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GB2543047A - Thermally insulating containers - Google Patents

Thermally insulating containers Download PDF

Info

Publication number
GB2543047A
GB2543047A GB1517533.4A GB201517533A GB2543047A GB 2543047 A GB2543047 A GB 2543047A GB 201517533 A GB201517533 A GB 201517533A GB 2543047 A GB2543047 A GB 2543047A
Authority
GB
United Kingdom
Prior art keywords
wall
container
panel
thermally conductive
elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1517533.4A
Other versions
GB201517533D0 (en
Inventor
Austerberry Sean
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Peli Biothermal Ltd
Original Assignee
Peli Biothermal Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Peli Biothermal Ltd filed Critical Peli Biothermal Ltd
Priority to GB1517533.4A priority Critical patent/GB2543047A/en
Publication of GB201517533D0 publication Critical patent/GB201517533D0/en
Priority to GB1601290.8A priority patent/GB2543109A/en
Priority to PCT/GB2016/053092 priority patent/WO2017060695A1/en
Publication of GB2543047A publication Critical patent/GB2543047A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3813Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/08Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of metal
    • B65D19/12Collapsible pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/18Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of plastics material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3813Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
    • B65D81/382Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container provided with liquid material between double walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3813Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container
    • B65D81/3823Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container being in the form of a box, tray or like container formed of different materials, e.g. laminated or foam filling between walls

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)

Abstract

A collapsible, thermally insulating container has thermal conditioning elements (e.g. phase change material) and thermally conductive panels. Thermal conduction means (e.g. adjacent panels touching each other) may conduct heat to or from a wall with a thermal conditioning element, to or from a wall without thermal conditioning elements. A thermally conductive shell may be created around the payload space. Thermal conditioning elements (fig 22) may fit into a thermally conductive frame (e.g. metal or plastic) with rails. The container may have a cargo plate and a door (fig 2). Thermal conditioning elements 18 may be active or passive, e.g. containing a power source, or a PCM). A wall element for erection into a thermally insulating container may have one or more thermal transmission elements projecting from it, for making thermal contact with an adjacent panel or another adjacent thermal conditioning element (fig 22). A thermally insulating container or wall panel may have a channel for receiving a thermal conditioning element, with the channel having a low friction surface. Thermally insulating wall panels may have pockets to receive additional discreet insulation elements, e.g. with no direct attachment of an internal/thermally conductive panel to an external panel. The thermally insulating material may have a vacuum insulating panel between an external wall panel and an internal wall panel with a thermally insulating spacer element.

Description

THERMALLY INSULATING CONTAINERS
The present invention relates to thermally insulating containers.
It is frequently necessary to transport temperature sensitive goods by road, rail or air. Typically such goods are packed within an insulated container which contains a thermal conditioning material, for example coolant, typically in the form of packs which are arranged around the goods to maintain the goods at a desired temperature. Some such containers, particularly larger containers for transporting palletised goods, are collapsible so that they may be disassembled after use for storage or shipping to another location. Examples of collapsible containers are shown in GB-A- 2500657 and EP-A-2634110.
The present invention seeks to provide a novel, collapsible thermally insulating container.
From a first aspect, the invention provides a collapsible, thermally insulating container comprising a plurality of walls, for example: a base wall; a top wall; opposed side walls extending between the base wall and the top wall; a rear wall extending between the base wall and the top wall and between the side walls; a front wall extending between the base wall and the top wall and between the side walls; releasable fastening means for allowing said walls to be erected into a container and collapsed; wherein at least one wall comprise means for receiving one or thermal conditioning elements for conditioning a payload arranged within a payload space of the container; and further comprising thermal conduction means for conducting heat to or from the at least one wall to or from a wall not receiving thermal conditioning elements.
In accordance with the invention, therefore, means are provided to distribute thermal energy between walls of the container which have thermal conditioning elements and those which do not. This will provide a more even thermal conditioning of the payload within the container.
In one embodiment, each of said walls comprises a thermally conductive panel, with thermally conductive face panels being arranged in thermal contact when the container is assembled to provide a thermally conductive shell around a payload space.
From a further aspect, therefore, the invention provides a collapsible, thermally insulating container comprising a plurality of walls, for example: a base wall; a top wall; opposed side walls extending between the base wall and the top wall; a rear wall extending between the base wall and the top wall and between the side walls; a front wall extending between the base wall and the top wall and between the side walls; releasable fastening means for allowing said walls to be erected into a container and collapsed; wherein at least some of the walls comprising means for receiving one or thermal conditioning elements for conditioning a payload arranged within a payload space of the container; and each of said walls comprises a thermally conductive panel, adjacent thermally conductive face panels being arranged in thermal contact when the container is assembled to provide a thermally conductive shell around a payload space.
Thus in accordance with this aspect of the invention, a thermally conductive shell is formed around a payload space by means of thermally conductive panels provided on the respective walls of the container. The panels are arranged in thermal contact with one another upon assembly of the container to provide the shell. By providing a thermally conductive shell around the payload space, a more even distribution of thermal performance may be achieved. Moreover, it means that thermal conditioning elements may not be required on all the walls of the container to provide satisfactory thermal performance.
In the context of the present application, the term “thermally conductive” means having a thermal conductivity of at least 40W/m.K. More advantageously, the thermal conductivity is over 100W/m.K, more advantageously over 200 W/m.K.
Although an edge to edge abutment of adjacent thermally conductive panels may provide some thermal conduction between them, in some embodiments, thermal conduction elements may be provided between at least some of the adjacent panels.
These elements may be separate from and suitably arranged between the thermally conductive panels, but in preferred embodiments, at least some of the thermally conductive panels comprise thermal transmission elements for thermally coupling a portion of the panel face to face with a portion of an adjacent panel upon assembly. This may increase the contact area between the panels and thus improve thermal conductivity.
From a further aspect, the invention provides a wall element for erection into a thermally insulating container, said wall element comprising a thermally conductive panel element comprising one or more thermal transmission elements projecting therefrom for making thermal contact with an adjacent panel.
The thermally conductive panels may be provided on an innermost surface of at least some of the walls or the wall element.
The thermal transmission elements may, for example, comprise one or more flanges extending from an edge of the panel.
In one embodiment, the flanges may extend at an angle, for example 45°, from an edge of said panel, and in some embodiments from opposed edges of the panel.
The angled flanges on adjacent wall panels may thereby meet face to face, improving the thermal conduction between the two panels.
In another embodiment, a flange may extend at 90° from an edge of the panel.
This may allow the flange to engage with the face of an adjacent panel, thereby also improving the thermal conduction between the panels.
Flanges of both types may be provided on a panel. For example in one embodiment, a thermally conductive panel may comprise a pair of flanges extending at 45° from opposed edges of a panel and a flange extending at 90° from an edge of said panel extending between said panel. The 90° flange may be provided at a rear surface of the panel.
In one embodiment, such formations may be formed on the side walls, top wall and bottom wall, such that a vertical ring of panels is formed, with thermal contact between the adjacent angled flanges of the ring panels, and thermal contact between the face of the back wall thermally conductive panel and the 90° flanges of the other panels.
In an alternative embodiment, a thermal transmission element may project from a face of a panel.
In such an embodiment, the thermal transmission element may comprise an end face of an element projecting inwardly from a face of the panel.
To ensure good thermal contact between adjacent panels, in some embodiments, the container may further comprising biasing means for resiliently biasing contact surfaces together. For example, the aforementioned end surface may be biased against a face of the adjacent panel.
That end surface may, in certain embodiments, be formed on a rail element projecting inwardly from a wall panel. A plurality of rails may be provided, defining channels for receiving one or more thermal conditioning elements between them on an inwardly facing surface of the respective walls.
