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GB2139337A - Freezing and dispensing ice- cream - Google Patents

Freezing and dispensing ice- cream Download PDF

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Publication number
GB2139337A
GB2139337A GB08408679A GB8408679A GB2139337A GB 2139337 A GB2139337 A GB 2139337A GB 08408679 A GB08408679 A GB 08408679A GB 8408679 A GB8408679 A GB 8408679A GB 2139337 A GB2139337 A GB 2139337A
Authority
GB
United Kingdom
Prior art keywords
product
moulds
mould
frozen
dispensing receptacle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB08408679A
Other versions
GB8408679D0 (en
Inventor
David Alfred Porterfield
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to GB08408679A priority Critical patent/GB2139337A/en
Publication of GB8408679D0 publication Critical patent/GB8408679D0/en
Publication of GB2139337A publication Critical patent/GB2139337A/en
Withdrawn legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/80Freezing; Subsequent thawing; Cooling
    • A23B2/805Materials not being transported through or in the apparatus with or without shaping, e.g. in the form of powders, granules or flakes
    • A23B2/8055Materials not being transported through or in the apparatus with or without shaping, e.g. in the form of powders, granules or flakes with packages or with shaping in the form of blocks or portions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • A23G9/221Moulds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • A23G9/28Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for portioning or dispensing
    • A23G9/281Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for portioning or dispensing at the discharge end of freezing chambers
    • A23G9/283Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for portioning or dispensing at the discharge end of freezing chambers for filling containers with material

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Confectionery (AREA)

Abstract

A method of preparing a dispensing receptacle containing a single item or a plurality of items of frozen product such as ice-cream involves placing the product in a flowable state in a first part-mould (3) and in a second part-mould (2), cooling both part-moulds until the product is substantially all frozen, placing the part-moulds (2) together so that exposed surfaces of the product in each come into contact, and thereafter freezing the product as an integral whole. The part- moulds (2) are advantageously retained together during the latter freezing stage, and conveniently the part-moulds are made of a thermoplastic sheet materials which can be caused to coalesce by heating at selected points (9). <IMAGE>

