Classifications

• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
  • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
  • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
  • A24F40/42—Cartridges or containers for inhalable precursors
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
  • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
  • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
  • A24F40/48—Fluid transfer means, e.g. pumps
  • A24F40/485—Valves; Apertures
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
  • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
  • A24F40/10—Devices using liquid inhalable precursors

Definitions

• the invention relates to a cartridge for an electronic cigarette or a portable inhaler, an evaporator unit comprising a corresponding cartridge and an evaporator system comprising a corresponding cartridge or a corresponding evaporator unit.
• a composition stored in a reservoir which is regularly referred to as liquid, is vaporized by a more or less controlled supply of thermal energy from a heating element, e.g. a filament, so that the user inhales the vapors that are produced can.
• a heating element e.g. a filament
• both the liquid and the gas in the reservoir experience a change in volume or pressure.
• pressures between 70 kPa to 108 kPa and temperatures between -20 ° C to +60 ° C, which is mostly relevant in practice, the liquid can be assumed to be almost incompressible, but is subject to a temperature-dependent volume expansion of up to approx. 5%.
• T is the temperature of the gas contained.
• 70 kPa pressure at 60 ° C e.g. on the Switzerlandspitze or in an airplane with long-term direct sunlight on the cartridge
• 108 kPa pressure at -20 ° C e.g. in a cold high pressure area
• a negative pressure developing in the reservoir can, for example, impair the supply of liquid and in the worst case even prevent it, so that too little or no aerosol is generated (so-called “dry puff”). Since each evaporation process further reduces the amount of liquid in the reservoir, this can mean that no more liquid is evaporated, although there is still sufficient liquid in the reservoir.
• An alternative solution provides for the reservoir as a whole not to be rigid, but rather to be designed entirely as a kind of bag, which consists of a flexible material and is reversibly deformable in order to compensate for the pressure fluctuations occurring inside the bag.
• Corresponding designs solve the printing problem, but are regularly perceived as disadvantageous for numerous reasons.
• these bags are usually more difficult to install in typical evaporator systems and usually require a surrounding rigid support structure, which increases the number of components required and the manufacturing effort.
• corresponding reversibly deformable bags are mostly fragile and prone to damage, for example when they come into contact with objects or when the user acts.
• the overriding object of the invention was to provide a cartridge for an electronic cigarette or a portable inhaler which eliminates or at least reduces the disadvantages of the prior art described above.
• the primary object of the present invention was to provide a cartridge with a rigid reservoir which can be used in an electronic cigarette or a portable inhaler and which can be used over a wide range of environmental conditions, in particular at particularly high or low temperatures and / or high or low pressures, a uniform supply of liquid to the heating unit and thus a constant evaporation behavior.
• the one to be specified for this The solution should not interfere with the fluid supply to the heating unit itself.
• An additional task was to provide a cartridge that reliably prevents unwanted leakage of liquid from the reservoir. It was a boundary condition that the reservoir of the cartridge should be essentially rigid in order to ensure good processability.
• a secondary object of the invention was to provide an evaporator unit comprising a corresponding cartridge and a corresponding evaporator system.
• the inventors have chosen the premise that the basic prerequisite for a leak-free cartridge must be an essentially rigid reservoir, which is completely liquid-tight except for the withdrawal opening, for receiving a liquid, from which even at higher pressures at any point outside the withdrawal opening (i.e. closed a heating unit present in an evaporator unit) liquid can escape.
• a heating unit during operation which comprises a wick material and an electrical heating element and which is designed in such a way that it prevents the liquid from escaping through the removal opening at least at very low overpressures inside the reservoir .
• the inventors have recognized that under these specifications to achieve the object, one or more elements for pressure regulation must be provided in the interior of the reservoir, which are arranged in the wall of the reservoir and through which no leakage of liquid out of the reservoir is possible, whereby the inventors have identified three possible elements for pressure regulation that already do the job in themselves, in whole or in part to solve. These are check valves, gas-permeable but liquid-impermeable membranes and deformable wall sections.
• the invention relates to a cartridge for an electronic cigarette or a portable inhaler, in particular an inhaler for medical purposes, comprising a rigid reservoir for receiving a liquid, the reservoir having at least one withdrawal opening which is designed to allow liquid to be withdrawn from the reservoir to enable out, wherein the reservoir comprises one or more elements for pressure regulation inside the reservoir, which are arranged in the wall of the reservoir and through which no escape of liquid from the reservoir is possible, wherein the elements for pressure regulation are selected independently of one another from the list consisting of Check valves, gas-permeable but liquid-impermeable membranes, and deformable, preferably reversibly deformable,
• Cartridges according to the invention are suitable for use in electronic cigarettes or portable inhalers and comprise a rigid reservoir in which the liquid to be vaporized can be stored.
• a reservoir in which the liquid to be vaporized can be stored.
• rigid denotes in particular those reservoirs which experience a deformation of 1% or less, preferably 0.1% or less, when a pressure of 200 kPa is applied over a large area.
• rigid reservoirs are known to the person skilled in the art and include, for example, reservoirs made of glass, metal or non-rubber-elastic plastic.
• the reservoir has at least one removal opening which is set up to enable liquids to be removed from the reservoir.
• the reservoirs known from the prior art mostly have exactly one extraction opening through which a wick material is usually introduced into the interior of the reservoir in corresponding evaporator units in order to convey the liquid through this wick material to an electrical fleece element which is arranged outside the reservoir and is in contact with the wick material.
