EP4144932B1 - Panel for covering a surface - Google Patents
Panel for covering a surface Download PDFInfo
- Publication number
- EP4144932B1 EP4144932B1 EP21195332.8A EP21195332A EP4144932B1 EP 4144932 B1 EP4144932 B1 EP 4144932B1 EP 21195332 A EP21195332 A EP 21195332A EP 4144932 B1 EP4144932 B1 EP 4144932B1
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- EP
- European Patent Office
- Prior art keywords
- panel
- section
- receptacle
- coupling
- coupling element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
Definitions
- the invention relates to a panel for cladding a surface, in particular a floor panel for cladding a floor area of a building space, having a panel core which is enclosed by a flat panel surface, a flat panel lower surface spaced therefrom and parallel thereto, and four panel side surfaces each connecting the panel surface to the panel lower surface, wherein mutually complementary coupling elements in the form of an upper coupling element and a lower coupling element are arranged on two opposite panel side surfaces, which are designed in such a way that they enable a coupling of a first such panel to a second such panel by means of a relative movement of the upper coupling element of the first panel towards the lower coupling element of the second panel, the upper coupling element has at its distal end a wedge-shaped plug-in element comprising an upper side and a lower side, and the lower coupling element has at its proximal end a plug-in receptacle with a counter-surface into which When two panels are coupled, the plug-in element is inserted so that the upper side of
- Such a panel therefore always has a lower coupling element and an upper coupling element, whereby the terms “lower” and “upper” refer to the fact that during the installation of the panels, an upper coupling element of a panel to be installed is swung down onto a lower coupling element of a panel that has already been installed and is lying on the substrate.
- the wedge-shaped plug element is inserted obliquely into the plug receptacle so that the upper side of the wedge-shaped plug element at least partially touches the mating surface of the plug receptacle.
- the wedge-shaped plug element slides further into the plug receptacle so that the lower side of the wedge-shaped plug element also comes into contact with the plug receptacle.
- the first coupling section is thus formed by the interaction of the bevelled upper side of the plug element and the mating surface
- the second coupling section is formed by the interaction of the lower side of the plug element with the plug receptacle.
- the third coupling section is formed by the locking receptacle, which accommodates the locking element when the first coupling element is pressed down.
- Fluid resistance refers to the ability of a composite of panels to resist the passage of fluids, such as water, from the top of the panels and between adjacent panels to the underside of the panels, and ideally to prevent this passage entirely.
- fluids such as water
- FR 2 922 568 A1 discloses a panel according to the preamble of claim 1. It discloses that, in cross-section, the tongue of a first panel on its underside and the lower lip of the groove of an adjacent second panel, which is identical to the first, each have on their upper side two elevations projecting downwards and two recesses which are complementary to each other and engage with each other, when one panel is rotated with respect to another to form a double means for engaging the tongue in the groove.
- DE 198 51 200 C1 discloses a floor panel with two connecting edges arranged on opposite sides for engagement with similar floor panels.
- a first connecting edge has an upper projection and a lower projection as well as a recess arranged therebetween.
- a second connecting edge (11) has a tongue for insertion into the recess of an adjacent first connecting edge.
- a lower elevation, lower depression, lower additional elevation and lower additional depression are provided on the lower projection of the first connecting edge.
- the profile thus formed engages in a corresponding profile on the underside of the tongue, which has an upper depression, upper elevation, upper additional depression and upper additional elevation (15).
- US 2014/352248 A1 describes surface coverings, such as flooring, with an interlocking design. Further described are methods of manufacturing the surface coverings.
- a plank including a resilient composite sheet having four sides, a top surface, a bottom surface, and a total thickness, the composite sheet comprising at least one base layer, the at least one base layer comprising at least one polymeric material and at least one filler, opposite sides of the composite sheet comprising a first tongue on a first side and a first groove on the opposite second side, the first tongue and the first groove having a complementary shape to interlockingly engage a corresponding tongue or groove on an adjacent floor plank.
- the object of the invention is to provide a panel for cladding a surface which has a particularly high fluid resistance and can be installed or uninstalled particularly quickly and easily.
- a panel for cladding a surface in particular a floor panel for cladding a floor area of a building space, comprising a panel core enclosed by a flat panel surface, a flat panel bottom surface spaced therefrom and parallel thereto, and four panel side surfaces each connecting the panel surface to the panel bottom surface, wherein mutually complementary coupling elements in the form of an upper coupling element and a lower coupling element are arranged on two opposite panel side surfaces, which are designed such that they enable a coupling of a first such panel to a second such panel by means of a relative movement of the upper coupling element of the first panel towards the lower coupling element of the second panel, the upper coupling element having a wedge-shaped plug-in element comprising an upper side and a lower side at its distal end, and the lower coupling element having a plug-in receptacle with a counter-surface at its proximal end, into which, when two panels are coupled, the plug-in element is inserted, so that the upper side of the
- the panels can be coupled to one another by simply inserting the plug-in element into the plug-in receptacle and subsequently pivoting the panels relative to one another, and that the surface of the plug-in element and the surface of the plug-in receptacle each have a wave structure that is complementary to one another.
- are complementary means that the shape of these undulating surfaces is such that when two panels are coupled they lie flat against one another. This is achieved by the surface shapes of the plug-in receptacle and the plug-in element corresponding to one another. So where the plug-in receptacle has a wave trough, the plug-in element has a wave crest, and vice versa. In this way, the two surfaces are essentially interlocked.
- the interface between the plug-in receptacle and the plug-in element is larger than with flat surfaces, which ultimately makes it more difficult for fluid to pass through between the plug-in receptacle and the plug-in element. In this way, an even higher fluid resistance of a panel assembly consisting of such panels can be achieved.
- the wave structures in the plug-in receptacle and the lower side of the plug-in element run perpendicular to the panel side surfaces having the complementary coupling elements. Because the wave structures run perpendicular to the panel side surfaces, they run almost parallel to the floor or the surface to be covered. The wave structures therefore ensure a secure hold and also prevent displacement in the longitudinal direction, i.e. in a direction parallel to the floor.
- the wave structures interlock and thus also serve as a type of guide during pivoting down, so that the final position of the upper panel relative to the lower panel can be reached easily and safely. It has been shown that a high level of fluid resistance can be achieved due to the stable insertion and interlocking of the vertically arranged wave structures.
- the shape of the wave structures can follow various forms.
- the wave structures in the plug-in receptacle and the lower side of the plug-in element are sinusoidal.
- the number of wave crests and troughs can vary in principle.
- the wave structures have at least three wave crests, preferably at least four wave crests, most preferably at least five wave crests.
- the number of troughs of the wave structure of the lower coupling element is at least one greater than the number of complementary crests of the wave structure of the upper coupling element.
- the lower coupling element therefore comprises at least one more trough than the upper coupling element comprises crests.
- a bevel is provided at the location where the last crest would normally be located. The bevel facilitates insertion and, when pressed down, facilitates the sliding of the upper panel along the locking element of the lower panel. The gap also ensures good air circulation between the two panels.
- the height difference between the wave crests and troughs be between a maximum of 7% and a minimum of 1% of the total panel thickness determined by the distance between the panel surface and the panel base.
- the material thickness of the lower coupling element between the panel's underside and the plug-in receptacle is intended to be thinner than the material thickness of the upper coupling element between the panel's surface and the locking receptacle.
- the assembly loads of the lower coupling element can generally be better balanced than the assembly loads of the upper coupling element. This is due, among other things, to the fact that the lower coupling element is placed on the surface to be clad during the assembly of the upper coupling element. surface.
- the forces acting on the lower coupling element can thus be directly and evenly supported by the substrate and are therefore less damaging to individual components of the lower coupling element.
- forces acting on the upper coupling element during the joining of two panels have no such opportunity for force distribution, so that the upper coupling element is generally more prone to material failure. Such material failure or breakage usually occurs in areas with high loads and the smallest possible material thickness.
- the lower coupling element has the thinnest material thickness between the panel underside and the plug-in receptacle.
- the upper coupling element has the thinnest material thickness between the panel surface and the locking receptacle.
- material thickness refers to a minimum or maximum material thickness in this respective area. If the term material thickness is used, this applies to this definition or arrangement.
- the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is at least 62%, preferably at least 67%, and particularly preferably at least 72% of the material thickness of the upper coupling element between the panel surface and the locking receptacle. Furthermore, it is preferred that the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is a maximum of 82%, a maximum of 77%, and particularly preferably a maximum of 72% of the material thickness of the upper coupling element between the panel surface and the locking receptacle.
- the material thickness of the upper coupling element between the panel surface and the locking receptacle is at least 34%, preferably at least 39%, and particularly preferably at least 44% of the total thickness of the panel determined by the distance between the panel surface and the panel bottom surface.
- the material thickness of the upper coupling element between the panel surface and the locking receptacle is at most 54%, preferably at most 49%, particularly preferably at most 44% of the total thickness of the panel determined by the distance of the panel surface from the panel bottom surface.
- the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is at least 24%, preferably at least 29%, particularly preferably at least 34% of the total thickness determined by the distance of the panel surface from the panel bottom surface. given total thickness of the panel.
- the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is a maximum of 44%, preferably a maximum of 39%, particularly preferably a maximum of 34% of the total thickness of the panel given by the distance of the panel surface from the panel bottom surface.
- the panel preferably consists of at least one carrier or core, on or to which different functional layers are applied or attached, such as decorative layers, wear-resistant layers, and/or counter-tension layers.
- the coupling elements according to the invention described are essentially formed in the carrier or core.
- the carrier or core of a panel according to the invention can, for example, be a carrier based on a natural material, a plastic, a wood-plastic composite material (WPC), or a mineral-plastic composite material (MPC, SPC). Layered structures made of several of the aforementioned materials can also be used, for example, plasterboard or wood-plastic layered panels.
