GB2501541A - Reinforcing Bamboo Structure - Google Patents
Reinforcing Bamboo Structure Download PDFInfo
- Publication number
- GB2501541A GB2501541A GB1207576.8A GB201207576A GB2501541A GB 2501541 A GB2501541 A GB 2501541A GB 201207576 A GB201207576 A GB 201207576A GB 2501541 A GB2501541 A GB 2501541A
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- United Kingdom
- Prior art keywords
- bundles
- reinforcing structure
- accordance
- strands
- carrier layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 139
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 47
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 47
- 241001330002 Bambuseae Species 0.000 title claims abstract description 47
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 47
- 239000011425 bamboo Substances 0.000 title claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 64
- 239000011248 coating agent Substances 0.000 claims abstract description 30
- 238000000576 coating method Methods 0.000 claims abstract description 30
- 239000004753 textile Substances 0.000 claims abstract description 11
- 238000005299 abrasion Methods 0.000 claims abstract description 5
- 239000010426 asphalt Substances 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 229920000297 Rayon Polymers 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 239000011152 fibreglass Substances 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 229920003051 synthetic elastomer Polymers 0.000 claims description 4
- 239000005061 synthetic rubber Substances 0.000 claims description 4
- 239000004567 concrete Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 98
- 238000004026 adhesive bonding Methods 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- -1 polypropylene Polymers 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 239000004746 geotextile Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/16—Reinforcements
- E01C11/165—Reinforcements particularly for bituminous or rubber- or plastic-bound pavings
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/593—Stiff materials, e.g. cane or slat
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/04—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/16—Reinforcements
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Textile Engineering (AREA)
- Road Paving Structures (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
A reinforcing bamboo structure comprising a first set of bundles 201 and a second set of bundles 202 is disclosed. The first set of bundles is arranged such that each bundle is substantially parallel to the other bundles of the first set. The second set of bundles is arranged substantially perpendicular to the first set of bundles. The first set of bundles and the second set of bundles are arranged in a grid defining holes 204 having widths and lengths greater than 4mm. The first set of bundles and the second set of bundles are maintained in the grid by a connection 207 and 209 and each bundle comprises a plurality of strands of material derived from bamboo. The bundles maybe provided with a coating which prevents abrasion of the strands. A carrier layer may be provided below and above the reinforcing layer. A paved surface may also be provided for comprising of a reinforcing textile layer of bamboo strands a layer for receiving said reinforcing structure and a second layer to overlay the reinforcing structure, where the paved material may be asphaltic or concrete.
Description
I
Reinforcing Structure
CROSS REFERENCE TO RELATED APPLICATIONS
This application represents the first application for a patent directed towards the invention and the subject matter.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a reinforcing structure and a method of manufacture of the same. The invention further relates to a paved structure including such a reinforcing structure and production method thereof.
2. Description of the Related Art
Reinforcing structures in the form of geosynthetics are currently used in pavement and road structures to provide increased strength and function.
Geosynthetics of this type have been developed with the aim of retarding the onset of reflective cracking thereby extending the maintenance cycle of asphalt overlays. They are known to provide sealing, reinforcement, stress relief and adhesive bonding. Conventional geosynthetics are composed of various man-made products and used as reinforcement within asphalt pavements. A problem with such man-made products is that they are not environmentally friendly and often suffer from large carbon footprints. Furthermore, these man-made products often include materials which are harmful to operatives in the field and require additional health and safety measures to be in place during manufacturing procedures and production methods.
BRIEF SUMMARY OF THE INVENTION
According to an aspect of the present invention, there is provided a reinforcing structure comprising: a first set of bundles, each said bundle arranged substantially parallel to other bundles of said first set; a second set of bundles arranged substantially perpendicular to said first set of bundles; said first set of bundles and said second set of bundles are arranged in a grid defining holes having widths and lengths greater than 4mm; and further comprising a connection means which maintains said first set of bundles and said second set of bundles in said grid; wherein each said bundle comprises a plurality of strands of material derived from bamboo.
According to a further aspect of the present invention, there is provided a method of manufacturing a reinforcing structure, comprising the steps of: receiving a plurality of strands of material derived from bamboo; combining a plurality of strands to form a first set of bundles and a second set of bundles; arranging said first set of bundles such that each said bundle is substantially parallel to a corresponding bundle; arranging said second set of bundles substantially perpendicular to said first set of bundles; arranging said first set of bundles and said second set of bundles in a grid defining holes having widths and lengths greater than 4mm; and connecting said first set of bundles and said second set of bundles to maintain said grid.
