GB2081864A - Method and apparatus for purifying a gas mixture - Google Patents
Method and apparatus for purifying a gas mixture Download PDFInfo
- Publication number
- GB2081864A GB2081864A GB8026401A GB8026401A GB2081864A GB 2081864 A GB2081864 A GB 2081864A GB 8026401 A GB8026401 A GB 8026401A GB 8026401 A GB8026401 A GB 8026401A GB 2081864 A GB2081864 A GB 2081864A
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- GB
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- Prior art keywords
- heat exchanger
- freeze
- impurity
- gas mixture
- stream
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims description 31
- 239000007789 gas Substances 0.000 claims abstract description 91
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000012535 impurity Substances 0.000 claims abstract description 40
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 31
- 239000012530 fluid Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000009835 boiling Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 230000001172 regenerating effect Effects 0.000 claims abstract description 3
- 230000008929 regeneration Effects 0.000 claims abstract description 3
- 238000011069 regeneration method Methods 0.000 claims abstract description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 66
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 33
- 239000001569 carbon dioxide Substances 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 229910001868 water Inorganic materials 0.000 claims description 33
- 238000007710 freezing Methods 0.000 abstract description 11
- 230000008014 freezing Effects 0.000 abstract description 11
- 230000001771 impaired effect Effects 0.000 abstract 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 10
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000011144 upstream manufacturing Methods 0.000 description 5
- 239000002737 fuel gas Substances 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005256 carbonitriding Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/08—Separating gaseous impurities from gases or gaseous mixtures or from liquefied gases or liquefied gaseous mixtures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J5/00—Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
In order to remove a relatively high boiling point impurity from a gas mixture containing the impurity, the gas mixture is heat exchanged with cryogenic medium (typically liquid nitrogen) so as to freeze-out the impurity. Some of the gas mixture (typically exothermic gas) is precooled in a preliminary heat exchanger 34, and the remainder is precooled in the one of a pair of freeze-out heat exchangers 30 and 32 undergoing regeneration. The two parts of the gas mixture are combined and passed through the other (active) one of the freeze-out heat exchangers 30 and 32 so as to freeze-out impurity by heat exchange with liquid nitrogen. Nitrogen vapour, thus formed, is used to provide cooling for the preliminary heat exchanger. After a while, the efficiency of the active heat exchanger in freezing out the impurity becomes impaired. Valves are provided so as with the fluid stream such that the previously regenerating heat exchanger becomes the active one, and vice versa. Compressed air may be used to regenerate the passage in which impurity has been frozen out. <IMAGE>
Description
SPECIFICATION
Method and apparatus for purifying a gas mixture
This invention relates to a heat treatment method. It is particularly concerned with the removal of carbon dioxide and/orwatervapourfrom a gas mixture which is to be supplied to a furnace in which metal is heat treated. The term "heat treatment" as used herein is intended to embrace processes such as sintering or brazing as well as those processes such as carburising, carbonitriding, hardening, annealing, and normalising that are normally classed as being heat treatment processes.
In one example of the method according to the invention the levels of water vapour and carbon dioxide in a gas mixture produced by an exothermic generator are substantially reduced before such gas mixture is passed to the heat treatment furnace.
Exothermic generators are widely used in the production of protective furnace atmospheres for such processes as annealing, normalising, hardening, brazing, and sintering of metals. In an exothermic generator a fuel gas, normally propane or natural gas, is partially oxidised. The resultant gas mixture comprises nitrogen, carbon monoxide and impurities. The impurities include carbon dioxide, water vapour and oxygen. Typically, at least 5% by volume of carbon dioxide and water vapour is formed. For many potential and actual uses of the resulting gas mixture, such levels of carbon dioxide and water vapour are undesirably high, tending to make the gas mixture decarburising and/or oxidising to the metal being treated in the furnace. Moreover, the relatively high levels of carbon dioxide and water vapour tend to corrode pipes used to conduct the gas mixture to the furnace.
Conventional methods of reducing levels of carbon dioxide and water vapour involve stripping out these constituents from the gas mixture by means of adsorbent beds or liquid absorbents. However, the size of installation required to effect removal of carbon dioxide and water vapour in such manner markedly increases the total capital and operating cost of the plant.
