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EP4229134A1 - Biobasiertes material und verfahren zur herstellung davon - Google Patents

Biobasiertes material und verfahren zur herstellung davon

Info

Publication number
EP4229134A1
EP4229134A1 EP21789771.9A EP21789771A EP4229134A1 EP 4229134 A1 EP4229134 A1 EP 4229134A1 EP 21789771 A EP21789771 A EP 21789771A EP 4229134 A1 EP4229134 A1 EP 4229134A1
Authority
EP
European Patent Office
Prior art keywords
semi
mixture
proteins
finished products
vegetable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21789771.9A
Other languages
English (en)
French (fr)
Inventor
Fanny DELEAGE
Yvan CHALAMET
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
La Tannerie Vegetale
Centre National de la Recherche Scientifique CNRS
Université Jean Monnet
Claude Bernard University Lyon 1
Original Assignee
La Tannerie Vegetale
Centre National de la Recherche Scientifique CNRS
Université Jean Monnet
Claude Bernard University Lyon 1
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by La Tannerie Vegetale, Centre National de la Recherche Scientifique CNRS, Université Jean Monnet, Claude Bernard University Lyon 1 filed Critical La Tannerie Vegetale
Publication of EP4229134A1 publication Critical patent/EP4229134A1/de
Pending legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00—Processes of treating or compounding macromolecular substances
    • C08J3/18—Plasticising macromolecular compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00—Processes of treating or compounding macromolecular substances
    • C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
    • C08J3/247—Heating methods
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/05—Alcohols; Metal alcoholates
    • C08K5/053—Polyhydroxylic alcohols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L89/00—Compositions of proteins; Compositions of derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L99/00—Compositions of natural macromolecular compounds or of derivatives thereof not provided for in groups C08L89/00 - C08L97/00
    • C—CHEMISTRY; METALLURGY
    • C14—SKINS; HIDES; PELTS; LEATHER
    • C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
    • C14C3/00—Tanning; Compositions for tanning
    • C14C3/02—Chemical tanning
    • C14C3/08—Chemical tanning by organic agents
    • C14C3/26—Chemical tanning by organic agents using other organic substances, containing halogen
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2389/00—Characterised by the use of proteins; Derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/04—Vegetal fibres

Definitions

  • the present invention relates to a process for the preparation, from plant proteins, of a biosourced material which may resemble animal leather.
  • TECHNOLOGICAL BACKGROUND The leather industries are regularly called into question for their environmental impact. Tanning, due to its high water consumption, the large number of chemical inputs and the possible release of chemical and organic waste into the air and water, contributes to blackening the image of this sector. Concerned about these environmental issues, many consumers are turning away from animal leather. To echo these ecological concerns and meet new demand, new materials resembling animal leather have thus emerged and continue to emerge.
  • JPH04153378 proposes the preparation of an alternative material by a process comprising a step of extrusion of vegetable proteins (soya proteins) followed by a step of chrome or vegetable tanning of the material obtained.
  • Biobased materials have been proposed, for example US6902783, EP0976790 Sun et al., Food Hydrocolloids, vol. 21, p.1005-1013. These materials are obtained by crosslinking biopolymers or plant proteins by means of a crosslinking agent, of the aldehyde or polyaldehyde type. The processes do not use vegetable tanning agents. The chemical bonds formed are then covalent, making it impossible to obtain a material having a thermoplastic and recyclable character.
  • the present invention relates to a process for the preparation of semi-finished products from vegetable proteins comprising the following steps: (a) Fluidification and kneading of a mixture comprising: (i) vegetable proteins; (ii) one or more vegetable tanning agents; (iii) one or more plasticizing agents; (b) Compression of the fluidized and kneaded mixture so as to produce the semi-finished products, as well as the semi-finished products capable of being obtained by such a process, and their uses for the preparation of articles (commercial articles ).
  • the present invention also relates to a process for preparing an article from a semi-finished product as presently described comprising a step of shaping the semi-finished product under a press, by calendering extrusion, inflation extrusion, spinning, injection, 3D printing or molding.
  • the present invention also relates to the articles obtained by such a process.
  • Other aspects of the invention are as described below and in the claims.
  • FIGURE Figure 1 presents photographs of samples T1 to T4 obtained by extrusion.
