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GB2246355A - Biodegradable composition,shaped article obtained therefrom and method of producing biodegradable material - Google Patents

Biodegradable composition,shaped article obtained therefrom and method of producing biodegradable material Download PDF

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Publication number
GB2246355A
GB2246355A GB9114019A GB9114019A GB2246355A GB 2246355 A GB2246355 A GB 2246355A GB 9114019 A GB9114019 A GB 9114019A GB 9114019 A GB9114019 A GB 9114019A GB 2246355 A GB2246355 A GB 2246355A
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weight
composition
diisocyanate
thermoplastic resin
set forth
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GB9114019A
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GB2246355B (en
GB9114019D0 (en
Inventor
Masashi Nishiyama
Jun Hosokawa
Kazutoshi Yoshihara
Takamasa Kubo
Kunio Kanaoka
Kazuo Kondo
Satoshi Maruyama
Kenji Tateishi
Akihiko Ueda
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National Institute of Advanced Industrial Science and Technology AIST
Okura Industrial Co Ltd
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Agency of Industrial Science and Technology
Okura Industrial Co Ltd
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Priority claimed from JP2170075A external-priority patent/JPH0678438B2/en
Priority claimed from JP3078584A external-priority patent/JPH0710585B2/en
Application filed by Agency of Industrial Science and Technology, Okura Industrial Co Ltd filed Critical Agency of Industrial Science and Technology
Publication of GB9114019D0 publication Critical patent/GB9114019D0/en
Publication of GB2246355A publication Critical patent/GB2246355A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/716Degradable
    • B32B2307/7163Biodegradable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2375/00Polyureas; Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/06Biodegradable

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Laminated Bodies (AREA)

Description

1 BIODEGRADABLE COMPOSITION, SHAPED ARTICLE OBTAINED THEREFROM AND METHOD
OF PRODUCING BIODEGRADABLE MATERIAL Backqround of the Invention This invention relates to a biodegradable composition and a shaped article formed from the composition. The present invention is also directed to 5 a method of producing a biodegradable material.
In view of the recent increasing problems of environmental pollution, the use of biodegradable plastics which are able to be decomposed by microorganisms when left in soil is being encouraged.
Japanese Published Unexamined Patent Application (Tokkyo Kokai) No. Hei-2-6689 discloses a biodegradable composite sheet composed of cellulose and chitosan. Though this composite sheet exhibits satisfactory biodegradability, it has been found that the sheet involves a problem when used for industrial applications. Namely, this composite material is so stiff that utilization thereof is limited to specific applications. While it is possible to impart flexibility to such a composite sheet by incorporating a plasticizer, such as glycerin, sorbitol, ethylene glycol or polyethylene glycol, thereinto, the resulting sheet is found to gradually lose the flexibility when kept in contact with water and then dried because the plasticizer dissolves into the water with time.
Summarv of the Invention There is provided in accordance with one aspect of the present invention a composition of matters, comprising 100 parts by weight of cellulose fibers having a length of 3 mm or less and a diameter of 50 gm or less, 10-600 parts by weight of a thermoplastic resin and 2-100 parts by weight of chitosan.
2 In another aspect, the present invention provides a shaped article obtained from the above composition.
In a further aspect, the present invention provides a composite film comprising a substrate film formed of a biodegradable composition comprising 100 parts by weight of cellulose fibers having a length of 3 mm or less and a diameter of 50 gm or less and 2-100 parts by weight of chitosan, and a layer provided at least one side of said substrate film and formed of a biodegradable material.
The present invention also provides a method of producing a biodegradable material, comprising the steps of:
providing (a) an aqueous solution of an acid salt of chitosan and (b) an aqueous dispersion or solution of a thermoplastic resin; mixing cellulose fibers having a length of 3 mm or less and a diameter of 50 Am or less with said aqueous solution (a) and said aqueous dispersion or solution (b) to form a mixture; and drying said mixture.