- the carrier plate can be made of a thermoplastic, elastomer, or thermosetting plastic.
- Mineral-based panels such as natural and artificial stone panels, concrete panels, gypsum fiberboard, so-called WPC panels (made of a mixture of plastic and wood), so-called MPC or SPC panels (made of a mixture of plastic and mineral or stone flour), as well as panels made of natural raw materials such as cork and wood can also be used as carriers according to the invention.
- Panels made of biomass as a natural material such as straw, corn stalks, bamboo, leaves, algae extracts, hemp, and oil palm fibers can also be used according to the invention.
- recycled materials made from the aforementioned materials can be used within the scope of the inventive method.
- the panels can be made from the natural material cellulose, such as paper or cardboard.
- Wood-based materials within the meaning of the invention include, in addition to solid wood materials, materials such as cross-laminated timber, glued laminated timber, block laminated timber, veneer plywood, laminated veneer lumber, veneer strip lumber, and bent plywood. Furthermore, wood-based materials within the meaning of the invention also include wood chipboards, extruded boards, and oriented structural boards (OSB). and chipboard, as well as wood fiber materials such as wood fiber insulation boards (HFD), medium-hard and hard fiberboards (MB, HFH), and in particular medium-density fiberboards (MDF) and high-density fiberboards (HDF).
- wood fiber insulation boards HFD
- MB medium-hard and hard fiberboards
- MDF medium-density fiberboards
- HDF high-density fiberboards
- Modern wood materials such as wood-polymer materials (wood-plastic composites, WPC), sandwich panels made of a lightweight core material such as foam, rigid foam, or paper honeycomb with a wood layer applied thereon, as well as mineral-bonded chipboards, for example with cement, constitute wood materials within the meaning of the invention.
- Cork also represents a wood material within the meaning of the invention.
- fiber materials refers to materials such as paper and nonwovens based on plant, animal, mineral, or even artificial fibers, as well as cardboard.
- fiber materials made from plant fibers include paper and nonwovens made from cellulose fibers, as well as panels made from biomass such as straw, corn stalks, bamboo, leaves, algae extracts, hemp, cotton, or oil palm fibers.
- animal fiber materials include keratin-based materials such as wool or horsehair.
- mineral fiber materials include materials made from mineral wool or glass wool.
- the carrier can be a plastic-based carrier, i.e., it can comprise or consist of a plastic.
- thermoplastics are polyvinyl chloride, polyolefins (e.g., polyethylene (PE), polypropylene (PP), polyamides (PA), polyurethanes (PU), polystyrene (PS), acrylonitrile butadiene styrene (ABS), polymethyl methacrylate (PMMA), polycarbonate (PC), polyethylene terephthalate (PET), polyetheretherketone (PEEK), or mixtures or copolymers thereof.
- PE polyethylene
- PP polypropylene
- PA polyamides
- PU polyurethanes
- PS polystyrene
- ABS acrylonitrile butadiene styrene
- PMMA polymethyl methacrylate
- PC polycarbonate
- PET polyethylene terephthalate
- PEEK polyetheretherketone
- the plastics can contain conventional fillers, for example, talc, calcium carbonate (chalk), aluminum oxide, silica gel, quartz powder, wood flour, or gypsum. They can also be colored in a known manner.
- the carrier material can contain a flame retardant.
- Thermoplastics offer the advantage that the products made from them can be easily recycled. Recycled materials from other sources can also be used. This provides another opportunity to reduce manufacturing costs.
- the carrier material or the material from which the carrier is formed can, for example, be a matrix material and a solid material, wherein the matrix material is present in an amount, based on the carrier material, of ⁇ 25 wt.% to ⁇ 55 wt.%, in particular of ⁇ 35 wt.% to ⁇ 45 wt.%, and wherein the solid material is present in an amount, based on the carrier material, of ⁇ 45 wt.% to ⁇ 75 wt.%, in particular of ⁇ 55 wt.% to ⁇ 65 wt.%, and wherein the matrix material and the solid material together are present, based on the carrier material, in an amount of ⁇ 95 wt.%, in particular ⁇ 99 wt.%, and the solid material is formed to at least 50 wt.%, in particular to at least 80 wt.%, in particular to at least 95 wt.%, based on the solid material, from a solid composition consisting of at least one first layered silicate powder
- phyllosilicate powder is understood, in the conventional sense, to be a powder made from a phyllosilicate.
- Phyllosilicates are minerals from the silicate group whose silicate anions are usually arranged in layers.
- phyllosilicates include minerals from the mica group, the chlorite group, the kaolinite group, and the serpentine group.
- the solid material can advantageously be formed at least largely from the mineral substance phyllosilicate, whereby this substance can be used, for example, in powder form or can be present in the carrier material in the form of particles.
- the solid material can consist of a powdered solid.
- Layered silicates offer the advantage that they can produce a support with good mechanical properties and, at the same time, their layered structure allows them to be easily processed into corresponding powders.
- the plug-in receptacle has a circular-segment-shaped part, and the circular-segment-shaped part is adjacent to the counter surface.
- a gap forms between the upper and lower coupling elements because the elements are not flush with each other due to their different shapes. This provides sufficient space for the plug-in element to be removed from the socket again, allowing the panels to be removed without much effort.
- the wedge shape of the plug-in element can have different sections.
- the wedge-shaped plug-in element comprises a first section at the distal end and a second section adjacent to the first section, each section comprising an upper side and a lower side, and the upper side and lower side of the first section being designed to taper towards the distal end.
- the upper side and lower side of the second section are each arranged parallel to the panel surface or to the panel bottom surface, and the lower side of the second section has the wave structure.
- a first angle between the upper side of the first section and a line parallel to the panel surface or to the panel bottom surface is greater than a second angle between the lower side of the first section and the parallel.
- the sum of the first angle and the second angle is less than 90°.
- the plug-in element is therefore composed of a first wedge-shaped section and a second straight section.
- the lower side of the wedge-shaped tip is flatter than the upper side. This facilitates insertion into the plug-in receptacle.
- the angle of the upper side is selected so that the upper side can slide particularly easily along the counter surface during insertion and is guided by it.
- the wedge-shaped design of the tip therefore serves to simplify handling and simple installation and deinstallation of the panels.
- the second section comprises the wave structure and thus serves to ensure the stability and fluid resistance of the panels when installed.
- FIG. 1 Two panels 1A, 1B are shown in a schematic sectional view, which are intended for covering a surface. Specifically, the preferred embodiment of the invention shown here is two floor panels for covering a floor area of a building. Fig. 1 shows panels 1A and 1B in an uncoupled state, i.e., separated from each other.
- the panels 1A and 1B shown here are made of thermoplastic polymers. Alternatively, they can be made of HDF or MDF.
- the two panels 1A, 1B each have a panel core enclosed by a flat panel surface 2, a flat panel bottom surface 3 spaced from and parallel to the panel surface 2, and four panel side surfaces connecting the panel surface 2 to the panel bottom surface 3.
- mutually complementary coupling elements 4, 5 in the form of an upper coupling element 4 and a lower coupling element 5 are arranged on two opposite panel side surfaces, which are designed in such a way that they enable a coupling of a first such panel 1A with a second such panel 1B by means of a relative movement of the upper coupling element 4 of the first panel 1A to the lower coupling element 5 of the second panel 1B.
- the panels 1A, 1B now each have three coupling sections on their coupling elements 4, 5, as follows:
- the upper coupling element 4 has, at its distal end, a wedge-shaped plug element 8 with an upper side 6 and a lower side 7.
- the lower coupling element 5 has a counter surface 10 which, when two panels 1A, 1B are coupled, rests against the upper side 6, so that the wedge-shaped plug element 8 or the upper side 6, together with the counter surface 10, form the first coupling section of the coupling elements 4, 5.
- the wedge-shaped plug-in element 8 has a wave-shaped surface 13A, namely the wave structure according to the invention
- the lower coupling element 5 has a plug-in receptacle 9 which adjoins the counter surface 10 and also has a wave-shaped surface 13B, into which the plug-in element 8 is inserted when two panels 1A, 1B are coupled, so that the plug-in element 8, in particular with its lower side 7, together with the plug-in receptacle 9, form the second coupling section of the coupling elements 4, 5.
- the upper coupling element 4 has a locking receptacle 1 adjoining the plug-in element 8
- the lower coupling element 5 has at its distal end a locking element 12 adjoining the plug-in receptacle 9, which engages in the locking receptacle 11 when two panels 1A, 1B are coupled, so that the locking receptacle 11 together with the locking element 12 form the third coupling section of the coupling elements 4, 5.
- the wedge-shaped plug-in element 8 is divided into two sections I, II.
- the first section I has an upper side 6I and a lower side 7I. Both sides 6I, 7I converge obliquely, with the lower side 7I being flatter than the upper side 6I. This is directly related to the fact that the angle ⁇ between the upper side 6I and a parallel P to the panel surface 2 is greater than the angle ⁇ between the lower side 7I and the parallel P.
- the first section I therefore forms a point, which facilitates handling and installation. by facilitating the insertion of the plug-in element 8 into the plug-in receptacle 9.
- the second section II is directly adjacent to the first section I and has an upper side 6II and a lower side 7II, which are straight and merge smoothly into the panel surface 2 and panel bottom surface 3, respectively.
- the surfaces 13A, 13B of the plug-in element 8 or the plug-in receptacle 9 facing each other in the coupled state of two panels 1A, 1B have complementary wave structures.
- Fig. 1 It can be seen that the wave structures in the plug-in receptacle 9 and the plug-in element 8 run perpendicular to the panel side surfaces having the mutually complementary coupling elements 4, 5 and that the wave structures in the plug-in receptacle 9 and the plug-in element 8 run sinusoidally.
- the wave structure of the upper panel 1A has one wave crest 14A less than the wave structure of the lower panel 1B has complementary wave troughs 15B.
