ES2597963B1 - Branch Chopper - Google Patents
Branch Chopper Download PDFInfo
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- ES2597963B1 ES2597963B1 ES201531098A ES201531098A ES2597963B1 ES 2597963 B1 ES2597963 B1 ES 2597963B1 ES 201531098 A ES201531098 A ES 201531098A ES 201531098 A ES201531098 A ES 201531098A ES 2597963 B1 ES2597963 B1 ES 2597963B1
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- rotor
- discs
- machine
- tips
- branch
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Máquina picadora de ramas que, comprende una tolva de entrada (1) de producto, chasis (2) de soporte, rotor (3) con elementos de corte (4) movido por motor (5) acoplado a su eje (6) siendo los elementos de corte (4) una serie de discos (41) cuyo borde tiene forma de estrella determinado por puntas (42) de filo curvo; y un segundo tipo de elementos de corte (7) formado por cuchillas fijas (71). Los discos (41) están posicionados a lo largo del eje (6) del rotor (3) con unas separaciones mínimas y con las puntas (42) intercaladas. Las puntas (42) son desmontables y de acero para templar. Las cuchillas fijas (71) se intercalan al tresbolillo respecto de los bordes con puntas (42) de los discos (41) y están incorporadas a un soporte (72) desmontable.Branch chopper machine, comprising a product input hopper (1), support chassis (2), rotor (3) with cutting elements (4) driven by motor (5) coupled to its axis (6) being the cutting elements (4) a series of discs (41) whose star-shaped edge is determined by curved edge points (42); and a second type of cutting elements (7) formed by fixed blades (71). The discs (41) are positioned along the axis (6) of the rotor (3) with minimal separations and with the tips (42) interspersed. The tips (42) are removable and made of hardened steel. The fixed blades (71) are sandwiched into the treadmill with respect to the pointed edges (42) of the discs (41) and are incorporated into a removable support (72).
Description
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mAquina picadora de ramasbranch chopper
D E S C R I P C I O ND E S C R I P C I O N
OBJETO DE LA INVENCIONOBJECT OF THE INVENTION
La invention, tal como expresa el enunciado de la presente memoria descriptiva, se refiere a una maquina picadora de ramas, la cual aporta a la funcion a que se destina, ventajas y caracteristicas, que se describiran en detalle mas adelante, que suponen una novedad en el estado actual de la tecnica.The invention, as expressed in the statement of the present specification, refers to a branch chopper, which contributes to the function to which it is intended, advantages and characteristics, which will be described in detail below, which are a novelty in the current state of the art.
Mas en particular, el objeto de la invencion se centra en una maquina cuya finalidad es picar residuos arboreos, en concreto hojas y ramas, de agroindustrias, en particular las dedicadas al procesado y comercializacion de oliva y frutos secos, permitiendo minimizar el empleo de recursos de medios y ocupacion de superficie que suponen dichos residuos en tales empresas.More particularly, the object of the invention is centered on a machine whose purpose is to chop arboreal waste, specifically leaves and branches, of agro-industries, in particular those dedicated to the processing and marketing of olive and nuts, allowing to minimize the use of resources of means and surface occupation that such waste supposes in such companies.
CAMPO DE APLICACION DE LA INVENCIONFIELD OF APPLICATION OF THE INVENTION
El campo de aplicacion de la presente invencion se enmarca dentro del sector agricola y agroindustrial, centrandose particularmente en el ambito de las maquinas destinadas a picar residuos arboreos.The field of application of the present invention is framed within the agricultural and agribusiness sector, focusing particularly on the field of machines intended to chop arboreal waste.
ANTECEDENTES DE LA INVENCIONBACKGROUND OF THE INVENTION
Como es sabido, la recoleccion de frutos, cada vez esta mas mecanizada. Esta mecanizacion del campo, ademas de aumentar la capacidad de recoleccion, va acompanada de un aumento de la recoleccion de residuos, en forma de hojas, ramas, etc. Los frutos, una vez recolectados, son transportados por el agricultor a la agroindustria, donde se procesan, bien para obtener aceituna de mesa o bien aceite de oliva o procesado de frutos secos.As is known, the collection of fruits is increasingly mechanized. This mechanization of the field, in addition to increasing the collection capacity, is accompanied by an increase in waste collection, in the form of leaves, branches, etc. The fruits, once harvested, are transported by the farmer to the agribusiness, where they are processed, either to obtain table olives or olive oil or dried fruit processing.
