GB2023776A

GB2023776A - Backflow prevention apparatus

Info

Publication number: GB2023776A
Application number: GB7921914A
Authority: GB
Original assignee: Griswold Controls LLC
Current assignee: Griswold Controls LLC
Priority date: 1978-06-23
Filing date: 1979-06-22
Publication date: 1980-01-03
Also published as: MX150564A; GB2102918A; GB2108241B; GB2104195B; DE2925179A1; GB2104195A; GB2023776B; GB2101716A; CA1101303A; JPS5527576A; GB2101716B; GB2108241A; GB2102918B

Abstract

The apparatus includes upstream and downstream check valve assemblies 13, 14 with a zone 15 between them, a relief valve 16 venting the zone 15 to atmosphere under predetermined pressure conditions. The upstream check valve assembly has a valve poppet 28 urged towards a valve seat 25 by a spring 33, said spring acting to create a pressure drop through the upstream check valve assembly when said valve poppet is initially moved away from said seat by fluid pressure in the inlet passage 17. An aspirator means 44 receiving fluid from said inlet when said valve poppet has separated from said valve seat acts to reduce the pressure in a chamber 53 to oppose the action of said spring 33 to thereby reduce the pressure drop across the upstream check valve assembly when full flow takes place. <IMAGE>

Description

SPECIFICATION Backflow prevention apparatus This invention relates to backflow prevention apparatus to be installed between a supply pipe and a discharge pipe. Such devices are commonly used in water supply systems in order to insure that polluted water in a discharge pipe cannot flow in a reverse direction into a supply pipe. Such apparatus commonly employs an upstream check valve and a downstream check valve with a zone between them, along with a relief valve operated by differential pressure for venting the zone to atmosphere whenever the discharge pressure approaches the supply pressure within predetermined mined limits.

Viewed from one aspect the invention provides in backflow prevention apparatus for installation between a supply pipe and a discharge pipe, the apparatus including upstream and downstream check valve assemblies with a zone between them, and a relief valve device for venting the zone to atmosphere under predetermined pressure conditions in the pipes, the improvement comprising, in combination: an inlet passage from the supply pipe terminating in a stationary valve seat forming a part of the upstream check valve assembly, a valve poppet guided for movement toward and away from said valve seat, a spring acting to move said valve poppet into sealing contact with said valve seat, said spring acting to create a pressure drop through the upstream check valve assembly when said valve poppet is initially moved away from said seat by fluid pressure in said inlet passage, means cooperating with said valve poppet to define a chamber remote from said valve seat, and aspirator means receiving fluid from said inlet when said valve poppet has separated from said valve seat, said aspirator means acting to reduce the pressure in said chamber to oppose the action of said spring and thereby reduce the pressure drop across the upstream check valve assembly.

In operation of a preferred form of this invention, the intensity of pressure in the supply pipe must be reasonably high in order to begin opening movement of the upstream check valve against the action of the spring.

Once the opening movement has begun, a larger area is presented to the upstream pressure with the result that the check valve opens to a greater degree. Flow through the upstream check valve passes through an ejector nozzle of the aspirator means which increases the velocity. The discharge from the small end of the ejector nozzle passes through a space which communicates with the said chamber within the check valve assembly which is separated from the incoming fluid by sliding contact of the valve poppet within a stationary barrel. The aspirating effect of the high velocity of the fluid reduces the pressure in that chamber so that the effective force of the load spring is reduced. The result is that very low pressure drop takes place through the upstream check valve when it is open.

Another feature of the invention resides in the fact that the relief valve assembly for venting the zone to atmosphere operates on differential pressure between inlet pressure in the supply pipe and reduced pressure in the aspirated chamber in the upstream check valve assembly. In addition, the velocity head is added to the inlet pressure in the supply pipe.

An embodiment of the invention will now be described by way of example and with reference to the accompanying drawings, in which: Figure 1 is a side elevation showing a preferred embodiment of this invention.

Figure 2 is a sectional elevation showing a portion of Fig. 1.

Figure 3 is a perspective view showing the valve poppet employed in the upstream check valve assembly.

Figure 4 is a transverse sectional view of the valve poppet shown in Fig. 3, taken substantially on the lines 4-4 as shown in Fig. 2.

Figure 5 is a sectional elevation of the relief valve assembly.

Figure 6 is an end view of the relief valve assembly taken substantially on the lines 6-6 as shown in Fig. 5.

