EP3953542B1 - A connector for a modular decking system and a modular decking system comprising the same - Google Patents
A connector for a modular decking system and a modular decking system comprising the same Download PDFInfo
- Publication number
- EP3953542B1 EP3953542B1 EP20726519.0A EP20726519A EP3953542B1 EP 3953542 B1 EP3953542 B1 EP 3953542B1 EP 20726519 A EP20726519 A EP 20726519A EP 3953542 B1 EP3953542 B1 EP 3953542B1
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- EP
- European Patent Office
- Prior art keywords
- horizontal supports
- connection hub
- horizontal
- formations
- supports
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G7/00—Connections between parts of the scaffold
- E04G7/02—Connections between parts of the scaffold with separate coupling elements
- E04G7/06—Stiff scaffolding clamps for connecting scaffold members of common shape
- E04G7/22—Stiff scaffolding clamps for connecting scaffold members of common shape for scaffold members in end-to-side relation
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G7/00—Connections between parts of the scaffold
- E04G7/02—Connections between parts of the scaffold with separate coupling elements
- E04G7/28—Clips or connections for securing boards
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G7/00—Connections between parts of the scaffold
- E04G7/30—Scaffolding bars or members with non-detachably fixed coupling elements
- E04G7/302—Scaffolding bars or members with non-detachably fixed coupling elements for connecting crossing or intersecting bars or members
- E04G7/306—Scaffolding bars or members with non-detachably fixed coupling elements for connecting crossing or intersecting bars or members the added coupling elements are fixed at several bars or members to connect
- E04G7/307—Scaffolding bars or members with non-detachably fixed coupling elements for connecting crossing or intersecting bars or members the added coupling elements are fixed at several bars or members to connect with tying means for connecting the bars or members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G7/00—Connections between parts of the scaffold
- E04G7/30—Scaffolding bars or members with non-detachably fixed coupling elements
- E04G7/34—Scaffolding bars or members with non-detachably fixed coupling elements with coupling elements using positive engagement, e.g. hooks or pins
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/26—Power supply means, e.g. regulation thereof
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H3/00—Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons
- E04H3/10—Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons for meetings, entertainments, or sports
- E04H3/22—Theatres; Concert halls; Studios for broadcasting, cinematography, television or similar purposes
- E04H3/24—Constructional features of stages
Definitions
- the present invention relates to a connector for a modular decking system, to a modular decking system comprising the connector and to a method of assembling a modular decking system using the connector.
- Modular decking systems are typically used in the construction of temporary or permanent structures such a stages for musicians, actors and other live performers.
- Modular decking systems generally comprise a plurality of vertical and horizontal supports which are arranged and connected at their respective ends to produce a frame that is capable of supporting a plurality of decking panels.
- the ends of the vertical and horizontal supports are typically connected by suitable fastening means, e.g. a clamp on bracket connection, a socket to bracket connection or a pin to bracket connection, meaning skilled or trained personnel are required to assemble such modular decking systems with appropriate tools.
- suitable fastening means e.g. a clamp on bracket connection, a socket to bracket connection or a pin to bracket connection, meaning skilled or trained personnel are required to assemble such modular decking systems with appropriate tools.
- fastening means limits the loads that can be applied at these connection points, which is undesirable.
- WO 2018/186756 A1 discloses a method of assembling a modular decking system, a modular decking system and a connector, the connector comprising an elongate tube and a connection hub with formations.
- a modular decking system comprising:
- the disclosed modular decking system enables a stage or decked flooring system to be erected over a varied topographical ground condition & substrate type, whilst maintaining complete structural integrity (irrespective of height) over side sway and support of both vertical & lateral loading, whilst maintaining a flat horizontal working platform.
- the design of the components and the way in which they are secured together permits the use of local unskilled labour with minimum supervision, meaning the modular decking system can be erected easily, quickly and at reduced cost relative to conventional decking systems.
- connection hub formations are formed around the elongate tube.
- the connection hub formations are welded to the elongate tube.
- the connector is adapted for insertion into a vertical support of a scaffolding sub-structure.
- the connection hub is configured to gather loads from the first and second horizontal supports and distribute them to the ground in a very efficient manner. This in turn allows the system to achieve very high decking loads.
- the elongate tube extends through and protrudes beyond the top plate.
- the elongate tube extends beyond an upper surface of the top plate.
- decking boards which have a cut-out corresponding to the size and shape of the vertical tube, are fitted and locked in position around the elongate tube protrusion.
- the decking boards have two functions, namely to provide a flat surface for the desired application and to provide force translation through the boards, which enables the decking system to withstand greater loads. Such an arrangement also helps to achieve squareness of the decking boards and rigidity across the floor.
- the connection hub may comprise a plurality of braces/struts.
- the braces/struts may be spaced around the elongate tube.
- the braces/struts may extend between the underside of base plate and the elongate tube.
