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FR2707084A1 - Anticorrosion coating for refractory components made of vitreous silica - Google Patents

Anticorrosion coating for refractory components made of vitreous silica Download PDF

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FR2707084A1
FR2707084A1 FR9308041A FR9308041A FR2707084A1 FR 2707084 A1 FR2707084 A1 FR 2707084A1 FR 9308041 A FR9308041 A FR 9308041A FR 9308041 A FR9308041 A FR 9308041A FR 2707084 A1 FR2707084 A1 FR 2707084A1
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silica
coating according
coating
vitreous silica
refractory
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FR2707084B1 (en
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Guillo Philippe
Galiana Jean Marc
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Vesuvius France SA
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5024Silicates
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5025Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
    • C04B41/5027Oxide ceramics in general; Specific oxide ceramics not covered by C04B41/5029 - C04B41/5051
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5025Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with ceramic materials
    • C04B41/5041Titanium oxide or titanates
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
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    • C04B41/85Coating or impregnation with inorganic materials
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
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    • C04B41/86Glazes; Cold glazes
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00405Materials with a gradually increasing or decreasing concentration of ingredients or property from one layer to another
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Abstract

The coating exhibits a stability to oxygen which is superior at least to that of silicon. It consists of at least 80 % of a refractory oxide chosen from the group including silica, lime, zirconia, titanium oxide, lithium oxide, alumina, magnesia or a mixture of these oxides and of at least 80 % of magnesium silicoaluminate consisting chiefly of cordierite. Its expansion coefficient is lower than 4 x 10<-6> m/K.

Description

REVETEMENT ANTI-CORROSION POUR ELEMENTS REFRACTAIRES
EN SILICE VITREUSE
La silice vitreuse est un matériau réfractaire qui présente des caractéristiques physiques et chimiques qui rendent son utilisation particulièrement intéressante dans les applications métallurgiques, et notamment pour la métallurgie des métaux non ferreux tel que l'aluminium, le zinc, le laiton etc... En effet ce matériau possède un coefficient de conduction thermique très faible (0.7 W/m.K à 700 C). Cette caractéristique amène des avantages importants. Lorsque l'élément réfractaire est utilisé pour le transport ou le transfert d'un métal liquide les pertes thermiques par conduction au travers de la paroi du récipient ou du tube de transfert sont réduites au minimum possible. il n'est donc pas nécessaire de surchauffer le métal (c'est à dire de le chauffer à une température supérieure à sa température de fusion) de manière importante. Il en résulte des économies d'énergie.
ANTI-CORROSION COATING FOR REFRACTORY ELEMENTS
IN VITREOUS SILICA
Vitreous silica is a refractory material which has physical and chemical characteristics which make its use particularly interesting in metallurgical applications, and in particular for the metallurgy of non-ferrous metals such as aluminum, zinc, brass, etc. this material has a very low thermal conduction coefficient (0.7 W / mK at 700 C). This characteristic brings important advantages. When the refractory element is used for the transport or transfer of a liquid metal the heat losses by conduction through the wall of the container or the transfer tube are reduced to the minimum possible. it is therefore not necessary to overheat the metal (that is to say to heat it to a temperature above its melting point) significantly. This results in energy savings.

D'autre part la silice vitreuse possède un coefficient de dilatation thermique très faible (0.6 x I0 6 m/K). Cette faible dilatation thermique lui confère une excellente résistance aux chocs thermiques. Ceci permet, dans la plupart des applications, d'utiliser ou de mettre en place un elément réfractaire en silice vitreuse sans avoir à le préchauffer au préalable pour l'amener à une température proche de sa température de fonctionnement.On the other hand, vitreous silica has a very low coefficient of thermal expansion (0.6 x I0 6 m / K). This low thermal expansion gives it excellent resistance to thermal shock. This makes it possible, in most applications, to use or install a refractory element made of vitreous silica without having to preheat it beforehand to bring it to a temperature close to its operating temperature.

Il en résulte un gain de temps et ici encore, une economie d'énergie. This results in a saving of time and here again, a saving of energy.

La silice vitreuse est également chimiquement inerte face à la quasi totalité des métaux et alliages en fusion. C'est pourquoi ce matériau est utilisé dans de nombreuses applications de la métallurgie des non ferreux. On connaît par exemple des installations de fonderies en basse pression dans lesquelles un moule est alimenté en métal par sa partie inférieure au moyen d'un tube plongeant dans une cuve remplie de métal en fusion. On applique une pression d'un gaz pulseur par exemple l'azote ou un autre gaz neutre à la surface du métal liquide de manière à faire remonter le métal en fusion dans le moule. La silice vitreuse convient parfaitement pour réaliser le tube plongeur.Vitreous silica is also chemically inert to almost all molten metals and alloys. This is why this material is used in many applications of non-ferrous metallurgy. Low pressure foundry installations are known, for example, in which a mold is supplied with metal from its lower part by means of a tube immersed in a vessel filled with molten metal. A pressure of a pulsating gas, for example nitrogen or another neutral gas, is applied to the surface of the liquid metal so as to make the molten metal rise in the mold. Vitreous silica is ideal for making the dip tube.