Description

SPECIFICATION Method and apparatus for frozen products This invention relates to a method and apparatus for the production and handling of frozen products, and dispensing receptacles containing frozen product which are manufactured thereby. Although the invention is of particular application in the production of ice cream in the form of shaped end products, it is not restricted to such material, but for convenience of illustration the foilowing description will refer in greater detail to the production of ice cream balls for use on ice cream cornets.
The object of the invention is to provide improvements in the preparation of a shaped frozen product, and in the storage thereof, and in the eventual dispensing thereof.
According to the present invention, a method of preparing a dispensing receptacle containing a frozen product comprises: (i) placing a first quantity of the product, in a flowable state, in a first part-mould, (ii) placing a second quantity of the product, in a flowable state,- in a second partmould, (iii) cooling both of the part-moulds until the product therein is substantially all frozen, (iv) placing the part-moulds together so that an exposed surface of the first quantity of product is able to contact an exposed surface of the second quantity of product, (v) with the part-moulds being retained together, freezing the quantities of product as an integral whole.
Further according to the invention, a method of preparing a multiple dispensing receptacle containing a plurality of items of frozen product comprises: (i) placing first quantities of the product, in a flowable state, into respective cavities of a first part-mould, (ii) placing second quantities of the product, in a flowable state, into respective cavities of a second part-mould, (iii) cooling both of the part-moulds until the product therein is substantially all frozen, (iv) placing the part-moulds together so that an exposed surface of each first quantity of the product is able to contact an exposed surface of a respective second quantity of the product, (v) with the part-moulds beinq retained together, freezing the quantities of product to form respective integral wholes.
In a preferred embodiment, the part-moulds are secured together during the freezing step, and in a convenient manner the part-moulds are made of thermoplastic material and are secured together by application of heat at one or more positions so as to cause coalescing of the material of the part-moulds.
Prior to introduction of the quantities of product into the part-moulds, advantageously each part-mould is treated with an anti-stick preparation.
The cooling of the part-moulds until the product therein is substantially all frozen may conveniently be carried out by floating the filled part-moulds on a brine bath.
According to a further feature of the invention, dispensing of the integral shaped frozen product from the retained-together partmoulds comprises a step of separating the part-moulds such that the shaped frozen product remains in one of the part-moulds, from which it is thereafter removed. To facilitate such removal, advantageously at least one of the part-moulds has its mould cavity defined in a stiff but manually deformable material.
According to a further feature of the invention, where the frozen product is prepared in retained-together part-moulds having a plural- ity of cavities containing the product, corresponding portions of the two part-moulds may be separated from the remainder, and thereafter one portion removed from the other to provide access to the frozen product. Advantageously, the part-moulds are made of a sheet material, such as a plastics material, which can readily be severed manually, e.g. sheet polyethylene or the like which can be cut with scissors.
According to a still further feature of the invention, each part-mould is in the form of a generally planar sheet having a plurality of mould cavities in it, and retained-together part-moulds are stacked side by side in vertical position in a cold storage structure, such that each individual pair of retained-together part-moulds can be withdrawn upwardly when required.
To facilitate separation of portions of the partomoulds, at least one of the part-moulds may have a notch formation permitting entry of a separating means, such as a finger nail or a knife edge or other tool, between overlying web portions of the part-moulds.
As a new industrial product, the invention provides moulds each consisting of two partmoulds secured face to face with their cavities aligned, each entire mould cavity containing an entire shaped frozen food product such as a portion of ice cream.
In order that the nature of the invention may be readily ascertained, an example of a method and embodiments of apparatus for use therein and an end product obtained, in accordance with the invention, are hereinafter particularly described with reference to the figures of the accompanying drawings, wherein: Figs. 1 to 7 illustrate, in sequence, a number of stages in the preparation of a filled multiple dispensing receptacle; Fig. 8 is a plan view of the filled multiple dispensing receptacle; Fig. 9 is s side elevation of an individual dispensing receptacle, after parting off from the remainder; Fig. 10 is a side elevation of the individual dispensing receptacle after removal of one portion of mould.
The preparation of ice cream in a shaped end product involves stages of preparation of a mix, placing mix into a mould, freezing, storing under low temperature, and removal of the shaped end product for dispensing. The method and apparatus to be described are adapted for the preparation of substantially spherical portions of ice cream to be used in the making of ice cream cornets, but the invention is not limited to such items, and details of mix, temperature, and shape are not essentials.
Referring to figure 1 of the drawings, use is made of a multiple dispensing receptacle which essentially comprises two part-moulds 1, placed eventually face to face. The partmould 1 has a web area 2 and a plurality of mould cups 3, and the part-moulds are of similar shape and dimensions so that they can be placed in aligned pairs with the cups face to face to provide, in total, a substantially spherical mould cavity.
In carrying out the method of this invention, two of the part-moulds 1 are sprayed at 4, at least in the cups 3, with an anti-stick preparation of known kind adapted to give easy release of frozen ice cream from a mould.
Referring to figure 2, each of the cups 3 of the two part-moulds 1 are then filled at 5 with ice cream mix.
Referring to figure 3, the two part-moulds 1, with their liquid ice cream content, are then floated on a brine bath 6 until substantially the whole of the ice cream content 7 has become set hard. In practice it is possible to time the operation such that the exposed under surface, i.e. most remote from the brine, is just about on the point of setting, and is still fluid or pasty or tacky.
The part-moulds 1 are then removed from the brine bath and (see fig. 4) are placed face to face. The ice cream content of the aligned opposed cups 3 then tends to merge together at the contacting exposed faces, so that the ice cream content as a whole assumes a roughly spherical shape.
Referring now to figure 5, the two partmoulds 1, in face to face contact, are then secured together. In practice the part-moulds 1 are conveniently made of a heat-sealable plastics material, such as polyethylene, and a method of securing them together consists of passing a heated metal bit 8, similar to a wire bit of an industrial soldering iron, through the web portion 2, thereby creating a fused mutual ring-shaped formation 9 similar in appearance to a hollow rivet.
Referring to figure 6, the assembled partmoulds 1,1 are then transferred to a freezer/coldstore apparatus 10 where the contents are frozen hard, until the time comes for transfer to a sales point, such as a vehicle.
For retail sales purposes, the mould assemblies 1,1 are transferred to a freezer cabinet 11, wherein they are stacked vertically in parallel spaced position. In the drawings, the part-moulds 1 are shown for purposes of simple illustration as having only six mould cups 3, but in practice the part-moulds 1 may be made much larger and may have, say, seventy-two or any desired greater number of such cups.
When stacked vertically in the cabinet 11, the mould assemblies 1,1 occupy only a small space, and accordingly a very large number of the assemblies 1,1 can be stored in a cabinet of moderate dimensions, e.g. a cabinet in a small motor vehicle or in a shop. The possibility of having a relatively large number of mould assemblies 1,1 in a single storage cabinet gives the possibility of the sales outlet having a relatively very large number of different flavours all available at the same time, but in a small space.
When it is desired, by the sales personnel, to dispense an ice cream portion from one of the mould assemblies 1,1, the assembly is drawn up out of the cabinet 11 to a sufficient extent, and the assembly 1,1 is then cut, e.g.
with a pair of scissors, successiveiy along the lines 12,13 seen in figure 8. This separates off one pair of mould cups 3 with their frozen contents. One of the part-moulds 1 is made with cut-outs 14 with the result that when the pair of mould cups has been parted off in this manner, it is then a simple manner to separate the two web portions 2a,2b (see Fig. 9) by lifting up a corner with the fingers, as seen at 1 5. The upper mould portion is lifted away completely, leaving the ice cream product 1 6 exposed ready for placing into a cornet, the ejection of the ice cream product being facilitated by deformation of the mould cup 3 with the fingers. The emptied mould portions are then discarded.
Thus, from the time of receipt of an order, the only actions required of the sales person are (i) to lift up the appropriate flavour-sheet of moulds, (ii) to cut along the lines 1 2,1 3 and replace the remainder of the sheet, (iii) to prise open the mould portions, and (iv) to eject the ice cream product into the cornet.
There is no manual contact of the ice cream product, and it is not touched by any dispensing tool. Until the moment of ejection from the mould cup, the ice cream product is substantially hermetically sealed in the mould cups.

