GB1567880A - Eccentric disc rotary pump - Google Patents
Eccentric disc rotary pump Download PDFInfo
- Publication number
- GB1567880A GB1567880A GB3103/78A GB310378A GB1567880A GB 1567880 A GB1567880 A GB 1567880A GB 3103/78 A GB3103/78 A GB 3103/78A GB 310378 A GB310378 A GB 310378A GB 1567880 A GB1567880 A GB 1567880A
- Authority
- GB
- United Kingdom
- Prior art keywords
- stator
- discs
- pump according
- disc
- eccentric disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000008878 coupling Effects 0.000 claims description 60
- 238000010168 coupling process Methods 0.000 claims description 60
- 238000005859 coupling reaction Methods 0.000 claims description 60
- 239000000463 material Substances 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 5
- 229910010293 ceramic material Inorganic materials 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 238000004873 anchoring Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims description 2
- 230000005489 elastic deformation Effects 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 2
- 239000011224 oxide ceramic Substances 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims description 2
- 230000000717 retained effect Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 239000011295 pitch Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 101100536354 Drosophila melanogaster tant gene Proteins 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- -1 more particularly Inorganic materials 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002311 subsequent effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
- F04C2/1073—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type where one member is stationary while the other member rotates and orbits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
- F04C2/1073—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type where one member is stationary while the other member rotates and orbits
- F04C2/1075—Construction of the stationary member
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
Description
(54) ECCENTRIC DISC ROTARY PUMP
(71) We, FORDERTECHNIK
STRETCHER GmbH of Simoniusstrasse 26, 7988 Wangen/Allgau West Germany; a German body Corporate and MAX
STREICHER a German National of Oderstrasse 28, 7988 Wangen/Allgäu, West Germany, do hereby declare the invention, for which we ray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:
The present invention relates to a helical screw pump wherein the stator and rotor are each made up of a plurality of eccentrically mounted discs rotationally displaced with respect to each other, to provide the helical pitch of the rotor and stator.
A helical screw eccentric disc pump of this type is described in German Published
Application 25 30 552. The rotary discs, on the circumference of which bearing rings are mounted, are initially slipped onto the eccentric shaft and axially tensioned. The individual stator discs are drawn in succession onto the shaft, and are then arranged by turning the rotor and tensioned by tiebolts between the endportions of the stator. Since the adjustment of the stator discs is effected from the rotor discs by means of the sliprings, the alignment of the discs is comparatively inaccurate. In addition, they are held together merely by friction forces and secured relatively to parts of the housing of the pump.
This arrangement has proved to be sufficient for some purposes, but is not satisfactory when working with comparatively heavy pressures and fast speeds of rotation. This applies in particular to cases in which stable rolling rings of hard material are being used as is sometimes necessary, for example, when using the pump in one chemical industry.
The object of the present invention is to design an eccentric disc pump of the abovementioned type in the most simple manner possible, so that, independently of the materials employed for the parts of the pump, the quietest operation possible of the pump is obtained, with a reliable seal between rotor and stator, and consequently, high working pressures with a high pump delivery.
Accordingly, this invention provides an eccentric disc rotary pump having a plurality of individual axially disposed and interconnected pump stages each with a stator disc having a central cavity therein and a rotor disc rotating eccentrically in this cavity, defining together a helical rotor and stator adjacent stator and rotor discs being angularly displaced relatively to each other at angles of displacement determined by the width of the discs in relation to the pitch of the helix and the rotor discs being held in rotary engagement on a shaft extending axially of the helical rotor formed by the discs, and eccentrically of each disc; the stator discs of mutually adjacent pump stages being angularly off set relatively to each other by an angle half that by which the rotor discs are offset and retained by coupling means positively retaining the discs in their relatively displaced orientations.
In this pump, the inaccuracies are avoided which may occur when arranging the stator discs by the rotor. The stator discs are positively secured to each other, on the other hand, according to the mathematically determined path of rotation of the interconnected rotor discs, so that the rotor can roll over a clearly defined track in the stator.
Although the continuous eccentric disc pump is divided in this case into individual pump stages joined together, the rotor can be very accurately guided in the stator in this manner, whereby the contact forces between rotor and stator remain considerably constant. This constancy of the contact forces has, on the one hand, the desired improved seal as a result, thus rendering greater pressures possible. The uniform controlled rota tiono the rotor reduces any mass forces, so that greater speeds of rotation and, consequently a greater pump delivery can be achieved, with reduced vibration. Damping means such as elastically deformable rolling rings may be of advantage in this case, depending on the proposed object.However, if it is a question of the supply of a mainly fluid material with only a small amount of solid deposits, rolling rings of very hard and stable material may be used. Under these conditions the use of rolling rings may be completely abandoned, since, due to the accuracy of the controlled rolling, the wear on the rolling surfaces is considerably reduced. It has in fact become apparent that that, with the use of wear-resistant materials for stator and rotor discs, the wear is so slight that the achievable pressure is not substantially reduced even after a comparatively long period of operation and there are no appreciable changes between rest and the maximum achievable speed of rotation. In addition, stator and rotor discs themselves can be readily replaced at any time.