Particular preferred embodiments of the invention allow the following objects, among others, to be achieved:
to provide a biodegradable composition suitable for forming into shaped articles; to provide a composition of the above-mentioned type which has good flexibility and is suited as a raw material for the production of shaped articles, especia-1,ly films and sheets; to provide a composition of the above-mentioned type which has improved stability to water; to provide a shaped article having a good flexibility; to provide a composite sheet or film which has good heat-sealability.
i' 1 i 1 1 i i i i 1 1 i. i 1 i 1 1 1 The chitosan and the cellulose fibers in the above composition may be present in the form of a composite in which they are bonded to each other. The bonding may include chemical bonding between the amino groups of the chitosan and the carbonyl groups of the cellulose fibers.
In the present specification and appended claims, the term "shaped article" is intended to refer to powders, films, sheets, coatings, mats, plates, blocks and the like shaped bodies and composite articles using these materials.
Other objects, features and advantages of the present invention will become apparent from the detailed description of the preferred embodiments of the invention to follow.
Detailed Description of the Preferred Embodiments of the Invention
The biodegradable composition according to the present invention includes cellulose fibers, chitosan and a thermoplastic resin.
Any cellulose fiber may be used for the purpose of the present invention. Examples of suitable cellulose fibers include fibers formed of cellulose, hemicellulose or lignocellulose obtained from wood, straw, cotton, jute, bamboo or bagasse and cellulose produced by bacteria, Beaten fibers with a length of 3 nun or less, preferably 1 mm or less and a diameter of 50 lim or less, preferably 30 jam or less are suitably used in the present invention.
Chitosan is a product obtained by deacetylation of chitin contained in mycelia or crust of Crustacea such as crab or lobster. The molecular weight and deacetylation degree of chitosan to be used in the present invention are not specifically limited. However, a deacetylation degree of at least 60 % is desired for reasons of increased solubility.
Any thermoplastic resin may be used in the present invention, though biodegradable and/or water-insoluble one is preferred. Examples of suitable biodegradable thermoplastic resins include polyvinyl alcohols, polyurethanes obtained by reaction of a polyester polyol with a diisocyanate, polyurethanes obtained by reaction of a polyester-polyol and a polyether polyol with a diisocyanate, polyethylene oxides and aliphatic polyesters. As the aliphatic polyester, poly-6- caprolactone is especially preferably used. Examples of suitable water-insoluble thermoplastic resins include polyurethanes, polyacrylates, polyvinyl acetates, polyamides and polyesters.
The use of the above-exemplified thermoplastic resins is preferable also because they show good compatibility with 1 i i I i 1 1 1 1 i cellulose fibers and chitosan. From the standpoint of biodegradability, stability to water, compatibility with both cellulose fibers and chitosan and flexibility, the use of polyurethanes obtained by reaction of a polyester polyol with a 5 diisocyanate or reaction of a polyester polyol and a polyether polyol with a diisocyanate is particularly preferred.
The amount of the chitosan is 2-100 parts by weight, preferably 5-80 parts by weight, per 100 parts by weight of the cellulose fibers, while the amount of the thermoplastic resin is 10-600 parts by weight, preferably 20-400 parts by weight, per part by weight of the cellulose fibers. An amount of the chitosan outside the above range is undesirable because the wet strength becomes low. An amount of the thermoplastic resin below 10 parts by weight is insufficient to impart desired flexibility. on the other hand, too large an amount of the thermoplastic resin causes reduction of biodegradability of the composition. one preferred method for the preparation of a biodegradable material includes the steps of: 20 providing (a) an aqueous solution of an acid salt of chitosan and (b) an aqueous dispersion or solution of the above thermoplastic resin; mixing the above-described cellulose fibers having a length of 3 mm or less and a diameter of 50 pm or less with the aqueous solution (a) and the aqueous dispersion or solution (b)to form a mixture; and drying the mixture.
