GB2587120A - Fibers, woven fabric including the fibers, and methods of manufacturing the same - Google Patents
Fibers, woven fabric including the fibers, and methods of manufacturing the same Download PDFInfo
- Publication number
- GB2587120A GB2587120A GB2016464.6A GB202016464A GB2587120A GB 2587120 A GB2587120 A GB 2587120A GB 202016464 A GB202016464 A GB 202016464A GB 2587120 A GB2587120 A GB 2587120A
- Authority
- GB
- United Kingdom
- Prior art keywords
- fibers
- homogenous
- ultra
- yarn
- twice
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 title claims abstract 88
- 238000000034 method Methods 0.000 title claims abstract 28
- 239000002759 woven fabric Substances 0.000 title claims abstract 23
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 239000000463 material Substances 0.000 claims abstract 42
- -1 yarns Substances 0.000 claims abstract 5
- 239000011148 porous material Substances 0.000 claims abstract 3
- 239000000203 mixture Substances 0.000 claims 33
- 229920000742 Cotton Polymers 0.000 claims 21
- 239000004744 fabric Substances 0.000 claims 17
- 238000009987 spinning Methods 0.000 claims 12
- 238000009960 carding Methods 0.000 claims 6
- 238000004140 cleaning Methods 0.000 claims 6
- 238000009941 weaving Methods 0.000 claims 6
- 239000004372 Polyvinyl alcohol Substances 0.000 claims 5
- 229920002451 polyvinyl alcohol Polymers 0.000 claims 5
- 229920000728 polyester Polymers 0.000 claims 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims 2
- 241001330002 Bambuseae Species 0.000 claims 2
- 241001474374 Blennius Species 0.000 claims 2
- 244000280842 Corchorus trilocularis Species 0.000 claims 2
- 229920000433 Lyocell Polymers 0.000 claims 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 2
- 229920000297 Rayon Polymers 0.000 claims 2
- 229920006397 acrylic thermoplastic Polymers 0.000 claims 2
- 239000011425 bamboo Substances 0.000 claims 2
- 239000003610 charcoal Substances 0.000 claims 2
- 238000004132 cross linking Methods 0.000 claims 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims 2
- 229920002215 polytrimethylene terephthalate Polymers 0.000 claims 2
- 229910052709 silver Inorganic materials 0.000 claims 2
- 239000004332 silver Substances 0.000 claims 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 claims 2
- 241001584775 Tunga penetrans Species 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000009990 desizing Methods 0.000 claims 1
- 238000004043 dyeing Methods 0.000 claims 1
- 230000004907 flux Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
- D02G3/404—Yarns or threads coated with polymeric solutions
- D02G3/406—Yarns or threads coated with polymeric solutions where the polymeric solution is removable at a later stage, e.g. by washing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/11—Flash-spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/06—Converting tows to slivers or yarns, e.g. in direct spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G7/00—Breaking or opening fibre bales
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/02—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0017—Woven household fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/28—Warp beams
- D02H13/36—Means for attaching warp to beam
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/06—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
Fibers, yarns, woven fabric including the yarns and fibers, and methods of manufacturing the same are disclosed. Fibers can include base material staple fibers (102) and dissolvable or water-soluble fibers. At least the base material staple fiber is mixed and cleaned to form a base material web or sliver. The clean base material web or sliver is then intimately mixed with the dissolvable fibers in a blow room to form a homogeneously-mixed base material / dissolvable material sliver. The homogeneously-mixed base material / dissolvable material sliver is then blended again during drawing so as to produce a twice-mixed, ultra-homogeneous yarn comprising base material and dissolvable material. A processing step can allow for removal of the dissolvable fibers to produce a yarn (228') defining a plurality of pores (P) that are uniformly distributed throughout the structure of the yarn.
Claims (49)
1. An improved process for making a thermal-insulating fabric, comprising: mixing cleaned cotton slivers comprising cleaned cotton fibers with cleaned water- soluble slivers comprising cleaned water-soluble fibers at a blow-room stage to produce one or more homogenously-blended slivers; drawing the homogenously-blended slivers on a draw frame to produce a twice- mixed ultra-homogenous sliver; spinning the twice-mixed ultra-homogenous sliver using low twist multipliers which produces a twice-mixed ultra-homogenous yarn with a bulkier surface; using the twice-mixed ultra-homogenous yarn in preparatory to make beam; and weaving the twice-mixed ultra-homogenous yarn into a greige fabric for better thermal comfort.