At least two coupling means arranged symmetrically to the axis of the pump may be provided and mounted preferably at the side of the oblong cavity of the stator plates. Thus the stator plates may have, near their circumference, at least one recess which is open in the direction of the pump axis on one side and in which a raised coupling member of the adjacent stator disc engages, said member being turned through the second partial angle relatively to the associated recess. The recess and a coupling projection engaging therein may be fully formed on the stator discs. No additional connecting rings are then necessary, it is only necessary to turn the stator discs until the recess and the coupling projection interengage.
For some purposes it may be desirable to provide the stator discs with axial apertures relatively displaced by the second partial angle, one coupling pin engaging in two coinciding apertures of adjacent stator discs. This embodiment has the advantage of special accuray in alignment and the coupling pin then acts as a shearing pin or overload safety device. It is obvious that any other known overload safety devices may be used.
If this coupling pin is formed by a turnbuckle, it may be applied to the tensioning of adjacent stator discs, i.e. the entire disc assembly is screwed together from stage to stage. It may be advisable to form a depression extending from the circumference of the stator discs, said depression forming two lateral wall members, the apertures extending through both wall members and the length of the coupling pin being at the most equal to the width of a stator disc. The connection may then be released by the coupling pin being completely inserted into one of the two discs. The pin may even be removed through the depression if its length at the most is equql to the width of the depression. This embodiment is particularly important for the divison of the stator discs to which reference is to be made hereinafter.
Whilst, hitherto, only axially operating coupling means have been mentioned, such means may also have a coupling member engaging radially in the circumference of the stator discs, particularly when the stator discs have at least two coupling recesses relatively displaced by the same partial angle and in which a coupling member extending across two pump stages engaged radially from outside. The coupling may usually disengage without engaging further into the disc assembly, for example, when the coupling recesses are formed as longitudinal grooves in which a longitudinal wedge engages.
According to one embodiment, coupling means may be provided for a plurality of different second partial angles, for example at least three coupling means may be relatively displaced by a partial angle unit for each coupling position, said unit being determined by the smallest partial angle concerned. In this way it is possible to assemble pumps with difference screw pitches or different partial angles from the same disc members. If, for example one starts from a first partial angle of the rotor discs of 30 , the second partial angle for the stator discs amounts to 15". With a partial angle unit of for example 7.5 , partial angles of 7.5 , 15 , 22.5 , 30 and so on may be established.
In this case it may be advisable to arranged coupling means relatively displaced by the partial angle unit over the entire circumference of the stator plates. For example, the outer peripheral surface of the stator discs may be provided with relatively displaced alternating longitudinal grooves and wedge projections by the second partial angle, but particularly by the partial angle unit, between which longitudinal grooves and projections at least one common longitudinal wedge extending over the entire length of the stator engages. A plurality of longitudinal wedges may be connected to at least one annular connector extending over a partial length of the stator or formed as the stator sleeve completely enclosing the stator discs.
According to another embodiment the longitudinal wedge is formed as a wedge projection of an inflexible, mainly rigid adjusting rail which can be secured to parts of the housing carrying the stator and used as a tiebar between two stator end plates.
According to a further embodiment, the stator discs may have a ring of axial apertures which receive at least one coupling rod extending over the entire stator length. A plurality of such coupling rods may be used in turn as tiebars and screwed to the end plates of the stator, or tensioned in any other man
ner.
It appears even simpler to form on one side
of each stator disc a ring of recesses and, on
the other side, a ring of coupling projections
engagint therein, it being prefereble to to oper
ate as usual with finished processes.
A further effect is obtained, for example, if
an inner serration is formed on one side of
the stator discs and an outer serration fitting
therein is formed on the other side, whilst, if
desired, a sentring fit may also be formed.
In the exact guidance now achieved bet
ween stator and rotor discs, at least the stator
discs, and, if desired, the rotor discs may be
made of high temperature-resistant ceramic
material, more particularly, oxide ceramic.
Such ceramic materials withstand operating
temperatures far above 1,000 , without
experiencing any substantial changes of
shape. Above all, in the case of discs of such
materials or fully finished discs, it is impor
tant that they should be subjected to subse
quent processing of the plain surfaces in
order to exactly and closely in contact with
each other.
In order to obtain an optimal seal of the
plate assembly at least one sealing ring may
be inserted between stator discs and may
have for example an O-ring disposed in an
annular groove of each stator disc.
In addition, for various pruposes for use, it
may be advisable to form openings at least in
the stator discs for the passage of a heat
exchanger medium, said openings extending
over an angle of rotation which is greater
than the partial angle and the ends thereof
may be provided with sealing rings.
