EP4512733A1 - Recyclable plastic container comprising a label - Google Patents
Recyclable plastic container comprising a label Download PDFInfo
- Publication number
- EP4512733A1 EP4512733A1 EP23193254.2A EP23193254A EP4512733A1 EP 4512733 A1 EP4512733 A1 EP 4512733A1 EP 23193254 A EP23193254 A EP 23193254A EP 4512733 A1 EP4512733 A1 EP 4512733A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- label
- container according
- equal
- density
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920003023 plastic Polymers 0.000 title description 27
- 239000004033 plastic Substances 0.000 title description 27
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000004064 recycling Methods 0.000 claims abstract description 33
- -1 polyethylene terephthalate Polymers 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 21
- 229920000642 polymer Polymers 0.000 claims description 21
- 239000000243 solution Substances 0.000 claims description 19
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 14
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 14
- 230000002262 irrigation Effects 0.000 claims description 13
- 238000003973 irrigation Methods 0.000 claims description 13
- 239000004743 Polypropylene Substances 0.000 claims description 11
- 229920001155 polypropylene Polymers 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 9
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 239000004800 polyvinyl chloride Substances 0.000 claims description 6
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 6
- 239000003978 infusion fluid Substances 0.000 claims description 5
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims 2
- 229920002647 polyamide Polymers 0.000 claims 2
- 239000000976 ink Substances 0.000 description 54
- 239000010410 layer Substances 0.000 description 13
- 230000001954 sterilising effect Effects 0.000 description 10
- 238000004659 sterilization and disinfection Methods 0.000 description 10
- 239000002245 particle Substances 0.000 description 9
- 239000000654 additive Substances 0.000 description 8
- 238000000926 separation method Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 238000005188 flotation Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229940113601 irrigation solution Drugs 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000001356 surgical procedure Methods 0.000 description 5
- 229920001903 high density polyethylene Polymers 0.000 description 4
- 239000004700 high-density polyethylene Substances 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000003518 caustics Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 239000008156 Ringer's lactate solution Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000002671 adjuvant Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002637 fluid replacement therapy Methods 0.000 description 2
- 208000015181 infectious disease Diseases 0.000 description 2
- 238000001990 intravenous administration Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000005063 solubilization Methods 0.000 description 2
- 230000007928 solubilization Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CYDQOEWLBCCFJZ-UHFFFAOYSA-N 4-(4-fluorophenyl)oxane-4-carboxylic acid Chemical compound C=1C=C(F)C=CC=1C1(C(=O)O)CCOCC1 CYDQOEWLBCCFJZ-UHFFFAOYSA-N 0.000 description 1
- 102000009027 Albumins Human genes 0.000 description 1
- 108010088751 Albumins Proteins 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- GHXZTYHSJHQHIJ-UHFFFAOYSA-N Chlorhexidine Chemical compound C=1C=C(Cl)C=CC=1NC(N)=NC(N)=NCCCCCCN=C(N)N=C(N)NC1=CC=C(Cl)C=C1 GHXZTYHSJHQHIJ-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 229920001612 Hydroxyethyl starch Polymers 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 108010002885 Polygeline Proteins 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 238000001069 Raman spectroscopy Methods 0.000 description 1
- 208000002599 Smear Layer Diseases 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 240000005572 Syzygium cordatum Species 0.000 description 1
- 235000006650 Syzygium cordatum Nutrition 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229960003260 chlorhexidine Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012611 container material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 239000002158 endotoxin Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004023 fresh frozen plasma Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229940050526 hydroxyethylstarch Drugs 0.000 description 1
- 239000000815 hypotonic solution Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000000415 inactivating effect Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000002642 intravenous therapy Methods 0.000 description 1
- 239000013010 irrigating solution Substances 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 210000002381 plasma Anatomy 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000002980 postoperative effect Effects 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000001540 sodium lactate Substances 0.000 description 1
- 229940005581 sodium lactate Drugs 0.000 description 1
- 235000011088 sodium lactate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000011477 surgical intervention Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000002560 therapeutic procedure Methods 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 230000000699 topical effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 239000000304 virulence factor Substances 0.000 description 1
- 230000007923 virulence factor Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D23/00—Details of bottles or jars not otherwise provided for
- B65D23/08—Coverings or external coatings
- B65D23/0842—Sheets or tubes applied around the bottle with or without subsequent folding operations
- B65D23/085—Sheets or tubes applied around the bottle with or without subsequent folding operations and glued or otherwise sealed to the bottle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2203/00—Decoration means, markings, information elements, contents indicators
- B65D2203/02—Labels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2565/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D2565/38—Packaging materials of special type or form
- B65D2565/381—Details of packaging materials of special type or form
- B65D2565/385—Details of packaging materials of special type or form especially suited for or with means facilitating recycling
Definitions
- caustic baths at more than 60 °C are typically used to separate the printed labels from the stream by glue solubilization and/or ink dissolution. Due to the high demand and high volume coming from the beverage industry, recyclers have developed this expensive solution to increase recycling quality.
- HDPE high density polyethylene
- PP polypropylene
- JP 2000/000874 A suggest providing a plastic bottle, wherein the label is attached to an intermediate layer, which removes the ink in hot alkaline water.
- JP 2000/000879 A suggest providing a plastic bottle having an ink layer, which is removable in hot alkaline water.
- KR 2002/0049872 A it has been suggested to provide a label, which is soluble or swellable in a hot alkaline water bath.
- the containers are shredded before separation processes are used.
- the labels can be removed from the containers such as done in the prior art, it is still unclear how the shredded particles including non-recyclable material, such as ink, should be separable from the particles not comprising non-recyclable material.
- a container suitable for recycling wherein the container comprises at least one surface, wherein a label comprising an ink area and a no-ink area is attached to the at least one surface via at least one attachment area, wherein the material of the container has a lower density than the material of the label.
- the advantage of such a container is that the label construction is compatible with a recyclable plastic stream.
- the problem of separating materials of a labelled container during recycling is determined by two requirements: the need to have a monomaterial for IR detection and overall recycling ratio and the need to remove foreign components such as inks.
- the container of the present invention ensures that the part of the label, which comprises the ink can be separated from the plastics recycling stream, such that the recycling stream does not comprise any ink.
- the attachment will be separated, i.e., removed thereby setting the label free from the container.
- the label also will be shredded leaving parts of the label having a higher density and parts of the container having a lower density.
- label denotes a sheet on which information is printed.
- the material of the ink for printing is usually different from the material of the sheet itself.
- the sheet usually has a thickness in the range of from 10 to 500 microns, preferably 15 to 300 microns, most preferably 20 to 150 microns.
- the material can be chosen from any polymer suitable for making a film, preferably selected from the list consisting of polyethylene, polypropylene, polyethylene terephthalate, polyvinyl chloride, but also from aluminum, and/or paper.
- the label is attached by gluing or welding to the container surface.
- the surface of the label is suitable for being printed thereon.
- the suitability for printing of the label depends on the surface tension of the surface of the label. Generally, it can be assumed that increasing the surface tension improves the suitability of the label for printing thereon.
- surface tension is a parameter of reference for printability.
- a film is considered as printable with a surface tension af at least 32 dyn, preferably more than 38 dyn, most preferably more than 42 dyn.
- To increase the surface tension of plastic films standard processes like corona treatment, plasma treatment, flame treatment or radiation-treatment are known.
- the term "recycling” as used herein denotes in particular the recycling of articles comprising plastic material such polyolefins.