La primera fase del proceso, tanto para la obtencion de aceituna de mesa, como la obtencion del aceite de oliva y preparation del fruto seco, es la limpieza y por tanto elimination de todos los residuos procedentes del campo. Estos residuos son eliminados porThe first phase of the process, both for obtaining table olives, and obtaining olive oil and preparing dried fruit, is the cleaning and therefore elimination of all residues from the field. These wastes are removed by
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maquinas llamadas limpiadoras y lavadoras.machines called cleaners and washing machines.
Las limpiadoras son maquinas encargadas de eliminar hojas y ramas, mientras que las lavadoras eliminan piedras. Estos residuos generan un problema de espacio importante a las agroindustrias, teniendo estas que invertir una cantidad considerable de medios y superficie para almacenarlos y tratarlos.The cleaners are machines responsible for removing leaves and branches, while the washing machines remove stones. These wastes generate an important space problem for agribusinesses, with these having to invest a considerable amount of means and surface to store and treat them.
El objetivo de la presente invencion es, pues, desarrollar una maquina picadora con la mision de picar los residuos estrictamente arboreos (hojas y ramas), y con ello reducir considerablemente el volumen total de los mismos, facilitando con ello el almacenaje, manipulation, tratamiento,...The objective of the present invention is, therefore, to develop a chopper machine with the mission of chopping strictly arboreal waste (leaves and branches), and thereby considerably reducing the total volume of the same, thereby facilitating storage, manipulation, treatment ...
Por tanto, esta maquina es extremadamente rentable para las industrias de extraction de aceite y aceituna de mesa, asi como la de procesado de frutos secos, principalmente de almendra, ya que la recoleccion de estos, se esta mecanizando considerablemente y con ello la entrada cada vez mas de residuos arboreos en tales industrias.Therefore, this machine is extremely profitable for the oil and table olive extraction industries, as well as the processing of nuts, mainly almond, since the collection of these, is being mechanized considerably and with that the entrance every more and more arboreal waste in such industries.
Por otra parte, y como referencia al estado actual de la tecnica, cabe senalar que, si bien en el mercado existen maquinas que realizan la misma funcion, al menos por parte del solicitante, se desconoce la existencia de ninguna que presente unas caracteristicas tecnicas, estructurales y constitutivas semejantes a las que presenta la que aqu se preconiza, estando los detalles caracterizadores que la distinguen convenientemente recogidos en las reivindicaciones finales que acompanan a la presente descripcion.On the other hand, and as a reference to the current state of the art, it should be noted that, although in the market there are machines that perform the same function, at least on the part of the applicant, the existence of any that presents technical characteristics is unknown, structural and constitutive similar to those presented here, the details that distinguish it conveniently collected in the final claims that accompany the present description.
EXPLICACION DE LA INVENCIONEXPLANATION OF THE INVENTION
De manera concreta, la maquina que la invencion propone, como se ha comentado anteriormente, esta disenada, espedficamente, para picar residuos arboreos, es decir, hojas y ramas, procedentes de procesos de agroindustrias, en particular las dedicadas al procesado y comercializacion de oliva asi como de frutos secos, permitiendo minimizar el empleo de recursos de medios y ocupacion de superficie que suponen dichos residuos en ellas.Specifically, the machine that the invention proposes, as mentioned above, is designed, specifically, to chop arboreal waste, that is, leaves and branches, from agro-industry processes, in particular those dedicated to the processing and marketing of olive as well as of nuts, allowing to minimize the use of resources of resources and occupation of surface that suppose such residues in them.