Referring to the drawings, the backflow prevention device generally designated 10 is positioned between two conventional gate valves 11 and 1 2. The gate valve 11 forms a part of a water supply pipe, and the gate valve 1 2 forms a part of a water discharge pipe. The device 10 prevents flow of water from the discharge pipe back into the supply pipe.

As shown in Fig. 2, the device 10 includes an upstream check valve assembly generally designated 13, a downstream check valve assembly generally designated 14 having a zone 1 5 between them. A relief valve assembly generally designated 1 6 vents the zone 1 5 to atmosphere whenever the pressure in zone 1 5 and chamber 53 approaches the pressure in the inlet passage 17, within predetermined limits. The passages 1 7 and 1 8 and the zone 1 5 are all formed within the integral body 1 9.

The upstream check valve assembly 1 3 and the downstream check valve assembly 1 4 are mounted on the body 1 9 at right angles to each other, and each is positioned at an angle of 45 degrees to the aligned axes of the inlet and outlet passages 1 7 and 1 8.

The upstream check valve assembly 1 3 includes a stationary barrel 21 mounted within the body 1 9 and having a flange 22 clamped between the body 1 9 and the stationary cover 23. An alignment pin 20 as sures the proper orientation of the barrel 21 within the body 19. One end of the barrel 21 has a circular opening 24 defined within a stationary annular seat 25. The barrel 21 has a side window 26 communicating with the zone 15.

A valve poppet 28 is slidably mounted in the barrel 21 for movement toward and away from the stationary seat 25. The valve poppet 28 is provided with an annular resilient disk 29 which cooperates with the seat 25 to form a bubble tight seal. A retainer plate 31 holds the resilient disk in position and is itself fixed to the valve poppet 28 by means of the screw 32. A coil compression spring 33 has one end seated against the internal shoulder 34 of the valve poppet 28 and the other end engaging an end flange 35 on the spring retainer 36.

The spring 33 encircles the tapering portion 36a of the retainer. A key 37 prevents turning of the retainer within the cover 23, which cover is secured to the body 1 3 by means of threaded fastenings 38, as shown in Fig. 1. A central non-circular tubular stem 39 is secured to the valve poppet 28 by means of the threaded element 41 and washer 42, and slides through a notching non-circular opening 43 in the radial portion 36b of the spring retainer 36. The stem 39 is received into a matching recess 40 in the valve poppet 28.

The valve poppet 28, stem 39, element 41, washer 42, retainer 36 and spring 33 constitute a unitary assembly for installation into position, in the absence of the cover 23. For safety reasons a special tool is required to engage the threaded element 41. The assembly of cover 23 causes the spring to be further compressed beyond its relaxed position.

An ejector nozzle 44 is mounted on the valve poppet 28 and has a relatively large entrance opening 45 communicating with the space 46 defined between the valve poppet 28 and the barrel 21 and between the ribs 47 and 48. The discharge opening 49 is smaller and is directed toward a transverse passage 51 in the valve poppet 28 but which is separated therefrom by the space 52. The space 52 communicates with a reduced pressure chamber 53 containing the spring 33.

This chamber 53 extends into the upper portion of the barrel 21 and into the cover 23 both inside and outside of the spring retainer 36.

A circumferential groove 54 is formed in the outer cylindrical surface of the valve poppet 28, and this groove 54 is interrupted at two locations to communicate with the arcuate spaces 55 and 56 formed in the outer surface of the valve poppet 28 and bounded by the interior surface 57 of the stationary barrel 21. The arcuate space 55 extends from the rib 48 to the rib 58, and the arcuate space 56 extends from the rib 47 to the rib 59. Both of these arcuate spaces 55 and 56 communicate with the window opening 26 in the barrel 21. As best shown in Fig. 4, the transverse passage 51 in the valve poppet 28 discharges through the center of the window opening 26 in the stationary barrel 21.

The downstream check valve assembly 14 is similar to the upstream check valve assembly 1 3 in many respects except that it does not have an ejector nozzle 44 or a transverse passage 51. The stationary barrel 61 carries the stationary annular seat 62 which is engaged by the resilient disk 63 carried on the valve poppet 64. The coil compression spring 65 engages the cover 66 at one end and engages the valve poppet 64 at the other end. The cover 66 and the barrel 61 are secured to the body and aligned in the manner described in connection with the upstream check valve assembly 1 3.