Toutefois la silice vitreuse se corrode sous l'action d'un métal qui présente une plus grande affinité vis-à-vis de l'oxygène. C'est le cas par exemple de l'aluminium porté à sa température de fusion ou à une température supérieure. Ce métal réduit la silice pour former un dépôt d'alumine, laissant du silicium métal. However, vitreous silica corrodes under the action of a metal which has a greater affinity with respect to oxygen. This is the case, for example, with aluminum brought to its melting temperature or to a higher temperature. This metal reduces silica to form an alumina deposit, leaving silicon metal.

Au bout d'une durée qui est fonction de l'épaisseur de l'élément réfractaire, cette corrosion aboutit à la fissuration ou à la rupture dudit élément. At the end of a period which is a function of the thickness of the refractory element, this corrosion leads to cracking or to the rupture of said element.

La présente invention a précisément pour objet un élément réfractaire en silice vitreuse, notamment pour une utilisation en métallurgie des non ferreux, qui empêche la corrosion de la silice par le métal.The present invention specifically relates to a refractory element made of vitreous silica, in particular for use in non-ferrous metallurgy, which prevents corrosion of the silica by the metal.

Cet elément réfractaire se caractérise en ce qu'il comporte un revêtement constitué d'un matériau présentant une stabilité vis-à-vis de l'oxygène supérieure à celle du silicium.This refractory element is characterized in that it comprises a coating made of a material exhibiting greater stability with respect to oxygen than that of silicon.

Plus précisément le matériau doit satisfaire plusieurs conditions.More precisely, the material must satisfy several conditions.

n faut que la température de cohésion, c'est à dire la température à laquelle il se fritte (température de frittage) ne soit pas supérieure à une valeur maximale admissible pour la silice. En effet, si la silice est cuite à une température supérieure à 12000C environ, elle se transforme en cristobalite. Lorsqu'elle se refroidit, par suite de changement de volume importants, elle se fissure et éclate. En d'autres terme, cela signifie qu'un produit de silice vitreuse qui contient une part importante de cristobalite ne peut pas être refroidi en dessous de 5000C environ. Or, pour des applications telles que celles qui sont envisagées dans la présente invention, en particulier des applications à la métallurgie des métaux non ferreux, les cyclages thermiques sont importants. Les pièces sont chauffées et refroidies de nombreuses fois par le métal liquide, par exemple jusqu'à une fois toutes les minutes dans le cas d'une application à la fonderie basse pression.The cohesion temperature, that is to say the temperature at which it sintered (sintering temperature), must not be greater than a maximum admissible value for silica. Indeed, if the silica is fired at a temperature above approximately 12000C, it turns into cristobalite. When it cools, due to large volume changes, it cracks and bursts. In other words, this means that a vitreous silica product which contains a large part of cristobalite cannot be cooled below about 5000C. However, for applications such as those envisaged in the present invention, in particular applications to the metallurgy of non-ferrous metals, thermal cycling is important. The parts are heated and cooled many times by the molten metal, for example up to once every minute in the case of low pressure foundry application.

Il s'en suit que les pièces de silice vitreuse ne doivent pas être cuites à une température supérieure à 12000 C. En conséquence, le revêtement de l'invention doit atteindre une cohésion suffisante à une telle température qui est en général fortement inférieure à la température de fusion des oxydes réfractaires qui présentent une stabilité vis-à-vis de l'oxygène supérieure à celle de la silice.It follows that the pieces of vitreous silica must not be fired at a temperature higher than 12000 C. Consequently, the coating of the invention must achieve sufficient cohesion at such a temperature which is generally much lower than the temperature. melting point of refractory oxides which exhibit greater stability with respect to oxygen than that of silica.

Conformément à l'invention, on abaisse le point de fusion du matériau de revêtement, et surtout sa température de frittage qui, en règle générale est légèrement inférieure (environ 100 C) à la température de fusion en réalisantun mélange de plusieurs oxydes réfractaires. C'est également le but d'adjuvants tels que la silice ou l'oxyde de fer dont le but est d'abaisser la température de frittage.According to the invention, the melting point of the coating material is lowered, and above all its sintering temperature which, as a general rule, is slightly lower (approximately 100 ° C.) than the melting temperature by making a mixture of several refractory oxides. This is also the purpose of adjuvants such as silica or iron oxide, the purpose of which is to lower the sintering temperature.