- the oblique edge arranged instead of a wave crest 14A towards the end of the lower side 7II of the second section II facilitates the insertion of the plug-in element 8 into the plug-in receptacle 9.
- the plug-in receptacle 9 has a part 16 in the shape of a circular segment, along which the wedge-shaped tip of the first section I can slide when the plug-in element 8 is inserted into the plug-in receptacle 9, so that the tip of the plug-in element 8 is guided when the upper panel 1A is inserted into the lower panel 1B.
- the material thickness UM of the lower coupling element 5 between the panel bottom surface 3 and the plug-in receptacle 9 is smaller than the material thickness OM of the upper coupling element 4 between the panel surface 2 and the locking receptacle 11, which leads to the advantages with regard to fracture resistance mentioned in detail above.
- Fig. 2 shows the two panels 1A, 1B from Fig. 1 in a schematic sectional view during the coupling process
- the upper panel 1A is partially inserted into the lower panel 1B.
- the wedge-shaped tip of the first section I is inserted obliquely into the plug-in receptacle 9.
- Particularly easy handling is ensured by several factors: Firstly, the edge of the counter surface 10 slides along the upper side 6I of the tip; Secondly, the tip itself is guided by the circular-segment-shaped part 16, so that during a forward movement of the upper panel 1A in the x-direction, the arcuate shape of the circular-segment-shaped part 16 inevitably guides the tip upward, thus pivoting the upper panel 1A downward. Consequently, the relative movement in the form of a pivoting movement R of the upper panel 1A is forced downward during the coupling process. Faulty installation can thus be virtually ruled out. The downward movement occurs in the negative y-direction.
- Fig. 3 shows the two panels 1A, 1B from Fig. 1 and Fig. 2 in coupled state. All three coupling sections are in the coupled state.
- the plug-in element 8 is fully inserted into the plug-in receptacle 9 so that the upper side 6I rests against the counter surface 10.
- the wave crests 14A, 14B engage in the complementary wave troughs 15A, 15B.
- the locking element 12 is received by the locking receptacle 11.
- the two panels 1A, 1B are plugged into one another and can no longer be moved along the x-direction.
- the two panels 1A, 1B can only be uncoupled and thus uninstalled by a relative movement, in particular an upward pivoting movement of the upper panel essentially in the y-direction.
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- Floor Finish (AREA)
Description
Die Erfindung betrifft ein Paneel zur Verkleidung einer Oberfläche, insbesondere ein Fußbodenpaneel zur Verkleidung eines Bodenbereichs eines Gebäuderaumes, mit einem Paneelkern, der von einer ebenen Paneeloberfläche, einer von dieser beabstandeten und zu dieser parallelen ebenen Paneelunterfläche und vier jeweils die Paneeloberfläche mit der Paneelunterfläche verbindenden Paneelseitenflächen eingeschlossen ist, wobei an zwei einander gegenüberliegenden Paneelseitenflächen zueinander komplementäre Kopplungselemente in Form eines oberen Kopplungselements und eines unteren Kopplungselements angeordnet sind, die derart ausgestaltet sind, dass sie eine Kopplung eines ersten solchen Paneels mit einem zweiten solchen Paneels mittels einer Relativbewegung des oberen Koppelements des ersten Paneels zu dem unteren Koppelelement des zweiten Paneels hin ermöglichen, das obere Koppelelement an seinem distalen Ende ein eine obere Seite und eine untere Seite umfassendes keilförmiges Steckelement aufweist und das untere Koppelelement an seinem proximalen Ende eine Steckaufnahme mit einer Gegenfläche aufweist, in die im gekoppelten Zustand zweier Paneele das Steckelement eingesteckt ist, so dass die obere Seite des Steckelements mit der Gegenfläche einen ersten Kopplungsabschnitt der Kopplungselemente bildet und die untere Seite des Steckelements zusammen mit der Steckaufnahme einen zweiten Kopplungsabschnitt der Kopplungselement bildet, das obere Kopplungselement eine sich dem Steckelement anschließende Verriegelungsaufnahme aufweist und das untere Koppelelement an seinem distalen Ende ein sich der Steckaufnahme anschließendes Verriegelungselement aufweist, das im gekoppelten Zustand zweier Paneele in die Verriegelungsaufnahme eingreift, so dass die Verriegelungsaufnahme zusammen mit dem Verriegelungselement einen dritten Kopplungsabschnitt der Kopplungselement bilden.The invention relates to a panel for cladding a surface, in particular a floor panel for cladding a floor area of a building space, having a panel core which is enclosed by a flat panel surface, a flat panel lower surface spaced therefrom and parallel thereto, and four panel side surfaces each connecting the panel surface to the panel lower surface, wherein mutually complementary coupling elements in the form of an upper coupling element and a lower coupling element are arranged on two opposite panel side surfaces, which are designed in such a way that they enable a coupling of a first such panel to a second such panel by means of a relative movement of the upper coupling element of the first panel towards the lower coupling element of the second panel, the upper coupling element has at its distal end a wedge-shaped plug-in element comprising an upper side and a lower side, and the lower coupling element has at its proximal end a plug-in receptacle with a counter-surface into which When two panels are coupled, the plug-in element is inserted so that the upper side of the plug-in element forms a first coupling section of the coupling elements with the counter surface and the lower side of the plug-in element together with the plug-in receptacle forms a second coupling section of the coupling element, the upper coupling element has a locking receptacle adjoining the plug-in element and the lower coupling element has, at its distal end, a locking element adjoining the plug-in receptacle, which engages in the locking receptacle when two panels are coupled, so that the locking receptacle together with the locking element form a third coupling section of the coupling element.
Ein solches Paneel hat somit stets ein unteres Koppelelement und ein oberes Koppelelement, wobei sich die Begriffe "unteres" und "oberes" darauf beziehen, dass bei der Montage der Paneele ein oberes Koppelement eines zu montierenden Paneels auf ein unteres Koppelelement eines bereits montierten und auf dem Untergrund liegenden Paneels heruntergeschwenkt wird.Such a panel therefore always has a lower coupling element and an upper coupling element, whereby the terms "lower" and "upper" refer to the fact that during the installation of the panels, an upper coupling element of a panel to be installed is swung down onto a lower coupling element of a panel that has already been installed and is lying on the substrate.
Um den ersten Kopplungsabschnitt zu bilden, wird das keilförmige Steckelement in die Steckaufnahme schräg eingeführt, so dass das keilförmige Steckelement mit seiner oberen Seite zumindest teilweise die Gegenfläche der Steckaufnahme berührt. Durch Herunterdrücken des oberen Kopplungselements und der damit verbundenen Hebelwirkung rutscht das keilförmige Steckelement weiter in die Steckaufnahme hinein, so dass auch die untere Seite des keilförmigen Steckelements in Kontakt mit der Steckaufnahme kommt. Somit wird der erste Kopplungsabschnitt über das Zusammenwirken der abgeschrägten oberen Seite des Steckelements und der Gegenfläche und der zweite Kopplungsabschnitt über das Zusammenwirken der unteren Seite des Steckelements mit der Steckaufnahme gebildet. Der dritte Kopplungsabschnitt wird über die Verriegelungsaufnahme gebildet, welche beim Herunterdrücken des ersten Kopplungselements das Verriegelungselement in sich aufnimmt.To form the first coupling section, the wedge-shaped plug element is inserted obliquely into the plug receptacle so that the upper side of the wedge-shaped plug element at least partially touches the mating surface of the plug receptacle. By pressing down the upper coupling element and the associated leverage, the wedge-shaped plug element slides further into the plug receptacle so that the lower side of the wedge-shaped plug element also comes into contact with the plug receptacle. The first coupling section is thus formed by the interaction of the bevelled upper side of the plug element and the mating surface, and the second coupling section is formed by the interaction of the lower side of the plug element with the plug receptacle. The third coupling section is formed by the locking receptacle, which accommodates the locking element when the first coupling element is pressed down.
Durch die relativ große Kontaktfläche zwischen dem oberen Koppelelement und dem unteres Koppelelement wird bereits eine hohe Fluidfestigkeit eines Verbunds solcher Paneele erzielt. Unter "Fluidfestigkeit" wird dabei die Fähigkeit eines Verbunds der Paneele verstanden, dem Durchlass von Fluid, wie Wasser, von der Oberseite der Paneele her und zwischen aneinander angrenzenden Paneelen hindurch zur Unterseite der Paneele hin zu widerstehen und diesen im besten Fall gänzlich zu verhindern. Allerdings sind solche Systeme häufig aufwendig zu installieren bzw. zu deinstallieren. Die Paneele werden in der Regel unter Kraftaufwendung ineinander eingerastet und können dadurch nur mit mehreren Handgriffen wieder deinstalliert werden.The relatively large contact area between the upper and lower coupling elements already achieves a high fluid resistance of a composite of such panels. "Fluid resistance" refers to the ability of a composite of panels to resist the passage of fluids, such as water, from the top of the panels and between adjacent panels to the underside of the panels, and ideally to prevent this passage entirely. However, such systems are often complex to install and remove. The panels are usually forced into place and can therefore only be removed again with several manual steps.
Davon ausgehend ist es die Aufgabe der Erfindung, ein Paneel für eine Verkleidung einer Oberfläche bereitzustellen, das eine besonders hohe Fluidfestigkeit aufweist und besonders schnell und einfach installiert bzw. deinstalliert werden kann.Based on this, the object of the invention is to provide a panel for cladding a surface which has a particularly high fluid resistance and can be installed or uninstalled particularly quickly and easily.
Diese Aufgabe wird durch den Gegenstand des Patentanspruchs 1 gelöst. Bevorzugte Weiterbildungen der Erfindung sind in den Unteransprüchen beschrieben.This object is achieved by the subject matter of patent claim 1. Preferred developments of the invention are described in the subclaims.