2. The process of Claim 1 , further comprising dissolving the water-soluble fiber to form a plurality of micro passageways in the yarn of the greige fabric, the plurality of micro passageways extending from a plurality of locations at an outer surface of the twice-mixed ultra-homogenous yarn to a central core portion thereof.
3. The process of Claim 1 , wherein the fabric has a thread count from about 80 thread count to about 1000 thread count.
4. The process of Claim 1 , wherein the step of weaving the twice-mixed ultra- homogenous yarn includes orienting the twice-mixed ultra-homogenous yarn in the warp direction of the fabric.
5. The process of Claim 4, wherein the step of weaving the twice-mixed ultra- homogenous yarn further includes orienting more of the twice-mixed ultra-homogenous yarn in the weft direction of the fabric to produce maximum thermal comfort.
6. The process of Claim 1 , further comprising hot washing the greige fabric, after desizing it, at about 98 degrees Celsius for about 15 minutes on a jigger machine or other dyeing machine to provide increased contact time of the water-soluble fiber with water.
7. The process of Claim 6, further comprising crosslinking to fix up the micro passageways produced from the dissolved water-soluble fibers, wherein the crosslinking provides durability to the micro passageways such that they maintain their shape throughout the lifetime of the fabric.
8. The process of Claim 1 , wherein the water-soluble fiber is a fine PVA fiber, about 0.9 Dn to about 1.2 Dn, with a 38 mm staple length, which helps uniform mixing at the blow- room stage.
9. The process of Claim 1 , wherein the step of mixing with water-soluble fiber includes mixing a PVA fiber in an amount of about 10% to about 25% by weight in the yarn.
10. The process of Claim 1 , wherein the step of spinning includes spinning the cotton fiber with water-soluble fiber using an S or Z twist only.
11. The process of Claim 1 , wherein the step of spinning includes spinning the twice- mixed ultra-homogenous sliver using a low twist multiplier of about 3.2 to about 4.0 depending upon yarn count.
12. The process of Claim 1 , wherein the woven fabric has a thermal resistance index of about 0.024 C M2/W to about 0.030 C M2/W at about 23 degrees Celsius ambient temperature.
13. The process of Claim 1 , wherein the woven fabric has a total insulation value of about 0.12 Clo to about 0.20 Clo.
14. The process of Claim 1 , wherein the woven fabric has a dry heat flux of about 100 W/mt2 to about 140 W/mt2.
15. A method of forming a twice-blended ultra-homogenous specialized yarn comprising: mixing a plurality of base material staple fibers, cleaning the base material staple fiber, carding the base material staple fiber and forming a cleaned base material staple sliver; mixing a plurality of dissolvable fibers, cleaning the dissolvable fiber, carding the dissolvable fiber and forming a cleaned dissolvable sliver; combining the cleaned base material staple sliver and the cleaned dissolvable sliver for mixing in a blow room to produce a homogenous blend of base material staple fibers and dissolvable fibers; cleaning the homogenous blend of base material staple fibers and dissolvable fibers; carding the homogenous blend of base material staple fibers and dissolvable fibers; forming a homogenously-blended sliver comprising a homogenous blend of base material staple fibers and dissolvable fibers; drawing the homogenously-blended sliver on a draw frame; and spinning the homogenously-blended sliver to produce the twice-blended ultra- homogenous specialized yarn, the twice-blended ultra-homogenous specialized yarn comprising an ultra-homogenous blend of base material staple fibers and dissolvable fibers that are evenly and uniformly distributed throughout the cross section thereof.
16. The method of Claim 15, wherein each of the plurality of base material staple fibers can be selected from a group consisting of cotton, silk, modal, acrylics, a blend of cotton and polyester, a blend of polyester and viscose, a blend of poly(trimethylene terephthalate) and cotton, a blend of Lyocell and cotton, a blend of cotton and bamboo, a blend of cotton and sea weed, a blend of cotton and silver, a blend of cotton and charcoal, and a blend of cotton and modal or any combination thereof.
17. The method of Claim 15, wherein the dissolvable fibers comprise polyvinyl alcohol.
18. The method of Claim 17, wherein the polyvinyl alcohol fibers are between about 0.9 Dn - 1.2 Dn with a staple length of about 38mm.