- the first steps of plastic recycling usually are concerned with shredding and washing, thereby yielding shredded particles of the former article. These particles can be separated based on the main component comprised therein. Separation methods are gravity separation, air elutration, electrostatic separation, magnetic density separation, flotation, and sensor-based sorting. After sorting the material, usually melting and additional cleaning steps or solving/precipitating and additional cleaning steps is carried out to achieve the final product.
- additives denotes further components, which can be present in polymer compositions to modify their physical properties.
- additives antioxidant(s), stabilizer(s), such as process stabilizers and UV stabilizers, acid scavenger(s), metal deactivators, crosslinking agents, such as free radical generating agent(s), e.g., organic peroxide(s), scorch retarder(s) (SR), crosslinking booster(s), processing aid(s), flame retardant additive(s), water tree retardant additive(s), inorganic filler(s), and voltage stabilizer(s).
- antioxidants antioxidant(s), stabilizer(s), such as process stabilizers and UV stabilizers
- acid scavenger(s) acid scavenger(s), metal deactivators
- crosslinking agents such as free radical generating agent(s), e.g., organic peroxide(s), scorch retarder(s) (SR), crosslinking booster(s), processing aid(s), flame retardant additive(s), water tree retardant additive(
- irrigation denotes the process of mechanical cleansing of surgery objects during topical, intra- or postoperative surgical interventions using an irrigation solution. This is typically achieved by pouring the irrigation solution on the surgery object and rinsing it. Alternatively, such a process is achieved by pouring out liquid in an intermediate recipient (like a kidney bowl), from which the solution is then taken out with a syringe to be spread onto the object.
- the goal of the irrigation is to clear a surgical object from, e.g., blood and tissue to keep the surgery object sterile, prevent infections, moisten the surgery object, wound tamponades, cloths, bandages, and dressings, cleansing of operating instruments and accessories, and/or make the object visible for the surgeon. It is understood that prior to and/or during the process of irrigation, the container comprising the irrigation solution has to be put aside, at least one time.
- irrigation solution denotes a liquid used in irrigation application. Irrigation solutions have to be sterile. An irrigating solution is suitable for killing microorganisms, disrupting the biofilm on surgery objects, inactivating virulence factors such as endotoxin, dissolving pulp-tissue remnants, removing hard-tissue debris and the smear layer created during instrumentation or prevent their formation, providing lubrication for instruments, and being biocompatible.
- an irrigation solution is based on water.
- it can be mixed with an adjuvant.
- Adjuvants may be sodium chloride, sodium hypochlorite, potassium chloride, calcium chloride, chlorhexidine, ethylenediamine tetraacetic acid, citric acid, etidronic acid, maleic acid, sodium lactate, or mixtures thereof. Most preferably, irrigation solutions are selected from the list consisting of 0.9% aqueous sodium chloride solution, Ringer's lactate solution, and distilled water.
- infusion solutions denotes solutions, preferably aqueous solutions, suitable for being used in intravenous (IV) therapy.
- IV intravenous
- infusion solutions are volume expander solutions or fluid replacement solutions.
- Volume expander solutions are preferably selected from crystalloids or colloids.
- crystalloids are aqueous solutions of mineral salts or other small water-soluble molecules, preferably are selected from saline solution, most preferably 0.9% saline solution, Ringer's lactate solutions, and hypotonic solutions.
- Colloids are preferably aqueous solutions comprising macromolecules, wherein the macromolecules are preferably selected from the list consisting of gelatin, albumin, hydroxyethyl starch, gelofusine, and fresh frozen plasma.
- sterile denotes the status of an object having a significantly reduced number of bacteria and/or viruses on its surface to reduce the risk of an infection.
- sterile denotes an object or substance, which has a bioburden load of lower than 10 -6 .
- the bioburden load can be measured i.e., according to ISO 11737-1:2018.
- sterilization denotes a method to destroy all forms of living microorganisms from a substance. As there is always a certain probability of at least one microorganism to survive such procedure, the aim of sterilization is the reduction of initially present microorganisms or other potential pathogens. Generally, sterilization is accepted to be achieved if the bioburden load of the substance of object to be sterilized is lower than 10 -6 . The bioburden load can be measured i.e., according to ISO 11737-1 :2018. Sterilization can be achieved using several methods. In one sterilization process the object is heated up to at least 105 °C to achieve a sterile object. Thereby, the object should not be deformed by the elevated temperature.
- cylindrical shape denotes also cylindrical shapes having varying diameter, i.e., a bottle having a smaller diameter in the middle part to allow for better handling.
- separable attachment means an attachment, which can be detached upon adjusting certain conditions.
- specific glues are water soluble or at least soluble in aqueous caustic solutions at elevated temperatures such as 40 °C or higher, preferably 50 °C or higher.
- the most general embodiment of the present invention relates to a container (1) suitable for recycling, wherein the container (1) comprises at least one surface (2), wherein a label (3) comprising an ink area (4) and a no-ink area (5) is attached to the at least one surface (2) via at least one attachment area (6), wherein the material of the container (1) has a lower density than the material of the label (3).
- the requirement that the density of the material of the container (1) has to be lower than the density of the material of the label (3) results in the advantage that these materials can be separated by flotation techniques after shredding.
- the attachment between the label (3) and the surface (2) of the container is a separable attachment and/or the attachment area (6) and the ink area (4) have no overlap and the attachment area (6), and the no-ink area (5) have at least one overlap (7).
- the separable attachment results in the possibility that all of the material of the label (3) can be separated from the material of the container (1).
- the separable attachment can be achieved by using a glue in between the surface (2) of the container (1), which can be solved under certain conditions.
- the container (1) of the present invention comprises an attachment means layer in between the surface (2) of the container (1) and the label (3).
- This attachment means layer could be made of glue or any other material able to form a connection between the surface (2) of the container (1) and the label (3), which can be detached by adjusting certain conditions.
- such an attachment means layer is not necessarily needed.
- the label is provided as a shrink layer, which is wound around the container and shrunk. If the container of such an embodiment is subjected to a shredding step, the attachment between the label (3) and the container (1) will be detached by the removal of the shrinking force via the shredding.
- the container (1) is a bottle, more preferably a blow-molded bottle.
- the container is a blow-molded bottle suitable for irrigation, in particular for containing irrigation solutions and/or for withstanding sterilization conditions.
- the material of the container (1) is a polymer, more preferably a polymer selected from polyolefins, more preferably a polyolefin selected from the list consisting of polyethylene, polypropylene, polystyrene, polyvinyl chloride, or mixtures thereof, most preferably a polyolefin selected from polyethylene, such as high density polyethylene, and polypropylene.
- polyolefins more preferably a polyolefin selected from the list consisting of polyethylene, polypropylene, polystyrene, polyvinyl chloride, or mixtures thereof, most preferably a polyolefin selected from polyethylene, such as high density polyethylene, and polypropylene.
- the material of the container comprises at least 80 wt.-% of the polymer with respect to the total weight of the material of the container, preferably at least 90 wt.-%, most preferably at least 95 wt.-%.
- This improves the recyclability of the material used in the container.
- the lower the amount of additives and the higher the amount of polymer the better the recyclability.
- the amount of additives in the material of the container is 10 wt.-% or less with respect to the total weight of the material of the container, preferably 5 wt.-% or less, most preferably 2 wt.-% or less.