• the reservoir has one or more elements for pressure regulation in the interior of the reservoir, which according to the invention do not allow any liquid to escape from the reservoir.
• an element for example an unsealed hole or an unsealed gap, through which liquid could escape from the reservoir, is not an element for pressure regulation within the meaning of the present invention.
• appropriate Elements for pressure regulation also be suitable for effecting pressure regulation in the interior of the reservoir, ie at least partially, preferably at least 10%, particularly preferably at least 25%, compensating for a pressure difference that occurs in relation to the ambient pressure.
• the elements for pressure regulation are arranged in the wall of the reservoir, the term wall also being able to denote the bottom or the top of the reservoir, independently of the geometry of the reservoir.
• the expression “in the wall of the reservoir” does not mean that the element for pressure regulation must lie completely in the wall.
• an element for pressure regulation is also arranged in the wall of the reservoir if it protrudes completely or partially from the plane of the wall, for example because it covers a recess arranged in the wall.
• the elements for pressure regulation are selected independently of one another. This means that several different elements for pressure regulation can be arranged in the walls of the reservoir.
• Check valves which are also referred to as 1-way valves, represent a possible element for pressure regulation.
• Non-return valves are known to the person skilled in the art on the basis of his general specialist knowledge and allow material to be transported in only one direction.
• Check valves do not allow liquid to escape from the reservoir if they are arranged in the wall of the reservoir in such a way that the open valve direction extends from the outside into the interior of the reservoir, so that in the case of the negative pressure inside the reservoir, gas from the outside in the interior of the reservoir can flow to allow pressure equalization.
• the reverse path from the inside to the outside then corresponds to the blocking direction.
• the element for pressure regulation can be a gas-permeable and at the same time liquid-impermeable membrane.
• Corresponding membranes are familiar to the person skilled in the art on the basis of his general specialist knowledge and are commercially available since they are used, for example, in physico-chemical separation processes or in the manufacture of functional clothing.
• Gas-permeable and liquid-impermeable membranes can be formed, for example, by hydrophobic membranes, in particular in the case of water as the liquid.
• membranes depending on the composition of the liquid which is to be stored in the cartridge.
• the implicit requirement of the membrane is that it is impermeable to liquid at least from the direction of the interior of the reservoir to the outside and is gas-permeable at least in one direction, preferably in both directions.
• Corresponding membranes allow a gas exchange between the interior of the reservoir and the environment in at least one direction, but mostly in both directions, and thereby enable the reduction of overpressure and / or underpressure in the interior of the reservoir.
• the element for pressure regulation can also be formed by a deformable, preferably reversibly deformable, wall section, preferably made of flexible material.
• a deformable, preferably reversibly deformable, wall section preferably made of flexible material.
• the reservoir which is rigid per se, has a section in a wall which, due to the choice of a flexible material and / or the formation in a sufficiently thin layer thickness, cannot be referred to as rigid, but instead is deformable.
• the expression deformable can be determined in a clear and informal qualitative manner for the person skilled in the art.
• deformable wall section denotes in particular a wall section which, through the choice of the material and / or the choice of the layer thickness, is designed in such a way that it increases by 1% or more, preferably 5% or more, when a pressure of 1 kPa is applied more, particularly preferably 10% or more, can be deformed, the wall section preferably being reversibly deformable.
• a deformable wall section enables the overpressure and underpressure occurring in the interior of the reservoir to be compensated for by the Pressure difference causes the deformation of the corresponding section and thus increases or decreases the volume available in the reservoir as required, which causes a pressure drop or pressure increase.
• Cartridges according to the invention are preferred, the reservoir consisting of one or more materials selected from the group consisting of glass, crystal, metal, ceramic, wood and plastic, preferably glass and plastic, and / or where the reservoir is one-piece or two-piece , preferably in two parts, and / or wherein the reservoir is designed so that at an internal pressure in the reservoir of 120 kPa, preferably 150 kPa, particularly preferably 180 kPa, more preferably 240 kPa, very particularly preferably 480 kPa or more, and an external pressure of 100 kPa liquid can escape from the reservoir exclusively through the withdrawal opening.
• the reservoir consisting of one or more materials selected from the group consisting of glass, crystal, metal, ceramic, wood and plastic, preferably glass and plastic, and / or where the reservoir is one-piece or two-piece , preferably in two parts, and / or wherein the reservoir is designed so that at an internal pressure in the reservoir of 120 kPa, preferably 150 kPa, particularly preferably 180 k
• the above materials are preferred because they are readily available and can be easily and precisely machined using conventional manufacturing techniques.
• the use of glass and plastic is preferred here because these materials not only have a particularly high compatibility with the liquid compositions usually used, but also have a comparatively low weight and are regularly perceived as visually appealing. From a manufacturing point of view, it is particularly advantageous to design the reservoir in several pieces, preferably in two pieces, since such reservoirs are generally easier to manufacture than a one-piece reservoir which is completely closed with the exception of a (possibly small) removal opening.
• a container that is only open on one side can be placed under Using conventional fastening means, a lid can be provided which comprises the dispensing opening, so that a rigid reservoir for receiving a liquid with a dispensing opening is obtained, which is basically suitable for use in a cartridge for an electronic cigarette or a portable inhaler.
• the reservoir i.e. including the elements for pressure regulation in the interior of the reservoir, is very particularly preferably designed in such a way that, given the pressure differences defined above, the liquid can only exit from the reservoir through the withdrawal opening.
• the reservoir in the preferred embodiment does not include any intentional leaks which could result in a deliberately intended leak at elevated pressures.
