EP3900840B1 - Nozzle arrangement for applying fluid, use of the nozzle arrangement and system for applying fluids - Google Patents
Nozzle arrangement for applying fluid, use of the nozzle arrangement and system for applying fluids Download PDFInfo
- Publication number
- EP3900840B1 EP3900840B1 EP21167158.1A EP21167158A EP3900840B1 EP 3900840 B1 EP3900840 B1 EP 3900840B1 EP 21167158 A EP21167158 A EP 21167158A EP 3900840 B1 EP3900840 B1 EP 3900840B1
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- EP
- European Patent Office
- Prior art keywords
- nozzle
- nozzle body
- region
- arrangement
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/10—Spray pistols; Apparatus for discharge producing a swirling discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/06—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in annular, tubular or hollow conical form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
Definitions
- the invention relates generally to the application of fluids, including thermoplastic or fibrous adhesives, to a substrate through at least one nozzle arrangement which is preferably releasably attached to a mounting surface of a distributor or a distributor head, said distributor or distributor head typically serving to supply the fluid to be applied to the at least one nozzle arrangement.
- the purpose of such a system is to apply fluids to, for example, substrates moving relative to the at least one nozzle arrangement, and in particular to apply adhesives in partial spray patterns to partially cover a substrate.
- the publication DE 295 19 681 U1 relates to an adhesive nozzle for applying an adhesive or other viscous mass in strips to a surface with the aid of a spray air stream surrounding the mass strand, with an inner tube, the lower end of which forms a nozzle opening for the mass, an outer tube which tightly surrounds the inner tube, and a number of grooves on the outer peripheral surface of the inner tube which, together with the outer tube, form spray air channels which end in the peripheral region of the nozzle opening for the viscous mass.
- the publication EN 10 2005 056 006 A1 relates to a device for conveying powder and a collecting nozzle which can be used in the powder conveying device.
- the publication EP 0 872 580 A discloses, for example, a plurality of meltblowing nozzle assemblies or nozzles mountable side by side at one or both ends of a conventional manifold or manifold head which provides a metered supply of adhesive to each nozzle assembly.
- the nozzle assemblies each comprise a plurality of substantially parallel plate members defining a row of adhesive dispensing orifices on an exit surface.
- the row of fluid exit orifices of each nozzle assembly forms a portion of a longer row defined by the a plurality of adjacent nozzle assemblies arranged along a common end of the manifold head.
- One or both sides of the manifold may be mounted adjacent to the side of a similarly constructed manifold head to form even longer rows of fluid exit orifices, thereby providing a modular meltblown adhesive dispensing system which accommodates substrate of any dimensional width.
- the adhesive is applied to cover the full width of the substrate, and in other applications it is desirable to apply the adhesive only to selected sections or areas of the substrate and to keep other sections or areas of the substrate free of adhesive. This is the case, for example, in applications where a fold-over area of a substrate needs to be provided with adhesive.
- Folding is the process of folding a material around a partial edge by 90 degrees or 180 degrees.
- the folded area thus formed is then often attached to a carrier part using a suitable joining process, in particular gluing.
- Such folding processes are used in particular in the automotive industry for trim parts.
- One particular problem is to apply an appropriate adhesive pattern evenly and continuously in folding areas using a nozzle arrangement guided by a robot arm.
- FIG.1 shows in a schematic and isometric view a conventional system 50 for applying thermoplastic adhesives 20 to a substrate 21 having corresponding folding areas.
- the System 50 according to FIG.1 consists essentially of a distributor head 30, which is preferably provided with a (in FIG.1 not shown) robot arm, and which is movable along a direction of movement relative to the substrate 21.
- a nozzle arrangement 101 is preferably exchangeably connected to the distributor head 30.
- the distributor head 30 serves to provide the nozzle arrangement 101 to supply the thermoplastic adhesive 20 to be sprayed and, if necessary, forming air etc. in a suitable manner.
- the nozzle arrangement 101 used in the conventional system 50 for applying thermoplastic adhesives 20 to a substrate 21 has a base body 102 which - seen in plan view - is at least substantially rectangular and which is connected to the mounting area of the distributor head 30.
- the base body of the nozzle arrangement 101 has a front side surface via which thermoplastic adhesive 20 to be applied to the exit surface of the substrate 21 is dispensed.
- an outlet nozzle 105 is formed on the front side surface of the base body 102 of the nozzle arrangement 101, wherein the outlet opening of the outlet nozzle 105 is designed such that a main flow axis predetermined by the outlet opening, along which the adhesive jet 20 emitted by the outlet nozzle moves, encloses a right angle (90 degrees) with the front side surface of the base body 102.
- the basic problem with this design of the nozzle arrangement 101 is that when the distributor head 30 moves relative to the substrate 21 in the direction of the FIG.1 In the direction of movement indicated by the arrow, there is a risk that, due to the complex three-dimensional geometry of the substrate 21, the distributor head 30 either comes into contact with the substrate 21 or certain areas of the substrate 21, in particular areas in a folding area of the substrate 21, can no longer be reached by the nozzle arrangement 101.
- the invention is therefore based on the object of specifying a nozzle arrangement for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein this nozzle arrangement allows the thermoplastic adhesive or fluid to be applied in a targeted manner even in the case of complicated geometric geometries of the substrate.
- thermoplastic adhesives to substrates with a correspondingly complex geometry.
- the independent patent claim 12 relates to the use of the nozzle arrangement according to the invention for applying a fluid, in particular thermoplastic adhesive, to a folding area of a component.
- the present invention relates to a nozzle arrangement for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein the nozzle arrangement has a spray nozzle that can preferably be used interchangeably with a mounting region of a distributor.
- the invention provides that the spray nozzle of the nozzle arrangement is designed as a relatively long finger spray nozzle which has a relatively small diameter in order to enable the fluid (in particular the thermoplastic adhesive) to be applied in a targeted manner using the spray nozzle even to areas of the substrate which are otherwise difficult to access.
- a two-part construction of the spray nozzle is provided for the design of the finger spray nozzle, wherein the spray nozzle has a nozzle body extending in the longitudinal direction of the spray nozzle, in particular a rod-shaped nozzle body, as the first component, and a nozzle housing as the second component, in which the nozzle body is received or can be received at least in some areas.