  • DETAILED DESCRIPTION OF THE INVENTION The inventors have developed a process for the preparation of semi-finished products which may in certain forms (sheets, films, plates) resemble animal leather or make it possible to prepare a material which may resemble animal leather, from vegetable proteins.
  • the present invention relates to a process for the preparation of semi-finished products from vegetable proteins, comprising the following steps: (a) Fluidification and kneading of a mixture comprising: (i) vegetable proteins; (ii) one or more vegetable tanning agents; (iii) one or more plasticizing agents; (b) Compression of the fluidized and kneaded mixture so as to produce the semi-finished products.
  • the present invention also relates to the semi-finished products capable of being obtained by the method of the present invention.
  • the term "semi-finished product" as used in the present description designates products which will serve as a basis for the preparation of a wide variety of articles.
  • the term “semi-finished product” includes sheets, films, plates, wires, technical profiles, rods, tubes, solid shapes and granules.
  • articles that can be prepared from the semi-finished products of the present invention include, without limitation, packaging, molded objects that can be intended for food contact (cup, food container, cutlery, etc.), molded objects for household, textile or decorative use (pots, boxes, protective shells, buttons, tokens, sleeves, armrests, soles, etc.), textile articles and accessories, leather goods and accessories, sports articles, films or nets for agriculture or gardening, finishing films for flexible materials and foams.
  • the semi-finished products may also be used to prepare aqueous solutions and suspensions intended for the preparation of surface coatings.
  • the term "technical profile" as used in the present description designates a material to which a determined shape has been given.
  • the process of the present invention as well as the semi-finished products that can be obtained by this process are as described below.
  • Components of the mixture intended for the preparation of semi-finished products are obtained after fluidification, kneading and compression of a mixture comprising (i) vegetable proteins, (ii) one or more plasticizers and (iii) one or more vegetable tanning agents.
  • the mixture may further include optional organic or inorganic additives/components (e.g.
  • the mixture of vegetable proteins, one or more vegetable tanning agents and one or more plasticizing agents leads to the preparation of a material having a thermoplastic character. Such a character thus offers the possibility of very varied shaping, adapted to the use for which the material is intended.
  • the addition of one or more vegetable tanning agents, directly to the mixture comprising the vegetable proteins, and the plasticizing agent(s) unexpectedly makes it possible to ultimately prepare a material resembling animal leather and having increased flexibility and good resistance. at the water. Furthermore, such a material has the advantage of being recyclable.
  • the proteins useful in the context of the present invention are plant proteins, eg proteins derived from plants or algae.
  • the mixture typically comprises from 15 to 70% by mass, preferably from 20 to 60% by mass, relative to the total mass of the mixture, of vegetable proteins.
  • the mixture does not include animal proteins (mammals, fish, birds, reptiles and amphibians).
  • the plant proteins useful in the context of the present invention are preferably chosen from the group consisting of cereal proteins (eg wheat, buckwheat, barley, rye, corn, oats, spelled, quinoa, amaranth, chia, millet, rice ), legume proteins (e.g.
  • oilseed proteins e.g. soya, rapeseed, flax, hemp, sunflower, castor oil, palm, oak acorns, peanuts, sesame, walnuts, almonds, cotton, pumpkin seeds, grape seeds, olive, coconut, hazelnut
  • macroalgae proteins Phaeophyta (brown algae), Chlorophyta and Charophyta ( green algae), Rhodophyta (red algae)), microalgae proteins (Bacillariophyta (diatoms), Chlorophyta (green algae), Chrysophyta (golden algae), and Cyanophyta (blue-green algae) (ex.
  • the mixture typically comprises from 20 to 85%, by mass, preferably from 15 to 70% by mass, or else from 20 to 60% by mass, or from 35 to 75% by mass, relative to the total mass of the mixture.
  • vegetable proteins Plant proteins are usually added to the mix as a protein-based formulation vegetable oils, for example in the form of cakes (eg rapeseed, flax, hemp, sunflower cake) or concentrates or isolates (eg pea or broad bean concentrate) or flours with a high protein content.
  • plasticizers used in the context of the present invention act as plasticizers and/or denaturing agents. They make it possible to reduce the viscosity of the mixture, thus facilitating the implementation of the mixture. They also make it possible to increase the flexibility of the material obtained by the process, in particular the flexibility of the sheets or films formed or which can be formed after shaping the semi-finished products.