• Corresponding cartridges according to the invention are preferred because there is no leakage of liquid from the cartridge even under particularly demanding conditions, for example in strong sunlight or on board an aircraft.
• Cartridges according to the invention are preferred, the removal opening being designed to be filled with a wick material and / or to be closed with a heating unit.
• Cartridges according to the invention are preferred, the reservoir comprising a non-return valve, preferably a lip valve, the non-return valve preferably being designed such that it is 1 kPa or more, preferably 2 kPa or more, particularly preferably 4 kPa or more, opens, the check valve particularly preferably consisting of a flexible material comprising one or more elastomers which have been produced from rubbers selected from the group consisting of natural rubber and synthetic rubber, preferably selected from the group consisting of Natural rubber, styrene-butadiene rubber, polybutadiene rubber, nitrile rubber, chloroprene rubber, ethylene-propylene-diene rubber and silicone rubber.
• Corresponding cartridges according to the invention are preferred because the use of check valves makes it possible to enable rapid and reliable pressure equalization when a negative pressure occurs in the interior of the reservoir, for example during evaporation.
• Typical check valves are known to the person skilled in the art.
• a lip valve is preferred, and lip valves which are made of a flexible material have proven particularly advantageous.
• Corresponding cartridges according to the invention are also preferred because the non-return valve has proven itself in our own field tests to be a particularly robust element for pressure regulation, which reliably fulfills its function in particular with large temperature fluctuations and / or mechanical loads.
• non-return valves can also be superior to the use of membranes and deformable wall sections in this point.
• the use of check valves is not suitable for counteracting an overpressure occurring in the interior of the reservoir, since the arrangement of a check valve with a corresponding flow direction from the interior of the reservoir inevitably leads to a would lead to a weak point through which, at least in principle, liquid could also escape from the interior of the reservoir.
• non-return valves are preferably used which are designed in such a way that they open when the pressure in the reservoir is only slightly below the ambient pressure and thus a comparatively low negative pressure is present. This also reliably prevents the occurrence of small negative pressures, although correspondingly sensitive check valves are sometimes associated with higher material costs.
• Cartridges according to the invention are preferred, the reservoir comprising a gas-permeable but liquid-impermeable, in particular water-impermeable, membrane, preferably a hydrophobic plastic membrane, in particular a hydrophobic membrane
• a gas-permeable but liquid-impermeable, in particular water-impermeable, membrane preferably a hydrophobic plastic membrane, in particular a hydrophobic membrane
• Polytetrafluoroethylene includes, wherein the membrane is preferably designed so that it allows the passage of gaseous water and / or gaseous 1,2-propanediol and / or gaseous glycerine.
• Corresponding cartridges are preferred because gas-permeable but at the same time liquid-impermeable membranes can reliably hold back the liquid to be stored in the reservoir and at the same time allow gas to be exchanged between the interior of the reservoir and the environment, mostly in both directions.
• the use of these membranes is, for example, superior to the exclusive use of a check valve in that the membrane can be used to regulate the pressure inside the reservoir for positive and negative pressures.
• Cartridges according to the invention are preferred, the reservoir comprising a deformable, preferably reversibly deformable, wall section, preferably made of or comprising a film, the film preferably being thermally weldable or friction-weldable, for example polyethylene, and / or a rubber-elastic plastic, which has one or more elastomers which were made from rubbers selected from the group consisting of natural rubber and synthetic rubber, preferably selected from the group consisting of natural rubber, styrene-butadiene rubber, polybutadiene rubber, nitrile rubber, chloroprene rubber, ethylene propylene Diene rubber and silicone rubber, wherein the deformable wall section is preferably designed as a deformable bag which protrudes into the reservoir or protrudes from the reservoir, particularly preferably protrudes into the reservoir, and wherein the volume of the deformable bag without a pressure difference being applied, it is preferably smaller than the volume of the reservoir, particularly preferably less than 50%, very particularly preferably less
• the reservoir comprising a deformable, preferably plastically deformable, ie not reversibly or not completely reversibly deformable, wall section, preferably comprising a film, for example comprising polyethylene or one or more other films, which are preferably thermally weldable is or are.
• the deformable wall section is preferably designed as a deformable bag, preferably as a plastically deformable bag, which protrudes into the reservoir or protrudes from the reservoir, particularly preferably protrudes into the reservoir, and wherein the volume of the bag is preferably less than without a pressure difference the volume of the reservoir, particularly preferably less than 50%.
• Corresponding cartridges according to the invention are preferred because it is possible with a corresponding deformable wall section, preferably made of flexible material, to counteract an overpressure or underpressure prevailing inside the reservoir by deforming the deformable wall section in such a way that the volume of the interior space is decreased or increased.
• reversibly deformable wall sections are particularly preferred, ie wall sections which can be at least predominantly, preferably completely, elastically deformed and at least predominantly, preferably completely, return to their initial state after the pressure difference has ceased. This makes it possible to compensate for variable pressure fluctuations as required.
• a wall section which is aligned with the rest of the wall of the reservoir and which is designed to be deformable by choosing a suitable flexible material and / or by choosing a sufficiently thin wall thickness.
• the area of corresponding sections often has to be dimensioned too small in order to allow sufficient deformation while maintaining the liquid-tight property, which could significantly compensate for the pressure fluctuations occurring during operation.
• the volume additionally available due to deformation is usually too small in these systems to completely prevent a negative influence of pressure fluctuations on the liquid supply to the heating unit.
