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GB2449996A - A Treatment method for Effluent - Google Patents

A Treatment method for Effluent Download PDF

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Publication number
GB2449996A
GB2449996A GB0810364A GB0810364A GB2449996A GB 2449996 A GB2449996 A GB 2449996A GB 0810364 A GB0810364 A GB 0810364A GB 0810364 A GB0810364 A GB 0810364A GB 2449996 A GB2449996 A GB 2449996A
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United Kingdom
Prior art keywords
effluent
acid
source
previous
aluminium
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GB0810364A
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GB0810364D0 (en
GB2449996B (en
Inventor
Andy Dargue
Philip Grainger
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INTEGRATED EFFLUENT SOLUTIONS Ltd
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INTEGRATED EFFLUENT SOLUTIONS Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/302Treatment of water, waste water, or sewage by irradiation with microwaves
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/34Treatment of water, waste water, or sewage with mechanical oscillations
    • C02F1/36Treatment of water, waste water, or sewage with mechanical oscillations ultrasonic vibrations
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/101Sulfur compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/105Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/12Halogens or halogen-containing compounds

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Removal Of Specific Substances (AREA)

Abstract

A method for the removal of contaminants from effluent and in particular, to a method for the removal of anions, such as sulphates (sulfates), from trade effluents. The method comprises steps of adjusting the pH of the effluent to an acidic first value of less than or equal to 2 followed by adding a source of aluminum and then adjusting the pH of the effluent to a second alkaline pH value which is more than or equal to 10. A source of calcium ions is also added to the effluent either during or after adjusting the pH to more than or equal to 10 such that adjustment of the pH of the effluent to the second alkaline value can be caused by the addition of the calcium ions or be adjusted independently by a reagent. In the application of the method to remove sulphates, a calcium aluminum sulphate oxide is formed and removed from the solution by filtering. Ideally, the first pH value is less than or equal to 1.3 and the second pH value is greater than or equal to 11.5. The rate of reaction can be increased by providing oscillatory pressure such as ultrasonic energy (sonication) or by irradiation.

Description

I
Effluent Treatment Process The present invention relates to a method for the removal of contaminants from effluent and in particular, to an improved method for the removal of anions, for example suiphates, from trade effluents.
According to the UK Environment Agency, trade effluent is any effluent (liquid waste) that is discharged from any premises being used to carry on trade or industry.
Any liquid with or without suspended particles, which is wholly or partially produced in the course of any trade or industrial activity, carried out at trading premises will be classed as trade effluent. Examples of trade effluent include waste chemicals, liquid processing wastes, detergents, biodegradable liquids, wash water and contaminated mine or quarry water.
The discharge of trade effluents into sewers is regulated, and consent is required from the Statutory S...
Sewage Undertaker before a commercial concern can : ** discharge effluents into public sewers. Contaminants *SS.
* in trade effluents can have deleterious effects on the S..
sewerage systems, which include damage to the sewers themselves, health hazards and inhibition of the * microorganisms which carry out sewage treatment processes. For example highly acidic solutions can result in damage to the sewerage system leading to deterioration of the pipe work and fittings, while dissolved metals such as tin, mercury and cadmium are all highly toxic in relatively small concentrations.
Therefore, the costs associated with discharging effluent into public sewei.s are based not only upon the volume of effluent discharged but also on the concentration of contaminants present therein.
Suiphates are of particular concern as contaminants in effluents because they can cause erosion of concrete, thus damaging the insides of sewers and pipework. At present, any company that has sulphate in their effluent must reduce the concentration prior to discharge to meet the limits imposed by the local water authority or the environment regulator (depending on where they are discharging) The standard method of removing suiphates from effluent comprises the addition of lime to the effluent to form calcium sulphate (gypsum) as per the reaction: Ca2 + 20H + 2H + so42 CaSO4.2H20 * *1 * S S * ** ***.
The levels to which sulphate concentrations are reduced : * using this method are controlled by the solubility of *SS.
* the gypsum. Gypsum has a theoretical solubility of *S* 1,500mg/i. However, in practice the solubility is *:::: found to be as high 2,000-3,000mg/l due to * interferences, for example the presence of species such as sodium or potassium in the effluent. Thus this solubility figure is up to 3 times the limit imposed by the regulatory authorities. This often necessitates dilution of the effluent which is beneficial neither environmentally nor financially. Considering the relatively high sulphate levels remaining in the treated effluent after the reaction with lime, this method is increasingly considered to be more suitable as a pre-treatment step for effluents with high dissolved sulphate concentrations. Furthermore, the gypsum obtained during this treatment method is produced as a sludge by-product which must be removed and discarded as solid waste. There are also problems associated with the use of lime powders, which bring about significant operational difficulties, for example, lime powder is highly corrosive, necessitating the use of large moisture-free storage facilities.