Claims (14)

1. A method, of preparing a dispensing receptacle containing a frozen product, comprising: (i) placing a first quantity of the product, in a flowable state, in a first part-mould, (ii) placing a second quantity of the product, in a flowable state, in a second partmould, (iii) cooling both of the part-moulds until the product therein is substantially all frozen, (iv) placing the part-moulds together so that an exposed surface of the first quantity of product is able to contact an exposed surface of the second quantity of product, (v) with the part-moulds being retained together, freezing the quantities of product as an integral whole.
2. A method, of preparing a multiple dispensing receptacle containing a plurality of items of frozen product, comprising: (i) placing first quantities of the product, in a flowable state, into respective cavities of a first part-mould, (ii) placing second quantities of the product, in a flowable state, into respective cavities of a second part-mould, (iii) cooling both of the part-moulds until the product therein is substantially all frozen, (iv) placing the part-moulds together so that an exposed surface of each first quantity of the product is able to contact an exposed surface of a respective second quantity of the product, (v) with the part-moulds being retained together, freezing the quantities of product to form respective integral wholes.
3. The method claimed in either of claims 1 and 2, wherein the part-moulds are secured together during step (v).
4. The method claimed in claim 3, wherein part-moulds made of thermoplastic material are secured together by the application of heat at one or more positions to cause coalescing of the material of the part-moulds.
5. The method claimed in any one of claims 1 to 4 wherein each part-mould is treated with an anti-stick preparation prior to introduction of the quantity of product.
6. The method claimed in any one of the preceding claims, wherein the cooling of step (iii) is carried out by floating the filled partmoulds on a brine bath.
7. The method, of preparing a dispensing receptacle containing a frozen product, substantially as described herein with reference to figs. 1 to 6 of the accompanying drawings.
8. A dispensing receptacle, containing a frozen product, prepared by the method claimed in any one of claims 1 to 7.
9. A dispensing receptacle, as claimed in claim 8, wherein at least one of the partmoulds has its mould cavity defined in a stiff but manually deformable material.
1 0. A multiple dispensing receptacle, prepared by the method claimed in claim 2, or in any of claims 3 to 6 when made dependent upon claim 2, or in claim 7, wherein the partmoulds are made of a sheet material which can readily be severed manually.
11. A multiple dispensing receptacle, as claimed in claim 10, wherein the part-moulds are made of sheet polyethylene.
1 2. A dispensing receptacle, as claimed in either of claims 8 and 9, wherein at least one of the part-moulds has a notch formation permitting entry of a separating means between overlying web portions of the partmoulds.
1 3. A multiple dispensing receptacle, as claimed in either of claims 10 and 11, wherein at least one of the part-moulds has notch formations adascent to each mould cavity permitting entry of a separating means between overlying web portions of the partmoulds.
14. A single or multiple dispensing receptacle, containing a whole item of frozen product, substantially as described herein with reference to the figures of the accompanying drawings.
GB08408679A 1983-04-08 1984-04-04 Freezing and dispensing ice- cream Withdrawn GB2139337A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08408679A GB2139337A (en) 1983-04-08 1984-04-04 Freezing and dispensing ice- cream

