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GB2511100A - Improved underwater turbine installation and removal apparatus and methods - Google Patents

Improved underwater turbine installation and removal apparatus and methods Download PDF

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Publication number
GB2511100A
GB2511100A GB1303218.0A GB201303218A GB2511100A GB 2511100 A GB2511100 A GB 2511100A GB 201303218 A GB201303218 A GB 201303218A GB 2511100 A GB2511100 A GB 2511100A
Authority
GB
United Kingdom
Prior art keywords
frame
substructure
nacelle
turbine
turbine nacelle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1303218.0A
Other versions
GB2511100B (en
GB201303218D0 (en
Inventor
Michael Betschart
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Andritz Hydro Hammerfest UK Ltd
Original Assignee
Andritz Hydro Hammerfest UK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Andritz Hydro Hammerfest UK Ltd filed Critical Andritz Hydro Hammerfest UK Ltd
Priority to GB1303218.0A priority Critical patent/GB2511100B/en
Publication of GB201303218D0 publication Critical patent/GB201303218D0/en
Priority to PCT/GB2014/050546 priority patent/WO2014128502A1/en
Publication of GB2511100A publication Critical patent/GB2511100A/en
Application granted granted Critical
Publication of GB2511100B publication Critical patent/GB2511100B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B13/00Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates
    • F03B13/12Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy
    • F03B13/26Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using tide energy
    • F03B13/264Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using tide energy using the horizontal flow of water resulting from tide movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B17/00Other machines or engines
    • F03B17/06Other machines or engines using liquid flow with predominantly kinetic energy conversion, e.g. of swinging-flap type, "run-of-river", "ultra-low head"
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/60Assembly methods
    • F05B2230/604Assembly methods using positioning or alignment devices for aligning or centering, e.g. pins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/70Disassembly methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/90Mounting on supporting structures or systems
    • F05B2240/97Mounting on supporting structures or systems on a submerged structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/02Transport, e.g. specific adaptations or devices for conveyance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/30Energy from the sea, e.g. using wave energy or salinity gradient
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Oceanography (AREA)
  • Power Engineering (AREA)
  • Wind Motors (AREA)
  • Other Liquid Machine Or Engine Such As Wave Power Use (AREA)

Abstract

The frame 101, which supports the weight of the nacelle 151 during installation or removal, comprises a guide arranged to align the frame with the substructure 171 as the frame is moved towards the substructure. The guide comprises a pair of guide members 105 arranged on the frame to form a V-shaped void 107 which receives the substructure 171. The guide members 105 may be deformable, or rigid with a protective layer, eg a bumper, or rollers to prevent damage to the substructure. The frame 101 may have a number of cable connectors 109 for connection to cables 111 used to lower, raise and manoeuvre the frame. The frame 101 aids in installation by guiding the turbine nacelle 151 onto the substructure 171 and aids in removal as the guide allows the frame to be guided onto the turbine nacelle prior to lifting away from the substructure. In a modification, the frame (201, figs.14-17) does not support the weight of the nacelle (251) but is instead suspended from the nacelle and may have two pairs of guide members (205).

Description

1 Improved Underwater Turbine Installation and Removal Apparatus and Methods 3 The present invention relates to the field of underwater turbines such as tidal turbines 4 installed in areas of tidal flow. More specifically, the present invention concerns improvements in the installation, and removal, of underwater turbine nacelles. In a 6 particular embodiment of the invention there is provided a frame which supports a turbine 7 nacelle and guides the turbine nacelle onto a substructure, and in another embodiment of 8 the invention there is provided a method of installing a turbine nacelle on a substructure 9 using such a frame.
11 Background to the invention
13 It is known, for example from WO 2009/127415 (in the name OpenHydro Group Limited), 14 to install a hydroelectric turbine onto the seabed by lowering the turbine onto the seabed using a number of cables or support lines attached to the turbine base. The turbine 1 including the base, or the turbine in isolation from the base, may be so lowered. However, 2 it can be difficult to ensure that the turbine is aligned with the base as it is lowered into 3 position.