According to a still further aspect of the present invention there is provided a method of producing a paved surface comprising the steps of: obtaining a reinforcing structure comprising a textile layer, said textile layer comprising a plurality of bamboo strands; positioning said reinforcing structure onto a first layer of said paved surface; and laying a second layer over said reinforcing structure.
According to a still further aspect of the present invention there is provided a paved surface comprising: a reinforcing structure comprising a textile layer, said textile layer comprising a plurality of bamboo strands; a first layer suitable for receiving said reinforcing structure; and a second layer configured to overlay said reinforcing structure.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 shows a typical installation scene for applying reinforcing products to a road; Figure 2 shows a portion of a reinforcing structure embodying an aspect of the present invention; Figure 3 shows an alternative embodiment to the reinforcing structure shown in Figure 2; Figure 4 shows a portion of a reinforcing structure suitable for use in the application of Figure 1; Figures 5a and 5b show a cross sectional view and an exploded isometric view respectively of a reinforcing structure comprising a single carrier layer; Figures 6a and 6b show a cross sectional view and an exploded isometric view respectively of a reinforcing structure comprising a first carrier layer and a second carrier layer; Figure 7 shows a cross sectional view of a typical asphaltic paved structure embodying the present invention; and Figure 8 shows Figure 6 shows a flow chart describing a method of producing a paved surface.
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
Figure 1 An example embodying the present invention is shown in Figure 1.
Figure 1 shows a typical installation scene for applying reinforcing products to a road 101. It is appreciated that, in an alternative embodiment a pavement, car park or other paved surface can be substituted for the road. The paved surface may comprise concrete or asphaltic material which may be planed or milled. As shown in the example of Figure 1, a reinforcing structure 102 is laid over a prepared layer 103. In the embodiment shown, reinforcing structure 102 is in the form of a grid comprising a plurality of bamboo strands and is configured to be positioned at any depth or layer of the road. In the embodiment shown in Figure 1, layer 103 is of the form of a previously laid paved structure. In an alternative embodiment, base layer 103 is a freshly laid layer of asphaltic mixture.
Reinforcing structure 102 is supplied to the site in rolls of the material before being rolled out and laid flat onto the surface of layer 103. The reinforcing structure is laid flat either by hand or by a suitable mechanical applicator Once the reinforcing structure 102 has been laid, it can be brushed or rolled and smoothed as required to remove any ripples in the surface. It can also be cut on site as required, particularly around any ironworks present.
Once laid, one or more overlaying layers are positioned on top of reinforcing structure 102 to finalise the road structure. The overall road structure and method of laying the road will be discussed in further detail in Figures 7 and 8.
Figure 2 A portion of a reinforcing structure 200 suitable for use in the application of Figure 1 is shown in Figure 2. Reinforcing structure 200 comprises a first set of bundles 201 which includes bundle 201A, bundle 201B and bundle 201C.
Bundle 201A is arranged substantially parallel to bundle 201B and bundle 201C.
Reinforcing structure 200 further comprises a second set of bundles 202, which includes bundle 202A, bundle 202B and bundle 202G. Second set of bundles 202 is arranged substantially perpendicular to the first set of bundles 201 in a grid 203. Grid 203 defines a plurality of holes 204, such as hole 204A. Hole 204A has a width indicated by arrow 205 and a length indicated by arrow 206. In the present embodiment, both the width and the length are substantially similar in size and are greater than 4mm in size.
Further, the width and the length are preferably less than 100 millimetres in size. For example, in an embodiment, the hole size is 12.5mm x 12.5mm. In an alternative embodiment the hole size is 25mm x 25mm and in a still further embodiment the hole size is 50mm x 50mm.
It is appreciated that alternative reinforcing structures that achieve the same objective include holes which are substantially rectangular in shape such that the width is greater than the length or vice versa.
In the embodiment shown, the outer diameter of each one of the first set of bundles 201 is 10mm, but in alternative embodiments, the bundles have a diameter between 2 and 30 millimetres. Similarly, the outer diameter of each one of the second set of bundles 202 is 10 millimetres, and, in a preferred embodiment is between 2 and 30 millimetres. The specific dimension selected is dependent on the structural requirements of the application in which the reinforcing structure 200 is used for.