  • plasticizing agents useful in the context of the present invention are preferably chosen from the group consisting of water, crude glycerol, refined glycerol, glycerol derivatives (eg mono-, di- and tri-glyceryl acetate , diglycerol, polyglycerol, glycerol esters, polyglycerol esters, glycerol carbonate), alcohols, polyols (e.g.
  • the plasticizer is chosen from glycerol, urea, water, propanediol, potassium sorbate and their mixture, preferably from glycerol, urea, water and their mixture.
  • the plasticizer is a mixture comprising glycerol and a plasticizer other than glycerol.
  • the plasticizer is a mixture comprising water and a plasticizer other than water.
  • the plasticizer can be an aqueous solution of a plasticizer other than water.
  • the mixture typically comprises from 15 to 85% by mass, preferably from 20 to 70% or from 20 to 60% by mass or from 35 to 55% by mass, relative to the total mass of the mixture , a plasticizer. Since the plasticizer can be used alone or as a mixture, it is understood that the mixture typically comprises from 15 to 85% by mass or from 20 to 70% by mass or from 20 to 60% by mass or from 35 to 50% by mass, relative to the total mass of the mixture, of a plasticizer or a mixture of plasticizers.
  • the plasticizers can be used in solid or liquid form.
  • the mixture does not include any added water (the only water present is provided by the components of the mixture).
  • Tanning Agents Vegetable tanning agents (or vegetable tannins) useful in the context of the present invention include polyphenolic tanning agents and mixtures thereof. Polyphenolic tanning agents typically comprise 2 to 10 phenolic units which may be bound to sugars or terpenes. Vegetable tanning agents can be natural (eg, vegetable extracts) or obtained by chemical synthesis. Preferably, the vegetable tanning agents are natural agents. The mixture typically comprises from 0.01 to 20% by mass, preferably from 2 to 15% or from 2 to 8% by mass, relative to the total mass of the mixture, of one or more tanning agents chosen from polyphenolic tanning agents.
  • reversible tanning inorganic tannins such as potassium alum
  • the blend does not include organic tanning agents selected from aldehydes (eg, polyaldehydes, dialdehydes, glutaraldehyde, formaldehydes, quinones, phospholipids, polyphosphates) and mixtures thereof. Such agents create irreversible crosslinking of the material.
  • the mixture does not include inorganic tannins (metallic or mineral) chosen from chromium salt, aluminum salt, zirconyl salt, iron and/or titanium salt, sulfur or their mixtures. Such agents create irreversible crosslinking of the material.
  • the polyphenolic tanning agents can be chosen from synthetic agents (eg naphthalene polymers, phenol polymers, bisphenol polymers and their combinations).
  • Vegetable tannins are substances from the polyphenol family that have the ability to bind and precipitate proteins. Based on their structural characteristics, tannins can be classified into four major groups: gallotannins, ellagitannins, complex tannins, and flavonoids, including condensed tannins.
  • Gallotannins are tannins formed from galloyl units or their meta-depsidic derivatives linked to various polyol-, flavanol- or triterpenoid units.
  • Ellagitannins are tannins formed from at least two galloyl units coupled by CC bond between them and not comprising a glycosidic bond with catechin units.
  • Complex tannins are tannins in which a gallotanin or ellagitannin unit is linked to a catechin unit by a glycosidic bond.
  • Condensed tannins are proanthocyanidols formed by the bond between the C-4 of a catechin unit and the C-8 or C-6 of another catechin unit. They typically comprise from 2 to 8 catechin units and have a molecular weight ranging from 300 to 100,000 g.mol ⁇ 1 .
  • Catechin monomers are part of the broad flavonoid family, along with isoflavonoids, flavones, flavonols, flavanonols, flavanones, aurones, chalcones, dihydrochalcones, anthocyanidols, flavanediols, and flavan-3- ols (catechins), anthocyanidins and flavanic compounds.
  • Vegetable tannins can be extracted from the woods, barks, leaves, roots, galls, pits, skins and seeds of a wide variety of plant species.
  • the plant tannins useful in the context of the present invention are preferably condensed (flavonoids) or hydrolysable tannins.