De préférence le revêtement est constitué d'au moins 80 % d'un oxyde réfractaire choisi dans le groupe comprenant la silice, la chaux, la magnésie, l'oxyde de lithium, l'alumine, la zircone, l'oxyde de titane, ou un mélange de ces oxydes.Preferably the coating consists of at least 80% of a refractory oxide chosen from the group comprising silica, lime, magnesia, lithium oxide, alumina, zirconia, titanium oxide, or a mixture of these oxides.

Selon une autre caractéristique, le revêtement est constitué d'au moins 80 % de silice aluminate de magnésium constitué principalement de cordiérite.According to another characteristic, the coating consists of at least 80% of magnesium aluminate silica consisting mainly of cordierite.

Selon encore une autre caracteristique, le revêtement est constitué d'au moins 80 % de titanate d'aluminium ou de dérivés de structure équivalente à 8 AkTiO5. According to yet another characteristic, the coating consists of at least 80% of aluminum titanate or of derivatives of structure equivalent to 8 AkTiO5.

Une autre caractéristique du revêtement de l'invention est qu'il est encore dur (solide) à une température supérieure à 8000C.Another characteristic of the coating of the invention is that it is still hard (solid) at a temperature above 8000C.

Le coefficient de dilatation du revêtement se rapproche de celui de la silice. En effet, une différence importante de coefficient de dilatation entre la silice et le revêtement induirait des tensions dans ce dernier, ce qui provoquerait des risques d'écaillage. Le coefficient de dilatation du revêtement sera donc de préférence inférieur à 4 x 104 m/K.The coefficient of expansion of the coating approaches that of silica. Indeed, a significant difference in coefficient of expansion between the silica and the coating would induce tensions in the latter, which would cause the risk of spalling. The coefficient of expansion of the coating will therefore preferably be less than 4 x 104 m / K.

Selon une variante, le revêtement est multicouches à concentration décroissante de silice afin d'assurer une meilleure adhérence
Le procédé pour mettre en oeuvre ce revêtement est le suivant. On divise finement, par exemple, par broyage, le matériau de revêtement et on le met en suspension dans une quantité convenable d'eau pour former une barbotine. On peut ajouter des adjuvants tels que SiO2, Fie203 pour ameliorer la cohésion du revêtement après cuisson. On applique le revêtement sur la pièce de silice vitreuse crue par tout procédé connu de l'homme du métier, par exemple par trempage de la pièce dans la barbotine, par application au moyen d'une brosse ou par électrophorèse. Le produit est cuit à des températures inférieures à 12000 C.
According to one variant, the coating is multilayer with a decreasing concentration of silica in order to ensure better adhesion.
The process for implementing this coating is as follows. The coating material is finely divided, for example by grinding, and suspended in a suitable amount of water to form a slip. Adjuvants such as SiO2, Fie203 can be added to improve the cohesion of the coating after curing. The coating is applied to the piece of green vitreous silica by any method known to those skilled in the art, for example by dipping the piece in the slip, by application by means of a brush or by electrophoresis. The product is fired at temperatures below 12000 C.

Exemple 1: On a réalisé un tube de coulée pour l'aluminium et ses alliages. Ce tube était réalisé en silice vitreuse. il a été recouvert d'une couche de B Al2TiO5 d'une épaisseur de 1 mm.Example 1: A pouring tube was produced for aluminum and its alloys. This tube was made of vitreous silica. it was covered with a layer of B Al2TiO5 with a thickness of 1 mm.

Résultat : La durée de vie du tube a été au moins multipliée par 2.Result: The service life of the tube has been at least multiplied by 2.

Exemple 2: On a réalisé un tube de coulée pour l'alimentation d'un moule en basse pression, également pour l'aluminium et ses alliages. Ce tube était réalisé en silice vitreuse recouvert d'une couche de cordiérite, contenant une proportion de 10 % d'un adjuvant, la silice, pour abaisser sa température de fusion, d'une épaisseur de typiquement 1 mm.Example 2: A pouring tube was produced for supplying a low pressure mold, also for aluminum and its alloys. This tube was made of vitreous silica covered with a layer of cordierite, containing a proportion of 10% of an adjuvant, silica, to lower its melting temperature, with a thickness of typically 1 mm.

Résultat : La durée de vie du tube a été multipliée par 2. Result: The service life of the tube has been multiplied by 2.

