Classifications

• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
  • C22C29/16—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on nitrides
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C1/00—Making non-ferrous alloys
  • C22C1/04—Making non-ferrous alloys by powder metallurgy
  • C22C1/05—Mixtures of metal powder with non-metallic powder
  • C22C1/051—Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
  • C22C1/053—Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor with in situ formation of hard compounds
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
  • C22C29/005—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides comprising a particular metallic binder
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
  • C22C29/12—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on oxides
• • G—PHYSICS
  • G04—HOROLOGY
  • G04B—MECHANICALLY-DRIVEN CLOCKS OR WATCHES; MECHANICAL PARTS OF CLOCKS OR WATCHES IN GENERAL; TIME PIECES USING THE POSITION OF THE SUN, MOON OR STARS
  • G04B37/00—Cases
  • G04B37/22—Materials or processes of manufacturing pocket watch or wrist watch cases
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B22—CASTING; POWDER METALLURGY
  • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
  • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
  • B22F2998/10—Processes characterised by the sequence of their steps

Definitions

• the present invention relates to a decorative article and in particular to a horological trim component, made of a material of the cermet type with a ceramic phase comprising a nitride and a metallic phase comprising a precious metal.
• Colored cermets based on nitrides contain an allergenic metal binder such as nickel or cobalt. In order to produce parts that may be in contact with the skin, such as watch cases or jewellery, it is imperative to develop compositions that do not require the use of binders comprising these elements.
• cermets used for specific applications such as watch cases must have very good scratch resistance, i.e. a hardness greater than 1000 HV.
• producing a colored cermet based on TiN with a yellow tint, containing no nickel and cobalt and with good final properties by powder metallurgy and by conventional sintering in the liquid state is difficult. This is mainly due to the very high melting temperature of titanium nitride, which is 2930° C., and to its poor wettability with metallic binders during sintering in the liquid state.
• the cermet has, at the end of the sintering, a high porosity which results in a drop in hardness. Apart from the hardness, the percentages between the different phases must also be adjusted to obtain good tenacity and the desired shade of color on the final product.
• the present invention proposes a decorative article made of a cermet material comprising by weight between 70 and 97% of a ceramic phase and between 3 and 30% of a phase of a metallic binder, the metallic binder comprising at at least one element or its alloy selected from the list consisting of ruthenium, rhodium, palladium, osmium, iridium, platinum, gold and silver, the ceramic phase comprising a phase of nitrides and optionally an oxide and/or oxynitride phase, said nitride phase being present relative to the total weight of the cermet material in a percentage of between 70 and 97% and said oxide and/or oxynitride phase in a percentage between 0 and 15%.
• These precious cermets have hardnesses that can go up to 1250 HV30 and they have sufficient tenacity for the production of trim parts.
• they can be shaped by conventional powder metallurgy processes such as pressing or injection to obtain "near-net shape" 3D parts.
• FIG. 1 represents a timepiece comprising a middle part made with the cermet-type material according to the invention.
• Figure 2 shows an optical microscopy image of the cermet-type material according to the invention with a composition by weight of 92% TiN and 8% Pd.
• FIG. 3 represents an optical microscopy image of the cermet type material according to the invention with a composition by weight of 84.6%TiN-9.4%ZrO 2 and 6%Pd.
• the present invention relates to a decorative article made of a material of the cermet type comprising (being constituted) by weight between 70 and 97% of a ceramic phase and between 3 and 30% of a phase of a metal binder.
• the cermet comprises (is constituted) by weight between 75 and 97% of the ceramic phase and between 3 and 25% of the phase of a metal binder. More preferably, the cermet comprises (is constituted) by weight between 78 and 96% of the ceramic phase and between 4 and 22% of the phase of a metal binder.