A method of heat treating metal in a furnace, including the steps of removing at least some water vapour and/or at least some carbon dioxide from a gas mixture including water vapour and/or some carbon dioxide, and then admitting the gas mixture to the furnace so as to form an atmosphere therein of chosen composition, wherein the removal of the water vapour and/or carbon dioxide is effected by freezing water vapour and/or carbon dioxide by means of a cryogenic medium (typically liquid nitrogen), at least some of the cryogenic medium being supplied to the furnace after the heat exchange is the subject of our application entitled "Heat Treatment Method" and filed on the same day as this application.
It is an aim of the present invention to provide a method and apparatus for freezing out at least one relatively high boiling point impurity from a gas mixture containing such impurity, the method and apparatus being suitable for performing the invention according to the aforesaid application entitled "Heat Treatment Method".
According to the present invention there is provided a method of freezing out at least one relatively high boiling point impurity from a stream of gas mixture containing such impurity, including the steps of:
(a) dividing the stream into first and second parts;
(b) passing the first part of the stream through a preliminary heat exchanger so as to precool said first part of the stream;
(c) passing a cryogenic medium through the preliminary heat exchanger separately from the first part of the stream so as to provide cooling for such part;;
(d) passing the precooled first part of the stream and the cryogenic medium from the heat exchanger to one of a pair of freeze-out heat exchangers having first and second fluid flow paths in heat exchange relationship with one another, the said first part of the stream flowing along one flow path and the cryogenic medium flowing along the other, whereby the impurity is frozen out;
(e) regenerating the other freeze-out exchanger, said other freeze-out heat exchanger having previously been used to freeze-out said impurity in step (d), such regeneration including the step of passing relatively warm fluid along a flow path containing frozen impurity, while at the same time passing the second part of the stream through the other flow path of said other freeze-out heat exchanger so as to precool said second part of the stream; and
(f) recombining the second part of the stream with the first part at a region intermediate the preliminary heat exchanger and said one freeze-out heat exchanger.
Apparatus for performing the method set out in the immediately preceding paragraph therefore comprises first and second freeze-out heat exchangers for freezing out at least one relatively high boiling point impurity from a stream of gas containing such impurity, and at least one preliminary heat exchanger for cooling a part of said stream, the heat exchangers each having first and second flow passages in heat exchange relationship with one another; and valves able to be operated (or to operate automatically) such that the said steps (a) and (f) are performed, and such that while one freeze-out heat exchanger is being employed to freeze-out impurity, the other is being regenerated, and vice versa.
By employing the freeze-out heat exchanger being regenerated to perform part of the preliminary cooling of the incoming gas mixture, it is possible to treat relatively large flow rates of gas mixture requiring purification.
Preferably, the freeze out heat exchangers, together with the preliminary heat exchanger, are contained in a suitable housing, which, if desired, can be adapted to be bolted on or otherwise mounted to a source of the gas mixture to be treated, for example, an exothermic generator.
The cryogenic medium is preferably liquid nitrogen, although it may be any other fluid having a temperature than the freezing point or points of the impurity or impurities to be frozen-out.
Typically, water vapour andlor carbon dioxide are frozen out of the gas mixture.
The relatively warm fluid used to regenerate the freeze-out heat exchanger is typically compressed air.
In each freeze-out heat exchanger there is preferably an inner pipe or tube defining one fluid flow path within an outer pipe or tube, the space between said inner and outer pipes or tubes defining the other fluid flow path. Preferably, the flow paths follow winding or tortuous paths. Typically, the inner pipe receives the cryogenic medium and the space between the inner and outer pipes receives the mixture during those periods in which the said freeze-out heat exchanger is used to freeze-out impurity from the gas mixture. The inner pipe may have internal and external exchange fins, so as to promote the transfer of heat from the gas mixture to the cryogenic medium.
The space between the inner and outer tubes or pipes preferably communicates with valved drainpipes through which frozen impurity (after being melted) may be drained from the freeze-out heat exchanger.
The method and apparatus according to the present invention are not limited in application to the treatment of gas produced by an exothermic generator before such gas is admitted to a heat treatment furnace. They may alternatively, for example, be used to remove any water vapour and/or carbon dioxide from the gas mixture formed by thermally cracking methanol or other alcohol or organic liquid comprising a compound of carbon, hydrogen and oxygen. Another possible use of the method according to the present invention is to take a gas mixture leaving one or more radiant tu be heaters employed to raise the temperature internally of a heat treatment furnace and to remove at least some of the cabon dioxide andlorwatervapourfrom such gas.
