FR2697712A1 - Induction heating device. - Google Patents
Induction heating device. Download PDFInfo
- Publication number
- FR2697712A1 FR2697712A1 FR9312761A FR9312761A FR2697712A1 FR 2697712 A1 FR2697712 A1 FR 2697712A1 FR 9312761 A FR9312761 A FR 9312761A FR 9312761 A FR9312761 A FR 9312761A FR 2697712 A1 FR2697712 A1 FR 2697712A1
- Authority
- FR
- France
- Prior art keywords
- width
- inductors
- crankpin
- crankshaft
- crank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0006—Electric heating elements or system
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/30—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for crankshafts; for camshafts
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
- H05B6/40—Establishing desired heat distribution, e.g. to heat particular parts of workpieces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0006—Electric heating elements or system
- F27D2099/0015—Induction heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D2099/0058—Means for heating the charge locally
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electromagnetism (AREA)
- General Engineering & Computer Science (AREA)
- Heat Treatment Of Articles (AREA)
- General Induction Heating (AREA)
Abstract
L'invention concerne un dispositif de chauffage à induction. Dans ce dispositif pour réaliser un chauffage inductif et une trempe ultérieure pour obtenir le durcissement des surfaces de manetons, directement en aboutement réciproque, d'un vilebrequin à l'aide de deux inducteurs disposés dans des positions diamétralement opposées près de la pièce à traiter et dont l'un est associé respectivement à l'un des deux manetons et possède une largeur inférieure à la largeur de passage d'un maneton et dont la surface active de forme arquée possède au maximum une longueur égale à celle des arcs de recouvrement des manetons, la largeur (b) des inducteurs (12) est supérieure à la largeur (e) du dos (11c) du maneton. Application notamment au durcissement de surface de vilebrequins.The invention relates to an induction heating device. In this device for carrying out inductive heating and subsequent quenching to obtain hardening of the crank pin surfaces, directly in reciprocal abutment, of a crankshaft using two inductors arranged in diametrically opposed positions near the part to be treated and one of which is respectively associated with one of the two crankpins and has a width less than the passage width of a crankpin and whose arc-shaped active surface has at most a length equal to that of the overlapping arcs of the crankpins , the width (b) of the inductors (12) is greater than the width (e) of the back (11c) of the crankpin. Application in particular to the surface hardening of crankshafts.
Description
i L'invention concerne un dispositif pour réaliser un chauffage inductifThe invention relates to a device for performing inductive heating
et une trempe ultérieure pour obtenir le durcissement des surfaces de manetons, directement en aboutement réciproque, d'un vilebrequin à l'aide de deux inducteurs disposés dans des positions diamétralement opposées près de la pièce à traiter et dont l'un est associé respectivement à l'un des deux manetons et possède une largeur inférieure à la largeur de passage d'un maneton et dont la surface active de forme arquée possède au maximum une longueur égale à celle des arcs de recouvrement and a subsequent quenching to obtain the hardening of the crank surfaces, directly abutting each other, of a crankshaft with the aid of two inductors arranged in diametrically opposite positions near the workpiece and one of which is associated respectively with one of the two crankpins and has a width less than the passage width of a crank pin and whose active surface of arcuate shape has a maximum length equal to that of the overlapping arches
des manetons.crank pins.
Un dispositif possédant les caractéristiques du type indiquées plus haut est connu d'après la demande de brevet allemand 36 13 909 Cl Cependant, ce dispositif présente l'inconvénient consistant en ce qu'il ne réalise pas un durcissement suffisant de la zone de jonction entre la surface du maneton et le flasque, c'est-à-dire ce qu'on A device having the characteristics of the type indicated above is known from the German patent application 36 13 909 C1 However, this device has the disadvantage that it does not achieve sufficient hardening of the junction area between the surface of the crankpin and the flange, that is to say what we
appelle la zone de congé.call the leave zone.
Dans le dispositif connu d'après la demande de brevet allemand 40 01 887 C 2, contrairement au document cité en premier, les inducteurs ne sont pas situés sur des côtés opposés, mais sur le même côté Pour éviter une influence réciproque des inducteurs, ceci requiert un blindage électrique En outre, ici il existe un manque de place en raison de l'étroit voisinage des inducteurs et de In the device known from the German patent application 40 01 887 C 2, unlike the document cited first, the inductors are not located on opposite sides, but on the same side To avoid a reciprocal influence of the inductors, this In addition, here there is a lack of space due to the close proximity of inductors and
l'espace comparativement faible qui est disponible. the comparatively small space that is available.
L'invention a pour but de perfectionner un dispositif de chauffage à électro-induction du type indiqué, de manière qu'en dépit des espaces étroits, on30 obtienne un durcissement suffisant jusque dans les gorges, c'est-à-dire les jonctions, se présentant sous la forme de The object of the invention is to improve an electro-induction heating device of the type indicated, so that, in spite of the narrow spaces, sufficient hardening is achieved even in the grooves, that is to say the junctions, in the form of
congés, entre la surface d'un maneton et le flasque de manivelle voisin d'une part et avec le maneton voisin d'autre part. leaves, between the surface of a crank pin and the adjacent crank flange on the one hand and with the adjacent crank pin on the other hand.