- the material of the container (1) of the present invention has a haze value measured according to ASTM D1003, Procedure B, of less than 60%, preferably less than 30%, more preferably less than 25%, and most preferably less than 15%. This ensures that unscattered light is transported through the surface (2) of the container (1), allowing the user to look inside the container (1) and estimate the filling status of the container (1).
- the material of the container (1) has a density of lower than 1.05 g/cm 3 , preferably lower than or equal to 1.0 g/cm 3 , and most preferably lower than or equal to 0.95 g/cm 3 .
- polyethylene (and also high density polyethylene) and polypropylene have densities below 1.0 g/cm 3 .
- the material of the container (1) comprises a polymer selected from polyethylene or polypropylene.
- the material of the label (3) comprises, preferably consists of, a polymer, preferably a polymer selected from the list consisting of polyethylene terephthalate, polyvinyl chloride, or mixtures thereof. More preferably, the material of the label (3) has a density of higher than or equal to 1.1 g/cm 3 , more preferably higher than or equal to 1.2 g/cm 3 , and most preferably higher than or equal to 1.3 g/cm 3 . Usually, i.e., polyethylene terephthalate has a density of more than 1.3 g/cm 3 . Hence, most preferably, the material of the label comprises polyethylene terephthalate. Such an embodiment is depicted in Figure 2 .
- a container comprising a comparably large label (3) (such as more than 50% of the surface (2) of the container (1)) could be identified as a PET container.
- the label (3) of the container according to present invention preferably is a multilayer of at least one layer made from a material having a density of higher than or equal to 1.1 g/cm 3 , more preferably higher than or equal to 1.2 g/cm 3 , and most preferably higher than or equal to 1.3 g/cm 3 , and at least one layer made from a material having a density of lower than 1.05 g/cm 3 , preferably lower than or equal to 1.0 g/cm 3 , more preferably lower than or equal to 0.95 g/cm 3 , and most preferably lower than or equal to 1.0 g/cm 3 , wherein the overall density of the label (3) is higher than the density of the material of the container (1), preferably is higher or equal to 1.1 g/cm 3 .
- the label (3) is attached to the surface of the container in that the layer having the largest distance to the surface of the container.
- the multilayer label (3) of the container (1) comprises at least one layer comprising polyethylene terephthalate and at least one layer comprising a polymer selected from polyethylene or polypropylene, wherein the overall density of the label (3) is higher than the density of the material of the container (1), preferably is higher or equal to 1.1 g/cm 3 and wherein the at least one layer comprising a polymer selected from polyethylene or polypropylene has the largest distance to the surface (2) of the container (1).
- Figure 3 Such an embodiment is depicted in Figure 3 .
- the present invention works with any shape of a container. Nevertheless, preferably, the container according to the present invention has a substantially cylindrical shape. Furthermore, the shape of the bottle preferably can comprise holding means such as grip areas and handles.
- the container according to the present invention preferably has at least one outlet (7). More preferably, the container (1) has just one outlet (7). Most preferably, the outlet (7) is positioned at one of the base areas of the cylindric shape of the container. More preferably, the base area comprising the outlet (7) has a conical shape with the outlet (7) at the top.
- the at least one outlet (7) comprises an opening connecting the inner cavity of the container (1) with the environment.
- the outlet (7) can be closed and opened, whereas the opening can occur irreversibly or reversibly.
- the at least one outlet (7) provides at least one means to irreversibly open the outlet (7), i.e., to tear-off the container (1), i.e., by tearing off the wall of the container.
- Such means can be a single slit in the wall, but also a tear-off opening or a peel-off opening.
- the container (1) can be opened such as known from a milk carton by cutting the edge or any desired part of the bag open.
- the at least one outlet (7) provides at least one means to reversibly open the outlet (7), such as a screw cap.
- the at least one outlet (7) of the bag of the present invention comprises at least one means for opening the outlet (7), which is selected from the list consisting of a tear-off opening, a spout, a twist-off opening, a screw-off opening, a twist-off opening, a peel-off opening, a flip-flop cap opening, a valve, and combinations thereof.
- the spout can be selected from the list consisting of a screw cap, a tear-off cap, a valve, an elastomeric pierceable closing, and a spray connector.
- the at least one outlet (7) is preferably rigid, such as a rigid spout. This ensures operation of the at least one outlet (7) even if the container has already collapsed to a significant extend.
- the at least one outlet (7) is integrated in the wall of the container (1).
- the at least one outlet (7) is glued or welded into at least two walls.
- the at least one outlet (7) comprises a tube being welded between the two walls, thereby forming a channel, wherein the outer part of the tube is closed by a welded seam between the two walls, wherein the seam has a means to tear off the tube, i.e., by tearing off one of the at least two walls.
- the at least one outlet (7) comprises a tamper-evidence feature.
- the tamper-evidence feature design depends on the design of the at least one outlet (7). Usually, the skilled person knows how to implement a tamper-evidence feature into an outlet.
- the label (3) of the container (1) of the present invention can have any two-dimensional form, wherein the two-dimensional form is selected from the list consisting of circles, ellipses, triangles, squares, rectangles, generally polygons, but also Reuleaux polygons having circular arcs instead of straight lines as edges, as well as mixtures thereof. Nevertheless, due to advantages in view of material usage, processability and printability, rectangle or square shaped labels are preferred.
- the label (3) might have just one edge, i.e., in case of a circle or an ellipsis.
- the label (3) comprises corners, i.e., in case of a square or a rectangle, it comprises more than one edge.
- the label is an area having at least one edge, preferably is a square or rectangle having four edges.
- the requirement that there is no overlap of the attachment area (6) and the ink area (4) has the advantage that upon shredding the container in a recycling process, particles including ink from the ink area (4) are not attached to parts of the surface (2) of the container (1). These particles can be separated from the particles including parts of the surface of the container in a follow up flotation process. Hence, a recycling stream, which is not contaminated by ink, can be prepared. Furthermore, a recycling stream, which has lower contaminations of the label material can also be provided.
- the solution of partially attaching the label has the disadvantage that still some of the material of the label will be contaminate the recycling stream. Nevertheless, the amount of contamination can be clearly reduced.
- the shapes of the ink area (4) and the no-ink area (5) are independent of the shape of the label (3).
- the sum of the shapes of the ink area (4) and the non-ink area (5) equals the area of the label (3).
- the centroid of the ink area (4) and the centroid of the non-ink area (5) are at the same position.
- the centroid of the ink area (4) and the centroid of the label (3) are at the same position.
- the centroid of the no-ink area (5) and the centroid of the label (3) are at the same position.
- the non-ink area (5) is located adjacent to the at least one edge of the label (3). This ensures that the attachment area (6) is not located at the center of the label, but rather at the outer parts of the label. If the attachment area is located at the center of the label, the label will not be attached to the surface of the bottle at its edges, which can lead to loss of the label during handling and transporting the bottle.
- the non-ink area (5) is located along all edges of the label (3) thereby enclosing the ink-area (4).
- the ink area (4) is at least partially, preferably completely, surrounded by the non-ink area (5).
- the attachment between the label (3) and the surface (2) of the container by the attachment area (6) can be achieved by any means suitable for providing a durable connection between the materials thereof.
- the attachment is achieved by gluing or welding.
- Figure 4 shows a first preferred embodiment of the container (1) of the present invention.
- the container (1) is a cylindrical bottle with a conical base area at the top having an outlet (7) in form of a screw cap at the top of the cone.
- the label (3) is located at the surface (2) of the bottle (1), in particular in the non-conical, i.e., cylindrical part. This has the advantage that the label (3) can be attached by processing means while rolling the bottle.