----15 Due to the obvious disadvantages associated with the abovementioned lime treatment method, it has become more common to precipitate suiphates in the form of hydrated calcium trisuiphoaluminate (ettringite), a crystalline compound which has a lower solubility than gypsum. The formation of the ettringite crystals takes * ** place by the addition of calcium aluminate to the *.
1..** effluent according to the reaction: * ** * I S S...
* 3CaO.A1203 + 3CaSO4 + 26H20 3CaO.A1203.3CaSQ4.32j-j,Q * _______ However, the ettringite method also has various associated disadvantages. Firstly, the technique is costly to perform, as it requires the use of significant volumes of expensive reagents.
Furthermore, this method often requires an intermediary settlement step to remove calcium sulphate before the addition of calcium aluminate to avoid excessive consumption of reagents. Therefore, this reaction is often performed in conjunction with a pre-treatrnent step, such as the abovementioned lime treatment method, i.e. lime is added to produce gypsum, which is then removed prior to the addition of the calcium alumiriate.
The kinetics of the ettringite reaction are also an issue, as the ettringite formation requires 3-5 hours to take place in an industrial application. If the lime addition pre-treatment step is incorporated this increases the overall treatment time yet further by an additional 45-60 minutes. A further disadvantage is that both the powdered calcium aluminate and powdered lime typically employed for this method are difficult to handle and dose.
Other treatment techniques which have been applied to effluent treatment for the removal of anions include evaporation or membrane filtration. However, in each case the techniques produce a secondary waste product that requires further treatment before it can be ultimately disposed of. * *. * * * ****
* The present invention identifies certain drawbacks of conventional effluent treatment methods and proposes an improved method which obviates or mitigates one or more * of the limitations of the conventional methods and generally provides a method of treatment of trade effluents resulting in low levels of the anions of interest and which is simple and cost effective to perform.
Further advantages of the invention will become
apparent from reading the following description.
According to a first aspect of the present invention there is provided an effluent treatment method comprising the steps: Initially adjusting the pH of the effluent to a first pH value of = 2; After adjusting the pH to a first pH value of = 2, adding a source of aluminium; After adding a source of aluminium to the effluent: Adjusting the pH of the effluent to a second pH value of =lO; and *:*::* 20 Adding a source of calcium ions to the effluent.
The pH may be adjusted to the second pH value of =lO by * ** the addition of the source of calcium ions to the * * * S...
effluent, or the pH may be adjusted independently.
When the pH is adjusted by an independent step, this S...
.. : may be performed either before or after the addition of ** the source of calcium ions.
Preferably, the pH is adjusted to the first pH value by the addition of an acid tc the effluent.
Preferably, the acid is an inorganic acid.
Preferably, the acid is hydrochloric acid.
Choosing a suitable acid will depend on any additional species present in the acid as it is obviously important to avoid introducing any additional problematic species into the effluent.
Alternatively, the inorganic acid can be any suitable inorganic acid including, for example sulphuric acid, nitric acid or phosphoric acid.
Optionally, the acid is an organic acid.
-
The organic acid can be any suitable organic acid including, for example, carboxylic acid, sulfonic acid, ethanoic acid, benzoic acid, formic acid, or acetic acid. * **
Preferably the source of aluminium is a liquid. * *
: ** Throughout the specification, the term "liquid" is * intended to broadly encompass suspensions and mixtures of insoluble substances which will flow or can be S...
* : pumped as liquids such as cements and slurries.
I S..
S
Preferably the source of aluminium is aluminium hydroxide chloride (Pluspac 1000TM) Optionally, the source of aluminium is selected from the group consisting of: sodium alurninate, aluminium chiorohydrate, poly alumiriium chloride or chargepac 121TM, aluminium sulphate, polyaluminium silicate sulphate (PASSTM) Preferably, the source ofcalcjurn ions is a liquid.
