figures in which:-Fig 1 is a view of a fully assembled enclosure of the invention; Fig la is a v of a partially assembled enclosure of the invention Fig 2 is a vie of a partially assembled enclosure of the invention; Fig 2a is a view of a roof section of enclosure of tte invention and Figs 3 to 6 are views of a packaging system of the invention.
With reference to Fig 1, Fig la, Fig 2 and 2a it can be seen that the enclosure 1 comprises a c.;uboid based structure. The structure comprises a front wall 2, a back wall 3 and two side walls 4a and 4b; plus. floor 5 and roof 6.
Front wall 2 comp es an opening for a door and a door 7 Sides walls 4a and 4b are truncated towards back wail 3. The truncation is curved, with the truncation increasing towards back wall 3.
Sides wall 4a comprises an opening for a window and a window 8.
It can be seen that front wall 2, a back wall 3 and two sides walls 4a and 4b; plus; floor 5 and roof 6; comp,rises modular sub-sections, these are in the form of apertured frames. These sub-sections allow the incorporation of insulation means (not shown) as well and / or the inclusion of piumbino and / or electrical system(s). The sub sections allow the incorporation of strengthening batons Sc (vertical) and 9b (horizontal) The sub sections permit for the inclusion of internal skin 10 and an external skin.
With reference to Figs 3 to 6 it can be seen that the packaging system comprises the elements of the enclosure 1.
The packaging system 11 comprises a container 2 having a frame 13 and a skin 14.
The elements of he enclosure 1 are arranged within the packaging system 11.
The two generally planar floor panels 5a and 5b are arranged at or near an end portion of the width of the container 12. These are constructed from a frame of rigid metal material that support one or more outer was of the enclosure. Each of the floor panels 5a and 5b has a length substantially equal to an interior length of the container 12 and a width substantially equal to an interior height of the container 12. By this arrangement the container is strengthened by the floor panels 5a and 5b. The remaining components are intended to be disposed within the packaging system 11 between the planar floor panels 5a and 5b.
The bottom of the packaging system 11 may be suitable apertured I based on a palette. This facilitates movement of the packaging system 11; e.g. by a fork-lift.
The enclosure preferably comprises a shed. Other examples are contemplated (and preferred). Other examples include studio/office buildings, summer houses. It is understood that the enclosures are suitable for year-round exterior use (namely offer weather protection). The enclosures are also suitable for interior use. Interior use includes use within another (optionally pre-existing) larger building or enclosure.

Claims (20)

  1. CLAIMS1. A packaging system comprising a container and an enclosure, that is sized and configured to facilitate shipping and f or storage of the enclosure, the packaging system con prising: a container including a length, a width and a height; the enclosure having a generally planar floor panel constructed from a rigid material, the floor panel having a length substantially equal to an interior length of the container and a width substantially equal to an interior height of the container; wherein the enclosure further comprises a wall section, a roof and (optionally one or more of: a secondary support (such as baton), a door, a window, a roof, optional electrical and t or plumbing components; wherein the components of he enclosure are intended to be disposed within the container.
  2. 2. A packaging system according to claim 1 wherein the container is based on a cuboid.
  3. 3. A packaging system according to claim I or 2, wherein the container has internal and external dimensions.
  4. 4. A packaging system according to claim 1, 2 or.3, wherein the container comprises frame and / or a skin.
  5. 5. A packaging system according to any of the preceding claims, wherein the planar floor panel is disposed along the height axis of the container.
  6. 6. A packaging system according to any of the preceding claims, wherein F.a planar ocr panel is disposed at or near an end portion of the width of the container.
  7. 7. A packaging system according to any of claims 1 to 5, wherein the enclosure comprises two or more planar floor panels; a planar floor panel is disposed at or near each end portions of the width of the container.
  8. 8. A packaging system according to any of the preceding claims, wherein the container comprises a floor which is apertured 1 based on a palette.
  9. 9. A packaging system according to any of the preceding claims, wherein (where there are two or more floor panels) a sheet of material may be disposed upon a portion of at least two i each floor panel.
  10. 10. A packaging system according to any of the preceding claims, wherein (where there are iwo or more floor panels) the planar floor panels are intended to be adjoined in use (e.g. into a single plane).
  11. 11. A packaging system according to any of the preceding claims, wherein the planar floor panel comprises a metal material, such as steel (preferably galvanised).
  12. 12. A packaging system according to any of the preceding darns, wherein the planar floor panel comprises a frame of material, preferably comprising a tubular system of joined rods.
  13. 13. A packaging system according to any of the preceding claims, wherein the enclosure comprises a plurality of wall sections.
  14. 14. A packaging system according to claim 13, wherein at least one wail section comprises a plurality of sub sections intended to be adjoined when the enclosure is assembled.
  15. 15. A packaging system according to claim 14, wherein the wall sub sections are of cassette type.
  16. 16. An enclosure comprising the assembled components (optionally excluding the container) from the packaging system of claims 1 to 14.
  17. 17. An enclosure according to claim 16, wherein the enclosure is d smantlabie after assembly.
  18. 18. Use of an enclosure according to claim 1$ or 17.
  19. 19. Use of a packaging system according to claims 1 to 1$.
  20. 20. A method of assembling an enclosure according to claim 16.
GB2409720.6A 2023-07-04 2024-07-04 Packaging system for an enclosure Pending GB2631852A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB2310224.7A GB202310224D0 (en) 2023-07-04 2023-07-04 Packaging system for an enclosure

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GB2631852A true GB2631852A (en) 2025-01-15

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GB2409720.6A Pending GB2631852A (en) 2023-07-04 2024-07-04 Packaging system for an enclosure

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2033940A (en) * 1978-09-29 1980-05-29 Harrison P Mobile refreshment equipment
US5403055A (en) * 1993-04-16 1995-04-04 Allison; Robert S. Cargo units of panels
US5596844A (en) * 1995-02-03 1997-01-28 Kalinowski; Juan R. Foldable portable building
CN101297086A (en) * 2005-09-26 2008-10-29 韦瑟黑文资源公司 Collapsible modular shelter for containerized transportation
US20100043308A1 (en) * 2008-08-21 2010-02-25 Podd Pty. Ltd. Portable building
US20220154447A1 (en) * 2020-11-18 2022-05-19 Western Shelter Systems Expandable shelter system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2033940A (en) * 1978-09-29 1980-05-29 Harrison P Mobile refreshment equipment
US5403055A (en) * 1993-04-16 1995-04-04 Allison; Robert S. Cargo units of panels
US5596844A (en) * 1995-02-03 1997-01-28 Kalinowski; Juan R. Foldable portable building
CN101297086A (en) * 2005-09-26 2008-10-29 韦瑟黑文资源公司 Collapsible modular shelter for containerized transportation
US20100043308A1 (en) * 2008-08-21 2010-02-25 Podd Pty. Ltd. Portable building
US20220154447A1 (en) * 2020-11-18 2022-05-19 Western Shelter Systems Expandable shelter system

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GB202310224D0 (en) 2023-08-16

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