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GB2626288A - Method and system of creating a replica of an anatomical structure - Google Patents

Method and system of creating a replica of an anatomical structure Download PDF

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Publication number
GB2626288A
GB2626288A GB2406095.6A GB202406095A GB2626288A GB 2626288 A GB2626288 A GB 2626288A GB 202406095 A GB202406095 A GB 202406095A GB 2626288 A GB2626288 A GB 2626288A
Authority
GB
United Kingdom
Prior art keywords
model
anatomical structure
negative
negative model
subject
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2406095.6A
Other versions
GB202406095D0 (en
Inventor
Steven A Shubin Sr
H Ashley David
Steven A Shubin Jr
V D'andrea Philip
A Barlow Anthony
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB202406095D0 publication Critical patent/GB202406095D0/en
Publication of GB2626288A publication Critical patent/GB2626288A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H19/00Massage for the genitals; Devices for improving sexual intercourse
    • A61H19/30Devices for external stimulation of the genitals
    • A61H19/32Devices for external stimulation of the genitals for inserting the genitals therein, e.g. vibrating rings for males or breast stimulating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/301Modular mould systems [MMS], i.e. moulds built up by stacking mould elements, e.g. plates, blocks, rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/026Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/26Moulds or cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • B29K2021/003Thermoplastic elastomers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/753Medical equipment; Accessories therefor
    • B29L2031/7532Artificial members, protheses

Landscapes

  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Public Health (AREA)
  • Pain & Pain Management (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Rehabilitation Therapy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Veterinary Medicine (AREA)
  • Reproductive Health (AREA)
  • Geometry (AREA)
  • Computer Graphics (AREA)
  • Software Systems (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Processing Or Creating Images (AREA)
  • Instructional Devices (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Surgical Instruments (AREA)

Abstract

Creating a replica of an anatomical structure. In one embodiments a method includes: accepting pictures of the anatomical structure of a subject; creating an object file that contains an initial model of an outside surface of the anatomical structure; cutting the initial model to a predetermined exterior shape circumscribing the anatomical structure to create a positive model; creating a negative model from the positive model; placing a stem tool object on an outside surface of the negative model in relationship to an orifice, thereby creating a final negative model; placing a zeroing and angling object to align the negative model to a predetermined angle; placing a base tool object by coupling the base tool object to the outside surface; printing, by way of a three-dimensional printer, the final negative model to create a negative mold; and casting the replica of the anatomical structure using the negative mold.

Claims (20)