At least the cavity of the stator discs, if
desired, also of the rotor discs, may be lined
with a shape-stable mouldable material, for
example epoxy resin or mouldable ceramic
composition. This again is very important in
the production of finished moulded parts
which have a comparatively rough and poss
ibly uneven inner surface. A very exact,
curved shape may be obtained by the lining.
The pump unit may be simplified and
rendered inexpensive if two stator and/or
rotor discs of adjacent pump stages are
moulded together in one piece to form a
double disc. In the case of a stator double disc
two cavities inclined towards each other by
the second partial angle may be formed, for
example, from both front ends indepen
dantly of whether the surfaces of the cavity
already have the final shape or whether they
are finished subsequently with lining mater axial. In this manner half the disc members are sufficient and the partial angle is immedi
ately determined in the disc member. The
possible subsequent processing is also simp
lified. It may be of special importance in
some cases to divide the stator discs trans
versely along the axis of the pump and to
detachable connect both disc parts together.
In order to replace individual stator discs, it is then not necessary to dismantle the entire stack of discs, but, after releasing the coupling and connecting means, both halves of the disc may be released radially from the stack of discs, but on opposite sides and exchanged for other disc elements.
The drawings show various embodiments of the invention by way of example.
Fig. 1 shows a perspective view of an accentric disc pump according to the present invention, partly in section,
Fig. 2 shows a cross-section through the stator taken on the line II-II of Fig. 1, showing two stator discs,
Fig. 2a shows the associated section through the rotor,
Fig. 3 shows a section taken on the line Ill-Ill of Fig. 2,
Fig: 4 - 11 show partial sections, corresponding to Fig. 3 taken through modified embodiments of the stator,
Fig. 12 shows a view of a stator disc with the embodiment of a coupling according to
Fig. 10,
Fig. 13 and 14 show partial views of a stator disc with continuous longitudinal wedges as coupling means,
Fig. 15 shows a cross-section, corresponding mainly to Fig. 2, through an eccentric disc pump with cooling of the rotor,
Fig. 16 shows a section through this embodiment taken on the line XVI-XVI of
Fig. 15,
Fig. 17 shows a view of a stator double disc,
Fig. 18 shows a top view of this double disc according to Fig. 17,
Fig. 19 shows a view of a transversely divided stator disc, shown partly in section and
Fig. 20 shows a view of this stator disc, seen from the left of Fig. 19.
The eccentric disc pump shows in Figs. 1 to 3 substantially comprising a bearing housing 1 for a drive shaft 2, a cardan shaft housing 3 for a cardan shaft 4, the rotor 5 and the stator 6 which is tensioned between the cardan shaft housing 3 and an end plate 7 by tiebars 8. Connecting sockets 9, 10 are mounted on the end plate 7 and the cardan shaft housing 3 respectively and form an inlet or outlet of the pump according to the direction of rotation of the driving shaft 2 or the rotor 5 respectively.
The cardan shaft 4 is connected to the driving shaft 2, on the one hand, and the rotor 5, on the other hand, by universally adjustable pivot heads 11, 12. The bearing housing 1, which receives the bearing and seal for the driving shaft 2, rests on footplates 13 and 14 which, with the end plate 7, carry the entire pump. The housing arrangement shown in Fig. 1 itself, just as the drive of the rotor is well known and will therefore not be described in detail.
The actual pump, formed of rotor and stator, is a further development of the well known helical screw pump which, however, is divided into individual pump stages instead of having continuously curved surfaces each of which has a stator ring 15 and a rotor disc 17 of the same width with an inserted bearing ring 16. The widths of the individual pump stages may be varied as required over the length of the pump, but is preferably kept constant for reasons of production.
An eccentric shaft 18 carries the rotor discs 17. The rotor discs are tensioned thereon close to the pivot head 12 against a contact surface (not shown) by a nut 19 provided on the free end of the ecentric shaft. As may be seen most clearly from Fig. 2a, the shaft is formed as a multi-key shaft with longitudinal key wedge ribs 20 and interposed grooves 21. The first partial angle a formed between the key wedge ribs and longitudinal ribs amounts to 300. Adjacent rotor discs 17 are each displaced by one key wedge rib and thus slipped, rotated through a first partial angle a, onto the eccentric shaft 18.The shaft axis B of the eccentric shaft 18 rotates about the pump axis A with the eccentricity e, and the axis C of the cylindrical outer surface 22 of the rotor disc rotates with the same eccentricity e about the shaft axis B, likewise the outer surface 23 of the cylindrical bearing ring 16. The individual rotor discs 17 and roller rings 16 therefore each execute double eccentric rolling processes.