One solution to this problem may be found in WO 2004/015241 (in the name Hammerfest 6 Strøni AS) in which a guiding apparatus for guiding a turbine nacelle onto a turbine 7 support structure is disclosed. Guide wires are disposed between the support structure 8 and a surface based vessel, and the turbine nacelle is lowered into position on the support 9 structure from the surface along the guide wires.
11 An alternative but similar solution to this problem may be found in WO 2012/019673 (in the 12 name Voith Patent GmbH) in which the turbine nacelle is coupled to a floating device, 13 which makes the installation unit buoyant, and pulled downwards onto the support 14 structure by a number of cables extending between the floating device and a winch on the support structure.
17 However, the Applicant has deemed such installation methods to be too complex and 18 technically demanding in practice and as such requires a yet further alternative installation 19 methodology.
21 Accordingly, it is an object of at least one aspect of the present invention to provide an 22 apparatus for the installation of an underwater turbine that is simpler and easier to 23 implement than existing solutions.
Further aims and objects of the invention will become apparent from reading the following
26 description.
1 Summary of the invention
3 According to a first aspect of the invention, there is provided a frame for the installation or 4 removal of an underwater turbine nacelle on a substructure, the frame comprising a support configured to support the weight of the nacelle during installation or removal and a 6 guide arranged to align the frame with the substructure as the frame is moved towards the 7 substructure.
9 Preferably, the guide comprises at least one pair of guide members arranged on the frame to form a substantially V-shaped void which receives the substructure. Preferably, the at 11 least one pair of guide members are arranged to form an obtuse angle there between.
13 Optionally, the guide comprises at least two pairs of guide members.
Preferably, the guide is disposed towards a lower end of the frame.
17 Most preferably, the guide members are fixed. Preferably, the guide members are rigid.
18 Alternatively, the guide members are deformable or flexible. Optionally, the guide 19 members are provided with a protective layer. The protective layer may be a coating or a bumper for example. Optionally, the guide members comprise rollers.
22 Preferably, the support comprises a generally U-shaped member arranged, configured or 23 adapted to encircle at least a portion of the turbine nacelle. The U-shaped member may 24 be disposed around, over, or under, the turbine nacelle.
26 Preferably, the support comprises at least one attachment to attach the turbine nacelle to 27 the support. The attachment may comprise a support cup adapted to receive 28 corresponding lugs or projections on the turbine nacelle, or vice versa. Alternatively, or 29 additionally, the support comprises one or more support members which are arranged, configured or adapted to cradle the turbine nacelle in the frame. Alternatively, or 31 additionally, the support attaches to the turbine nacelle using hydraulic locks.
33 Alternatively, the support comprises a platform arranged, configured or adapted to support 34 the turbine nacelle. Optionally, the support comprises a concave upper surface to receive the turbine nacelle.
2 Preferably, the frame further comprises a plurality of cable connectors for connection to 3 one or more winches via one or more cables for raising and lowering the frame with 4 respect to the substructure.
6 Optionally, the frame is arranged to accommodate a cable connected to the nacelle.
7 Optionally, the frame comprises a gap to accommodate the cable. Alternatively, the frame 8 is arranged to actively or passively position the cable during installation.
Alternatively, or additionally, the frame comprises a support adapted to hold a cable clear 11 of the substructure during installation. Optionally, the support is adapted to hold a 12 corresponding cable support arm in a first position clear of the substructure during 13 installation and release the cable and/or the cable support arm after installation.
Alternatively, or additionally, the frame comprises a support adapted to lift a cable clear of 16 the substructure during removal. Optionally, the support is adapted to hold a 17 corresponding cable support arm in a first position proximal to the substructure before 18 removal and lift the cable and/or the cable support arm during removal.
According to a second aspect of the invention there is provided a method of installing an 21 underwater turbine nacelle on a substructure, the method comprising supporting the 22 nacelle on a frame according to the first aspect, lowering the frame and nacelle towards 23 the substructure, and advancing the frame and nacelle towards the substructure such that 24 the guide aligns the frame and nacelle with the substructure.