The relief valve assembly 1 6 is best shown in Figs. 5 and 6 and it includes a stationary housing 67 and a valve member 68 in the housing movable toward and away from a stationary annular seat 69. The resilient disk 71 is carried on the valve member for contact with the annular seat 69. The valve member 68 includes a valve stem 72 slidably mounted in the guide 73 and having the circular plate 74 fixed on one end by means of the threaded stem element 75 and washer 75a.

The cover 76 is bolted to the housing 67 and clamps the rim of a relatively large rolling diaphragm 77 between them. the relatively small rolling diaphragm 78 has its outer periphery clamped between the guide 73 and a wall of the housing 67. The inner portion of the rolling diaphragm 78 is fixed to the valve member 68 by means of the clamping plate 79 and threaded fastenings 81. The effect of the diaphragm 78 is to offset the unbalanced forces resulting from the pressure differential between zone 1 5 and atmospheric pressure in discharge 104. A chamber 82 is formed within the housing 67 and between the flexible diaphragms 77 and 78, and this chamber 82 communicates with a terminal fitting 83.

A similar terminal fitting 84 is carried on the cover 76 and communicates with the chamber 85 between the cover 76 and the flexible diaphragm 77.

The coil compression spring 86 has one end seated on the stationary guide member 73 and the other end contacts the pressure plate 87 mounted for self-aligning movement on the spherical surface of the central boss 88 on the plate 74. The tubular flanged part 89 is bolted to the housing 67 at 91 and is bolted to the mating flanged part 92 on the body 19, as shown in Fig. 1.

From this description it will be understood that pressure in the chamber 85 acts to close the valve disk 71 against the stationary seat 69, in opposition to the force of the spring 86. Pressure in the chamber 82 serves to supplement the force of the spring 86. Move ment of the valve member 68 is guided by the sliding contact between the stem 72 and the guide 73 and by the sliding of the fingers 93 in the axial bore 94 of the member having the stationary seat 69. The guide fingers 93 are formed integrally with the circular plate 95 which holds the resilient disk 71 in place on the valve member 68.

Means are provided for subjecting the relief valve chamber 85 to pressure in the inlet passage 1 7 and, as shown in the drawings, this means includes the velocity sensitive pressure pickup tube 96 extending through the body 1 9 and connected to the terminal fitting 97. A pipe 98 connects the terminal fitting 97 to the terminal fitting 84 of the relief valve assembly 16. Additional means are provided for connecting the chamber 53 in the upstream check valve assembly 1 3 to the space 82 in the relief valve housing 67 between the flexible diaphragms 77 and 78.

As shown in the drawings, this means includes the terminal fitting 99 which communicates with the chamber 53, and the terminal fitting 83 which communicates with the relief valve space 82. A pipe 101 connects the terminal fitting 99 to the temminal fitting 83, as shown in Fig. 1. Conventional test fittings 102 and 103 are provided on the body 1 9 in communication with the inlet passage 1 7 and the outlet passage 1 8. These test fittings are normally closed.

In the operation of the backflow prevention device, the pressume of water in the upstream gate valve 11 acts through the inlet passage 1 7 and against the exposed portion of the upstream check valve assembly 1 3 within the annular stationary seat 25. This pressure tends to open the valve in opposition to the force of the spring 33. When the upstream pressure has reached a sufficient intensity to move the valve disk 29 away from the seat 25, the pressure acts over a larger crosssectional area of the valve poppet 28 and the additional force increases the opening movement of the valve disk 29 away from the stationary seat 25. Water flows into the arcuate space 46 between the shoulders 47 and 48 and passes through the ejector nozzle 44 and into the flared entrance opening 50 of the transverse passage 51.The rapid flow from the small discharge end of the ejector nozzle 44 reduces the pressure of liquid in the chamber 53 by an aspiration effect. Water is discharged from the transverse passage 51 through the zone 1 5 and its velocity head acts directly on the exposed surface of the valve poppet 64 in the downstream check valve assembly 14. Water is discharged through the window 60 in the wall of the barrel 61 and passes into the discharge passage 1 8 in the body 19.