The bearing rings 16 rotate, during the operation of the pump, on the outer cylindrical surfaces 22 of the rotor discs and roller in elongated cavities 24 which are formed in the centre of the cylindrical stator rings 15. This cavity has two semi-cylindrical end portions 24a with the curvature of the outer surface 23 of the rolling rings and two plane connecting sections 24b with a length 4e. The width w thereof corresponds to the diameter of the outer surface 23, the length I thereof is w and 4e. The dimensions of the cavity 24 correspond to the section which would be obtained in a continuously curved eccentric worm pump in the plane extending through the middle of the pump stage. Whilst a surface continuously curved in all directions is used in one case, surfaces areused here all of which extend parallel to the axis of the pump.
The rolling operation remains practically unchanged thereby for the axis B of the eccentric shaft. The contact reaction forces all act, however, transversely to the axis B of the shaft and, consequently, also to the axis
A of the pump.
In the end position shown in Fig. 2 the peripheral surface 23 of the rolling ring in contact with the left-hand end surface 24a of the cavity leaves an crescent-shaped space free which is limited by two semi-arcs and the surfaces 24b. During further rotation of the rotor, the peripheral surface 23 moves to the opposite end portion 24a, whilst the righthand crescent-shaped space is reduced, whilst again an increasing crescent-shaped space is formed on the left. These two crescent shaped spaces are sealed on the one hand relatively to each other by the rolling ring 16 and are also in contact in each case with at least one crescent-shaped space of an adjacent pump stage. When the crescentshaped space increasss in size, they extract from the adjacent space and when it is reduced, they feed into this space.Each individual pump stage thus forms a double acting pump unit, both front spaces of which compensate each other to a considerable extent, so that a practically constant supply stream is obtained.
The cavities 24 form a stag-like double spiral, the peripheral surfaces 23 form a similarly stage-like single spiral. When the rotor 5 rotates once, the pheripheral surface 23 moves from one end portion 24a to the other.
At the same time, however, the cavity 24 must have reached the same position again as in Fig. 2, i.e. on the length of pump in which the rotor discs are turned relatively to each other by a total of 360 , the stator discs must be turned relatively to each other only through 1800. The second partial angle b between adjacent stator discs is therefore only half the value of the first partial angle a which is formed between adjacent rotor discs 17. Therefore exact rolling guidance for the rotor is obtained when, with pump stages remaining equal to each other, the other stator discs 15 to be kept central relative to each other from stage to stage, are secured to each other with the angle b.
For this purpose two diametrically opposed pairs of apertures 25 formed as bores, are made in the stator discs laterally of the longitudinally surfaces of the cavity 24 exactly at the angle b =a/2. Two of such apertures 25 then coincide between adjacent stator discs and receive a coupling pin 26 which acts as a shearing pin and consequently as an overload safety device. This function may be obtained if desired also by any other known means.
The use of two coupling pins 26 also makes it possible, in addition to the angle adjustment, to centre the pump axis A. If any other centring is present, it is possible to operate, if desired, with a single coupling pin.
The front surfaces 27 of the two stator discs are ground completely plane over the entire measurement of the stage width s.
Formed close to the outer edge, in one of these front surfaces, is an annular groove 28 receiving a ring gasket 29 formed in this case by an O-ring. A seal is therefore obtained both on the ground front surfaces and also on the sealing ring or gasket which, in the ten sioned condition, i.e., after the tightening of the tiebars 8, does not project beyond the front surfaces 27.
According to Fig. 4 there are formed on one front surface two diametrically opposed pocket-like recesses 30 and, on the opposite side, displaced through the second partial angle b relatively to this recess, beak-like coupling projections 31 which come into fitting engagement with each other when adjacent stator discs are turned. The stator discs are indicated from now on by 15, independently of the changing design.
The illustration in Fig. 5 differs from Fig. 3 merely by the feature that the coupling pins 26 are formed by internal edge head screws.
Tensioning may be effected from stage to stage so that the number of tiebars 8 can be limited if desired.
According to Fig. 6, the apertures 25 may be formed close to the outer edge of the stator disc and a depression 32 is made on the outside at least in the region of the apertures, the width t of said aperture corresponding to at least half the stage width s. The coupling pins 26b provided there have a length corresponding in turn to aPproximately the width oft. They may therefore be introduced through the depression 32 and be removed -therefrom again. This is very important for the embodiment shown in Fig. 19.
The coupling pin 26c according to Fig. 7 is formed as an external edge head screw and also kept so short that it can be introduced through the depression 32. In turn, it makes the tensioning of stages possible as does the coupling in 26a in Fig. 5.