- the label (3) itself has a rectangular shape.
- the shape of the ink area (4) is also rectangular, but smaller than the shape of the label (3).
- the centroids of the label (3) and the ink area (4) are at the same position.
- the no-ink area (5) has the same outer boundaries such as the label (3), wherein the inner boundaries of the no-ink area (5) match the outer boundaries of the ink area (4).
- the attachment area is smaller than the no-ink area (5), is located adjacent to all edges of the ink area (4) and encloses the ink area (4).
- the attachment area (6) has the same shape as the no-ink area (5) or is adjacent to the outer edges of the no-ink area (5). This prevents accidentally peel-off and loss of the label by non-attached edges.
- the first preferred embodiment has the advantage of a strong connection of the label (3) to the bottle (1) due to the circulating shape of the attachment area (6).
- the disadvantage is that during automatic labelling, in which the label (3) is usually applied by a roll to the rolling bottle (1), the attachment is complicated, as the part of the attachment area (6), which extends alongside the axis of the cylindrical part of the bottle (1), has to be applied in exact synchronous mode to the edges of the label (3).
- the attachment area (6) is adjacent to the at least one outer edge of the no-ink area (5). More preferably, the outer edges of the label (3) and the no-ink area (5) are identical, and the attachment area (6) is adjacent to the at least one outer edge of the no-ink area (5).
- Figure 5 refers to a second preferred embodiment of the bottle (1) of the present invention, which has most features in common with the first preferred embodiment of Figure 4 .
- the attachment area does not enclose the ink area (4) anymore. Rather, the rectangular shapes of the attachment area (6) extend along the rolling direction of the cylindrical part of the bottle (1).
- This embodiment has the advantage that during automatic labelling of the bottle (1), which is usually applied by a roll to the rolling bottle (1), the attachment area can be applied in continuous mode, e.g., by further rolls, to the label (3) before attaching it to the bottle (1).
- the disadvantage of the second preferred embodiment is that the connection between the label (3) and the bottle (1) is less strong in comparison to the first preferred embodiment of Figure 4 .
- the container (1) has a substantially cylindrical shape
- the attachment area (6) has a shape, which comprises at least one rectangle, wherein the direction of the longer edges of the at least one rectangle extends perpendicular to the axis of the cylindrical shape of the container (1).
- Figure 6 depicts a third preferred embodiment of the present invention, in which the attachment area (6) is located at the corners of the label (3), and thus at the corners of the no-ink area (5). Due to the circle shape of the attachment area (6), the overlap (8) is smaller than the attachment area (6). However, preferably, the overlap (8) and the attachment area (6) have the same shape. Thus, preferably, in the third preferred embodiment of Figure 6 , the attachment area (6) has the shape of the overlap (8), i.e., a section of a circle. This embodiment has the advantage that the attachment area (6) without sacrificing the overall strength of the attachment of the label (3) to the container (1) too much. This is in particular useful, if the attachment area (6) also comprises material, which is not considered recyclable, such as a specific glue. Hence, the third preferred embodiment helps minimizing entrainment of such material into the recycling stream.
- the label (3) has a rectangular shape
- the attachment area (6) comprises four areas in the shape of a circle section matching each corner of the label (3). More preferably, the ratio of the area of the label (3) to the attachment area (6) is not lower than 90:10, preferably not lower than 99:1.
- Figure 7 shows a fourth preferred embodiment of the third preferred embodiment as depicted in Figure 6 .
- the label (3) comprises precut lines (9) at the corners.
- precut lines (9) are areas in the label (3), in which the material of the label (3) has been weakened. This can be achieved by either perforation of the material or thinning of the material, e.g., by stamping.
- This fourth preferred embodiment has the advantage that the label (3) can be more efficiently removed from the corners including the attachment area (6) before or during recycling.
- the label (3) has a rectangular shape
- the attachment area (6) comprises four areas in the shape of a circle section matching each corner of the label (3)
- the label (3) comprises precut lines (9) in at least one of the corners, preferably all corners, of the label (3).
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- Details Of Rigid Or Semi-Rigid Containers (AREA)
Abstract
A container suitable for recycling, wherein the container comprises at least one surface, wherein a label comprising an ink area and a no-ink area is attached to the at least one surface via at least one attachment area, wherein the material of the container (1) has a lower density than the material of the label (3).
Description
- The present invention relates to a plastic container including a label suitable for recycling, in particular to a medical container including a label suitable for recycling.
- Increase in global concern about plastic pollution and its impact on the environment has driven awareness about of the importance of sustainable practices among consumers, and they are seeking products and services that align with their values. The total plastic bottle recycling rate was about 27.2% in 2021. As of 2018, the recycling rate of PET (polyethylene terephthalate) plastic bottles in Norway was 97%, making it a world leader in recycling. In comparison, however, the recycling rate of such plastic bottles in the US was just 29%.
- Recycling of plastics and in particular bottles made from plastics, is thus becoming more and more attractive in view of commercial interests, but also in view of improving acceptance of products made from plastics (cf.
Figure 1 ). Hence, the general need for efficient plastic processes is generally high. - One of the key steps to insure efficient and high quality recyclate in plastic bottle recycling is the ability to separate the various plastic families. Infrared spectroscopy-based separation, flotation bath and elutration (air jet flow which separates particles by weight) are used to separate the different plastic from each other. Products made from multimaterial packaging complexify the process and impact the recyclability efficiency. Packaging should therefore target to be made as much as possible from the same material, i.e., monomaterial, and allow to discard easily all foreign components, such as ink, from the stream through the sorting processes.
- Thus, several obstacles for such processes are already provided in products produced from plastics. Hence, future product design should consider recyclability of the product. In the field of plastic bottles, labels are typically used to decorate or identify containers. Generally, such labels are made from paper and are attached on the container with adhesives. In view of plastic recyclability, a paper label is not considered as recyclable, as it pollutes the recycling stream of the plastic for the following reasons. First, the paper itself is considered a contaminant and second the ink is also considered as such. These two components cannot be efficiently separated from the main plastic recycling stream. Therefore, in order to efficiently recycle the bottles, it is necessary to prevent contamination of the label and label ink in order to improve the purity of the recycled polymer.
- For PET recycling streams, caustic baths at more than 60 °C are typically used to separate the printed labels from the stream by glue solubilization and/or ink dissolution. Due to the high demand and high volume coming from the beverage industry, recyclers have developed this expensive solution to increase recycling quality.
- For high density polyethylene (HDPE) or polypropylene (PP) streams, however, such solutions are not available and would not be profitable. Hence, labels of bottles made from such plastics are currently only separated using a tap water bath at room temperatures.
- Nevertheless, some label suppliers are providing solubilization of label glue or inks or both either in water at elevated temperatures or in a special bath (caustic or others for any kind of stream). For example,
JP 2000/000874 A JP 2000/000879 A KR 2002/0049872 A - Still, all of these solutions provide certain disadvantages. Generally, the containers are shredded before separation processes are used. However, even if the labels can be removed from the containers such as done in the prior art, it is still unclear how the shredded particles including non-recyclable material, such as ink, should be separable from the particles not comprising non-recyclable material.
- Hence, it is therefore the object of the present invention to provide a plastic container having a label, which allows for easy and efficient separation of the ink part from the container material during recycling of the container.
- It has now surprisingly been found out that above-mentioned object is achieved by a container suitable for recycling, wherein the container comprises at least one surface, wherein a label comprising an ink area and a no-ink area is attached to the at least one surface via at least one attachment area, wherein the material of the container has a lower density than the material of the label.