26 Preferably, the method comprises lowering the frame and nacelle until the nacelle 27 engages with the substructure. Preferably, the method comprises continuing to lower the 28 frame to release the nacelle. Preferably, the method comprises withdrawing the frame 29 from the substructure. Preferably, the method comprises retrieving the frame to the surface.
32 Preferably, the method further comprises transporting the nacelle to the substructure on a 33 buoyant structure. The buoyant structure may be a barge, another suitable type of vessel, 34 or a buoyancy frame.. Preferably, the frame and nacelle are lowered from the buoyant structureusing one or more winches attached to the frame. Preferably, the frame and 1 nacelle are advanced towards the substructure by moving the buoyant structure.
2 Optionally, the buoyant structureis moved by a tug boat. Alternatively, or additionally, the 3 buoyant structureis moved by a work vessel. The buoyant structure may be attached to 4 the work vessel or integrally foimed with the work vessel. Of coulse, the buoyant structule may be self-propelled.
7 Optionally, the method further comprises connecting a cable to the nacelle, and holding 8 the cable cleai of the substructure duiing installation. Prefeiably, the cable is paid out 9 from a winch. Alternatively, or additionally, the cable is held clear of the substructuie using a cable support arm. Preferably, the cable support arm releases the cable after 11 installation. Alternatively, the cable support arm is released from the frame after 12 installation.
14 Alternatively, the method further comprises automatically connecting a cable to the nacelle. Piefeiably, the cable is connected via a wet-mate connectol.
17 Embodiments of the second aspect of the invention may comprise features corresponding 18 to the preferred or optional features of the first aspect of the invention or vice versa.
According to a third aspect of the invention there is provided a method of removing an 21 underwater turbine nacelle from a substructure, the method comprising lowering a frame 22 according to the first aspect to a location below the nacelle, advancing the frame towards 23 the substiucture such that the guide aligns the frame with the substructuie, and laising the 24 frame to support the nacelle.
26 Prefeiably, the method comprises continuing to raise the frame to disengage the nacelle 27 from the substructuie. Preferably, the method complises retrieving the frame and nacelle 28 to the surface.
Embodiments of the third aspect of the invention may comprise features corresponding to 31 the preferred or optional features of the first or second aspects of the invention or vice 32 versa.
1 According to a fourth aspect of the invention there is provided a method of installing an 2 array of turbines comprising installing at least one turbine nacelle on at least one 3 substructure of the array in accordance with the method of the second aspect.
Preferably, the method of the second aspect is repeated for each of the turbines of the 6 array.
8 Embodiments of the fourth aspect of the invention may comprise features corresponding to 9 the preferred or optional features of the first to third aspects of the invention or vice versa.
11 According to a fifth aspect of the invention, there is provided a buoyant structurefor 12 installing a turbine nacelle on a substructure in accordance with the method of the second 13 aspect.
Preferably, the buoyant structurecomprises one or more winches arranged to lower and/or 16 raise a frame according to the first aspect. Optionally, the one or more winches are 17 arranged around a void through which the frame is lowered and/or raised.
19 Preferably, the buoyant structure is a barge. Alternatively, the buoyant structure comprises a buoyancy frame.
22 According to a sixth aspect of the invention, there is provided a fleet for installing a turbine 23 nacelle on a substructure in accordance with the method of the second aspect, the fleet 24 comprising a barge for transporting and installing the turbine nacelle, and a tug boat for manoeuvring the barge.
27 Preferably, the fleet further comprises a work vessel for supporting and/or further 28 manoeuvring the barge.
Embodiments of the fifth to sixth aspects of the invention may comprise features 31 corresponding to the preferred or optional features of the first to fourth aspects of the 32 invention or vice versa.
34 According to a seventh aspect of the invention, there is provided an underwater turbine comprising a turbine nacelle and a substructure, the turbine nacelle having been installed 1 on the substructure using one or more of: a frame according to the first aspect; a method 2 according to the second or fourth aspect; a barge according to the fifth aspect; or a fleet 3 according to the sixth aspect.