- the braces may be angled. In particular, the braces may be angled between 30° and 60°. In some embodiments the braces may be angled between 40° and 50°. For example, the braces may be angled at 45°.
- the braces allow the generated loads to be distributed away from the connection hub and into the decking structure which allows for loadings of up to 184 kN per connection hub, which is much higher than normal loadings ( ⁇ 5kN).
- the loads typically include dead loads, live loads, seismic loads and wind loads.
- connection hub may be adapted to receive a vertical support which enables modular decking systems of increasing height to be built easily, quickly and with increased rigidity and strength.
- the vertical support may be a handrail stanchion.
- connection hub may comprise at least four formations for receiving reciprocating formations formed at the ends of the first and second horizontal supports. In some embodiments, the connection hub may comprise at least eight formations for reciprocating formations formed at the ends of the first and second horizontal supports. This enables decking beams to be installed at 45°, while allowing plan bars and braces to be attached to provide additional strength and rigidity to the decking structure.
- connection hub may comprise a female part and the ends of the first and second horizontal supports may each comprise a reciprocating male part for sliding engagement with the female part.
- connection hub may comprise a male part and the ends of the first and second horizontal supports may each comprise a reciprocating female part for sliding engagement with the male part.
- the male part may have a circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section when viewed in plan.
- the male part may be connected to the first and second horizontal supports or to the connection hub via a stem.
- the female part may have a substantially C-shaped cross-section when viewed in plan.
- each decking panel may be secured between a captivation details located on the top surface of the first horizontal support and a decking panel retainer.
- the captivation detail may have a substantially circular cross-section.
- the captivation detail may be positioned on the top surface of the first horizontal support between two U-shaped brackets.
- the captivation detail may be welded to the top surface of the first horizontal support.
- a connector for a modular decking system comprising an elongate tube adapted for insertion into a vertical support and a connection hub that comprises formations that enables the connection hub to slidingly engage with reciprocating formations present at the ends of two or more horizontal supports, the connection hub comprises a top plate beyond which the elongate tube protrudes and a base plate on which the horizontal supports rest in use, wherein the top plate is adapted to accommodate the formations and comprises correspondingly shaped cut outs, the formations are welded to the elongate tube, extend axially between the top plate and the base plate and are arranged around the periphery of the elongate tube.
- the connector comprises a base plate on which the horizontal supports rest in use.
- the connection hub may be adapted to receive a vertical support member.
- the vertical support may comprise a handrail stanchion.
- the male part may have a circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section when viewed in plan.
- the male part may be connected to the first and second horizontal supports or to the connection hub via a stem.
- the female part may have a substantially circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section or C-shaped cross-section when viewed in plan.
- a horizontal support adapted to rotationally engage with first horizontal supports of a modular decking system to secure the third horizontal support between the first horizontal supports.
- the tail end of the connector 1 is inserted into the upper end of vertical tube 51.
- the first and second horizontal beams 20, 30 extend between the connectors 1.
- the third horizontal beams 40 extend between the first horizontal beams 20.
- to connect the first horizontal beam 20 to the connector 1 one end of the first horizontal beam 20 is positioned above the connection hub 11. Then the cylinder 21 is brought into alignment with the hollow tube 17 of the connection hub 11 while also ensuring that the stem 22 is suitably aligned with the gap 18. Once aligned, the cylinder 21 is lowered into the hollow tube 17 until it abuts the base plate 13 of the connection hub 11.
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- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Theoretical Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Emergency Lowering Means (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Description
- The present invention relates to a connector for a modular decking system, to a modular decking system comprising the connector and to a method of assembling a modular decking system using the connector.
- Modular decking systems are typically used in the construction of temporary or permanent structures such a stages for musicians, actors and other live performers. Modular decking systems generally comprise a plurality of vertical and horizontal supports which are arranged and connected at their respective ends to produce a frame that is capable of supporting a plurality of decking panels. The ends of the vertical and horizontal supports are typically connected by suitable fastening means, e.g. a clamp on bracket connection, a socket to bracket connection or a pin to bracket connection, meaning skilled or trained personnel are required to assemble such modular decking systems with appropriate tools. Moreover, the use of such fastening means to connect the vertical and horizontal supports limits the loads that can be applied at these connection points, which is undesirable. Most modular decking systems are often used in conjunction with a scaffolding sub-structure to achieve the desired stage height. However, a problem with known scaffolding systems is that they have a tendency to deflect when placed under high loads. This not only reduces the stability of the modular decking system, but also hinders the assembly of structures being built on the decking since it becomes increasingly difficult to align and connect the structures
WO 2018/186756 A1 discloses a method of assembling a modular decking system, a modular decking system and a connector, the connector comprising an elongate tube and a connection hub with formations. - It is an object of the embodiments of the present invention to provide a modular decking system that can be assembled without using tools and by installers with limited labour skills.