The rail elements may, for example, be provided on the side walls and the top wall of the container whereby thermal conditioning elements may be provided on the inwardly facing surface of those walls.
The rail may be made of a thermally conductive material such as a metallic material to improve thermal conduction from the thermal conditioning elements into the thermally conductive panels, but in other embodiments it may be made from a less thermally conductive material, for example a plastics material, for example a plastics extrusion.
To facilitate insertion and withdrawal of the thermal conditioning elements into and from the rails, particularly in larger containers, the rails may have a low friction surface.
This is also believed to be a novel and advantageous arrangement in its own right, not only in containers of the type described herein, but in any container receiving thermal conditioning elements, so from a further aspect, the invention provides a thermally insulating container or wall panel comprising a channel for receiving a thermal conditioning element, the channel having a low friction surface.
In certain embodiments, the rails or channel may be provided with a low friction coating such as PTFE on a surface thereof or with rollers projecting from a surface thereof.
In the various embodiments described above, the container walls are described as being unitary constructions. However, in other embodiments, one or more walls may be made from a plurality of elements attached together.
Suitable connectors may be provided between the wall elements, and in one embodiment, the elements may be provided with connectors in elements which, when the elements are assembled, form the rail for receiving a thermal conditioning element.
The base wall of the container may comprise a cargo plate for receiving the payload. This will provide support for the contents of the container.
The cargo plate may be mounted over a thermally conductive panel of the base wall, defining a space between them. This space may receive one or more thermal conditioning panels or other materials. One or more divider elements may be arranged in the space for forming channels for receiving the thermal conditioning panels or other materials.
The cargo plate may comprise drainage openings for allowing drainage of condensation from the bottom floor of the container to avoid condensation damage to the contents of the container.
The cargo panel may be formed with outwardly angled flanges for engaging over the inwardly facing angled flanges of an underlying thermally conductive panel such that they may be received between the angled flanges of the base wall panel and the adjacent side wall panel. The outwardly angled flanges at least of the cargo plate may be thermally conductive to enhance the thermal conduction between the angled flanges of the base wall panel and the adjacent side wall panel. In some embodiments, the entire cargo plate may be made of a thermally conductive material, for example aluminium alloy. However, in other embodiments, the load receiving surface of the cargo plate need not be thermally conductive.
In the arrangements above, the thermally conductive panels may be made of any thermally conductive material. However, in certain embodiments, they may be metallic, for example of aluminium or an aluminium alloy. However, any thermally conductive material may be used.
One or more of the container walls may further comprise an external wall panel and a thermally insulating material arranged between said external wall panel and the thermally conductive panel.
The invention also extends to a thermally insulating wall panel comprising an external wall panel, a thermally conductive internal wall panel and a thermally insulating material arranged between said external wall panel and the internal wall panel.
The wall panel may optionally comprise the various features described above.
The external panel may be a structural panel, providing rigidity to the container and may, in certain embodiments be a honeycomb panel.
The insulating material should preferably have a thermal conductivity of less than 50mW/m.K, and may, for example, be a foam material.
The thermally insulating material may comprise an insulating foam material comprising one or more pockets for receiving additional insulating material.
The additional insulating material may be in the form of a vacuum insulating panel or a body of different insulating material from said insulating foam material.
The layer of insulating material may comprise a plurality of discrete insulation elements.
This is believed to be a novel and advantageous arrangement in its own right, so from a further aspect, the invention provides a container comprising a thermally insulating wall panel comprising an external wall panel, an internal wall panel and a thermally insulating material arranged between said external wall panel and said internal wall panel, said thermally insulating material comprising a layer of insulating material comprising one or more pockets receiving additional insulating material, said insulating material comprising a plurality of discrete insulation elements.
The layer of insulating material may comprise a plurality of discrete insulation elements which may comprise locating formations, for example flanges and recesses for permitting said elements to be located adjacent one another in a desired configuration.
The layer of insulating material and the internal or thermally conductive panel may be mounted such that there is no direct attachment of the internal or thermally conductive panel to the external panel. This may be advantageous from a number of aspects. Firstly, the absence of a direct connection between the internal and external panels means that there is no direct heat bridge to the external panel.
Secondly, the foam material may act as a damper so as to isolate the container contents from shocks applied to the exterior of the container.
This is also thought to be a novel and advantageous arrangement in its own right, so from a further aspect, the invention provides a container comprising a thermally insulating wall panel comprising an external wall panel, an internal wall panel and a layer of thermally insulating material arranged between said external wall panel and said internal wall panel, said thermally insulating material and said internal/thermally conductive panel being mounted such that there is no direct attachment of said internal/thermally conductive panel to said external panel.
The invention also extends to a thermally insulating wall panel comprising an external wall panel, an internal wall panel and a thermally insulating material arranged between the external wall panel and the internal wall panel, said thermally insulating material and the internal/thermally conductive panel being mounted such that there is no direct attachment of the internal/thermally conductive panel to the external panel.
In one arrangement the insulating material may be mounted to the external panel and the internal/thermally conductive panel be mounted to the insulating layer.
The insulating layer may be attached to the external panel by one or more first fasteners, and the internal or thermally conductive panel may be attached to the layer of insulating material by one or more second fasteners, the second fasteners being offset from the second fasteners. This provides an extended thermal path between the panels.
To further improve the thermal insulation, the first and second fasteners may comprise respective thermally insulating fastener elements embedded in the external panel and the layer of insulating material respectively.
The first and second socket elements may be spin welded into the external panel and the layer of insulating material.
The layer of insulating material may be provided with load spreading elements engaging the second fasteners for distributing loads throughout the layer of insulating material to improve the robustness of the mounting.
In an alternative arrangement, a thermally insulating spacer element may be mounted to the external panel through the thermally insulating layer and the internal/thermally conductive panel be mounted to the spacer.
This is thought to be a novel and particularly advantageous arrangement for mounting vacuum insulating panels, so from a further aspect, the invention provides a container or thermally insulating wall panel comprising an external wall panel, and internal wall panel and a layer of thermally insulating material including a vacuum insulating panel arranged between said external wall panel and said internal wall panel and wherein a thermally insulating spacer element is mounted to the external panel through the thermally insulating layer and the internal/thermally conductive panel is mounted to the spacer such that there is no direct attachment of said internal/thermally conductive panel to said external panel.
The spacer may be hollow to allow access to a fastener for attaching the spacer to the external panel from the inside. Another end of the spacer may comprise a fastener e.g. a threaded socket for mounting the internal/thermally conductive panel. A protective, for example low-friction, layer may be provided between the insulating material and the internal or thermally conductive panel. This may be particularly advantageous it applications where vacuum insulating panels are being used as the additional insulation material.
In the above constructions, the front wall may comprise a door hingedly mounted within a door frame. This will allow easy access to the contents of the container once the container is assembled. Moreover, providing a door frame and door in the same wall, as opposed to mounting the door to a different wall, is advantageous in that proper opening and closing of the door may be facilitated.
This is also believed to be a novel and advantageous arrangement in its own right, so from a further aspect, the invention provides a collapsible container comprising: a base wall; a top wall; opposed side walls extending between the base wall and the top wall; a rear wall extending between the base wall and the top wall and between the side walls; a front wall extending between the base wall and the top wall and between the side walls; and releasable fastening means for allowing said walls to be erected into a container and collapsed; wherein said front wall comprises a door and a door frame, the door being hingedly mounted to the door frame.
In the various embodiments described above, the container walls are described as being unitary constructions. However, in other embodiments, one or more walls may be made from a plurality of elements attached together.
Suitable connectors may be provided between the wall elements, and in one embodiment, the elements may be provided with connectors in elements which, when the elements are assembled, form a rail for receiving a thermal conditioning element.