Erfindungsgemäß wird insofern ein Paneel zur Verkleidung einer Oberfläche bereitgestellt, insbesondere ein Fußbodenpaneel zur Verkleidung eines Bodenbereichs eines Gebäuderaumes, mit einem Paneelkern, der von einer ebenen Paneeloberfläche, einer von dieser beabstandeten und zu dieser parallelen ebenen Paneelunterfläche und vier jeweils die Paneeloberfläche mit der Paneelunterfläche verbindende Paneelseitenflächen eingeschlossen ist, wobei an zwei einander gegenüberliegenden Paneelseitenflächen zueinander komplementäre Kopplungselemente in Form eines oberen Kopplungselements und eines unteren Kopplungselements angeordnet sind, die derart ausgestaltet sind, dass sie eine Kopplung eines ersten solchen Paneels mit einem zweiten solchen Paneels mittels einer Relativbewegung des oberen Koppelements des ersten Paneels zu dem unteren Koppelelement des zweiten Paneels hin ermöglichen, das obere Koppelelement an seinem distalen Ende ein eine obere Seite und eine untere Seite umfassendes keilförmiges Steckelement aufweist und das untere Koppelelement an seinem proximalen Ende eine Steckaufnahme mit einer Gegenfläche aufweist, in die im gekoppelten Zustand zweier Paneele das Steckelement eingesteckt ist, so dass die obere Seite des Steckelements mit der Gegenfläche einen ersten Kopplungsabschnitt der Kopplungselemente bildet und die untere Seite des Steckelements zusammen mit der Steckaufnahme einen zweiten Kopplungsabschnitt der Kopplungselement bildet, das obere Kopplungselement eine sich dem Steckelement anschließende Verriegelungsaufnahme aufweist und das untere Koppelelement an seinem distalen Ende ein sich der Steckaufnahme anschließendes Verriegelungselement aufweist, das im gekoppelten Zustand zweier Paneele in die Verriegelungsaufnahme eingreift, so dass die Verriegelungsaufnahme zusammen mit dem Verriegelungselement einen dritten Kopplungsabschnitt der Kopplungselement bilden, dadurch gekennzeichnet, dass die im gekoppelten Zustand zweier Paneele einander zugewandten Oberflächen der Steckaufnahme bzw. der unteren Seite des Steckelements zueinander komplementäre Wellenstrukturen aufweisen, wobei die Steckaufnahme einen kreisabschnittsförmig verlaufenden Teil aufweist und der kreisabschnittsförmige Teil an die Gegenfläche angrenzend ist.According to the invention, a panel for cladding a surface is provided, in particular a floor panel for cladding a floor area of a building space, comprising a panel core enclosed by a flat panel surface, a flat panel bottom surface spaced therefrom and parallel thereto, and four panel side surfaces each connecting the panel surface to the panel bottom surface, wherein mutually complementary coupling elements in the form of an upper coupling element and a lower coupling element are arranged on two opposite panel side surfaces, which are designed such that they enable a coupling of a first such panel to a second such panel by means of a relative movement of the upper coupling element of the first panel towards the lower coupling element of the second panel, the upper coupling element having a wedge-shaped plug-in element comprising an upper side and a lower side at its distal end, and the lower coupling element having a plug-in receptacle with a counter-surface at its proximal end, into which, when two panels are coupled, the plug-in element is inserted, so that the upper side of the plug-in element forms a first coupling section of the coupling elements with the counter-surface and the lower side of the plug-in element together with the plug-in receptacle forms a second coupling section of the coupling element, the upper coupling element has a locking receptacle adjoining the plug-in element and the lower coupling element has, at its distal end, a locking element adjoining the plug-in receptacle, which engages in the locking receptacle when two panels are coupled, so that the locking receptacle together with the locking element form a third coupling section of the coupling element, characterized in that the surfaces of the plug-in receptacle or the lower side of the plug-in element facing one another when two panels are coupled have mutually complementary wave structures, wherein the plug-in receptacle has a part extending in the shape of a segment of a circle and the part shaped like a segment of a circle is adjacent to the counter-surface.
Es ist somit ein maßgeblicher Aspekt der Erfindung, dass die Paneele durch bloßes Einstecken des Steckelements in die Steckaufnahme und nachfolgendes Verschwenken der Paneele relativ zueinander miteinander gekoppelt werden können und die Oberfläche des Steckelements sowie die Oberfläche der Steckaufnahme jeweils eine Wellenstruktur aufweisen, die zueinander komplementär sind. Dass die Wellenstrukturen zueinander komplementär sind, bedeutet, dass die Form dieser wellenförmigen Oberflächen derart ist, dass sie im gekoppelten Zustand zweier Paneele flächig aneinander anliegen, was dadurch erzielt wird, dass die Oberflächenformen der Steckaufnahme und des Steckelements einander entsprechen. Dort wo also die Steckaufnahme ein Wellental aufweist, ist das Steckelement mit einem Wellenberg versehen, und umgekehrt. Auf diese Weise wird praktisch eine Verzahnung der beiden Oberflächen erzielt. Dadurch wird die Grenzfläche zwischen der Steckaufnahme und dem Steckelement größer als bei flachen Oberflächen, was letztlich ein Hindurchtreten von Fluid zwischen der Steckaufnahme und dem Steckelement weiter erschwert. Auf diese Weise kann somit eine noch höhere Fluidfestigkeit eines aus solchen Paneelen bestehenden Paneelverbunds erzielt werden.It is therefore a key aspect of the invention that the panels can be coupled to one another by simply inserting the plug-in element into the plug-in receptacle and subsequently pivoting the panels relative to one another, and that the surface of the plug-in element and the surface of the plug-in receptacle each have a wave structure that is complementary to one another. are complementary means that the shape of these undulating surfaces is such that when two panels are coupled they lie flat against one another. This is achieved by the surface shapes of the plug-in receptacle and the plug-in element corresponding to one another. So where the plug-in receptacle has a wave trough, the plug-in element has a wave crest, and vice versa. In this way, the two surfaces are essentially interlocked. As a result, the interface between the plug-in receptacle and the plug-in element is larger than with flat surfaces, which ultimately makes it more difficult for fluid to pass through between the plug-in receptacle and the plug-in element. In this way, an even higher fluid resistance of a panel assembly consisting of such panels can be achieved.
Gemäß einer bevorzugten Weiterbildung der Erfindung verlaufen die Wellenstrukturen in der Steckaufnahme und der unteren Seite des Steckelements senkrecht zu den die zueinander komplementären Kopplungselemente aufweisenden Paneelseitenflächen. Dadurch, dass die Wellenstrukturen senkrecht zu den Paneelseitenflächen verlaufen, verlaufen sie insbesondere nahezu parallel zum Boden bzw. zu der zu verkleidenden Oberfläche. Die Wellenstrukturen sorgen somit vor allem für einen sicheren Halt und verhindern zudem eine Verschiebung in Längsrichtung, also in einer Richtung parallel zum Boden. Beim Einsetzen und Herabschwenken des oberen Paneels greifen die Wellenstrukturen ineinander und dienen somit auch beim Herabschwenken als eine Art Führung, so dass die Endposition des oberen Paneels relativ zum unteren Paneel einfach und sicher erreicht werden kann. Es hat sich gezeigt, dass auf Grund des stabilen Ineinandersteckens und des Ineinandergreifens der senkrecht angeordneten Wellenstrukturen eine hohe Fluidfestigkeit erreicht werden kann.According to a preferred development of the invention, the wave structures in the plug-in receptacle and the lower side of the plug-in element run perpendicular to the panel side surfaces having the complementary coupling elements. Because the wave structures run perpendicular to the panel side surfaces, they run almost parallel to the floor or the surface to be covered. The wave structures therefore ensure a secure hold and also prevent displacement in the longitudinal direction, i.e. in a direction parallel to the floor. When inserting and pivoting down the upper panel, the wave structures interlock and thus also serve as a type of guide during pivoting down, so that the final position of the upper panel relative to the lower panel can be reached easily and safely. It has been shown that a high level of fluid resistance can be achieved due to the stable insertion and interlocking of the vertically arranged wave structures.
Im Übrigen kann die Form der Wellenstrukturen verschiedenen Formen folgen. Gemäß einer bevorzugten Weiterbildung der Erfindung ist jedoch vorgesehen, dass die Wellenstrukturen in der Steckaufnahme und der unteren Seite des Steckelements sinusförmig verlaufen.Furthermore, the shape of the wave structures can follow various forms. However, according to a preferred embodiment of the invention, the wave structures in the plug-in receptacle and the lower side of the plug-in element are sinusoidal.
Was die Zahl der Wellenberge und Wellentäler angeht, kann diese grundsätzlich variieren. Gemäß einer bevorzugten Weiterbildung der Erfindung ist jedoch vorgesehen, dass die Wellenstrukturen wenigstens drei Wellenberge aufweisen, bevorzugt wenigstens vier Wellenberge, ganz bevorzugt wenigstens fünf Wellenberge.The number of wave crests and troughs can vary in principle. However, according to a preferred embodiment of the invention, the wave structures have at least three wave crests, preferably at least four wave crests, most preferably at least five wave crests.