Claims (7)

REVENDICATIONS 1. Revêtement anti-corrosion pour éléments réfractaires en silice vitreuse,1. Anti-corrosion coating for refractory elements in vitreous silica, caractérisé en ce qu'il présente une stabilité vis-à-vis de l'oxygène supérieure au characterized in that it exhibits greater oxygen stability than moins à celle du silicium. less than that of silicon. 2. Revêtement selon la revendication 1 caractérisé en ce qu'il est constitué d'au2. Coating according to claim 1 characterized in that it consists of moins 80 % d'un oxyde réfractaire choisi dans le groupe comprenant donc la at least 80% of a refractory oxide chosen from the group therefore comprising the silice, la chaux, la zircone, l'oxyde de titane, l'oxyde de lithium, l'alumine, la silica, lime, zirconia, titanium oxide, lithium oxide, alumina, magnésie, ou un mésange de ces oxydes. magnesia, or a tit of these oxides. 3. Revêtement selon la revendication 1 ou 2 caractérisé en ce qu'il présente un3. Coating according to claim 1 or 2 characterized in that it has a coefficient de dilatation inférieur à 4 x 104 m/K. coefficient of expansion less than 4 x 104 m / K. 4. Revêtement selon l'une des revendications 1 à 3 caractérisé en ce qu'il est4. Coating according to one of claims 1 to 3 characterized in that it is constitue d'au moins 80 % de silico-aluminate de magnésium constitué constitutes at least 80% of magnesium silicoaluminate consisting of principalement de cordiérite. mainly cordierite. 5. Revêtement selon l'une des revendications 1 à 3 caractérisé en ce qu'il est5. Coating according to one of claims 1 to 3 characterized in that it is constitué d'au moins 80 % de titanate d'aluminium ou de dérivés de structure consisting of at least 80% aluminum titanate or structural derivatives équivalente à B Al2TiOs. equivalent to B Al2TiOs. 6. Revêtement selon l'une des revendications 1 à 3 caractérisé en ce qu'il est6. Coating according to one of claims 1 to 3 characterized in that it is constitué d'au moins 80 % de silico-aluminate de lithium sous forme vitreuse. consisting of at least 80% lithium silicoaluminate in vitreous form. 7. Revêtement multicouches suivant la revendication 1 et 2 à concentration7. Multilayer coating according to claim 1 and 2 in concentration décroissante de silice afin d'assurer une meilleure adhérence. decreasing silica to ensure better adhesion.
FR9308041A 1993-06-28 1993-06-28 Anti-corrosion coating for refractory elements in vitreous silica. Expired - Fee Related FR2707084B1 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0742187A3 (en) * 1995-05-08 1997-05-02 Haldenwanger Tech Keramik Gmbh Ceramic element
WO2005016846A1 (en) * 2003-08-12 2005-02-24 Ut-Battelle, Llc Alkali resistant refractories
WO2007131749A1 (en) 2006-05-16 2007-11-22 Vesuvius Crucible Company Refractory article and production process thereof
ES2288332A1 (en) * 2004-09-02 2008-01-01 Mariano Poyatos Mora NEW REFRACTORY MATERIAL PROVIDED FOR PORCELAIN COATING, PROCEDURE FOR PREPARATION AND APPLICATIONS.
EP2216308A1 (en) * 2009-01-26 2010-08-11 General Electric Company Treated Refractory Material and Methods of Making
WO2017025388A1 (en) 2015-08-07 2017-02-16 Vesuvius France Sa Refractory article resistant to non-ferrous metal and production process thereof

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Cited By (7)

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EP0742187A3 (en) * 1995-05-08 1997-05-02 Haldenwanger Tech Keramik Gmbh Ceramic element
WO2005016846A1 (en) * 2003-08-12 2005-02-24 Ut-Battelle, Llc Alkali resistant refractories
ES2288332A1 (en) * 2004-09-02 2008-01-01 Mariano Poyatos Mora NEW REFRACTORY MATERIAL PROVIDED FOR PORCELAIN COATING, PROCEDURE FOR PREPARATION AND APPLICATIONS.
WO2007131749A1 (en) 2006-05-16 2007-11-22 Vesuvius Crucible Company Refractory article and production process thereof
US9388081B2 (en) 2006-05-16 2016-07-12 Vesuvius Crucible Company Refractory article and production process thereof
EP2216308A1 (en) * 2009-01-26 2010-08-11 General Electric Company Treated Refractory Material and Methods of Making
WO2017025388A1 (en) 2015-08-07 2017-02-16 Vesuvius France Sa Refractory article resistant to non-ferrous metal and production process thereof

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