By shaping the mixture into a desired form before the drying, there is obtainable a biodegradable shaped article according to the present invention. For example, by spreading the mixture on a suitable surface such as of a glass plate, a shaped article in the form of a film may be obtained.
In performing the above method, since chitosan as such is not soluble in water, it is advisable to use chitosan in the form of an acid salt, such as hydrochloride or the like inorganic acid salt or formate, acetate, lactate or the like organic acid salt.
e The mixture may further contain one or more additives such as a filler and a colorant. Both organic filler such as starch and inorganic filler such as silica may be used. The drying step may be performed at room temperature or an elevated 5 temperature of up to 200 'C, preferably in the range of 50160 'C.
In one preferred embodiment, the above composition may be used for forming a substrate of a composite film having a biodegradable thermoplastic layer formed on at least one side of the substrate. The composite film shows good heat-sealability so that it is suitably used as packaging films or as construction sheets for green houses.
The thermoplastic resin contained in the substrate is preferably is a biodegradable one such as exemplified previously. The biodegradable thermoplastic layer or layers to be provided on one or both sides of the substrate may be formed of a material selected from polyvinyl alcohols, polyurethanes obtained by reaction of a polyester polyol with a diisocyanate, polyurethanes obtained by reaction of a polyester polyol and a polyether polyol with a diisocyanate, polyethylene oxides and aliphatic polyesters. Because of the presence of the thermoplastic resin in the substrate, the biodegradable layer has good compatibility with the substrate so that tight bonding may be established therebetween.
The layer of the biodegradable thermoplastic material may be provided on the substrate by any suitable method such as by coating a solution or a melt of the biodegradable material on the substrate or by bonding a film of the biodegradable material with the substrate. The bonding may be effected by fuse-bonding or with the use of an adhesive. The thickness of the biodegradable layer is preferably 1-20 pm.
In the above composite film, if the heat sealability only is desired and the tight bonding between the substrate and the biodegradable layer is not important, then the thermoplastic resin may be removed from the constituents of the substrate.
The following examples will further illustrate the present invention.
1 1 1 - -7 - The test methods used in the examples are as follows:
Tensile Strength:
Tensile strength is measured in accordance with ASTM D882-81.
Wet Strength:
sample film is immersed in water at 23 'C for 24 hours. The tensile strength of the resulting film is then measured.
Stiffness:
A film stiffness tester is used for measuring the stiffness of sample film with a width of 15 mm and a thickness 15 of 90 pm.
Stability to Water:
Sample film is immersed in water at 23 OC for 24 hours and then dried. Stability to water is evaluated in terms 20 of weight loss which is calculated as follows:
Weight Loss (%) = (WO-W1)/WO x 100 wherein WO is the weight of the sample before immersion into water and W, is the weight of the sample after immersion.
Biodegradability:
Sample film is buried in soil contained in a polyethylene vessel. This is maintained at a temperature of 23 'C and a relative humidity of 95-100 % for 3 months. The soil is then removed to observe the state of the sample.
Seal Stren5[th:
Two sample films are heat-bonded by means of an impulse sealing device and cut into a width of 10 mm. The bonded films are drawn at a drawing speed of 300 mm/minute to measure the rupture strength required for breaking the bonding.
Example 1
Bleached pulp from needle-leaved tree was dispersed in water and subjected to a beating treatment to obtain a dispersion containing 1 % by weight of cellulose fibers with a length of 0.5 mm or less and a diameter of 0.1 pm or less. The dispersion was then mixed with quantities of an aqueous solution containing 1 % by weight of an acetic acid salt of chitosan and an aqueous dispersion of polyurethane (SUPERFLEX 300 manufactured by Daiichi Kogyo Seiyaku K. K., solid content: 30 % by weight) to obtain a mixture having chitosan salt and polyurethane contents of 20 parts by weight and 75 parts by weight, respectively, per 100 parts by weight of the cellulose fibers. The mixture was spread over the surface of a glass plate and dried under a hot air stream at 70 ' C for 6 hours to obtain a translucent film. The biodegradability test revealed that this film was decomposed so that the original shape was completely destroyed. The film was further tested for its tensile strength, stiffness and stability to give the results shown in Table 1.