Embodiments of the seventh aspect of the invention may comprise features corresponding 6 to the preferred or optional features of the first to sixth aspects of the invention or vice 7 versa.
9 Of course, it will be understood that the invention may be used to support the weight of the nacelle during installation or removal, or to align the frame with the substructure as the 11 frame is moved towards the substructure, as separate functions or features.
13 Therefore in accordance with an eighth aspect of the invention there is provided a frame 14 for the installation or removal of an underwater turbine nacelle on a substructure, the frame comprising a support configured to support the weight of the nacelle during 16 installation or removal.
18 Such a frame may be aligned with the substructure using alternative means, such as guide 19 means on the substructure and/or movement of a vessel from which the frame is lowered.
21 Furthermore in accordance with a ninth aspect of the invention there is provided a frame 22 for the installation or removal of an underwater turbine nacelle on a substructure, the 23 frame comprising a guide arranged to align the frame with the substructure as the frame is 24 moved towards the substructure.
26 Such a frame may be suspended from the turbine nacelle rather than supporting it, or may 27 be aligned with the substructure prior to the turbine nacelle being connected thereto.
29 Embodiments of the eighth and ninth aspects of the invention may comprise features corresponding to the preferred or optional features of the first to seventh aspects of the 31 invention or vice versa, and equivalent methods of use corresponding to the second, third 32 and fourth aspects form further aspects of the invention.
34 In such methods, lowering cables may be attached directly to the nacelle.
1 According to a yet further aspect of the invention, there is provided a frame, a method of 2 installing a turbine nacelle or removing a turbine nacelle from a substructure, or a method 3 of installing a turbine array, substantially as herein described with reference to the 4 appended diawings.
1 Brief descrirtion of the drawings 3 Aspects and advantages of the present invention will become apparent upon reading the 4 following detailed description and upon reference to the following drawings (like reference numerals referring to like features) in which: 7 Figure 1 is a schematic representation of a frame according to at least one aspect of the 8 invention and a corresponding turbine nacelle and substructure, in three stages of the 9 installation of the turbine nacelle on the substructure, in accordance with another at least one aspect of the invention; 12 Figures 2 to 13 are schematic representations of a tug, barge, and work vessel being used 13 to install a turbine nacelle on a substructure in accordance in accordance with at least one 14 aspect of the invention; 16 Figure 14 is a schematic representation of an alternative frame according to at least one 17 aspect of the invention and a corresponding turbine nacelle and substructure, at an 18 intermediate stage of the removal of the turbine nacelle from the substructure; and Figures 15 to 17 are schematic representations of the alternative frame being used to 21 install a turbine nacelle on a substructure in accordance with at least one aspect of the 22 invention.
1 Detailed description of preferred embodiments
3 As discussed in the background to the invention above, known installation methods are too 4 complex and technically demanding in practice and as such an alternative installation methodology is desired.
7 An embodiment of the present invention is illustrated in Figure 1 and overcomes this 8 problem with the prior art. To demonstrate the features of the invention and the benefits of 9 the invention in use, Figure 1 shows three stages in the installation of a turbine nacelle 151 on a corresponding substructure 171 using a frame 101 according to an embodiment of 11 the present invention.
13 The frame 101 comprises a generally U-shaped member 103 which, in use, encircles and 14 supports a significant portion of the turbine nacelle 151. The frame also comprises four support cups 113 which cooperate with corresponding lugs 153 on the turbine nacelle 151.
16 The cooperating cups 113 and lugs 153 permit alignment of the frame 101 with the turbine 17 nacelle 151, as well as serving a load-bearing purpose. The funnel shape of the particular 18 cups 113 employed in this embodiment can assist in guiding the frame 101 (for example in 19 a lifting operation) in the event that there is misalignment between the frame 101 and the nacelle 151.
22 The frame 101 also comprises two fixed guide members 105 disposed towards a lower 23 end of the frame 101 and, by virtue of the angle formed there between, define a generally 24 v-shaped void 107. In use, as described below, the guide members 105 guide the frame 101 with respect to the substructure 171 and as a result align the frame 101 with the 26 substructure 171. The angle there between is preferably obtuse, although it will be 27 understood that any angle less than 180 degrees may be employed.