Reinforcing structure 200 further comprises a connection means 207 which maintains the first set of bundles 201 and the second set of bundles 202 in grid 203. In this illustrated example, connection means 207 is in the form of stitching at a crossover point, such as crossover point 208 of bundle 201A and bundle 202A. Similarly, bundle 201C and 202C are connected together by connection means 209 (in the form of stitching) at crossover point 210. The stitching comprises a separate piece of material which is tied around the bundles to maintain the bundles in position. In this particular embodiment, the material used for the stitching is derived from bamboo. It is appreciated that similar stitching may or may not be present at any one of the crossover points as shown. It is further appreciated that the stitching may be any other suitable material which will maintain the bundles in position.
Each of the bundles which make up first set of bundles 201 and second set of bundles 202 comprise a plurality of strands of material derived from bamboo. In manufacture, a plurality of strands of material derived from bamboo are obtained and combined to form each bundle. In this illustrated example, therefore, all of the strands of the material comprise a material derived from bamboo.
In some applications of the product, any one of bundles 201 or bundles 202 is provided with a coating which prevents abrasion of the strands when in use. The coating is also configured to protect the strands from excessive heat generated from an overlay of asphalt. An example of the coating is an asphaltic coating and in one such example the coating is polymer modified asphalt. However, in an alternative embodiment, the coating comprises synthetic rubber, for example SBR rubber. In a further embodiment, the coating is a polymeric coating such as polyvinyl chloride (PVC), polypropylene (PP) or polytetrafluoroethylene (PTFE).
It is appreciated that, while the portion of reinforcing structure 200 shows a first set of bundles 201 comprising three bundles, in alternative embodiments further bundles are present, with each bundle being positioned substantially parallel to other bundles of the same set. In a particular embodiment only two bundles are present which are arranged in a similar manner.
In the embodiment of Figure 2, the strands of each bundle comprise a fibre or plurality of fibres of bamboo material. It is appreciated however, that in alternative embodiments, the strands of bamboo comprise filaments or a plurality of filaments. Alternatively, the strands of bamboo may comprise a yarn or a plurality of yarns.
While the embodiment herein describes bundles made entirely from material derived from bamboo, in an alternative embodiment, the bundles 201 and 202 further comprise a second material which is combined with the bamboo strands. This second material is any suitable structural material, such as carbon fibre, fibre glass or a polymeric material such as viscose fibres or rayon.
Figure 3 An alternative embodiment to the reinforcing structure shown in Figure 2 is shown in Figure 3. In this illustrated example, a portion of reinforcing structure 300 comprises a first set of bundles 301 and a second set of bundles 302. Each bundle (301A, 301B, 301C, SOlD, 301E and 301F) is arranged substantially parallel to each of the other bundles of the set. In this embodiment, each bundle is also paired with another bundle, that is, for example, bundle 301A is paired with bundle 30lB such that bundle 301A is positioned a shorter distance from bundle 301B than to any of the other bundles. Bundle 301A and bundle 301B are also arranged substantially parallel to each other. Each pair is also arranged substantially parallel to the other pairs of the reinforcing structure 300.
Second set of bundles 302 is also arranged such that each bundle (302A, 302B, 302C and 3020) has been paired with another bundle of second set 302. For example, bundle 302A is paired with bundle 302B and bundle 302C is paired with bundle 302D. Second set of bundles 302 is arranged substantially perpendicular to the first set of bundles 301.
First set of bundles 301 and second set of bundles 302 are also arranged in a grid 303. Grid 303 defines holes, such as hole 304A and hole 304B. Hole 304A has a width 305 and a length 306. As shown, the width and length are substantially similar in size and define a substantially square hole. In the present embodiment the holes are at least 4mm x 4mm square, and, preferably, less than 100mm x 100mm square. In an example, the holes are 12.5mm x 12.5mm in size. In another embodiment the hole length is 25mm and the hole width is 25mm. In a further embodiment, the size of the hole is S0mmx5omm.
In alternative examples it is appreciated that the holes are substantially rectangular and the widths and lengths are unequal distances. Both the widths and lengths, however, are preferably between 4 millimetres and 100 millimetres in size.
In order to maintain first set of bundles 301 and second set of bundles 302 in grid 303, connection means 307 is used. Connection means 307 is in the form of stitching, with stitches used at crossover points, such as crossover point 308, of any one of the first set of bundles 301 with any one of the second set of bundles 302. In this illustrated example, crossover point 308 indicates where bundles 302C and 302D cross bundles 301E and 301F As shown, six separate stitches are used to maintain the grid in position. It is appreciated that any other number of stitches can be used as appropriate. The material used for the stitching is a material derived from bamboo.
Each of the bundles shown in Figure 3 comprises a plurality of strands of material derived from bamboo. In the example shown, the strands of material are entirely composed of fibres of bamboo.
