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GB2517002A - Network server flex rigid PCB - Google Patents

Network server flex rigid PCB Download PDF

Info

Publication number
GB2517002A
GB2517002A GB1402916.9A GB201402916A GB2517002A GB 2517002 A GB2517002 A GB 2517002A GB 201402916 A GB201402916 A GB 201402916A GB 2517002 A GB2517002 A GB 2517002A
Authority
GB
United Kingdom
Prior art keywords
flexi
solution
network server
pcbs
rigid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1402916.9A
Other versions
GB201402916D0 (en
Inventor
James Patrick Evans
Ian James Day
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BOSTON DESIGN CONSULTANTS Ltd
Original Assignee
BOSTON DESIGN CONSULTANTS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BOSTON DESIGN CONSULTANTS Ltd filed Critical BOSTON DESIGN CONSULTANTS Ltd
Publication of GB201402916D0 publication Critical patent/GB201402916D0/en
Publication of GB2517002A publication Critical patent/GB2517002A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4688Composite multilayer circuits, i.e. comprising insulating layers having different properties
    • H05K3/4691Rigid-flexible multilayer circuits comprising rigid and flexible layers, e.g. having in the bending regions only flexible layers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1485Servers; Data center rooms, e.g. 19-inch computer racks
    • H05K7/1488Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1485Servers; Data center rooms, e.g. 19-inch computer racks
    • H05K7/1488Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures
    • H05K7/1492Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures having electrical distribution arrangements, e.g. power supply or data communications

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Combinations Of Printed Boards (AREA)

Abstract

A single large flexible rigid (or rigid flex) or a number of smaller flexible rigid PCBs replace the cabling in a data cabinet. The PCBs may include a main limb section 1, small and large arms 3, 4, and appropriate connectors 2, 5, 6. The PCBs may be used with single or double row servers. The use of flexible rigid PCBs may permit quicker and easier installation of servers in cabinets.

Description

Description
Title: -Network Server Flexi. Circuit
Introduction & Background to thc invcntion
The invention is used in the Data communications industry and simplifies the installation of data cabinets.
The invention requires the ability to design and construct Flex rigid circuits several metres long. Traditional non rigid flex circuits do not withstand the rigours of this marketplace.
The invention relates to network server cabinet/cabinets that invariably contain a vast number of blades, switches, interconnections and a large array of bulky high speed cables. This can require several thousand interconnections and the network server cabinets can be several metres high.
The sheer number and volume is very difficult to install, manage, maintain and ensure correct interconnectivity. Due to the large number of connections the network servers a prone to mechanical failure primarily due to the mass and weight of the cables. There are also significant variations in data rates and EMC immunity.
Previously a limit of 1 M length maximum for a rigid flexi circuit excluded there use in such applications. Our invention removes this limitation, using newly available materials and processes.
The invention replaces all or most of the interconnecting cables with either a single large Flex. Rigid PCB or a number of smaller format flex rigid PCB's. The selection of either solution is entirely at the discretion of the user. This allows maximum flexibility to the configuration.
Introduction to the drawings
A typical single row Flexi is shown in FIG: 1 & FIG: 2 and double row Flexi in FIG: 4 & FIG: 5
Brief description of Items on drawings: -
1. Main flexible limb section.
2. Inlet and out let female RJ45 connectors.
3. Small arm, rigid PCB section.
4. Large arm, rigid PCB section.
5. RJ45 flexible limb section.
6. Male PCB mount RJ45 connectors.
Detailed description of the invention
The invention creates a single circuit board several meters in length that can replace thousands of standard cable interconnections within a data cabinet. This reduces installation time down from days to hours. The key aspect of the invention is that by using a flex-rigid construction virtually all problems of shock and vibration are removed.
The construction process allows for various lengths and styles of switches to be connected together via the flex rigid limbs Figi: -Denotes flexi to suit single row server, (in 2D).
Fig 2: -Denotes flexi to suit single row server, (in 3D) Fig 3: -Denotes Flexi to suit single row server, (shown laid flat) Fig 4: -Denotes flexi to suit double row server, (in 2D).
Fig 5: -Denotes flexi to suit double row server, (in 3D)
Brief description of Items on drawings: -
1. Main flexible limb section.
2. Inlet and out let female RJ45 connectors.
3. Small arm, rigid PCB section.
4. Large arm, rigid PCB section.
5. RJ45 flexible limb section.
6. Male PCB mount RJ45 connectors.
Possible modifications & Variations As most Data communication cabinets are unique to each system design, the use of long or short, single or double limbs offers maximum flexibility in design and utilisation.
Advantaes of the invention The time required for a typical installation of a network server can be reduced from days to hours.
The Flexi solution is considerably lighter in weight and mass.
The Flexi solution installation process is significantly simpler and quicker and there for less expensive.
The Flexi solution produces a consistent and stable data rate transfers.
The Flexi solution produces a consistent and stable EMC/EMI performance.
The Flexi solution allows for several characteristic impedances to be specified within the same assembly.
The Flexi solution gives superior resilience to mechanical shock and vibration.
The Flexi solution eliminates the possibility of incorrect insertion of connectors.