29 The guide members 105 are rigid; however they may be provided with a protective layer such as a coating, a bumper, or the like, to prevent damage to the substructure 171 when 31 they are brought into contact. As the frame 101 is moved down the substructure it may be 32 preferable to dispose rollers on the guide members 105 to prevent damage or at least to 33 reduce friction between the frame 101 and the substructure 171.
1 The frame 101 also comprises a number of cable connectors 109 for connection to 2 corresponding cables 111 which are used to lower, raise and manoeuvre the frame 101 3 (for example from an installation or maintenance barge, not shown in Figure 1). In this 4 embodiment the cable connectors 109 are disposed at three separate locations on the frame 101 selected to provide as much horizontal separation there between as possible to 6 provide the most stability and control when lowering, raising and/or manoeuvring the frame 7 101.
9 A gap 113 is also provided in the rear of the frame 101 to accommodate a cable 115 (for example, an electrical or pigtail cable) attached to the turbine nacelle 151 which trails 11 behind the frame 101. By maintaining tension on the cable 111 it can be kept clear of the 12 substructure 171 to prevent snagging; the gap 113 allowing for significant overlap of the 13 frame 101 and the cable 115 without any contact there between.
In Figures 1 (a) to (c) the frame 101 is being used to lower the turbine nacelle 151 onto the 16 substructure 171. Note that in this example the substructure 171 comprises a female 17 socket 173 which receives a corresponding male projection 155 on the underside of the 18 turbine nacelle 151.
In Figure 1 (a) the frame 101 is approaching the substructure 171 in a horizontal direction.
21 The turbine nacelle 151 is displaced vertically from the substructure 171 sufficiently to 22 allow clearance between the male projection 155 and the female socket 173. Note that 23 there is a vertical clearance between the guide members 105 of the support frame 101 and 24 the bottom of the male projection 155. As the frame 101 progresses towards the substructure 171, the substructure 171 is received in the v-shaped void 107; continued 26 progress of the frame 101 -in the event of lateral misalignment -brings the substructure 27 171 into physical contact with the or a guide member 105 and further progress of the 28 frame 101 towards the substructure results in lateral centralisation of the support member 29 101 with respect to the substructure 171.
31 In Figure 1(b). the frame 101 is laterally centralised with the substructure 171 and the 32 male projection 155 is vertically aligned with the female socket 173; by virtue of the 33 clearance between the guide members 105 and the bottom of the male projection 155 the 34 guide members 105 are in contact with the substructure 171 without any contact between the male projection 155 and the substructure 171.
2 The frame 101 can then be lowered vertically such that the male projection 155 is received 3 in thefemale socket 173 as shown in Figure 1(c). Further lowering of the frame 101 4 disengages the support cups 113 from the lugs and thereby detaches the frame 101 from the turbine nacelle 151, and vice versa, after which the frame 101 can be manoeuvred 6 away from the substructure 171 leaving the turbine nacelle 151 in place on the 7 substructure 171.
9 To remove the turbine nacelle 151 from the substructure 171 the operation is performed in reverse, although in that case the frame 101 is positioned under the turbine nacelle 151; 11 the guide members 105 first contacting the substructure 171 lower down the 13 Note that the placement of the lugs and support cups described above may of course be 14 reversed such that the support cups are inverted and located on the turbine nacelle and the lugs located on the frame. Of course any equivalent engagement, coupling or 16 attachment means may be employed.
18 The frame 101 is shown as being constructed from a number of elongate members which 19 are welded together in the configuration shown, although the frame may be formed of or in a single piece. The elongate members are shaped and preferably hollow, but may 21 comprise I-beams, or a combination of both, which lend structural strength as well as 22 comparative lightness to the frame overall. As may be observed in Figure 1 (c), this 23 construction methodology produces low drag by effecting a number of apertures and 24 through paths for fluid flow. The addition of fins to the frame may help to stabilise the frame in a fluid flow and thus assist in alignment with the substructure.