The container may comprise a plurality of thermal conditioning elements mounted to one or more of its walls. The thermal conditioning elements may, for example, be mounted in rows or columns. In certain embodiments, the thermal conditioning panels are mounted horizontally and are mounted to the side walls, top wall and base wall through the front wall of the container.
To facilitate handling of the thermal conditioning elements, they may comprise coupling elements for coupling adjacent thermal conditioning elements together.
This is also believed to be a novel and advantageous arrangement in its own right, so from a further aspect, the invention provides a thermal conditioning element comprising a first coupling element and a second coupling element, the second coupling element being configured to couple to the first coupling element of a similar, adjacent thermal conditioning element
The coupling elements may be formed on opposite ends of the thermal conditioning element.
In certain embodiments, the coupling elements may comprise a hook element and a catch element for receiving the hook element. This may have the advantage that the hook and catch may disengage automatically as the elements are withdraw from the container.
One of the coupling elements may be resilient or resiliently mounted whereby the coupling elements may engage automatically as the adjacent thermal conditioning elements are moved together. In a particular embodiment, the hook element may be resilient such as to snap into the catch upon engagement of the thermal conditioning elements.
The thermal conditioning element may comprise a handle at one end for ease of handling, and one of the coupling elements, for example the catch element, may be formed in the handle. The opposite end of the thermal conditioning element may have a complementary recess for receiving the handle.
The thermal conditioning may be a passive element containing, for example, a phase change material. In other embodiments, the thermal conditioning element may comprise an active thermal element, for example a Peltier device.
In order to promote thermal conduction between the thermal conditioning elements and an adjacent panel, the thermal conditioning elements may be resiliently mounted so as to project out of their receiving channels for contacting the adjacent panel.
Thus in certain embodiments, a resilient element, for example a resilient foam element may be provided at a base of the channel, the resilient element being resiliently deformed during assembly of the container.
An embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Figure 1 shows a perspective view of a container in accordance with the invention;
Figure 2 shows the container of Figure 1, with its front wall opened to provide access to the interior of the container;
Figure 3 shows the container of Figure 1 and 2 disassembled into its constituent parts;
Figure 4 shows an end view of a side wall of the container;
Figure 5 shows an exploded view of the side wall of Figure 4;
Figure 6 shows an exploded view of components of the side wall of Figure 4;
Figure 7 shows a plan view of a partially assembled side wall;
Figure 8 shows the arrangement of the thermal insulating cells of the side wall;
Figures 9A and 9B show perspective views of a thermally insulating cell;
Figure 10 shows a perspective view of the thermally conductive panel of the side wall;
Figure 11 shows a vertical cross section through the side wall;
Figure 12 shows a schematic partial vertical cross section through the side wall;
Figure 13 shows a perspective view of the top wall of the container;
Figure 14 shows an exploded perspective view of the rear wall of the container;
Figure 15 shows an exploded view of the bottom wall of the container;
Figure 16A shows a detail cross section of the front wall and its connection to the side wall of the container, with the door closed;
Figure 16B shows a detail cross section of the front wall and its connection to the side wall of the container, with the door open;
Figures 17A to 17F illustrate an assembly sequence for the container;
Figure 18 shows a detail cross section of the connection between the base wall and a side wall;
Figure 19 shows a detail cross section of the connection between the rear wall and the base wall;
Figure 20 illustrates the placement of thermal conditioning elements in the container;
Figure 21 illustrates the thermal engagement of thermal conditioning elements with the front wall of the container
Figure 22 illustrates a perspective view of a thermal conditioning element;
Figure 23 illustrates a second perspective view of the thermal conditioning element; and
Figure 24 illustrates a longitudinal cross section through a thermal conditioning element;
Figure 25 illustrates a cut away cross section through the coupling between adjacent thermal conditioning elements;
Figure 26 illustrates the withdrawal of thermal conditioning elements from the walls of the container;
Figure 27 shows an exploded view of a modular wall;
Figure 28 shows a cross section through Figure 27;
Figure 29 shows a detail of the connection between two wall panels on the wall of Figure 27;
Figure 30 illustrates a schematic cross section through an alternative wall construction; and
Figure 31 illustrates a further embodiment of the invention.
With reference to Figures 1 to 3, a thermally insulating container 2 in accordance with the invention is illustrated. The container 2 in this embodiment is cubic in shape and has a front wall 4, a rear wall 6, sidewalls 8, 10, a top wall 12 and a bottom wall 14 each of the walls being generally square in shape. The walls define an internal payload space 16. Of course the container 2 need not be cubic and the walls need not all be square or rectangular. Thus, for example, the side walls 8,10, need not be parallel. In one embodiment, for example, one or both side walls may have an angled portion and a vertical portion whereby the container may take the shape of a unit load device (ULD) as is commonly used in aircraft freight transport.
As illustrated schematically in Figure 3, the walls are detachable from one another so that the container 2 may be collapsed for storage or transit purposes. This will be described in further detail below.
Each of the walls has a thermally insulating construction which is generally similar for each wall. The opposed side walls 8, 10, top wall 12 and base wall 14 are adapted to removably receive thermal conditioning elements 18 (see Figure 20) for thermally conditioning a payload received within the payload space 16. Thus in the illustrated embodiment, thermal conditioning elements 18 are received on only four walls of the container 2. However, the construction of the walls provides for thermal conduction around the entire periphery of the entire payload space 16.
To this end, each wall comprises a respective thermally conductive panel 20, 22, 24, 26, 28, 30 which faces the payload space 18 of the container 2. As will be described further below, when the container 2 is assembled, adjacent thermally conductive panels 20, 22, 24, 26, 28, 30 are brought into thermal contact with one another to create a thermally conductive shell around the payload space 18. This will allow satisfactory thermal conditioning of the payload without having to provide thermal conditioning elements 18 on all sides of the payload space 18 which may facilitate construction and reduce the cost of the container 2.
The construction of one side wall 10 of the container 2 will now be described with reference to Figures 4 to 10. As mentioned above, the construction of each of the walls of the container 2 is similar, so the following description will apply in general to all the container walls. Specific differences in the construction of different walls will be described as necessary.
With reference to Figure 4, the side wall 10 comprises a thermally conductive or inner panel 30 and an external or outer panel 32. A layer of thermal insulation 34 is arranged between the inner panel and the outer panel 32. Dovetail shaped rails 36 project inwardly from the inner panel 30 for supporting thermal conditioning elements 18, as will be described further below.
Figures 5 and 6 show the components of the side wall 10 exploded for clarity.
The external panel 32 in this embodiment is of a laminated honeycomb construction, to provide strength to the container 2. Such panels are known perse from general shipping containers and are manufactured by, inter alia, FAWIC B.V.. However, the principles of the invention are not limited to such materials and other materials may be used for the external panel 32.
The edges of the external panel 32 are provided with aluminium or other extrusions 38 which incorporate coupling elements 40 for coupling with complementary couplings provided on adjacent panels to allow for assembly of the container 2. In this embodiment, the couplings on both side walls 8, 10 are all male couplings, with female couplings being provided on the respective adjacent panels.
The panel 32 may also incorporate releasable fasteners 42 for fastening the panels together. In a preferred embodiment, the fasteners 42 may be provided in appropriate positions in the extrusion 38. Such releasable fasteners are known per se and examples may be found in WO 2006/085758 A1 to FAWIC B.V.. Of course other releasable fastening means may be provided within the scope of the invention. For example, straps, bolts, buckles, catches, clamps, clasps, hasps, latches, hook and loop fasteners and so on may be provided in alternative embodiments. Examples of different fasteners are given in EP-A-2634110.