19. The method of Claim 15, further comprising producing an ultra-homogenous blended roving on the roving machine after drawing the homogenously-blended sliver on the draw frame.
20. The method of Claim 19, further comprising spinning the ultra-homogenous blended roving on a ring frame to produce the twice-blended ultra-homogenous specialized yarn, the twice-blended ultra-homogenous specialized yarn comprising an ultra-homogenous blend of base material staple fibers and dissolvable fibers that are evenly and uniformly distributed throughout the cross section thereof.
21. The method of Claim 20, further comprising weaving a fabric from the twice-blended ultra-homogenous specialized yarn.
22. The method of Claim 21 , wherein the twice-blended ultra-homogenous specialized yarn is provided in the warp direction of the fabric.
23. The method of Claim 21 , wherein the twice-blended ultra-homogenous specialized yarn is provided in both the warn and weft directions of the fabric.
24. The method of Claim 21 , further comprising dissolving the dissolvable fibers of the twice-blended ultra-homogenous specialized yarn so as to form a plurality of pores in the twice-blended ultra-homogenous specialized fiber, the pores being uniformly distributed throughout the structure of the yarn so as to provide a plurality of micro passageways extending from a plurality of positions along an outer surface thereof and to within a central core portion of the twice-blended ultra-homogenous specialized yarn.
25. A specialized yarn comprising an ultra-homogenous blend of base insoluble fibers and dissolvable fibers, the dissolvable fibers being uniformly distributed and evenly dispersed throughout the structure of the yarn, the base insoluble fibers and dissolvable fibers being first homogenously and intimately mixed together in a blow room and then cleaned and carded so as to form one or more homogenously-blended slivers comprising base insoluble fibers and dissolvable fibers, and wherein the one or more homogenously- blended slivers are mixed again on a draw frame to produce an ultra-homogenous blended sliver.
26. The specialized yarn of Claim 25, further comprising producing an ultra-homogenous roving by passing the ultra-homogenous sliver through a roving machine.
27. The specialized yarn of Claim 26, further comprising spinning the ultra-homogenous roving using an S or Z twist to produce the specialized yarn.
28. The specialized yarn of Claim 27, wherein the spinning comprises spinning the homogenously-blended roving on a ring frame at a low twist multiplier.
29. The specialized yarn of Claim 28, wherein the twist multiplier is between about 3.2 to about 4.0.
30. The specialized yarn of Claim 27, further comprising weaving a fabric comprising a plurality of yarns, and wherein at least one of the yarns comprises the specialized yarn.
31. The specialized yarn of Claim 30, wherein the fabric comprises at least one specialized yarn in the warp direction and at least one specialized yarn in the weft direction.
32. A woven fabric comprising at least one specialized yarn, the specialized yarn comprising a plurality of base material fibers and a plurality of micro passageways extending from a plurality of positions along an outer surface of the at least one specialized yarn and to within a central core portion thereof, the micro passageways being uniformly distributed throughout the structure of the yarn so as to define an ultra-homogenous blend of base material fibers and micro passageways for permitting the absorption of heat and moisture from a user covering at least a portion thereof with the woven fabric.
33. The woven fabric of Claim 32, wherein the woven fabric comprises a 2-move or 3- move sateen weave.
34. The woven fabric of Claim 32, wherein the at least one specialized yarn is single ply.
35. The woven fabric of Claim 32, wherein the at least one specialized yarn is 2-ply
36. The woven fabric of Claim 32, wherein the at least one specialized yarn is 3-ply.
37. The woven fabric of Claim 32, wherein the at least one specialized yarn is provided in the warp direction of the fabric.
38. The woven fabric of Claim 32, wherein the specialized yarn is provided in the warp and weft directions of the fabric.
39. The woven fabric of Claim 32, wherein the plurality of micro passageways are formed by a plurality of dissolvable fibers, the base material fibers and the dissolvable fibers being first homogenously mixed together in a blow room to produce at least one homogenously-blended sliver, and wherein the at least one homogenously-blended sliver is further blended together on a draw frame to produce a twice-mixed ultra-homogenous sliver comprising a plurality of base material fibers and dissolvable fibers uniformly distributed throughout the structure of the sliver.