Gemäß einer bevorzugten Weiterbildung der Erfindung ist vorgesehen, dass die Anzahl der Wellentäler der Wellenstruktur des unteren Koppelelements um wenigstens eins größer ist als die Anzahl komplementärer Wellenberge der Wellenstruktur des oberen Koppelelements. Das untere Koppelelement umfasst demnach wenigstens ein Wellental mehr als das obere Koppelelement Wellenberge umfasst. Dadurch entsteht im eingesetzten Zustand am proximalen Ende der Wellenstrukturen eine Lücke zwischen den Wellenstrukturen, weil quasi ein Wellenberg am oberen Koppelelement fehlt, damit die Wellenstrukturen bündig abschließen würden. Das Weglassen eines Wellenbergs am distalen Ende der Wellenstruktur sorgt nicht nur für eine Lücke im eingesetzten Zustand, sondern auch für eine einfache Handhabung. An der Stelle, an der normalerweise der letzte Wellenberg angeordnet sein müsste, findet sich vorzugsweise eine Schräge. Die Schräge erleichtert das Einsetzen und beim Herunterdrücken das Herabgleiten des oberen Paneels an dem Verriegelungselement des unteren Paneels. Die Lücke sorgt zudem für eine gute Luftzirkulation zwischen den beiden Paneelen.According to a preferred development of the invention, the number of troughs of the wave structure of the lower coupling element is at least one greater than the number of complementary crests of the wave structure of the upper coupling element. The lower coupling element therefore comprises at least one more trough than the upper coupling element comprises crests. This creates a gap between the wave structures at the proximal end when inserted, because a crest is essentially missing on the upper coupling element so that the wave structures would be flush. Omitting a crest at the distal end of the wave structure not only creates a gap when inserted, but also facilitates handling. Preferably, a bevel is provided at the location where the last crest would normally be located. The bevel facilitates insertion and, when pressed down, facilitates the sliding of the upper panel along the locking element of the lower panel. The gap also ensures good air circulation between the two panels.
Es hat sich gezeigt, dass bereits eine geringe Anzahl von Wellenbergen zu einer deutlichen Verbesserung der Fluidfestigkeit führt. Weiterhin ist es bevorzugt, dass der Höhenunterschied zwischen den Wellenbergen und den Wellentälern zwischen maximal 7 % und minimal 1 % der durch den Abstand der Paneeloberfläche von der Paneelunterfläche gegebenen Gesamtdicke des Paneels beträgt.It has been shown that even a small number of wave crests leads to a significant improvement in fluid strength. Furthermore, it is preferred that the height difference between the wave crests and troughs be between a maximum of 7% and a minimum of 1% of the total panel thickness determined by the distance between the panel surface and the panel base.
Insbesondere ist vorgesehen, dass die Materialdicke des unteren Koppelelements zwischen der Paneelunterfläche und der Steckaufnahme geringer ist als die Materialdicke des oberen Koppelelements zwischen der Paneeloberfläche und der Verriegelungsaufnahme. Dies bedeutet eine Dimensionierung, gemäß der die Koppelelemente beim Zusammenfügen zweier Paneele durch eine angepasste Dimensionierung gegenüber vorbekannten Paneelen unter weniger Kraftaufwand ineinander gesteckt werden und somit mit reduziertem Risiko zum Materialversagen beziehungsweise Bruch neigen.In particular, the material thickness of the lower coupling element between the panel's underside and the plug-in receptacle is intended to be thinner than the material thickness of the upper coupling element between the panel's surface and the locking receptacle. This means that, when joining two panels, the coupling elements are inserted into each other with less force than previously known panels, thus reducing the risk of material failure or breakage.
Dabei hat sich herausgestellt, dass die Montagebelastungen des unteren Koppelelements grundsätzlich besser ausgeglichen werden können als die Montagebelastungen des oberen Koppelelements. Dies ist unter anderem damit zu begründen, dass das untere Koppelelement während der Montage des oberen Koppelelements auf der zu verkleidenden Oberfläche aufliegt. Die auf das untere Koppelelement wirkenden Kräfte können somit unmittelbar und gleichmäßig vom Untergrund widergelagert werden und sind somit weniger schädigend auf einzelne Komponenten des unteren Koppelelements. Demgegenüber haben auf das obere Koppelelement wirkende Kräfte während des Fügens zweier Paneele keine solche Möglichkeit zur Kraftverteilung, so dass das obere Koppelelement grundsätzlich eher zum Materialversagen neigt. Ein solches Materialversagen beziehungsweise ein Bruch geschieht üblicherweise in Bereichen mit hoher Belastung und möglichst geringer Materialdicke. Das untere Koppelelement weist die geringste Materialdicke zwischen der Paneelunterfläche und der Steckaufnahme auf. Das obere Koppelelement weist die geringste Materialdicke zwischen der Paneeloberfläche und der Verriegelungsaufnahme auf. Als Materialdicke ist im Folgenden eine Mindest- beziehungsweise Höchstmaterialdicke in diesem jeweiligen Bereich gemeint. Sofern die Formulierung Materialdicke verwendet wird, betrifft dies diese Definition beziehungsweise Anordnung.It has been found that the assembly loads of the lower coupling element can generally be better balanced than the assembly loads of the upper coupling element. This is due, among other things, to the fact that the lower coupling element is placed on the surface to be clad during the assembly of the upper coupling element. surface. The forces acting on the lower coupling element can thus be directly and evenly supported by the substrate and are therefore less damaging to individual components of the lower coupling element. In contrast, forces acting on the upper coupling element during the joining of two panels have no such opportunity for force distribution, so that the upper coupling element is generally more prone to material failure. Such material failure or breakage usually occurs in areas with high loads and the smallest possible material thickness. The lower coupling element has the thinnest material thickness between the panel underside and the plug-in receptacle. The upper coupling element has the thinnest material thickness between the panel surface and the locking receptacle. In the following, material thickness refers to a minimum or maximum material thickness in this respective area. If the term material thickness is used, this applies to this definition or arrangement.
Unter den zuvor genannten Aspekten ist vorzugsweise vorgesehen, dass die Materialdicke des unteren Koppelelements zwischen der Paneelunterfläche und der Steckaufnahme wenigstens 62 %, bevorzugt wenigstens 67 % und besonders bevorzugt wenigstens 72 % der Materialdicke des oberen Koppelelements zwischen der Paneeloberfläche und der Verriegelungsaufnahme beträgt. Ferner ist es bevorzugt, dass die Materialdicke des unteren Koppelelements zwischen der Paneelunterfläche und der Steckaufnahme maximal 82 %, maximal 77 % und besonders bevorzugt maximal 72 % der Materialdicke des oberen Koppelelements zwischen der Paneeloberfläche und der Verriegelungsaufnahme beträgt. Vorzugsweise gilt außerdem, dass die Materialdicke des oberen Koppelelements zwischen der Paneeloberfläche und der Verriegelungsaufnahme wenigstens 34 %, bevorzugt wenigstens 39 %, besonders bevorzugt wenigstens 44 % der durch den Abstand der Paneeloberfläche von der Paneelunterfläche gegebenen Gesamtdicke des Paneels beträgt.Under the aforementioned aspects, it is preferably provided that the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is at least 62%, preferably at least 67%, and particularly preferably at least 72% of the material thickness of the upper coupling element between the panel surface and the locking receptacle. Furthermore, it is preferred that the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is a maximum of 82%, a maximum of 77%, and particularly preferably a maximum of 72% of the material thickness of the upper coupling element between the panel surface and the locking receptacle. It is also preferably the case that the material thickness of the upper coupling element between the panel surface and the locking receptacle is at least 34%, preferably at least 39%, and particularly preferably at least 44% of the total thickness of the panel determined by the distance between the panel surface and the panel bottom surface.
Weiterhin ist es bevorzugt, dass die Materialdicke des oberen Koppelelements zwischen der Paneeloberfläche und der Verriegelungsaufnahme maximal 54 %, bevorzugt maximal 49 %, besonders bevorzugt maximal 44 % der durch den Abstand der Paneeloberfläche von der Paneelunterfläche gegebenen Gesamtdicke des Paneels beträgt. Vorzugsweise gilt, dass die Materialdicke des unteren Koppelelements zwischen der Paneelunterfläche und der Steckaufnahme wenigstens 24 %, bevorzugt wenigstens 29 %, besonders bevorzugt wenigstens 34 % der durch den Abstand der Paneeloberfläche von der Paneelunterfläche gegebenen Gesamtdicke des Paneels beträgt. Ferner ist es bevorzugt, dass die Materialdicke des unteren Koppelelements zwischen der Paneelunterfläche und der Steckaufnahme maximal 44 %, bevorzugt maximal 39 %, besonders bevorzugt maximal 34 % der durch den Abstand der Paneeloberfläche von der Paneelunterfläche gegebenen Gesamtdicke des Paneels beträgt.Furthermore, it is preferred that the material thickness of the upper coupling element between the panel surface and the locking receptacle is at most 54%, preferably at most 49%, particularly preferably at most 44% of the total thickness of the panel determined by the distance of the panel surface from the panel bottom surface. Preferably, the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is at least 24%, preferably at least 29%, particularly preferably at least 34% of the total thickness determined by the distance of the panel surface from the panel bottom surface. given total thickness of the panel. Furthermore, it is preferred that the material thickness of the lower coupling element between the panel bottom surface and the plug-in receptacle is a maximum of 44%, preferably a maximum of 39%, particularly preferably a maximum of 34% of the total thickness of the panel given by the distance of the panel surface from the panel bottom surface.
Schließlich gilt, dass das Paneel vorzugsweise zumindest aus einem Träger oder Kern besteht, auf bzw. an dem unterschiedliche Funktionsschichten aufgebracht bzw. angebracht sind, wie beispielsweise Dekorschichten, Verschleißschutzschichten und/oder Gegenzugschichten. Die beschriebenen erfindungsgemäßen Kopplungselemente sind dabei im Wesentlichen in dem Träger oder Kern ausgebildet. Der Träger oder Kern eines erfindungsgemäßen Paneels kann beispielsweise ein Träger auf Basis eines Naturwerkstoffs, eines Kunststoffes, eines Holz-Kunststoff-Komposite-Werkstoffes (WPC), eines Mineral-Kunststoff-Komposit-Werkstoffes (MPC, SPC) bereitgestellt werden. Auch Schichtstrukturen aus mehreren der genannten Materialien können verwendet werden, beispielsweise Gipskarton- oder Holz-Kunststoff-Schichtplatten.Finally, the panel preferably consists of at least one carrier or core, on or to which different functional layers are applied or attached, such as decorative layers, wear-resistant layers, and/or counter-tension layers. The coupling elements according to the invention described are essentially formed in the carrier or core. The carrier or core of a panel according to the invention can, for example, be a carrier based on a natural material, a plastic, a wood-plastic composite material (WPC), or a mineral-plastic composite material (MPC, SPC). Layered structures made of several of the aforementioned materials can also be used, for example, plasterboard or wood-plastic layered panels.