- At least one first fluid channel and preferably exactly one (single) first fluid channel for the fluid to be applied to the substrate is formed in the nozzle body, which is in particular rod-shaped.
- This preferably single first fluid channel extends in particular coaxially to the longitudinal axis of the nozzle body, which is in particular rod-shaped.
- the spray nozzle of the nozzle arrangement according to the invention is designed to dispense the fluid and in particular the thermoplastic adhesive in a spiral shape at the end nozzle outlet area of the spray nozzle.
- the fluid is dispensed in a spiral that is as perfect as possible at the end nozzle outlet area of the spray nozzle.
- the spiral dispensing of the fluid at the end nozzle outlet area of the spray nozzle has the decisive advantage that the nozzle arrangement does not always have to be aligned accordingly with regard to the surface of the substrate when the fluid is applied.
- a plurality of second fluid channels for shaping air are formed at least in some areas between a lateral surface of the nozzle body and an inner surface of the nozzle housing of the spray nozzle.
- these second fluid channels for the shaping air extend in the direction of a nozzle outlet opening of the nozzle body in such a way that a spiral-shaped deflection of the fluid delivered or to be delivered from the nozzle outlet opening of the nozzle body can be or is brought about with the shaping air delivered by the second fluid channels at the nozzle outlet area.
- the nozzle housing is designed at least in regions as a sleeve-shaped body which at least in regions surrounds the nozzle body.
- the nozzle housing is or can be fastened, preferably together with the nozzle body, to a connection area of a connection body of the nozzle arrangement, in particular in a detachable and/or replaceable manner.
- a compression screw connection effected via a union nut is used on the connection area of the connection body.
- the nozzle body which is particularly rod-shaped.
- the preferably exactly one first fluid channel which extends in particular coaxially to the longitudinal axis of the nozzle body, is designed as a through-bore in the rod-shaped nozzle body.
- the nozzle body which is in particular rod-shaped, to have a polygonal cross-sectional profile at least in some areas. If the rod-shaped nozzle body with the polygonal cross-sectional profile is accommodated in the nozzle housing, the individual second fluid channels are formed in the area of the surfaces of the polygonal cross-sectional profile.
- the rod-shaped nozzle body has in particular a hexagonal cross-sectional profile with a diameter of 6 mm to 10 mm and a key surface dimension of the hexagon between 5 mm and 9 mm.
- a total of six second fluid channels are formed due to the hexagonal cross-sectional profile when the rod-shaped nozzle body is accommodated in the nozzle housing.
- the diameter of the rod-shaped nozzle body is in a range between 6 mm and 12 mm and preferably in a range between 6 mm and 10 mm. With these dimensions, a particularly "slim" finger spray nozzle can be realized.
- the nozzle body in particular rod-shaped, has at least in some regions an at least substantially circular-cylindrical cross-sectional profile, wherein groove regions extending parallel to the longitudinal axis of the nozzle body are formed in the lateral surface of the circular-cylindrical nozzle body to form the second fluid channels.
- the second fluid channels should be formed uniformly over the jacket surface of the nozzle body and in particular in an equidistant manner from one another.
- the nozzle body is designed as a substantially cylindrical nozzle body, at least in the region in which it is received by the nozzle housing, at least in regions, wherein groove regions extending in the longitudinal direction of the spray nozzle and/or recessed regions extending in the longitudinal direction of the spray nozzle with respect to the outer surface of the cylindrical body are formed in the substantially cylindrical nozzle body, which regions, together with the inner surface of the nozzle housing, at least in regions delimit the second fluid channels.
- At the end nozzle outlet region of the spray nozzle at least the inner surface of the nozzle housing has a conical shape that tapers in the direction of the nozzle outlet opening of the nozzle body and in particular is adapted to a conical shape of the nozzle body, in such a way that at least at the nozzle outlet region of the spray nozzle the second fluid channels are aligned decentered in the direction of the nozzle outlet opening of the nozzle body and in particular with regard to the nozzle outlet opening of the nozzle body.
- This aspect is a particularly simple but nevertheless effective measure to achieve the most perfect spiral shape possible of the fluid discharged from the first fluid channel at the nozzle outlet opening of the nozzle body.
- groove and/or recess areas are formed in the nozzle body at the end nozzle outlet area of the spray nozzle, which are each fluidly connected to one of the second fluid channels. In this way, the shaping air transported by the second fluid channels can be delivered in a targeted manner to the end nozzle outlet area of the spray nozzle.
- the nozzle body preferably has a conical shape tapering in the direction of the nozzle outlet opening of the nozzle body with a cone angle of preferably 30 degrees to 120 degrees and in particular with a cone angle of 50 degrees to 100 degrees.
- the cone angle By varying the cone angle, the radius of the spiral shape of the fluid discharged from the first fluid channel at the nozzle outlet opening of the nozzle body can be varied. By reducing the cone angle, the diameter/radius of the spiral shape is thus reduced.
- the nozzle body - seen in the longitudinal direction of the spray nozzle - has a length of 20 mm to 100 mm and preferably a length of 30 mm to 80 mm and more preferably a length of 40 mm to 60 mm.
- the nozzle body with the nozzle housing has an average diameter of no more than 20 mm and preferably an average diameter of no more than 15 mm. Particularly slim finger spray nozzles can thus be realized with the solution according to the invention.
- a preferably annular region is formed in a region between the connection body and the spray nozzle, which on the one hand is fluidly connected to a source of shaping air, in particular to a compressed air source, and on the other hand is fluidly connected to the second fluid channels of the spray nozzle.
- connection region of the connection body By providing such a preferably annular region at the connection region of the connection body, it is ensured that a preferably equal and constant amount of shaping air per unit of time is fed into every second fluid channel.
- a seal in particular in the form of a sealing ring, is assigned to the nozzle body for separating the in particular annular region for shaping air and a region preferably arranged axially with respect to the longitudinal axis of the nozzle body, via which the fluid to be applied to the substrate can be fed into the first fluid channel of the spray nozzle.