- It is another object of embodiments of the present invention to provide a modular decking system that is less susceptible to deflection.
- It is also an object of embodiments of the present invention to provide a modular decking system that is able to withstand greater loads.
- Aspects of the invention are recited in the appended independent claims.
- In an aspect of the invention according to
claim 1, there is provided a modular decking system comprising: - a decking panel;
- a plurality of vertical supports;
- at least two first horizontal supports;
- at least two second horizontal supports arranged perpendicular to the first horizontal supports;
- one or more third horizontal supports arranged between the first horizontal supports and parallel to the second horizontal supports, and
- a plurality of connectors for detachably coupling the first and second horizontal supports, the connectors comprising a connection hub having formations that enable the connection hub to slidingly engage with a reciprocating formation, present at the end of the first and second horizontal supports, a base plate, a top plate and an elongate tube adapted for insertion into the vertical supports which protrudes beyond the top plate, whereby the formations are welded to the elongate tube, extend axially between the top plate and the base plate and are arranged around the periphery of the elongate tube, the reciprocating formations, at the respective ends of the first and second horizontal supports, are slidingly engaged with the formations of the connection hub and the top plate is adapted to accommodate the formations and comprises correspondingly shaped cut outs.
- The disclosed modular decking system enables a stage or decked flooring system to be erected over a varied topographical ground condition & substrate type, whilst maintaining complete structural integrity (irrespective of height) over side sway and support of both vertical & lateral loading, whilst maintaining a flat horizontal working platform. Moreover, the design of the components and the way in which they are secured together permits the use of local unskilled labour with minimum supervision, meaning the modular decking system can be erected easily, quickly and at reduced cost relative to conventional decking systems.
- The connection hub formations are formed around the elongate tube. The connection hub formations are welded to the elongate tube. The connector is adapted for insertion into a vertical support of a scaffolding sub-structure. In addition to connecting the first and second horizontal supports together, the connection hub is configured to gather loads from the first and second horizontal supports and distribute them to the ground in a very efficient manner. This in turn allows the system to achieve very high decking loads.
- The connection hub comprises a base plate and a top plate. The provision of the base plate and top plate increased the rigidity and overall strength of the connection hub. In use, the reciprocating ends of the first and second horizontal supports rest on and are supported by the base plate. The top plate and the base plate may be configured to fit around the elongate tube.
- The elongate tube extends through and protrudes beyond the top plate. In particular, the elongate tube extends beyond an upper surface of the top plate. In use, decking boards, which have a cut-out corresponding to the size and shape of the vertical tube, are fitted and locked in position around the elongate tube protrusion. The decking boards have two functions, namely to provide a flat surface for the desired application and to provide force translation through the boards, which enables the decking system to withstand greater loads. Such an arrangement also helps to achieve squareness of the decking boards and rigidity across the floor.
- The connection hub may comprise a plurality of braces/struts. The braces/struts may be spaced around the elongate tube. The braces/struts may extend between the underside of base plate and the elongate tube. The braces may be angled. In particular, the braces may be angled between 30° and 60°. In some embodiments the braces may be angled between 40° and 50°. For example, the braces may be angled at 45°. The braces allow the generated loads to be distributed away from the connection hub and into the decking structure which allows for loadings of up to 184 kN per connection hub, which is much higher than normal loadings (~5kN). The loads typically include dead loads, live loads, seismic loads and wind loads.
- In addition to being insertable into a vertical support, the connection hub may be adapted to receive a vertical support which enables modular decking systems of increasing height to be built easily, quickly and with increased rigidity and strength. In some embodiments the vertical support may be a handrail stanchion.
- The connection hub may comprise at least four formations for receiving reciprocating formations formed at the ends of the first and second horizontal supports. In some embodiments, the connection hub may comprise at least eight formations for reciprocating formations formed at the ends of the first and second horizontal supports. This enables decking beams to be installed at 45°, while allowing plan bars and braces to be attached to provide additional strength and rigidity to the decking structure.
- The connection hub may comprise a female part and the ends of the first and second horizontal supports may each comprise a reciprocating male part for sliding engagement with the female part. In other embodiments the connection hub may comprise a male part and the ends of the first and second horizontal supports may each comprise a reciprocating female part for sliding engagement with the male part.
- Irrespective of whether the male part is present at the ends of the horizontal supports or whether it projects radially outwards from the connection hub, the male part may have a circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section when viewed in plan. The male part may be connected to the first and second horizontal supports or to the connection hub via a stem. The female part may have a substantially C-shaped cross-section when viewed in plan.
- The male part or the female part of the connection hub extends axially between the top plate and the base plate.
- In some embodiments it may be desirable to erect a more permanent decking structure. Accordingly, the respective ends of the first and second horizontal supports may be secured to the connection hub by fastening means. The fastening means may comprise a bolted connection, in which case, the connection hub formations and the reciprocating formations located at the ends of the horizontal supports may comprise apertures for receiving the fastening means.