After this treatment, the gas mixture may be used so as to form a protective atmosphere in the heat treatmentfurnance. Yet another possible use of the method according to the present invention is in the removal of water vapour from hydrogen produced by the reduction of steam.
The method and apparatus according to the present invention will now be described further by way of example with reference to the accompanying drawings, in which:
Figure I is a schematic diagram showing apparatus for performing the method according to the invention;
Figure 2 is a circuit diagram illustrating apparatus for freezing out carbon dioxide and water vapour from a gas mixture produced by the exothermic generator shown in Figure 1;
Figure 3 is a schematic side elevation of a freeze-out heat exchanger forming part of the apparatus shown in Figure 2;
Figure 4 is a schematic section showing generally the arrangement of the passages within the freezeout heat exchanger shown in Figure 3;
Figure 5 is a section through the nitrogen passage employed in the heat exchanger shown in Figure 4.
Referring to Figure 1 of the accompanying drawings, a heat treatment furnace 2 has inlets 4,6 and 8 for the supply of gases thereto so as to form a protective atmosphere. Inlets 4 and 6 communicate with outlets 10 and 12 respectively of a gas purification unit 14. The inlet 8 communicates with a source of hydrocarbon such as natural gas or propane or with a source of hydrogen (or with some other gas which may be used in the formation of a protective atmosphere within the furnace 2). The purification unit 14 has a first inlet 16 for gas generated by an exothermic generator 20 and a second inlet 18 for liquid nitrogen.
The exothermic generator 20 is shown only schematically in Figure 1. It is a conventional piece of equipment which comprises a gas generating section 22 in which a mixture of fual gas and air is burnt and a cooling section 24 in which gas mixture is cooled to a temperature near to ambient by, for example, means of water.
In operation, the composition of the gas mixture produced by the exothermic generator 20 depends on the relative proportions of fuel gas and air that are admitted to the burners (not shown) of the generator. However, the amount of air used is always iess then the stoichiometric requirement for complete oxidation of the fuel gas, to carbon dioxide and water vapour. Thus, a gas mixture comprising nitrogen, carbon monoxide, hydrogen, water vapour, carbon dioxide and oxygen is produced. The relative proportions of these constituents depends on the precise ratio of fuel gas to air employed.
Typically, a "lean" gas mixture or a "rich" gas mixture may be produced, the lean gas mixture containing a relatively small proportion of constituents other than nitrogen in comparison with the rich mixture.
The gas mixture that is produced in the section 22 of the exothermic generator 20 is then cooled in section 24to a temperature not greatly above ambient. The cooled gas mixture is then passed into the freezing unit in which at least some of the carbon dioxide and water vapour are frozen out of the gas mixture. Such freezing is effected by heat exchange with liquid nitrogen. Resulting nitrogen vapour is passed to the inlet 6 of the furnace 2 and the gas mixture from which the carbon dioxide and water vapour have at least partially been removed is passed to the furnace 2 through the inlet 4.
The composition chosen for the furnace atmos phereformed from the gases admitted through the inlets 4,6 and 8 will depend on the nature of the treatment being performed in the furnace 2. If a relatively neutral atmosphere, (i.e. one that is neither carburising nor decarburising to the metal being heat treated) is required, it will typically not be necessary to add hydrocarbon in the form of natural gas or propane to the furnace atmosphere through the inlet 8. If, however, a carburising atmosphere is required then such an addition may be desirable or necessary.
The unit 14 in which the freezing out of the water vapour and carbon dioxide is carried out is further illustrated in Figures 2 to 5. As shown in Figure 2, the unit 14 contains two freeze-out heat exchangers 30 and 32 and a preliminary or precooling heat exchanger 34. The general arrangement of the circuit for effecting freeze-out of the carbon dioxide and water vapour is shown in Figure 2. The freeze-out heat exchanger 30 has fluid inlet conduits 36 and 38, and the freeze-out heat exchanger 32 has fluid inlet conduits 40 and 42. The freeze-out heat exchanger 30 has a first fluid outlet conduit 44 communicating with the inlet conduit 36 and a second fluid outlet conduit 46 communicating with the inlet conduit 38.