• the metal binder is chosen from the list of elements including ruthenium, rhodium, palladium, osmium, iridium, platinum, gold and silver.
• the ceramic phase comprises a phase of nitrides and optionally a phase of oxides and/or oxynitrides.
• the ceramic phase consists of a phase of nitrides and optionally of a phase of oxides and/or oxynitrides.
• the purpose of the oxide and/or oxynitride phase is to increase the mechanical properties. When it is present, the oxide and/or oxynitride phase is in the minority compared to the nitride phase.
• the nitride phase is present in a percentage of between 70 and 97% and the oxide and/or oxynitride phase in a percentage of between 0 and 15%.
• the nitrides are chosen from the non-exhaustive list comprising the nitrides of Al, Ti, Si, Mn, Zr, Hf, Ta, Nb, V, Cr, Mo, W and B and a combination of the nitrides of these elements.
• the oxides and oxynitrides are chosen from the non-exhaustive list comprising respectively the oxides and oxynitrides of Al, Ti, Si, Mn, Zr, Hf, Ta, Nb, V, Cr, Mo, W and B and a combination of oxides and oxynitrides of these elements.
• the decorative article can be a constituent part of watches, jewelry, bracelets, etc.
• this article may be a part covering such as a middle part, a back, a bezel, a pusher, a bracelet link, a dial, a hand, a dial index, etc.
• a middle part 1 made with the cermet type material according to the invention is represented in FIG.
• the cermet article is produced by sintering starting from a mixture of ceramic and metal powders.
• the manufacturing process comprises the steps consisting of: a) Making a mixture with the different powders, possibly in a humid environment.
• the starting powders preferentially have a d50 of less than 10 ⁇ m, and more preferentially comprised between 2 and 5 ⁇ m.
• the mixture can optionally be produced in a grinder, which reduces the d50 of the particles of the powder to a size of the order of a micron, or even less than a micron after grinding.
• This mixture comprises by weight between 70 and 97%, preferably between 75 and 97%, more preferably between 78 and 96%, of the ceramic powder and between 3 and 30%, preferably between 3 and 25%, more preferably between 4 and 22% of the metal powder.
• the ceramic powder comprises nitrides and optionally oxides and/or oxynitrides. More specifically, relative to the total weight of powders, the nitrides are present in a percentage of between 70 and 97%, preferably between 75 and 97%, more preferably between 78 and 96%, and the oxides and/or oxynitrides in a percentage between 0 and 15%.
• the nitrides are chosen from the non-exhaustive list comprising the nitrides of Al, Ti, Si, Mn, Zr, Hf, Ta, Nb, V, Cr, Mo, W and B and a combination of the nitrides of these elements.
• the nitrides are chosen from Ti, Ta, Nb, Zr nitrides and a combination of these nitrides.
• the oxides and oxynitrides are chosen from the non-exhaustive list comprising respectively the oxides and oxynitrides of Al, Ti, Si, Mn, Zr, Hf, Ta, Nb, V, Cr, Mo, W and B and a combination of oxides and oxynitrides of these elements.
• the oxides and oxynitrides are chosen from the oxides and oxynitrides of Zr or Nb.
• the metallic powder is chosen from the list of metallic elements comprising ruthenium, rhodium, palladium, osmium, iridium, platinum, gold, silver, a combination of several of said elements and an alloy of one of said elements.
• the gold is alloyed with at least one element chosen from Cu, Ag, Pd, C and N.
• the metal powder mainly comprises palladium, platinum, silver or gold alloy with copper and/or silver. It can, except for impurities, consist entirely of platinum, palladium, silver or gold alloyed with copper and/or silver.
• the mixture of powders may comprise one of the following weight distributions:
• a second mixture comprising the aforementioned mixture and an organic binder system (paraffin, polyethylene, etc. ) can be achieved.
• a second mixture comprising the aforementioned mixture and an organic binder system (paraffin, polyethylene, etc. ) can be achieved.
• c) Forming a blank by giving the mixture the shape of the desired article, for example, by injection (Ceramic Injection Molding) or by pressing.
• d) Sintering the blank under an inert atmosphere or under nitrogen or under vacuum at a temperature between 1100 and 2100°C, preferably between 1400 and 1750°C, for a period between 30 minutes and 20 hours, preferably between 30 minutes and 2 hours. This stage can be preceded by a debinding stage in a temperature range of between 200 and 800° C. if the mixture comprises a system of organic binders.