• the deformable wall section is designed as a deformable, preferably reversibly deformable, bag which protrudes into the reservoir or protrudes from the reservoir.
• This deformable bag is exposed to the external pressure on the side facing away from the interior and can be expanded or compressed as a function of the pressure fluctuations occurring in the interior of the reservoir in order to compensate for them.
• Whether the bag is compressed or expanded as a result of an increase or decrease in pressure depends on whether the bag protrudes into the reservoir or protrudes from the reservoir. For example, an increase in pressure inside the reservoir with a flexible bag protruding into it leads to a compression of the bag, with simultaneous, pressure-free escape of air on the side of the bag facing the environment.
• the reversibly deformable bag protrudes into the interior of the reservoir, which is not only for optical reasons.
• the arrangement in the interior of the reservoir makes it easier to protect the bag from damage, as can occur, for example, when it comes into contact with foreign objects.
• this also means that since the bag should be at least partially expanded when the cartridge is being filled, in order to allow sufficient deformation without coming out of the reservoir to be pushed out that the volume available in the interior of the reservoir for the liquid to be evaporated is reduced.
• a possible manufacturing method can preferably include the following steps: shaping a thermoplastic film strand, wherein a plurality of open bag sections is formed, welding the shaped film strand with the plurality of open bag sections with a second film, such that the bag sections with the second film together a plurality of preferably closed bubbles on the film strand, punching out the bubbles from the film strand.
• the second film can have a greater thickness than the thickness of the film strand.
• the shaping is preferably carried out by deep drawing or related processes.
• the step of fastening a plastic part preferably a rigid plastic part, for example a frame, a receptacle or a flange
• the step of fastening a plastic part can be carried out on the bubbles produced in the manufacturing process and present in the film strand, with the fastening preferably taking place by thermal welding or friction welding.
• the bubbles can be punched out with the plastic part after the step of fastening the plastic part.
• the bladders produced by this exemplary method can be mounted in a cartridge according to the invention as follows: Arranging at least one bladder in or outside of a reservoir, the bladder covering a passage that provides a communicating connection between the interior of the reservoir and one with the Area outside the reservoir in contact with ambient pressure,
• the opening can preferably be carried out by perforating the bladder, for example piercing the bladder with a needle or another suitable, pointed object.
• the section of the bladder with the second film is preferably designed to be flat or to correspond to the area of the passage, covers the passage and is welded there, optionally together with the plastic part or independently thereof. More preferably, the bladder or the plastic part can be welded flat in the area of the passage. Alternatively, the bladder can also only be welded to the reservoir along a closed, circumferential contour around the passage.
• the bag and / or the volume enclosed by the bag can preferably change, preferably reversibly, ie elastically, or completely or partially, at differential pressures between the interior of the reservoir and the ambient pressure of less than 10 hPa, preferably less than 5 hPa not reversible, ie plastic, preferably at least not completely reversible.
• This change in volume preferably takes place on the basis of the change in the pressure difference and is essentially free of restoring forces generated by the material of the bag.
• the volume of the deformable wall section in the range of 30 to 90% of the initial volume of the reservoir, preferably 40 to 80%, particularly preferred when a pressure difference of 38 kPa is applied 50 to 70%. This ensures that even when the reservoir is almost completely emptied by the deformable wall section, sufficient compensation volume can be made available without the deformable wall section being able to take up so much space that the remaining liquid can no longer reach the removal opening unhindered.
• Cartridges according to the invention are very particularly preferred, wherein the reservoir comprises two or more elements for pressure regulation, preferably two, and / or wherein the reservoir comprises two or more different elements for pressure regulation, preferably two, and / or wherein the reservoir comprises two or more Elements for pressure regulation, preferably two, which are arranged on the same or on different sides of the reservoir, preferably on the same sides.
• the preferred cartridges are particularly preferred because the combination of two or more elements, in particular two or more different elements, allows the characteristics of the pressure regulation to be specifically adapted to the requirements arising in the respective area of use, whereby in particular existing weaknesses of the individual elements for pressure regulation can be compensated in a synergistic manner.
• the check valve which does not offer a solution for excess pressures in the interior of the reservoir, with a deformable wall section or a membrane that enables this pressure regulation.
• the non-return valve represents a particularly robust and reliable solution in order to provide large amounts of gas into the interior space, even for a short time, in the event of doubt, such as, for example, the membrane cannot in some cases.
• a membrane is particularly favorable, in particular for cushioning small pressure changes, whereby it is advantageous to protect the membrane from mechanical stress by combining it with a check valve or a deformable wall section, which can react particularly quickly to large changes in pressure.
• the combination of a check valve with a deformable wall section is particularly advantageous because the maximum expansion volume of the bag and thus its space requirements in the interior of the reservoir do not have to be provided so large that even strong negative pressures can be compensated. When stronger negative pressures occur, additional gas can penetrate into the interior through the check valve, so that a particularly strong expansion of the deformable wall section is not necessary.
• cartridges according to the invention are preferred, wherein the reservoir comprises a non-return valve and a gas-permeable but liquid-impermeable membrane, and / or wherein the reservoir comprises a non-return valve and a deformable wall section, preferably a reversibly deformable bag, and / or wherein the reservoir comprises a gas-permeable but liquid-impermeable Membrane and a deformable wall portion comprises.
• Cartridges according to the invention are preferred, the one or more elements for pressure regulation being arranged in the wall of the reservoir which, on average, has the greatest distance from the removal opening, and / or wherein the distance between the discharge opening and the one or more elements for pressure regulation is greater than the mean diameter of the discharge opening.