Claims (8)

  1. Claims Claims: - 1. The time required for a typical installation of a network server can be reduced from days to hours.
  2. 2. The Flexi solution is considerably lighter in weight and mass.
  3. 3. The Flexi solution installation process is significantly simpler and quicker and there for less expensive.
  4. 4. The Flexi solution produces a consistent and stable data rate transfers.
  5. 5. The Flexi solution produces a consistent and stable EMC/EMI performance.
  6. 6. The Flexi solution allows for several characteristic impedances to be specified within the same assembly.
  7. 7. The Flexi solution gives superior resilience to mechanical shock and vibration.
  8. 8. The Flexi solution eliminates the possibility of incorrect insertion of connectors.
GB1402916.9A 2013-08-02 2014-02-19 Network server flex rigid PCB Withdrawn GB2517002A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB1313893.8A GB201313893D0 (en) 2013-08-02 2013-08-02 Network servier flex rigid

Publications (2)

Publication Number Publication Date
GB201402916D0 GB201402916D0 (en) 2014-04-02
GB2517002A true GB2517002A (en) 2015-02-11

Family

ID=49224089

Family Applications (2)

Application Number Title Priority Date Filing Date
GBGB1313893.8A Ceased GB201313893D0 (en) 2013-08-02 2013-08-02 Network servier flex rigid
GB1402916.9A Withdrawn GB2517002A (en) 2013-08-02 2014-02-19 Network server flex rigid PCB

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GBGB1313893.8A Ceased GB201313893D0 (en) 2013-08-02 2013-08-02 Network servier flex rigid

Country Status (1)

Country Link
GB (2) GB201313893D0 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5481437A (en) * 1991-10-04 1996-01-02 Bodenseewerk Geratetechnik Gmbh Apparatus assembly of an electrotechnical apparatus
US20050174748A1 (en) * 2004-01-14 2005-08-11 Denso Corporation Electronic control device
WO2006077164A2 (en) * 2005-01-24 2006-07-27 Juma Pcb Gmbh Method for producing an angled printed circuit board structure from at least two circuit board sections
US20060221587A1 (en) * 2002-07-25 2006-10-05 Fujitsu Limited Multi-wire board, its manufacturing method, and electronic apparatus having the multi-wire board
DE102008055683A1 (en) * 2008-10-28 2010-04-29 Würth Elektronik Rot am See GmbH & Co. KG Conductor arrangement for e.g. producing long flexible printed circuit boards as replacement for cable harnesses, has intermediate element arranged between board sections and including rounded bending edge that lies at inner side of bend
GB2498994A (en) * 2012-02-02 2013-08-07 Trackwise Designs Ltd Forming multilayer flexible PCBs by continuous lamination of separate flexible PCBs with a double belt press

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5481437A (en) * 1991-10-04 1996-01-02 Bodenseewerk Geratetechnik Gmbh Apparatus assembly of an electrotechnical apparatus
US20060221587A1 (en) * 2002-07-25 2006-10-05 Fujitsu Limited Multi-wire board, its manufacturing method, and electronic apparatus having the multi-wire board
US20050174748A1 (en) * 2004-01-14 2005-08-11 Denso Corporation Electronic control device
WO2006077164A2 (en) * 2005-01-24 2006-07-27 Juma Pcb Gmbh Method for producing an angled printed circuit board structure from at least two circuit board sections
DE102008055683A1 (en) * 2008-10-28 2010-04-29 Würth Elektronik Rot am See GmbH & Co. KG Conductor arrangement for e.g. producing long flexible printed circuit boards as replacement for cable harnesses, has intermediate element arranged between board sections and including rounded bending edge that lies at inner side of bend
GB2498994A (en) * 2012-02-02 2013-08-07 Trackwise Designs Ltd Forming multilayer flexible PCBs by continuous lamination of separate flexible PCBs with a double belt press

Also Published As

Publication number Publication date
GB201402916D0 (en) 2014-04-02
GB201313893D0 (en) 2013-09-18

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Legal Events

Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)