The configuration of the ribs and spaces on the outer surface of the valve poppet 28 in the upstream check valve assembly 1 3 has the following beneficial effect: the flow from the inlet passage 1 7 is shielded from any substantial communication directly with the zone 15, and instead the flow from the inlet passage 1 7 is directed toward the arcuate space 46 which is defined between the inclined ribs 47 and 48 and which space 46 feeds the ejector nozzle 44.The spaces or pockets 55 and 56 on the other side of these barrel-containing ribs 47 and 48 are in direct open communication with the side window 26 in the stationary barrel 21, and hence are in communication with the zone 1 5. The circumferential cross flow on the periphery of the valve poppet 28 through the groove 54, pockets 55 and 56 and side window 26 serves as a barrier to leakage from the inlet 1 7 axially along the cylindrical surface of the valve poppet 28 into the aspirated chamber 53.

Check valve 1 3 is designed to maintain a specified minimum pressure differential and cooperates with the relief valve assembly 1 6 to insure that no reverse flow could ever occur. If for any reason the pressure differential reflected to the assembly falls below a prescribed level, the relief valve assembly will open and vent the zone 1 5 to atmosphere as a means of maintaining this required differential.The second check valve 14 normally will also maintain a lesser pressure differential; however, it is subject to system pressure conditions wherein the pressure in discharge chamber 1 8 can exceed the normal supply pressure in chamber 1 7. Under these conditions the function of check valve 1 4 is to remain closed and isolate zone 1 5 from the higher backflow pressures. If the second check valve 1 4 should leak, this reverse flow would tend to equalize the pressure differential maintained across the first check valve 1 3 and consequently the relief valve assembly 1 6 would be caused to open and vent the zone 1 5 to atmosphere and dissipate the reverse flow leakage.

More particularly, if the differential pressure between the chamber 85 and the chamber 82 is not maintained, the spring 86 acts in a direction to open the valve by moving the disk 71 away from the stationary seat 69. This pressure differential could be reduced by reason of leakage through the downstream check valve 14, or it might be reduced by failure to maintain the pressure drop through the upstream check valve 1 3. Any factor or foreign manner which could cause leakage through the upstream check valve 1 3 would tend to diminish the pressure differential between the chambers 82 and 85.

Check valve 1 3 functions to maintain a high initial pressure differential as a backflow protection margin of safety, and to resist initial flow through the check valve. However, as normal flow is established and increases, the initial pressure differential across its seat is reflected against the larger area of the valve poppet 28 and is applied across the ejector 44 which in turn aspirates the chamber 53.

This combined effect causes the check valve 1 3 to provide a substantially reduced pressure differential under flowing conditions. This substantially reduced pressure differential is actually less than the initial pressure differential required under a no flow condition. In order to prevent this lower than normal pressure differential from causing the differential relief valve to open, a higher pressure differential is reflected to the relief valve assembly 1 6 as a result of adding the velocity head pressure sensed through tube 96 to pressure chamber 85 and by also applying the reduced pressure in the spirated chamber 53 to pressure chamber 82. The result is that the differential reflected to the control is greater than the differential between pressure chamber 1 7 and zone 1 5 but it is only greater under velocity flowing conditions. Under static or reverse flow conditions wherein the relief valve assembly may be required to open, unwanted pressure differentials related to normal flow conditions are not induced.

The device shown in the drawings and described above has been found to have exceptional operating chacteristics. The pressure required for initial opening of the upstream check valve 1 3 is relatively high, and yet the pressure drop from the inlet passage 1 7 to the outlet passage 1 8 is exceptionally low during normal flow conditions.

Claims

1. In backflow prevention apparatus for installation between a supply pipe and a discharge pipe, the apparatus including upstream and downstream check valve assemblies with a zone between them, and a relief valve device for venting the zone to atmosphere under predetermined pressure conditions in the pipes, the improvement comprising, in combination: an inlet passage from the supply pipe terminating in a stationary valve seat forming a part of the upstream check valve assembly, a valve poppet guided for movement toward and away from said valve seat, a spring acting to move said valve poppet into sealing contact with said valve seat, said spring acting to create a pressure drop through the upstream check valve assembly when said valve poppet is initially moved away from said seat by fluid pressure in said inlet passage, means cooperating with said valve poppet to define a chamber remote from said valve seat, and aspirator means receiving fluid from said inlet when said valve poppet has separated from said valve seat, said asirator means actingtto reduce the pressure in said chamber to oppose the action of said spring and thereby reduce the pressure drop across the upstream check valve assembly.

2. Apparatus as claimed in claim 1, wherein said aspirator means comprises an ejector nozzle on said valve poppet receiving fluid from said inlet when said valve poppet has separated from said valve seat, said ejec tor nozzle having a discharge end communi cating with said chamber so that relatively rapid fluid flow from said ejector nozzle causes said reduction in fluid pressure in said chamber.