- the invention further relates to the use of the aforementioned nozzle arrangement according to the invention for applying a fluid, in particular thermoplastic adhesive, to a folding area of a component.
- the invention relates to a system for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein the system comprises a distributor head which is movable along a direction of movement relative to the Substrate is movable.
- the distributor head is connected or connectable to a robot arm.
- the system further comprises at least one nozzle arrangement of the type according to the invention described above, which is preferably exchangeably connected to the distributor head in a mounting region of the distributor head.
- the nozzle arrangement according to the invention makes it possible, in particular, that when the fluid is applied to the substrate, even particularly complex geometric regions of the substrate can effectively reach the region of the nozzle outlet opening of the spray nozzle without contact occurring between the nozzle arrangement or the distributor or distributor head and the substrate.
- the invention further relates to a method for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein for this purpose a nozzle arrangement is moved relative to the substrate in a direction of movement, wherein the nozzle arrangement is in particular a nozzle arrangement of the type according to the invention described above.
- a fluid jet is further discharged through the nozzle outlet opening of the nozzle body of the nozzle arrangement, in particular during the movement of the nozzle arrangement relative to the substrate.
- the fluid jet emitted through the nozzle outlet opening of the nozzle body is preferably deflected with the aid of shaping air, in particular for producing a spiral-shaped pattern of the fluid jet to be applied to the substrate.
- the substrate is a component with a folding region, wherein during the discharge of the fluid jet through the nozzle outlet opening of the nozzle body, the nozzle arrangement is moved at least partially into the folding region of the substrate.
- thermoplastic adhesives form good binding agents. They harden quickly, which is a particular advantage when the adhesive is applied gradually and the parts to be bonded are then bonded immediately, and the bond obtained is very strong. Furthermore, the choice of components from which thermoplastic adhesives can be composed is so large that an appropriate adhesive composition can easily be produced for a given purpose.
- thermoplastic adhesive cannot be applied in an automated manner to certain, selected areas of a substrate, particularly those with a complex geometry, or can only be applied with great difficulty. This applies in particular to the folding areas of substrates designed as molded bodies.
- FIG.1 is shown schematically and in an isometric view a conventional system 50 with which a thermoplastic adhesive 20 is applied in an automated manner to certain areas of a substrate formed as a molded part.
- the conventional system 50 for applying thermoplastic adhesives 20 to a substrate 21 formed as a molded body has a distributor head 30, which is preferably provided with a FIG.1 is connected or connectable to a robot arm, not shown, and which is movable along a direction of movement relative to the substrate 21 with the aid of the robot arm.
- the conventional system 50 for applying thermoplastic adhesives further comprises a nozzle arrangement 101, which is preferably interchangeably connected to the distributor head 30 in a mounting area of the distributor head 30.
- the nozzle arrangement 101 is essentially formed by an approximately rectangular base body 102, via which the nozzle arrangement 101 is connected to the mounting area of the distributor head 30.
- This - seen in plan view - essentially rectangular base body 102 of the nozzle arrangement 101 has a front side surface 103 in which an outlet nozzle 105 is formed.
- FIG.2 in a schematic and isometric view, an exemplary embodiment of the system 19 according to the invention is shown, wherein this system 19 serves for applying fluids 20, in particular thermoplastic adhesives, to a substrate 21, and wherein the system 19 essentially comprises a distributor head 2, which is preferably connected or connectable to a robot arm, and which is movable along a direction of movement relative to the (in FIG.2 not shown) substrate 21 is movable.
- a distributor head 2 which is preferably connected or connectable to a robot arm, and which is movable along a direction of movement relative to the (in FIG.2 not shown) substrate 21 is movable.
- the system 19 shown schematically further comprises a nozzle arrangement 1 which is preferably exchangeably connected to the distributor head 2 in a mounting region of the distributor head 2.
- FIG.2 The structure and functionality of the FIG.2
- the nozzle arrangement 1 used in the schematically shown system 19 are described below with reference to the illustrations in FIG. 4 to FIG. 11 described in more detail.
- FIG.3 shows in a schematic and isometric view an alternative embodiment of the system 19 according to the invention for applying fluids 20 to a (also in FIG.3 not shown) substrate 21.
- the FIG.3 schematically shown exemplary embodiment of the system 19 according to the invention essentially differs from that shown in FIG.2 schematically shown system 19 by the structure of the distributor head 2, to which the nozzle arrangement 1 according to the invention is connected.
- the nozzle arrangement 1 serves to apply fluids 20, in particular thermoplastic adhesives, to a substrate 21, wherein the nozzle arrangement 1 has a connecting body 9 that can preferably be exchangeably connected to a mounting area of a distributor 2 and a spray nozzle 3 that can preferably be exchangeably connected to the connecting body 9.
- the spray nozzle 3 has an essentially two-part structure, namely consisting of a nozzle body 5 extending in the longitudinal direction 4 of the spray nozzle 3, in particular a rod-shaped nozzle body, and a nozzle housing 7.
- the nozzle housing 7 has a sleeve-shaped base body.
- a first fluid channel 6 for the fluid 20 to be applied to the substrate 21 is formed in the rod-shaped nozzle body 5.
- the first fluid channel 6 extends in particular coaxially to the longitudinal axis of the (rod-shaped) nozzle body 5.
- a plurality of second fluid channels 10 are formed between the outer surface of the rod-shaped nozzle body 5 and the inner surface of the nozzle housing 7, which is in particular sleeve-shaped in some areas and serves to supply shaping air to the end nozzle outlet region 11 of the spray nozzle 3.
- the shaping air supplied with the aid of the second fluid channels 10 serves to cause a spiral-shaped deflection of the fluid 20 discharged or to be discharged from the nozzle outlet opening of the nozzle body 5.
- the nozzle housing 7 of the spray nozzle 3 is designed at least in some areas as a sleeve-shaped body which at least in some areas surrounds the (rod-shaped) nozzle body 5.
- the nozzle housing 7 can be fastened, preferably together with the nozzle body 5, to the connection area 12 of the connection body 9, in particular in a detachable and/or exchangeable manner, in particular with the aid of a compression screw connection on the connection area 12 of the connection body 9, effected by a union nut 13.