  • Vegetable tannins that are very particularly useful in the context of the present invention include vegetable tannins derived from vegetable species chosen from the group consisting of chestnut, mimosa, pine, spruce, willow, birch, mangrove, quebracho, oak, cachou, heather, canaigre, sumac, gambier, myrobalan, tara, acacia, hawthorn, pecan nuts, grapes, sorghum, cranberries, cocoa, coffee, buckthorn, reseda and mixtures thereof.
  • the mixture typically comprises from 0.01 to 20% by mass, preferably from 2 to 15% by mass or from 2 to 8% by mass, relative to the total mass of the mixture, of one or more vegetable tannins.
  • Vegetable tannins are typically used in solid form, for example in powder form.
  • the mixture may further comprise functional additives.
  • the addition of a filler can make it possible to provide structural reinforcement to the material formed (reinforcing filler) and thus improve its resistance and reduce its deformation. It can also, if it is hygroscopic, help regulate the water content of the material.
  • the mixture may thus contain from 0.05 to 20% by mass, preferably from 0.1 to 15% by mass, of a reinforcing filler relative to the total mass of the mixture.
  • the filler is a cellulose derivative (e.g. cellulosic fiber, microcrystalline cellulose), an organic filler (e.g.
  • the mixture may further comprise a coloring agent or pigment.
  • the mixture may thus contain from 0.01 to 30% by mass, preferably from 0.05 to 10% by mass, of a coloring agent or pigment relative to the total mass of the mixture.
  • the coloring agent is a natural dye (eg indigo, flavone, flavonol, flavonoid, polyphenols).
  • the coloring pigment is titanium dioxide.
  • the mixture may also include an odorous agent (eg perfume, aromatic plant extract, essential oil).
  • the mixture may further comprise agents for controlling browning reactions, such as the Maillard reaction (eg ferulic acid).
  • the mixture can also include a viscosity modifier. The viscosity modifier can make it possible to promote the texturization of the material.
  • the mixture may thus contain from 0.01 to 30% by mass, preferably from 0.05 to 10% by mass, of a viscosity modifier relative to the total mass of the mixture.
  • the viscosity modifier is chosen from flours (eg corn, cereal, protein, oilseed flour), native and modified polysaccharides (eg starch, hemicellulose, alginates, carrageenans, gum acacia , guar gum, mucilage, chitin and its derivatives, hydroxylated, methylated, carboxymethylated and/or ethylated cellulose) and mixtures thereof.
  • flours eg corn, cereal, protein, oilseed flour
  • native and modified polysaccharides eg starch, hemicellulose, alginates, carrageenans, gum acacia , guar gum, mucilage, chitin and its derivatives, hydroxylated, methylated, carboxymethylated and/or ethylated cellulose
  • native and modified polysaccharides eg starch, hemicellulose, alginates, carrageenans, gum acacia , guar gum, mucilage, chit
  • the mixture may further comprise a preservative.
  • the mixture may thus contain from 0.01 to 3% by mass, preferably from 0.1 to 1% by mass, of a preservative relative to the total mass of the mixture.
  • the preservative is chosen from organic substances (eg propionic acid, sorbic acid and its calcium and potassium salts, benzoic acid, fumaric acid, dimethyl dicarbonate) and mineral substances (eg sulphites, anhydride sulphur, nitrates, nitrites, sodium chloride) and mixtures thereof.
  • the mixture can also comprise an agent improving the processability and the flexibility of the material. Examples of such agents include terpene derivatives, for example terpenes from oranges or wood (eg pine rosin).
  • the mixture can also include a hydrophobic agent.
  • the hydrophobic agent can make it possible to improve the appearance and the feel of the material, to reduce the moisture permeability of the material, to reduce its absorption but also to reduce its sensitivity to water.
  • the mixture may thus contain from 0.01 to 5% by mass, preferably from 0.05 to 2% by mass, of a hydrophobic agent relative to the total mass of the mixture.
  • the hydrophobic agent is chosen from the group consisting of oils (eg grapeseed oil, rapeseed oil, sunflower, flax, hemp, castor, cotton, olive, avocado, tall oil, oil of peanuts containing fatty acids that can be modified), fats, native and modified lecithins, waxes (eg beeswax, carnauba wax) and mixtures thereof.
  • the mixture may further include a pH modifier.
  • the pH modifier can help modify the solubility of plant proteins and other compounds used.
  • the mixture may thus contain from 0.01 to 5% by mass, preferably from 0.05 to 2% by mass, of a pH modifier relative to the total mass of the mixture.
