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GB2210324A - Carpet and mat manufacture - Google Patents

Carpet and mat manufacture Download PDF

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Publication number
GB2210324A
GB2210324A GB8803873A GB8803873A GB2210324A GB 2210324 A GB2210324 A GB 2210324A GB 8803873 A GB8803873 A GB 8803873A GB 8803873 A GB8803873 A GB 8803873A GB 2210324 A GB2210324 A GB 2210324A
Authority
GB
United Kingdom
Prior art keywords
rubber
carpet
web
piece
mat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB8803873A
Other versions
GB2210324B (en
Inventor
Giampiero Colognori
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB2210324A publication Critical patent/GB2210324A/en
Application granted granted Critical
Publication of GB2210324B publication Critical patent/GB2210324B/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0057—Producing floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/02—Layered products comprising a layer of natural or synthetic rubber with fibres or particles being present as additives in the layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/10—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with styrene-butadiene copolymerisation products or other synthetic rubbers or elastomers except polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3017—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/008—Sewing, stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/04—Mats

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Carpets (AREA)

Abstract

Carpets are made up by a rubber layer and fiber longer in a process comprising the stages of: superposing on a rubber web, a piece of previously woven synthetic or natural fibre, trimmed to the shape of the rubber web; affixing the piece of fiber to the rubber web by stitching, and when desired, hot-pressing the rubber web and fiber piece. <IMAGE>

Description

CARPET AND MAT MANUFACTURE The present invention relates to a manufacturing process for carpets and mats in general and, more particularly, to a manufacturing process for carpets made up by a rubber and synthetic or natural fiber composition.
Known rubber carpets and synthetic or natural fiber carpets are obtained, respectively by stamping and weaving processes.
The bonding between such materials has so far been attained by gluing or hot-pressing procedures.
However, carpets thus obtained exhibit the inconvenience of being poorly resistant to weather, that is, to excessive heat and humidity, which, in time, causes the rubber and fiber portions to separate from one another.
The present invention provides a process for the production of a carpet or mat comprising attaching a textile layer by stitching to a rubber backing layer.
The process may optionally include bonding the textile and rubber layers together. The textile layer may be attached to a web of the rubber backing layer or to a piece of rubber backing material the size and shape of the desired formed mat or carpet.
The invention includes, a carpet or mat comprising a textile layer stitched to a rubber backing layer.
An objective of the preferred practice of the present invention is to provide a manufacturing process for carpets in general whereby a composite, weather-resisting carpet may be manufactured.
This and other objectives of the present invention are attained through a manufacturing process for carpets in general and, more particularly, carpets made up by a rubber and fiber composition, comprising the stages of: feeding a composition bench with a previously stamped rubber web; superposing, on the said rubber web, a peice of previously weaved synthetic or natural fiber, trimmed to the shape of the rubber web; affixing the pieces of fiber to the rubber web by stitching; when desired, hot-pressing the rubber web and fibre piece assembly, forming bas-relief ornamental fillets on the upper surface of the piece of synthetic or natural fibre.
This process of obtaining dual-material carpets provides a weather-resisting item or product, which may be exposed to the elements or washed without losing its basic and original characteristics.
As a nonlimiting example, a typical carpet that may be obtained by the aforementioned process will be described with reference to the single figure of the accompanying drawing which shows the carpet in plan view.
According to this illustration, the carpet comprises a previously stamped rubber web 1, to which, by means of stitch lines 2, a piece of synthetic fibre 3, provided with bas-relief ornamental fillets 4, obtained by pyrography, is upperly affixed.

Claims (7)

1. A process for the production of a carpet or mat comprising attaching a textile layer by stitching to a rubber backing layer.
2. A process as claimed in Claim 1, further including bonding the textile and rubber layers together.
3. A process as claimed in Claim 1, wherein the textile layer is attached to a web of the rubber-backing layer.
4. A process for the production of a carpet or mat, substantially as hereinbefore described with reference to and as illustrated in the accompanying drawings.
5. A carpet or mat comprising a textile layer stitched to a rubber backing layer.
6. A carpet produced by a process as claimed in any one of Claims 1 to 4.
7. A manufacturing process for carpets in general and, more particularly, carpets made up by a rubber and fibre composition, characterised in that it comprises the stages of: feeding a composition bench with a previously stamped rubber web; superposing, on the said rubber web, a piece of previously weaved synthetic or natural fibre, trimmed to the shape of the rubber web; affixing the piece of fiber to the rubber web by stitching; when desired, hot-pressing the rubber web and fiber piece assembly, forming bas-relief ornamental fillets on the upper surface of the piece of synthetic or natural fibre.
GB8803873A 1987-09-28 1988-02-19 Carpet and mat manufacture Expired - Lifetime GB2210324B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BR8705302A BR8705302A (en) 1987-09-28 1987-09-28 CARPET MANUFACTURING PROCESS IN GENERAL

Publications (2)

Publication Number Publication Date
GB2210324A true GB2210324A (en) 1989-06-07
GB2210324B GB2210324B (en) 1991-06-12

Family

ID=4043270

Family Applications (2)

Application Number Title Priority Date Filing Date
GB8803873A Expired - Lifetime GB2210324B (en) 1987-09-28 1988-02-19 Carpet and mat manufacture
GB888803872A Pending GB8803872D0 (en) 1987-09-28 1988-02-19 Carpet & mat manufacture method & apparatus for locating endotracheal/endo-oesophageal tube in trachea/oesophagus

Family Applications After (1)

Application Number Title Priority Date Filing Date
GB888803872A Pending GB8803872D0 (en) 1987-09-28 1988-02-19 Carpet & mat manufacture method & apparatus for locating endotracheal/endo-oesophageal tube in trachea/oesophagus

Country Status (4)

Country Link
BR (1) BR8705302A (en)
FR (1) FR2621055A1 (en)
GB (2) GB2210324B (en)
IT (1) IT1224439B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2396841A (en) * 2000-03-17 2004-07-07 Walk Off Mats Ltd Mat, and method of manufacturing a mat
GB2360248B (en) * 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat and method of manufacturing a mat

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1479428A (en) * 1974-07-17 1977-07-13 Scott & Fyfe Ltd Non-woven sheet material

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2305315A1 (en) * 1975-03-26 1976-10-22 Peugeot & Renault Car floor covering comprising mat and flexible plastic sheet - allowing easy positioning and providing soundproofing and comfort
US4174991A (en) * 1978-11-13 1979-11-20 The Akro Corporation Process of laminating carpet to elastomeric backing

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1479428A (en) * 1974-07-17 1977-07-13 Scott & Fyfe Ltd Non-woven sheet material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2396841A (en) * 2000-03-17 2004-07-07 Walk Off Mats Ltd Mat, and method of manufacturing a mat
US6774067B2 (en) 2000-03-17 2004-08-10 Milliken & Company Mat and method of manufacturing a mat
GB2396841B (en) * 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat,and method of manufacturing a mat
GB2360248B (en) * 2000-03-17 2004-09-08 Walk Off Mats Ltd Mat and method of manufacturing a mat

Also Published As

Publication number Publication date
IT8723266A0 (en) 1987-12-30
GB8803872D0 (en) 1988-03-23
FR2621055A1 (en) 1989-03-31
IT1224439B (en) 1990-10-04
GB2210324B (en) 1991-06-12
BR8705302A (en) 1988-09-20

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Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 19950219