- the (particularly rod-shaped) nozzle body 5 is designed, at least in the area in which it is received by the nozzle housing 7, at least in some areas as a substantially cylindrical nozzle body 5, wherein groove areas 14 extending in the longitudinal direction 4 of the spray nozzle 3 or areas 15 extending in the longitudinal direction 4 of the spray nozzle 3 and recessed with respect to the outer surface of the cylindrical nozzle body 5 are formed in the substantially cylindrical nozzle body 5.
- These areas (groove areas 14 or recessed areas 15) together with the inner surface of the nozzle housing 7 at least in some areas delimit the individual second fluid channels 10 of the spray nozzle 3.
- the rod-shaped nozzle body 5 has a polygonal cross-sectional profile at least in some areas, in order to form the corresponding second fluid channels 10 over the surface areas 15 of the polygonal cross-sectional profile (and the inner surface of the nozzle housing 7).
- the particularly rod-shaped nozzle body 5 has a hexagonal cross-sectional profile at least in some regions, so as to form a total of six second fluid channels 10 together with the nozzle housing 7.
- the diameter of the rod-shaped nozzle body 5 is preferably in a range between 6 mm and 12 mm and particularly preferably in a range between 6 mm and 10 mm.
- the diameter of the rod-shaped nozzle body 5 is in particular 6 mm to 10 mm with a wrench surface dimension of the hexagon between 5 mm and 9 mm.
- the rod-shaped nozzle body 5 of the spray nozzle 3 is provided at least in regions with a substantially circular-cylindrical cross-sectional profile, wherein groove regions 14 extending parallel to the longitudinal axis of the nozzle body 5 are formed in the lateral surface of the circular-cylindrical nozzle body 5 to form the second fluid channels 10.
- the second fluid channels 10 should be formed uniformly over the lateral surface of the nozzle body 5 and in particular in an equidistant manner from one another in order to be able to effect the most optimal spiral-shaped deflection possible of the fluid discharged from the nozzle outlet opening of the nozzle body 5 at the nozzle outlet region 11.
- the exemplary embodiments of the nozzle arrangement 1 according to the invention shown in the drawings also have in common that the nozzle body 5 has a conical shape tapering towards the nozzle outlet opening of the nozzle body 5 at the end nozzle outlet area 11 of the spray nozzle 3, with a cone angle of preferably 30 degrees to 120 degrees and in particular with a cone angle of preferably 50 degrees to 100 degrees.
- At the end nozzle outlet area 11 of the spray nozzle 3 at least the inner surface of the nozzle housing 7 has a conical shape that tapers in the direction of the nozzle outlet opening of the nozzle body 5 and is particularly adapted to a conical shape of the nozzle body 5, in such a way that at least at the nozzle outlet area 11 of the spray nozzle 3 the second fluid channels 10 are aligned decentered in the direction of the nozzle outlet opening of the nozzle body 5 and in particular with regard to the nozzle outlet opening of the nozzle body 5.
- FIG.9 particular reference is made to the detailed view in FIG.9 referred to.
- groove and/or recess regions 8 are formed in the nozzle body 5 at the end nozzle outlet region 11 of the spray nozzle 3, which are each fluidly connected to one of the second fluid channels 10.
- FIG.11 The sectional view in FIG.11 It can be seen that in a state of the spray nozzle 3 mounted on the connection area 12 of the connection body 9, a preferably annular area 17 is formed in an area between the connection body 9 and the spray nozzle 3, which on the one hand is connected in terms of flow to a source of shaping air, in particular to a compressed air source (not in FIG.10 shown), and on the other hand is fluidly connected to the second fluid channels 10 of the spray nozzle 3.
- the nozzle body 5 is assigned a seal 18, in particular in the form of a sealing ring, in order to separate the in particular annular region 17 for shaping air and a region which is preferably arranged axially with respect to the longitudinal axis of the nozzle body 5 and via which the fluid to be applied to the substrate 21 is fed into the first fluid channel 6 of the spray nozzle 3.
- the invention further relates to the use of the nozzle arrangement 1 according to the invention for applying a fluid, in particular thermoplastic adhesive, to a folding area of a component, as shown schematically and in an isometric view in FIG.12 is shown.
- a fluid in particular thermoplastic adhesive
- shaping air is directed in the direction of the thermoplastic adhesive jet emitted from the end nozzle outlet region 11 of the spray nozzle 3 in order to thus suitably deflect the adhesive jet 20.
- the emitted thermoplastic adhesive jet is deflected in a spiral shape.
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Description
Die Erfindung betrifft allgemein das Auftragen von Fluiden, einschließlich thermoplastischen oder faserigen Klebstoffen auf ein Substrat durch mindestens eine Düsenanordnung, die auf einer Montagefläche eines Verteilers oder eines Verteilerkopfes vorzugsweise lösbar befestigt ist, wobei dieser Verteiler oder Verteilerkopf in der Regel dazu dient, der mindestens einen Düsenanordnung das aufzutragende Fluid zuzuführen.The invention relates generally to the application of fluids, including thermoplastic or fibrous adhesives, to a substrate through at least one nozzle arrangement which is preferably releasably attached to a mounting surface of a distributor or a distributor head, said distributor or distributor head typically serving to supply the fluid to be applied to the at least one nozzle arrangement.
Der Zweck eines solchen Systems ist das Auftragen von Fluiden auf zum Beispiel sich relativ zu der mindestens einen Düsenanordnung bewegende Substrate, und insbesondere das Auftragen von Klebstoffen in Teilsprühmustern zum teilweise Bedecken eines Substrats.The purpose of such a system is to apply fluids to, for example, substrates moving relative to the at least one nozzle arrangement, and in particular to apply adhesives in partial spray patterns to partially cover a substrate.