Pour résoudre ce problème il est prévu conformément à l'invention, dans le dispositif du type indiqué, que la largeur des inducteurs est supérieure à la largeur du dos du maneton Cette caractéristique garantit un chauffage efficace également dans la zone des gorges se raccordant à la surface du maneton. D'autres caractéristiques et avantages de la To solve this problem it is provided according to the invention, in the device of the type indicated, that the width of the inductors is greater than the width of the back of the crankpin This characteristic ensures effective heating also in the area of the grooves connecting to the crankpin surface. Other features and benefits of the
présente invention ressortiront de la description donnée present invention will emerge from the description given
ci-après prise en référence aux dessins annexés, sur lesquels: la figure 1 représente la vue d'ensemble du dispositif de durcissement par induction pour des vilebrequins, comportant un inducteur ouvert situé dans sa position de repos, à l'état prêt pour recevoir des manetons dont il faut réaliser un durcissement de la surface; la figure 2 représente une vue partielle de la partie inférieure du dispositif de durcissement équipé de l'inducteur fermé dans sa position de travail sur les manetons d'un vilebrequin; la figure 3 représente une vue du maneton contigu, équipé des inducteurs séparés réciproquement par une distance plus importante; la figure 4 représente une section transversale associée à la figure 3; la figure 5 est une vue des manetons contigus, les inducteurs étant représentés dans la position de travail, en étant séparés par leur plus faible distance; et la figure 6 représente la section transversale BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 represents the general view of the induction hardening device for crankshafts, comprising an open inductor situated in its rest position, in the ready state to receive crank pins which must be cured of the surface; Figure 2 shows a partial view of the lower part of the hardening device equipped with the inductor closed in its working position on the crank pin of a crankshaft; Figure 3 shows a view of the contiguous crankpin, equipped with inductors separated reciprocally by a greater distance; Figure 4 shows a cross section associated with Figure 3; Figure 5 is a view of the contiguous crank pins, the inductors being shown in the working position, being separated by their smaller distance; and Figure 6 shows the cross section
associée à la figure 5.associated with Figure 5.
Sur les figures, on a désigné les mêmes éléments In the figures, the same elements have been designated
par les mêmes chiffres de référence. by the same reference numbers.
Le dispositif d'induction désigné d'une manière générale par la référence 1 est monté sur une traverse 3 de manière à pouvoir pivoter, sous l'action d'une unité d'entraînement pneumatique ou hydraulique 2, entre une position ouverte (repos) (figure 1) et une position fermée The induction device generally designated by the reference numeral 1 is mounted on a cross member 3 so as to be pivotable, under the action of a pneumatic or hydraulic drive unit 2, between an open position (rest) (Figure 1) and a closed position
(de travail) (figure 2) La traverse 3 est montée oscil- (work) (Figure 2) The crossbar 3 is mounted oscil-
lante au moyen d'un système de guidage à parallélogramme 4. using a parallelogram guidance system 4.
La traverse 3 est guidée de manière à être déplaçable verticalement, au moyen d'une barre de guidage 5 Le poids de la tige de guidage 5 est compensé par un contrepoids 6, qui est relié à la barre de guidage 5 par l'intermédiaire The cross-member 3 is guided in such a manner as to be vertically displaceable by means of a guide bar. The weight of the guide rod 5 is compensated by a counterweight 6, which is connected to the guide bar 5 via
d'un câble 9 circulant sur des roues 7, 8. a cable 9 traveling on wheels 7, 8.
Un vilebrequin 10 comportant des manetons lia, llb contigus, est amené dans la position de travail visible sur la figure 2, par soulèvement ou abaissement du dispositif de durcissement par induction ou du vilebrequin 10. Le dispositif de durcissement par induction comporte deux inducteurs 12 placés dans des positions diamétralement opposées près de la pièce à traiter, et un dispositif de projection pour trempe 13 Les raccords 14 servent à amener de l'eau de refroidissement aux deux inducteurs 12, et le liquide de trempe est envoyé par l'intermédiaire de la canalisation d'amenée 15 jusqu'au dispositif 12 de projection du liquide de trempe, comme cela est mieux visible sur la figure 2 Le vilebrequin 10 A crankshaft 10 having contiguous crank pins 11a, 11b is brought into the working position visible in FIG. 2, by raising or lowering the inductive hardening device or the crankshaft 10. The induction hardening device comprises two inductors 12 placed in diametrically opposite positions near the workpiece, and a spraying device for quenching 13 The connectors 14 serve to supply cooling water to the two inductors 12, and the quenching liquid is sent via the supply line 15 to the device 12 for spraying the quench liquid, as can be seen more clearly in FIG. 2 The crankshaft 10
est soutenu dans son centre par des rouleaux 16. is supported in its center by rollers 16.
