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GB2482525A - A process for the production of acyloxymethyldioxanylacetic derivatives - Google Patents

A process for the production of acyloxymethyldioxanylacetic derivatives Download PDF

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Publication number
GB2482525A
GB2482525A GB1013180.3A GB201013180A GB2482525A GB 2482525 A GB2482525 A GB 2482525A GB 201013180 A GB201013180 A GB 201013180A GB 2482525 A GB2482525 A GB 2482525A
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Prior art keywords
methyl
acetate
ionic liquid
butyl
carboxylate
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GB201013180D0 (en
Inventor
Lee David Proctor
Stuart Alexander James Greig
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Phoenix Chemicals Ltd
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Phoenix Chemicals Ltd
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Priority to GB1013180.3A priority Critical patent/GB2482525A/en
Publication of GB201013180D0 publication Critical patent/GB201013180D0/en
Priority to PCT/GB2011/051469 priority patent/WO2012017242A1/en
Publication of GB2482525A publication Critical patent/GB2482525A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D233/00Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings
    • C07D233/54Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members
    • C07D233/56Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms
    • C07D233/58Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring nitrogen atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D319/00Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
    • C07D319/041,3-Dioxanes; Hydrogenated 1,3-dioxanes
    • C07D319/061,3-Dioxanes; Hydrogenated 1,3-dioxanes not condensed with other rings

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Heterocyclic Carbon Compounds Containing A Hetero Ring Having Nitrogen And Oxygen As The Only Ring Hetero Atoms (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A process comprises reacting a compound of formula (II) with a carboxylate source in the presence of an ionic liquid (of general formula [A]+[B]-) to give (I). R1 is hydrogen, C1-12 alkyl, C6-12 aryl or C7-12 aralkyl; X1 is halogen; R3, R4 and R5 are hydrogen, C1-12 alkyl, C6-12 aryl or a C7-12 aralkyl group; R4 and R5 may be conjoined to each other to form a ring. Anion [B]- may comprise a carboxylate moiety. Alternatively, a composition comprises (II) and an ionic liquid [A]+[B]-. Alternatively, ionic liquid [A]+[B]- is used in the preparation of a reaction medium for use in the acyloxylation of compound (II). Thus tert-butyl 2-[(4R,6S)-2,2-dimethyl-6-[(methylcarbonyloxy)methyl]-1,3-dioxan-4-yl]acetate may be obtained from tert-butyl 2-[(4R,6S)-6-(chloromethyl)-2,2-dimethyl-1,3-dioxan-4-yl]acetate and either 1-ethyl-3-methyl imidazolium acetate (EMIMOAc) or 1-ethyl-3-methyl imidazolium chloride (EMIMCl) with potassium acetate (KOAc).