Die Druckschrift
Die Druckschrift
Die Druckschrift
In einigen klebstoffspendenden Anwendungen wird der Klebstoff so aufgetragen, dass er die volle Breite des Substrats bedeckt, und in anderen Anwendungen ist es wünschenswert, den Klebstoff nur auf ausgewählten Abschnitten oder Bereichen des Substrats aufzutragen und andere Abschnitte oder Bereiche des Substrats frei von Klebstoff zu halten. Dies gilt beispielsweise für Anwendungen, bei denen ein Umbugbereich eines Substrats mit Klebstoff versehen werden muss.In some adhesive dispensing applications, the adhesive is applied to cover the full width of the substrate, and in other applications it is desirable to apply the adhesive only to selected sections or areas of the substrate and to keep other sections or areas of the substrate free of adhesive. This is the case, for example, in applications where a fold-over area of a substrate needs to be provided with adhesive.
Als Umbugen wird das Umlegen eines Materials um eine Teilkante um 90 Grad bzw. 180 Grad bezeichnet. Der so gebildete Umbugbereich wird häufig dann durch ein geeignetes Fügeverfahren, insbesondere Kleben, auf einem Trägerteil befestigt.Folding is the process of folding a material around a partial edge by 90 degrees or 180 degrees. The folded area thus formed is then often attached to a carrier part using a suitable joining process, in particular gluing.
Derartige Umbugverfahren werden insbesondere in der Automobilindustrie für Verkleidungsteile eingesetzt. Die zunehmend komplizierten dreidimensionalen Geometrien der Verkleidungsteile stellt dabei eine hohe Herausforderung an die anzuwendenden Fügeverfahren dar. Insbesondere besteht ein Problem darin, in Umbugbereichen mit Hilfe einer von einem Roboterarm geführten Düsenanordnung gleichmäßig und kontinuierlich ein entsprechendes Klebemuster aufzubringen.Such folding processes are used in particular in the automotive industry for trim parts. The increasingly complex three-dimensional geometries of the trim parts pose a great challenge for the joining processes to be used. One particular problem is to apply an appropriate adhesive pattern evenly and continuously in folding areas using a nozzle arrangement guided by a robot arm.
Das System 50 gemäß
Die bei dem herkömmlichen System 50 zum Auftragen von thermoplastischen Klebstoffen 20 auf ein Substrat 21 zum Einsatz kommende Düsenanordnung 101 weist einen Grundkörper 102 auf, welcher - in Draufsicht gesehen - zumindest im Wesentlichen rechtwinklig ausgeführt ist, und welcher mit dem Montagebereich des Verteilerkopfes 30 verbunden ist.The
Der Grundkörper der Düsenanordnung 101 weist eine stirnseitige Seitenfläche auf, über welche mit der Austrittsfläche der Substrat 21 aufzutragende thermoplastische Klebstoff 20 abgegeben wird.The base body of the
Hierzu ist - wie in
Bei dieser Konstruktion der Düsenanordnung 101 besteht das grundsätzliche Problem darin, dass bei einer Bewegung des Verteilerkopfes 30 relativ zu dem Substrat 21 in Richtung der in
Auf Grundlage dieser Problemstellung liegt somit der Erfindung die Aufgabe zugrunde, eine Düsenanordnung zum Auftragen von Fluiden, insbesondere thermoplastischen Klebstoffen, auf ein Substrat anzugeben, wobei diese Düsenanordnung es gestattet, auch bei komplizierten geometrischen Geometrien des Substrats zielgerecht den thermoplastischen Klebstoff bzw. das Fluid aufzutragen.Based on this problem, the invention is therefore based on the object of specifying a nozzle arrangement for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein this nozzle arrangement allows the thermoplastic adhesive or fluid to be applied in a targeted manner even in the case of complicated geometric geometries of the substrate.
Ferner soll ein entsprechend optimiertes System zum Auftragen von Fluiden, insbesondere thermoplastischen Klebstoffen, auf Substrate mit einer entsprechend komplexen Geometrie angegeben werden.Furthermore, a correspondingly optimized system for applying fluids, in particular thermoplastic adhesives, to substrates with a correspondingly complex geometry is to be specified.
Im Hinblick auf die Düsenanordnung wird die der Erfindung zugrundeliegende Aufgabe durch den Gegenstand des unabhängigen Patentanspruches 1 gelöst, wobei vorteilhafte Weiterbildungen der erfindungsgemäßen Düsenanordnung in den abhängigen Patentansprüchen 2 bis 11 angegeben sind.With regard to the nozzle arrangement, the object underlying the invention is solved by the subject matter of
Im Hinblick auf das System wird die der Erfindung zugrundliegende Aufgabe durch den Gegenstand des nebengeordneten Patentanspruches 13 gelöst.With regard to the system, the object underlying the invention is solved by the subject matter of the
Der nebengeordnete Patentanspruch 12 betrifft die Verwendung der erfindungsgemäßen Düsenanordnung zum Auftragen eines Fluids, insbesondere thermoplastischen Klebstoffes, auf einen Umbugbereich eines Bauteils.The
Demgemäß betrifft die vorliegende Erfindung eine Düsenanordnung zum Auftragen von Fluiden, insbesondere thermoplastischen Klebstoffen, auf ein Substrat, wobei die Düsenanordnung eine mit einem Montagebereich eines Verteilers vorzugsweise austauschbar verwendbare Sprühdüse aufweist.Accordingly, the present invention relates to a nozzle arrangement for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein the nozzle arrangement has a spray nozzle that can preferably be used interchangeably with a mounting region of a distributor.
Um zu erreichen, dass mit der Düsenanordnung auch bei komplizierten geometrischen Geometrien des Substrats der thermoplastische Klebstoff bzw. das Fluid zielgerecht aufgebracht werden kann, ist erfindungsgemäß vorgesehen, dass die Sprühdüse der Düsenanordnung als eine relativ lange Finger-Sprühdüse ausgebildet ist, die einen verhältnismäßig geringen Durchmesser aufweist, um so zu ermöglichen, dass mit der Sprühdüse das Fluid (insbesondere den thermoplastischen Klebstoff) zielgerecht auch an ansonsten nur schwer zugänglichen Bereichen des Substrats aufgebracht werden kann.In order to ensure that the thermoplastic adhesive or fluid can be applied in a targeted manner using the nozzle arrangement even in the case of complicated geometric geometries of the substrate, the invention provides that the spray nozzle of the nozzle arrangement is designed as a relatively long finger spray nozzle which has a relatively small diameter in order to enable the fluid (in particular the thermoplastic adhesive) to be applied in a targeted manner using the spray nozzle even to areas of the substrate which are otherwise difficult to access.