Examples 2-5
Example 1 was repeated in the same manner as described except that SUPERFLEX 300 was replaced by a forcedly-emulsified type polyurethane aqueous dispersion (SUPERFLEX E2000 manufactured by Daiichi Kogyo Seiyaku K. K., solid content: 25 % by weight) in Example 2, by a polyester-type polyurethane resin emulsion (YODOSOL GCS2, manufactured by Kanebo NSC K. K., solid content: 50 % by weight) in Example 3, by an acrylate copolymer latex (NACRYLIC 125-4445, manufactured by Kanebo NSC K. K., solid conte_nt: 35 % by weight) in Example 4 and by a polyvinyl acetate emulsion (solid content: 41 % by weight) in Example 5. The biodegradability test revealed that each of the films thus obtained was decomposed so that the original shape was completely destroyed. The tensile strength, stiffness and stability of each of the films are shown in Table 1.
j 1 i 1 1 i 1 i i i 1 i i i i i i i Comparative Examples 1-4 Example 1 was repeated in the same manner as described except that SUPERFLEX 300 was replaced by glycerin in Comparative Example 1, by sorbitol in Comparative Example 2, by trimethylol propane in Comparative Example 3 and polyethylene glycol (#200) in Comparative Example 4.
Table 1
Example No. Dry Wet stiff- Weight Tensile Tensile ness Loss Strength Strength. (9) (%) (kg/cm 2 (kg/cm 2 is 1 987 520 10.4 5.6 2 1084 483 7.3 2.7 3 845 306 11.4 2.7 4 840 369 9.2 1.9 928 214 13.4 5.3 Comptv. 1 715 533 4.4 35.3 Comptv. 2 887 478 5.5 36.6 Comptv. 3 837 467 8.3 32.2 Comptv. 4 778 457 7.2 33.0 Example 6-15 and Comparative Examples 5-7 Bleached pulp from needle-leaved tree was dispersed in water and subjected to a beating treatment to obtain a dispersion containing 1 % by weight of cellulose fibers with a length of 0.5 mm or less and a diameter of 0.1 pm or less. The dispersion was then mixed with quantities of an aqueous solution containing 1 % by weight of an acetic acid salt of chitosan and the resin shown in Table 2 to obtain a mixture having chitosan salt and resin contents as shown in Table 2 per 100 parts by weight of the cellulose fibers. The mixture was spread over the surface of a glass plate and dried under a hot air stream at 70 'C for 6 hours to obtain translucent films. The biodegradability test revealed that each of the films was ik, decomposed so that the original shape was completely destroyed. The films were further tested for their tensile strength, stiffness and stability to give the results shown in Table 2.