27 Other modifications to the frame are foreseen. For example, while described as being 28 rigid the guide members may instead or to a degree be deformable or flexible, for example 29 to conform to the substructure when contact is made. This may also serve to dampen the impact and/or provide a basic mating mechanism for the frame.
32 Furthermore, the support may be disposed around, over and/or under the turbine nacelle, 33 and may be attached to the turbine nacelle in a variety of ways. Instead of support cups 34 and lugs, which may of course be disposed on either or both of the frame and the turbine nacelle, or other attachment or locking mechanisms such as hydraulic locks, the turbine 1 nacelle may simply be cradled or supported by one or more members on which the turbine 2 nacelle rests or is received.
4 However, an embodiment of the invention is foreseen in which the frame does not support the weight of the turbine nacelle but is instead suspended from the turbine nacelle. Similar 6 attachment mechanisms and arrangements to those described above, which may be 7 applied in a reverse sense if appropriate or required, may be employed. In such an 8 embodiment, lowering lines or cables would be attached to the turbine nacelle directly, and 9 the load bearing capacity of the frame can be vastly reduced as a result which may simplify design. Corresponding guide members or functionally equivalent arrangements 11 allow such a frame to provide the alignment function provided by the exemplary 12 embodiment described above.
14 Similarly, an embodiment of the invention is foreseen in which the frame does not include a guide and simply supports the turbine nacelle during installation; in which case a 16 corresponding guide may be provided on the substructure which receives and aligns the 17 frame as it is manoeuvred towards the substructure.
19 An installation procedure employing a tug 191, a barge 193 and a work vessel 195 will now be described with further reference to Figures 2 to 13. Figure 2 shows the 21 substructure 171 preinstalled on the sea bed. The turbine nacelle 151 is held in a frame 22 101 as described above. The cables 111 (not visible in Figure 2) are attached to 23 corresponding winches 194 mounted on the barge. Note that three winches 194 are 24 positioned around a void through which the frame 101 and turbine nacelle 151 shall be lowered.
27 Initially, the tug 191 tows the barge 193 into position, generally above the substructure 28 171. The barge 193 is then connected to the work vessel 195 which is already in place, 29 itself tethered to subsea moorings 196. The work vessel 195 is able to control the longitudinal position of the barge 193, for example by using on-deck winches, with 31 additional control provided by thrust of the tug 191.
33 Figure 3 shows the turbine nacelle 151 as it is lowered from the barge 193 on the frame 34 101, the vertical position controlled by the winches 194 which feed out the cables 111. At the same time, the pigtail cable 115 is lowered from the opposite end of the barge 193, 1 using a constant tension winch for example. In Figure 4, the turbine nacelle 151 has been 2 lowered to a depth at which the guide members 105 vertically overlap the substructure 3 171. The barge 193 is then moved forwards which in turn moves the frame 101 forwards 4 as shown in Figure 5, for example by tug thrust, to ensure that the frame 101, and specifically the guide members 105, contact the substructure 171. As described above, 6 this results in vertical alignment of the male projection 155 and the female socket 173 as 7 shown in Figure 6. The nacelle 151 is then lowered onto the substructure 171, again using 8 the winches 194 to pay out the cables 111, and the male projection 155 is received in the 9 female socket 173 as shown in Figure 7. The conical shape of the male projection 155 compensates for any remaining misalignment, which should only be minor.
12 Continued lowering of the frame 101, as shown in Figure 8, releases the turbine nacelle 13 151 from the frame 101, and the barge is urged backwards as shown in Figure 9, for 14 example by way of on-deck winches on the work vessel 195, to clear the frame 101 away from the turbine nacelle 151. The pigtail cable 115 continues to be paid out while this 16 takes place to keep it clear of the frame 101 as it moves away from the turbine nacelle 151 17 and substructure 171. The winches 194 on board the barge 193 then lift the frame 101 18 upwards as shown in Figure 10, until it is fully recovered back to the barge 193 as shown 19 in Figure 11.