Para ello la maquina se configura a partir de los siguientes componentes esenciales:For this, the machine is configured from the following essential components:
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Una tolva de entrada de producto, encargada de facilitar la alimentacion de hojas y ramas hacia el interior de la maquina, en concreto al rotor previsto bajo la misma en dicho interior, as^ como para evitar la proyeccion de particulas fuera de la maquina.A product input hopper, in charge of facilitating the feeding of leaves and branches towards the inside of the machine, specifically the rotor provided therein inside said machine, as well as to prevent the projection of particles outside the machine.
Un chasis o estructura de soporte que conforma el elemento encargado del sustento de dicha tolva y del resto de elementos que comprende la maquina.A chassis or support structure that forms the element in charge of the support of said hopper and the rest of the elements that comprise the machine.
Un rotor que, situado bajo la tolva de entrada, constituye el elemento que, gracias a la disposicion de una serie de discos de los que esta provisto, los cuales presentan un borde en forma de estrella con puntas de filo curvo, tritura el material a traves del movimiento de rotacion del mismo. Es importante senalar que los mencionados discos estan posicionados de forma estrategica a lo largo del eje del rotor y con unas separaciones mmimas para conseguir el maximo de picado a la maxima cantidad posible de materia arborea y con el mmimo de potencia. Las puntas del mencionado borde en forma de estrella de cada disco, son desmontables, de manera que su sustitucion por desgaste sea facil sin tener que desmontar todo el rotor y, ademas, dichas puntas estan fabricadas con acero para templar con lo que se le proporciona una dureza al desgaste.A rotor that, located under the inlet hopper, constitutes the element that, thanks to the arrangement of a series of discs of which it is provided, which have a star-shaped edge with curved edge tips, crush the material to through the rotation movement of it. It is important to note that the aforementioned discs are strategically positioned along the axis of the rotor and with minimal separations to achieve the maximum amount of chopped at the maximum possible amount of arboreal matter and with the minimum power. The tips of the mentioned star-shaped edge of each disk are removable, so that its replacement by wear is easy without having to disassemble the entire rotor and, in addition, said tips are made of hardened steel with what is provided a hardness to wear.
Un conjunto de cuchillas fijas, las cuales estan dispuestas de modo que permiten aumentar la capacidad de triturado del rotor. En concreto, estas cuchillas fijas estan colocadas en un lateral del rotor y dispuestas al tresbolillo respecto de las puntas de filos curvos de los discos de dicho rotor, es decir, de tal modo que al girar este se intercalan unas y otras provocando un choque entre la materia lenosa y ambos tipos de elementos de corte, obteniendo de esta manera el producto deseado.A set of fixed blades, which are arranged so as to increase the crushing capacity of the rotor. Specifically, these fixed blades are placed on one side of the rotor and arranged at the triplet with respect to the tips of curved edges of the discs of said rotor, that is to say, in such a way that when they rotate they are inserted between them causing a clash between the woody matter and both types of cutting elements, thus obtaining the desired product.
Finalmente la maquina cuenta con un motor encargado de transmitir la potencia y velocidad pertinentes al rotor para ejercer la funcion de picado de ramas.Finally, the machine has a motor responsible for transmitting the power and speed relevant to the rotor to perform the function of chopping branches.
Con todo ello, la maquina de la invencion, gracias al diseno de los discos del rotor y las cuchillas extraibles, en concreto, gracias a las forma y disposicion entre ambos elementos de corte, a la velocidad de rotacion, a las holguras entre discos moviles y cuchillas extraibles, consigue realizar la funcion de picado de elementos lenosos, ramas y hojas, con una potencia muy reducida respecto a otras maquinas similares existentes en el mercado y una mayor capacidad en cuanto a Kilos/hora, asi como reducir el tamano del producto resultante, y por tanto maquinas que emplean mas recursos energeticos para realizar menosWith all this, the machine of the invention, thanks to the design of the rotor discs and the removable blades, in particular, thanks to the shape and arrangement between both cutting elements, the speed of rotation, the clearances between moving discs and removable blades, manages to perform the function of chopping of woody elements, branches and leaves, with a very reduced power compared to other similar machines existing in the market and a greater capacity in terms of Kilos / hour, as well as reducing the size of the product resulting, and therefore machines that use more energy resources to perform less
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trabajo y peor realizado.Work and worse done.