The internal surface 44 of the external panel 32 is provided with an array of connectors 46. The connectors 46 mount the layer of thermal insulation 34 to the external panel 32 as will be described further below. In this embodiment, the connectors 46 are socket connectors, preferably plastics socket connectors, for example of polypropylene. The connectors are preferably spin welded into the external panel 32. Spin welded connectors are known perse, for example the EJOT® RSD system. The use of plastics connectors 46 is advantageous for thermal purposes as will be discussed further below. Of course, the connector 46 need not be socket connectors but could instead be male connectors projecting from the external layer 32.
The layer of thermal insulation 34 in this embodiment comprises an array of thermal insulation cells 50. In other embodiments, the layer 34 may be of a unitary, rather than a cellular construction.
Each cell 50 is formed of a thermally insulating material, such as a foam material. The foam material may be a rigid foam material such as polystyrene, polyisocyanurate or polyurethane. However, in preferred embodiments, it is resilient foam, for example polypropylene foam. As discussed further below this may have advantages in certain applications.
In this embodiment, each cell 50 is annular in configuration, having a rectangular annular peripheral wall 52 which defines a rectangular pocket 54. In other embodiments, however, the cell 50 may be a solid construction having no pocket 54. Thus, in its broadest embodiment, the insulating layer 34 may simply be a layer of an insulating material such as foam.
The base 56 of the pocket 54 is defined by an annular flange 58 projecting inwardly from the lower end of the peripheral wall 52. In this embodiment, therefore, a window 60 is defined in the base 56 of the pocket 54, although in other embodiments, the base 56 may be closed, i.e. the flange 58 extends completely across the base 56 of the pocket 54.
The flange 58 is provided with elongate rebates 62 in opposed edges which receive strips 64 of, for example a plastics material. The strips 64 and the rebates 62 are provided with aligned holes 66 for receiving respective fasteners 68 which will fasten the respective cells 50 to the external panel 32. The fasteners 60 should be ones compatible with the connector sockets 30, for example EJOT® Delta threaded fasteners. The strips 64 act to distribute the clamping force of the fastener 68 into the foam material of the flange 58, thereby reducing stresses therein.
The external surface 70 of the peripheral wall 52 of each cell 50 is provided with locating features 72 which allow the respective cells 50 to be assembled in a predetermined pattern, as illustrated for example in Figures 7 and 8. As can be clearly seen in Figures 9A and 9B, the locating features 72 may comprise a series of projections 74 and rebates 76 formed in the respective cell walls 52. These features 72 will allow the respective cells 50 to be positioned such that although their walls may not necessarily abut, there will still be an overlap between them to avoid gaps which might be detrimental to thermal insulation.
In this embodiment, there are three different cell structures, 50A, 50B, 50C, and the locating formations 72 on each of the cells 50A, 50B, 50C are such that the cells may only be assembled in a predetermined array, as illustrated in Figure 8.
The respective cells 50 are attached to the external panel 32 by the fasteners 68.
By providing a cellular structure, the cells 50 may be individually attached to the external panel 32. This means that there is a certain amount of tolerance afforded during assembly in that rather than having to match the fastener and socket connector locations over the entire surface of the panel 32, only individual cells 50 have to align with the external panel connectors 46. It will also facilitate mounting of the thermally conductive panel 30, as will be discussed further below.
This embodiment, each cell 50 receives additional insulating material. In this particular embodiment, the additional insulating material is in the form of a vacuum insulating panel 80. In other embodiments, however, the additional insulating material may be in the form of a body of a different insulating material from the insulating material of the cell 50. For example, the additional material may be a material having better thermal properties than that of the cell material or one which is less expensive but at the same time providing adequate thermal insulation.
The vacuum insulating panel 80 is received on the flange 58 of the cell pocket 54 and is dimensioned such that it sits below the upper edge 82 of the annular wall 52 of the cell 50. This will provide protection to the VIP 80 which may be susceptible to puncturing and thereby loss of its thermal insulating properties.
As will be seen from Figure 7, the peripheral wall 52 of each cell 40 is provided with a plurality, in this case four, connectors 84. In this embodiment, the connectors 84 are socket connectors, although this is not essential. The socket connectors 84 may be, as in the external panel 32, spin welded connectors. The socket connectors 84 receive fasteners 86 which attach the thermally conductive panel 30 to the insulating layer 34.
In the particular embodiment illustrated, the connectors 84 are provided generally in corner regions of the cell wall 52, although other locations may be suitable. It will be seen from Figure 7 that the connectors 84 are offset from the adjacent fastener holes 66 meaning that there is a body of insulating material between the locations, thermally insulating one from the other.
As can be seen from Figure 5, the thermally conductive panel 30 and an intervening sheet 90, for example of plastics material such as polycarbonate, are arranged over the insulating layer 34. The sheet 90 protects the underlying vacuum insulation panels 80 and may have a low friction surface or coating facing the vacuum insulation panels 80. A similar sheet 90 may be provided in the base of each cell pocket 54.
The thermally conductive panel 30 and protective sheet 90 are provided with aligned inspection openings 92 which will allow a user to inspect the integrity of the vacuum insulating panels 80 in use. In use plugs 94 may be removably fitted into the openings 92 to avoid accidental damage to the vacuum insulating panels 80 through the openings 92.
The protective sheet 90 may be provided with a peripheral strip of adhesive 96 for attaching, at least temporarily, the sheet 90 to the thermally conductive panel 32 to facilitate assembly.
The protective sheet 90 and the thermally conductive panel 30 are also provided with a series of aligned holes 98 (typically formed together after the sheet 90 and panel 30 are joined together) which, when the panel 30 and sheet 90 are placed over the insulation layer 34, align with the socket connectors 84 in the cell walls 52.
The thermally conductive panel 30, is, in this embodiment, a sheet of a thermally conductive metal such as an aluminium alloy, for example 6063 aluminium alloy. However, other materials may be used for the thermally conductive panel, for example a graphite impregnated sheet material.
The thickness of the panel 30 depends on the particular application, but typically the panel 30 may be 3 to 4 millimetres thick. The thermally conductive panel 30 may then conveniently made by bending a sheet of thermally conductive material such as the aforementioned aluminium material.
The thermally conductive panel 30 has a central portion 100 and three flanges 102, 104, 106. As can be seen for example from Figure 11, the flanges 102, 104 oppose one another and each is angled inwardly relative to the plane of the central portion at an angle a. In this embodiment, the angle a is approximately 45°. The other flange 106 extends upwardly at right angles to the central portion 100. As will be described further below, the flanges 102, 104, 106 will act as thermal transmission elements between the wall 10 and adjacent walls.
For sealing purposes, strips 108 of a resilient sealing material, for example, rubber strip may be arranged around on the front and rear portions of the sheet 90 which project beyond the thermally conductive panel 30.
Also provided on the thermally conductive panel 30 is a pair of rails 36. These rails are dovetail in shape for receiving thermal conditioning elements 18. In fact, the rails 36 define, together with the adjacent rails 36 and the thermally conductive panel of the adjacent walls, a plurality of channels 180 for receiving the thermal conditioning elements 18.
In this embodiment, the rails 36 have a dovetail shape so as to act as a retainer for the thermal conditioning elements 18. In other embodiments, the rails 36 may have a different shape, for retaining the thermal conditioning elements 18 for example Τ'-shaped. In yet other embodiments, they may be simple rectangular section rails, with other means being provided for retaining the thermal conditioning elements.
The rails 36 are made, for example, from a thermally conductive material such as aluminium alloy. In other embodiments, however, the rail may be made of a less thermally conductive material, for example a plastics material, for example an extruded plastics material.