Preferably, the source of calcium ions is kalicTM [Kalic, or milk of lime is generally accepted to be a suspension of approximately 18% Calcium Hydroxide (Ca(OH)2 in water with small quantities of calcium carbonate, magnesia and trace elements. CAS No. 1305-62-0] 15.
Alternatively the source of calcium ions is lime slurry.
Optionally, the source of calcium ions can be any suitable source including, for example calcium * carbonate or calcium chloride. The source of calcium may be added to the effluent along with a base such as : ** sodium hydroxide or sodium carbonate to raise the pH of *.* * the effluent.
*:::: Preferably, the effluent is raw effluent.
I II.
The term "raw effluent" means that the effluent has not been subjected to any pre-treatment steps prior to the effluent treatment process of the invention.
Preferably the first pH value is = 1.3 Preferably the second pH value is = 11.5.
Preferably, the method further comprises the step: Applying accelerating means to speed up the rate of reaction.
Preferably, the accelerating means is the provision of oscillatory pressure to the reaction.
The provision of oscillatory pressure to the reaction causes acoustic cavitation within the reaction mixture.
The phenomenon of acoustic cavitation is for example described in the publication by TG. Leighton, "The acoustic bubble", Academic Press, London, 1994, on pages 531-551. It is assumed that in the phenomenon of acoustic cavitation, acoustic waves break the cohesion of a liquid medium and create microcavities. Then, from an initial size smaller than one micrometer, gas bubbles trapped in the liquid medium grow to a few tens *1S* S.... of micrometer and become unstable. These bubbles then : * start to implode or collapse, and the conditions within I...
:. these bubbles can be dramatic, with temperatures of 5000 K and pressures of up to 2000 atmospheres, which *:::: in turn produces very high shear energy waves and microstreaniirig (high velocity liquid flows in the cavitation zone) Preferably, the oscillatory pressure is generated by ultrasonic energy.
Optionally, the oscillatory pressure can be provided by
any suitable means.
lt can for example he envisaged that acoustic cavitation can be generated by pumps suitable to transmit oscillatory pressure into the reaction mixture.
Advantageously, the application of sonochemistry to the reaction speeds up the reaction and allows the solids formed li-i the reaction to be precipitated out more quickly.
-15 Optionally, the accelerating means -is ultraviolet -radiation or microwave technology.
Preferably, the method further comprises the step: Adding a metal precipitant to the effluent. * .&
Advantageously, adding a metal precipitant to the * .*.
**, effluent precipitates any heavy metals present in the * ,, effluent. This is particularly important as the reaction is taking place at a high pH (i.e. = pHlO) and *.
* 25 most heavy metals will be in solution at this pH. S *** * *. *. S
Preferably, the metal precipitant is Epofloc Ll_RTM.
Optionally, the metal precipitant is selected from the group consisting of: TMTTM, MetalsorbTM, Metalsorb FZTM, Metalsorb HCOTM, Scavenger FSSTM and Epofloc 1TM Preferably, the method further comprises the step: Adding a flocculant to the effluent.
Advantageously, flocculation allows any remaining soluble contaminants present in the effluent to aggregate and thus come out of solution in the form of floc or "flakes". The flakes can then be easily separated from the liquid effluent, for example by gravitational settling.
Preferably, the flocculant is a modified polyacrylamide.
-15. Ai-ter.natively, the flcul-antcan be ysu tabl-e"--flocculant, for example alum, aluminium chiorohydrate, aluminium sulphate, calcium oxide, iron (III) chloride, iron (II) sulphate, sodium aluminate or sodium silicate.
Preferably, the method further comprises the step: Separating the solids from the liquid.
* ** After flocculation, the aggregated solids and the metal precipitant-bound solids are removed from the effluent.
Conveniently, for example, this can be performed by : *. passing the effluent through a clarifier wherein the S...
solids are removed by gravitationa' separation, or by other suitable methods such as filtration. * S * * *. S
Optionally, the method further comprises the step: After treatment of the effluent according to the previous steps, adjusting the pH of the effluent.
As the pH of the effluent is quite high during the ettringite formation, i.e. = 10 and preferably in the range 11.5-11.8, the pH of the effluent may be adjusted before it is released.
Preferably, the pH is adjusted by the addition of an acid.