La descrita maquina picadora de ramas representa, pues, una innovation de caracteristicas estructurales y constitutivas desconocidas hasta ahora, razones que unidas a su utilidad practica, la dotan de fundamento suficiente para obtener el privilegio de exclusividad que se solicita.The aforementioned branch chopper represents, therefore, an innovation of structural and constitutive characteristics unknown until now, reasons that together with its practical utility, provide it with sufficient grounds to obtain the privilege of exclusivity that is requested.
DESCRIPCION DE LOS DIBUJOSDESCRIPTION OF THE DRAWINGS
Para complementar la description que se esta realizando y con objeto de ayudar a una mejor comprension de las caracteristicas de la invention, se acompana a la presente memoria descriptiva, como parte integrante de la misma, de un juego de planos, en los que con caracter ilustrativo y no limitativo se ha representado lo siguiente:To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, this descriptive report is accompanied, as an integral part thereof, of a set of drawings, in which with character Illustrative and not limiting, the following has been represented:
La figura numero 1.- Muestra una vista en perspectiva de un ejemplo de realization de la maquina picadora de ramas objeto de la invencion, apreciandose su configuration general y las principales partes que comprende.Figure number 1.- Shows a perspective view of an example of realization of the chopper of branches object of the invention, appreciating its general configuration and the main parts it comprises.
La figura numero 2.- Muestra una vista en perspectiva del despiece de la maquina de la invencion, segun el mismo ejemplo mostrado en la figura 1, apreciandose en ellas las partes y elementos que comprende, asi como la configuracion dichas partes y elementos.Figure number 2.- Shows a perspective view of the exploded view of the machine of the invention, according to the same example shown in figure 1, the parts and elements comprising it being appreciated, as well as the configuration of said parts and elements.
Las figuras numero 3-A, 3-B y 3-C.- Muestran respectivas vistas en alzado frontal, lateral y perspectiva del conjunto de cuchillas fijas que incorpora la maquina, segun la invencion.Figures number 3-A, 3-B and 3-C.- They show respective views in front, side elevation and perspective of the set of fixed blades that incorporates the machine, according to the invention.
Y las figuras numero 4-A y 4-B.- Muestran sendas vistas en alzado de uno de los discos del rotor representado, respectivamente, con y sin las puntas de filo curvo.And Figures 4-A and 4-B. - They show elevation views of one of the rotor discs represented, respectively, with and without the curved edge tips.
REALIZACION PREFERENTE DE LA INVENCIONPREFERRED EMBODIMENT OF THE INVENTION
A la vista de las mencionadas figuras, y de acuerdo con la numeration adoptada, se puede observar en ellas un ejemplo no limitativo de la maquina picadora de ramas preconizada, la cual comprende las partes y elementos que se indican y describen en detalle a continuation.In view of the aforementioned figures, and in accordance with the numbering adopted, a non-limiting example of the recommended branch chopper can be observed therein, which comprises the parts and elements that are indicated and described in detail below.
Asi, tal como se observa en dichas figuras, la maquina en cuestion comprende losThus, as observed in these figures, the machine in question includes the
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siguientes componentes:following components:
Una tolva de entrada (1) de producto, para la alimentacion de hojas y ramas hacia el interior de la maquina, incorporada sobre un chasis (2) de soporte, preferentemente formado por una estructura metalica prismatica con un cerco superior (21) y una tapa posterior (22), en cuyo interior sustenta un rotor (3) que, provisto de elementos de corte (4) y movido por un motor (5) acoplado a su eje (6), gira bajo la citada tolva de entrada (1).An input hopper (1) of product, for the feeding of leaves and branches into the machine, incorporated on a support chassis (2), preferably formed by a prismatic metal structure with an upper fence (21) and a rear cover (22), inside which supports a rotor (3) which, provided with cutting elements (4) and moved by a motor (5) coupled to its axis (6), rotates under the said input hopper (1 ).