The freeze-out heat exchanger 32 has a first fluid outlet conduit 48 communicating with the inlet conduit 40 and the second fluid outlet conduit 50 communicating with the inlet conduit 42. The inlet conduits 36 and 42 are connected to a liquid nitrogen inlet 56 by means of a conduit 54. In the conduit 36 is an on-off valve 58 and in the conduit 42 is an on-off valve 60. An inlet 62 for exothermic gas has an on-off valve 64 in it and communicates with one set of heat exchange passages of the preliminary heat exchanger 34 and one end thereof, the heat exchange passages of the other end communicating with a connecting conduit 66 via a heat exchanger outlet 68. One end of the connecting conduit 66 forms a union with the inlet conduit 38 of the heat exchanger 30 and the other end of the connecting conduit 66 makes a union with the inlet conduit 40 of the heat exchanger 32.An on-off valve 70 is located in the conduit 66 intermediate the union of that conduit with the conduit 38 and the union of that conduit with the conduit 68. A second on-off valve 72 is also located in the conduit 66. The valve 72 is positioned intermediate the union of the conduit 66 with the conduit 40 and the union of the conduit 66 with the heat exchanger outlet 68.
The freeze-out unit also has an in let 74 for compressed air. Inlet 74 ends in a connecting conduit 76 which extends between the inlet conduit 38 of the heat exchanger 30 and the inlet conduit 40 of the heat exchanger 32. Conduits 38 and 40 joint with the connecting conduit 76 at locations upstream of their union with the connecting conduit 66. In the conduit 38 intermediate its union with the connecting conduit 76 and its union with the connecting conduit 66 is an on-ff valve 80. In the inlet conduit 40 of the heat exchanger 32 intermediate its union with the connecting conduit 76 and the connecting conduit 66 is a valve 82.
The outlet conduits 44 and 50 come to an end in the respective ends of a connecting conduit 84. In the conduit 44 is an on-off valve 86 and in the conduit 50 is an on-off valve 88. Intermediate its ends the conduit 84 communicates with a conduit 90 leading to the inlet to the other set of heat exchange passages in the heat exchanger 34. The outlet of these passages communicate with a conduit 92 that feeds an outlet 94 from which nitrogen may be withdrawn from the freeze-out unit.
A conduit 77 connects a region of the inlet conduit 36 downstream of the valve 68 to a region of the inlet conduit 42 downstream of the valve 60. The conduit 77 also communicates with the inlet 62 to the preliminary heat exchanger 34 at a region of the inlet downstream of the valve 64.
The outlets 46 and 48 of the heat exchangers 30 and 32 respectively communicate with either end respectively of a common conduit 96. Conduit 96 at an intermediate location thereof has a union with an outlet 98 for purified exothermic gas. In the conduit 46 is an on-off valve 100 and in the conduit 48 is an on-off valve 102. Associated with the inlet conduit 46 is a vent passage 104. In the vent passage 104 is an on-off valve 106. Associated with the outlet conduit 48 is a vent passage 108. In the vent passage 108 is an on-off valve 110. The vent passages 104 and 108 are situated upstream of the valves 100 and 102 respectively. Communicating with the outlet conduit 44 of a region upstream of the valve 86 is a conduit 112. Conduit 112 terminates in the conduit 66 at a region thereof intermediate the valve 72 and the union of the heat exchanger outlet 68 with the conduit 66.In the conduit 112 is an on-off valve 114 and downstream of the valve 114 a one-way or non-return valve 116 which prevents return of gas from the conduit 66 to the conduit 44. The conduit 118 communicates at one of its ends with a region of the conduit 50 upstream of the valve 88 and at its other end with a region of the conduit 66 intermediate the valve 70 and the union of the heat exchanger outlet 68 with the conduit 66.
In the conduit 118 is an on-off valve 120. Downstream of the valve 120 is a non-return or one-way valve 122 which prevents return of gas from the conduit 66 to the conduit 50.