Zur Ausgestaltung der Finger-Sprühdüse ist in diesem Zusammenhang ein zweiteiliger Aufbau der Sprühdüse vorgesehen, wobei die Sprühdüse einen sich in Längsrichtung der Sprühdüse erstreckenden, insbesondere stabförmigen Düsenkörper als erste Komponente und ein Düsengehäuse als zweite Komponente aufweist, in welchem zumindest bereichsweise der Düsenkörper aufgenommen oder aufnehmbar ist.In this context, a two-part construction of the spray nozzle is provided for the design of the finger spray nozzle, wherein the spray nozzle has a nozzle body extending in the longitudinal direction of the spray nozzle, in particular a rod-shaped nozzle body, as the first component, and a nozzle housing as the second component, in which the nozzle body is received or can be received at least in some areas.
In dem insbesondere stabförmigen Düsenkörper ist mindestens ein erster Fluidkanal und vorzugsweise genau ein (einziger) erster Fluidkanal für das auf das Substrat aufzutragende Fluid ausgebildet. Dieser vorzugsweise einzige erste Fluidkanal erstreckt sich dabei insbesondere koaxial zur Längsachse des insbesondere stabförmigen Düsenkörpers.At least one first fluid channel and preferably exactly one (single) first fluid channel for the fluid to be applied to the substrate is formed in the nozzle body, which is in particular rod-shaped. This preferably single first fluid channel extends in particular coaxially to the longitudinal axis of the nozzle body, which is in particular rod-shaped.
Die Sprühdüse der erfindungsgemäßen Düsenanordnung ist ausgebildet, das Fluid und insbesondere den thermoplastischen Klebstoff am endseitigen Düsenauslassbereich der Sprühdüse spiralförmig abzugeben. Insbesondere ist es in diesem Zusammenhang erstrebenswert, dass am endseitigen Düsenauslassbereich der Sprühdüse das Fluid in einer möglichst perfekten runden Spirale abgegeben wird. Das spiralförmige Abgeben des Fluides am endseitigen Düsenauslassbereich der Sprühdüse hat den entscheidenden Vorteil, dass die Düsenanordnung bei dem Auftragen des Fluids nicht immer im Hinblick auf die Oberfläche des Substrats entsprechend ausgerichtet sein muss. Dies ist insbesondere beim Auftragen von Fluiden in einem Umbugbereich in der Regel nicht oder nur mit hohem Aufwand realisierbar, da bei Umbugbereichen die Formgebung des Substrats in der Regel sehr komplex ist und die Düsenanordnung bei dem Ausrichten der Düsenanordnung relativ zu dem Substrat immer wieder neu im Hinblick auf die komplexe Formgebung des Umbugbereiches ausgerichtet werden muss.The spray nozzle of the nozzle arrangement according to the invention is designed to dispense the fluid and in particular the thermoplastic adhesive in a spiral shape at the end nozzle outlet area of the spray nozzle. In particular, it is desirable in this context that the fluid is dispensed in a spiral that is as perfect as possible at the end nozzle outlet area of the spray nozzle. The spiral dispensing of the fluid at the end nozzle outlet area of the spray nozzle has the decisive advantage that the nozzle arrangement does not always have to be aligned accordingly with regard to the surface of the substrate when the fluid is applied. This is generally not possible, or only possible with great effort, particularly when applying fluids in a folding area, since the shape of the substrate in folding areas is generally very complex and the nozzle arrangement has to be realigned again and again with regard to the complex shape of the folding area when aligning the nozzle arrangement relative to the substrate.
Zum Ausbilden einer Spiralform des am Düsenauslassbereich der Sprühdüse von dem ersten Fluidkanal abgegebenen Fluids kommt bei der erfindungsgemäßen Lösung entsprechende Formungsluft zum Einsatz.In order to form a spiral shape of the fluid discharged from the first fluid channel at the nozzle outlet region of the spray nozzle, appropriate shaping air is used in the solution according to the invention.
In diesem Zusammenhang ist vorgesehen, dass zwischen einer Mantelfläche des Düsenkörpers und einer Innenfläche des Düsengehäuses der Sprühdüse zumindest bereichsweise eine Vielzahl an zweiten Fluidkanälen für Formungsluft ausgebildet ist. An dem endseitigen Düsenauslassbereich der Sprühdüse erstrecken sich dabei diese zweiten Fluidkanäle für die Formungsluft derart in Richtung einer Düsenauslassöffnung des Düsenkörpers, dass mit der von den zweiten Fluidkanälen am Düsenauslassbereich abgegebenen Formungsluft eine spiralförmige Ablenkung des von der Düsenauslassöffnung des Düsenkörpers abgegebenen oder abzugebenden Fluids bewirkbar ist oder bewirkt wird.In this context, it is provided that a plurality of second fluid channels for shaping air are formed at least in some areas between a lateral surface of the nozzle body and an inner surface of the nozzle housing of the spray nozzle. At the end nozzle outlet area of the spray nozzle, these second fluid channels for the shaping air extend in the direction of a nozzle outlet opening of the nozzle body in such a way that a spiral-shaped deflection of the fluid delivered or to be delivered from the nozzle outlet opening of the nozzle body can be or is brought about with the shaping air delivered by the second fluid channels at the nozzle outlet area.
Gemäß bevorzugten Realisierungen der erfindungsgemäßen Düsenanordnung ist vorgesehen, dass das Düsengehäuse zumindest bereichsweise als ein hülsenförmiger Körper ausgebildet ist, der zumindest bereichsweise den Düsenkörper umgibt.According to preferred implementations of the nozzle arrangement according to the invention, it is provided that the nozzle housing is designed at least in regions as a sleeve-shaped body which at least in regions surrounds the nozzle body.
Hierbei bietet es sich an, dass das Düsengehäuse vorzugsweise zusammen mit dem Düsenkörper an einem Anschlussbereich eines Anschlusskörpers der Düsenanordnung insbesondere lös- und/oder austauschbar befestigt ist bzw. befestigbar ist.In this case, it is advisable that the nozzle housing is or can be fastened, preferably together with the nozzle body, to a connection area of a connection body of the nozzle arrangement, in particular in a detachable and/or replaceable manner.
