FI113305B - Wiring connection and tools and process for its manufacture - Google Patents

Abstract

The conductor joint comprises a wire connector (3) providing a galvanic joint between the connector (3) and the flat-metal strip conductors (2) surrounded by the insulating sheath (11). The connector has one or several sharp pointed pins (9) which extend through the insulating sheath and the conductor. The conductor has a conductor strip (5 and 6) in contact with the pin for the supply or delivery of electricity or is in contact with a corresponding connector pin included in a branch wire (1a).

Description

113305

Wire connection and tool and method for making it.

The invention relates to a cable connection according to the preamble of claim 1 or 2. The conductor connection includes a conductor connector that provides a galvanic connection between the connector and the flat metal strip conductors surrounded by an insulating jacket. Such a conductor connection is used for supplying or withdrawing electricity from a conductor or for connecting a conductor between a conductor for branching or extending a conductor.

The invention also relates to a tool and a method for making a wire joint.

DE-B-25 07 130, CH-A-662 906, and DE-A-24 09 311 disclose wiring connections having connectors that provide galvanic connections between terminals 15 and flat cable conductors. There are shown screw screw pins which pierce the insulating shell but do not penetrate conductors in the form of circular conductor wires. US-A-4 259 778 discloses a tool for optionally connecting single conductors of a multi-conductor flat cable. The tool first pierces the holes in the conductors and then connects them using the clamp-20 connectors placed in the holes.

•> • I # »* · * · \; The conductor connector or conductor connector according to the invention is particularly intended for use in a conductor; for use in a new type of wiring harness for vehicles, especially cars. '. to supply power to signal lamps, headlamps, or other means of transport to 25 watt electrical appliances. However, the invention is not limited to a particular application. As another embodiment, urban lighting systems can be mentioned.

»: ·, Wiring harnesses for cars and for vehicles in general have traditionally been made> v * ·. 30 that there are separate wires for applications such as signaling lamps and headlights through operating switches and fuses. Also, all signs and warnings. The illumination lights are implemented with separate wires passing between the power supply sensor and *> »2 113305 light source. As a result, car wiring harnesses are a laborious and very expensive part of the car. Another problem is the fault susceptibility of such wiring harnesses due to the large number of connections between the wires and the various components as well as the fact that the wires together! The length of the 5 foxes is very large, which results in a significant possibility of short circuiting hin mm. as a result of rubbing. Locating contact faults and short circuits and repairing faults in such wiring harnesses is difficult.

International patent application WO93 / 10591 discloses an improved system 10 in which signaling lamps and other electrically operated objects are connected in parallel to the same or only a few wires, the conductor of which is supplied with a code for operating the lamps and other actuators. The lamp or lamp base is provided with the necessary electronics to identify the lamp. the control code for the lamp or other actuator. This arrangement 15 can substantially simplify the car's electrical wiring harness, thereby substantially reducing overall costs and the risk of failure.

It is an object of the present invention to provide a new type of conductor connector or conductor connector which is particularly suitable for use in a wiring system according to WO 93/10591 or the like. so that contact interference can be virtually eliminated from wiring •> 1 • · · connections.

• · • · • • • »·. It is a further object of the invention to provide a conductor connector with an internal size * ». ·. 25 dimming can be used to define functions for even the same or different wattage signaling lamps.

These objects are achieved by the invention in the appended claim. ·:. 1 or 2. Tool and method of wiring. · ·. 30 for making joints are set forth in claims 7 and 9, respectively.

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In the following, the invention will be illustrated by means of exemplary embodiments with reference to the accompanying drawings, in which Fig. 1 shows a cable connector according to the invention open (the other half of the housing is removed) when the connector is used between cable 1 and lamp 12; Fig. 2 is a sectional view taken along line II-II of Fig. 1; Fig. 3 shows an enlarged detail of the connector of Fig. 2 at the connector pin 9 piercing the conductor 2; ! Fig. 3A shows the sharpened tip 10 of the connector pin 9 as seen in the pin direction; ! Figures 4 and 4A illustrate alternative embodiments of a connector for use in wire junctions; Figure 4B illustrates application to a connector according to the invention in a flip-down connector 20; and * 9 in Figure 5 illustrates a tool for operating an alternative conductor connector or making a conductor connector.

The conductor connector according to the invention is intended to be used to form a galvanic connection between flat metal strip conductors 2 enclosed by an insulating shell 11 and electrical actuators such as a signaling lamp 12. This type of connector is shown in Figures 1 and 2. Alternatively, the connector: ·. is used to form a galvanic connection between the metal strip conductors 2 on two different wires 1 and 1a ", 30.