In some applications of the product, any one of bundles 301 or bundles 302 is provided with a coating which prevents abrasion of the strands when in use. The coating is also configured to protect the strands from excessive heat generated from an overlay of asphalt. An example of the coating is an asphaltic coating and in one such example the coating is polymer modified asphalt. However, in an alternative embodiment, the coating comprises synthetic rubber, for example SBR rubber. In a further embodiment, the coating is a polymeric coating such as polyvinyl chloride (PVC), polypropylene (PP) or polytetrafluoroethylene (PTFE).
In an alternative embodiment to that shown in Figure 3, the strands which make up the bundles comprise both material derived from bamboo and fibre glass. The fibre glass is similar to the type used in conventional paved reinforcing structures. It is understood that different types of fibre glass that are suitable for the purpose can also be used.
In a further embodiment, the strands which make up the bundles comprise both material derived from bamboo and viscose fibres. The viscose fibres can be bamboo derived viscose or an alternative form of viscose. It is further appreciated that the strands may, for example, comprise material derived from bamboo and a combination of fibre glass and viscose fibres.
Similarly, the bamboo fibres may be combined with any other suitable structural material, such as carbon or aramid fibres or an alternative polymeric material such as rayon.
It is further appreciated that, while the embodiment described comprises fibres of bamboo, the fibres may be replaced with filaments or yarns of bamboo to achieve the same result.
With reference to the pairing of bundles described previously in this Figure, in an alternative embodiment, more than two bundles are grouped together. In one example, each set of bundles comprises a plurality of grouped bundles wherein each group comprises two or more bundles positioned in relative close proximity to each other. Each group of bundles may also be positioned such that the groups define a hole substantially similar to those previously described.
Figure 4 Figure 4 shows a portion of a reinforcing structure 400 suitable for use in the application of Figure 1. A section of a grid 401 of reinforcing structure 400 includes a first set of bundles 402 and a second set of bundles 403 arranged to form the grid 401. The arrangement and composition of the bundles is substantially similar to that previously described in Figure 2.
In the example shown in Figure 4, reinforcing structure 400 further includes a carrier layer 404 which is made of a geotextile material. Carrier layer 404 is a stress absorbing membrane interlayer (SAMI) which is preferably a spun bonded, needle punched or needle bonded material derived from bamboo.
Carrier layer 404 has a mass per unit area of 100 grams per metre squared (100 g/m2) and a tensile strength of between five and fifteen kilonewtons per metre squared (5-15 kN/m2). These values are configured to allow the carrier layer to provide a physical barrier from the underlying layer and become saturated with bitumen or asphalt to provide a bond with the overlying layer. For example, the saturation point for bOg of carrier material is in the region of 0.7 to 1.1 litres per metre square (0.7-1.11/rn2).
In alternative embodiments, the mass per unit area of the carrier layer is between twenty-five and three hundred grams per metre squared (25-300 g/m2). In preferred embodiments, the mass per unit area of the carrier layer is fifty to a hundred grams per metre squared (50-1 00 gIm2).
In the embodiment shown in Figure 4, the geotextile carrier layer 404 is attached to the grid 401 by stitching to form a single composite material 405.
The stitching is also configured to maintain the grid 401 in position as described previously. The stitching includes a plurality of rows of substantially parallel stitches 406 and a plurality of substantially diagonal stitches 407 positioned between the rows of substantially parallel stitches 406. The stitches are achieved using suitable knitting machines known in the art for this purpose.
In an alternative embodiment, the grid 401 and the carrier layer 404 are attached by gluing with the two materials combined to form a single material suitable for use in reinforcing a road structure.
The geotextile composite material 405 not only provides both physical and chemical protection for the grid 401 and the bundles 402 and 403 which form the grid, it further provides a backing material which supports the grid when being installed. During installation, the composite material also assists in maintaining the grid in position before asphalt is laid on the top.
Figures 5 Figures 5a and 5b show a cross sectional view and an exploded isometric view respectively of a reinforcing structure 500 akin to that shown in Figure 4. In this embodiment, reinforcing structure 500 comprises a grid 501 and a single carrier layer 502.
Grid 501 is configured to be substantially similar to any one of the embodiments described in preceding Figures 2, 3 and 4. Carrier layer 502 is substantially similar to that described in Figure 4 and comprises material derived from bamboo. In a preferred embodiment, carrier layer 502 comprises bamboo derived material only. Alternatively, carrier layer 502 further comprises a second material such as glass fibres or viscose fibres.