Description

PROCESS
The invention relates to an improved process for the preparation of an acyloxymethyldioxanylacetic acid derivative in which an ionic liquid is employed.
Acyloxymethyldioxanylacetic acid derivatives of the general formula (I) 5<:5 R3OCO2R1 II (I) are useful in the preparation of active pharmaceutical ingredients, especially HMGCoA reductase inhibiting compounds. As a result of their utility, numerous processes for preparing such derivatives have been developed.
In several of these processes, a compound of the general formula (II) >< x1co2R1 (Il) is converted to a compound of formula (I) by an acyloxylation step, in which the X1 group is substituted with an acyloxy group. Examples of such processes are disciosed in US5278313, EP1 024139, EP1461331 and EP1619191.
In the processes recited in those documents, stoichiometric equivalents of a phase transfer catalyst are employed. Examples of such catalysts include tetraalkylammonium or tetraalkylphosphonium salts in polar aprotic solvents, such as N-methyl-2-pyrrolidone (NMP) or N,N-dimethylformamide (DMF). A source of carboxylate, in the form of carboxylic acid or a carboxylic acid salt (for example sodium or potassium acetate) is added in situ. Once the acyloxylation step is completed, the reaction product is isolated after aqueous work-up and solvent extraction.
Thus, each of the prior art processes discussed above require a three component system comprising (a) a solvent, (b) a phase transfer catalyst and (c) a source of carboxylate.
Further, those processes all require aqueous work-up to obtain a product having acceptably low levels of reaction solvent. The aqueous work-up step results in the formation of significant amounts of waste material and also limits the operator's ability to recover the costly aprotic reaction solvent for reuse.
To quantify the wastefulness of the prior art processes, an environmental (E) factor can be determined. The E factor of a chemical process is calculated dividing the total amount of waste materials produced (kg) by the amount of product obtained (kg).
Even if the prior art processes result in a 70% molar product yield and 80% of the hydrocarbon extraction solvent is re-used, the E factor may still be as high as 40.
Accordingly, there exists a need in the art for a process for preparing a acyloxymethyldioxanylacetic derivative of the general formula (I) which achieves one or more of the following aims: the process is not reliant on a three component reaction mixture and is ideally not reliant on a two component reaction mixture, the process does not require an aqueous work-up step to isolate the reaction product, the process produces low amounts of waste material, the process has a low E factor, the process produces high yields of product, the process produces high purity product.
Thus, according to a first aspect of the present invention, there is provided a process for preparing a compound of the following general formula (I) R3OCQ2R1 If (I) 0 wherein R1 represents hydrogen, an alkyl group of 1 to 12 carbon atoms, an aryl group of 6 to 12 carbon atoms or an aralkyl group of 7 to 12 carbon atoms, X1 represents a halogen atom, R3, R4 and R5 each independently represents hydrogen, an alkyl group of 1 to 12 carbon atoms, an aryl group of 6 to 12 carbon atoms or an aralkyl group of 7 to 12 carbon atoms, and R4 and R5 may be conjoined to each other to form a ring, which comprises reacting a compound of the following general formula (II) >< X1CQ2R1 (II) with a carboxylate source in the presence of an ionic liquid of the general formula (Ill) [A] [B] (Ill) It has unexpectedly been found that if acyloxylation is carried out in the presence of an ionic liquid, the ionic liquid not only functions as a solvent, but also as a phase transfer catalyst. Thus, acyloxylation can be carried in a two component system.
Additionally, if the anion [Bf of the ionic liquid comprises a carboxylate moiety, especially a carboxylate group, it has surprisingly been found that no additional carboxylate source is required to achieve acyloxylation. Thus, acyloxylation can be carried out in a single component system.
The calculated E factor for such a process, with a nominal yield of 70% and 80% re-use of the hydrocarbon extraction solvent, is 6, which equates to a six fold reduction in the amount of waste materials generated, compared to prior art processes.
For the avoidance of any doubt, the ionic liquid employed in the process of the present invention may be the sole carboxylate source, and / or an additional carboxylate source material may be included in the reaction mixture.
Additionally, in the event that an ionic liquid including an anion [Bf which comprises a carboxylate moiety is utilised in the process of the present invention, this does not preclude the use of additional carboxylate source material/s in the reaction mixture. In fact, it has advantageously been found that if an ionic liquid comprising a carboxylate moiety is used in the process of the present invention alongside an additional carboxylate source material, for example a carboxylic acid salt, the ionic liquid is continually regenerated in situ, facilitating its re-use and reducing the amount of fresh ionic liquid which is required and thus the overall E factor of the process.