- The advantage of such a container is that the label construction is compatible with a recyclable plastic stream. The problem of separating materials of a labelled container during recycling is determined by two requirements: the need to have a monomaterial for IR detection and overall recycling ratio and the need to remove foreign components such as inks. The container of the present invention ensures that the part of the label, which comprises the ink can be separated from the plastics recycling stream, such that the recycling stream does not comprise any ink. During recycling, the attachment will be separated, i.e., removed thereby setting the label free from the container. As during recycling the containers are subsequently shredded, the label also will be shredded leaving parts of the label having a higher density and parts of the container having a lower density. These two different materials can then be separated by material dependent separation methods such as flotation.
-
- Figure 1
- shows a scheme of a plastic recycling process known in the prior art.
- Figure 2
- shows one embodiment of the present invention comprising a monolayer label.
- Figure 3
- shows one embodiment of the present invention comprising a multilayer label.
- Figure 4
- shows an embodiment of the present invention having a closed attachment area around the ink area.
- Figure 5
- shows an embodiment of the present invention having a directed attachment area alongside the edges of the ink area.
- Figure 6
- shows an embodiment of the present invention having attachment areas at the corners of the no-ink area.
- Figure 7
- shows an embodiment of the present invention having attachment areas and pre-cut lines at the corners of the no-ink area.
- The term "label" as used herein denotes a sheet on which information is printed. Thereby, the material of the ink for printing is usually different from the material of the sheet itself. The sheet usually has a thickness in the range of from 10 to 500 microns, preferably 15 to 300 microns, most preferably 20 to 150 microns. The material can be chosen from any polymer suitable for making a film, preferably selected from the list consisting of polyethylene, polypropylene, polyethylene terephthalate, polyvinyl chloride, but also from aluminum, and/or paper. Typically, the label is attached by gluing or welding to the container surface. Preferably, the surface of the label is suitable for being printed thereon. It should be noted that the suitability for printing of the label depends on the surface tension of the surface of the label. Generally, it can be assumed that increasing the surface tension improves the suitability of the label for printing thereon. Usually, surface tension is a parameter of reference for printability. A film is considered as printable with a surface tension af at least 32 dyn, preferably more than 38 dyn, most preferably more than 42 dyn. To increase the surface tension of plastic films standard processes like corona treatment, plasma treatment, flame treatment or radiation-treatment are known.
- The term "recycling" as used herein denotes in particular the recycling of articles comprising plastic material such polyolefins. The first steps of plastic recycling usually are concerned with shredding and washing, thereby yielding shredded particles of the former article. These particles can be separated based on the main component comprised therein. Separation methods are gravity separation, air elutration, electrostatic separation, magnetic density separation, flotation, and sensor-based sorting. After sorting the material, usually melting and additional cleaning steps or solving/precipitating and additional cleaning steps is carried out to achieve the final product.
- The term "additives" as used herein denotes further components, which can be present in polymer compositions to modify their physical properties. Examples of additives antioxidant(s), stabilizer(s), such as process stabilizers and UV stabilizers, acid scavenger(s), metal deactivators, crosslinking agents, such as free radical generating agent(s), e.g., organic peroxide(s), scorch retarder(s) (SR), crosslinking booster(s), processing aid(s), flame retardant additive(s), water tree retardant additive(s), inorganic filler(s), and voltage stabilizer(s). These groups of additives and the individual additive compounds therein are usually well known in the polymer field.
- The term "irrigation" or "irrigation application" as used herein denotes the process of mechanical cleansing of surgery objects during topical, intra- or postoperative surgical interventions using an irrigation solution. This is typically achieved by pouring the irrigation solution on the surgery object and rinsing it. Alternatively, such a process is achieved by pouring out liquid in an intermediate recipient (like a kidney bowl), from which the solution is then taken out with a syringe to be spread onto the object. The goal of the irrigation is to clear a surgical object from, e.g., blood and tissue to keep the surgery object sterile, prevent infections, moisten the surgery object, wound tamponades, cloths, bandages, and dressings, cleansing of operating instruments and accessories, and/or make the object visible for the surgeon. It is understood that prior to and/or during the process of irrigation, the container comprising the irrigation solution has to be put aside, at least one time.
- The term "irrigation solution" as used herein denotes a liquid used in irrigation application. Irrigation solutions have to be sterile. An irrigating solution is suitable for killing microorganisms, disrupting the biofilm on surgery objects, inactivating virulence factors such as endotoxin, dissolving pulp-tissue remnants, removing hard-tissue debris and the smear layer created during instrumentation or prevent their formation, providing lubrication for instruments, and being biocompatible. Usually, an irrigation solution is based on water. Optionally, it can be mixed with an adjuvant. Adjuvants may be sodium chloride, sodium hypochlorite, potassium chloride, calcium chloride, chlorhexidine, ethylenediamine tetraacetic acid, citric acid, etidronic acid, maleic acid, sodium lactate, or mixtures thereof. Most preferably, irrigation solutions are selected from the list consisting of 0.9% aqueous sodium chloride solution, Ringer's lactate solution, and distilled water.
- The term "infusion solutions" as used herein denotes solutions, preferably aqueous solutions, suitable for being used in intravenous (IV) therapy. Thereby, the type of the fluid depends on the aim of intravenous therapy, which can be volume expansion, i.e., the administration of fluid-based solutions or suspensions to target specific areas of the body which need more water, or fluid replacement. Hence, preferably, infusion solutions are volume expander solutions or fluid replacement solutions. Volume expander solutions are preferably selected from crystalloids or colloids. Preferably, crystalloids are aqueous solutions of mineral salts or other small water-soluble molecules, preferably are selected from saline solution, most preferably 0.9% saline solution, Ringer's lactate solutions, and hypotonic solutions. Colloids are preferably aqueous solutions comprising macromolecules, wherein the macromolecules are preferably selected from the list consisting of gelatin, albumin, hydroxyethyl starch, gelofusine, and fresh frozen plasma.
- The term "sterile" as used denotes the status of an object having a significantly reduced number of bacteria and/or viruses on its surface to reduce the risk of an infection. In particular, the term "sterile" denotes an object or substance, which has a bioburden load of lower than 10-6. The bioburden load can be measured i.e., according to ISO 11737-1:2018.
- The term "sterilization" as used herein denotes a method to destroy all forms of living microorganisms from a substance. As there is always a certain probability of at least one microorganism to survive such procedure, the aim of sterilization is the reduction of initially present microorganisms or other potential pathogens. Generally, sterilization is accepted to be achieved if the bioburden load of the substance of object to be sterilized is lower than 10-6. The bioburden load can be measured i.e., according to ISO 11737-1 :2018. Sterilization can be achieved using several methods. In one sterilization process the object is heated up to at least 105 °C to achieve a sterile object. Thereby, the object should not be deformed by the elevated temperature. Preferably, the heating step is performed in an autoclave. In another sterilization process, the object is brought into contact with toxic gases such as a mixture of ethylene oxide and carbon dioxide. Filtration methods are also used to sterilize liquids, i.e., by using membrane filters, Seitz filters, and/or candle filters. Finally, sterilization can be achieved by indirect energy import into or onto the object, e.g., by ultrasonic waves, ultraviolet light, as well as by high energy particles (such as electrons, gamma- or X-rays).