- The first and third horizontal supports may each comprise means for fixing the third horizontal supports to the first horizontal supports. In particular, the first horizontal supports may be provided with U-shaped brackets which are adapted to receive a coupling part present at the ends of the third horizontal supports. In some embodiments, the end of the third horizontal supports may comprise an overhang portion from which the coupling part downwardly depends. The coupling part may be substantially J-shaped or hook-shaped. When a more permanent structure is desired, the U-shaped brackets may be provided with orifices and the ends of the third horizontal support may be provided with corresponding orifices which are configured to receive a bolt or other suitable fastening means therethrough, i.e. the orifices replace the overhang portions and J-shaped or hook-shaped coupling part.
- A portion of each decking panel may be secured between the top plate of the connection hub and a decking panel retainer. In particular, each corner of the decking panel may be secured between the top plate and the decking panel retainer. The decking panel retainer may be circular. The decking panel retainer may additionally comprise a central hole or a cut out which allows a vertical support to be inserted into the connection hub.
- A portion of each decking panel may be secured between a captivation details located on the top surface of the first horizontal support and a decking panel retainer. The captivation detail may have a substantially circular cross-section. The captivation detail may be positioned on the top surface of the first horizontal support between two U-shaped brackets. The captivation detail may be welded to the top surface of the first horizontal support.
- Due to the increased loadings the modular decking system can withstand the modular decking is suitable for use as a structural building support. Accordingly, in some embodiments, the modular decking system may comprise a tower or column. The tower or column may be secured to two or more third horizontal supports. The third horizontal supports to which the tower or column are secured may be fixed to the first horizontal supports by a bolted connection. The modular decking system may therefore comprise third horizontal supports that are pinned/bolted to the first horizontal supports as well as third horizontal supports that comprise a coupling part that rotationally engages a bracket provided on the first horizontal support.
- According to a further aspect of the invention according to
claim 10, there is provided a connector for a modular decking system, the connector comprising an elongate tube adapted for insertion into a vertical support and a connection hub that comprises formations that enables the connection hub to slidingly engage with reciprocating formations present at the ends of two or more horizontal supports, the connection hub comprises a top plate beyond which the elongate tube protrudes and a base plate on which the horizontal supports rest in use, wherein the top plate is adapted to accommodate the formations and comprises correspondingly shaped cut outs, the formations are welded to the elongate tube, extend axially between the top plate and the base plate and are arranged around the periphery of the elongate tube. - The connector is adapted for insertion into a vertical support of a scaffolding sub-structure. Advantageously the connector is insertable into a variety of scaffold systems selected from the group comprising Kwikstage, Cuplok, Scaffold Tube, Haki, Layher Ringlok, Alpac Ringlok, Futuro Ringlok, Metric Ringlok, Alround Ringlok, Turner + 8 Co planer.
- The connector comprises a base plate on which the horizontal supports rest in use. The connection hub may be adapted to receive a vertical support member. The vertical support may comprise a handrail stanchion.
- The connection hub comprises a female part or a male part adapted for sliding interengagement with the respective ends of the horizontal supports. The male part or female part may extend axially between a top plate of the connection hub and the base plate.
- The male part may have a circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section when viewed in plan. The male part may be connected to the first and second horizontal supports or to the connection hub via a stem. The female part may have a substantially circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section or C-shaped cross-section when viewed in plan.
- The connection hub may comprise an aperture which is configured to receive a fastener for securing the connection hub and the respective ends of the horizontal supports together. The connection hub may comprise a plurality of apertures for receiving a corresponding number of fasteners. The fasteners may comprise a bolted connection, in which case the apertures are configured to receive an appropriately sized bolt which is retained in place by a nut.
- According to another aspect of the invention according to
claim 14, there is provided a method of assembling a modular decking system, the method comprising the steps of: - providing a plurality of vertical supports;
- inserting a connector into each vertical support, wherein each connector comprises an elongate tube adapted for insertion into the vertical support and a connection hub adapted to enable interconnection of a first horizontal support and a second horizontal support; and a second horizontal support, wherein the connection hub comprises formations that enable the connection hub to slidingly engage with reciprocating formations present at the ends of the first and second horizontal supports, whereby the connection hub comprises a top plate beyond which the elongate tube protrudes and a base plate on which the horizontal supports, rest in use, wherein the top plate is adapted to accommodate the formations and comprises correspondingly shaped cut outs, the formations are welded to the elongate tube, extend axially between the top plate and the base plate and are arranged around the periphery of the elongate tube;
- interconnecting the first horizontal support and the second horizontal support to the connection hub through sliding interengagement;
- fixing one or more third horizontal supports between a pair of parallel first horizontal supports to define a support frame, and
- securing one or more decking panels to the support frame.