Additionally or alternatively, in arrangements where the ionic liquid is the total or partial carboxylate source, the ionic liquid can be regenerated off line' using conventional ion exchange techniques known to those skilled in the art, such as the methods described in Green Chemistry, Volume 11, 2009, pages 15O7151O.
In preferred embodiments of the present kuventlon, the anion IBT comprises one or more of trilluoroactetate, borate, dicyanamide, halide, imlde, phosphate, sulphate, sullonate, cyanate, thiocyanate, trlcyanomethlde, nonaflate, perchiorate, nitrate or a carboxylate moiety. In particularly preferred embodiments, the carboxylate moiety Is comprised in a carboxylate group of the general formula (V) whereki R9s hydrogen, an alkyl group of I to 12 carbon atoms, an aryl group of 6to l2carbonatomsoranaralkylgroupof7to 12 carbon atoms.
As mentioned above, rega,tlless of whether or not the Ionic lkjuid is the total or partial source of carboxylate, an additional carboxylate source material may be employed. Any material whIch provides a carboxylate moiety to the reaction mixture may be employed. However; preferred carboxylate sources include carboxylic acids and carboxylic acid salts, such as sodium acetate and potassium acetate and any other salt having the general formula (IV) 3y8) (VI) where R3 is as defined above, M represents an alkali metal or an alkaline earth metal and n represents an integer of 1 or 2.
Any cationic species may be employed as cation [A] in the process of the present invention provided that the combination of cation [A} and anion [Bf results in an ionic liquid which is capable of functioning as a solvent and as a phase transfer catalyst in the process of the present invention.
Examples of compounds which may be employed as cations [A] in the ionic liquids used in the present invention are disclosed in DE10202838, the contents of which are incorporated by reference. Preferred cations comprise oxygen, phosphorus, sulphur and I or nitrogen atoms.
In especially preferred arrangements, the compounds used as cations in the ionic liquids employed in the present invention comprise at least one five or six membered heterocyclic ring, which optionally has one, two or three nitrogen atoms and possibly an oxygen or sulphur atom.
Particularly preferred cations include those outlined in EP1893651, the contents of which are incorporated by reference, which include alkyl substituted heterocyclic compounds such as 1-ethyl-3-methyl imidazole, 1-ethyl-3-ethyl imidazole, 1 -butyl-3-methyl imid azole, I -allyl-3-methyl imidazole, 3-methyl-N -butyl-pyridine, 1-methylimidazole or mixtures thereof.
The ionic liquids utilised in the processes of the present invention preferably have a melting point of less than about 180°C, more preferably in the range of about - 50°C to about 150°C, still more preferably in the range from about -20°C to about 120°C and most preferably below about 100°C.
The processes of the present invention proceed in a reaction medium comprising ionic liquid, which may or may not be the sole carboxylate source. Regardless of whether the ionic liquid is the carboxylate source, or which may additionally include carboxylate source materials, such as carboxylic acids or carboxylic acid salts. These components, together with the compound which is to be acyloxylated may be added into a reaction vessel in any order to prepare the reaction mixture.
Once prepared, the reaction mixture may be heated to increase the rate of reaction. Reaction temperatures of about 50°C to 1 50°C are especially preferred.
The reaction is then allowed to continue until an acceptable yield of reaction product is obtained.
While the processes of the present invention are not limited to any particular product extraction technique, one advantage of those processes is that an aqueous extraction step is typically not required to isolate the reaction product from the reaction medium. Thus, in a preferred embodiment of the present invention, the reaction product is extracted from the reaction mixture using a substantially non-aqueous solvent. Preferred non-aqueous solvents include hydrocarbons, such as hexane and I or heptane.
Upon addition of a non-aqueous extraction solvent, a fraction is typically formed and the reaction product can conveniently be crystallised out from that fraction using techniques with which those skilled in the art will be familiar.
According to a second aspect of the present invention, there is provided a composition comprising a compound of the general formula (Il) C02R1 (Il) and an ionic liquid of the general formula (Ill) {AI [Bf (Ill) wherein R1, R4, R5, X1, [A], and [Bf are as defined above.
This composition may be prepared in situ, for example, shortly prior to commencement of a process for acyloxylating a compound of the general formula (II). Alternatively, the composiflon may be prepared and supplied to customers, enabling them to conveniently perform such an acyloxylation process.