Table 2
Example Amount No. of chito- san Resin Dry Kind Amount Tensile Tensile ness (part) Strength Strength (g) (kg/CM2) (kg/cm2) Wet Siff- Weight Loss (part) 6 20 1 25 1215 468 17.2 2.3 7 20 1 50 1138 533 13.8 4.5 i 8 20 1 100 852 443 10.9 5.8 9 20 1 150 575 330 7.1 6.9 20 1 200 437 258 3.6 5.9 11 20 2 100 892 422 12.9 3.0 12 20 3 200 498 255 7.4 2.8 13 20 4 75 5 75 654 225 12.3 7.7 14 5 1 300 229 115 1.5 7.1 50 3 100 593 150 5.5 2.1 Comp.5 20 1537 627 27.5 3.3 Comp.6 5 1458 345 23.0 1.1 Comp.7 50 1218 146 20.0 5.8 1: Aqueous dispersion of polyurethane (SUPERFLEX 300, obtained by reaction of a polyester polyol and a polyether polyol with a diisocyanate, manufactured by Daiichi Kogyo Seiyaku K. K., solid content: 30 % by weight) 2: Forcedly-emulsified type polyurethane aqueous dispersion (SUPERFLEX E2000 manufactured by Daiichi Kogyo Seiyaku K. K., solid content: 25 % by weight) 3: Polyester-type polyurethane resin emulsion (YODOSOL GC52, manufactured by Kanebo NSC K. K., solid content: 50 % by weight) z - i 1 - 4: Acrylate copolymer latex (NACRYLIC 125-4445, manufactured by Kanebo NSC K. K., solid content: 35 % by weight) 5: Polyvinyl alcohol Example 16
An aqueous dispersion containing 1 % by weight of cellulose fibers was mixed with quantities of an aqueous solution containing 1 % by weight of an acetic acid salt of chitosan and an aqueous dispersion of polyurethane (SUPERFLEX 300 manufactured by Daiichi Kogyo Seiyaku K. K., solid content: 30 % by weight) to obtain a mixture having chitosan salt and polyurethane contents of 20 parts by weight and 100 parts by weight, respectively, per 100 parts by weight of the cellulose fibers. The mixture was spread over the surface of a glass plate and dried under a hot air stream at 70 'C to obtain a translucent film with a thickness of 80 pm. A 20 % by weight solution of a poly-ú- caprolactone in ethyl acetate was then applied on the thus obtained substrate film by means of a bar coater and the coating was dried at 50C to obtain a composite film having a poly-t-caprolactone layer with a thickness of 3 pm. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 1135 g/10 mm.
Example 17
An aqueous dispersion containing 1 % by weight of cellulose fibers was mixed with quantities of an aqueous solution containing 1 % by weight of an acetic acid salt of chitosan and an aqueous dispersion of polyurethane (SUPERFLEX 300 manufactured by Daiichi Kogyo Seiyaku K. K., solid content: 30 % by weight) to obtain a mixture having chitosan salt and polyurethane contents of 20 parts by weight and 50 parts by weight, respectively, per 100 parts by weight of the cellulose fibers. The mixture was spread over the surface of a glass plate and dried under a hot air stream at 700 C to obtain a translucent film with a thickness of 80 [m. A 10 % by weight solution of a polyurethane, obtained from a polyester polyol, in tetrahydrofran was then applied on the thus obtained substrate film by means of a bar coater and the coating was dried at 50' C to obtain a composite film having a polyurethane layer with a thickness of 9 pm. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 907 g/10 mm.
Example 18
Example 17 was repeated in the same manner as described except that the content of the polyurethane in the substrate film was increased to 150 parts by weight per 100 parts by weight of the cellulose fibers. -The biodegradability test revealed that the composite film was almost completely decomposed. The composite film showed a seal strength of 1313 g/10 nun.
Example 19 An aqueous dispersion containing 1 % by weight of cellulose fibers was mixed with quantities of an aqueous solution containing 1 % by weight of an acetic acid salt of chitosan, an aqueous solution of polyethylene oxide and glycerin to obtain a mixture having a chitosan salt content of 20 parts by weight, a polyethylene oxide content of 100 parts by weight and a glycerin content of 75 parts by weight per 100 parts by weight of the cellulose fibers. The mixture was spread over the surface of a glass plate and dried under a hot air stream at 70 4) C to obtain a translucent film with a thickness of 80)m. A 10 % by weight aqueous solution of a polyethylene oxide was then applied on the thus obtained substrate film by means of a bar coater and the coating was dried at 50 40 C to obtain a composite film having a polyethyleneoxide layer with a thickness of 15 Fm.
The biodegradability test revealed that the composite film was almost completely decomposed. The composite film showed a seal strength of 1220 g/10 nun.