In operation, a strea of exothermic gas enters the unit through the inlet 62. One part of the stream is precooled in heat exchanger 34 by heat exchange with vaporised nitrogen returning from the heat exchanger 30 or the heat exchanger 32. The other part of the stream is precooled in the freeze-out heat exchanger to which the liquid nitrogen is not supplied. The two parts of the stream are then recombined and the pre-cooled exothermic gas is then admitted to the appropriate one of the heat exchanger 30 and the heat exchanger 32 in which carbon dioxide and water vapour are frozen out of the exothermic gas by heat exchange with liquid nitrogen. The resulting vaporised nitrogen is returned to the preliminary heat exchanger 34 and subsequently to the heat treatment furnace shown in
Figure 1.
At the start of a cycle of operations, only on-off valves 64,68,70,75,82,86, 100, 110 and 120 are open. The other on-off valves are all shut. Accordingly, one part of the stream of exothermic gas is admitted to the heat exchanger 34 for pre-cooling and the pre-cooled exothermic gas passes through valve 70 into the inlet condit 38 and then passes through the heat exchanger 30. Upstream of the valve 70 a second part of the incoming exothermic gas stream is united with the first part, so that all the exothermic gas flows through the heat exchanger 30. Liquid nitrogen is admitted to the unit through the inlet 56 and passes through the valve 58 and enters the drum 30 through the inlet conduit 36. In the heat exchanger 30 the liquid nitrogen absorbs heat from the exothermic gas and consequently carbon dioxide and water vapour are frozen out. The resultant nitrogen vapour passes out of the drum 30 through the conduit 44, flows through the valve 86 and returns to the heat exchanger 34 and passes to the outlet 94 via the conduit 92. The exothermic gas leaves the heat exchanger 30 and enters the outlet conduit 46. It then passes through the valve 100 and into the outlet 98.
While the freeze-out heat exchanger 30 is being used to remove carbon dioxide and water vapour from the exothermic gas, the other freeze-out heat exchanger 32 is being regenerated. Compressed air is passed into the inlet conduit 40 from the inlet 74.
The compressed air sublimes carbon dioxide and melts water vapour in the heat exchanger 32 and passes out of the unit through the vent passage 108.
The other part of the exothermic gas stream is passed through the other heat exchange passage in the heat exchanger 32 and is thus precooled. It then passes out of the heat exchanger 32 through the outlet conduit 50 and then to the conduit 118. Finally, it rejoins the first part of the exothermic gas in the conduit 66.
Carbon dioxide and water vapour frozen out of the exothermic gas tend to form ice around the heat exchange surfaces in the heat exchanger 30. Accordingly, the heat exchange gradually becomes less efficient and it eventualy becomes necessary to regenerate the heat exchanger 30. The various on-off valves are then operated so as to switch the flow of nitrogen and exothermic gas to the drum 32 and to allow relatively warm compressed airto sublime the solid carbon dioxide and melt the ice. The resulting water can be drained off from the drum 30 as will be shown later.
In order to effect this change in the fluid flow paths through the apparatus shown in Figure 2, the valves 68,70, 75, 82, 86, 100, 110 and 120 are closed, and simultaneously the valves 60,72,73, 80, 88, 102, 106 and 114 are open. This marks the start of the second part of the operating cycle. The first part of the exothermic gas after leaving the heat exchanger 34 now flows through the valve 72 into the inlet conduit 40, passes through the heat exchanger 32 in which the carbon dioxide and water vapour are frozen out, leaves the heat exchanger 32 through the outlet conduit 48, passes through the valve 102 to the outlet 98.The liquid nitrogen passes from the inlet 56 through the valve 60 into the heat exchanger 32 via the inlet conduit 42, provides the necessary refrigeration for the freezing out of the water vapour and carbon dioxide in the drum 32, leaves the heat exchanger 32 as vapour and passes into the conduit 50, through the valve 88 and then into the heat exchanger 34 then passes through the conduit 92 to the outlet 94. The compressed air enters the apparatus through the inlet 74, passes through the valve 80 in the inlet conduit 38 and then passes through the heat exchange passages for the exothermic gas in the heat exchanger 50, thereby melting ice and subliming solid carbon dioxide. The compressed air then passes out of the heat exchanger 30 and enters the outlet conduit 46 and is vented through valve 106 in the vent line 104.The other part of the exothermic gas passes through the valve 73 and is then precooled in the heat exchanger 30 and reunited with the first part in the passage 66 after passing through the valve 114.