• Corresponding cartridges are preferred because in typical vaporizer systems it can be assumed that the heating unit and / or the wick material are arranged in the vicinity of the removal opening and / or even protrude through this into the interior of the reservoir.
• the liquid can be supplied to the wick material without restriction and that the contact surface between the wick material and the liquid is as large as possible. This can in principle be impaired by gas bubbles that penetrate through a nearby non-return valve or by a deformable wall element that is expanding rapidly in the vicinity. It is therefore advantageous not to provide the elements for pressure regulation in the vicinity of the wick material, because the entering gas or the expanding deformable wall section cannot block and / or occupy the contact surface between the liquid and the wick material.
• typical vaporizer systems are regularly designed in such a way that the removal opening is covered with liquid when the steaming is intended to be used. Accordingly, in preferred cartridges it is significantly easier to realize that the elements for pressure regulation are not covered by liquid at the moment of use and that there is a smooth gas exchange, especially with the check valve and the membrane, or an expansion that is not restricted by the composition, in particular in the case of the deformable wall section, is possible.
• Cartridges according to the invention comprising a composition in the reservoir, the composition comprising at least one active ingredient component, at least one first carrier substance boiling higher than the active ingredient component and at least one second carrier substance boiling lower than the active ingredient component, the active ingredient component preferably nicotine, tetrahydrocannabinol, cannabidiol or substances of the corresponding substance classes and the composition preferably also comprises one or more solvents selected from the group consisting of 1,2-propanediol, glycerol and water.
• Corresponding cartridges according to the invention are preferred because the provision of already filled cartridges makes it possible to provide disposable parts which the user of corresponding vaporizer systems only has to combine with a reusable part in order to generate a functioning vaporizer system.
• the composition defined above has proven to be particularly advantageous.
• the invention also relates to an evaporator unit, comprising a cartridge according to the invention, additionally comprising a heating unit with a wick material and with an electrical heating element, which is arranged such that the wick material is arranged in the removal opening and / or covers the removal opening and that liquid from the Reservoir can reach the electrical heating element via the wick material.
• an evaporator unit according to the invention which is suitable for evaporating a composition stored in the reservoir.
• the wick material is arranged in the removal opening or covers the removal opening in such a way that liquid can reach the electrical heating element from the reservoir via the wick material.
• the electrical heating element is formed, for example, by a heating coil through which the wick material is passed, the two ends of which protrude through the removal opening into the liquid reservoir. When filled, the wick material soaks up the composition to be evaporated due to the capillary effect and accordingly has pores or capillaries filled with liquid.
• the removal opening is regularly filled or covered so tightly with the wick material that no fluid-conducting connection is possible between the interior of the reservoir and the exterior of the reservoir past the wick material. Accordingly, liquid from the reservoir can only reach the electrical heating element via the wick material reach.
• this has the effect that pressure regulation via the removal opening is not possible or only possible to a limited extent, so that a negative pressure inside the reservoir means that insufficient composition reaches the heater chip via the wick material, whereas overpressure in the reservoir does can lead to the composition being transported to the heating unit in an undesirably large amount through the wick material. In both cases the evaporation result would be impaired.
• This disadvantageous effect is suppressed in evaporator units according to the invention which comprise a cartridge according to the invention, since the one or more elements for pressure equalization can advantageously equalize an overpressure or underpressure in the interior of the reservoir.
• the electrical heating element being a wire coil or a heater film or a plate-shaped heater chip, preferably a heater film or a plate-shaped heater chip, particularly preferably a plate-shaped heater chip made of a doped or undoped semiconductor material, which is traversed by a large number of microchannels, which provide a fluid-conducting connection between the side of the heater chip facing the wick material and a side of the heater chip facing an air duct (36).
• wick-coil systems in which the electrical heating element is formed by a wire coil, are currently the most common systems for evaporator units and are at least advantageous to the extent that they are technologically comparatively simple and regularly easy and inexpensive to manufacture.
• a disadvantage of spiral wick systems is that the reproducibility of the evaporation process and the quality of the resulting aerosol are sometimes felt to be disadvantageous.
• new technologies have been developed in which a plate-shaped heater chip or a heater foil can be used as an electrical heating element, which can be covered with the wick material and, if necessary, fixed to a rigid carrier. It is known from the prior art that corresponding Heater foils or plate-shaped heater chips lead to a particularly efficient, controllable and reproducible evaporation process and thereby generate an aerosol of particularly high quality, which many consumers find particularly pleasant.
• the heating unit made of the heater foil or the plate-shaped heater chip and the wick material are usually placed on the withdrawal opening of the reservoir in these structures, with sealing elements creating a fluid-tight connection so that liquid and gases from the interior of the reservoir only pass through the withdrawal opening and exclusively leak through the wick material and the heating unit.
• the heating unit comprising sealing elements for enclosing the electrical heating element and being fluid-tightly connected to the reservoir at the withdrawal opening so that liquid and / or gas can exit from the interior of the reservoir through the withdrawal opening exclusively through the heating unit.
• Corresponding evaporator units according to the invention are preferred because the general structure has proven to be particularly powerful and robust in practice.
• these systems in which the removal opening is connected to the heating unit in a fluid-tight manner and thus closed in a fluid-tight manner apart from the passage through the electrical heating element, are particularly susceptible to the occurrence of overpressures or underpressures. This is due to the fact that the pressure equalization through the removal opening is not only impaired by the wick material, but also the heating unit represents a wide barrier for the pressure equalization. Accordingly, these evaporator units are also preferred because the technical effect of the configuration according to the invention is particularly noticeable in them.