Beispielsweise kann die Trägerplatte aus einem thermoplastischen, elastomeren oder duroplastischen Kunststoff ausgebildet sein. Auch Platten aus Mineralien wie natürliche und künstliche Steinplatten, Betonplatten, Gipsfaserplatten, so genannte WPC-Platten (aus einem Gemisch von Kunststoff und Holz), sogenannte MPC- oder SPC Platten (aus einem Gemisch aus Kunststoff und Mineral- bzw. Steinmehl), sowie Platten aus natürlichen Rohstoffen wie Kork und Holz können erfindungsgemäß als Träger eingesetzt werden. Auch Platten aus Biomasse als Naturwerkstoff wie Stroh, Maisstroh, Bambus, Laub, Algenextrakte, Hanf, Ölpalmenfasern, können erfindungsgemäß verwendet werden. Des Weiteren sind Recyclingwerkstoffe aus den genannten Materialien im Rahmen des erfindungsgemäßen Verfahrens einsetzbar. Ferner können die Platten auf Basis des Naturwerkstoffs Cellulose, wie etwa aus Papier oder Pappe ausgestaltet sein.For example, the carrier plate can be made of a thermoplastic, elastomer, or thermosetting plastic. Mineral-based panels such as natural and artificial stone panels, concrete panels, gypsum fiberboard, so-called WPC panels (made of a mixture of plastic and wood), so-called MPC or SPC panels (made of a mixture of plastic and mineral or stone flour), as well as panels made of natural raw materials such as cork and wood can also be used as carriers according to the invention. Panels made of biomass as a natural material such as straw, corn stalks, bamboo, leaves, algae extracts, hemp, and oil palm fibers can also be used according to the invention. Furthermore, recycled materials made from the aforementioned materials can be used within the scope of the inventive method. Furthermore, the panels can be made from the natural material cellulose, such as paper or cardboard.
Holzwerkstoffe im Sinne der Erfindung sind dabei neben Vollholzwerkstoffen auch Materialien wie beispielsweise Brettsperrholz, Brettschichtholz, Stabsperrholz, Funiersperrholz, Furnierschichtholz, Funierstreifenholz und Biegesperrholz. Darüber hinaus sind unter Holzwerkstoffen im Sinne der Erfindung auch Holzspanwerkstoffe wie beispielsweise Spanpressplatten, Strangpressplatten, Grobspanplatten (Oriented Structural Board, OSB) und Spanstreifenholz sowie auch Holzfaserwerkstoffe wie beispielsweise Holzfaserdämmplatten (HFD), mittelharte und harte Faserplatten (MB, HFH), sowie insbesondere mitteldichte Faserplatten (MDF) und hochdichte Faserplatten (HDF) zu verstehen. Auch moderne Holzwerkstoffe wie Holz-Polymer-Werkstoffe (Wood Plastic Composite, WPC), Sandwichplatten aus einem leichten Kernmaterial wie Schaumstoff, Hartschaum oder Papierwaben und einer darauf aufgebrachten Holzschicht, sowie mineralisch, beispielsweise mit Zement, gebundene Holzspanplatten bilden Holzwerkstoffe im Sinne der Erfindung. Auch Kork stellt dabei einen Holzwerkstoff im Sinne der Erfindung dar.Wood-based materials within the meaning of the invention include, in addition to solid wood materials, materials such as cross-laminated timber, glued laminated timber, block laminated timber, veneer plywood, laminated veneer lumber, veneer strip lumber, and bent plywood. Furthermore, wood-based materials within the meaning of the invention also include wood chipboards, extruded boards, and oriented structural boards (OSB). and chipboard, as well as wood fiber materials such as wood fiber insulation boards (HFD), medium-hard and hard fiberboards (MB, HFH), and in particular medium-density fiberboards (MDF) and high-density fiberboards (HDF). Modern wood materials such as wood-polymer materials (wood-plastic composites, WPC), sandwich panels made of a lightweight core material such as foam, rigid foam, or paper honeycomb with a wood layer applied thereon, as well as mineral-bonded chipboards, for example with cement, constitute wood materials within the meaning of the invention. Cork also represents a wood material within the meaning of the invention.
Im Sinne der Erfindung sind unter dem Begriff Faserwerkstoffe Materialien wie beispielsweise Papier und Vliese auf Basis pflanzlicher, tierischer, mineralischer oder auch künstlicher Fasern zu verstehen, ebenso wie Pappen. Beispiele sind Faserwerkstoffe aus pflanzlichen Fasern sind neben Papieren und Vliesen aus Zellstofffasern Platten aus Biomasse wie Stroh, Maisstroh, Bambus, Laub, Algenextrakte, Hanf, Baumwolle oder Ölpalmenfasern. Beispiele für tierische Faserwerkstoffe sind etwa keratinbasierte Materialien wie beispielsweise Wolle oder Rosshaar. Beispiele für mineralische Faserwerkstoffe sind aus Mineralwolle oder Glaswolle.For the purposes of the invention, the term fiber materials refers to materials such as paper and nonwovens based on plant, animal, mineral, or even artificial fibers, as well as cardboard. Examples of fiber materials made from plant fibers include paper and nonwovens made from cellulose fibers, as well as panels made from biomass such as straw, corn stalks, bamboo, leaves, algae extracts, hemp, cotton, or oil palm fibers. Examples of animal fiber materials include keratin-based materials such as wool or horsehair. Examples of mineral fiber materials include materials made from mineral wool or glass wool.
Weiterhin kann der Träger ein kunststoffbasierter Träger sein, also etwa einen Kunststoff aufweisen oder daraus bestehen. Beispiele für thermoplastische Kunststoffe sind Polyvinylchlorid, Polyolefine (beispielsweise Polyethylen (PE), Polypropylen (PP), Polyamide (PA), Polyurethane (PU), Polystyrol (PS), Acrylnitril-Butadien-Styrol (ABS), Polymethylmethacrylat (PMMA), Polycarbonat (PC), Polyethylenterephthalat (PET), Polyetheretherketon (PEEK) oder Mischungen oder Co-Polymerisate dieser. Die Kunststoffe können übliche Füllstoffe enthalten, beispielsweise Talkum, Kalziumcarbonat (Kreide), Aluminiumoxid, Kieselgel, Quarzmehl, Holzmehl, Gips. Auch können sie in bekannter Weise eingefärbt sein. Insbesondere kann es vorgesehen sein, dass das Trägermaterial ein Flammschutzmittel aufweist.Furthermore, the carrier can be a plastic-based carrier, i.e., it can comprise or consist of a plastic. Examples of thermoplastics are polyvinyl chloride, polyolefins (e.g., polyethylene (PE), polypropylene (PP), polyamides (PA), polyurethanes (PU), polystyrene (PS), acrylonitrile butadiene styrene (ABS), polymethyl methacrylate (PMMA), polycarbonate (PC), polyethylene terephthalate (PET), polyetheretherketone (PEEK), or mixtures or copolymers thereof. The plastics can contain conventional fillers, for example, talc, calcium carbonate (chalk), aluminum oxide, silica gel, quartz powder, wood flour, or gypsum. They can also be colored in a known manner. In particular, the carrier material can contain a flame retardant.
Insbesondere thermoplastische Kunststoffe bieten auch den Vorteil, dass die aus ihnen hergestellten Produkte sehr leicht rezykliert werden können. Es können auch Recycling-Materialien aus anderen Quellen verwendet werden. Hierdurch ergibt sich eine weitere Möglichkeit zur Senkung der Herstellungskosten.Thermoplastics, in particular, offer the advantage that the products made from them can be easily recycled. Recycled materials from other sources can also be used. This provides another opportunity to reduce manufacturing costs.
Das Trägermaterial bzw. das Material aus dem der Träger gebildet ist kann beispielsweise ein Matrixmaterial und ein Feststoffmaterial, wobei das Matrixmaterial in einer Menge, bezogen auf das Trägermaterial, von ≥ 25 Gew.-% bis ≤ 55 Gew.-%, insbesondere von ≥ 35 Gew.-% bis ≤ 45 Gew.-%, vorliegt und wobei das Feststoffmaterial in einer Menge, bezogen auf das Trägermaterial, von ≥ 45 Gew.-% bis ≤ 75 Gew.-%, insbesondere von ≥ 55 Gew.-% bis ≤ 65 Gew.-%, vorliegt, und wobei das Matrixmaterial und das Feststoffmaterial gemeinsam, bezogen auf das Trägermaterial, in einer Menge von ≥ 95 Gew.-%, insbesondere ≥ 99 Gew.-%, vorliegen, und das Feststoffmaterial zu wenigstens 50 Gew.-%, insbesondere zu wenigstens 80 Gew.-%, insbesondere zu wenigstens 95 Gew.-%, bezogen auf das Feststoffmaterial, gebildet ist aus einer Feststoffzusammensetzung bestehend aus wenigstens einem ersten Schichtsilikatpulver und einem zweiten Schichtsilikatpulver, und das Matrixmaterial zu wenigstens 50 Gew.-%, insbesondere zu wenigstens 80 Gew.-%, insbesondere zu wenigstens 95 Gew.-%, bezogen auf das Matrixmaterial, gebildet ist durch eine Kunststoffzusammensetzung bestehend aus einem Homopolymer und wenigstens einem ersten Copolymer und einem zweiten Copolymer.The carrier material or the material from which the carrier is formed can, for example, be a matrix material and a solid material, wherein the matrix material is present in an amount, based on the carrier material, of ≥ 25 wt.% to ≤ 55 wt.%, in particular of ≥ 35 wt.% to ≤ 45 wt.%, and wherein the solid material is present in an amount, based on the carrier material, of ≥ 45 wt.% to ≤ 75 wt.%, in particular of ≥ 55 wt.% to ≤ 65 wt.%, and wherein the matrix material and the solid material together are present, based on the carrier material, in an amount of ≥ 95 wt.%, in particular ≥ 99 wt.%, and the solid material is formed to at least 50 wt.%, in particular to at least 80 wt.%, in particular to at least 95 wt.%, based on the solid material, from a solid composition consisting of at least one first layered silicate powder and a second layered silicate powder, and the matrix material is formed to at least 50 wt.%, in particular to at least 80 wt.%, in particular to at least 95 wt.%, based on the matrix material, by a plastic composition consisting of a homopolymer and at least one first copolymer and one second copolymer.