As before, any suitable inorganic or organic acid may be employed to adjust the pH of the effluent.
l5--Thpresent effective method of treating effluent to remove or reduce contaminants. Whilst reference is made to the reduction of suiphates in effluent to remove or reduce contaminants. The preferred embodiment includes using ultrasound energy/cavitation for increasing the efficiency of chemical reactions. In the preferred practice of the invention, the efficiency of chemical reactions can be significantly increased as compared to * ** conventionally carried out chemical reactions and can be used to enhance the removal of unwanted components in the effluent water compared to existing technology. * S. * . S S...
The term "ultrasonic probe", as used herein, means any sort of system or apparatus suitable for delivering S...
: 30 ultrasonic energy into a reaction mixture. S..
S
The term "ultrasound emitting surface area" means any surface area where ultrasonic energy is emitted into the reaction mixture, i.e. the sonotrode surface in Figure 3 or the flow cell tube surface in Figure 4 and 5.
The term "amplitude" means the magnitude of the maximum disturbance in the medium during one wave cycle of an ultrasound wave.
The term "specific energy" refers to the energy consumed by the ultrasonic system.
Average specific energy" in this context means the totTh pe:ific energy applied to -the reaction rnixture divided by the total volume of the reaction mixture (in litres) The "ultrasonic energy density per volume reaction mixture" is calculated as an average value over the total reaction mixture volume (in cm3).
A preferred embodiment of the invention will now be described with reference to the accompany drawing in which: : *. Figure 1 illustrates a flow chart of the effluent treatment method; S...
: 30 Figure 2 is a schematic illustration of a typical ultrasound system wherein the sonotrode's (214) ultrasound emitting surface is in direct contact with the reaction mixture. The reaction mixture passes through A into a flow cell (215) and leaves the flow cell through B. A generator (211) is connected to a transducer (212) which is further connected via booster horn (213) to the sonotrode (214); Figure 3 is a schematic illustration of an ultrasound system wherein one or more transducer/booster (322/323/324) are welded to the outside of a flow cell tube (325) . This makes the flow cell tube (325) ultrasonically active and transfers ultrasound energy into the reaction mixture. This is therefore a system where the ultrasound energy is transmitted indirectly -.1.5 *ito th -r-ec-tion-m-i-x-tur. --A generator s--connected-to -the transducer (321) as in Figure 2; Figure 4 schematically illustrates an ultrasound system wherein the ultrasound energy is indirectly transferred into the reaction mixture from the sonotrode (434) via a suitable medium (435) (water, oil, organic fluid) to the flow tube (436); and Appendix 1 comprises details of an analysis of the :.:: 25 solids obtained as precipitate via the method of the S.. invention for the removal of suiphates from trade * *.
* * . effluent. S...
Turning to Figure 1, step 1 involves the addition of *.
: 30 hydrochloric acid to the effluent to reduce the pH to a value equal to or less than 2. The acid ionises the calcium and the sulphate present in the effluent, so that they can react with the aluminium in the next step. Step 2 involves the movement of the effluent into an agitated tank, at which point aluminium hydroxide chloride is added to the effluent. The aluminium hydroxide chloride is added in liquid form, which is convenient for handling and dosage. The aluminium ions present in this compound react with the sulphate ions present in solution, yielding aluminium sulphate. In step 3, lime milk (kalic) is added in excess to the reaction. The lime milk has a dual purpose and provides both calcium ions for the reaction while at the same time increasing the pH to within the range of approximately 11.5 -11.8 at which the solid The'cal-cjum-Hans present in the lime milk react with the aluminium sulphate to form a calcium aluminium sulphate oxide.
The solids have been identified as a form of zeolite, and an analysis of the solids can be seen in Appendix 1. The precipitation of the solid starts from the addition of the lime milk to the effluent and is optimised when the effluent reaches the correct pH band. An advantage of the effluent treatment technique * *, is the use of the source of calcium ions in excess, for * * I :.:: 25 example the lime milk. Previous techniques have required the use of an excess of the aluminium : .. compound. As aluminium is far more costly than ***.
* calcium, it is obviously cost effective to use the latter in excess. In this case, the calcium ions in S...
: 30 the lime milk are reacting with the aluminium sulphate to form the solid precipitate, in contrast with previous methods in which the aluminium ions reacted with calcium sulphate. In addition, as calcium aluminate binds preferably with the bound sulphate (i.e. in calcium sulphate) rather than with the free sulphate ions, previous techniques often necessitated a separate step in which the calcium sulphate was removed from the effluent in order to avoid excessive consumption of the expensive calcium aluminate reagent.
In alternative embodiments a source of calcium ions can be provided separately to the means for increasing the pH to the preferred range.