• Evaporator units are preferred, the electrical heating element and / or the wick material being designed in such a way that they can operate up to a pressure difference between the internal pressure in the reservoir and the external pressure of 1 kPa, preferably 2 kPa, particularly preferably 3 kPa, do not allow any liquid to pass through the removal opening and through the heating element.
• the inventors' own tests have shown that it is particularly advantageous to design the electrical heating element and / or the wick material in such a way that, at least in the case of small pressure differences between the interior of the reservoir and the environment, no liquid can pass through the removal opening through the heating element will.
• the person skilled in the art can adjust this setting, for example, by choosing suitable pore sizes for the wick material.
• this setting can be made by setting the diameter of the microchannels. In these microchannels or pores running through the heater chip, the surface tension of the liquid results in a resistance to the escape of the liquid, which at least in the case of small pressure differences between the internal pressure in the reservoir and the external pressure prevents unwanted leakage of the liquid.
• Corresponding evaporator units are particularly preferred because the resulting basic tolerance of the system against pressure fluctuations inside the reservoir makes it possible to design the elements for pressure regulation to be less sensitive, without the liquid supply to the electrical heating element being excessively impaired. This makes it possible that the advantageous effect of the invention is also achieved if the selected element for pressure regulation only leads to a pressure equalization from a higher pressure difference, for example when using a check valve, and / or possibly reacts more slowly to pressure changes, as it does can occur, for example, in certain membranes.
• Evaporator units according to the invention are preferred, the reservoir being cylindrical or cuboid and the removal opening being arranged on a chimney which, starting from one of the base surfaces of the cylinder or cuboid, extends into the interior of the cylinder or cuboid, preferably through the entire reservoir .
• the removal opening is quasi in the interior of the reservoir, from where a vent extends to the outside of the Reservoir extends out.
• a corresponding structure can be obtained, for example, by combining a cylindrical reservoir made of plastic or metal, which has a recess on each of its two base surfaces, with a plastic or metal tube with a removal opening, which is inserted into the first recess and through the Cylinder is passed through the second recess until it is fixed in this position.
• Corresponding evaporator units are particularly advantageous in the context of the present invention because this creates a section of the reservoir in the reservoir to the side of the chimney, on the side facing away from the extraction opening, in which elements for pressure regulation can be arranged particularly favorably because the extraction opening is adversely affected is excluded by the elements for pressure regulation, for example by a reversibly deformable bag changing its volume or by the air flowing in through a check valve.
• the invention also relates to an evaporator system for evaporating a composition, preferably for use in a portable evaporation device, preferably in a hand-held device, particularly preferably in an e-cigarette or an inhaler for medical purposes, comprising a cartridge according to the invention and a heating unit or an evaporator unit according to the invention and at least one electrical energy source for operating the electrical heating element.
• the evaporator system in two parts, the cartridge being arranged in a first part, a so-called disposable part, and the electrical energy source being arranged in a second part, a so-called reusable part.
• a filled cartridge ie with a liquid composition in the reservoir
• the disposable part can be removed and replaced with a new, filled cartridge in order to immediately restore the vaporizer system to usability.
• the electrical heating element can be arranged either in the first part or in the second part, i.e. it is either part of the disposable part or can be used several times together with the electrical energy source.
• a third part can also be provided in the evaporator system according to the invention, which part comprises the heating unit and / or further elements, for example sensors.
• the cartridge according to the invention being arranged in a first part, in particular a disposable part, and the electrical energy source being arranged in a second part, in particular a reusable part, the first part and the second part being reversibly and non-destructively detachable are connected to one another, so that there is an electrical contact between the electrical energy source and the electrical heating element and a fluid-conducting contact between the reservoir and the electrical heating element.
• evaporator systems additionally comprising a third part, wherein the heating unit is arranged in the first part or in the second part or in the third part, the first part, the second part and the third part being connected to one another in a reversible and non-destructive detachable manner, so that there is electrical contact between the electrical energy source and the electrical heating element and fluid-conducting contact between the reservoir and the electrical heating element.
• two parts that the user does not use normal forces ie forces that can be applied with the hands, possibly using a tool such as a screwdriver
• reversible and non-destructive can be detached from each other and reconnected, not viewed as reversibly and non-destructively detachable connected to each other.
• the term reversible and non-destructively releasable relates to the component used for connection and / or fastening, for example the screw thread. It cannot be ruled out that there may be conscious changes in the first and / or second part before or during the connection of the first and second part, but that this does not affect the connectivity and detachability.
• the second part comprises, for example, a mandrel or a similar structure with which a protective film attached to the first part is deliberately punctured during connection.
• Evaporator systems according to the invention are preferred, one or more elements for pressure regulation being arranged in the cartridge in such a way that they are not arranged on or in the outer shell of the evaporator system.
• Corresponding evaporator systems according to the invention have proven particularly useful in practice and proven to be advantageous because it is advantageous to arrange the elements for pressure regulation in the cartridge in such a way that they are not arranged on the outer shell of the evaporator system when the evaporator system according to the invention is preserved.