According to Fig. 8 a front serration 33, projecting all round, is formed directly on the outer edge of the stator discs on one front side and on the other front side a front serration 34 fitting therein. Due to the engagement of these teeth a centring effect can then be obtained. The individual teeth can be relatively displaced there with a clearance equal to the second partial angle b (Fig. 2) but also by a partial angle unit i (Fig. 12, 14) which goes several times into the second partial angle b.This partial angle unit i may amount for example to 7.5 , but also approximately 5". In this manner a partial angle may be changed as desired through 7.5 . However, attention must be paid to ensure, if uniform rolling of the rotor in the stator is to be guaranteed, that also the ratio of both partial angles a/b must be constant in each indiviual stage.
On the other hand, it is possible however to combine pump stages of different width in one pump by inserting a 50, 100 or 150% bigger stage widths at the ends of the pump.
The front serration of Fig. 8 may also be shifted further inwardly in a radial direction, only it is more difficult in that case to grind close to the serration.
According to Fig. 9 an outer serration 35 is formed on one front the outer circumference of the stator discs with a clearance there from and on the other front thereof an inner serration 36 which radially interengage but can be axially pushed into each other and in turn act as centring means. Here again a fine serration may be used as described above,
The coupling rods 37 according to Fig. 10 are drawn in through the entire length of the pump. This makes it necessary for the apertures 25 to be provided, with a uniform angular clearance b or i over their entire circumference as shown by the associated Fig. 12.
Even if the individual coupling rods 37 have only a limited cross-section they can be drawn in a comparatively large number and thus take over the function of the tiebars 8.
According to Fig. 12, elongated apertures 38 are formed within the gasket 29 laterally of elongated cavity 24 and are surrounded at one end by separate gaskets 39 so that a heatexchanger medium can be conveyed through for heating and cooling the stator.
The apertures 38 extend over a circumferential angle f which is appreciably greater than the greatest second partial angle b concerned, so that the heatexchanger medium can flow always from one pump stage to the other in a spiral track.
By connecting members mounted on the ends of the stator, the heatexchanger medium can be controlled so that it flows either through both channels in parallel or in counterflow.
According to Fig. 11, preferably rectangular longitudinal grooves 40 are formed in the circumference of the stator discs, in which grooves wedges 41, extending over two pump stages are inserted. These wedges can be secured at least by one screw inserted radially from outside on at least one stator disc. A similar effect is achieved in this manner as in the case of the depressions 32 for use as in the embodiment in Fig. 19.
According to Fig. 13, longitudinal grooves 40 are provided over the entire circumference of the disc at the second partial angle b.
In this manner a multi-wedge profile is formed over the entire outer surface of the stator, similarly to the eccentric shaft with continuous longitudinal grooves into which longitudinal wedges 42 (Fig. 14) or a wedgelike projection 43 can engage associated with rigid gmde rails 44 (Fig. 13). These rigid rails may be secured in any sutable manner to the supporting parts of the housing of the pump.
They may be secured thereto by threaded pins provided at their ends or individual longitudinal screws, and then serve as tiebars which also centre the individual stator rings.
Differing from the illustration in Fig. 13, the grooves 40 may have the shape of an outwardly open angle into which one edge of a guide strip of rectangular cross-section engages. The grooves 40 may also have a curvature adapted ta the diameter of cylindrical tiebars 8.
According to Fig. 14, the grooves 40 are formed with the partial angle unit i, and the wedges are externally supported on the longitudinal grooves 40 of at least one centring ring 45. Several such centring rings may be provided over the length of the stator. How- ever, a jacket pipe enclosing the entire stator may be used as centring ring.
According to Figs. 15 and 16, the eccentric shaft is provided for conveying coolant, with a longitudinal bore 47. Formed in the thickened portion of each rotor disc 17 is an aperture 48, the circumferectial angle of which is in turn much greater than the first partial angle a so that the individual openings in the adjacent pump stages are in flow communication. At least one couterflow duct is advisable in this case, as only one guide cap needs to be mounted on the free end of the rotor.
Separate packing rings 39 may also be provided on the front ends of the apertures.
Depending on the proposed use, a decision must be made as to whether the heat exchanger medium is to be conveyed through the stator or rotor, this being simpler in the first case, since a twin passage duct through the cardan shaft is not required. Basically, however, both heat exchanger ducts may be applied to the same pump.
According to Figs. 15 and 16 rolling rings are completely avoided. The rotor disc 17 therefore rolls directly in the cavity 24 of the stator disc. This is particularly possible immediately in the case of the exact alignment of the stator discs and the guidingaf the rotor discs achieved according to the present invention, if these discs consist of correspondingly wear-resistant materials. On the one hand, only very limited sliding processes take place in this case and, on the other hand, somewhat high temperatures or chemically aggressive conveying media may, due to operating conditions, make it necessary to dispense with separate bearing rings. Whilst the material normally used for stator and rotor discs is steel, the use of sintered materials or ceramic materials may be suitable for special purposes, such as in the chemical industry for pumping corrosive liquids.
In particular, the use of these materials renders manufacturing processes necessary permitting mass production of the discs if the usually desirable grinding of the front surfaces dispensed with. This particularly important for example for the formation of stator discs according to Figs. 4, 8 and 9.