21 It is of course foreseen that the cable could be attached to the turbine nacelle and/or to the 22 substructure as part of the installation procedure, for example via a wet-mate connection.
24 The work vessel 195 can then winch in the barge 193, and the pigtail cable 115 can be passed from the barge 193 to the work vessel 195 as shown in Figure 12. Thereafter, the 26 barge 193 can be towed away by the tug 191, leaving behind an installed turbine nacelle 27 151 and an associated pigtail cable 115 held by the work vessel 195, as shown in 28 Figure 13.
This process can of course be repeated to install an array of turbines, or indeed performed 31 in reverse, mutatis mutandis, to remove the turbine nacelle 151 from the substructure 171.
33 It will also be readily appreciated that the installation method may equally be performed 34 with fewer (or indeed more) vessels; for example the barge could be self-propelled in 1 which case the tug and/or the work vessel may be dispensed with. The described 2 installation method provides a good fit with existing operating practices.
4 It is also foreseen that instead of a barge, any suitable type of vessel or buoyancy frame may be employed for the transport and installation of a turbine nacelle using the frame of 6 the present invention. It may be self-propelled or moved by a tug, work boat or the like.
7 Alternatively, a suitable buoyant structure may be integrally formed, fixed, or removeably 8 attached to a work vessel.
As noted above, alternative embodiments of the invention may omit a support for the 11 turbine nacelle or omit a guide to align the frame (and hence the turbine nacelle in an 12 installation process) with the substructure. Corresponding modifications to the installation 13 and/or removal methods mat therefore be required. For example, in an embodiment in 14 which the frame is suspended from the turbine nacelle, lowering wires may be connected directly to the turbine nacelle. In another embodiment in which the frame omits a guide a 16 corresponding guide may be disposed on the substructure which subsequently guides the 17 frame and hence nacelle onto the substructure during installation, and guides the frame 18 onto the nacelle during removal.
An alternative frame 201, which for the avoidance of doubt supports and guides the turbine 21 nacelle (but may of course also be modified as above) is now described with reference to 22 Figure 14. The frame can be seen to comprise a generally U-shaped member 203 which, 23 like corresponding member 103 above, encircles and supports turbine nacelle 251. Also 24 shown in Figure 14 are two support members 204 which extend between opposite sides of the U-shaped member 203, underneath the turbine nacelle 251 to support it.
27 While in both embodiments of the invention described herein the frame comprises a 28 generally U-shaped member, it will be understood that any suitably shaped member or 29 members arranged, configured or adapted to support the turbine nacelle may be employed. For example, the turbine nacelle may be carried on a platform having a 31 concave upper surface which receives and supports the turbine nacelle -the concave 32 upper surface may be shaped to correspond to the external surface of the turbine and/or 33 comprise a deformable material able to conform to said external surface.
1 The frame 201 can also be seen to comprise two pairs of guide members 205 which in 2 use, and as described above, guide the frame 201 with respect to the substructure 271 as 3 it is moved toward the substructure 271. Having two (or more) pairs of guide members 4 may assist in ensuring vertical alignment with the substructure 271, particularly in the event that the substructure 271 is inclined or in some other way non-vertical.
7 In this embodiment, the cable 215 is supported by a cable support arm 214 mounted on 8 the turbine nacelle 251 which is hinged towards a top end and comprises a hook which 9 cooperates with a retaining arm 217 of the frame 201. When the frame 201 is supporting the turbine nacelle 251, as shown, the retaining arm 217 holds the cable support arm 214 11 in a substantially horizontal position which keeps the cable 215 clear of the substructure 12 271 during installation -as described more fully below.
14 Figure 15 shows the turbine nacelle 251 immediately following installation on the substructure 271. In this position, the retaining arm 217 still holds the cable support arm 16 214, and hence the cable 215, away from the substructure 271. In Figure 16, the support 17 201 has been lowered away from the turbine nacelle 251 and the retaining arm 217, which 18 is hingedly attached to the frame 201, has swung downwards and disengaged from the 19 hook on the cable support arm 214, allowing the cable support arm 214 to hang vertically.