- The step of fixing the third horizontal support to the first horizontal support may comprise rotating the third or each third horizontal support relative to the first horizontal supports.
- The method may comprise the additional step of securing the ends of the first and/or second horizontal supports to the connection hub using a bolted connection.
- Disclosed herein, but not forming part of the invention, there is provided a horizontal support adapted to rotationally engage with first horizontal supports of a modular decking system to secure the third horizontal support between the first horizontal supports.
- The horizontal support may incorporate any or all of the features described in relation to the disclosed modular decking system and/or the disclosed method.
- In order that the invention may be more clearly understood one or more embodiments thereof will now be described, by way of example only, with reference to the accompanying drawings, of which:
- Figure 1 invention;
- shows an isometric view of a connector not according to the
- Figures 2A-2B
- respectively show plan and elevation views of first horizontal support;
- Figure 3
- shows a perspective view of the first horizontal support shown in
Figure 2 - Figures 4A-4D
- show plan views of reciprocating formations for the connection hub and the first horizontal support;
- Figures 5A-5C
- respectively show plan, elevation and perspective views of a second horizontal support;
- Figure 6
- shows an isometric view of a horizontal support retained in the connection hub not according to the invention;
- Figure 7
- shows an elevation view of the third horizontal support;
- Figure 8
- shows an end of the third horizontal support comprising an overhang portion and coupling part;
- Figure 9
- shows an isometric view of a deck bay comprising modular decking system;
- Figure 10
- shows an isometric view of the deck bay shown in
Figure 9 with a handrail; - Figure 11
- shows an isomeric view of a connector not according to the invention for use in a more permanent modular decking system involving fasteners;
- Figures 12A-12B
- respectively show elevation and perspective views of the first horizontal support for use in a more permanent decking system involving fasteners;
- Figure 13
- shows an elevation view of a second horizontal support for use in a more permanent decking system involving fasteners.
- Figure 14
- shows a method of securing a first horizontal support to the connection hub, and
- Figure 15
- shows a method of securing a third horizontal support to a first horizontal support.
- As shown in
Figure 1 there is provided aconnector 1 for a modular decking system. Theconnector 1 comprises anelongate tube 10 having a head portion and a tail portion. The head portion of the connector comprises aconnection hub 11. The connection hub comprises atop plate 12 and abase plate 13 which is supported by a plurality of braces/struts 14. The braces/struts 14 are provided between the underside of the base plate and the vertical tube at an angle of 45°. Theelongate tube 10 extends through and protrudes beyond thetop plate 12. Theconnection hub 11 also comprises a plurality offormations 15 which are arranged around the periphery of theelongate tube 10 and extend axially between thetop plate 12 and thebase plate 13. As best shown inFigure 1 thetop plate 12 is adapted to accommodate theformations 15 and comprises correspondingly shaped cut outs. Examples of connection hub formations are shown inFigures 4A-4D . For instance, the connection hub formations may be substantially tubular (female part) substantially diamond-shaped (female part), rectangular (female part) or T-shaped (male part). - The
connection hub formations 15 in this embodiment are configured to slidingly engage with reciprocating formations present at the ends of a firsthorizontal beam 20 and a secondhorizontal beam 30.Exemplary reciprocating formations Figures 4A-4D . In this embodiment theconnection hub formation 15 comprises ahollow tube 17 with agap 18 which extends axially from one end of the tube to the other. The reciprocatingformation hollow tube 17. Thecylinder horizontal beams stem stem axial gap 18 formed in the wall of thehollow tube 17 until the base of thecylinder base plate 15 of theconnection hub 11. - As best shown in
Figures 2 and 3 , the firsthorizontal beam 20 comprises acircular captivation detail 23 for retaining a decking board in use. Thecaptivation detail 23 is welded to the top surface of the firsthorizontal beam 20. On either side of the firsthorizontal beam 20 there is provided a pair of spaced apartbrackets 24. Each bracket pair is substantially aligned with arespective captivation detail 23. Thebrackets 24 are substantially U-shaped and comprise anaperture 25 in the bridging section spanning the two legs. -
Figures 7 and 8 show a thirdhorizontal beam 40. Each end the thirdhorizontal beam 40 comprises anoverhang portion 41 which extends axially outwards from the thirdhorizontal beam 40. As best shown inFigure 8 , a J-shapedappendage 42 is attached to the underside of theoverhang portion 41. The J-shapedappendage 42 is configured for insertion into thebracket aperture 25, and in use helps secure the thirdhorizontal beam 40 to the firsthorizontal beam 20. -