Grid 501 is attached to carrier layer 502 by stitching, gluing or any other suitable means. In the embodiment shown, carrier layer 502 is attached to a first side 503 of grid 501 with second side 504 remaining exposed to the bitumen or asphaltic layers configured to be laid on top of the reinforcing structure.
Figure 6 In contrast to that shown in Figure 5, Figures 6a and Gb show a cross sectional view and an exploded isometric view respectively of a reinforcing structure 600 comprising a grid 601, a first carrier layer 602 and a second carrier layer 603.
Grid 601 is configured to be substantially similar to any one of the embodiments described in preceding Figures 2, 3 and 4. Both first carrier layer 602 and second carrier layer 603 are substantially similar to the carrier layer described in Figure 4 and comprise material derived from bamboo. In a preferred embodiment, each carrier layer comprises bamboo derived material only. In a further embodiment, each carrier layer comprises a second material, for example, glass fibres or viscose fibres. It is appreciated that, dependent on site requirements, each carrier layer can be substantially different to the other in composition, and may comprise a combination of the above.
Referring back to Figure 6, first carrier layer 602 is attached to a first side 604 of grid 601, while second carrier layer 603 is attached to a second side 605 of grid 601. Second carrier layer 603 is also positioned in a substantially parallel plane to first carrier layer 602.
Grid 601 is attached to carrier layer 602 by stitching, gluing or any other suitable means. Grid 601 is also attached to carrier layer 603 by any suitable method including, but not limited to, stitching or gluing.
In the embodiment of Figure 6, a coating is not required on the bundles of grid 601 as the carrier layers 602 and 603 provide the required physical and chemical protection from the asphaltic layers which sandwich reinforcing structure 600 when in use in a paving structure. Carrier layers 602 and 603 are configured to protect grid 601 from abrasion and heat during the laying of hot bitumen. In some applications where stresses are particularly high, however, a suitable coating is used to provide additional protection.
In an embodiment, second carrier layer 603 has a thickness greater than first carrier layer 602. When positioned in the road or paved structure, the thicker carrier layer is configured to be positioned closest to the surface allowing the upper thicker carrier layer to provide heat insulation. In a preferred embodiment, the upper thicker carrier layer has a mass per unit area of between one hundred and three hundred grams per metre squared (1 00-300 g/m2). In contrast, the lower thinner carrier layer has a mass per unit area of between fifty and a hundred grams per metre squared (50-100 g/m2).
Figure 7 A cross sectional view of a typical asphaltic paved structure or road section embodying the present invention is shown in Figure 7. Paved structure 701 comprises a plurality of layers including an underlying section 702, a reinforcing structure 703 and an overlaying section 704.
Reinforcing structure 703 is positioned between underlying section 702 and overlaying section 704. Preferably, the reinforcing structure 702 is positioned as far down in the paved structure as possible to provide maximum support to over section 704. Reinforcing structure 703 comprises a textile layer comprising a plurality of bamboo strands. The reinforcing structure 703 is substantially similar to any one of the reinforcing structures previously described and is configured to prevent movement and cracking from the underlying layers from dissipating to the overlying layers when placed in position.
In an embodiment, underlying section 702 comprises a plurality of layers of varying compositions. In the illustrated example, the underlying section comprises a base layer 705 and two sub base layers 706 and 707.
Base layer 705 comprises large aggregate material and contacts a first side 708 of reinforcing structure 702. First sub base layer 706 comprises a small stone layer, for example a Type 1 sub base. Second sub base layer 707 comprises a large stone sub base layer, for example a Type 2 sub base. In an alternative embodiment, the second sub base layer 707 is omitted.
Overlaying section 704 also comprises a plurality of layers of varying compositions. As shown, overlaying section 704 comprises a lower layer (or binder course) 709 and a surface course 710. Lower layer 709 is an asphaltic layer and is configured to be in contact with a second side 711 of reinforcing structure 703. It is anticipated that surface course 710 is a further asphaltic layer which is configured to wear through use. Surface course 710 will be replaced over periods of time due to expected wear and tear. In particular, without reinforcing structure 703 in place, surface course 710 is highly susceptible to cracking.
The paved structure further comprises a bond coat 712 which is positioned between base layer 705 and reinforcing structure 703. The bond coat comprises pure bitumen or bitumen emulsion or a polymer modified solution.
Typically, overlaying section 704 is between eighty-five and one hundred and fifty millimetres (85-150 mm) thick, which corresponds to a thickness of reinforcing structure 703 of two to forty millimetres (2-40 mm).