This mass production however, makes it also possible to produce double discs 55, namely rotor discs and also stator discs according to Figs. 17 and 18. In the case of cylindrical outer circumference, it is only necessary to form both the oblong cavities 24 from opposite sides. Since these cavities are to be provided with a second partial angle b, the coupling means must be provided with the angle 2b, for example, diametrically opposed recesses 30 on one front side and coupling projections 31 on the other front side. Rotor and stator can then be produced with an uchanged number of pump stages from half the number of disc members. Manufacture and storage are further cheapened.
Some methods of manufacture made it possible for the surfaces essential for the function of the pump not to be manufactured with the necessary accuracy or surface quality. These surfaces are then produced with excess or under measurements, and a suitable coating such as epoxy resin or fillers known for the lining of the ceramic bodies, is formed, in that case, by a known method of application with great accuracy and surface quality.
In the embodiment shown finally in Fig.
19, the stator disc is formed by two practically identical disc halves 15a which, for example, are joined together in a central transverse plate 50 and can be tensioned together there by screws 51. In the plane of separation a seal, a plate or the like, deformable under pressure, may be provided. The recess for the screw 51 is formed by the depression 32 through which three apertures 25 can be formed at the aprtial angles b abd 2b. Both halves of the disc are exactly aligned with each other by two matching pins 52.
The disc halves formed as castings, ceramic or sintered moulded parts, are provided on their inside with a lining 53 which may consist of a material suitable for the particular purpose of use, for example of rubber or very elastic synthetic material. In order to ensure that this lining is reliably secured in the stator disc, anchoring recesses 54, in which the lining material engages, are formed thereon.
Instead of the tensioning means shown, annular spring tensioning devices may be inserted between adjacent stator discs, i.e., four tensioning rings having four interengaging double bevelled clamping surfaces are tensioned against each other by axial screws so that they exert radial tensioning forces on the stator discs enclosed by them with elastic deformation.
WHAT WE CLAIM IS:
1. An eccentric disc rotary pump having a plurality of individual axially disposed and interconnected pump stages each with a stator disc having a central cavity therein and a rotor disc rotating eccentrically in this cavity, defining together a helical rotor and stator adjacent stator and rotor discs being angularly displaced relatively to each other at angles of displacement determined by the width of the discs in relation to the pitch of the helix and the rotor discs being held in
**WARNING** end of DESC field may overlap start of CLMS **.
Claims (35)
1. An eccentric disc rotary pump having a plurality of individual axially disposed and interconnected pump stages each with a stator disc having a central cavity therein and a rotor disc rotating eccentrically in this cavity, defining together a helical rotor and stator adjacent stator and rotor discs being angularly displaced relatively to each other at angles of displacement determined by the width of the discs in relation to the pitch of the helix and the rotor discs being held in
rotary engagement on a shaft extending axially of the helical rotor formed by the discs, and eccentrically of each disc; the stator discs of mutually adjacent pump stages being angularly offset relatively to each other by an angle half that by which the rotor discs are offset and retained by coupling means positively retaining the discs in their relatively displaced orientations.
2. An eccentric pump according to Claim 1, characterised in that at least two coupling means are provided symmetrically to the pump axis.
3. An eccentric disc pump according to
Claim 1 or 2, characterised in that the stator discs are each provided near their periphery with at least one recess open on one side in the direction of the pump axis, into which recess a raised coupling member of the adjacent stator disc engages which is angularly displaced by the second angle of displacement relatively to the associated recess.
4. An eccentric disc pump according to
Claim 3, characterised in that the recess and a coupling projection engaging therein are completely formed on the stator discs.
5. An eccentric disc pump according to
Claim 3, characterised in that the stator discs are provided with two axial apertures relatively displaced by the second angle of displacement, a coupling pin engaging in two coinciding apertures of adjacent stator discs.
6. An eccentric disc pump according to
Claim 5, characterised in that the coupling pin is formed by a turnbuckle for the tension mg of the adjacent stator discs.
7. An eccentric disc pump according to
Claim 5 or 6, characterised in that, extending from the circumference of the stator discs, a depression is formed resulting in two laterial wall members, that the apertures pass through both wall members and that the length of the coupling pins is at least equal to the width of a stator disc.
8. An eccentric disc pump according to
Claim 7, characterised in that the length of the coupling pins is at least equal to the width of the depression.
9. An eccentric disc pump according to
Claim 1 or 2, characterised in that the coupling means have at least one coupling member engaging radially into the circumference of the stator disc.
10. An eccentric disc pump according to
Claim 9, characterised in that the stator discs have at least two coupling recesses displaced relatively to each other by the second partial angle (b), into which recesses a coupling member extending at least over two pump stages, engages radially from the outside.