  • the pH modifier is chosen from acetic acid, citric acid, tartaric acid, formic acid, lactic acid, slaked lime, soda, hydrochloric acid and mixtures thereof.
  • the mixture may further include a salt to change the ionicity of the vegetable proteins.
  • Process for the preparation of semi-finished products The fluidification of the mixture comprising (i) proteins, preferably vegetable, (ii) one or more plasticizers, (iii) one or more tanning agents, preferably vegetable tannins and (iv ) optionally additives as described above is typically obtained by heating the mixture to a temperature varying from 60 to 250°C, preferably from 90 to 180°C or even from 140 to 160°C.
  • This temperature is typically chosen so as to fluidize the mixture without degrading its components.
  • the transformation temperature depends on the formulation of the mixture, typically on the content of plasticizers.
  • the heating temperature is typically lower than the thermal decomposition temperature of the components of the mixture. In some embodiments, the temperature is about 150°C.
  • Mechanical mixing makes it possible to homogenize the mixture. Mixing is typically carried out at the fluidization temperature.
  • the mixture is typically implemented in an extruder equipped with an extrusion head, designated by the term “die”.
  • the mixture is fluidized and kneaded in an extruder then compressed in a die to form semi-finished products.
  • These semi-finished products are formed from a material having a thermoplastic character. Furthermore, advantageously, this material is biodegradable.
  • the present invention relates to a process for the preparation of semi-finished products from proteins, preferably vegetable, comprising the extrusion and compression of a mixture comprising (i) proteins, vegetable preference; (ii) one or more tanning agents, preferably vegetable tannins; (iii) one or more plasticizing agents and (iv) optionally additives.
  • the compression is carried out in a die. It is understood that the choice of the die at the outlet of the extruder defines the nature and the geometry of the semi-finished products. The die can thus make it possible to obtain sheets, films, plates, wires, rods, tubes, solid shapes and technical profiles.
  • the extruder may be a conventional screw extruder commonly used for extruding thermoplastic material.
  • the extruder can be of the type with one or more screws rotating within a barrel.
  • the extruder is a twin-screw (twin-screw) extruder, typically a co-rotating twin-screw extruder.
  • the L/D ratio of the extruder typically varies from 10 to 100, preferably from 20 to 60.
  • the speed of rotation of the screw or screws typically varies from 10 to 1500 rpm, preferably from 200 to 1000 rpm.
  • the extruder comprises at least one transport zone and at least one kneading zone.
  • the extruder may comprise alternating transport zones and kneading zones.
  • the transport zone or zones allow the mixing of solids and liquids, their progressive compression and their heating.
  • the kneading zone or zones allow more intense mixing of the components of the mixture, in particular by increasing the residence time.
  • the extruder may also include a degassing zone in the open air or with suction.
  • the temperature within each of the zones of the extruder can vary.
  • the extruder comprises at least one transport zone whose temperature can rise up to 250°C and at least one kneading zone whose temperature can rise up to 200°C.
  • the extruder may also include a heating zone making it possible to gradually change from the temperature of the transport zone to that of the kneading zone.
  • the temperature of the mixture typically varies from 90 to 180°C and can be cooled in the die to a temperature typically varying from 70 to 150°C.
  • the profile of the screw can be chosen according to the constraints that the person skilled in the art wishes to apply to the mixture.
  • the residence/dwell time of the mixture in the extruder typically varies from 20 s to 15 min, preferably from 2 to 6 minutes.
  • the components of the mixture are introduced into the extruder in liquid or solid form through feed hoppers.
  • the components can be introduced through a main supply orifice and optionally through secondary orifices, using metering devices for solids or using pumps for liquids.
  • proteins, preferably vegetable are typically introduced in solid form, plasticizers in liquid form and tanning agents in solid form.
  • the components are typically introduced into the extruder at a temperature varying from 20 to 90°C.
  • the components of the mixture can be mixed using a co-kneader.
  • the semi-finished products obtained are then cooled to give them their final shape, either in the ambient air, or in a bath of liquid such as water or a fatty substance, or even on cooled cylinders.
  • a cooling device is placed at the outlet of the die.
  • the method of the present invention may comprise a step of cooling the semi-finished products prepared.
  • the method may also include a step of drying the semi-finished products prepared.