It is appreciated that the number of layers present in underlying section 702 varies depending on the application required depending on the load bearing capacity requirements (such as the Californian Bearing Ratio (CBR)) of the paved structure. Similarly, overlaying section 704 may comprise any number of suitable layers dependent on the application requirements. In a particular embodiment, underlying section 702 comprises a single layer of
suitable materiaL
Similarly, overlaying section 704 may comprise a single layer of asphaltic material. In an example embodiment, surface course 710 is the only layer of overlaying section 704 and is configured to be in contact with second side 711 of reinforcing structure 703.
Figure 8 Figure 8 shows a flow chart describing a method of producing a paved surface.
At step 801 the base layer of the paved surface is prepared. In an example where the base layer is an existing asphaltic or concrete pavement, the surface can be levelled to provide a clean and smooth surface most suitable for laying the reinforcing layer. In an alternative example the base layer has been freshly laid and this step forms part of the standard procedure for laying the base layer.
At this stage, any cracks or other joints are sealed with suitable fillers as necessary and further repairs can be made to ensure a uniform level surface.
A further regulating layer may be added if the surface is particularly damaged.
The surface is then cleaned as required before moving onto the next step.
At step 802 a uniform layer of a bond coat comprising bitumen is applied or sprayed to leave a residual coating seven hundred millilitres per metre square (700 mI/rn2). In an embodiment, a hot bitumen road emulsion of the type K1-70 (which includes around 70% bitumen and 30% water) is sprayed at a rate of around 1 litre per metre squared (1 11m2). This rate is increased for surfaces with greater porosity. The bitumen is also configured to saturate the reinforcing layer to enable the reinforcing layer to become an integral piece of the paving structure.
At step 803, the reinforcing structure is installed over the top of the emulsion layer. The reinforcing structure comprises a textile layer comprising a plurality of bamboo strands. It is appreciated that any one of the reinforcing structures discussed previously may be used for this purpose. The reinforcing structure is positioned by rolling it out and laid flat onto the prepared surface.
The surface is brushed under sufficient tension to ensure the reinforcing structure is laid flat onto the base layer. In an embodiment, the hot bitumen road emulsion is allowed to cure prior to laying any further layers.
In an embodiment where the reinforcing structure comprises two carrier layers, the upper carrier layer may not be fully saturated by the bond coat, particularly where the upper carrier layer is thicker than the lower carrier layer.
In this case, the reinforcing structure can be oversprayed with emulsion until saturation occurs and prior to step 804 being conducted.
At step 804, one or more layers are applied over the reinforcing structure. In an embodiment, a binding course is laid first over the reinforcing structure with a surface layer laid above the binding course. The surface course is compacted asphalt overlay and should have a minimum thickness of 40mm. In a particular embodiment, the thickness of the overlay is 50mm.
Claims (29)
- Claims What we claim is: 1. A reinforcing structure comprising: a first set of bundles, each said bundle arranged substantially parallel to other bundles of said first set; a second set of bundles arranged substantially perpendicular to said first set of bundles; said first set of bundles and said second set of bundles are arranged in a grid defining holes having widths and lengths greater than 4mm; and further comprising a connection means which maintains said first set of bundles and said second set of bundles in said grid; wherein each said bundle comprises a plurality of strands of material derived from bamboo.
- 2. A reinforcing structure in accordance with claim 1, wherein said strands each comprise a fibre.
- 3. A reinforcing structure in accordance with claim 1, wherein said strands each comprise a filament.
- 4. A reinforcing structure in accordance with claim 1, wherein said strands each comprise a yarn.
- 5. A reinforcing structure in accordance with claim 1, wherein all said strands comprise material derived from bamboo.
- 6. A reinforcing structure in accordance with claim 1 wherein said bundles comprise said strands of material derived from bamboo and further comprises strands formed of a second material.
- 7. A reinforcing structure in accordance with claim 6, wherein said second material is fibre glass.
- 8. A reinforcing structure in accordance with claim 6, wherein said second material is viscose fibres.
- 9. A reinforcing structure in accordance with claim 6, wherein said second material is carbon fibre.
- 10. A reinforcing structure in accordance with claim 1, wherein said connection means is in the form of stitching at a crossover point of any one of said first set of bundles with any one of said second set of bundles.
- 11. A reinforcing structure in accordance with claim 1, further comprising a first carrier layer attached to a first side of said grid.
- 12. A reinforcing structure in accordance with claim 11, further comprising a second carrier layer attached to a second side of said grid, said second carrier layer positioned in a substantially parallel plane to said first carrier layer.
- 13. A reinforcing structure in accordance with claim 12, wherein said second carrier layer has a thickness greater than said first carrier layer.