Figure 9 shows adeck bay 50 formed from the modular decking system. Thedeck bay 50 comprises a scaffolding sub-structure which includes fourvertical tubes 51. The lowermost end of each vertical tube is connected to ascaffold base plate 52 via a shank which extends upwardly from the centre of the base plate into the interior of thevertical tube 51. Fourhorizontal tubes 53 are connected to the lower ends of the vertical tubes via couplers. The scaffolding sub-structure additionally comprises four cross-braces 54. Each cross brace extends diagonally from a lower end of onevertical tube 51 to an upper end of and adjacentvertical tube 51. - The tail end of the
connector 1 is inserted into the upper end ofvertical tube 51. As best shown inFigure 9 , the first and secondhorizontal beams connectors 1. The thirdhorizontal beams 40 extend between the firsthorizontal beams 20. As best shown inFigure 15 , to connect the firsthorizontal beam 20 to theconnector 1, one end of the firsthorizontal beam 20 is positioned above theconnection hub 11. Then thecylinder 21 is brought into alignment with thehollow tube 17 of theconnection hub 11 while also ensuring that thestem 22 is suitably aligned with thegap 18. Once aligned, thecylinder 21 is lowered into thehollow tube 17 until it abuts thebase plate 13 of theconnection hub 11. This process is then repeated to secure thecylinder 21 at the opposite end of the firsthorizontal beam 20 within ahollow tube 17 of anadjacent connection hub 11. The same process of sliding engagement is repeated to secure the secondhorizontal beams 20 betweenadjacent connection hubs 11. Advantageously, securing the first andsecond beams connection hub 11 by sliding engagement avoids the need for pins, bolts and tools. - Next, the third
horizontal beams 40 are secured between the first horizontal beams 20 (Figure 14 ). This is achieved by inserting the free end of the J-shapedappendage 42 into theaperture 25 formed in theU-shaped bracket 24. In particular, the J-shapedappendage 42 is rotated into place as the thirdhorizontal beam 40 is lowered into position. This not only secures thebeams horizontal beam 20 from rotating which gives it more strength and allows it to be of a lighter gauge. - As best shown in
Figure 10 , the decking bay may comprisehandrails 60. If desired,handrail stanchions 61 are inserted into the head portion of theelongate tube 10 andhorizontal handrail tubes 62 are arranged between and secured to the handrail stanchions by couplers.Decking panels 55 are then arranged to overlie theconnection hub 11 and the captivation details 23 on the firsthorizontal beams 20. If thedecking bay 50 compriseshandrail stanchions 61 then thedecking panels 55 may be secured to theconnection hub 11 using a decking panel clamp which is connected to thehandrail stanchion 61. In the absence ofhandrail stanchions 61, the corners of thedecking panel 55 may be secured toconnection hub 11 using adecking panel retainer 56.Decking panel retainers 56 are nevertheless used to secure thedecking panels 56 to the top surface of the firsthorizontal beams 20 and as shown inFigures 9 and10 these overlie the captivation details 23. - In alternative embodiments a more permanent modular decking system may be erected. Such systems may comprise the
connector 100 shown inFigure 11 , not forming part of the invention, which comprises anelongate tube 110 adapted for insertion into a vertical support and aconnection hub 120 having abase plate 121 and atop plate 122. Thisconnection hub 120 comprisesformations 130 which are shaped to receive the ends of the first and secondhorizontal beams Figure 11-13 , thewalls 131 of theformations 130 compriseholes 132 and the ends of the first and secondhorizontal beams holes - In this embodiment, the second
horizontal beams 150 extend betweenadjacent connection hubs 120 and between the firsthorizontal beams 140, i.e. they replace the thirdhorizontal beams 40. To secure the secondhorizontal beams 150 between the firsthorizontal beams 140 each leg of theU-shaped bracket 142 is adapted to compriseholes 143 for receiving fastening means such as a bolt from a bolted connection. As best shown inFigure 12B , theU-shaped bracket 142 in this embodiment is also inverted relative to theU-shaped bracket 24 of the previously described embodiment. - To erect the more permanent modular decking system, the ends of the first and second
horizontal beams connection hub 120. They are then lowered until the ends contact thebase plate 122 of theconnection hub 120. Bolts are then fed through theholes 132 formed into thewalls 131 of theformations 130 and also through theholes second beams horizontal beams 150 are then lowered into theU-shaped brackets 142 and these are secured in place by feeding bolts through theholes 143 in theU-shaped brackets 142 and the secondhorizontal beams 151. Nuts are again used to retain the bolts in place.Decking panels 55 are then secured in place in the same manner as described for the previous embodiment. - The one or more embodiments are described above by way of example only. Many variations are possible without departing from the scope of protection of the invention which is only defined by the appended claims.