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8309520 1983-04-08
GB08408679A GB2139337A (en) 1983-04-08 1984-04-04 Freezing and dispensing ice- cream

Publications (2)

Publication Number Publication Date
GB8408679D0 GB8408679D0 (en) 1984-05-16
GB2139337A true GB2139337A (en) 1984-11-07

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GB08408679A Withdrawn GB2139337A (en) 1983-04-08 1984-04-04 Freezing and dispensing ice- cream

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Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0219646A1 (en) * 1985-08-28 1987-04-29 Schöller Lebensmittel GmbH & Co. KG Apparatus for making ball-shaped individual portions of ice cream
US4762232A (en) * 1986-10-21 1988-08-09 The Pillsbury Co. Frozen confection container and method
US6660318B2 (en) * 2000-05-08 2003-12-09 Jeong Min Yoon Method for manufacturing candy having a stereoscopic picture using thereof
US7407681B2 (en) 1999-08-20 2008-08-05 Nestec S.A. Process of making round items of frozen confectionery
US9074803B2 (en) 2012-12-13 2015-07-07 Whirlpool Corporation Clear ice spheres
US9074802B2 (en) 2012-12-13 2015-07-07 Whirlpool Corporation Clear ice hybrid mold
US9080800B2 (en) 2012-12-13 2015-07-14 Whirlpool Corporation Molded clear ice spheres
US9151527B2 (en) 2012-12-13 2015-10-06 Whirlpool Corporation Molded clear ice spheres
US9200823B2 (en) 2012-12-13 2015-12-01 Whirlpool Corporation Ice maker with thermoelectrically cooled mold for producing spherical clear ice
US9459034B2 (en) 2012-12-13 2016-10-04 Whirlpool Corporation Method of producing ice segments
US9759472B2 (en) 2012-12-13 2017-09-12 Whirlpool Corporation Clear ice maker with warm air flow
US9816744B2 (en) 2012-12-13 2017-11-14 Whirlpool Corporation Twist harvest ice geometry
US9890986B2 (en) 2012-12-13 2018-02-13 Whirlpool Corporation Clear ice maker and method for forming clear ice
US10030902B2 (en) 2012-05-03 2018-07-24 Whirlpool Corporation Twistable tray for heater-less ice maker
US10047996B2 (en) 2012-12-13 2018-08-14 Whirlpool Corporation Multi-sheet spherical ice making
US10066861B2 (en) 2012-11-16 2018-09-04 Whirlpool Corporation Ice cube release and rapid freeze using fluid exchange apparatus
US10161663B2 (en) 2012-12-13 2018-12-25 Whirlpool Corporation Ice maker with rocking cold plate
US10174982B2 (en) 2012-12-13 2019-01-08 Whirlpool Corporation Clear ice maker
US10378806B2 (en) 2012-12-13 2019-08-13 Whirlpool Corporation Clear ice maker
US10605512B2 (en) 2012-12-13 2020-03-31 Whirlpool Corporation Method of warming a mold apparatus
US10690388B2 (en) 2014-10-23 2020-06-23 Whirlpool Corporation Method and apparatus for increasing rate of ice production in an automatic ice maker
US10739053B2 (en) 2017-11-13 2020-08-11 Whirlpool Corporation Ice-making appliance
US10845111B2 (en) 2012-12-13 2020-11-24 Whirlpool Corporation Layering of low thermal conductive material on metal tray
US10907874B2 (en) 2018-10-22 2021-02-02 Whirlpool Corporation Ice maker downspout