A partir de esta configuration ya conocida, la maquina se distingue por el hecho de que los citados elementos de corte (4) del rotor (3) estan conformados por una serie de discos (41) cuyo borde tiene forma de estrella determinado por una serie de puntas (42) de filo curvo.From this already known configuration, the machine is distinguished by the fact that the said cutting elements (4) of the rotor (3) are made up of a series of discs (41) whose star-shaped edge is determined by a series of tips (42) of curved edge.
Estas puntas (42), preferentemente, son desmontables y estan fabricadas con acero para templar.These tips (42), preferably, are removable and are made of hardening steel.
Ademas, los descritos discos (41) estan posicionados a lo largo del eje (6) del rotor (3) con unas separaciones mmimas entre ellos y de modo que las puntas (42) de cada disco (41) no quedan alineadas o en coincidencia con las puntas (42) de los discos (41) adyacentes anterior y posterior, sino intercaladas.In addition, the described discs (41) are positioned along the axis (6) of the rotor (3) with minimal spacing between them and so that the tips (42) of each disc (41) are not aligned or in coincidence with the tips (42) of the anterior and posterior adjacent discs (41), but interleaved.
La maquina cuenta, ademas, con un segundo tipo de elementos de corte (7) formado por conjunto de cuchillas fijas (71), las cuales estan dispuestas de modo que tambien actuan con el giro del rotor (3), aumentando la capacidad de triturado del mismo. En concreto, estas cuchillas fijas (71) estan incorporadas a un soporte (72) que es desmontable y va colocado en el interior del chasis (2) en un lateral del rotor (3), quedando dispuestas de modo que se intercalan al tresbolillo respecto de los bordes con puntas (42) de filos curvos de los discos (41) de dicho rotor (3) cuando este gira.The machine also has a second type of cutting elements (7) formed by a set of fixed blades (71), which are arranged so that they also act with the rotation of the rotor (3), increasing the crushing capacity of the same. Specifically, these fixed blades (71) are incorporated into a support (72) that is removable and is placed inside the chassis (2) on one side of the rotor (3), being arranged so that they are inserted into the three-leg respect of the pointed edges (42) of curved edges of the discs (41) of said rotor (3) when it rotates.
Descrita suficientemente la naturaleza de la presente invention, asi como la manera de ponerla en practica, no se considera necesario hacer mas extensa su explication para que cualquier experto en la materia comprenda su alcance y las ventajas que de ella se derivan, haciendose constar que, dentro de su esencialidad, podra ser llevada a la practica en otras formas de realization que difieran en detalle de la indicada a trtulo de ejemplo, y a las cuales alcanzara igualmente la protection que se recaba siempre que no se altere, cambie o modifique su principio fundamental.Describing sufficiently the nature of the present invention, as well as the way of putting it into practice, it is not considered necessary to make its explanation more extensive so that any expert in the field understands its scope and the advantages that derive from it, stating that, within its essentiality, it may be carried out in other forms of realization that differ in detail from that indicated by way of example, and to which it will also achieve the protection that is sought as long as it does not alter, change or modify its fundamental principle .
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201531098A ES2597963B1 (en) | 2015-07-24 | 2015-07-24 | Branch Chopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201531098A ES2597963B1 (en) | 2015-07-24 | 2015-07-24 | Branch Chopper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2597963A1 ES2597963A1 (en) | 2017-01-24 |
| ES2597963B1 true ES2597963B1 (en) | 2017-10-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES201531098A Active ES2597963B1 (en) | 2015-07-24 | 2015-07-24 | Branch Chopper |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2597963B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110178551B (en) * | 2019-06-10 | 2020-12-11 | 中国农业大学 | A paper mulberry leaf harvesting device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102893760A (en) * | 2011-07-27 | 2013-01-30 | 沈晨煜 | Blade set of straw returning machine |
| ES1120805Y (en) * | 2014-07-30 | 2014-11-25 | Alcay Jose Serrat | DEVICE FOR THE CRUSHING OF VEGETABLE REMAINS. |
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- 2015-07-24 ES ES201531098A patent/ES2597963B1/en active Active
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| Publication number | Publication date |
|---|---|
| ES2597963A1 (en) | 2017-01-24 |
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