Claims (15)
- A modular decking system comprising:- a decking panel (55);- a plurality of vertical supports (51);- at least two first horizontal supports (20);- at least two second horizontal supports (30) arranged perpendicular to the first horizontal supports (20),- one or more third horizontal supports (40) arranged between the first horizontal supports (20) and parallel to the second horizontal supports (30), and- a plurality of connectors (1) for detachably coupling the first and second horizontal supports (20), (30), the connectors (1) comprising a connection hub (11) having formations (15) that enable the connection hub (11) to slidingly engage with a reciprocating formation (21), (31) present at the end of the first and second horizontal supports (20), (30), a base plate (13), a top plate (12) and an elongate tube (10) adapted for insertion into the vertical supports (51) which protrudes beyond the top plate, whereby the formations (15) are welded to the elongate tube (10), extend axially between the top plate (12) and the base plate (13) and are arranged around the periphery of the elongate tube (10), the reciprocating formations (21), (31) at the respective ends of the first and second horizontal supports (20), (30) are slidingly engaged with the formations (15) of the connection hub (11) and the top plate (12) is adapted to accommodate the formations (15) and comprises correspondingly shaped cut outs.
- A modular decking system according to claim 1, wherein the connectors (1) comprise a plurality of struts (14) that extend between an underside of the base plate (13) and the elongate tube (10).
- A modular decking system according to claim 1 or claim 2, wherein the connection hub (11) comprises a female part and the ends of the first and second horizontal supports (20), (30) each comprise a complementary male part for sliding engagement with the female part or wherein the connection hub (11) comprises a male part and the ends of the first and second horizontal supports (20), (30) each comprise a complementary female part for sliding engagement with the male part.
- A modular decking system according to claim 3, wherein the male part has a circular cross-section, a diamond-shaped cross-section, a square-shaped cross-section or a rectangular-shaped cross-section when viewed in plan, and optionally wherein the male part is connected to the first and second horizontal supports (20), (30) or to the connection hub (11) via a stem (22), (32).
- A modular decking system according to any preceding claim, wherein the respective ends of the first and second horizontal supports (20), (30) are secured to the connection hub (11) by fastening means, and optionally wherein the fastening means comprise a bolted connection.
- A modular decking system according to any preceding claim, wherein the first horizontal supports (20) are provided with U-shaped brackets (24) which are adapted to receive a coupling part (42) present at the ends of the third horizontal supports (40).
- A modular decking system according to claim 6 wherein the ends of the third horizontal supports (40) comprise an overhang portion (41) from which the coupling part (42) downwardly depends, and optionally wherein the coupling part (42) is substantially J-shaped or hook-shaped.
- A modular decking system according to any preceding claim, wherein a portion of each decking panel (55) is secured between the top plate (12) of the connection hub (11) and a decking panel retainer (56), and optionally wherein a portion of each decking panel (55) is secured between a captivation detail (23) located on the top surface of the first horizontal support (20) and a decking panel retainer (56).
- A modular decking system according to any preceding claim, wherein the decking system comprises a tower, and optionally wherein the tower is secured to two or more third horizontal supports (40), wherein the third horizontal supports (40) to which the tower is secured are fixed to the first horizontal supports (20) by a bolted connection.
- A connector (1) for a modular decking system, the connector comprising an elongate tube (10) adapted for insertion into a vertical support (51) and a connection hub (11) that comprises formations (15) that enable the connection hub (11) to slidingly engage with reciprocating formations (21, 31) present at the ends of two or more horizontal supports 20, characterised in that the connection hub (11) comprises a top plate (12) beyond which the elongate tube (10) protrudes and a base plate (13) on which the horizontal supports rest in use, wherein the top plate (12) is adapted to accommodate the formations (15) and comprises correspondingly shaped cut outs, the formations (15) are welded to the elongate tube (10), extend axially between the top plate (12) and the base plate (13) and are arranged around the periphery of the elongate tube (10).
- A connector (1) according to claim 10, wherein the connection hub (11) comprises a plurality of struts (14) that extend between an underside of the base plate (13) and the elongate tube (10).
- A connector (1) according to claim 10 or claim 11, wherein the connection hub (11) comprises a female part or a male part adapted for sliding interengagement with the respective ends of the horizontal supports (20), (30), and optionally wherein the male part or female part extends between the top plate (12) of the connection hub (11) and the base plate (13).
- A connector (100) according any of claims 10 to 12, wherein the connection hub (120) comprises an aperture (132) which is configured to receive a fastener for securing the connection hub (120) and the respective ends of the horizontal supports (140), (150) together.
- A method of assembling a modular decking system, the method comprising the steps of:- providing a plurality of vertical supports (51);- inserting a connector (1) into each vertical support (51), wherein each connector (1) comprises an elongate tube (10) adapted for insertion into the vertical support (51) and a connection hub (11) adapted to enable interconnection of a first horizontal support (20) and a second horizontal support (30), wherein the connection hub (11) comprises formations (15) that enable the connection hub (11) to slidingly engage with reciprocating formations (21, (31) present at the ends of the first and second horizontal supports (20), (30), whereby the connection hub (11) comprises a top plate (12) beyond which the elongate tube (10) protrudes and a base plate (13) on which the horizontal supports (20), (30) rest in use, wherein the top plate (12) is adapted to accommodate the formations (15) and comprises correspondingly shaped cut outs, the formations (15) are welded to the elongate tube (10), extend axially between the top plate (12) and the base plate (13) and are arranged around the periphery of the elongate tube (10);- interconnecting the first horizontal support (20) and the second horizontal support (30) to the connection hub (11) through sliding interengagement;- fixing one or more third horizontal supports (40) between the first horizontal supports (20) to define a support frame, and- securing one or more decking panels (55) to the support frame.