Zur Befestigung des Düsengehäuses mit dem Düsenkörper an dem Anschlussbereich des Anschlusskörpers kommt gemäß bevorzugten Ausführungsformen der erfindungsgemäßen Düsenanordnung eine über eine Überwurfmutter bewirkte Quetschverschraubung am Anschlussbereich des Anschlusskörpers zum Einsatz.In order to fasten the nozzle housing with the nozzle body to the connection area of the connection body, according to preferred embodiments of the nozzle arrangement according to the invention, a compression screw connection effected via a union nut is used on the connection area of the connection body.
Diese Ausführungsform weist den entscheidenden Vorteil auf, dass durch Lösen der Überwurfmutter sowohl das Düsengehäuse als auch der Düsenköper von dem Anschlussbereich des Anschlusskörpers entfernt werden können. Durch das Lösen der Überwurfmutter wird auch die Verbindung zwischen dem Düsengehäuse und dem Düsenkörper gelöst, so dass beide Komponenten separat gereinigt und/oder gewartet werden können bzw. die beiden Komponenten unabhängig voneinander ausgetauscht werden können.This design has the decisive advantage that by loosening the union nut, both the nozzle housing and the nozzle body can be removed from the connection area of the connection body. By loosening the union nut, the connection between the nozzle housing and the nozzle body is also released, so that both components can be cleaned and/or maintained separately or the two components can be replaced independently of each other.
Zur Ausbildung des insbesondere stabförmigen Düsenkörpers kommen unterschiedliche Ausgestaltungen in Frage.Different designs are possible for the formation of the nozzle body, which is particularly rod-shaped.
Insbesondere ist gemäß bevorzugten Realisierungen der erfindungsgemäßen Düsenanordnung vorgesehen, dass der vorzugsweise genau eine sich insbesondere koaxial zur Längsachse des Düsenkörpers erstreckende erste Fluidkanal als eine Durchgangbohrung in dem stabförmigen Düsenkörper ausgebildet ist.In particular, according to preferred implementations of the nozzle arrangement according to the invention, it is provided that the preferably exactly one first fluid channel, which extends in particular coaxially to the longitudinal axis of the nozzle body, is designed as a through-bore in the rod-shaped nozzle body.
Zum Ausbilden der zweiten Fluidkanäle bietet es sich an, dass der insbesondere stabförmige Düsenkörper zumindest bereichsweise ein mehrkantiges Querschnittsprofil aufweist. Wenn der stabförmige Düsenkörper mit dem mehrkantigen Querschnittsprofil in dem Düsengehäuse aufgenommen ist, werden die einzelnen zweiten Fluidkanäle im Bereich der Flächen des Mehrkant-Querschnittprofils ausgebildet.To form the second fluid channels, it is advisable for the nozzle body, which is in particular rod-shaped, to have a polygonal cross-sectional profile at least in some areas. If the rod-shaped nozzle body with the polygonal cross-sectional profile is accommodated in the nozzle housing, the individual second fluid channels are formed in the area of the surfaces of the polygonal cross-sectional profile.
Gemäß bevorzugten Realisierungen des stabförmigen Düsenkörpers weist dieser insbesondere ein Sechskant-Querschnittsprofil mit einem Durchmesser von 6 mm bis 10 mm und einem Schlüsselflächenmaß des Sechskants zwischen 5 mm und 9 mm auf.According to preferred realizations of the rod-shaped nozzle body, it has in particular a hexagonal cross-sectional profile with a diameter of 6 mm to 10 mm and a key surface dimension of the hexagon between 5 mm and 9 mm.
Bei solch einem stabförmigen Düsenkörper werden aufgrund des Sechskant-Querschnittsprofils insgesamt sechs zweite Fluidkanäle ausgebildet, wenn der stabförmige Düsenkörper in dem Düsengehäuse aufgenommen ist.In such a rod-shaped nozzle body, a total of six second fluid channels are formed due to the hexagonal cross-sectional profile when the rod-shaped nozzle body is accommodated in the nozzle housing.
Grundsätzlich ist es dabei von Vorteil, wenn der Durchmesser des stabförmigen Düsenkörpers in einem Bereich zwischen 6 mm und 12 mm und vorzugsweise in einem Bereich zwischen 6 mm und 10 mm liegt. Mit diesen Dimensionen ist eine besonders "schlanke" Finger-Sprühdüse realisierbar.In principle, it is advantageous if the diameter of the rod-shaped nozzle body is in a range between 6 mm and 12 mm and preferably in a range between 6 mm and 10 mm. With these dimensions, a particularly "slim" finger spray nozzle can be realized.
Alternativ zu der zuletzt genannten Ausführungsform ist es denkbar, dass der insbesondere stabförmige Düsenkörper zumindest bereichsweise ein zumindest im Wesentlichen kreiszylinderförmiges Querschnittsprofil aufweist, wobei zum Ausbilden der zweiten Fluidkanäle in der Mantelfläche des kreiszylinderförmigen Düsenkörpers sich parallel zur Längsachse des Düsenkörpers erstreckende Nutbereiche ausgebildet sind.As an alternative to the last-mentioned embodiment, it is conceivable that the nozzle body, in particular rod-shaped, has at least in some regions an at least substantially circular-cylindrical cross-sectional profile, wherein groove regions extending parallel to the longitudinal axis of the nozzle body are formed in the lateral surface of the circular-cylindrical nozzle body to form the second fluid channels.
Um eine möglichst perfekte Spiralform des an dem endseitigen Düsenauslassbereich der Sprühdüse über den ersten Fluidkanal abgegebenen Fluids zu erreichen, sollten die zweiten Fluidkanäle gleichmäßig über der Mantelfläche des Düsenkörpers und insbesondere in einer zueinander äquidistanten Weise ausgebildet sein.In order to achieve the most perfect spiral shape possible of the fluid discharged via the first fluid channel at the end nozzle outlet region of the spray nozzle, the second fluid channels should be formed uniformly over the jacket surface of the nozzle body and in particular in an equidistant manner from one another.