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The connector may include the smart part described below, or may be without it.

In the case shown, the conductors 2 of the lead 1 are connected to the + and - poles 5 of the power supply and the lead 2 'acts as a code conductor from which the ON / OFF switching of the lamp 12 or other actuator takes place. Of course, code and current can also run on the same conductor, without the need for a separate code conductor. Power is supplied from the conductors 2 to the terminal via the conductor strips 4. The second conductor strip 4 is connected via a semiconductor switch 8s via a second terminal 13 of the lamp 12 to a second terminal 13 '. The electronic part 8 has the necessary circuit elements for controlling the power through the lamp 12. In addition, the electronic part 8 provides the switch 8s with an ON / OFF control whenever it detects the current. an identification code for the connector 3 obtained from the code conductor 2 ', which may also be a power conductor. The code conductor 2 'is connected to the electronic part 8 via a plurality of parallel-connected terminal strips 6. The conductor strips 6 may optionally be cut along line 7a. Depending on which conductor strips 6 are cut off, for example, the same or only different wattage signaling lamps 12 are made to function differently for a particular purpose, e.g., flashing, brake light, parking light, reversing light, etc. By cutting the strips 6 · · * 4 ·! . thus, the coding to be performed is consistent with the 12 locations of each lamp and its corresponding use. This coding can be accomplished, for example, by "nailing" a k sharp-pointed tool. For this nailing, the necessary holes 7 or * »· are made in the upper housing part 3a (Fig. 2) of the connector housing. 1: ·. 25 equipped with sharp-pointed pins for these holes. Preferably, for this nailing, there are adjustable multi-point tools that allow the desired • '' tips to reach the cutting depth. Tool with cutting tips

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The fitted pins may be movable so that any pins can be moved to or from the cut-off position according to the desired coding. With this tool, similar conductor connectors 3 can also be modified for their intended use.

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Instead of interruptible coding strips 6, relays or switches may be used, some of which may be activated or deactivated in advance so that the code can pass only through a portion of the parallel connected relays or switches.

It is essential for the operation and reliability of such a connector to ensure an undisturbed and long-lasting galvanic contact between the conductors 2, 2 'and the conductor strips 4, 6. To this end, special connector pins 9 are attached to the conductive strips 4 and 5, the tips of which are sharpened such that the plastic shell 11 and conductors 2 of the conductor 1 can be pierced while the housing member 3a of the housing 10 to which said connector strips 4, 5,6 are press into place against the lower housing half 3b. The housing halves 3a and 3b may adhere to one another by means of, for example, self-locking snap connections.

Alternatively, a special tool (Fig. 5) may be used, which has puncture pins 9a similar to butters 9 but slightly smaller in diameter, for making pre-holes in the conductors 2. In this case, the tips of the pins 9 need not be sharpened for punching. The tool may be machine or manual. In the example of Figure 5, the pre-hole tool 25 is secured to a handle 21 that can pivot about the joint 22. The punching tool table 23 has guides 20 24 for receiving wire 1. By pushing the handle 21 down, lv is obtained. pre-holes in the timing 2 so that the connection of the cable can be done with a smaller power

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· *. la with a weaker connector, which may include electronic commands. : components. When the pins of the main connector are shorter and rounded, I ·: ·; there is no danger of the pins penetrating the connector shell.

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Also, the connector need not have a prefabricated housing, but a connector area; |: Can be oxygen-sealed with adhesive, resin or similar pulp.

I ·:: '. The tips of the pins 9 or 9a (in the connector or in a separate tool) are shaped so as to form an elongated blade ridge 10 whose orientation 'substantially corresponds to the longitudinal direction of the conductors. 6: 1130305 Here is understood to be the direction in which the largest deformation occurs when the conductor is rolled from a flat to a flat. a diameter pit-5 tapered slit, with the conductor portions on both sides pivoting down and clamping tightly against the sides of the pin 9 (or 9a), as shown in Figure 3. This creates a contact between the pins 9 and the conductor 2 with a large surface area and continuous bias For a more even lip, the length of the blade ridge 10 is slightly smaller than the diameter of the pin 9 10 (9a) .If the pre-holes are made with the sharpened pins 9a of the tool, a corresponding design is obtained at the edges of the 9 with a slightly larger diameter than the elasticity of the dielectric material which clamps the edges of the hole 2 of the conductor around the pin 9. Since the tool pin 9a corresponds to the pin 9 shown in Fig. 3, it has not been specifically described. It may be advantageous for the pin 9 or 9a not to penetrate the insulating shell on the other side of the conductor, thereby providing less sealable points in the joint.