40. The woven fabric of Claim 39, wherein the twice-mixed ultra-homogenous sliver is further passed through a roving machine to produce a twice-mixed ultra-homogenous roving.
41. The woven fabric of Claim 40, wherein the twice-mixed ultra-homogenous roving is spun on a spinning machine to produce a twice-mixed ultra-homogenous yarn comprising an ultra-homogenous blend of base material fibers and dissolvable fibers, the dissolvable fibers being distributed ultra-homogenously throughout the base material fibers.
42. The woven fabric of Claim 41 , wherein the twice-mixed ultra-homogenous yarn is provided for weaving the fabric, the twice-mixed ultra-homogenous yarn being used in the warp and/or weft directions.
43. The woven fabric of Claim 42, wherein the fabric comprising the twice-mixed ultra- homogenous yarn in the warp and/or weft directions is processed through a hot bath at least once so as to dissolve the dissolvable fiber to form the plurality of micro passageways extending from a plurality of positions along an outer surface of the at least one specialized yarn and to within a central core portion thereof.
44. The woven fabric of Claim 43, wherein at least one micro passageway, extending from a plurality of positions along an outer surface of the at least one specialized yarn and to within a central core portion thereof, is provided about every 0.5 - 15 degrees around the entire 360 degrees of the outer surface of the specialized yarn.
45. The woven fabric of Claim 32, wherein the plurality of base material staple fibers can be selected from a group consisting of cotton, silk, modal, acrylics, a blend of cotton and polyester, a blend of polyester and viscose, a blend of poly(trimethylene terephthalate) and cotton, a blend of Lyocell and cotton, a blend of cotton and bamboo, a blend of cotton and sea weed, a blend of cotton and silver, a blend of cotton and charcoal, and a blend of cotton and modal or any combination thereof.
46. The woven fabric of Claim 32, wherein the dissolvable fibers comprise polyvinyl alcohol.
47. The woven fabric of Claim 32, wherein the dissolvable fibers of the specialized yarn are between about 10% - 25% of the weight of the sum of the dissolvable fibers and the base material fibers.
48. A method of forming a twice-blended ultra-homogenous specialized yarn comprising: mixing a plurality of base material staple fibers, cleaning the base material staple fiber, carding the base material staple fiber and forming a cleaned base material staple web; providing a plurality of dissolvable fibers; combining the cleaned base material staple web and the plurality of dissolvable fibers for mixing in a blow room to produce a homogenous blend of base material staple fibers and dissolvable fibers; cleaning the homogenous blend of base material staple fibers and dissolvable fibers; carding the homogenous blend of base material staple fibers and dissolvable fibers; forming a homogenously-blended sliver comprising a homogenous blend of base material staple fibers and dissolvable fibers; drawing the homogenously-blended sliver on a draw frame to produce a twice- blended ultra-homogenous sliver; and spinning the twice-blended ultra-homogenous sliver to produce the twice-blended ultra-homogenous specialized yarn, the twice-blended ultra-homogenous specialized yarn comprising an ultra-homogenous blend of base material staple fibers and dissolvable fibers that are evenly and uniformly distributed throughout the cross section thereof.