In such embodiments, the anion [Bf present in the ionic liquid preferably does not include a carboxylate moiety and is not a carboxylate source.
According to a third aspect of the present invention, the use of an ionic liquid of the general formula (Ill) [A] [Bf (Ill) in the preparation of a reaction medium for use in the acyloxylation of a compound of the general formula (II) >< (II) is provided, wherein R1, R4, R5, X', [Ar, and [Bf are as defined above. ()
For the avoidance of any doubt, although numerous features and properties of components of the reaction mixture have been provided above, with reference to their use in the process of the above first aspect of the present invention, it will be appreciated that those features and properties are equally applicable to the compositions and reaction media of the second and third aspects of the present invention.
The various aspects of the invention will now be further illustrated in the following
examples.
Example I -Preparation of tert-butyl 2-[(4R,6S)-2,2-di methyl-6-[(methyl-carbonyl oxy)methylj-I, 3-d ioxan-4-yl]acetate °c3hrs In a lOOmL round vessel was added crude tert-butyl 2-[(4R,6S)-6-(ch!oromethyl)- 2,2-dirnethyl-1, 3-d ioxan-4-yl]acetate (10. Og) and I -ethyl-3-methyl imidazolium acetate (300g). The mixture was heated at 100°C for 3 hours.
Heptane (3OmL) was then added to the reaction and the mixture stirred for 1 minute before decanting the heptane phase. The heptane extract was slowly cooled to -4°C whereupon white needles of tert-butyl 2-[(4R,OS)-2,2-dlmethyl-8- [(methyl-carbonyloxy)methyl]-1,3-dloxan-4-yl]acetate csystalllsed. Yield = 2.8g Example 2 -Preparation of tert-butyl 2-[(4R,6S)-2,2-dlmethyI-6-(methyl-carbonyloxy)methyl]-1,3-dloxan-4. y9acetate ThereactionwascardedoutasperExamplel exceptthembcturewasheatedat 90°C for 5 hours. Yield = 2.4g whIte needles Example 3 -PreparatIon of tert-butyl 2-[(4R,6S)-2,2-dlmethyl-6-ftmethyl-carbonyloxy)methyl]-1 3-dloxan-4-yljacetate The reaction was carried out as per Example I except the mIxture was heated at 80°C for 23 hours. Yield = 2.3g white needles Example 4 PreparatIon of tert-butyl 2-fl46S)-2,2-dlmethyl-6-flmethyl-carbonyloxy)methylj-1, 3-dloxan-4-ylacetate The reaction was carried out as per Example I except the mIxture was heated at 70°C for 23 hours. Yield = 2.4g white needles Example 5 -Preparation of tert-butyl 2-((4R6S)-2,2-dlmethyl-6-[(methyl-carbonyloxy)methyl]-1, 3-dloxan-4-yljacetate >K0 EMIMCI I KOAc Ot-Bu 11000 2.5hrs AcO Ot-Bu In a lOOmL round vessel was added crude tert-butyl 2-[(4R,6S)-6-(chloromethyl)- 2,2-dimethyl-1,3-d ioxan-4-yl]acetate (5.Og) and 1 -ethyl-3-methyl imidazolium chloride (l3Ag) and potassium acetate (88g). The mixture was heated at 11000 for 25 hours.
The mixture was extracted with heptane (3x25mL). The heptane extract was slowly cooled to -4°C whereupon white needles of tert-butyl 2-[(4R6S)-2,2-d imethyl-6-[(methyl-carbonyloxy)methyl]-1,3-d ioxan-4-yl]acetate crystallised.
Yield = O.5g Example 6 Preparation of tert-butyl 2-[(4R,6S)-2,2-di methyl-6-[(methyl-carbonyloxy)methyl]-1,3-dioxan-4-yl]acetate I II BMIMOAc/KOAc I I 100°C4hrs In a lOOmL round vessel was added crude tertbutyI 2-[(4ft6S)-6(chloromethyI) 2,2-dimethyl--1,3-d ioxan-4-yl]acetate (5Og) and I -butyl-3-rnethyl imidazolium L) acetate (17.8g) and potassium acetate (1.8g), The mixture was heated at 100°C for 4 hours.
The mixture was extracted with heptane (3x25mL). The heptane extract was slowly cooled to -4°C whereupon white needles of tert-butyl 2-[(4R,6S)-2,2-d imethyl-6-[(methyl-carbonyloxy)methyl]-1,3-d ioxan-4-yl}acetate crystallised.
Yield = 1.32g.
The ionic liquid phase was filtered. The filtrate was charged back into the reaction vessel and fresh potassium acetate (1.8g) added and crude tert-butyl 2- [(4R,6S)-6-(chloro methyl)-2,2-d imethyl-1 3-d ioxan-4-yl]acetate (5.Og). The mixture was heated at 100°C for 4 hours.
The mixture was extracted with heptane (3x25mL). The heptane extract was slowly cooled to -4°C whereupon white needles of tert-butyl 2-[(4R,6S)-2,2-d imethyl-6-[(methyl-carbonyloxy)methyl]-1,3-d ioxan-4-yl]acetate crystallised.
Yield = [25g.
The ionic liquid phase was filtered. The filtrate was charged back into the reaction vessel and fresh potassium acetate (1.8g) added and crude tert-butyl 2- [(4R6S)-6-(chloromethyl)-2,2-dimethyl-1 3-dioxan-4-yl]acetate (5.Og). The mixture was heated at 100°C for4 hours.
The mixture was extracted with heptane (3x25mL). The heptane extract was slowly cooled to -4°C whereupon whke needles of tert-butyl 2-I(4R,6S)-2,2-dimethyl-6-ftmethyl-carbonyloxy)methyl]-1, 3-dloxan-4-ylJacetate crystallised.
YIeldl.23g.
GB1013180.3A 2010-08-05 2010-08-05 A process for the production of acyloxymethyldioxanylacetic derivatives Withdrawn GB2482525A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
EP2532646A1 (en) * 2011-06-07 2012-12-12 Basf Se Process for preparing esters and organic halides