Although the above method alone is a significant improvement, further-steps-canbe incorporated fTt -maximum benefit. In the inventors preferred embodiment, the reaction is then accelerated in step 4, which involves the application of sonochemistry to the reaction. The application of sonochemistry to the reaction allows the solid to be precipitated out in a matter of minutes, in comparison with previous reaction times of typically 3-5 hours for ettringite formation.
Results using the treatment method of the invention * ** have resulted in sulphate levels of 60 parts per * S S million (ppm) for raw effluents, which have initial (i.e. before treatment) concentrations of 4000-7000ppm.
: .. Recent experimental results obtained by the inventors S...
have shown sulphate reduction of up to 98%, from levels of 7910mg/L down to lOOmg/L. These extremely low *S.S : 30 levels are well below current environmental limits (typically 800 -l000ppm) and surpass results of previous techniques. The inventors surmise that formation of microbubbles (cavities) in the liquid reaction medium via the action of ultrasound waves may also allow more sites for binding, thus contributing to the high levels of binding and low residual sulphate levels in the effluent.
In step 5, a metal precipitant is added to the effluent solution. The metal precipitant binds with any heavy metals present in the effluent, which will predominantly be in solution at the high working pH range. The metal precipitant will also bind with any remaining calcium and aluminium ions, leaving very low residual levels remaining in the effluent. Recent -experirnnt3j --results obta-ine&by the-inventors hv shown heavy metals reduced by 99.7%, from a starting amount of l6.76ppm down to O.O5pprn. Furthermore, the metal precipitant aids the subsequent flocculation step.
After the metal precipitation step, step 6 involves the addition of a flocculant to the effluent solution. The flocculant causes any remaining soluble contaminants to * ** aggregate and precipitate out of solution as flakes.
In step 7, the effluent is moved to a settling chamber where the solids are separated out of the effluent by ::::. settling (i.e. gravity) *** In the final step of the treatment method, step B, the *** : 30 pH of the effluent is corrected, if required. This typically involves the addition of an acid to the effluent to neutralise the high pH of the effluent before the effluent is re]eased, for example into a sewer. Again, the acid will be chosen to minimise the addition of deleterious species into the effluent.
Solids are also dewatered.
The above description has been written in the context of the removal of suiphates. However, the method can also be applied to suitable anions such as chlorides and phosphates, with optimisation of the chemicals used. For example the hydrochloric acid can be replaced with sulphuric acid and the Pluspac 10QQTM with aluminium sulphate for the removal of chlorides.
Recent experimental results obtained by the inventors veshownphos.pha.te. f-rom -levels of 1859rng/L down to l.3mg/L As well as providing a generally improved method, the inventors of the present invention have surprisingly found that by subjecting the reaction mixture to acoustic cavitation, an increase of the efficiency of the reaction is obtained. Such an increase of the reaction efficiency can save starting materials and * ** reaction time, and can therefore lead to substantial cost savings in the waste effluent treatment.
: *. Acoustic Cavitation **** Systems for generating ultrasonic energy are available from commercial sources, e.g., Hielscher GmbH, *.. : 30 Stuttgart, Germany. Such systems generally comprise a transducer which is the source of the vibrational energy. A transducer within this meaning transforms electrical energy into vibrational (Oscillatory) energy. Transducers are available in discrete power units, e.g. 1 kW, 2 kW, 4 kW, 8 kW, 16 kW, which can be used as a single unit, or as a combination of units.
It is possible to use a whole series of transducers within one ultrasonic system, each of them providing ultrasonic energy at its specific power. There are two main types of transducers in the field of ultrasonic energy, i.e. piezoelectric and rnagnetostrictive. In a preferred embodiment of the current invention, at least one transducer has a power in the range between 0.01 and 40 kW and more preferably in the range between 8 and 16 kW.
15.. .. . . In a preferred embodiment of the method of the current invention, the ultrasonic energy emitted per cm2 from at least one of the ultrasound emitting surface areas is in the range from 0.001 W/ cm2 to 1000 W/ cm2, preferably from 1 to 500 W/ cm2, more preferably from 1 to 200 W/ cm2.