1 . A method of creating a replica of an anatomical structure, comprising: accepting, by a first computer system, a plurality of pictures of the anatomical structure of a subject, each picture of the plurality of pictures from a distinct viewing angle relative to the anatomical structure; creating, by the first computer system, an object file that contains an initial model of an outside surface of the anatomical structure; cutting, by the first computer system, the initial model to a predetermined exterior shape circumscribing the anatomical structure, the cutting creates a positive model of the anatomical structure within the predetermined exterior shape; creating, by the first computer system, a negative model of the anatomical structure from the positive model; placing, by the first computer system, a stem tool object on an outside surface of the negative model in relationship to an orifice of the anatomical structure; placing, by the first computer system, a zeroing object and angling object to align the negative model to a predetermined angle; placing, by the first computer system, a base tool object by coupling the base tool object to the outside surface of the aligned negative model to create a final negative model; and printing, by way of a three-dimensional printer, the final negative model to create a negative mold; and casting the replica of the anatomical structure using the negative mold.
2. The method of claim 1 , further comprising, prior to printing the final negative model, placing a bracing tool object by coupling the bracing tool object to the stem tool object to create a final negative model. 46
3. The method of claim 2, further comprising coupling the bracing tool object to the base tool object, wherein the bracing tool object is coupled exclusively to the stem tool object and the base tool object.
4. The method of claim 2, wherein the base tool object is configured to support the negative mold at the predetermined angle.
5. The method of claim 1 , wherein placing the zeroing object and the angling object further comprises: placing the zeroing object at an origin point in a three-dimensional (3D) coordinate space comprising the negative model; placing, within the 3D coordinate space, the angling object relative to the zeroing object such that a base of the angling object is in line with a base of the zeroing object; and placing a lip of the outside surface of the negative model flush against an angled wall portion of the angling object, such that the negative model is angled to the predetermined angle specified by the angled wall portion.
6. The method of claim 5, further comprising cutting the negative model to remove the angling object from the 3D coordinate space while leaving the zeroing object at the origin point in the 3D coordinate space.
7. The method of claim 1 , further comprising: cutting, by the first computer system, the negative model to remove the angling object from the negative model.
8. The method of claim 1 , further comprising: obtaining information pertaining to one or more social media platforms with which the subject is registered, wherein the information indicates a number of followers associated with the subject, a number of subscribers associated with the subject, a number of friends associated with the subject, or some combination thereof; and 47 determining, based at least on the information, a volume demand for the anatomical structure of the subject; and wherein printing the final negative model further comprises printing a number of negative molds determined based on the volume demand.
9. The method of claim 1 , further comprising: obtaining information pertaining to one or more social media platforms with which the subject is registered, wherein the information indicates a number of followers associated with the subject, a number of subscribers associated with the subject, a number of friends associated with the subject, or some combination thereof; and selecting, based at least on the information, a person, from a group of persons, to which to assign a portion of modifying the negative model.
10. The method of claim 1 , further comprising: obtaining information pertaining to one or more social media platforms with which the subject is registered, wherein the information indicates a number of followers associated with the subject, a number of subscribers associated with the subject, a number of friends associated with the subject, or some combination thereof; and determining, based at least on the information, a number of initial replicas to manufacture.
11 . The method of claim 1 , wherein the base tool object is configured to maintain a round shape of the negative mold.
12. The method of claim 1 , further comprising, prior to creating the negative model, adding a unique identification number along the predetermined exterior shape of the positive model.
13. The method of claim 1 , wherein the anatomical structure is at least one selected from a group comprising: a mouth, external genitalia, and an anus. 48
14. The method of claim 1 , wherein the first computer system comprises a plurality of distinct computer systems.
15. A system for creating a negative model of an anatomical structure, comprising: a processor; a memory coupled to the processor; the memory storing a program that, when executed by the processor, causes the processor to: accept a plurality of pictures of the anatomical structure of a subject, each picture of the plurality of pictures from a distinct viewing angle relative to the anatomical structure; create an object file that contains an initial model of an outside surface of the anatomical structure; cut the initial model to a predetermined exterior shape circumscribing the anatomical structure, the cutting creates a positive model of the anatomical structure within the predetermined exterior shape; create a negative model of the anatomical structure from the positive model; place a stem tool object on an outside surface of the negative model in relationship to an orifice of the anatomical structure; place a zeroing object and angling object to align the negative model to a predetermined angle; place a base tool object by coupling the base tool object to the outside surface of the aligned negative model; and print the final negative model to create a negative mold.
16. The system of claim 15, wherein the program causes the processor to, prior to printing the final negative model, place a bracing tool object by coupling the bracing tool object to the stem tool object to create a final negative model.
17. The system of claim 16, wherein the program causes the processor to couple the bracing tool object to the base tool object, wherein the bracing tool object is coupled exclusively to the stem tool object and the base tool object.
18. The system of claim 16, wherein the base tool object is configured to support the negative mold at the predetermined angle.
19. The system of claim 15, wherein placing the zeroing object and the angling object further comprises: placing the zeroing object at an origin point in a three-dimensional (3D) coordinate space comprising the negative model; placing, within the 3D coordinate space, the angling object relative to the zeroing object such that a base of the angling object is in line with a base of the zeroing object; and placing a lip of the outside surface of the negative model flush against an angled wall portion of the angling object, such that the negative model is angled to the predetermined angle specified by the angled wall portion.
20. A tangible, non-transitory computer-readable medium storing instructions that, when executed, cause a processing device to: accept a plurality of pictures of an anatomical structure of a subject, each picture of the plurality of pictures from a distinct viewing angle relative to the anatomical structure; create an object file that contains an initial model of an outside surface of the anatomical structure; cut the initial model to a predetermined exterior shape circumscribing the anatomical structure, the cutting creates a positive model of the anatomical structure within the predetermined exterior shape; create a negative model of the anatomical structure from the positive model; place a stem tool object on an outside surface of the negative model in relationship to an orifice of the anatomical structure; place a zeroing object and angling object to align the negative model to a predetermined angle; place a base tool object by coupling the base tool object to the outside surface of the aligned negative model to create a final negative model; and print the final negative model to create a negative mold.
GB2406095.6A 2021-10-01 2021-10-01 Method and system of creating a replica of an anatomical structure Pending GB2626288A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2021/053125 WO2023055389A1 (en) 2021-10-01 2021-10-01 Method and system of creating a replica of an anatomical structure