3. Apparatus as claimed in claim 2, wherein the downstream check valve assem bly has a valve poppet communicating with the said zone and positioned to receive the velocity head discharge from the upstream check valve assembly.

4. Apparatus as claimed in claim 2 or 3, wherein the outer surface of the valve poppet cooperates with a surrounding barrel to form pockets and ribs to produce circumferential flow of fluid on the outer surface of said valve poppet away from said ejector nozzle and thereby to minimize axial flow from said seat along said valve poppet into said chamber.

5. Apparatus as claimed in claim 4, wherein there are two series of said pockets and ribs symmetrical with respect to said ejector nozzle.

6. Apparatus as claimed in any of the preceding claims, wherein said spring is en closed in said chamber.

7. Apparatus as claimed in claim 6, wherein the said valve poppet is guided for movement in a stationary barrel positioned within a body coaxially of said valve seat, said body having a removable cover partly defining said chamber, said valve poppet having a central axial stem fixed thereto, a spring re tainer positioned within a portion of said spring and having a central opening for slid ing contact with said stem, said valve poppet, stem, spring and retainer being axially inserta ble into said barrel as a unitary assembly in the absence of said cover.

8. Apparatus as claimed in any of the preceding claims, wherein said relief valve device has a valve subjected to differential pressure between the pressure in the inlet passage and the pressure in said chamber of the upstream check valve assembly.

9. Apparatus as claimed in claim 8, wherein said relief valve device has relatively movable valve parts for controlling flow from said zone to atmosphere, a second spring acting to cause relative movement of said valve parts toward open position, and differential pressure means sensitive to pressure in said inlet passage and in said aspirated cham ber for changing the effective force of said second spring.

10. Apparatus as claimed in claim 9, in which said relief valve device has a first expansible space sensitive to pressure in said inlet passage and has a second expansible space sensitive to pressure in said aspirated chamber, said spaces sharing a common mov able wall.

11. In backflow prevention apparatus for installation between a supply pipe and a discharge pipe, the apparatus including upstream and downstream check valve assemblies with a zone between them, and a relief device for venting the zone to atmosphere under predetermined pressure conditions in the pipe, the improvement comprising, in combination: an inlet passage from the supply pipe leading to the upstream check valve assembly, said upstream check valve assembly having a chamber aspirated by fluid flow through said upstream check valve assembly, said relief valve device having a movable valve element cooperating with a stationary seat for controlling flow from said zqne to atmosphere, said movable valve element including a stem, a body enclosing said stem and having a cover, a plate having a spherical hub portion fixed to said stem, a first flexible diaphragm engaging said plate and having an outer periphery clamped between the cover and the body to form a first expansible space, a second flexible diaphragm extending between the stem and the body, a self-aligned member mounted on said spherical hub portion of said plate, a spring operatively positioned between said member and said body and acting to move said movable valve element away from said stationary seat, means for connecting said first expansible space to said inlet passage, and means for connecting the space within the body and between said diaphragms to said aspirated chamber.

1 2. Apparatus as claimed in claim 11, in which the effective diameter of said second diaphragm is equal to that of said stationary seat.

1 3. In backflow prevention apparatus for installation between a supply pipe and a discharge pipe, the apparatus including upstream and downstream check valve assemblies with a zone between them, and a relief device for venting the zone to atmosphere under predetermined pressure conditions in the pipe, the improvement comprising, in combination: an inlet passage from the supply pipe leading to the upstream check valve assembly, said upstream check valve assembly having a chamber aspirated by fluid flow through said upstream check valve assembly, said relief valve device having a movable valve element cooperating with a stationary seat for controlling flow from said zone to atmosphere, said movable valve element including a stem, a body enclosing said stem and having a cover, a first flexible diaphragm having an outer periphery clamped between the cover and the body to form a first expansible space, a second flexible diaphragm extending between the stem and the body, a spring operatively positioned between said stem and said body and acting to move said movable valve element away from said stationary seat, means for guiding said stem for movement within said body, said means including a guide member within said spring fixed relative to said body and having sliding contact with said stem, said guide means also including fingers carried by said movable valve element and slidably engaging a stationary bore downstream of said stationary seat, means for connecting said first expansible space to said inlet passage, and means for connecting the space between said diaphragms to said aspirated chamber.

14. Backflow prevention apparatus substantially as hereinbefore described with reference to the accompanying drawings.