Cited By (36)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4767307A (en) * 1985-08-28 1988-08-30 Scholler Lebensmittel Gmbh & Co. Kg Apparatus for the production of spherical portions of ice-cream
EP0219646A1 (en) * 1985-08-28 1987-04-29 Schöller Lebensmittel GmbH & Co. KG Apparatus for making ball-shaped individual portions of ice cream
US4762232A (en) * 1986-10-21 1988-08-09 The Pillsbury Co. Frozen confection container and method
US7407681B2 (en) 1999-08-20 2008-08-05 Nestec S.A. Process of making round items of frozen confectionery
US6660318B2 (en) * 2000-05-08 2003-12-09 Jeong Min Yoon Method for manufacturing candy having a stereoscopic picture using thereof
US10030902B2 (en) 2012-05-03 2018-07-24 Whirlpool Corporation Twistable tray for heater-less ice maker
US10030901B2 (en) 2012-05-03 2018-07-24 Whirlpool Corporation Heater-less ice maker assembly with a twistable tray
US10066861B2 (en) 2012-11-16 2018-09-04 Whirlpool Corporation Ice cube release and rapid freeze using fluid exchange apparatus
US10047996B2 (en) 2012-12-13 2018-08-14 Whirlpool Corporation Multi-sheet spherical ice making
US10174982B2 (en) 2012-12-13 2019-01-08 Whirlpool Corporation Clear ice maker
US9459034B2 (en) 2012-12-13 2016-10-04 Whirlpool Corporation Method of producing ice segments
US9651290B2 (en) 2012-12-13 2017-05-16 Whirlpool Corporation Thermoelectrically cooled mold for production of clear ice
US9759472B2 (en) 2012-12-13 2017-09-12 Whirlpool Corporation Clear ice maker with warm air flow
US9816744B2 (en) 2012-12-13 2017-11-14 Whirlpool Corporation Twist harvest ice geometry
US9890986B2 (en) 2012-12-13 2018-02-13 Whirlpool Corporation Clear ice maker and method for forming clear ice
US9995519B2 (en) 2012-12-13 2018-06-12 Whirlpool Corporation Hemisphere ice making
US9151527B2 (en) 2012-12-13 2015-10-06 Whirlpool Corporation Molded clear ice spheres
US9080800B2 (en) 2012-12-13 2015-07-14 Whirlpool Corporation Molded clear ice spheres
US9074802B2 (en) 2012-12-13 2015-07-07 Whirlpool Corporation Clear ice hybrid mold
US9074803B2 (en) 2012-12-13 2015-07-07 Whirlpool Corporation Clear ice spheres
US10161663B2 (en) 2012-12-13 2018-12-25 Whirlpool Corporation Ice maker with rocking cold plate
US9200823B2 (en) 2012-12-13 2015-12-01 Whirlpool Corporation Ice maker with thermoelectrically cooled mold for producing spherical clear ice
US10378806B2 (en) 2012-12-13 2019-08-13 Whirlpool Corporation Clear ice maker
US10605512B2 (en) 2012-12-13 2020-03-31 Whirlpool Corporation Method of warming a mold apparatus
US11725862B2 (en) 2012-12-13 2023-08-15 Whirlpool Corporation Clear ice maker with warm air flow
US11598567B2 (en) 2012-12-13 2023-03-07 Whirlpool Corporation Twist harvest ice geometry
US10788251B2 (en) 2012-12-13 2020-09-29 Whirlpool Corporation Twist harvest ice geometry
US10816253B2 (en) 2012-12-13 2020-10-27 Whirlpool Corporation Clear ice maker with warm air flow
US10845111B2 (en) 2012-12-13 2020-11-24 Whirlpool Corporation Layering of low thermal conductive material on metal tray
US11486622B2 (en) 2012-12-13 2022-11-01 Whirlpool Corporation Layering of low thermal conductive material on metal tray
US11131493B2 (en) 2012-12-13 2021-09-28 Whirlpool Corporation Clear ice maker with warm air flow
US11441829B2 (en) 2014-10-23 2022-09-13 Whirlpool Corporation Method and apparatus for increasing rate of ice production in an automatic ice maker
US10690388B2 (en) 2014-10-23 2020-06-23 Whirlpool Corporation Method and apparatus for increasing rate of ice production in an automatic ice maker
US11808507B2 (en) 2014-10-23 2023-11-07 Whirlpool Corporation Method and apparatus for increasing rate of ice production in an automatic ice maker
US10739053B2 (en) 2017-11-13 2020-08-11 Whirlpool Corporation Ice-making appliance
US10907874B2 (en) 2018-10-22 2021-02-02 Whirlpool Corporation Ice maker downspout

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