  • the method of the present invention may include a granulation step.
  • the granulation operation can be carried out under conventional conditions well known to those skilled in the art.
  • the granules obtained can then be shaped according to techniques well known in the field of plastics processing, for example under a press, by extrusion calendering, inflation extrusion, spinning extrusion, injection, 3D printing or molding.
  • the present invention also relates to a process for preparing an article from granules comprising a step of shaping the article under a press, by calendering extrusion, inflation extrusion, spinning extrusion, injection, 3D printing or molding. .
  • the granules can thus be used to prepare a wide variety of commercial articles, such as sheets, films, packaging, molded objects that may be intended for food contact (cup, food container, cutlery, etc.), molded objects for domestic, textile or decorative use (pots, boxes, shells, tokens, sleeves, etc.), textile articles, leather goods, sports articles, films or nets for agriculture or gardening, film finishing for flexible materials, foams.
  • the mixture is compressed into sheets (eg using a slot die) or when the granules are used to form sheets, these sheets may undergo further processing.
  • the sheets can be calendered.
  • the calendering can make it possible to smooth the surface of the sheet, to reduce its thickness or even to print a texture on the surface of the latter, such as for example a grain of leather.
  • the impression of a grain of leather can play on the visual or tactile aspect of the material obtained and thus reinforce its resemblance to animal leather.
  • the sheets could in particular be used as a leather substitute and serve for the manufacture of objects typically made from animal leather or incorporating pieces of animal leather.
  • the material formed can also be used as a textile coating base or be used in a multilayer with another material.
  • the semi-finished products described in the present application can be used to prepare a wide variety of articles, such as sheets, films, packaging, objects which may be intended for contact with food (cup, food container, cutlery ...), molded objects for household, textile or decorative use (pots, boxes, protective shells, buttons, tokens, sleeves, etc.), textile articles and accessories, leather goods and accessories, sports articles, films or nets for agriculture or gardening, finishing films for flexible materials and foams.
  • the present invention thus also relates to a process for preparing an article from a semi-finished product as described in the present invention comprising shaping the semi-finished product.
  • the shaping of the semi-finished product is typically carried out in a press, by calendering extrusion, inflation extrusion, spinning extrusion, injection, 3D printing or molding.
  • the present invention thus also relates to an article prepared from a semi-finished product as described in the present description.
  • the article may be an injection molded article.
  • the process of the present invention makes it possible to dispense with the tanning steps typically implemented during the preparation of leather substitutes. These tanning steps consume a lot of water.
  • the method of the present invention thus proves to be very competitive economically since it makes it possible to save the costs linked to this high consumption of water and linked to the treatment of tanning water.
  • the fact of introducing the tanning agents, preferably vegetable tannins, directly into the mixture intended to be compressed allows the preparation of a material having great flexibility.
  • the material obtained by the method of the present invention has greater flexibility than that of the material obtained by a method comprising a separate tanning step.
  • the material obtained is flexible, not brittle and robust.
  • the material obtained by the method of the present invention has good resistance to friction. It is also waterproof and has good water resistance.
  • the samples are prepared in a Thermo ScientificTM brand Eurolab16 extruder, with a diameter of 16 mm and a length of 640 mm, equipped with a flat film die with an adjustable thickness center distance between 100 ⁇ m and 1 mm .
  • the extruder comprises two introduction zones, at least one transport zone with compression, at least one kneading zone and a die zone.
  • the rotation speed of the twin-screws is 500 rpm and the temperatures of the different zones are between 40 and 160°C. Proteins, tannins and additives in solid form were introduced in the first introduction zone. Plasticizers and liquid additives were introduced into the second introduction zone.
  • the screw profile is as follows: 22 mm mixing screw and 128 mm direct pitch screw.
  • Samples EI1 to EI4 were prepared by extrusion of the following mixtures (the percentages are expressed by mass relative to the total mass of the mixture):
  • the mixtures presented above have made it possible to produce cohesive materials that can be pressed and/or molded.
  • the samples obtained are flexible and just as mechanically resistant as leather. In addition, they have a fixed chemical structure protecting them from mould.
  • the samples were found to have good water resistance. Thus, after one night in water at 65°C, the appearance of the samples was little modified, a very slight swelling being able to be observed.