- A method according to claim 14, wherein fixing the or each third horizontal support (40) to the first horizontal support (20) comprises the step of rotating the third or each third horizontal support (40) relative to the first horizontal supports (20), and optionally wherein the method comprises step of securing the ends of the first and/or second horizontal supports (20), (30) to the connection hub (11) using a bolted connection.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB1905016.0A GB201905016D0 (en) | 2019-04-09 | 2019-04-09 | A connector for a modular decking system and a modular decking system comprising the same |
PCT/GB2020/050914 WO2020208351A1 (en) | 2019-04-09 | 2020-04-08 | A connector for a modular decking system and a modular decking system comprising the same |
Publications (2)
Publication Number | Publication Date |
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EP3953542A1 EP3953542A1 (en) | 2022-02-16 |
EP3953542B1 true EP3953542B1 (en) | 2024-07-03 |
Family
ID=66809432
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20726519.0A Active EP3953542B1 (en) | 2019-04-09 | 2020-04-08 | A connector for a modular decking system and a modular decking system comprising the same |
Country Status (6)
Country | Link |
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US (1) | US20220213701A1 (en) |
EP (1) | EP3953542B1 (en) |
DK (1) | DK3953542T3 (en) |
GB (2) | GB201905016D0 (en) |
PL (1) | PL3953542T3 (en) |
WO (1) | WO2020208351A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US11959300B2 (en) * | 2020-09-02 | 2024-04-16 | Bil-Jax, Inc. | Floor structure system and method of use |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0126657A2 (en) * | 1983-03-25 | 1984-11-28 | Philippe Andre Pierre Meyer | Quick and reversible assembly systems constituted by various prefabricated building elements |
WO2019063828A2 (en) * | 2017-09-29 | 2019-04-04 | USTINOV, Jihan | Construction system for a building module |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3617030C2 (en) * | 1986-05-21 | 1995-12-21 | Handtmann Albert Maschf | Twisting device for a machine for filling and twisting sausages |
DE3617020A1 (en) * | 1986-05-21 | 1987-11-26 | Emil Hannes Zeltverleih Fa | Podium |
GB0810416D0 (en) * | 2008-06-06 | 2008-07-09 | Hexago Deck Ltd | Temporary viewing platforms |
GB0917372D0 (en) * | 2009-10-05 | 2009-11-18 | Phillips Shaun M | Modular stage assembly |
CN101892740B (en) * | 2010-06-25 | 2012-02-01 | 珠海市瑞铭建筑装饰工程有限公司 | Thin-walled C-shaped steel connecting structure |
CN104763717B (en) * | 2015-03-23 | 2017-07-07 | 朱宏宇 | Positive-inclination multidirectional three-dimensional connecting splint section, quick-mounting frame, application and method thereof |
WO2018186756A1 (en) * | 2017-04-05 | 2018-10-11 | Safesmart Access Limted | Temporary stage structure |
-
2019
- 2019-04-09 GB GBGB1905016.0A patent/GB201905016D0/en not_active Ceased
-
2020
- 2020-04-08 US US17/602,599 patent/US20220213701A1/en active Pending
- 2020-04-08 DK DK20726519.0T patent/DK3953542T3/en active
- 2020-04-08 EP EP20726519.0A patent/EP3953542B1/en active Active
- 2020-04-08 PL PL20726519.0T patent/PL3953542T3/en unknown
- 2020-04-08 WO PCT/GB2020/050914 patent/WO2020208351A1/en unknown
- 2020-04-08 GB GB2116097.3A patent/GB2597190B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0126657A2 (en) * | 1983-03-25 | 1984-11-28 | Philippe Andre Pierre Meyer | Quick and reversible assembly systems constituted by various prefabricated building elements |
WO2019063828A2 (en) * | 2017-09-29 | 2019-04-04 | USTINOV, Jihan | Construction system for a building module |
Also Published As
Publication number | Publication date |
---|---|
EP3953542A1 (en) | 2022-02-16 |
DK3953542T3 (en) | 2024-09-02 |
GB2597190A (en) | 2022-01-19 |
PL3953542T3 (en) | 2024-11-04 |
US20220213701A1 (en) | 2022-07-07 |
GB2597190B (en) | 2023-05-24 |
GB201905016D0 (en) | 2019-05-22 |
WO2020208351A1 (en) | 2020-10-15 |
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