- The term "medical container" as used herein denotes a container, which is suitable for being used in medical applications. Preferably, the medical container is suitable for enclosing irrigation solutions or infusion solutions. As irrigation solutions and in some cases also infusion solutions need sterilization, preferably, the medical container is suitable for sterilization applications.
- The term "cylindrical shape" as used herein denotes also cylindrical shapes having varying diameter, i.e., a bottle having a smaller diameter in the middle part to allow for better handling.
- The term "separable attachment" means an attachment, which can be detached upon adjusting certain conditions. For examples specific glues are water soluble or at least soluble in aqueous caustic solutions at elevated temperatures such as 40 °C or higher, preferably 50 °C or higher.
- The present invention is illustrated in particular in
Figures 2 and 3 . - The most general embodiment of the present invention relates to a container (1) suitable for recycling, wherein the container (1) comprises at least one surface (2), wherein a label (3) comprising an ink area (4) and a no-ink area (5) is attached to the at least one surface (2) via at least one attachment area (6), wherein the material of the container (1) has a lower density than the material of the label (3).
- The requirement that the density of the material of the container (1) has to be lower than the density of the material of the label (3) results in the advantage that these materials can be separated by flotation techniques after shredding.
- Preferably, the attachment between the label (3) and the surface (2) of the container is a separable attachment and/or the attachment area (6) and the ink area (4) have no overlap and the attachment area (6), and the no-ink area (5) have at least one overlap (7).
- The separable attachment results in the possibility that all of the material of the label (3) can be separated from the material of the container (1).
- The separable attachment can be achieved by using a glue in between the surface (2) of the container (1), which can be solved under certain conditions. In such an embodiment, the container (1) of the present invention comprises an attachment means layer in between the surface (2) of the container (1) and the label (3). This attachment means layer could be made of glue or any other material able to form a connection between the surface (2) of the container (1) and the label (3), which can be detached by adjusting certain conditions. However, in a specifically preferred embodiment, such an attachment means layer is not necessarily needed. In such embodiment, the label is provided as a shrink layer, which is wound around the container and shrunk. If the container of such an embodiment is subjected to a shredding step, the attachment between the label (3) and the container (1) will be detached by the removal of the shrinking force via the shredding.
- Preferably, the container (1) is a bottle, more preferably a blow-molded bottle. In a most preferred embodiment of the present invention, the container is a blow-molded bottle suitable for irrigation, in particular for containing irrigation solutions and/or for withstanding sterilization conditions.
- Preferably, the material of the container (1) is a polymer, more preferably a polymer selected from polyolefins, more preferably a polyolefin selected from the list consisting of polyethylene, polypropylene, polystyrene, polyvinyl chloride, or mixtures thereof, most preferably a polyolefin selected from polyethylene, such as high density polyethylene, and polypropylene. Such polymers can be efficiently processed in particular in a blow-molding process to produce said bottles. Furthermore, these polymers are inert in view of most of the liquids usually used in the bottles, in particular to irrigation liquids.
- Preferably, the material of the container comprises at least 80 wt.-% of the polymer with respect to the total weight of the material of the container, preferably at least 90 wt.-%, most preferably at least 95 wt.-%. This improves the recyclability of the material used in the container. Generally, the lower the amount of additives and the higher the amount of polymer, the better the recyclability. Hence, preferably, the amount of additives in the material of the container is 10 wt.-% or less with respect to the total weight of the material of the container, preferably 5 wt.-% or less, most preferably 2 wt.-% or less.
- Preferably, the material of the container (1) of the present invention has a haze value measured according to ASTM D1003, Procedure B, of less than 60%, preferably less than 30%, more preferably less than 25%, and most preferably less than 15%. This ensures that unscattered light is transported through the surface (2) of the container (1), allowing the user to look inside the container (1) and estimate the filling status of the container (1).
- More preferably, the material of the container (1) has a density of lower than 1.05 g/cm3, preferably lower than or equal to 1.0 g/cm3, and most preferably lower than or equal to 0.95 g/cm3. Usually, polyethylene (and also high density polyethylene) and polypropylene have densities below 1.0 g/cm3. Hence, it is preferred that the material of the container (1) comprises a polymer selected from polyethylene or polypropylene.
- Likewise, preferably, the material of the label (3) comprises, preferably consists of, a polymer, preferably a polymer selected from the list consisting of polyethylene terephthalate, polyvinyl chloride, or mixtures thereof. More preferably, the material of the label (3) has a density of higher than or equal to 1.1 g/cm3, more preferably higher than or equal to 1.2 g/cm3, and most preferably higher than or equal to 1.3 g/cm3. Usually, i.e., polyethylene terephthalate has a density of more than 1.3 g/cm3. Hence, most preferably, the material of the label comprises polyethylene terephthalate. Such an embodiment is depicted in
Figure 2 . - In particular when using polyethylene terephthalate as the base material of the layer, it can happen that other means preceding the flotation process step and in particular the shredding step could identify the material as belonging to a PET container. This can occur, e.g., during IR/Raman material detection and preselection into certain streams. A container comprising a comparably large label (3) (such as more than 50% of the surface (2) of the container (1)) could be identified as a PET container.
- To solve this problem, the present invention provides multilayer labels. Hence, the label (3) of the container according to present invention preferably is a multilayer of at least one layer made from a material having a density of higher than or equal to 1.1 g/cm3, more preferably higher than or equal to 1.2 g/cm3, and most preferably higher than or equal to 1.3 g/cm3, and at least one layer made from a material having a density of lower than 1.05 g/cm3, preferably lower than or equal to 1.0 g/cm3, more preferably lower than or equal to 0.95 g/cm3, and most preferably lower than or equal to 1.0 g/cm3, wherein the overall density of the label (3) is higher than the density of the material of the container (1), preferably is higher or equal to 1.1 g/cm3. Thereby, preferably, the label (3) is attached to the surface of the container in that the layer having the largest distance to the surface of the container Hence, in a specific embodiment, the multilayer label (3) of the container (1) comprises at least one layer comprising polyethylene terephthalate and at least one layer comprising a polymer selected from polyethylene or polypropylene, wherein the overall density of the label (3) is higher than the density of the material of the container (1), preferably is higher or equal to 1.1 g/cm3 and wherein the at least one layer comprising a polymer selected from polyethylene or polypropylene has the largest distance to the surface (2) of the container (1). Such an embodiment is depicted in
Figure 3 . - Typically, the present invention works with any shape of a container. Nevertheless, preferably, the container according to the present invention has a substantially cylindrical shape. Furthermore, the shape of the bottle preferably can comprise holding means such as grip areas and handles.
- Furthermore, the container according to the present invention preferably has at least one outlet (7). More preferably, the container (1) has just one outlet (7). Most preferably, the outlet (7) is positioned at one of the base areas of the cylindric shape of the container. More preferably, the base area comprising the outlet (7) has a conical shape with the outlet (7) at the top.
- The at least one outlet (7) comprises an opening connecting the inner cavity of the container (1) with the environment. Preferably, the outlet (7) can be closed and opened, whereas the opening can occur irreversibly or reversibly. Hence, in one preferred embodiment of the present invention, the at least one outlet (7) provides at least one means to irreversibly open the outlet (7), i.e., to tear-off the container (1), i.e., by tearing off the wall of the container. Such means can be a single slit in the wall, but also a tear-off opening or a peel-off opening. In such an embodiment, the container (1) can be opened such as known from a milk carton by cutting the edge or any desired part of the bag open.