Unter Schichtsilikatpulver wird dabei in an sich bekannter Weise ein Pulver aus einem Schichtsilikat verstanden. Als Schichtsilikat bezeichnet man bekannter Weise Minerale aus der Gruppe der Silikate, deren Silikatanionen üblicherweise in Schichten angeordnet sind. Beispielsweise werden unter Schichtsilikaten Minerale aus der Glimmergruppe, der Chloritgruppe, der Kaolinitgruppe und der Serpentingruppe verstanden.In this context, phyllosilicate powder is understood, in the conventional sense, to be a powder made from a phyllosilicate. Phyllosilicates are minerals from the silicate group whose silicate anions are usually arranged in layers. For example, phyllosilicates include minerals from the mica group, the chlorite group, the kaolinite group, and the serpentine group.
Somit kann das Feststoffmaterial vorteilhafter Weise zumindest durch einen Großteil aus dem mineralischen Stoff Schichtsilikat gebildet sein, wobei dieser Stoff etwa als Pulverform eingesetzt werden kann beziehungsweise in dem Trägermaterial in Form von Partikeln vorliegen kann. Grundsätzlich kann das Feststoffmaterial aus einem pulverförmigen Feststoff bestehen.Thus, the solid material can advantageously be formed at least largely from the mineral substance phyllosilicate, whereby this substance can be used, for example, in powder form or can be present in the carrier material in the form of particles. In principle, the solid material can consist of a powdered solid.
Schichtsilikate bieten den Vorteil, dass sie die Herstellung eines Trägers mit guten mechanischen Eigenschaften erlauben können und sich gleichzeitig durch ihre Schichtstruktur gut zu entsprechenden Pulvern verarbeiten lassen können.Layered silicates offer the advantage that they can produce a support with good mechanical properties and, at the same time, their layered structure allows them to be easily processed into corresponding powders.
Erfindungsgemäß ist vorgesehen, dass die Steckaufnahme einen kreisabschnittsförmig verlaufenden Teil aufweist und der kreisabschnittsförmige Teil an die Gegenfläche angrenzend ist. Eine solche Ausgestaltung erlaubt es, dass das keilförmige Ende des Steckelements beim Einführen in die Steckaufnahme und anschließenden Herunterdrücken des oberen Paneels entlang des kreisabschnittsförmigen Teils gleitet und zur Endposition hingeführt wird. Es entsteht im eingesetzten Zustand eine Lücke zwischen oberen und unteren Koppelelement, weil die Elemente auf Grund der unterschiedlichen Form nicht bündig miteinander abschließen. Somit ist ausreichend Platz vorhanden, damit das Steckelement auch wieder aus der Steckaufnahme herausgeführt werden kann, um die Paneele ohne viel Kraftaufwand wieder zu deinstallieren.According to the invention, the plug-in receptacle has a circular-segment-shaped part, and the circular-segment-shaped part is adjacent to the counter surface. Such a configuration allows the wedge-shaped end of the When the plug-in element is inserted into the socket and the upper panel is subsequently pushed down, it slides along the circular section and is guided to its final position. When inserted, a gap forms between the upper and lower coupling elements because the elements are not flush with each other due to their different shapes. This provides sufficient space for the plug-in element to be removed from the socket again, allowing the panels to be removed without much effort.
Grundsätzlich kann die Keilform des Steckelements unterschiedliche Abschnitte aufweisen. Gemäß einer bevorzugten Weiterbildung der Erfindung ist jedoch vorgesehen, dass das keilförmige Steckelement am distalen Ende einen ersten Abschnitt und einen an den ersten Abschnitt angrenzenden zweiten Abschnitt umfasst, wobei je ein Abschnitt eine obere Seite und eine untere Seite umfasst, und die obere Seite und die untere Seite des ersten Abschnitts zum distalen Ende hin schräg zulaufend ausgestaltet sind. Zudem ist gemäß einer weiteren bevorzugten Weiterbildung der Erfindung vorgesehen, dass die obere Seite und die untere Seite des zweiten Abschnitts jeweils parallel zu der Paneeloberfläche bzw. zu der Paneelunterfläche angeordnet sind und die untere Seite des zweiten Abschnitts die Wellenstruktur aufweist. Ferner ist hinsichtlich der Keilform des Steckelements gemäß einer weiteren bevorzugten Weiterbildung der Erfindung vorgesehen, dass ein erster Winkel zwischen der oberen Seite des ersten Abschnitts und einer zu der Paneeloberfläche bzw. zu der Paneelunterfläche Parallelen größer ist als ein zweiter Winkel zwischen der unteren Seite des ersten Abschnitts und der Parallelen. Hinsichtlich der Winkel ist gemäß einer bevorzugten Weiterbildung der Erfindung vorgesehen, dass die Summe des ersten Winkels und des zweiten Winkels kleiner als 90° ist.In principle, the wedge shape of the plug-in element can have different sections. However, according to a preferred development of the invention, the wedge-shaped plug-in element comprises a first section at the distal end and a second section adjacent to the first section, each section comprising an upper side and a lower side, and the upper side and lower side of the first section being designed to taper towards the distal end. Furthermore, according to a further preferred development of the invention, the upper side and lower side of the second section are each arranged parallel to the panel surface or to the panel bottom surface, and the lower side of the second section has the wave structure. Furthermore, with regard to the wedge shape of the plug-in element, according to a further preferred development of the invention, a first angle between the upper side of the first section and a line parallel to the panel surface or to the panel bottom surface is greater than a second angle between the lower side of the first section and the parallel. With regard to the angles, according to a preferred development of the invention, the sum of the first angle and the second angle is less than 90°.
Das Steckelement ist folglich aus einem ersten keilförmigen Abschnitt und einem zweiten geraden Abschnitt zusammengesetzt. Die untere Seite der keilförmige Spitze ist flacher als die obere Seite. Dadurch wird das Einführen in die Steckaufnahme erleichtert. Der Winkel der oberen Seite ist so gewählt, dass die obere Seite besonders leicht beim Einführen entlang der Gegenfläche gleiten kann und von dieser geführt wird. Die keilförmige Ausgestaltung der Spitze dient folglich der vereinfachten Handhabung und simplen Installation bzw. Deinstallation der Paneele. Der zweite Abschnitt umfasst die Wellenstruktur und dient somit der Stabilität und der Fluidfestigkeit der Paneele im installierten Zustand.The plug-in element is therefore composed of a first wedge-shaped section and a second straight section. The lower side of the wedge-shaped tip is flatter than the upper side. This facilitates insertion into the plug-in receptacle. The angle of the upper side is selected so that the upper side can slide particularly easily along the counter surface during insertion and is guided by it. The wedge-shaped design of the tip therefore serves to simplify handling and simple installation and deinstallation of the panels. The second section comprises the wave structure and thus serves to ensure the stability and fluid resistance of the panels when installed.
Nachfolgend wir die Erfindung anhand eines bevorzugten Ausführungsbeispiels unter Bezugnahme auf die Zeichnungen weiter im Detail erläutert.The invention is explained in more detail below using a preferred embodiment with reference to the drawings.
In den Zeichnungen zeigen
- Fig. 1
- schematisch eine Schnittansicht der Kopplungselemente zweier Paneele gemäß einem bevorzugten Ausführungsbeispiel der Erfindung in ungekoppeltem Zustand,
- Fig. 2
- schematisch eine Schnittansicht der Kopplungselemente zweier Paneele gemäß dem bevorzugten Ausführungsbeispiel der Erfindung beim Koppeln, und
- Fig. 3
- schematisch eine Schnittansicht der Kopplungselemente zweier Paneele gemäß dem bevorzugten Ausführungsbeispiel der Erfindung in gekoppeltem Zustand.
- Fig. 1
- schematically a sectional view of the coupling elements of two panels according to a preferred embodiment of the invention in the uncoupled state,
- Fig. 2
- schematically a sectional view of the coupling elements of two panels according to the preferred embodiment of the invention during coupling, and
- Fig. 3
- schematically a sectional view of the coupling elements of two panels according to the preferred embodiment of the invention in the coupled state.