From the lamp 12, two pins 13 and 13 'protrude, which can be inserted into the holes 3 of the conductor 20. The connector housing 3 may have a special holder portion 14 for holding the lamp

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: ·, ·. The 12 terminals can be secured in place in the mounting opening. . you. From the holder portion 14 or elsewhere in the connector housing 3, protruding tabs 15 protrude to opposite sides of lamp 12 at its thinned neck portion * · *: 16 to hold lamp 12 in place in connector 3, which in the following: 25 forms an intelligent socket for lamp 12 it is possible to connect, for example, a plug with a conductor; With the 'V', the electrical connection can be transferred to a lamp or actuator further from the connector. Also, the intelligent socket of the lamp may be remote from the connector 3.

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In the embodiment of Figure 4, a connector according to the invention is used for a wire hook <11 · •. : at the warning. The connector housing 3 'has two sets of pins 9 which are connected to the actuator 17 by integral conductors 17. When the housing halves (corresponding to housing halves 3a and 3b) are pressed against each other, the pins 9 are pierced by the flat conductors 2 and 2 ', whereby a permanent contact is formed between the conductors 1 and 1a. Thus, in this embodiment, there is no electronic part included in the connector 3 ', nor an internal part! 1 and 2 as in the embodiment of FIGS. However, it is also possible to build the intelligent part in a connector for use in wire junctions as shown in FIG. 4A with reference numeral 18. In this case, electricity is supplied to the wire harness 10a only as determined by the control code.

Figure 4B shows another embodiment of a connector according to the invention. Therein, the terminals 19, 20 constituting the openable cable connection are each separately connected by a connector 3 "according to the invention to the cable 1.

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Claims (9)

A conductor connector comprising a conductor connector (3) which provides a galvanic connection between the connector (3) and the conductors (2) enclosed by an insulating sleeve (11), the connector (3) being provided with one or more connector pins (9) 11) through direct contact with the conductors (2), the connector (3) being further provided with conductive strips (4; 5,6) connected to the connector pin (9) for supplying or withdrawing electricity, characterized in that the connector pins (9) extend over the conductors (2). through the conductors in the form of flat metal strips 10 having downwardly sloping lip sections which are pressed firmly against the sides of the connector pins (9). 2. A conductor connector comprising a conductor connector (3) which provides a galvanic connection between the connector (3) and the substantially flat metal strip conductors (2) surrounded by an insulating shell (11), characterized in that the connector is a smart contact connector (3) for a power-consuming device (12), and the connector is connected to a cable (1) where said flat conductors (2) are, by means of connector pins (9) passing through the cable insulation sleeve (11) and flat conductors (2) lip parts 20 which are pressed firmly against the sides of the connector pins (9). *: · T • i ·! Wire connection according to Claim 1 or 2, characterized in that:. : that at least one of the pins (9) is connected to a current path (6) having members at the connector. . *; for coding. : Y: 25 The conductor connection according to claim 3, characterized in that it is arranged to supply power to the signaling lamp (12) or other lamp or electric actuator via the electronic part (8) such that the lamp. ·: ·. or the ON / OFF actuator is connected via the lead of the connecting cable (1): **; 30 (2 '). '· · · »* K 9 113305 Cable connection according to Claim 4, characterized in that said electronic part (8) and the connector (3) have a common housing (3a, 3b). Cable connection according to one of Claims 1 to 5, characterized in that the connector (3) has at least three connector pins (9), at least one of which is for connecting the power cable (1) to the cable (2) and at least one is for a code conductor. (2 ') or for connection to a combined power and code cable. A tool for making a cable joint according to claim 1 or 2, characterized in that the tool (25) comprises a pointed tip (9a) which can be pressed through an insulating sleeve (11) and a conductor (2) and which has a diameter (9a). slightly smaller than the connector pin (9) in the connector, and that the tip of the tool pin (9a) is shaped as a blade ridge (10) slightly smaller than the diameter of the tool pin (9a). 15 Method for making a conductor connection with the device according to claim 7, characterized in that the pre-holes are made with sharp-pointed tool pins (9a) which are pressed through the insulating shell (11) and the conductor (2) and pressed into the pre-holes. 20 <· 8 113305 Tool according to Claim 7, characterized in that the direction of the cutting edge (10) is substantially transverse to the rolling direction of the conductor (2) to be pierced. »* T» »:» 10 113305