The rails 36 are suitably attached to the thermally conductive panel 30, for example by a fastener, for example a screw fastener or a self-tapping fasteners. Typically the fastener would extend into the rail 36 from the back of the thermally conductive panel 30. In some embodiments, the rail 36 may have a socket for receiving the fastener. In other embodiments, the rails 36 could be formed integrally in the thermally conductive panel 30. The rails 36 are each provided with a thermally conductive end cap 110 at least at the front end, which, as will be discussed further below, provides a thermal conductive path to the thermally conductive panel 24 of the front wall 4 and thereby acts as a thermal transmission element.
To facilitate insertion of the thermal conditioning elements 18 into the channels 180, one or both surfaces of the of the rail 36 may be a low friction surface. For example, one or both surfaces may be provided with a low friction coating such as PTFE or as shown schematically in Figure 6, the rail may be provided with rollers or other bearing elements 111 projecting from the surface to reduce friction.
To assemble the wall 10, the thermally insulating cells 50 are arranged on the interior surface 44 of the exterior panel 32 in the appropriate pattern (see Figure 8) and attached to the external panel 32 by the fasteners 68. Since the cells 50 are discrete, any tolerances between the holes 66 in the cell walls 52 and the connectors 46 in the external panel 32 can be accommodated by suitable movement of the cells 50. As mentioned above, the rebates 76 and projections 74 on the walls 52 allow location and provide continuity of insulating material.
The vacuum insulating panels 80 or other insulating material are them mounted in the cell pockets 54 and the protective sheet 90 and the thermally conductive panel 30 then mounted (either individually or as a preassembly) mounted to the insulating layer 34 to cover the vacuum insulating panels 80 by means of the 86 and socket connectors 84. The vacuum insulating panels 80 are thereby safely sandwiched and protected between the external panel 32 and the thermally insulating panel 30. A partial schematic cross section of assembled wall is shown in Figure 11. This illustrates schematically the mounting of the connectors 46, 84 in the external panel 32 and the cell wall 52 respectively and the offset between them.
Turning now to the other walls of the container 2, the side wall 8 is of the same construction as side wall 10.
The top wall 12, illustrated in Figure 13 is generally similar to the side walls 8, 10 apart from the coupling elements 112 in the edge of the external panel 114. In the top wall 12, the coupling elements 112 are each formed as a downwardly female elements which receive the respective projecting male coupling elements 40 of the side walls 8, 10, front wall 4 and back wall 6. The coupling element 112 may be formed integrally in an extrusion 116 surrounding the external panel 124 or it may be formed in a separate component having respective female couplings on either end, the top wall external panel 114 then also being provided with respective projecting male couplings 32 as in the side walls. Such a construction is shown in WO 2006/085758 A1.
The rear wall 6, illustrated in exploded view in Figure 14, is again generally similar in construction to the side walls 8, 10. A first difference between them is that the external panel 118 of the rear wall 6 is provided with a pair of opposed male coupling elements 120 on the top and bottom edges of the external panel 118 and female coupling elements 122 provided on the opposed side edges of the external panel 118. Also, the thermally conductive panel 22 is planar and does not include any peripheral flanges.
The construction of the base wall 14 is generally similar to that of the top wall 6, and only the differences between the two walls will be discussed below.
As shown for example in Figures 3 and 15, the base wall 14 comprises an additional cargo plate 130 which is positioned over the thermally conductive panel 24 of the base wall 14.
The cargo plate 130 is, in this embodiment, also of a thermally conductive material, for example an aluminium alloy. Since the cargo plate 130 will have to support the weight of the payload in use, it may be of a thicker gauge than the thermally conductive panel 24. For example, in certain embodiments, the cargo plate 130 may be 6-7 millimetres thick.
The cargo plate 130 comprises a generally planar central portion 132 and a pair of flanges 134, 136 on opposed sides of the central portion 132. The flanges 134, 136 extend at an angle β relative to the central portion 132. In this embodiment the angle β is 135°.
The flanges 134, 136 are also provided with a series of through slots or openings 138, only those in flange 134 being visible in Figure 13.
The cargo plate 130 is further provided with a flange 140 on its rear edge. This flange 140 is at 90° to the central portion 132. A rearward portion of the central portion 132 is also provided with a series of drainage slots 142.
As can also be seen in Figures 3 and 15, a pair of ribs 144 is mounted to the underside of the cargo plate 130, for example by bonding, welding or fastening. As seen, particularly in Figure 2, this provides channels 146 for receiving the thermal conditioning elements 18 or other materials such as desiccant trays.
It will be noted that the front edge 148 of the cargo plate 130 is castellated with recesses 150 aligned with the channels 146 to facilitate access to the thermally conditioning elements 18.
Also illustrated in Figure 15 are feet 152 which are attached to bottom of the wall 4 to provide access for forklifts for transportation of the container.
Although described as being of a thermally conductive material, it is not essential that the whole cargo plate is thermally conductive. For example only the flanges 134, 136, 140 of the cargo plate 130 may be thermally conductive, with the central portion 132 not necessarily thermally conductive. It might, therefore be constructed of steel or other relatively low thermal conductivity metal or a composite material, with the flanges being suitably mounted thereto.
As can be seen from Figures 3 and 16, the front wall 4 comprises an outer door frame 160 formed by a plurality of extruded members 162. The extruded members 162 each have a female coupling element 164 facing rearwardly for engaging the male couplings of the adjacent side wall, top wall and base wall panels. A door 166 is hingedly connected to the extrusion 162 at one side of the frame 160 by a hinge 168.
The door 166 is of a similar construction to the rear wall 6 having an external panel 170 a thermally conductive inner panel 20 and an intervening layer 34 of insulating material. The profile of the door 166 is such that it engages in a sealing manner within the frame 160. There may, for example, be suitable seals around the edges of the door 166 and or frame 160. A suitable opening mechanism 172 (Figure 1) may also be provided in the door 166.
The hinge 168 has a first leaf 174 suitably connected to the door 166, for example engaging around an edge of the external panel 170 thereof. The leaf may be resilient to provide a degree of resilience in the mounting of the door 166 within the frame 160. The hinge 168 further comprises a second leaf 176 which is suitably mounted to the door frame extrusion 162.
Having described the individual walls of the container 2, a possible method of assembling the container will now be described with reference to Figures 17A to Figure 17F. It will be understood that this is just one possible sequence and that steps may be carried out in a different sequence.
The first step in the procedure is to place the cargo plate 130 over the thermally conductive panel 24 of the bottom wall 14 (Figure 17A). The rear flange 140 of the cargo plate 130 is hooked over the back of the thermally conductive panel 24 and the opposed angled flanges 134, 136 will rest against the angled flanges 90, 92 of the thermally conductive panel 24. As the respective angles of the flanges are complementary, there will be a good face contact between the flanges due to the angling of the flanges.
The side walls 8, 10 and the rear wall 6 can then be assembled to the base wall 4, as shown in Figures 17B to 17D, the female coupling elements on the base wall 14 receive the respective male coupling parts 32 on these respective walls. The male coupling elements 40 on the side walls 8, 10 are received in the female coupling elements 122 of the rear wall 6. The fastening means provided in the respective walls may then be tightened to retain the panels in position.
It will be seen from Figure 18 that when assembled, the flanges 134, 136 of the cargo plate 130 will be received between the respective angled flanges 102, 104 of the side walls 8, 10 and the base wall 4. This provides thermal continuity between the thermally conductive panels of the respective walls.
Also it will be understood that the rear, perpendicularly extending flanges 106 of the respective side wall thermally conductive panels 28, 30 will abut vertical edge regions 176 of the thermally conductive panel 22 of the rear wall 6 in a face to face manner also thereby providing thermal continuity between the rear wall 6 and the side walls 8, 10.