1 1 1 i 1 i i i i i ' 1 1 1 i 1 1; 1 1 i Example 20
Chitosan (1 part by weight) was mixed with 98 parts by weight of water and 1 part by weight of acetic acid to obtain an aqueous solution of chitosan acetate. This solution (28 parts by weight) was then mixed with 140 parts by weight of aqueous dispersion containing 1 % by weight of fine cellulose fibers and 1.05 parts by weight of glycerin and the mixture was applied onto a glass plate and dried at 700 C, thereby obtaining a substrate film with a thickness of 70 pm. A 20 % by weight solution of a poly-E-caprolactone in ethyl acetate was then applied on the thus obtained substrate film by means of a bar coater and the coating was dried at 50"C to obtain a composite film having a poly-E-caprolactone layer with a thickness of 3 pm. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 33 g/10 nun.
Example 21
Example 20 was repeated in the same manner as described except that the poly-t-caprolactone layer had a thickness of 9 pm. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 145 g/10 mm.
Example 22
Example 20 was repeated in the same manner as described except that the poly-t-caprolactone layer had a thickness of 15 pm. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 303 g/10 mm.
Example 23
A substrate film similar to that of Example 20 was applied with a 10 % by weight solution of polyester-type polyurethane in tetrahydrofuran and the coating was dried at 50 0 C for 5 minutes to form a polyurethane layer with a thickness of 9 F on the substrate film. The biodegradability test t revealed that the composite film was almost completely decomposed. The composite film showed a seal strength of 130 g/10 mm.
Example 24
A substrate film similar to that of Example 20 was applied with a 10 % by weight aqueous solution of polyethylene oxide and the coating was dried at 50 "C for 5 minutes to form a polyethylene oxide layer with a thickness of 9 pm on the substrate film. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 80 g/10 nun.
Example 25
An aqueous dispersion containing 1 % by weight of cellulose fibers was mixed with a quantity of an aqueous solution containing 1 % by weight of an acetic acid salt of chitosan to obtain a mixture having a chitosan salt content of 20 parts by weight per 100 parts by weight of the cellulose fibers. The mixture was spread over the surface of a glass plate and dried under a hot air stream at 70 cC to obtain a translucent film with I a thickness of 80 pm. A 20 % by weight solution of a poly-&-caprolactone in ethyl acetate was then applied on the thus obtained substrate film by means of a bar coater and the coating was dried at 50 C to obtain a composite film having a poly-&-caprolactone layer with a thickness of 3)nn. The biodegradability test revealed that the composite film was completely decomposed. The composite film showed a seal strength of 39 g/10 mm.
Example 26
A substrate film similar to that of Example 25 was applied with a 10 % by weight solution of polyester-type polyurethane in tetrahydrofuran and the coating was dried at 50 0 C for 5 minutes to form a polyurethane layer with a thickness of 9 m on the substrate, film. The biodegradability test revealed that the composite film was almost completely i i I i i 1- 1 i 1 j i 1 1 i - 15 decomposed. The composite film showed a seal strength of 158 g/10 mm.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all the changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
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Claims (18)

WHAT IS CLAIMED IS:
1 1. A composition of matters, comprising 100 parts by weight of cellulose fibers having a length of 3 mm or less and a i i diameter of 50 Fm or less, 10-600 parts by weight of a I thermoplastic resin and 2-100 parts by weight of chitosan.
2. A composition as set forth in claim 1, wherein said thermoplastic resin is biodegradable.
3. A composition as set forth in claim 2, wherein said thermoplastic resin is at least one member selected from the group consisting of polyvinyl alcohols, polyurethanes obtained by reaction of a polyester polyol with a diisocyanate, polyurethanes obtained by reaction of a polyester polyol and a polyether polyol with a diisocyanate, polyethylene oxides and aliphatic polyesters.
4. A composition as set forth in claim 1, wherein said thermoplastic resin is substantially insoluble in water.
5. A composition as set forth in claim 4, wherein said thermoplastic resin is at least one member selected from the group consisting of polyurethanes, polyacrylates,. polyvinyl acetates, polyamides and polyesters.