Aus
Die beiden Paneele 1A, 1B weisen jeweils einen Paneelkern auf, der von einer ebenen Paneeloberfläche 2, einer von dieser beabstandeten und zu dieser parallelen ebenen Paneelunterfläche 3 und vier jeweils die Paneeloberfläche 2 mit der Paneelunterfläche 3 verbindende Paneelseitenflächen eingeschlossen ist. Wie aus
Die Paneele 1A, 1B weisen nun an ihren Koppelelementen 4, 5 jeweils drei Koppelabschnitte auf, und zwar wie folgt:
Das obere Koppelelement 4 weist an seinem distalen Ende ein keilförmiges Steckelement 8 mit einer oberen Seite 6 und einer unteren Seite 7 auf. Das untere Koppelelement 5 weist eine Gegenfläche 10 auf, die im gekoppelten Zustand zweier Paneele 1A, 1B an der oberen Seite 6 anliegt, so dass das keilförmige Steckelement 8 bzw. die obere Seite 6 zusammen mit der Gegenfläche 10 den ersten Kopplungsabschnitt der Kopplungselemente 4, 5 bilden.The
The upper coupling element 4 has, at its distal end, a wedge-shaped
An der unteren Seite 7 weist das keilförmige Steckelement 8 eine wellenförmige Oberfläche 13A auf, nämlich die erfindungsgemäße Wellenstruktur, und das untere Koppelelement 5 weist eine sich der Gegenfläche 10 anschließende und ebenfalls eine wellenförmige Oberfläche 13B aufweisende Steckaufnahme 9 auf, in die im gekoppelten Zustand zweier Paneele 1A, 1B das Steckelement 8 eingeführt ist, so dass das Steckelement 8 insbesondere mit seiner unteren Seite 7 zusammen mit der Steckaufnahme 9 den zweiten Kopplungsabschnitt der Kopplungselemente 4, 5 bilden.On the
Schließlich gilt noch, dass das obere Koppelelement 4 eine sich dem Steckelement 8 anschließende Verriegelungsaufnahme 1 aufweist, und das untere Koppelelement 5 an seinem distalen Ende ein sich der Steckaufnahme 9 anschließendes Verriegelungselement 12 aufweist, das im gekoppelten Zustand zweier Paneele 1A, 1B in die Verriegelungsaufnahme 11 eingreift, so dass die Verriegelungsaufnahme 11 zusammen mit dem Verriegelungselement 12 den dritten Kopplungsabschnitt der Kopplungselemente 4, 5 bilden.Finally, the upper coupling element 4 has a locking receptacle 1 adjoining the plug-in
Wie ferner aus
Ausschlaggebend ist nun, dass die im gekoppelten Zustand zweier Paneele 1A, 1B einander zugewandten Oberflächen 13A, 13B des Steckelements 8 bzw. der Steckaufnahme 9 zueinander komplementäre Wellenstrukturen aufweisen. Aus
Der
Außerdem gilt, dass die Materialdicke UM des unteren Koppelelements 5 zwischen der Paneelunterfläche 3 und der Steckaufnahme 9 geringer ist als die Materialdicke OM des oberen Koppelelements 4 zwischen der Paneeloberfläche 2 und der Verriegelungsaufnahme 11, was zu den oben im Detail genannten Vorteilen hinsichtlich der Bruchsicherheit führt.Furthermore, the material thickness UM of the
- 1A, 1B1A, 1B
- PaneelePanels
- 22
- PaneeloberflächePanel surface
- 33
- PaneelunterflächePanel base
- 44
- oberes Koppelelementupper coupling element
- 55
- unteres Koppelelementlower coupling element
- 6, 6I, 6II6, 6I, 6II
- obere Seiteupper side
- 7, 71, 7II7, 71, 7II
- untere Seitelower side
- 88
- SteckelementPlug-in element
- 99
- SteckaufnahmePlug-in socket
- 1010
- GegenflächeCounter surface
- 1111
- VerriegelungsaufnahmeLocking receptacle
- 1212
- VerriegelungselementLocking element
- 13A, 13B13A, 13B
- Oberflächesurface
- 14A, 14B14A, 14B
- WellenbergWave mountain
- 15A, 15B15A, 15B
- Wellentalwave trough
- 1616
- kreisabschnittsförmiger Teilcircular segment-shaped part
- II
- erster Abschnittfirst section
- IIII
- zweiter Abschnittsecond section
- PP
- Paralleleparallel
- RR
- SchwenkrichtungPan direction
- OMOM
- Materialdicke des oberen KoppelelementsMaterial thickness of the upper coupling element
- UMUM
- Materialdicke des unteren KoppelelementsMaterial thickness of the lower coupling element
- αα
- erster Winkelfirst angle
- ββ
- zweiter Winkelsecond angle
Claims (11)
- Panel (1A, 1B) for cladding a surface witha panel core that is enclosed by a flat panel surface (2), a flat panel lower surface (3), which is spaced therefrom and parallel thereto, and four panel side surfaces each connecting the panel surface (2) to the panel lower surface (3), whereincomplementary coupling elements (4, 5) are arranged on two opposing side surfaces of the panel in the form of an upper coupling element (4) and a lower coupling element (5), which are configured in such a way that they enable a first such panel (1A) to be coupled to a second such panel (1B) by means of a relative movement of the upper coupling element (4) of the first panel (1A) towards the lower coupling element (5) of the second panel (1B),the upper coupling element (4) has at its distal end a wedge-shaped insertion element (8) comprising an upper side (6) and a lower side (7), and the lower coupling element (5) has at its proximal end a insertion receptacle (9) with a mating surface (10) into which, in the coupled state of two panels (1A, 1B), the insertion element (8) is inserted, so that the upper side (6) of the insertion element (8) forms a first coupling section of the coupling elements (4, 5) with the mating surface (10) and the lower side (7) of the insertion element (8) together with the insertion receptacle (9) forms a second coupling section of the coupling elements (4, 5),the upper coupling element (4) has a locking receptacle (11) adjoining the insertion element (8) and the lower coupling element (5) has at its distal end a locking element (12) adjoining the insertion receptacle (9), which locking element engages in the locking receptacle (11) in the coupled state of two panels (1A, 1B), so that the locking receptacle (11) together with the locking element (12) form a third coupling section of the coupling element (4, 5), wherein the surfaces (13A, 13B) of the insertion receptacle (9) and of the lower side (7) of the insertion element (8) facing one another in the coupled state of two panels (1A, 1B) have mutually complementary wave structures, characterised in that the insertion receptacle (9) has a part (16) extending in the form of a circular section and the circular section-shaped part is adjacent to the mating surface (10), and in that the panels can be coupled to one another by simply inserting the insertion element (8) into the insertion receptacle (9) and subsequently swivelling the panels relative to one another, the wedge-shaped end of the insertion element (8) sliding along the circular section-shaped part (16) and being guided towards the end position when it is inserted into the insertion receptacle (9) and the upper panel is then pressed down.
- Panel (1A, 1B) according to claim 1, characterised in that the wave structures in the insertion receptacle (9) and the lower side (7) of the insertion element (8) run perpendicular to the panel side surfaces having the mutually complementary coupling elements (4, 5).
- Panel (1A, 1B) according to claim 1 or 2, characterised in that the wave structures in the insertion receptacle (9) and the lower side (7) of the insertion element (8) are sinusoidal.
- Panel (1A, 1B) according to one of the preceding claims, characterised in that the wave structures have at least three wave crests (14A, 14B).
- Panel (1A, 1B) according to one of the preceding claims, characterised in that the number of wave troughs (15B) in the wave structure for the lower coupling element (5) is greater by at least one than the number of complementary wave crests (14A) in the wave structure for the upper coupling element (4).
- Panel (1A, 1B) according to one of the preceding claims, characterised in that the difference in height between the wave crests (14A, 14B) and the wave troughs (15A, 15B) is between a maximum of 7% and a minimum of 1% of the total thickness (G) of the panel given by the distance of the panel surface (2) from the panel undersurface (3).
- Panel (1A, 1B) according to one of the preceding claims, characterised in that the panel (1A, 1B) comprises at least partially thermoplastic styrene block copolymers as its base material.
- Panel (1A, 1B) according to one of the preceding claims, characterised in that the wedge-shaped insertion element (8) comprises a first section (I) at the distal end and a second section (II) adjoining the first section (I), wherein one section (I, II) each comprises an upper side (6I, 6II) and a lower side (7I, 7II), and the upper side (6I) and the lower side (7I) of the first section (I) are designed to taper obliquely towards the distal end.
- Panel (lA, 1B) according to one of the preceding claims, characterised in that the upper side (6II) and the lower side (7II) of the second section (II) are each arranged parallel to the panel surface (2) or to the panel lower surface (3) and the lower side (7II) of the second section (II) has the wave structure.
- Panel (1A, 1B) according to one of the preceding claims, characterised in that a first angle (α) between the upper side (6I) of the first section (I) and a parallel (P) to the panel surface (2) or to the panel lower surface (3) is greater than a second angle (β) between the lower side (7I) of the first section (I) and the parallel (P).
- Panel (1A, 1B) according to one of the preceding claims, characterised in that the sum of the first angle (α) and the second angle (β) is less than 90°.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP21195332.8A EP4144932B1 (en) | 2021-09-07 | 2021-09-07 | Panel for covering a surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP21195332.8A EP4144932B1 (en) | 2021-09-07 | 2021-09-07 | Panel for covering a surface |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4144932A1 EP4144932A1 (en) | 2023-03-08 |
| EP4144932B1 true EP4144932B1 (en) | 2025-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21195332.8A Active EP4144932B1 (en) | 2021-09-07 | 2021-09-07 | Panel for covering a surface |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19851200C1 (en) * | 1998-11-06 | 2000-03-30 | Kronotex Gmbh Holz Und Kunstha | Floor panel has a tongue and groove joint between panels with additional projections and recesses at the underside of the tongue and the lower leg of the groove for a sealed joint with easy laying |
| FR2922568B1 (en) * | 2007-10-23 | 2016-11-11 | Mprin Parquets Sa | RECOVERY PANEL WITH ENCLAQUETABLE PROFILE |
| PL2524090T3 (en) * | 2010-01-11 | 2022-06-13 | Välinge Innovation AB | Surface covering with interlocking design |
-
2021
- 2021-09-07 EP EP21195332.8A patent/EP4144932B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP4144932A1 (en) | 2023-03-08 |
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