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111675689B (en) * 2020-06-16 2021-08-24 浙江工业大学 A kind of chemical synthesis method of rosuvastatin intermediate

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US5278313A (en) * 1992-03-27 1994-01-11 E. R. Squibb & Sons, Inc. Process for the preparation of 1,3-dioxane derivatives useful in the preparation of HMG-COA reductase inhibitors
EP1024139A1 (en) * 1998-08-05 2000-08-02 Kaneka Corporation Process for the preparation of optically active 2- 6-(hydroxymethyl)-1,3-dioxan-4-yl]acetic acid derivatives
CN1384091A (en) * 2002-05-25 2002-12-11 中国科学院兰州化学物理研究所 Clean method of esterifying halide
EP1323717A1 (en) * 2001-12-27 2003-07-02 Dsm N.V. Process for the preparation of 2-(6-Substituted-1,3-Dioxane-4-yL) acetic acid derivatives
JP2006219477A (en) * 2005-01-17 2006-08-24 Sumitomo Chemical Co Ltd Method for producing carboxylic acid ester

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DE10202838A1 (en) 2002-01-24 2003-08-07 Basf Ag Separation of acids from reaction mixtures by means of an auxiliary base that forms a liquid salt with the acid to result in two non-miscible phases with the product or solution of the product in a suitable solvent
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US5278313A (en) * 1992-03-27 1994-01-11 E. R. Squibb & Sons, Inc. Process for the preparation of 1,3-dioxane derivatives useful in the preparation of HMG-COA reductase inhibitors
EP1024139A1 (en) * 1998-08-05 2000-08-02 Kaneka Corporation Process for the preparation of optically active 2- 6-(hydroxymethyl)-1,3-dioxan-4-yl]acetic acid derivatives
EP1323717A1 (en) * 2001-12-27 2003-07-02 Dsm N.V. Process for the preparation of 2-(6-Substituted-1,3-Dioxane-4-yL) acetic acid derivatives
CN1384091A (en) * 2002-05-25 2002-12-11 中国科学院兰州化学物理研究所 Clean method of esterifying halide
JP2006219477A (en) * 2005-01-17 2006-08-24 Sumitomo Chemical Co Ltd Method for producing carboxylic acid ester

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2532646A1 (en) * 2011-06-07 2012-12-12 Basf Se Process for preparing esters and organic halides

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WO2012017242A1 (en) 2012-02-09

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