Deux manetons lia, 11 b, qui sont situés entre des flasques 18, d'un vilebrequin 10 sont directement contigus conformément à la figure 3 La largeur d'insertion S est choisie supérieure à la largeur e du dos lic du maneton La largeur b des deux inducteurs 12 montés dans des positions diamétralement opposées à proximité du vilebrequin 10 est inférieure à la largeur d'insertion s, et est supérieure à Two crank pins 11a, 11b, which are situated between flanges 18, of a crankshaft 10 are directly contiguous in accordance with FIG. 3 The insertion width S is chosen greater than the width e of the back of the crankpin. two inductors 12 mounted in diametrically opposite positions near the crankshaft 10 is smaller than the insertion width s, and is greater than
la largeur e du dos lic du maneton.the width e of the back of the crank pin.
Afin que les deux inducteurs 12 ne se touchent pas dans la position visible sur les figures 5 et 6, dans laquelle ils sont les plus rapprochés l'un de l'autre, la longueur 1 de leur surface active de forme arquée 19 doit35 être égale au maximum à la longueur a de l'arc de recouvrement 20 des manetons lla, 11 b, comme le montre In order that the two inductors 12 do not touch each other in the position visible in FIGS. 5 and 6, in which they are the closest to each other, the length 1 of their arcuate active surface 19 must be equal to at most to the length a of the overlapping arc 20 of the crank pins 11a, 11b, as shown
mieux la figure 4 On peut avoir au maximum a = 1. better figure 4 We can have at most a = 1.
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4236921A DE4236921C1 (en) | 1992-10-31 | 1992-10-31 | Inductive heating installation for surface hardening - with the width and length of arc-shaped inductors chosen dependent on the geometry of continuous crank journals |
Publications (2)
Publication Number | Publication Date |
---|---|
FR2697712A1 true FR2697712A1 (en) | 1994-05-06 |
FR2697712B1 FR2697712B1 (en) | 1996-09-06 |
Family
ID=6471881
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
FR9312761A Expired - Lifetime FR2697712B1 (en) | 1992-10-31 | 1993-10-26 | INDUCTION HEATING DEVICE. |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP3655929B2 (en) |
DE (1) | DE4236921C1 (en) |
FR (1) | FR2697712B1 (en) |
IT (1) | IT1272759B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19530430C1 (en) * | 1995-08-18 | 1996-04-11 | Aeg Elotherm Gmbh | Electro-inductive bearing surface hardening appts. |
DE19752237A1 (en) * | 1997-11-26 | 1999-05-27 | Kessler Kg Maschf | Apparatus for electroinductive hardening of crankshaft bearing surfaces and transition radii |
DE19955670B4 (en) * | 1999-11-19 | 2009-10-01 | Sms Elotherm Gmbh | Method and device for hardening surfaces of a crankshaft or camshaft |
EP1171640A2 (en) * | 1999-04-16 | 2002-01-16 | ELOTHERM GmbH | Method and device for hardening surfaces of a crankshaft or camshaft |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB981319A (en) * | 1962-12-31 | 1965-01-20 | Int Harvester Co | Improvements in or relating to induction heating apparatus |
US4123644A (en) * | 1977-02-14 | 1978-10-31 | Park-Ohio Industries, Inc. | Device for inductively heating cylindrical surfaces |
DE3613909C1 (en) * | 1986-04-24 | 1987-01-08 | Kessler Kg Maschf | Method and apparatus for the hardening of running faces and transition radii of crankshaft offset journals arranged directly one behind the other |
FR2657358A1 (en) * | 1990-01-23 | 1991-07-26 | Kessler Kg Maschf | METHOD AND INSTALLATION FOR INDUCTION TEMPERATURE. |
-
1992
- 1992-10-31 DE DE4236921A patent/DE4236921C1/en not_active Expired - Lifetime
-
1993
- 1993-10-26 FR FR9312761A patent/FR2697712B1/en not_active Expired - Lifetime
- 1993-10-28 IT ITMI932300A patent/IT1272759B/en active IP Right Grant
- 1993-10-29 JP JP27173493A patent/JP3655929B2/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB981319A (en) * | 1962-12-31 | 1965-01-20 | Int Harvester Co | Improvements in or relating to induction heating apparatus |
US4123644A (en) * | 1977-02-14 | 1978-10-31 | Park-Ohio Industries, Inc. | Device for inductively heating cylindrical surfaces |
DE3613909C1 (en) * | 1986-04-24 | 1987-01-08 | Kessler Kg Maschf | Method and apparatus for the hardening of running faces and transition radii of crankshaft offset journals arranged directly one behind the other |
FR2657358A1 (en) * | 1990-01-23 | 1991-07-26 | Kessler Kg Maschf | METHOD AND INSTALLATION FOR INDUCTION TEMPERATURE. |
Also Published As
Publication number | Publication date |
---|---|
JP3655929B2 (en) | 2005-06-02 |
IT1272759B (en) | 1997-06-26 |
ITMI932300A1 (en) | 1995-04-28 |
FR2697712B1 (en) | 1996-09-06 |
JPH06212270A (en) | 1994-08-02 |
DE4236921C1 (en) | 1993-09-16 |
ITMI932300A0 (en) | 1993-10-28 |
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