6. A composition as set forth in claim 4, wherein said thermoplastic resin is biodegradable.
7. A composition as set forth in claim 6, wherein said thermoplastic resin is at least one member selected from the group consisting of polyurethanes obtained by reaction of a 1 i 1 1 1 0 1k -)l - polyester polyol with a diisocyanate and polyurethanes obtained 5 by reaction of a polyester polyol and a polyether polyol with a diisocyanate.
8. A shaped article formed from the composition according to claim 1.
9. A shaped article as set forth in claim 8, comprising a substrate film formed of said composition and a layer provided at least one side of said substrate film and formed of a biodegradable material.
10. A shaped article as set forth in claim 9, wherein said thermoplastic resin is biodegradable.
11. A shaped article as set forth in claim 10, wherein said thermoplastic resin is at least one member selected from the group consisting of polyvinyl alcohols, polyurethanes obtained by reaction of a polyester polyol with a diisocyanate, polyurethanes obtained by reaction of a polyester polyol and a polyether polyol with a diisocyanate, polyethylene oxides and aliphatic polyesters.
12. A shaped article as set forth in claim 9, wherein said biodegradable material is at least one member selected from the group consisting of polyvinyl alcohols, polyurethanes obtained by reaction of a polyester polyol with a diisocyanate, polyurethanes obtained by reaction of a polyester polyol and a polyether polyol with a diisocyanate, polyethylene oxides and aliphatic polyesters.
- i% 1
13. A composite film comprising a substrate film formed of a biodegradable composition comprising 100 parts by weight of cellulose fibers having a length of 3 mm or less and a diameter of 50 Am or less and 2-100 parts by weight of chitosan, and a layer provided at least one side of said substrate film and formed of a biodegradable material.
14. A composite film as set forth in Claim 13, wherein said biodegradable material is at least one member selected from the group consisting of polyvinyl alcohols, polyurethanes obtained by reaction of a polyester polyol with a diisocyanate, polyurethanes obtained by reaction of a polyester polyol and a polyether polyol with a diisocyanate, polyethylene oxides and aliphatic polyesters.
15. A method of producing a biodegradable material, comprising the steps of:
providing (a) an aqueous solution of an acid salt of chitosan and (b) an aqueous dispersion or solution of a thermoplastic resin; mixing cellulose fibers having a length of 3 mm or less and a diameter or 50 Am or less with said aqueous solution (a) and said aqueous dispersion or solution (b) to form a mixture; and drying said mixture.
16. A composition substantially as _ hereinbefore described with reference to the Examples.
17. A composite film substantially as hereinbefore described with reference to the Examples.
18. A method of producing a biodegradable material substantially as hereinbefore described, with reference to the Examples.
Published 1992 at The Patent Office. Concept House. Cardiff Road. Newport. Gwent NP9 I RH. Further copies may be obtained from Sales Branch. Unit 6. Nine Mile Point. Cwmfelinfach. Cross Kevs, Newport. NP1 7HZ. Printed bY Multiplex techniques ltd. St Marv Cray. Kent.