- 14. A reinforcing structure in accordance with claims 11 to 13, wherein any one of said first carrier layer or said second carrier layer comprises material derived from bamboo.
- 15. A reinforcing structure in accordance with claim 1, wherein said bundles are provided with a coating to provide physical and chemical protection to said strands.
- 16. A reinforcing structure in accordance with claim 15, wherein said coating comprises polymer modified asphalt.
- 17. A reinforcing structure in accordance with claim 15, wherein said coating comprises a synthetic rubber.
- 18. A reinforcing structure in accordance with claim 15, wherein said coating comprises a polymeric material.
- 19. An asphaltic paved structure comprising a reinforcing structure in accordance with any previous claim.
- 20. A method of manufacturing a reinforcing structure, comprising the steps of: receiving a plurality of strands of material derived from bamboo; combining a plurality of strands to form a first set of bundles and a second set of bundles; arranging sa!d first set of bundles such that each said bundle is substantially parallel to a corresponding bundle; arranging said second set of bundles substantially perpendicular to said first set of bundles; arranging said first set of bundles and said second set of bundles in a grid defining holes having widths and lengths greater than 4mm; and connecting said first set of bundles and said second set of bundles to maintain said grid.
- 21. A method of manufacturing a reinforcing structure in accordance with claim 20, wherein the step of connecting said first set of bundles and said second set of bundles to maintain said grid comprises stitching at a crossover point of any one of said first set of bundles with any one of said second set of bundles.
- 22. A method of manufacturing a reinforcing structure in accordance with claim 20, further comprising the step of attaching a first carrier layer to a first side of said grid.
- 23. A method of manufacturing a reinforcing structure in accordance with claim 22, further comprising the step of attaching a second carrier layer to a second side of said grid and positioning said second carrier layer in a substantially parallel plane to said first carrier layer.
- 24. A method of manufacturing a reinforcing structure in accordance with claim 20, further comprising the step of providing said bundles with a coating to prevent abrasion of said strands.
- 25. A method of producing a paved surface comprising the steps of: obtaining a reinforcing structure comprising a textile layer, said textile layer comprising a plurality of bamboo strands; positioning said reinforcing structure onto a first layer of said paved surface; and laying a second layer over said reinforcing structure.
- 26. A paved surface comprising: a reinforcing structure comprising a textile layer, said textile layer comprising a plurality of bamboo strands; io a first layer suitable for receiving said reinforcing structure; and a second layer configured to overlay said reinforcing structure.
- 27. A reinforcing structure as substantially described herein with reference to the accompanying Figures.
- 28. A method of manufacturing a reinforcing structure as substantially described herein with reference to the accompanying Figures.
- 29. A method of producing a paved surface as substantially described herein with reference to the accompanying Figures.Amendments to the claims have been filed as follows: Claims What we claim is: 1. A reinforcing structure for use in a road comprising: a first set of bundles, each said bundle arranged substantially parallel to other bundles of said first set; a second set of bundles arranged substantially perpendicular to said first set of bundles; said first set of bundles and said second set of bundles are arranged in a grid defining holes having widths and lengths greater than 4mm; and further io comprising a connection means which maintains said first set of bundles and said second set of bundles in said grid; wherein each said bundle comprises a plurality of strands of material derived *r" from bamboo and each said bundle is provided with a coating to provide : IS physical and chemical protection to said strands.2. A reinforcing structure in accordance with claim 1, wherein said reinforcing structure is formed in a roll of material.3. A reinforcing structure in accordance with claim 1 wherein said strands each comprise a fibre.4. A reinforcing structure in accordance with claim 1 wherein said strands each comprise a filament.5. A reinforcing structure in accordance with claim 1, wherein said strands each comprise a yarn.6. A reinforcing structure in accordance with claim 1 wherein all said strands comprise material derived from bamboo.7. A reinforcing structure in accordance with claim 1, wherein said bundles comprise said strands of material derived from bamboo and further comprises strands formed of a second material.8. A reinforcing structure in accordance with claim 7, wherein said second material is fibre glass.9. A reinforcing structure in accordance with claim 7, wherein said second material is viscose fibres. * * .10. A reinforcing structure in accordance with claim 7, wherein said second material is carbon fibre.11. A reinforcing structure in accordance with claim 1, wherein said * e connection means is in the form of stitching at a crossover point of any one of said first set of bundles with any one of said second set of bundles.12. A reinforcing structure in accordance with claim 1, further