• the electrical energy source is an energy store, preferably a battery or a fuel cell, particularly preferably a lithium ion battery, in particular a lithium polymer accumulator, and / or additionally comprising an electronic control device for controlling the electrical heating unit, and / or additionally comprising a or more sensor units, wherein the one or more sensor units are selected from the group consisting of
• Radiation sensors in particular infrared sensors, temperature sensors, pressure sensors, flow sensors, current measuring devices, voltage measuring devices, position sensors, mass flow sensors, volume flow sensors, level sensors for determining the level in the tank, optical sensors, chemical sensors, chemical analysis devices.
• FIG. 1 shows a schematic representation of a cross section through a cartridge known from the prior art
• FIG. 2 shows the schematic representation of a cross section through a cartridge according to the invention
• 3 shows the schematic representation of a cross section through a cartridge according to the invention in a first preferred embodiment
• 4 shows the schematic representation of a cross section through a cartridge according to the invention in a second preferred embodiment
• FIG. 5 shows a schematic representation of a cross section through a cartridge according to the invention in a third preferred embodiment
• FIG. 6 shows the schematic representation of a cross section through a cartridge according to the invention in a fourth preferred embodiment
• 7 shows the schematic representation of a cross section through a cartridge according to the invention in a fifth preferred embodiment
• FIG. 8 shows the schematic representation of a cross section through an evaporator unit according to the invention in a first preferred embodiment
• FIG. 9 shows the schematic representation of a cross section through an evaporator unit according to the invention in a second preferred embodiment
• FIG. 10 shows the schematic representation of a cross section through an evaporator unit according to the invention in a third preferred embodiment
• FIG. 11 shows the schematic representation of a cross section through an evaporator unit according to the invention in a fourth preferred embodiment
• FIG. 12 The schematic representation of a cross section through an evaporator unit according to the invention in a fifth preferred embodiment.
• 1 shows a schematic representation of a cross section through a cartridge 10 known from the prior art.
• this cartridge 10 consists of a rigid reservoir 12, the wall 20 of which encloses the interior 18 of the reservoir 12.
• the illustrated reservoir 12 has a removal opening 14 which is set up to enable the removal of liquid from the reservoir 12.
• the reservoir 12 known from the prior art has no elements for pressure regulation 16 in the interior 18 of the reservoir 12.
• the removal opening 14 in an evaporator unit is filled with a wick material and / or closed with a heating unit 30 during operation, so that a pressure difference occurring inside 18 of the reservoir 12 compared to the ambient pressure disadvantageously leads to over the wick material does not reach the electrical heating element in sufficient composition or the liquid is transported to the heating unit 30 in an undesired amount through the wick material.
• FIG. 2 shows a schematic representation of a cross section through a cartridge 10 according to the invention, the rigid reservoir 12 of which in the wall 20 comprises an element for pressure regulation 16 in the interior 18 of the reservoir 12.
• the cartridge 10 according to the invention shown in FIG. 2 is formed in the present example exclusively by the rigid reservoir 12, which in the present example consists of plastic and is made in one piece.
• the reservoir 12 shown does not have any sections in which intentional leaks occur when the internal pressure increases. This means that the reservoir 12 is tight at an internal pressure of 120 kPa and an external pressure of 100 kPa away from the extraction opening 14, so that even at these increased pressures, liquid can escape from the reservoir 12 exclusively through the extraction opening 14.
• the removal opening 14 shown is designed to be filled with a wick material (not shown) and / or to be closed with a heating unit (not shown).
• the element for pressure regulation 16 is arranged in the wall 20 of the reservoir 12 which is at the greatest distance from the discharge opening 14, the distance between the discharge opening 14 and the element for pressure regulation 16 is larger than the mean diameter of the removal opening 14, so that the disturbances possibly exerted by the element for pressure regulation 16, for example the entry of gas or the expansion of a deformable wall section, the area of the cartridge 10, which is crucial for the constant and controlled supply of liquid to the heating element 30, so little influence as much as possible.
• the reservoir 12 comprises, arranged in the wall 20 of the reservoir 12, a check valve 16a, which in the present example is a lip valve.
• This lip valve is designed in such a way that it opens in the event of a negative pressure in the reservoir with respect to the external pressure of 1 kPa or more and thus enables pressure equalization with the environment.
• the check valve 16a consists of a flexible material which comprises an elastomer which has been produced from silicone rubber. Since the check valve 16a only opens when there is a pressure difference between the interior 18 of the reservoir 12 and the environment, no leakage of liquid from the reservoir 12 is possible through the check valve 16a.
• the element for pressure regulation 16 being a gas-permeable but liquid-impermeable membrane 16b.
• the gas-permeable but liquid-impermeable membrane 16b is a hydrophobic plastic membrane made of polytetrafluoroethylene, which is designed so that it allows the passage of water, 1,2-propanediol and glycerine from the Prevents interior 18 of the reservoir 12 and allows the exchange of gas between the interior 18 of the reservoir 12 and the environment in both directions.
• FIG. 5 shows a schematic representation of a cross section through a cartridge 10 according to the invention in a further preferred embodiment.
• the element for pressure regulation 16 is formed in this embodiment by a deformable wall section 16c, the embodiment shown in FIG. 3 comprising a reversibly deformable wall section 16c which is designed as a deformable bag which protrudes into the reservoir 12.
• the side of the deformable wall section 16c facing away from the interior 18 of the reservoir 12 is in contact with the environment and accordingly has ambient pressure, but without allowing liquid to escape through the deformable wall section 16c.
• the deformable wall section 16c can be compressed or expanded as a function of a pressure change in the interior space 18 of the reservoir 12 in order to compensate for this pressure change.