11. An eccentric disc pump according to
Claim 10, characterised in that the coupling recesses are formed as longitudinal grooves in which a longitudinal wedge engages.
12. An eccentric disc pump according to any one of claims 1-11, characterised in that coupling means are provided for a plurality of different second angles of displacement.
13. An eccentric disc pump according to
Claim 12, characterised in that for each coupling position at least three coupling means are displaced relatively to each other through a partial angle unit which is determined by the smallest second angle of displacement concerned.
14. An eccentric disc pump according to
Claim 13, characterised in that coupling means relatively displaced through the partial angle unit are distributed over the entire circumference of the stator duscs.
15. An eccentric disc pump according to
Claim 11 or 14, characterised in that the outer circumferential surface of the stator discs is fitted with alternating longitudinal grooves relatively displaced through the second or the first angle of displacement, and wedge projections, between which at least one common longitudinal wedge extending over the entire length of the stator engages.
16. An eccentric disc pump according to either of Claims 11 or 12, characterised in that a plurality of longitudinal wedges are connected to at least one annular connector.
17. An eccentric disc pump according to either Claim 15 or 16, characterised in that the longitudinal wedge is formed as a wedge projection of an unbending, considerably rigid aligning rail.
18. An eccentric disc pump according to
Claim 17, characterised in that the aligning rail is secured to parts of the housing carrying the stator.
19. An eccentric disc pump according to
Claim 17, characterised in that the aligning rail is drawn as a tiebar between two stator end plate.
20. An eccentric disc pump according to
Claim 5 or 14, characterised in that the stator discs each have a ring of axial apertures which receive at least one coupling rod extending over the entire length of the stator.
21. An eccentric disc pump according to
Claim 20, characterised in that a plurality of coupling rods are screwed as tiebars to the end plates of the stator.
22. An eccentric disc pump according to
Claim 4 or 14, characterised in that one side of each stator disc a ring of recesses is formed and on the other side a ring of coupling projections for engaging in similar recesses in another stator disc.
23. An eccentric disc pump according to any one of claims 4, 9 or 14, characterised in that on one side of the stator discs an inner serration is formed and on the other side an outer serration fitting therein.
24. An eccentric disc pump according to any one of Claims 1-23, characterised in that at least the stator discs consist of considerably rigid shape retaining and temperature resistant material.
25. An eccentric disc pump according to
Claim 24, characterised in that at least the stator discs consist of highly temperatureresistant ceramic material, more particularly oxide ceramic.
26. An eccentric disc pump according to any of Claims 1 - 25, characterised in that at least one packing ring is inserted between adjacent stator discs.
27. An eccentric disc pump according to
Claim 26, characterised in that the packing ring has an O-ring located in an annular groove of each stator disc.
28. An eccentric disc pump according to any one of Claims 1-27, characterised in that apertures are formed at least in the stator discs for the passage of a heat exchanger medium said apertures extending over a peripheral angle which is than the second angle of displacement.
29. An eccentric disc pump according to
Claim 28, characterised in that the ends of the passage openings are fitted with sealing rings.
30. An eccentric disc pump according to any one of Claims 1-29, characterised in that at least the cavity of the stator disc is lined with stable-shape mouldable material.
31. An eccentric disc pump according to
Claim 30, characterised in that the lining material is epoxy resin.
32. An eccentric disc pump according to any one of Claims 1-31, characterised in that two stator or rotor discs of adjacent pump stages are formed together in one piece as a double disc.
33. An eccentric disc pump according to
Claim 32, characterised in that two cavities inclined towards each other through the second partial angle are formed in a stator disc from both ends.
34. An eccentric disc pump according to any one of the preceding Claims, character ised in that the stator discs are transversely divided along the axis of the pump and both disc parts are detachably connected together.