Moreover, as illustrated in Figure 19, a bottom peripheral section 174 of the thermally conductive panel 22 of the rear wall 6 will abut the rear flange 140 of the cargo plate 130, thereby providing thermal continuity between the thermally conductive panel 22 of the rear wall 6 and the rear flange 106 of the thermally conductive panel 24 of the base wall 4 via the cargo plate flange 140.
As will further be seen from Figure 19, the sealing strip 142 on the base wall 6 is received under the cellular structure of the rear wall 6.
The top wall 12 may then, as illustrated in Figure 17E, be mounted to the rear and side walls 6, 8, 10 via the respective coupling elements on those walls and the respective fasteners locked to hold the walls in position.
Finally, as illustrated in Figure 17F, the front wall 4 may be mounted to the other walls via the couplings 164 provided on the doorframe 160. The thermally conductive panel 20 of the door 166 will, when the door 166 is fully closed, engage the end caps 110 of the rails 36 provided on the respective side walls 8, 10 and top wall 12 so as to provide a thermal conduction path between the door 166 and those walls. To ensure a good thermal contact between these surfaces, either the thermally conductive panel 20 or the end caps 110 may be resiliently biased so as to accommodate assembly tolerances. For example, the end caps 110 may be resiliently biased out of the ends of the respective rails 36, with good thermal contact between the end caps 110 and the rails 36. The end caps 110 may therefore engage internal surfaces of the rails 36 in a sliding manner.
When fully assembled, the container 2 will be as illustrated in Figure 2. At this point, the thermal conditioning elements 18 may be mounted in the container 2.
This is illustrated in Figure 20.
The thermal conditioning elements 18 are received in the channels 180 formed on the internal faces of the side walls 8, 10 and the top wall 6 by the rails 36 attached to each of the thermally conductive panels 22, 28, 30, the angled peripheral flanges 102, 104 of the thermally conductive panels 22, 28, 30 of those walls and the angled flanges 134, 136 of the cargo plate 130.
Thermal conditioning elements 18 are also received in the channels 146 defined under the cargo plate 130. Although not illustrated, a resilient element such as a spring or resilient foam element may be provided at the distal end at one or of the respective base wall receiving channels 146 (or even the other wall channels 180) so as to bias the thermal conditioning elements 18 such that they project slightly out of the channels 146. This means that as the door 166 is closed, the resilient element may deform, allowing the thermal conditioning element 18 to engage the thermally conductive panel 20 of the door 166, as illustrated in Figure 21, thereby proving a further thermal conduction path into the door 166.
Thus thermal conditioning elements 18 are provided on just four sides of the container 2. However, as discussed earlier, the shell of thermally conductive panels 20...30 will distribute the thermal conditioning to all sides of the container 2 due to the thermal coupling of adjacent thermally conductive panels to one another.
The thermal conditioning elements 18 are illustrated in greater detail in Figures 22 to 26.
The elements 18 are shaped to be received in the respective channels 146, 180 and comprise a generally rectangular body 302 having a front face 304, a rear face 306, a top end 308, a bottom end 310 and opposed sides 312, 314 extending between the front and rear faces 304, 306. The terms top, bottom, front rear and side are merely relative terms in this context and do not imply any particular orientation of the element 18 in use.
The sides 312, 314 are angled relative to the front and rear faces 304, 306, the angle being complementary to the angles of the sides of the channels 146, 180, i.e. generally 45°. A handle 318 projects from the top end 308 of the element 300, and a generally complementary recess 320 is formed in the opposite, bottom end 310. In this embodiment the handle 318 and recess 320 are generally trapezoidal in shape, although other shapes may be used.
The handle 318 comprises a hand opening 322 closed by a top wall 324. A recess 326 is formed in the front face 328 of the top wall 324. A lip 330 projects downwardly from the top wall 324 into the hand opening 322 to define a first coupling element or catch. The upper edge 332 of the recess 326 is chamfered or radiused. A resilient hook element 340 projects from the bottom end 308 of the element 300 into the recess 320. The hook element 340 comprises a resilient body 342 having a rearwardly projecting lip 344 at its free end. This defines a second coupling part. The hook element 340 is offset rearwardly from the front face 304 of the element 300 such that when the elements 18 are inserted in the channels 146, 180, the hook lip 334 of the element being inserted will engage the chamfered upper edge of the handle recess 326 of the already inserted element 300 and move through the recess, finally snapping into position behind the handle recess lip 330, thereby coupling the elements 18 together, as shown in Figure 25. The depth of the handle recess 326 is such as to accommodate the deflection of the hook element 340 without the hook element 340 engaging the base of the respective channel 146, 180.
The arrangement of the hook element 340 in the recess 320 will provide protection for the hook element 340 in the event that the thermal conditioning element is dropped.
This arrangement is particularly advantageous when the elements 18 are being removed from the channels 146, 180, since the user need only pull the first element 18, that element 18 then bringing the remaining elements 18 with it. Moreover, as soon as the coupling parts are arranged outside the channels 146, 180, they may easily be disengaged simply by rotating the removed element 18 relative to the remaining elements 18 as illustrated in Figure 24. The one sided catch facilitates such disengagement.
In fact, providing the thermal conditioning elements 18 with couplings brings a number of advantages. Firstly, the elements 18 may be withdrawn from the front of the container 2 without an operative having to reach into the container 2 or change his or her position to remove the elements. Moreover, the elements 18 may be easily loaded and unloaded from the container 2 with the payload still in the container 2. In addition, the coupling between the elements 18 enables removal of elements 18 that are inserted into a closed cavity such as the channels 180. In larger embodiments of the invention, the coupling avoids the need for a person to climb inside the container 2 to remove the rearmost elements 18, having positive benefits for the health and safety of the operative. Also, the design could also be used to allow thermal conditioning elements to be easily mounted inside a cold store for conditioning by mounting the elements on suitably shaped racks. The elements could be mounted into racks outside the store and the rack then moved into the store for conditioning.
Of course the above is just one example of a coupling which may be used. Other, simpler couplings may be used, for example other forms of clip. Also, the coupling need not be provided on the handle 318 and recess 320, but on any part of the top and bottom ends 308, 310. However, providing the hook element 340 in the recess 312 protects the hook element 340 from damage.
The thermal conditioning element 18 used in the container may be of any kind, for example passive or active. For example a passive element may simply comprise a phase change material, water or so on. An active element 18 may comprise a heating or cooling device, for example a Peltier effect device and may also contain a power source and/or control for the device.
It will be understood that the thermal conditioning element 18 described above will also find application in other types of container than that described.
The walls of the container 2 as described so far have been of a unitary construction. It would also be possible, however, to construct the walls themselves in a modular manner, to allow the construction of containers of different sizes. Figures 27 to 29 illustrate such an arrangement.
In this embodiment, a wall 400 is made up of three wall panels 402, 404, 406. The individual wall panels 402, 404, 406 are constructed generally in the same manner as the walls described earlier. However, it order to allow a wall to be built up, the respective panels are provided with complementary profiles 408, 410 on their upper and lower edges. Moreover, each panel comprises rail forming elements 412, 414, 416. The middle panel 404 in this embodiment comprises a pair of rail forming elements 414 which have male connector parts 418 which engage with complementary female connector parts 420 in the adjacent trail forming elements 412 on the adjacent panels 402, 406. A suitable connector (for example as described in the aforementioned WO 2006/085758 A1 is provided in each of the male connector parts 418 to allow the panels 402, 404 and 406 to be releasably connected together. Such a construction may be used in any of the walls of the container 2 and may allow a container of different dimensions to be assembled from modular components.