In time, it becomes necessary to regenerate the heat exchanger 32 and the cycle is repeated.
When starting-up the apparatus shown in Figure 2, only valves 64, 68, 70, 86 and 100 are opened as the heat exchangers 30 and 32 have not yet been cooled down. Once the gas mixture leaving the heat exchanger 30 with a concentration of impurity at or above a chosen value, the flows of gas mixture and liquid nitrogen are switched to the heat exchanger 32, while the heat exchanger 30 is regenerated as described above. Operation of the apparatus is thereafter as described above.
All the on-off valves may, if desired, be automatically operated. For example, they may be solenoid valves. The opening and closing of the solenoid valves may be controlled by means of suitably programmed timers. Alternatively, the control of the opening and closing of the valves may be governed by means of a sensor, for example, in the outlet 98 which senses the carbon dioxide and/or water vapour content of the exothermic gas leaving the apparatus shown in Figure 2. If such an arrangement is adopted, once the level of the carbon dioxide andlor water vapour reaches a chosen value, the heat exchanger being regenerated can be switched to its freezing-out mode, and vice versa.
The construction of the freeze-out heat exchanger is illustrated in Figures 3 to 5. The gas inlets and outlets are ail situated at the top of the heat exchangers. In Figure 3, the heat exchanger 30 is illustrated. In communication with passages for the exothermic gas are drainpipes 130. Each drainpipe has a tap 132 which may be opened manually.
The internal passages of the heat exchanger 30 are illustrated in Figure 4. There is anitrogen pipe 140 (only a part of which is formed). As shown in Figure 5 the nitrogen pipe has internal and external fins 142 and 144 respectively. The pipe and the fins are made of heat conductive metal which is not embrittled by the liquid nitrogen. The passage 140 comprises a plurality of vertical legs 146 connected or integral with U-shaped portions 148. The arrangement is that the nitrogen flows up one leg and then down the next leg and so on. Typically, the total path length of the nitrogen passage is at least 6 metres and may be much longer depending on the gas flow rates with which the freeze-out unit has to cope. The legs 146 of the passages 100 are coaxial with wider-bore passages 150 for exothermic gas. The passages 150 are closed at both ends by means of sealing plates 152 and 154. Connections 160 enable gas to pass from one passage 150 to the next. The arrangement of the t passages for nitrogen and exothermic gas is that the exothermic gas travels countercurrently to the nitrogen. Associated with each passage 158 is a drainpipe as previously described with reference to
Figure 3.
Claims (17)
1. A method of freezing-out at least one relatively high boiling point impurity from a stream of gas mixture containing such impurity, including the steps of: (a) dividing the stream into first and second parts; (b) passing the first part of the stream through a preliminary heat exchanger so as to precool said first part of the stream; (c) passing a cryogenic medium through the preliminary heat exchanger separately from the first part of the stream so as to provide cooling for such part; (d) passing the precooled first part of the stream and the cyrogenic medium from the heat exchanger to one of a pair of freeze-out heat exchangers having first and second fluid flow paths in heat exchange relationship with one another, the said first part of the stream flowing along one flow path and the cryogenic medium flowing along the other, whereby the impurity is frozen out;; (e) regenerating the other freeze-out heat exchanger, said other freeze-out heat exchanger having previously been used to freeze-out said impurity in said step (d), such regeneration including the step of passing relatively warm fluid along a flow path containing frozen impurity, while at the same time passing the second part of the stream through the other flow path of said other freeze-out heat exchanger so as to precool said second part of the stream; and (f) recombining the second part of the stream with the first part at a region intermediate the preliminary heat exchanger and said one freeze-out heat exchanger.
2. A method as claimed in claim 1, in which the gas mixture is produced by an exothermic gas generator.
3. A method as claimed in claim 1 or claim 2, in which water vapour and carbon dioxide are frozen out of the gas mixture.
4. A method as claimed in any one of the preceding claims, in which the cryogenic medium is liquid nitrogen.
5. A method as claimed in any one of the preceding claims, in which the relatively warm fluid is compressed air.
6. A method as claimed in any one of the preceding claims in which there are in each freezeout heat exchanger an inner pipe or tube defining one fluid flow path within an outer pipe or tube, the space between said inner and outer pipes or tubers defining the other fluid flow path.