1 3:
1 1 i 1 1 j i 1 1 1 1 i i i
GB9114019A 1990-06-29 1991-06-28 Biodegradable composition,shaped article obtained therefrom and method of producing biodegradable compositions Expired - Fee Related GB2246355B (en)

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JP2170075A JPH0678438B2 (en) 1990-06-29 1990-06-29 Method of manufacturing composite material
JP3078584A JPH0710585B2 (en) 1991-03-18 1991-03-18 Biodegradable film or sheet with heat sealability

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DE9217408U1 (en) * 1992-12-19 1994-04-14 Metraplast H. Jung GmbH, 61130 Nidderau Biodegradable material, especially injection molding compound
GB2281709A (en) * 1993-09-14 1995-03-15 Fujitsu Ltd Biodegradable resin molded article
GB2315453A (en) * 1993-09-14 1998-02-04 Fujitsu Ltd Biodegradable resin molded article
US5939192A (en) * 1993-07-29 1999-08-17 Rettenbacher; Markus Moulding made from or including an environmentally acceptable material, a process for manufacturing the same, and the use of said moulding
US6103858A (en) * 1996-09-20 2000-08-15 Basf Aktiengesellschaft Aqueous dispersion of a biodegradable polyester and its use thereof

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DE9216033U1 (en) * 1992-11-25 1993-01-21 Schmidt, Tilo, 61350 Bad Homburg Saliva ejector for dental use
DE4408855B4 (en) * 1994-03-16 2007-05-10 Emda Foundation For Development Aid Acp-Eec Asbl Fiber reinforced, cellular plastic and use thereof
DE19643066C2 (en) * 1996-10-18 1999-07-01 Henkel Kgaa Collagen-free cosmetic preparations and processes for their production
AT412781B (en) * 2003-04-14 2005-07-25 Fasalex Patent Und Lizenzverwe FORM BODY FROM BIOLOGICAL FIBER MATERIAL AND PLASTIC
US8940135B2 (en) 2011-12-01 2015-01-27 Basf Se Production of filled paper using biodegradable polyester fibers and/or polyalkylene carbonate fibers
WO2013079378A2 (en) * 2011-12-01 2013-06-06 Basf Se Method for producing filler-containing paper using biodegradable polyester fibers and/or polyalkylene carbonate fibers
DE102012005588A1 (en) * 2012-03-20 2013-11-28 Stephan Kühn Composite material based on chitosan matrix, useful for producing e.g. insulation boards, construction shells, comprises connection of carrier and fiber material with the matrix, substitute of adhesives and substitute composite material
MA37511B1 (en) * 2014-11-11 2017-01-31 Mascir (Morrocan Found For Advanced Science Innovation & Research) Nano-composite bio-based biopolymer and nanocrystalline cellulose
CN116554673B (en) * 2023-05-16 2023-12-19 广东技塑新材料股份有限公司 Degradable TPU (thermoplastic polyurethane) for shoe material and preparation method thereof

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US2294651A (en) * 1936-10-26 1942-09-01 Hercules Powder Co Ltd High-gloss coated material
US3709780A (en) * 1971-11-04 1973-01-09 Calgon Corp Process and product for making paper products of improved dry strength
JPH026689A (en) * 1988-01-06 1990-01-10 Agency Of Ind Science & Technol Novel composite sheet and production thereof
JPH0813842B2 (en) * 1989-10-30 1996-02-14 工業技術院長 Biodegradable film

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE9217408U1 (en) * 1992-12-19 1994-04-14 Metraplast H. Jung GmbH, 61130 Nidderau Biodegradable material, especially injection molding compound
US5939192A (en) * 1993-07-29 1999-08-17 Rettenbacher; Markus Moulding made from or including an environmentally acceptable material, a process for manufacturing the same, and the use of said moulding
GB2281709A (en) * 1993-09-14 1995-03-15 Fujitsu Ltd Biodegradable resin molded article
US5545485A (en) * 1993-09-14 1996-08-13 Fujitsu Limited Biodegradable resin molded article
GB2315453A (en) * 1993-09-14 1998-02-04 Fujitsu Ltd Biodegradable resin molded article
GB2315453B (en) * 1993-09-14 1998-04-08 Fujitsu Ltd Biodegradable moulded article
GB2281709B (en) * 1993-09-14 1998-04-08 Fujitsu Ltd Biodegradable resin moulded article
US5744516A (en) * 1993-09-14 1998-04-28 Fujitsu Limited Biodegradable resin molded article
US6103858A (en) * 1996-09-20 2000-08-15 Basf Aktiengesellschaft Aqueous dispersion of a biodegradable polyester and its use thereof

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GB2246355B (en) 1993-06-30
GB9114019D0 (en) 1991-08-14
FR2663942A1 (en) 1992-01-03
FR2663942B1 (en) 1994-06-03
DE4121085A1 (en) 1992-01-02

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