In another embodiment of the method of the current * *, invention, the ultrasonic energy has a wave with an -amplitude in the range of 0.1 micrometer to 1000 micrometer, preferably 0.1 to 500 micrometer, more : *. preferably 0.1 to 50 micrometer. **** ***
Furthermore, the ultrasonic energy is preferably : 30 applied to the reaction mixture at an average specific energy between 1xl05 kwh and 1xl01 kWh ultrasonic energy per litre reaction mixture, more preferably between 1x104 kwh and lxlO2 kWh ultrasonic energy per litre reaction mixture.
In a further embodiment of the current invention, the emitted ultrasonic energy has a frequency of more than kHz, preferably from 15 to 500 kHz, more preferably from 16 to 60 kHz. rost preferably, the emitted ultrasonic energy has a frequency from 16 to 22 kHz.
In a further embodiment of the invention, the ultrasonic energy density per volume reaction mixture is in the range from 0.001 W/cm3 to 1000 W/cm3, more preferably in the range fcom 1 W/cm3 to 500 W/cm3, even mcr preferably in the range from 1 W/cm3 -to-200 W/cm3.
Turning now to the remaining Figures, Figures 2-4 show various feasible ways in which an ultrasonic system suitable for the purpose of this invention can be setup.
Ultrasonic systems generally utilize a probe, a so-called sonotrode, for transmitting ultrasonic energy into the reaction mixture. These include for example, * * axial probes and radial probes, each of which is suitable for the method described herein. However, generally, there are three main ways to transmit : *. ultrasonic energy into a reaction mixture: **.* (1) A sonotrode can be directly in touch with the reaction mixture and transfer ultrasonic energy i: 30 directly into the reaction mixture via the sonotrode's
S
surface which is in direct contact with the medium being processed (Figure 2), or (2) Ultrasonic energy can be transmitted indirectly via one or more transducers attached to the outside of a flow cell or tube (made of steel or other metal) making the tube ultrasonically active (Figure 3) . The transducers can be welded to the tube, or screwed onto the tube via a thread connection, or there could be a strap around the tube attaching the transducer to the tube, or (3) Ultrasonic energy can be transmitted by the transfer of ultrasonic energy waves indirectly via a suitable medium (water, oil, organic fluid) through the walls of the flow cell/tube and into the medium being processed (F-igre 4).
The three basic setups are illustrated in Figures 2 to 4. The typical ultrasound system comprises a generator, a transducer, a booster, and a sonotrode as illustrated in Figure 2. Figure 2 represents a flow cell wherein a sonotrode is placed. The reaction mixture passes the soriotrode and absorbs ultrasonic energy. Additionally, an anti-vibrational flange is * ** often used to stop vibrations going into the S. S *:.::* 25 surrounding equipment, i.e. in Figure 2 the flow cell, * . and makes sure that all or most of the energy goes into : . * the reaction mixture. A booster is provided to reduce or amplify the ultrasonic energy as needed. It is obvious to a person skilled in the art that the design * see *.. : 30 of the flow cell has therefore an impact on the reaction itself.
Appendix 1 details the results of chemical analyses on the resultant precipitate from the reaction according to the invention, for the removal of sulphate.
Details of samples - Five filter cake samples: sample 1 to be analysed by X-Ray Diffraction (XRD), samples 2 to 5 to be analysed by Energy Dispersive X-Ray Fluorescence (EDXRF) Details of analysis The samples still retained a substantial water content and it was necessary to dry them at 40 C for 48 hours.
Once dried, the samples destined for EDXRF analysis --1.5-were powde.red and pelletised after-a-ddit-ion of a --binder. Sample 1, for XRD, was analysed as received.
Results: The results of the EDXRF analysis are given in Appendix 1, Part 1 and are all broadly similar, with substantial amounts of calcium, sulphur, aluminium and silicon.
The total elemental composition, even with the addition * ** of oxygens as part of the sulphate and silicate falls S...
S..... well below 100%, and it is likely that there may still * * 25 be significant amounts of water, as water of hydration, and also possibly other compounds that will not show up S..
* with EDXRF analysis, for example carbonates. S...
S
The XRD analysis results are shown in Appendix 1, Part 2. There are strong peaks present that are largely accounted for by the presence of a type of zeolite (predominant), calcium aluminium sulphate, iron and calcium carbonate.
lt has to be understood that according to the current invention, chemical reactions, which are carried out on a commercial scale according to established processes, can be made more efficient and lead to substantial chemical waste reductions and therefore cost reductions. The current invention therefore provides a significant progress in the fieldof effluent treatment An advantage of the technique is that the method demonstrates the same processing capability and superior treatment results as those achieved using 15-powder reagents, but wit-hout the-disadvantag-es -associated with using such powders. Furthermore, the method does not require a separate pre-treatment step which is advantageous as it reduces the overall time of he reaction and provides a quicker and more convenient means to remove suiphates from trade effluents. The acceleration of the method by the application of art accelerating means such as soriochemistry, dramatically decreases the reaction time, from hours down to minutes.