• the blank thus obtained is cooled and polished. It can also be machined before polishing to obtain the desired article.
• the article resulting from the manufacturing process comprises the ceramic phase and the metallic phase in percentages by weight close to those of the starting powders.
• small variations in composition and percentages between the base powders and the material resulting from sintering cannot be ruled out following, for example, contamination or transformations during sintering.
• oxynitrides can be formed in situ if the starting powder contains both nitrides and oxides of the same element.
• the ceramic and metallic phases are homogeneously distributed within the cermet material.
• the article has a CIELAB color space (conforms to CIE n°15, ISO 7724/1, DIN 5033 Part 7, ASTM E-1164) with a luminance component L*, representative of how the material reflects light , of minimum 60, preferably of minimum 65 and more preferably of minimum 75.
• the color variations range from white corresponding to the steel color to a slightly yellow tinted color to a strongly yellow color. More precisely, for a white article, the a* component is between -3 and +3 and the b* component is between -3 and +3. For a color between white and yellow, the a* component is between 0 and +3 and the b* component between 0 and +10.
• the a* component is between 0 and +5 and the b* component between +20 and +30.
• the ceramic material has a Vickers hardness measured under a load of 30 kg (HV30) of between 500 and 1300, preferably between 550 and 1250, depending on the types and percentages of the constituents.
• HV30 Vickers hardness measured under a load of 30 kg (HV30) of between 500 and 1300, preferably between 550 and 1250, depending on the types and percentages of the constituents.
• HV30 Vickers hardness measured under a load of 30 kg (HV30) of between 500 and 1300, preferably between 550 and 1250, depending on the types and percentages of the constituents.
• HV30 Vickers hardness measured under a load of 30 kg
• It has a toughness Kc of at least 2 MPa.m 1/2 , preferably at least 2.8 MPa.m 1/2 , the toughness being determined on the basis of measurements of the lengths of the cracks at the four ends of the diagonals of the hardness indentation according to the formula : with P being the applied load (N), a being the half-diagonal (m) and / being the measured crack length (m).
• Table 1 shows various examples of cermets according to the invention.
• the values in italics and bold fulfill the criteria for a hardness greater than 1000 Vickers, a toughness greater than 2.8 MPa.m 1/2 , an L* index greater than 75 or a b* index greater than 25 for a very yellow color.
• HV30 hardness measurements were carried out on the surface of the samples and the toughness was determined on the basis of the hardness measurements as described above.
• Lab colorimetric values were measured on the polished samples with a KONICA MINOLTA CM-5 spectrophotometer under the following conditions: SCI (specular reflection included) and SCE (specular reflection excluded) measurements, inclination of 8°, MAV measurement area of 8 mm in diameter.
• the grade with NbN and alloyed gold makes it possible to combine hardness values greater than 1000 Vickers, with a toughness greater than 4.5 MPa.m 1/2 and a luminance value L * close to 80, i.e. identical to the luminance measured in polished stainless steels.

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• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Materials Engineering (AREA)
• Mechanical Engineering (AREA)
• Metallurgy (AREA)
• Organic Chemistry (AREA)
• Manufacturing & Machinery (AREA)
• Physics & Mathematics (AREA)
• General Physics & Mathematics (AREA)
• Powder Metallurgy (AREA)
• Adornments (AREA)

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• 2020
  • 2020-09-09 EP EP20195335.3A patent/EP3968098A1/de not_active Withdrawn
• 2021
  • 2021-07-07 JP JP2023512442A patent/JP7624507B2/ja active Active
  • 2021-07-07 CN CN202180055003.3A patent/CN116113891A/zh active Pending
  • 2021-07-07 EP EP21737095.6A patent/EP4211515A1/de active Pending
  • 2021-07-07 WO PCT/EP2021/068836 patent/WO2022053199A1/fr unknown
  • 2021-07-07 US US18/041,707 patent/US20230304133A1/en active Pending
• 2024
  • 2024-09-25 JP JP2024166185A patent/JP2024178385A/ja active Pending

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