49. The method of Claim 48, further comprising mixing the plurality of dissolvable fibers, cleaning the dissolvable fibers, carding the dissolvable fibers and forming a cleaned dissolvable fiber web, and wherein the cleaned base material staple web and the dissolvable fiber web are combined in the blow room and intimately mixed together to produce a homogenous blend of base material staple fibers and dissolvable fibers.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN201821014465 | 2018-04-16 | ||
US201862678148P | 2018-05-30 | 2018-05-30 | |
PCT/IN2019/050307 WO2019202608A1 (en) | 2018-04-16 | 2019-04-15 | Fibers, woven fabric including the fibers, and methods of manufacturing the same |
Publications (3)
Publication Number | Publication Date |
---|---|
GB202016464D0 GB202016464D0 (en) | 2020-12-02 |
GB2587120A true GB2587120A (en) | 2021-03-17 |
GB2587120B GB2587120B (en) | 2023-02-15 |
Family
ID=66542482
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB2016464.6A Active GB2587120B (en) | 2018-04-16 | 2019-04-15 | Fibers, woven fabric including the fibers, and methods of manufacturing the same |
Country Status (3)
Country | Link |
---|---|
US (3) | US20210340695A1 (en) |
GB (1) | GB2587120B (en) |
WO (1) | WO2019202608A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10774448B2 (en) * | 2017-07-26 | 2020-09-15 | J.Y. Rays, Inc. | Method of manufacturing a fabric |
GB202002346D0 (en) * | 2019-02-20 | 2020-04-08 | Indo Count Industries Ltd | High-density warp-fiber Woven fabric and methods of manufacturing the same |
GB2590767B (en) * | 2019-10-14 | 2023-10-18 | Indo Count Industries Ltd | Fibers, woven fabric including the fibers, and methods of manufacturing the same |
TR2021008566A2 (en) * | 2020-09-09 | 2022-03-21 | Coats Tuerkiye Iplik Sanayii Anonim Sirketi | WATER-SOLVENT YARN AND PRODUCT CONTAINING THIS YARN |
CN113174678B (en) * | 2021-04-28 | 2021-12-07 | 一木生态纺织品(江苏)有限公司 | Plant fiber blended fabric and processing method thereof |
CN113459600A (en) * | 2021-07-16 | 2021-10-01 | 李明 | Multifunctional fabric for summer outdoor exercises |
CN114808223A (en) * | 2022-04-15 | 2022-07-29 | 桐乡市华家那羊绒服饰有限公司 | Production process of cashmere and seaweed fiber blended yarn |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2434035A1 (en) * | 2010-09-24 | 2012-03-28 | Trident Limited | Fabric/ yarn with homogenous porous structure and process of manufacturing fabric with homogenous pores |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4756941A (en) * | 1987-01-16 | 1988-07-12 | The Dow Chemical Company | Method and materials for manufacture of anti-static carpet and backing |
WO2007054827A2 (en) | 2005-10-17 | 2007-05-18 | Mandawewala Rajesh R | Hygro materials for use in making yarns and fabrics |
US20140308865A1 (en) * | 2011-12-13 | 2014-10-16 | E I Du Pont De Nemours And Company | Stretchable and dimensionally stable woven fabric made from polytrimethylene terephthalate based core spun yarns. |
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2019
- 2019-04-15 US US16/346,279 patent/US20210340695A1/en not_active Abandoned
- 2019-04-15 WO PCT/IN2019/050307 patent/WO2019202608A1/en active Application Filing
- 2019-04-15 GB GB2016464.6A patent/GB2587120B/en active Active
- 2019-10-14 US US16/600,981 patent/US20200040490A1/en not_active Abandoned
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2023
- 2023-07-27 US US18/360,067 patent/US20230366134A1/en not_active Abandoned
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EP2434035A1 (en) * | 2010-09-24 | 2012-03-28 | Trident Limited | Fabric/ yarn with homogenous porous structure and process of manufacturing fabric with homogenous pores |
Non-Patent Citations (5)
Title |
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"MELANGE INTIME. �INTIMATE BLEND.", INDUSTRIE TEXTILE., STE SIPPE SARL, METZ., FR, no. 1279., 1 September 1996 (1996-09-01), FR, pages 37 - 39., XP000624694, ISSN: 0019-9176 * |
ANANDJIWALA R D ET AL; 'STRUCUTRE-PROPERTY RELATIONSHIP OF BLENDED COTTON YARNS MADE FROM LOW AND HIGH TENACITY FIBERS. TEXTILE RESEARCH JOURNAL, SAGE PUBLICATIONS lONDON GB vol 69 no 2 1 Feb 1999 * |
BEHERA B.K, Effect of different blending methods and blending stages on properties of Milange yarn * |
S.M. ISHTIAQUE ET AL; Packing of micro-porous yarns: Part I. Optimization of yarn characteristics, The journal of the textile institue vol 99 no 2 * |
SIMON HAVIS: 'Wool/PVA fiber production technology' CRIMP WOOL AND TECHNOLOGY ILKLEY UK. no 77 1 Feb 1997 * |
Also Published As
Publication number | Publication date |
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GB2587120B (en) | 2023-02-15 |
WO2019202608A1 (en) | 2019-10-24 |
GB202016464D0 (en) | 2020-12-02 |
US20210340695A1 (en) | 2021-11-04 |
US20230366134A1 (en) | 2023-11-16 |
US20200040490A1 (en) | 2020-02-06 |
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