  • the samples were found to have a very slightly softer structure than before immersion and to have good mechanical resistance, in particular a tear resistance very close to their mechanical resistance before immersion.
  • the table below presents the characteristics of the EI4 sample. The tests were carried out in accordance with the methods cited in the 3rd column of the table.
  • the measured characteristics of the EI4 sample show that it meets several criteria of the leather specifications (water resistance - impermeability to water drops - resistance to friction and solidity of the flower to the ball ). If the results of the breaking tests prove to be good, it can be noted that the EI4 sample has a lower elastic modulus and a higher elongation at break than leather. These differences can be explained by the absence of reinforcing filler. 2. Preparation of the Comparative Samples—Absence of Tanning Agent The samples are prepared in a Eurolab16 extruder equipped with a flat film die as described above. Samples EC1 to EC4 were prepared by extrusion of the following mixtures (the percentages are expressed by mass relative to the total mass of the mixture):
  • Comparative samples EC1 to EC4 were found to be very sensitive to water. Thus, after one night in water at 65°C, the appearance of the samples changed. The samples swelled and showed a very soft structure. The EC3 sample has destructured. Moreover, after one night in water at 65°C, their mechanical resistance is lower (it becomes extremely easy to tear them). 3. Preparation of the comparative samples – extrusion followed by tanning Sample EC4 was extruded without tanning agent and with a high water concentration, as described in the previous table, to allow significant macroscopic texturization. The EC4 sample, prepared as described above, was then transformed under conditions approaching those described in JPH04153378.
  • JPH04153378 proposes a method for preparing a material comprising a step of extrusion of vegetable proteins (soya proteins) followed by a step of chrome or vegetable tanning of the material obtained.
  • the EC4 sample was then soaked in aqueous baths of various tanning materials (cachou, myrobalan, chestnut extracts, potassium alum and water alone) of increasing concentrations, then rinsed with water. The sample was then left for slow drying. The water immersion tests showed that the sample obtained after drying has good water resistance (less decomposition compared to the EC4 sample). Tanning has therefore fixed the structure of vegetable proteins. Tanning also made the sample more resistant to molds (fungal proliferation is delayed compared to the EC4 sample).
  • Samples EI5 to EI16 and P1 to P2 were prepared in a Thermo ScientificTM brand Eurolab16 extruder, 16 mm in diameter and 640 mm in length, fitted with a 2 mm diameter rod die.
  • the extruder comprises two introduction zones, at least one transport zone with compression, at least one kneading zone and a die zone.
  • the rotation speed of the twin-screws is 500 rpm and the temperatures of the different zones are between 40 and 160°C.
  • the calculated specific mechanical energies are between 50 and 210 J/g. Proteins, tannins and additives in solid form were introduced in the first introduction zone.
  • Plasticizers and liquid additives were introduced into the second introduction zone.
  • the screw profile is as follows: 22 mm mixing screw and 128 mm direct pitch screw.
  • Samples EI5 to EI16 and P1 to P2 were prepared by extrusion of the following mixtures (the percentages are expressed by mass relative to the total mass of the mixture):
  • Samples EI5 to EI16 and P1 to P2 were prepared by extrusion of the mixtures following (the percentages are expressed by mass relative to the total mass of the mixture):
  • samples EI5 to EI9 were subjected to an analysis by dynamic mechanical spectrometry (DMA) in simple embedding from -100 to 150°C at a speed of 2°C/min, at a frequency of 1 Hz. The glass transition temperatures are determined on the peak of the loss factor.
  • the samples also underwent mechanical tensile tests on a Shimadzu bench, carried out at 10 mm/min, on an average of five specimens.
  • the table below shows the characteristics of samples EI5 to EI9 and P1 to P2.
  • Samples EI5 to EI9 present a deformation at break compatible with use in leather goods, despite a rather low breaking stress, due to the absence of reinforcing filler in these samples.
  • the samples and rubbed felts were compared to a gray scale according to ISO 105 A02:1993 and ISO 105 A03:2019.
  • the specimens were also subjected to a flexural strength test according to ISO 5402-1:2017 and an extension and surface tensile strength test according to the ball method (ISO 3379:2015 ).
  • the table below presents the characteristics of samples EI10 to EI15.