7. A method as claimed in claim 6, in which the inner tube or pipe receives the cryogenic medium and the space between the inner and outer tubes or pipes receives the gas mixture during those periods in which the said freeze-out heat exchanger is used to freeze-out impurity from the gas mixture.
8. A method as claimed in claim 7, in which the innertube or pipe has internal and external heat exchange fins.
9. A method as claimed in claim 7 or claim 8, in which the space between the inner and outer tubes or pipes communicates with valved drainpipes through which frozen impurity after being melted may be drained from the freeze-out heat exchanger.
10. A method of freezing-out at least one relatively high boiling point impurity from a stream of gas mixture containing such impurity, substantially as herein described with reference to Figures 2 to 5 of the accompanying drawings.
11. Apparatus for performing the method claimed in claim 1, comprising first and second freeze-out heat exchangers for freezing-out at least one relatively high boiling point impurity, and at least one preliminary heat exchanger for cooling a part of said stream, the heat exchangers each having a first and second flow passage in heat exchange relationship with one another; and valves able to be operated (or operate automaticaliy) such that the said steps (a) and (f) are performed, and such that while one freeze-out heat exchanger is being employed to freeze-out impurity, the other is being regenerated, and vice versa.
12. Apparatus as claimed in claim 11, in which there are in each freeze-out heat exchanger an inner pipe or tube defining one fluid flow path within an outer pipe or tube, the space between said inner and outer tubes or pipes defining the other fluid flow paths.
13. Apparatus as claimed in claim 12, in which, in use of the apparatus, the inner tube or pipe receives the cryogenic medium and the space between the inner and outer tubes or pipes receives the gas mixture during those periods in which said freezeout heat exchanger is used to freeze-out impurity from the gas mixture.
14. Apparatus as claimed in claim 13, in which the inner tu be or pipe has internal and external heat exchange fins.
15. Apparatus as claimed in claim 13 or claim 14, in which the space between the inner and outer tubes or pipes communicates with valved drainpipes through which, in operation of the apparatus, frozen impurity after being melted may be drained from the freeze-out heat exchanger.
16. Apparatus for freezing-out at least one relatively high boiling point impurity from a stream of gas mixture containing such impurity substantially as described herein with reference to, and as shown in, Figure 2 of the accompanying drawings.
17. Apparatus for freezing-out at least one relatively high boiling point impurity from a stream of gas mixture containing such impurity substantially as described herein with reference to, and as shown, in Figures 2 to 5 of the accompanying drawings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8026401A GB2081864A (en) | 1980-08-13 | 1980-08-13 | Method and apparatus for purifying a gas mixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8026401A GB2081864A (en) | 1980-08-13 | 1980-08-13 | Method and apparatus for purifying a gas mixture |
Publications (1)
Publication Number | Publication Date |
---|---|
GB2081864A true GB2081864A (en) | 1982-02-24 |
Family
ID=10515435
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB8026401A Withdrawn GB2081864A (en) | 1980-08-13 | 1980-08-13 | Method and apparatus for purifying a gas mixture |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB2081864A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2156673A1 (en) * | 1994-01-11 | 2001-07-01 | Franco Eusebio Moro | System for filtering residual contaminant particles for smokes and gas through atomized ultrafreezing |
CN102679688A (en) * | 2012-05-25 | 2012-09-19 | 贵州开磷(集团)有限责任公司 | Technology for recycling ammonia from synthesis ammonia tail gas |
-
1980
- 1980-08-13 GB GB8026401A patent/GB2081864A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2156673A1 (en) * | 1994-01-11 | 2001-07-01 | Franco Eusebio Moro | System for filtering residual contaminant particles for smokes and gas through atomized ultrafreezing |
CN102679688A (en) * | 2012-05-25 | 2012-09-19 | 贵州开磷(集团)有限责任公司 | Technology for recycling ammonia from synthesis ammonia tail gas |
CN102679688B (en) * | 2012-05-25 | 2014-12-17 | 贵州开磷(集团)有限责任公司 | Technology for recycling ammonia from synthesis ammonia tail gas |
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