* * 25 It has to be understood that according to the current S..
invention, chemical reactions, which are carried out on a commercial scale according to established processes, can be made more efficient and lead to substantial chemical waste reductions and therefore cost reductions. The current invention therefore provides a significant progress in the field of commercial waste effluent treatment using a combination of chemicals and ultrasound.
It will be evident that various modifications and -improvements could be made to the above-described method within the scope of the invention. For example, the above description is written in the context of a method for the removal of suiphates from effluent.
However, the method can also be applied to the removal of other suitable anions from effluents.
Further modifications may be made without departing from the scope of the invention herein intended. * 0. * S S * .* *** * . IS.. * S. * * S *.S.
I a.. * I... * S * IS * a S..
S

Claims (34)

  1. Claims 1. An effluent treatment method comprising the steps: adjusting
    the pH of the effluent to a first pH valueof =2; -after adjusting the pH to a first pH value of = 2, adding a source of aluminium; after adding a source of aluminium to the effluent: adjusting the pH of the effluent to a second pH 15. . .vaje of =].O; and. --- adding a source of calcium ions to the effluent.
  2. 2. A method as in Claim 1 wherein the pH is adjusted to the second pH value of =lO by the addition of the source of calcium ions to the effluent. * ** * * * * **
  3. 3. A method as in Claim 1 wherein the pH may be **** adjusted independently from the addition of the source of calcium ions to the effluent. *.S *
  4. 4. A method as in Claim 3 wherein the pH is adjusted * before the addition of the source of calcium ions *** * 30
  5. 5. A method as in Claim 3 wherein the pH is adjusted after the addition of the source of calcium ions
  6. 6. A method as in any of the previous Claims wherein the pH is adjusted to the first pH value of = 2 by the addition of an acid to the effluent. -
  7. 7. A method as in Claim 6 wherein the acid is an inorganic acid.
  8. 8. A method as in Claims 3 or 4 wherein the acid is hydrochloric acid.
  9. 9. A method as in Claims 3 or 4 wherein the acid is -. 1-S --sulphuric acid, nitricid or phosphoric acid.
  10. 10. A method as in Claim 6 wherein the acid is an organic acid.
  11. 11. A method as in Claim 6 wherein the organic acid is carboxylic acid, sulfonic acid, ethanoic acid, benzoic acid, formic acid, or acetic acid. * ** *. * * S.
  12. 12. A method as in any of the previous Claims : *. 25 wherein the source of aluminium is a liquid. *...
    S S..
  13. 13. A method as in any of the previous Claims wherein the source of aluminium is aluminium hydroxide chloride
  14. 14. A method as in any of Claims 1 to 12 wherein the source of aluminium is selected from the group consisting of: sodium aluminate, aluminium chiorohydrate, poly aluminium chloride or chargepac 121TM, aluminium sulphate, polyaluminium silicate sulphate.
  15. 15. A method as in any of the previous Claims wherein the source of calcium ions is a liquid.
  16. 16. A method as in any of the previous Claims wherein the source of calcium ions is kalicTM
  17. 17. A method as in any of Claims 1 to 15 wherein -the source of calcium ionsislime slurry.
  18. 18. A method as in any of Claims 1 to 15 wherein the source of calcium ions is calcium carbonate or calcium chloride.
  19. 19. A method as in any of the previous Claims wherein the source of calcium is added to the * .* effluent along with a base. S... * S S...
    : ** 25
  20. 20. A method as in any of the previous Claims * * wherein the first pH value is = 1.3 5.5 *::::
  21. 21. A method as in any of the previous Claims wherein the second pH value is = 11.5.
  22. 22. A method as in any of the previous Claims further comprising the step: applying accelerating means to speed up the rate of reaction.
  23. 23. A method as in Claim 22 wherein the accelerating means is the provision of oscillatory pressure to the reaction.
  24. 24. A method as in Claim 23 wherein the oscillatory pressure is generated by ultrasonic energy.
  25. 25. A method as in Claim 22 wherein the 15.accele.rating. mea.ns.-i--s ultraviol-et radia-tion or microwave technology.