comprising a first carrier layer attached to a first side of said grid.13. A reinforcing structure in accordance with claim 12, further comprising a second carrier layer attached to a second side of said grid, said second carrier layer positioned in a substantially parallel plane to said first carrier layer.14. A reinforcing structure in accordance with claim 13, wherein said second carrier layer has a thickness greater than said first carrier layer.15. A reinforcing structure in accordance with claims 12 to 14, wherein any one of said first carrier layer or said second carrier layer comprises material derived from bamboo.16. A reinforcing structure in accordance with claim 1, wherein said coating comprises polymer modified asphalt.17. A reinforcing structure in accordance with claim 1, wherein said coating comprises a synthetic rubber. * . * * S S...18. A reinforcing structure in accordance with claim 1, wherein said coating comprises a polymeric material. * a. * A * aS * a.19. An asphaltic paved structure comprising a reinforcing structure in accordance with any previous claim.20. A method of manufacturing a reinforcing structure for use in a road, comprising the steps of: receiving a plurality of strands of material derived from bamboo; combining a plurality of strands to form a first set of bundles and a second set of bundles; arranging said first set of bundles such that each said bundle is substantially parallel to a corresponding bundle; arranging said second set of bundles substantially perpendicular to said first set of bundles; arranging said first set of bundles and said second set of bundles in a grid defining hales having widths and lengths greater than 4mm; connecting said first set of bundles and said second set of bundles to maintain said grid; and providing said bundles with a coating to provide physical and chemical protection to said strands.21. A method of manufacturing a reinforcing structure in accordance with claim 20 wherein the step of connecting said first set of bundles and said second set of bundles to maintain said grid comprises stitching at a crossover point of any one of said first set of bundles with any one of said second set of bundles. * " * * *22. A method of manufacturing a reinforcing structure in accordance with claim 20, further comprising the step of attaching a first carrier layer to a first side of said grid.23. A method of manufacturing a reinforcing structure in accordance with claim 22, further comprising the step of attaching a second carrier layer to a second side of said grid and positioning said second carrier layer in a substantially parallel plane to said first carrier layer.24. A method of producing a paved surface comprising the steps of: obtaining a reinforcing structure in accordance with claim 1; positioning said reinforcing structure onto a first layer of said paved surface; and laying a second layer over said reinforcing structure.25. A paved surface comprising: a reinforcing structure in accordance with claim 1; a first layer suitable for receiving said reinforcing structure; and a second layer configured to overlay said reinforcing structure.26. A reinforcing structure as substantially described herein with reference to the accompanying Figures.27. A method of manufacturing a reinforcing structure as substantially described herein with reference to the accompanying Figures. * S.28. A method of producing a paved surface as substantially described herein with reference to the accompanying Figures. * S. * . S S.. * * * **S
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1207576.8A GB2501541A (en) | 2012-04-28 | 2012-04-28 | Reinforcing Bamboo Structure |
GB1220439.2A GB2501564B (en) | 2012-04-28 | 2012-11-14 | Reinforcing structure |
EP13250054.7A EP2657402B1 (en) | 2012-04-28 | 2013-04-26 | Reinforcing structure and method of manufacture thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1207576.8A GB2501541A (en) | 2012-04-28 | 2012-04-28 | Reinforcing Bamboo Structure |
Publications (2)
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GB201207576D0 GB201207576D0 (en) | 2012-06-13 |
GB2501541A true GB2501541A (en) | 2013-10-30 |
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Family Applications (2)
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GB1207576.8A Withdrawn GB2501541A (en) | 2012-04-28 | 2012-04-28 | Reinforcing Bamboo Structure |
GB1220439.2A Active GB2501564B (en) | 2012-04-28 | 2012-11-14 | Reinforcing structure |
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Application Number | Title | Priority Date | Filing Date |
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GB1220439.2A Active GB2501564B (en) | 2012-04-28 | 2012-11-14 | Reinforcing structure |
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EP (1) | EP2657402B1 (en) |
GB (2) | GB2501541A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104358002B (en) * | 2014-10-11 | 2016-01-06 | 安吉登冠竹木开发有限公司 | A kind of preparation method of bamboo fibre grid cloth |
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EP0067237A1 (en) * | 1981-06-12 | 1982-12-22 | Werner Vogel | Reinforcement in the shape of plastic-laminated fibre cloth |
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Also Published As
Publication number | Publication date |
---|---|
GB201220439D0 (en) | 2012-12-26 |
EP2657402A1 (en) | 2013-10-30 |
GB201207576D0 (en) | 2012-06-13 |
EP2657402B1 (en) | 2015-09-16 |
GB2501564B (en) | 2014-10-15 |
GB2501564A (en) | 2013-10-30 |
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