  • the EI10 to EI15 samples show the great diversity of suppleness that can be obtained by varying the botanical source of the incorporated vegetable tannins. 5. Texturing Samples T1 to T4 were prepared in a Thermo ScientificTM brand Eurolab16 extruder, 16 mm in diameter and 640 mm in length, equipped with a flat film die with a center distance of thickness adjustable between 100 ⁇ m and 1 mm.
  • the extruder comprises two introduction zones, at least one transport zone with compression, at least one kneading zone and a die zone.
  • the rotation speed of the twin-screws is 300 rpm and the temperatures of the different zones are between 40 and 200°C.
  • the temperatures of the final extrusion zones and of the flat film die are between 40 and 100°C.
  • the fibrous textures are obtained uniformly and the sheets are soft.
  • the sheets can be calendered between rollers with adjustable air gap and heated or not. If only one of the rollers is heated, it is possible to obtain a fibrous appearance on one side and a smooth appearance on the other side (sample T4).
  • This double aspect is similar to leather, which has a grain side and a flesh side.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Treatment And Processing Of Natural Fur Or Leather (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
EP21789771.9A 2020-10-15 2021-10-15 Biobasiertes material und verfahren zur herstellung davon Pending EP4229134A1 (de)

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PCT/EP2021/078687 WO2022079284A1 (fr) 2020-10-15 2021-10-15 Matiere biosourcee et son procede de preparation

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US (1) US20240018715A1 (de)
EP (1) EP4229134A1 (de)
JP (1) JP2023550201A (de)
KR (1) KR20230104888A (de)
CN (1) CN116583565B (de)
WO (1) WO2022079284A1 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB200262A (en) * 1922-04-27 1923-07-12 Moeller Willy Improvements in the manufacture and application of vegetable, mineral and artificial tanning agents
JPH04153378A (ja) 1990-10-15 1992-05-26 Japan Steel Works Ltd:The 人工生皮、人工皮革及びこれらの製造方法
US5401833A (en) * 1993-02-01 1995-03-28 United States Leather Holdings, Inc. Method and apparatus for treating chrome leather waste
AT399883B (de) 1993-07-29 1995-08-25 Markus Dipl Ing Rettenbacher Formkörper aus bzw. mit einem umweltverträglichen werkstoff, verfahren zu dessen herstellung sowie dessen verwendung
SG47174A1 (en) * 1995-09-18 1998-03-20 Ibm Cross-linked biobased materials and fabricating methods thereof
DE19704737A1 (de) * 1997-02-07 1998-08-13 Kalle Nalo Gmbh Eßbare Formkörper, insbesondere Flach- und Schlauchfolien
EP0976790A1 (de) * 1998-07-27 2000-02-02 Cargill BV Verfahren zur Herstellung von Verbundmaterialien
CN1317396C (zh) * 2005-06-02 2007-05-23 四川大学 一种改性氨基树脂皮革鞣剂及其制备方法
EP2007219A1 (de) * 2006-03-13 2008-12-31 NATURIN GmbH & CO. Biologisch abbaubare thermofixierte zusammensetzungen auf proteinbasis, herstellungsverfahren und ihre anwendungen
ITMI20071236A1 (it) * 2007-06-20 2008-12-21 Sicit Chemitech Spa Produzione di cuoio e tessuto da materiali contenenti idrolizzati proteici e gelatine
CN103290149B (zh) * 2013-06-13 2015-04-22 浙江金鑫皮革有限公司 山羊鞋面革制作工艺
EP3083866A4 (de) * 2013-12-20 2017-08-30 New Zealand Forest Research Institute Limited Klebemasse
CN104109396B (zh) * 2014-07-04 2016-05-11 四川大学 一种胶原蛋白塑料及其制备方法
ES2900454T3 (es) * 2015-06-29 2022-03-17 Modern Meadow Inc Telas y métodos para obtenerlas a partir de células cultivadas
CN105441600B (zh) * 2015-11-28 2017-10-27 成都德善能科技有限公司 一种皮革生产中无铬鞣剂鞣制方法
FR3110586B1 (fr) 2020-05-19 2022-05-13 Mondin Rodolphe Matériau composite imitant le cuir à base de résidus végétaux

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JP2023550201A (ja) 2023-11-30
KR20230104888A (ko) 2023-07-11
CN116583565B (zh) 2024-09-20
WO2022079284A1 (fr) 2022-04-21
CN116583565A (zh) 2023-08-11

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