  26. 26. A method as in any of the previous Claims further comprising the step: adding a metal precipitant to the effluent.
  27. 27. A method as in Claim 26 wherein the metal precipitant is Epofloc L1_RTM. S... * S S...
    * 25
  28. 28. A method as in Claim 26 wherein the metal precipitant is selected from the group consisting of: TMTTM, MetalsorbTM, Metalsorb FZTM, Metalsorb *:::: HCOTM, Scavenger FSSTM and Epofloc 1TM* S..
  29. 29. A method as in any of the previous Claims further comprising the step: adding a flocculant to the effluent.
  30. 30. A method as in Claim 29 wherein the flocculant is a modified polyacrylamide.
  31. 31. A method as in Claim 29 wherein the flocculant is alum, aluminium chiorohydrate, aluminium sulphate, calcium oxide, iron (III) chloride, iron (II) sulphate, sodium alumiriate or sodium silicate.
  32. 32. A method as in any of the previous Claims further comprising the step: separating the solids from the liquid.
    -. 15... - ---.----.------
  33. 33. A method as in any of the previous Claims further comprising the step: after treatment of the effluent according to the previous steps, adjusting the pH of the effluent.
  34. 34. A method as in Claim 33 wherein the pH is *.,... adjusted by the addition of an acid. S... * . *... * ** *. * **.. * S.. * S * *. . S..
    S
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Cited By (4)

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GB2505515A (en) * 2012-09-04 2014-03-05 Integrated Effluent Solutions Ltd Treatment of contaminated effluent
US9389209B2 (en) 2014-09-05 2016-07-12 Ecolab Usa Inc. Oxoanion concentration determination using aluminum reagents
US10071923B2 (en) 2014-09-05 2018-09-11 Ecolab Usa Inc. Addition of aluminum reagents to oxoanion-containing water streams
CN109133456A (en) * 2018-09-30 2019-01-04 贺州市骏鑫矿产品有限责任公司 A kind of circulation utilization method of feldspar in powder production waste

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ES2397018B1 (en) * 2011-06-21 2014-02-13 Jordi Arellano Ortiz METHOD OF TREATMENT OF WASTE WITH LOAD IN SULFATES AND VALUATION OF THE MUDS OBTAINED.
EP2955161A1 (en) * 2012-12-03 2015-12-16 Jordi Arellano Ortiz Method for treating sulphate-laden waste and for recycling the resulting sludge
CN105399160A (en) * 2015-12-21 2016-03-16 天津欧盼科技开发有限公司 Printing and dyeing wastewater treatment agent and preparation method thereof
CN109231334A (en) * 2018-08-28 2019-01-18 浙江正洁环境科技有限公司 A kind of waste water integrated treatment medicament and its application
CN110357297A (en) * 2019-07-02 2019-10-22 马鞍山星奇达新材料科技有限公司 Water recovery method and its device in one kind alkaline waste water containing aluminium
CN110467210A (en) * 2019-09-09 2019-11-19 中国铝业股份有限公司 A method of aluminium polychloride is produced with sodium aluminate solution

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JPS5164756A (en) * 1974-12-03 1976-06-04 Oji Paper Co Parupuhaisuino gyoshushorihoho
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US5443730A (en) * 1991-01-08 1995-08-22 Lafarge Fondu International Process for the purification of a polluted aqueous effluent
EP0584502A2 (en) * 1992-08-21 1994-03-02 A.I.R. BETEILIGUNGS GmbH Process for the spontaneous precipitation of sulfates dissolved in water as calcium aluminium sulfate and the application of this process for the preparation of low-chloride gypsum-anhydrite containing aluminium oxide
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GB2505515A (en) * 2012-09-04 2014-03-05 Integrated Effluent Solutions Ltd Treatment of contaminated effluent
US9389209B2 (en) 2014-09-05 2016-07-12 Ecolab Usa Inc. Oxoanion concentration determination using aluminum reagents
US10071923B2 (en) 2014-09-05 2018-09-11 Ecolab Usa Inc. Addition of aluminum reagents to oxoanion-containing water streams
CN109133456A (en) * 2018-09-30 2019-01-04 贺州市骏鑫矿产品有限责任公司 A kind of circulation utilization method of feldspar in powder production waste

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WO2008149114A1 (en) 2008-12-11
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GB2449996B (en) 2012-07-25

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