35. An eccentric disc rotary pump, substantially as hereinbefore described with reference to and as illustrated in Fig. 1 to 3; or as modified in any one of Figs. 4 to 11; or
Fig. 12, or Fig. 13; or Fig. 14 or Figs. 15 and 16; or Fig. 17 and 18; or Figs. 19 and 20.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19772712121 DE2712121A1 (en) | 1977-03-19 | 1977-03-19 | Eccentric screw pump |
CH1483577 | 1977-12-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
GB1567880A true GB1567880A (en) | 1980-05-21 |
Family
ID=25715184
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB3103/78A Expired GB1567880A (en) | 1977-03-19 | 1978-01-26 | Eccentric disc rotary pump |
Country Status (6)
Country | Link |
---|---|
JP (1) | JPS53116507A (en) |
DD (1) | DD133839A5 (en) |
FR (1) | FR2384136A1 (en) |
GB (1) | GB1567880A (en) |
NL (1) | NL7713716A (en) |
SE (1) | SE7800705L (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2182393A (en) * | 1985-11-04 | 1987-05-13 | Ngk Insulators Ltd | Intermeshing screw pump |
WO2014078145A3 (en) * | 2012-11-13 | 2014-08-28 | Roper Pump Company | Metal stators |
WO2014168958A1 (en) * | 2013-04-11 | 2014-10-16 | Cameron International Corporation | Progressing cavity stator |
US11655815B2 (en) | 2019-12-13 | 2023-05-23 | Roper Pump Company, Llc | Semi-rigid stator |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2506861A1 (en) * | 1981-06-01 | 1982-12-03 | Girette Bernard | IMPROVEMENTS ON HYDRAULIC PUMPS OR MOTORS WITH HELICAL GEARS (SCREW TURBINES) |
JPS6365883U (en) * | 1986-10-20 | 1988-04-30 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1488652A (en) * | 1967-10-25 | |||
DE2259125A1 (en) * | 1972-12-02 | 1974-06-06 | Streicher Foerdertech | Eccentric screw pump |
US3975121A (en) * | 1973-11-14 | 1976-08-17 | Smith International, Inc. | Wafer elements for progressing cavity stators |
US3912426A (en) * | 1974-01-15 | 1975-10-14 | Smith International | Segmented stator for progressive cavity transducer |
-
1977
- 1977-12-12 NL NL7713716A patent/NL7713716A/en not_active Application Discontinuation
-
1978
- 1978-01-04 DD DD7800203098A patent/DD133839A5/en unknown
- 1978-01-20 SE SE7800705A patent/SE7800705L/en unknown
- 1978-01-26 GB GB3103/78A patent/GB1567880A/en not_active Expired
- 1978-02-08 JP JP1251978A patent/JPS53116507A/en active Pending
- 1978-03-07 FR FR7806910A patent/FR2384136A1/en active Granted
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2182393A (en) * | 1985-11-04 | 1987-05-13 | Ngk Insulators Ltd | Intermeshing screw pump |
WO2014078145A3 (en) * | 2012-11-13 | 2014-08-28 | Roper Pump Company | Metal stators |
US8967985B2 (en) | 2012-11-13 | 2015-03-03 | Roper Pump Company | Metal disk stacked stator with circular rigid support rings |
WO2014168958A1 (en) * | 2013-04-11 | 2014-10-16 | Cameron International Corporation | Progressing cavity stator |
US9133841B2 (en) | 2013-04-11 | 2015-09-15 | Cameron International Corporation | Progressing cavity stator with metal plates having apertures with englarged ends |
US11655815B2 (en) | 2019-12-13 | 2023-05-23 | Roper Pump Company, Llc | Semi-rigid stator |
Also Published As
Publication number | Publication date |
---|---|
FR2384136B1 (en) | 1981-06-12 |
JPS53116507A (en) | 1978-10-12 |
DD133839A5 (en) | 1979-01-24 |
SE7800705L (en) | 1978-09-20 |
NL7713716A (en) | 1978-09-21 |
FR2384136A1 (en) | 1978-10-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4211521A (en) | Eccentric disc pump | |
US5474432A (en) | Progressive cavity pump or motors | |
US1698802A (en) | Device for transferring energy to or from alpha fluid | |
US3084631A (en) | Helical gear pump with stator compression | |
FI80310B (en) | Roll for processing of webs, especially paper webs | |
GB1567880A (en) | Eccentric disc rotary pump | |
US20050084559A1 (en) | Extruder | |
GB1587942A (en) | Gear pumps for viscous liquids | |
US5056994A (en) | Hydrostatic rotary piston machine having interacting tooth systems | |
DE69709199T2 (en) | Internal gear motor | |
US20080181051A1 (en) | Screw for extruder, bearing segment used in the same and twin screw extruder provided with screw for extruder | |
CA2167545C (en) | Worm pump for flowable media | |
JPH0677679B2 (en) | Continuous kneading machine | |
US6093009A (en) | Apparatus and method for controlling angular relation between two rotating shafts | |
EP2035708B1 (en) | Moineau pump | |
RU2695171C1 (en) | Double mechanical seal, its stationary sliding ring and pump housing in centrifugal pump | |
US6893239B2 (en) | Internal geared wheel pump having asymmetric tooth tips | |
EP1597481B1 (en) | Combination assembly for managing a hose or like elastic pump tube in a positive displacement pump | |
US4253807A (en) | Fluid pressure operated wheel drive | |
US3804561A (en) | Hydraulic conveying apparatus | |
KR100311120B1 (en) | Recruiter for handling media | |
US7192264B2 (en) | Hyrdraulic motor | |
CN1021356C (en) | Rotary valve-type hydraulic motor or pump | |
CN113217267B (en) | All-metal high-temperature-resistant cycloid type downhole motor | |
CA1198000A (en) | Liquid meter |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PS | Patent sealed | ||
PCNP | Patent ceased through non-payment of renewal fee |