- In another preferred embodiment, the at least one outlet (7) provides at least one means to reversibly open the outlet (7), such as a screw cap. Hence, preferably, the at least one outlet (7) of the bag of the present invention comprises at least one means for opening the outlet (7), which is selected from the list consisting of a tear-off opening, a spout, a twist-off opening, a screw-off opening, a twist-off opening, a peel-off opening, a flip-flop cap opening, a valve, and combinations thereof. Preferably, the spout can be selected from the list consisting of a screw cap, a tear-off cap, a valve, an elastomeric pierceable closing, and a spray connector. The at least one outlet (7) is preferably rigid, such as a rigid spout. This ensures operation of the at least one outlet (7) even if the container has already collapsed to a significant extend. Most preferably, the at least one outlet (7) is integrated in the wall of the container (1). Thus, preferably, the at least one outlet (7) is glued or welded into at least two walls. In a specifically preferred embodiment, the at least one outlet (7) comprises a tube being welded between the two walls, thereby forming a channel, wherein the outer part of the tube is closed by a welded seam between the two walls, wherein the seam has a means to tear off the tube, i.e., by tearing off one of the at least two walls.
- Preferably, the at least one outlet (7) comprises a tamper-evidence feature. The tamper-evidence feature design depends on the design of the at least one outlet (7). Usually, the skilled person knows how to implement a tamper-evidence feature into an outlet.
- Generally, the label (3) of the container (1) of the present invention can have any two-dimensional form, wherein the two-dimensional form is selected from the list consisting of circles, ellipses, triangles, squares, rectangles, generally polygons, but also Reuleaux polygons having circular arcs instead of straight lines as edges, as well as mixtures thereof. Nevertheless, due to advantages in view of material usage, processability and printability, rectangle or square shaped labels are preferred.
- Hence, depending on the shape of the label (3), the label (3) might have just one edge, i.e., in case of a circle or an ellipsis. In case the label (3) comprises corners, i.e., in case of a square or a rectangle, it comprises more than one edge. Thus, the label is an area having at least one edge, preferably is a square or rectangle having four edges.
- The requirement that there is no overlap of the attachment area (6) and the ink area (4) has the advantage that upon shredding the container in a recycling process, particles including ink from the ink area (4) are not attached to parts of the surface (2) of the container (1). These particles can be separated from the particles including parts of the surface of the container in a follow up flotation process. Hence, a recycling stream, which is not contaminated by ink, can be prepared. Furthermore, a recycling stream, which has lower contaminations of the label material can also be provided.
- In comparison to the solution implementing a separable attachment, the solution of partially attaching the label has the disadvantage that still some of the material of the label will be contaminate the recycling stream. Nevertheless, the amount of contamination can be clearly reduced.
- Generally, the shapes of the ink area (4) and the no-ink area (5) are independent of the shape of the label (3). However, preferably, the sum of the shapes of the ink area (4) and the non-ink area (5) equals the area of the label (3). Furthermore, preferably, in the container according to the present invention, the centroid of the ink area (4) and the centroid of the non-ink area (5) are at the same position. Also preferably, in the container according to the present invention, the centroid of the ink area (4) and the centroid of the label (3) are at the same position. Likewise, preferably, in the container according to the present invention, the centroid of the no-ink area (5) and the centroid of the label (3) are at the same position.
- Preferably, the non-ink area (5) is located adjacent to the at least one edge of the label (3). This ensures that the attachment area (6) is not located at the center of the label, but rather at the outer parts of the label. If the attachment area is located at the center of the label, the label will not be attached to the surface of the bottle at its edges, which can lead to loss of the label during handling and transporting the bottle. Hence, more preferably, the non-ink area (5) is located along all edges of the label (3) thereby enclosing the ink-area (4). Most preferably, the ink area (4) is at least partially, preferably completely, surrounded by the non-ink area (5).
- The attachment between the label (3) and the surface (2) of the container by the attachment area (6) can be achieved by any means suitable for providing a durable connection between the materials thereof. Preferably, the attachment is achieved by gluing or welding.
-
Figure 4 shows a first preferred embodiment of the container (1) of the present invention. The container (1) is a cylindrical bottle with a conical base area at the top having an outlet (7) in form of a screw cap at the top of the cone. The label (3) is located at the surface (2) of the bottle (1), in particular in the non-conical, i.e., cylindrical part. This has the advantage that the label (3) can be attached by processing means while rolling the bottle. The label (3) itself has a rectangular shape. The shape of the ink area (4) is also rectangular, but smaller than the shape of the label (3). The centroids of the label (3) and the ink area (4) are at the same position. The no-ink area (5) has the same outer boundaries such as the label (3), wherein the inner boundaries of the no-ink area (5) match the outer boundaries of the ink area (4). InFigure 4 , the attachment area is smaller than the no-ink area (5), is located adjacent to all edges of the ink area (4) and encloses the ink area (4). However, preferably, the attachment area (6) has the same shape as the no-ink area (5) or is adjacent to the outer edges of the no-ink area (5). This prevents accidentally peel-off and loss of the label by non-attached edges. Generally, the first preferred embodiment has the advantage of a strong connection of the label (3) to the bottle (1) due to the circulating shape of the attachment area (6). However, the disadvantage is that during automatic labelling, in which the label (3) is usually applied by a roll to the rolling bottle (1), the attachment is complicated, as the part of the attachment area (6), which extends alongside the axis of the cylindrical part of the bottle (1), has to be applied in exact synchronous mode to the edges of the label (3). - Hence, preferably, in the container (1) according to the present invention the attachment area (6) is adjacent to the at least one outer edge of the no-ink area (5). More preferably, the outer edges of the label (3) and the no-ink area (5) are identical, and the attachment area (6) is adjacent to the at least one outer edge of the no-ink area (5).
-
Figure 5 refers to a second preferred embodiment of the bottle (1) of the present invention, which has most features in common with the first preferred embodiment ofFigure 4 . However, the attachment area does not enclose the ink area (4) anymore. Rather, the rectangular shapes of the attachment area (6) extend along the rolling direction of the cylindrical part of the bottle (1). This embodiment has the advantage that during automatic labelling of the bottle (1), which is usually applied by a roll to the rolling bottle (1), the attachment area can be applied in continuous mode, e.g., by further rolls, to the label (3) before attaching it to the bottle (1). The disadvantage of the second preferred embodiment is that the connection between the label (3) and the bottle (1) is less strong in comparison to the first preferred embodiment ofFigure 4 . - Hence, preferably, the container (1) has a substantially cylindrical shape, and the attachment area (6) has a shape, which comprises at least one rectangle, wherein the direction of the longer edges of the at least one rectangle extends perpendicular to the axis of the cylindrical shape of the container (1).
-
Figure 6 depicts a third preferred embodiment of the present invention, in which the attachment area (6) is located at the corners of the label (3), and thus at the corners of the no-ink area (5). Due to the circle shape of the attachment area (6), the overlap (8) is smaller than the attachment area (6). However, preferably, the overlap (8) and the attachment area (6) have the same shape. Thus, preferably, in the third preferred embodiment ofFigure 6 , the attachment area (6) has the shape of the overlap (8), i.e., a section of a circle. This embodiment has the advantage that the attachment area (6) without sacrificing the overall strength of the attachment of the label (3) to the container (1) too much. This is in particular useful, if the attachment area (6) also comprises material, which is not considered recyclable, such as a specific glue. Hence, the third preferred embodiment helps minimizing entrainment of such material into the recycling stream. - Hence, preferably, the label (3) has a rectangular shape, and the attachment area (6) comprises four areas in the shape of a circle section matching each corner of the label (3). More preferably, the ratio of the area of the label (3) to the attachment area (6) is not lower than 90:10, preferably not lower than 99:1.