Publications (2)

Publication Number Publication Date
GB202406095D0 GB202406095D0 (en) 2024-06-12
GB2626288A true GB2626288A (en) 2024-07-17

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GB2406095.6A Pending GB2626288A (en) 2021-10-01 2021-10-01 Method and system of creating a replica of an anatomical structure

Country Status (8)

Country Link
EP (1) EP4408635A1 (en)
JP (1) JP2024537108A (en)
KR (1) KR20240075878A (en)
AU (1) AU2021466981A1 (en)
CA (1) CA3231343A1 (en)
GB (1) GB2626288A (en)
MX (1) MX2024003829A (en)
WO (1) WO2023055389A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120232857A1 (en) * 2009-10-16 2012-09-13 3Shape A/S Individually tailored soft components
US20160151976A1 (en) * 2014-12-01 2016-06-02 Cranial Technologies, Inc. Method of manufacture of a surgical model for an anatomical feature
US20170053434A1 (en) * 2013-12-12 2017-02-23 Scott L McGregor Methods and apparatus for 3d imaging and custom manufacturing
US20180022018A1 (en) * 2016-07-22 2018-01-25 Thika Holdings Llc Method and device for creating personal replica device
US20180116762A1 (en) * 2016-10-28 2018-05-03 Align Technology, Inc. Mold and aligner with cut line markings
US20200268596A1 (en) * 2019-02-27 2020-08-27 Steven A. Shubin, Sr. Method and system of creating a replica of an anatomical structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120232857A1 (en) * 2009-10-16 2012-09-13 3Shape A/S Individually tailored soft components
US20170053434A1 (en) * 2013-12-12 2017-02-23 Scott L McGregor Methods and apparatus for 3d imaging and custom manufacturing
US20160151976A1 (en) * 2014-12-01 2016-06-02 Cranial Technologies, Inc. Method of manufacture of a surgical model for an anatomical feature
US20180022018A1 (en) * 2016-07-22 2018-01-25 Thika Holdings Llc Method and device for creating personal replica device
US20180116762A1 (en) * 2016-10-28 2018-05-03 Align Technology, Inc. Mold and aligner with cut line markings
US20200268596A1 (en) * 2019-02-27 2020-08-27 Steven A. Shubin, Sr. Method and system of creating a replica of an anatomical structure

Also Published As

Publication number Publication date
KR20240075878A (en) 2024-05-29
MX2024003829A (en) 2024-05-21
EP4408635A1 (en) 2024-08-07
JP2024537108A (en) 2024-10-10
AU2021466981A1 (en) 2024-03-21
GB202406095D0 (en) 2024-06-12
WO2023055389A1 (en) 2023-04-06
CA3231343A1 (en) 2023-04-06

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