• FIGS. 6 and 7 each show a schematic representation of a cross section through two particularly preferred embodiments of the cartridge 10 according to the invention, which are particularly advantageous because they show the synergistic interaction of two elements for pressure regulation 16, which are different elements for pressure regulation 16 acts, which are arranged on different sides of the reservoir 12, ie in different sections of the wall 20, enable.
• the reservoir 12 each includes a check valve 16a, which is provided in particular to quickly compensate for large negative pressures occurring in the interior 18 of the reservoir 12 in order to support or protect the respective second element for pressure regulation 16 and with regard to the Design of the second element for pressure regulation 16 to obtain greater flexibility.
• the second element for pressure regulation 16 is shown as a deformable wall section 16c, which is designed as a reversibly deformable bag, or designed as a membrane which is gas-permeable but liquid-impermeable.
• These elements for pressure regulation 16 each have the task of compensating for pressure increases occurring in the interior 18 of the reservoir 12 and of absorbing negative pressures which are not sufficient to cause the check valve 16a to open.
• the evaporator unit 34 each comprises a cartridge 10 according to the invention.
• the reservoir 12 is designed in two parts and is cylindrical.
• a chimney 40 which surrounds an air duct 36, extends through the reservoir 12 from one base area 42 to the other.
• the evaporator unit 34 according to the invention comprises a heating unit 30 which comprises a wick material and an electrical heating element (not shown).
• the heating unit 30 is arranged in the removal opening 14 so that the wick material is arranged in the removal opening 14 and so that the liquid can reach the electrical heating element from the reservoir 12 via the wick material.
• the electrical heating element used is a plate-shaped heater chip made of a doped semiconductor material, which is traversed by a plurality of microchannels, which form a fluid-conducting connection between the side of the heater chip facing the wick material and a side facing the air duct 36 of the heater chip.
• the disclosed heating unit 30 comprises sealing elements for enclosing the electrical heating element and is fluid-tightly connected to the reservoir 12 at the removal opening 14 so that liquid and gas from the interior 18 of the reservoir 12 through the removal opening 14 exclusively through the heating unit 30, ie the wick material and the electric heating element, can pass through.
• the electrical heating element and the wick material are designed together so that they are up to a pressure difference between the internal pressure in the reservoir 12 and the External pressure of 1 kPa do not allow any liquid to pass through the removal opening 14 and through the heating element 30.
• the evaporator units 34 according to the invention disclosed in FIGS. 8 to 10 each have an element for pressure regulation 16, which is a check valve 16a, namely a lip valve, a gas-permeable but liquid-impermeable membrane 16b, namely a hydrophobic membrane made of polytetrafluoroethylene or a deformable membrane Wall section 16c, namely a deformable bag made of rubber-elastic plastic, which comprises an elastomer which was produced from silicone rubber and which protrudes into the reservoir 12.
• a check valve 16a namely a lip valve
• a gas-permeable but liquid-impermeable membrane 16b namely a hydrophobic membrane made of polytetrafluoroethylene or a deformable membrane Wall section 16c, namely a deformable bag made of rubber-elastic plastic, which comprises an elastomer which was produced from silicone rubber and which protrudes into the reservoir 12.
• the evaporator units 34 according to the invention which are shown in FIGS. 11 and 12, each comprise two of the aforementioned elements for pressure regulation 16, which are arranged on different sides of the reservoir 12, FIG. 11 showing the combination of a check valve 16a a gas-permeable but liquid-impermeable membrane 16b, while FIG. 12 shows the combination of a check valve 16a with a deformable wall section 16c.
• the cartridges 10 according to the invention shown in FIGS. 2 to 6 can also be used together with a heating unit 30 in evaporator systems according to the invention like the evaporator units 34 according to the invention disclosed in FIGS electric heating element can be combined.
• the evaporator units 34 disclosed in FIGS. 8 to 12 are designed as disposable parts that can be reversibly and non-destructively detachably connected to a reusable part comprising the electrical energy source, so that not only fluid-conducting contact between the reservoir 12 and the electrical heating element in the heating unit 30, but also an electrical contact between the electrical energy source and the electrical heating element.
• the cartridges 10 according to the invention are filled in their interior 18 with a composition to be vaporized, the composition comprising, for example, nicotine, 1,2-propanediol, glycerine and water. After filling, the removal opening 14 is closed, for example with a plastic film.
• the cartridge 10 according to the invention is reversibly and non-destructively detachably connected to the reusable part, so that the removal opening 14 is arranged in contact with the heating unit 30.
• the elements for pressure regulation 16 are each arranged in the cartridge 10 in such a way that they are not arranged on or in the outer shell of the evaporator system when installed in an evaporator system. This is due to the fact that the base surfaces 42 are provided for connecting the evaporator unit 34 according to the invention to the reusable part, or in practice are covered with a mouthpiece which shields the elements for pressure regulation.

Landscapes

• Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=74858448

Family Applications (1)

Country Status (5)

Families Citing this family (2)

Family Cites Families (9)

• 2020
  • 2020-03-16 DE DE102020107124.8A patent/DE102020107124A1/de active Pending
• 2021
  • 2021-03-03 EP EP21709971.2A patent/EP4120856A2/de active Pending
  • 2021-03-03 WO PCT/EP2021/055371 patent/WO2021185584A2/de unknown
  • 2021-03-03 US US17/910,627 patent/US20230133206A1/en active Pending
  • 2021-03-03 CN CN202180021318.6A patent/CN115884692A/zh active Pending

Also Published As

Similar Documents

Legal Events