The frame 201 can then be manoeuvred away from the substructure 271 as shown in 21 Figure 17 and as described above.
23 The invention provides a frame for the installation or removal of an underwater turbine 24 nacelle on a substructure. The frame comprises a support which is configured to support the weight of the nacelle during installation or removal, and further comprises a guide 26 arranged to align the frame with the substructure as the frame is moved towards the 27 substructure. The frame particularly aids in installation by guiding the turbine nacelle onto 28 the substructure in a predetermined manner, and aids in removal as the guide allows the 29 frame to be guided onto the turbine nacelle prior to lifting away from the substructure. The support or the guide may be omitted in particular embodiments so as to benefit from each 31 feature separately; in a particular embodiment this allows the guide to be mounted (or 32 formed) on the substructure, and in another particular embodiment the frame can be 33 suspended from the turbine nacelle.
1 Throughout the specification, unless the context demands otherwise, the terms comprise' 2 or include', or variations such as comprises' or comprising', includes' or including' will be 3 understood to imply the inclusion of a stated integer or group of integers, but not the 4 exclusion of any other integer or group of integers.
6 The foregoing description of the invention has been presented for the purposes of 7 illustration and description and is not intended to be exhaustive or to limit the invention to 8 the precise form disclosed. The described embodiments were chosen and described in 9 order to best explain the principles of the invention and its practical application to thereby enable others skilled in the art to best utilise the invention in various embodiments and 11 with various modifications as are suited to the particular use contemplated. Therefore, 12 further modifications or improvements may be incorporated without departing from the 13 scope of the invention as defined by the appended claims. In particular, it will be 14 appreciated that features of the embodiments described herein may be interchanged with or added to one another in alternative embodiments of the invention, and that 16 combinations of features other than those expressly claimed are within the scope of the 17 invention.
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EP1980670A1 (en) * 2007-04-11 2008-10-15 OpenHydro Group Limited Method for the deployment of a hydroelectric turbine
GB2470447A (en) * 2009-11-23 2010-11-24 James O'donnell Paired tidal turbines drive pumps connected in series
US20110155682A1 (en) * 2008-07-11 2011-06-30 Matthias Grassow Lifting device for the installation and service of an underwater power plant
EP2450562A1 (en) * 2010-11-09 2012-05-09 Openhydro IP Limited A hydroelectric turbine recovery system and a method therefore
WO2012151631A1 (en) * 2011-05-10 2012-11-15 Atlantis Resources Corporation Pte Limited Deployment apparatus and method of deploying an underwater power generator
WO2013079829A1 (en) * 2011-09-19 2013-06-06 Sabella System and method for fixing a marine current turbine, and hydraulic energy recovery assembly implementing such a fixing system

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EP1980670A1 (en) * 2007-04-11 2008-10-15 OpenHydro Group Limited Method for the deployment of a hydroelectric turbine
US20110155682A1 (en) * 2008-07-11 2011-06-30 Matthias Grassow Lifting device for the installation and service of an underwater power plant
GB2470447A (en) * 2009-11-23 2010-11-24 James O'donnell Paired tidal turbines drive pumps connected in series
EP2450562A1 (en) * 2010-11-09 2012-05-09 Openhydro IP Limited A hydroelectric turbine recovery system and a method therefore
WO2012151631A1 (en) * 2011-05-10 2012-11-15 Atlantis Resources Corporation Pte Limited Deployment apparatus and method of deploying an underwater power generator
WO2013079829A1 (en) * 2011-09-19 2013-06-06 Sabella System and method for fixing a marine current turbine, and hydraulic energy recovery assembly implementing such a fixing system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3339630A1 (en) * 2016-12-21 2018-06-27 Openhydro IP Limited A method and system of deploying or recovering a hydroelectric turbine
WO2018115304A1 (en) * 2016-12-21 2018-06-28 Openhydro Ip Limited A method and system of deploying or recovering a hydroelectric turbine

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GB201303218D0 (en) 2013-04-10
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