It will be understood that the above description is of a preferred embodiment only and that modifications may be made without departing from the scope of the invention. Also while the container has been shown as incorporating thermal conditioning elements and thermally conductive panels, certain inventions disclosed herein may be used without those features. For example, the wall construction incorporating vacuum insulating panels or other insulating materials sandwiched between two protective panels, and the thermal conditioning elements are potentially of wider application.
Also, while flanges have been described as being a preferred form of thermal transmission element, other elements such as blocks of conductive material may be provided. In another embodiment, the flanges may take the form of alternating and interlaced fingers which, when the walls are assembled, contact the face of the adjacent thermally conductive panel.
Also, while the flanges are shown as being integral with the respective thermally conductive panels, they may be discrete elements suitably attached thereto.
In other embodiments, the thermal transmission elements may be separate from the thermally conductive panels and be suitably arranged or mounted between the relevant panels.
It is also possible to provide an alternative mounting arrangement for the inner/thermally conductive panel of the wall element. Figure 30 illustrates such a mounting arrangement.
In the embodiment of Figure 30, rather than the internal/thermally insulating panel 30 being mounted to the insulating layer 34 and the insulating layer 34 being mounted to the external panel 32, the internal/thermally insulating panel 30 and the insulating layer 34 are mounted to the external panel 32 by means of a spacer element 500.
The spacer element 500 is constructed of a thermally insulating material such as a plastics material, and may have a thermal conductivity of less than 1W/mK. The material of the spacer 500 may also be slightly resilient. A high density foam or PVC plastics material may be useful in this regard.
The spacer 500 is tubular in shape and has a hollow body providing a bore 502.
The spacer is mounted in a bore 504 provided in the insulating material 34. The bore 504 may be provided through a cell 50 or between adjacent cells 50. There may be a clearance between the spacer 500 and the bore 504.
As in the earlier embodiment, a socket fastener part 46 is mounted in the external panel 32. A bottom end 506 of the spacer bore 502 is closed by a washer 508 for example, and the spacer 500 mounted to the external panel 32 by a fastener510 , for example a fastener 510 of the type used in the earlier embodiment.
The upper end 512 of the spacer is provided with a threaded insert 514 for receiving a threaded fastener 516.
The wall element is assembled by positioning the cells 40 on the external panel 32, inserting the spacers 500 (either before or after the positioning, and fastening the spacers 500 to the external panel 32 using the fasteners 510, for example using an Allen key or other tool which can access the fasteners 510 through the spacer bore 502. The internal/thermally conductive panel 30 is then positioned over the insulating layer 34 with mounting holes 518 aligned over the spacers 500 and the fasteners 516 then inserted and fastened into the threaded inserts 514 of the spacer 500.
In this way, the internal/thermally conductive panel 30 effectively sandwiches the insulating layer, with the vacuum insulating panels 80, between it and the external panel 32. The spacer 500 acts as both a thermal insulator and a vibration damper between the internal/thermally insulating panel 30 and the external panel 32.
Also, while the embodiments show containers which are intended to be opened and loaded from a front, the terms front, top, bottom etc. as used herein are not limiting. For example, in another embodiment as illustrated in Figure 31, the top wall 600 of a collapsible container 602 may be opened and the thermal conditioning elements 18 introduced into the container 602 vertically rather than horizontally. This construction may be applicable particularly to smaller containers.
Finally, while the specific embodiments discussed above involve thermally conductive panels on all walls, this may not be necessary. All that is necessary is for sufficient thermal transfer to take place to walls which do not receive thermal conditioning elements. Those walls may comprise a thermally conductive panel as described in order to distribute thermal energy over that wall. Thus in one alternative embodiment, only the front and rear walls may be provided with a thermally conductive panel, with thermal transfer with those walls taking place via suitable thermal conduction means, for example the thermally conductive rails described above, provided on the other walls or through the thermal conditioning elements themselves making thermal contact with the front and rear walls. In those embodiments, the internal panel of the other walls may not need to be thermally conductive.

Claims (66)

Claims
1. A collapsible, thermally insulating container comprising: a plurality of walls, for example a base wall, a top wall, opposed side walls extending between the base wall and the top wall, a rear wall extending between the base wall and the top wall and between the side walls, and a front wall extending between the base wall and the top wall and between the side walls; releasable fastening means for allowing said walls to be erected into a container and collapsed; wherein at least one wall comprises means for receiving one or thermal conditioning elements for conditioning a payload arranged within a payload space of the container; and further comprising thermal conduction means for conducting heat to or from the at least one wall to or from a wall not receiving thermal conditioning elements.
2. A container as claimed in claim 1 wherein each of said walls comprises a thermally conductive panel, with thermally conductive face panels being arranged in thermal contact when the container is assembled to provide a thermally conductive shell around the payload space.
3. A collapsible, thermally insulating container comprising: a plurality of walls, for example a base wall, a top wall, opposed side walls extending between the base wall and the top wall, a rear wall extending between the base wall and the top wall and between the side walls, and a front wall extending between the base wall and the top wall and between the side walls; and releasable fastening means for allowing said walls to be erected into a container and collapsed; wherein each of said walls comprises a thermally conductive panel, adjacent thermally conductive panels being in thermal contact when the container is erected to provide a thermally conductive shell around a payload space.
4. A container as claimed in claim 3, comprising one or more thermal conduction elements provided between at least some of the adjacent thermally conductive panels.
5. A container as claimed in claim 4, wherein at least some of said thermally conductive panels comprise one or more thermal transmission elements..
6. A wall element for erection into a thermally insulating container, said wall element comprising a panel element comprising one or more thermal transmission elements projecting therefrom for making thermal contact with an adjacent panel.
7. A container or wall element as claimed in any preceding claim, wherein said thermally conductive panels are provided on an innermost surface of at least some of the walls or the wall element.
8. A container or wall element as claimed in claim 5, 6 or 7 wherein said thermal transmission element comprises a flange extending from an edge of the panel.
9. A container or wall element as claimed in claim 8 wherein said flange extends at 45° from an edge of said panel.
10. A container or wall element as claimed in claim 8 or 9, comprising a pair of flanges extending at 45° from opposed edges of a panel.
11. A container or wall element as claimed in claim 8, 9 or 10, wherein said flange extends at 90° from an edge of said panel.
12. A container or wall element as claimed in claims 10 and 11, comprising a pair of flanges extending at 45° from opposed edges of a panel and a flange extending at 90° from an edge of said panel.
13. A container or wall element as claimed in claim 5,6 or 7, wherein said thermal transmission elements project from a face of a panel.
14. A container or wall element as claimed in claim 13, wherein said thermal transmission element comprises an end face of an element projecting from a face of the thermally conductive panel.
15. A container or wall element as claimed in claim, comprising biasing means for resiliently biasing a thermally conductive panel into thermal contact with an adjacent thermally conductive panel.
16. A container or wall element as claimed in any preceding claim, comprising one or more rail elements projecting from external surfaces of at least some of the walls or the wall element and defining therebetween channels for receiving one or more thermal conditioning elements.
17. A container as claimed in claim 16, wherein said rail elements are provided on the side walls and the top wall of the container.
18. A container or wall element as claimed in claim 16 or 17, wherein an end face of said rail element is resiliently biased for engagement with an adjacent panel.
19. A container or wall element as claimed in claim 16, 17 or 18, wherein said at least one rail element is made from a thermally conductive material.
20. A container or wall element as claimed in any of claims 16 to 19, wherein the at least one rail element has a low friction surface.
21. A thermally insulating container or wall panel comprising a channel for receiving a thermal conditioning element, said channel having a low friction surface.
22. A container or wall element as claimed in claim 20 or 21, wherein the at least one rail element or channel is provided with a low friction coating.
23. A container or wall element as claimed in claim 20 or 21, wherein the at least one rail element or channel comprises rollers projecting therefrom.