-
Figure 7 shows a fourth preferred embodiment of the third preferred embodiment as depicted inFigure 6 . In this fourth preferred embodiment, the label (3) comprises precut lines (9) at the corners. Thereby, precut lines (9) are areas in the label (3), in which the material of the label (3) has been weakened. This can be achieved by either perforation of the material or thinning of the material, e.g., by stamping. This fourth preferred embodiment has the advantage that the label (3) can be more efficiently removed from the corners including the attachment area (6) before or during recycling. - Hence, preferably, the label (3) has a rectangular shape, the attachment area (6) comprises four areas in the shape of a circle section matching each corner of the label (3), and the label (3) comprises precut lines (9) in at least one of the corners, preferably all corners, of the label (3).
Claims (15)
- A container (1) suitable for recycling,wherein the container (1) comprises at least one surface (2),wherein a label (3) comprising an ink area (4) and a no-ink area (5) is attached to the at least one surface (2) via at least one attachment area (6),wherein the material of the container (1) has a lower density than the material of the label (3).
- The container according to claim 1, wherein the attachment area (6) is a separable attachment.
- Container according to claims 1 or 2, wherein the container (1) is suitable for irrigation solutions and/or infusion solutions.
- Container according to any of the preceding claims, wherein the container (1) is a bottle, preferably a blow-molded bottle.
- Container according to any of the preceding claims, wherein the material of the container (1) is a polymer, preferably a polymer selected from polyolefins, polyethylene terephthalate, polystyrene, polyvinyl chloride, or mixtures thereof, more preferably a polyolefin selected from the list consisting of polyethylene, polypropylene, and mixtures thereof.
- Container according to claim 5, wherein the material of the container (1) has a density of lower than 1.05 g/cm3, preferably lower than or equal to 1.0 g/cm3, and most preferably lower than or equal to 0.95 g/cm3.
- Container according to any of the preceding claims, wherein the material of the label (3) is a polymer, preferably a polymer selected from the list consisting of polyethylene terephthalate, polyvinyl chloride, polyamide, polyethylene, polypropylene, polystyrene and mixtures thereof, most preferably a polymer selected from the list consisting of polyethylene terephthalate, polyvinyl chloride, polyamide, polystyrene and mixtures thereof.
- Container according to claim 7, wherein the material of the label (3) has a density of higher than or equal to 1.1 g/cm3, more preferably higher than or equal to 1.2 g/cm3, and most preferably higher than or equal to 1.3 g/cm3.
- Container according to claims 5 to 8, wherein the material of the container comprises at least 80 wt.-% of the polymer with respect to the total weight of the material of the container, preferably at least 90 wt.-%, most preferably at least 95 wt.-%.
- Container according to any of the preceding claims, wherein the material of the container has a haze value measured according to ASTM D1003, Procedure B, of less than 60%, preferably less than 30%, more preferably less than 25%, and most preferably less than 15%.
- Container according to any of the preceding claims, wherein the container (1) has at least one outlet (7).
- Container according to claim 11, wherein the outlet (7) comprises a means for opening selected from the list consisting of a screw cap opening, tear-off opening, a twist-off opening, a screw-off opening, a peel-off opening, a spout, a flip-flop cap opening, a valve, an elastomeric pierceable closing and combinations thereof.
- Container according to any of the preceding claims, wherein the label (3) is a multilayer of at least one layer made from a material having a density of higher than or equal to 1.1 g/cm3, more preferably higher than or equal to 1.2 g/cm3, and at least one layer made from a material having a density of lower than 1.05 g/cm3, preferably lower than or equal to 1.0 g/cm3, and most preferably lower than or equal to 0.95 g/cm3, wherein the overall density of the label (3) is higher than the density of the material of the container (1), preferably is higher or equal to 1.1 g/cm3.
- Container according to any of the preceding claims, wherein the attachment area (6) and the ink area (4) have no overlap and the attachment area (6), and the no-ink area (5) have at least one overlap (8).
- Container according to any of the preceding claims 1 to 12, wherein the container (1) has a substantially cylindrical shape, and the attachment area (6) has a shape, which comprises at least one rectangle, wherein the direction of the longer edges of the at least one rectangle extends perpendicular to the axis of the cylindrical shape of the container (1).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP23193254.2A EP4512733A1 (en) | 2023-08-24 | 2023-08-24 | Recyclable plastic container comprising a label |
PCT/IB2024/058172 WO2025041073A1 (en) | 2023-08-24 | 2024-08-22 | Recyclable plastic container comprising a label |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP23193254.2A EP4512733A1 (en) | 2023-08-24 | 2023-08-24 | Recyclable plastic container comprising a label |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4512733A1 true EP4512733A1 (en) | 2025-02-26 |
Family
ID=87845792
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23193254.2A Pending EP4512733A1 (en) | 2023-08-24 | 2023-08-24 | Recyclable plastic container comprising a label |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP4512733A1 (en) |
WO (1) | WO2025041073A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3463303A (en) * | 1967-08-07 | 1969-08-26 | Harry Gorman | Container with sound recording |
JP2000000879A (en) | 1998-06-18 | 2000-01-07 | Toyobo Co Ltd | Resin bottle with label stuck and its recycling method |
JP2000000874A (en) | 1998-06-18 | 2000-01-07 | Toyobo Co Ltd | Resin bottle with label stuck and its recycling method |
KR20020049872A (en) | 2000-12-20 | 2002-06-26 | 장용균 | Label and recycling method of plastic bottle to which the label is attached |
WO2013110949A2 (en) * | 2012-01-27 | 2013-08-01 | Innovia Films Limited | In-mould labelling process |
US20170144800A1 (en) * | 2015-11-13 | 2017-05-25 | Mondi Consumer Packaging Technologies Gmbh | Film bag |
-
2023
- 2023-08-24 EP EP23193254.2A patent/EP4512733A1/en active Pending
-
2024
- 2024-08-22 WO PCT/IB2024/058172 patent/WO2025041073A1/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3463303A (en) * | 1967-08-07 | 1969-08-26 | Harry Gorman | Container with sound recording |
JP2000000879A (en) | 1998-06-18 | 2000-01-07 | Toyobo Co Ltd | Resin bottle with label stuck and its recycling method |
JP2000000874A (en) | 1998-06-18 | 2000-01-07 | Toyobo Co Ltd | Resin bottle with label stuck and its recycling method |
KR20020049872A (en) | 2000-12-20 | 2002-06-26 | 장용균 | Label and recycling method of plastic bottle to which the label is attached |
WO2013110949A2 (en) * | 2012-01-27 | 2013-08-01 | Innovia Films Limited | In-mould labelling process |
US20170144800A1 (en) * | 2015-11-13 | 2017-05-25 | Mondi Consumer Packaging Technologies Gmbh | Film bag |
Non-Patent Citations (1)
Title |
---|
THE ASSOCIATION OF PLASTIC RECYCLERS: "PET Packaging Component Sink or Float Evaluation", 16 November 2018 (2018-11-16), pages 1 - 3, XP093121765, Retrieved from the Internet <URL:https://plasticsrecycling.org/images/Design-Guidance-Tests/APR-PET-S-05-sink-float-screening.pdf> [retrieved on 20240119] * |
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WO2025041073A1 (en) | 2025-02-27 |
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