24. A container or wall element as claimed in any preceding claim, wherein a wall or wall element comprises a plurality of wall elements joined together with connectors.
25. A container or wall element as claimed in claim 24 as dependent upon any of claims 16 to 23, wherein the connectors are provided in parts which, when the elements are assembled, form the rail element.
26. A container as claimed in any preceding claim, wherein said base wall comprises a thermally conductive cargo plate.
27. A container as claimed in claim 26 wherein the cargo plate is mounted over a thermally conductive panel of said base wall, defining a space therebetween.
28. A container as claimed in claim 27, comprising one or more elements arranged between the thermally conductive panel and the cargo plate for forming channels for receiving thermal conditioning panels or other materials therein.
29. A container as claimed in claim 26, 27 or 28, wherein the cargo plate comprises drainage openings for allowing drainage of condensation.
30. A container or wall element as claimed in any preceding claim, wherein said thermally conductive panel is metallic, for example an aluminium alloy.
31. A container or wall element as claimed in any preceding claim, wherein said walls further comprise an external wall panel and a layer of thermally insulating material arranged between said external wall panel and said thermally conductive panel.
32. A container or wall element as claimed in claim 31, wherein said thermally insulating material comprises an insulating material, for example a foam material, comprising one or more pockets for receiving additional insulating material.
33. A container or wall element as claimed in claim 32, wherein said additional insulating material is in the form of a vacuum insulating panel or a body of different insulating material from said insulating material.
34. A container or wall element as claimed in claim 32 or 33, wherein said insulating material comprises a plurality of discrete insulation elements.
35. A container or a thermally insulating wall panel comprising an external wall panel, and internal wall panel and a thermally insulating material arranged between said external wall panel and said internal wall panel, said thermally insulating material comprising a layer of insulating material comprising one or more pockets receiving additional insulating material, said layer of insulating material comprising a plurality of discrete insulation elements.
36. A container or wall element as claimed in claim 34 or 35, wherein said discrete insulation elements comprise locating formations for permitting said elements to be located adjacent one another in a desired configuration.
37. A container or wall element as claimed in claim 36, wherein said locating formation comprise peripheral flanges and recesses.
38. A container or wall element as claimed in any of claims 32 to 37, wherein said insulating layer and said internal/thermally conductive panel are mounted such that there is no direct attachment of said internal/thermally conductive panel to said external panel.
39. A container or thermally insulating wall panel comprising an external wall panel, and internal wall panel and a layer of thermally insulating material arranged between said external wall panel and said internal wall panel and comprising one or more pockets receiving additional thermal insulation, said thermally insulating material and said internal/thermally conductive panel being mounted such that there is no direct attachment of said internal/thermally conductive panel to said external panel.
40. A container as claimed in claim 38 or 39, wherein said layer of insulating material is attached to said external panel and said internal/thermally insulating material is attached to said insulating layer.
41. A container or wall element as claimed in claim 40 , wherein said insulating layer is attached to said external panel by one or more first fasteners, and said internal /thermally conductive panel is attached to the insulating material by one or more second fasteners, the second fasteners being offset from the second fasteners.
42. A container or wall element as claimed in claim 41, wherein said first and second fasteners comprise respective thermally insulating socket elements embedded in the external panel and the insulating material respectively.
43. A container or wall element as claimed in claim 42, wherein said first and second fasteners are spin welded into the external panel and insulating material.
44. A container or wall element as claimed in claim 41, 42 or 43, wherein said insulating material is provided with load spreading elements engaging said second fasteners.
45. A container or wall element as claimed in claim 38 or 39, wherein a thermally insulating spacer element is mounted to the external panel through the thermally insulating layer and the internal/thermally conductive panel is mounted to the spacer.
46. A container or thermally insulating wall panel comprising an external wall panel, and internal wall panel and a layer of thermally insulating material including a vacuum insulating panel arranged between said external wall panel and said internal wall panel and wherein a thermally insulating spacer element is mounted to the external panel through the thermally insulating layer and the internal/thermally conductive panel is mounted to the spacer such that there is no direct attachment of said internal/thermally conductive panel to said external panel.
47. A container or wall element as claimed in claim 45 or 46 wherein the spacer is hollow to allow access to a fastener at one end for attaching the spacer to the external panel from the inside.
48. A container or wall element as claimed in claim 47 wherein another end of the spacer comprise a fastener e.g. a threaded socket for mounting the internal/thermally conductive panel.
49. A container or wall element as claimed in any of claims 32 to 48, wherein said external panel is of a honeycomb construction.
50. A container or wall element as claimed in any of claims 32 to 49, wherein a protective, for example low-friction, layer is provided between the insulating material and the thermally conductive / inner panel.
51. A container as claimed in any preceding claim, wherein said front wall comprises a door frame and a door hingedly mounted to the door frame.
52. A collapsible, container comprising: a base wall; a top wall; opposed side walls extending between the base wall and the top wall; a rear wall extending between the base wall and the top wall and between the side walls; a front wall extending between the base wall and the top wall and between the side walls; and releasable fastening means for allowing said walls to be erected into a container and collapsed; wherein one of said walls, for example said front wall comprises a door and a door frame, the door hingedly mounted to the doorframe.
53. A container as claimed in claim 51 or 52, wherein said door is resiliently mounted with respect to said door frame.
54. A container as claimed in any preceding claim, comprising a plurality of thermal conditioning elements mounted to one or more of said walls.
55. A container as claimed in claim 54, wherein said thermal conditioning elements are mounted in rows or columns.
56. A container as claimed in claim 54 or 55, wherein said thermal conditioning elements comprise coupling elements for coupling adjacent thermal conditioning elements together.
57. A thermal conditioning element comprising a first coupling element and a second coupling element, the second coupling element being configured to couple to the first coupling element of a similar, adjacent thermal conditioning element
58. A container or thermal conditioning element as claimed in claim 56 or 57, wherein said coupling elements are formed on opposite ends of the thermal conditioning elements.
59. A container or thermal conditioning element as claimed in claim 58, wherein said coupling elements comprise a hook element and a catch element for receiving the hook element.
60. A container or thermal conditioning element as claimed in claim 59 wherein the hook element is resilient.
61. A container or thermal conditioning element as claimed in claim 60 wherein the catch element is formed in a handle portion of the thermal conditioning element.
62. A container or thermal conditioning element as claimed in claim 61, wherein the opposite end of the thermal conditioning element comprises a recess for receiving the handle portion of a similar thermal conditioning element, the hook projecting into the recess.
63. A container or thermal conditioning element as claimed in any of claims 54 to 62, wherein said thermal conditioning element contains a phase change material.
64. A container or thermal conditioning element as claimed in any of claims 54 to 62 comprises an active thermal element.
65. A container as claimed in any of claims 54 to 64, wherein the thermal conditioning elements are resiliently mounted so as to project out of their receiving channels.
66. A container as claimed in claim 65, wherein a resilient element is provided at a base of the channel, the resilient element being resiliently deformed during assembly of the container.
GB1517533.4A 2015-10-05 2015-10-05 Thermally insulating containers Withdrawn GB2543047A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
GB1517533.4A GB2543047A (en) 2015-10-05 2015-10-05 Thermally insulating containers
GB1601290.8A GB2543109A (en) 2015-10-05 2016-01-25 Thermally insulating containers
PCT/GB2016/053092 WO2017060695A1 (en) 2015-10-05 2016-10-05 Thermally insulating containers

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GB1517533.4A GB2543047A (en) 2015-10-05 2015-10-05 Thermally insulating containers

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GB2543047A true GB2543047A (en) 2017-04-12

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GB201601290D0 (en) 2016-03-09
GB2543109A (en) 2017-04-12
GB201517533D0 (en) 2015-11-18

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