Bei der erfindungsgemäßen Düsenanordnung ist vorgesehen, dass der Düsenkörper zumindest in dem Bereich, in welchem er von dem Düsengehäuse aufgenommen ist, zumindest bereichsweise als ein im Wesentlichen zylindrischer Düsenkörper ausgebildet ist, wobei in dem im Wesentlichen zylindrischen Düsenkörper sich in Längsrichtung der Sprühdrüse erstreckende Nutbereiche und/oder sich in Längsrichtung der Sprühdrüse erstreckende im Hinblick auf die Mantelfläche des zylindrischen Körpers vertiefte Bereiche ausgebildet sind, welche zusammen mit der Innenoberfläche des Düsengehäuses zumindest bereichsweise die zweiten Fluidkanäle begrenzen.In the nozzle arrangement according to the invention, it is provided that the nozzle body is designed as a substantially cylindrical nozzle body, at least in the region in which it is received by the nozzle housing, at least in regions, wherein groove regions extending in the longitudinal direction of the spray nozzle and/or recessed regions extending in the longitudinal direction of the spray nozzle with respect to the outer surface of the cylindrical body are formed in the substantially cylindrical nozzle body, which regions, together with the inner surface of the nozzle housing, at least in regions delimit the second fluid channels.
Gemäß einem weiteren Aspekt der vorliegenden Erfindung ist vorgesehen, dass am endseitigen Düsenauslassbereich der Sprühdüse zumindest die Innenfläche des Düsengehäuses ein sich in Richtung der Düsenauslassöffnung des Düsenkörpers verjüngende und insbesondere an eine Konusform des Düsenkörpers angepasste Konusform aufweist, und zwar derart, dass zumindest am Düsenauslassbereich der Sprühdüse die zweiten Fluidkanäle in Richtung der Düsenauslassöffnung des Düsenkörpers und insbesondere im Hinblick auf die Düsenauslassöffnung des Düsenkörpers dezentriert ausgerichtet sind.According to a further aspect of the present invention, it is provided that at the end nozzle outlet region of the spray nozzle at least the inner surface of the nozzle housing has a conical shape that tapers in the direction of the nozzle outlet opening of the nozzle body and in particular is adapted to a conical shape of the nozzle body, in such a way that at least at the nozzle outlet region of the spray nozzle the second fluid channels are aligned decentered in the direction of the nozzle outlet opening of the nozzle body and in particular with regard to the nozzle outlet opening of the nozzle body.
Bei diesem Aspekt handelt es sich um eine besonders einfach zu realisierende aber dennoch effektive Maßnahme, um eine möglichst perfekte Spiralform des von den ersten Fluidkanal an der Düsenauslassöffnung des Düsenkörpers abgegebenen Fluids zu erreichen.This aspect is a particularly simple but nevertheless effective measure to achieve the most perfect spiral shape possible of the fluid discharged from the first fluid channel at the nozzle outlet opening of the nozzle body.
In diesem Zusammenhang ist es von Vorteil, dass an dem endseitigen Düsenauslassbereich der Sprühdüse in dem Düsenkörper Nut- und/oder Aussparungsbereiche ausgebildet sind, welche strömungsmäßig mit jeweils einem der zweiten Fluidkanäle verbunden sind. Auf diese Weise kann die von den zweiten Fluidkanälen transportierte Formungsluft gezielt zum endseitigen Düsenauslassbereich der Sprühdüse abgegeben werden.In this context, it is advantageous that groove and/or recess areas are formed in the nozzle body at the end nozzle outlet area of the spray nozzle, which are each fluidly connected to one of the second fluid channels. In this way, the shaping air transported by the second fluid channels can be delivered in a targeted manner to the end nozzle outlet area of the spray nozzle.
An dem endseitigen Düsenauslassbereich der Sprühdüse weist der Düsenkörper vorzugsweise eine sich in Richtung der Düsenauslassöffnung des Düsenkörpers verjüngende Konusform mit einem Konuswinkel von vorzugsweise 30 Grad bis 120 Grad und insbesondere mit einem Konuswinkel von 50 Grad bis 100 Grad auf.At the end nozzle outlet region of the spray nozzle, the nozzle body preferably has a conical shape tapering in the direction of the nozzle outlet opening of the nozzle body with a cone angle of preferably 30 degrees to 120 degrees and in particular with a cone angle of 50 degrees to 100 degrees.
Durch Variation des Konuswinkels kann der Radius der Spiralform des von dem ersten Fluidkanal an der Düsenauslassöffnung des Düsenkörpers abgegebenen Fluids variiert werden. Durch Reduzieren des Konuswinkels wird somit der Durchmesser/Radius der Spiralform reduziert.By varying the cone angle, the radius of the spiral shape of the fluid discharged from the first fluid channel at the nozzle outlet opening of the nozzle body can be varied. By reducing the cone angle, the diameter/radius of the spiral shape is thus reduced.
Gemäß bevorzugten Realisierungen der erfindungsgemäßen Sprühdüse weist der Düsenkörper - in Längsrichtung der Sprühdüse gesehen - eine Länge von 20 mm bis 100 mm und vorzugsweise eine Länge von 30 mm bis 80 mm und noch bevorzugter eine Länge von 40 mm bis 60 mm auf.According to preferred implementations of the spray nozzle according to the invention, the nozzle body - seen in the longitudinal direction of the spray nozzle - has a length of 20 mm to 100 mm and preferably a length of 30 mm to 80 mm and more preferably a length of 40 mm to 60 mm.
Alternativ oder zusätzlich hierzu ist es von Vorteil, wenn der Düsenkörper mit dem Düsengehäuse einen Durchmesser im Mittel maximal 20 mm und vorzugsweise einen Durchmesser von im Mittel maximal 15 mm aufweist. Es sind somit besonders schlanke Finger-Sprühdüsen mit der erfindungsgemäßen Lösung realisierbar.Alternatively or additionally, it is advantageous if the nozzle body with the nozzle housing has an average diameter of no more than 20 mm and preferably an average diameter of no more than 15 mm. Particularly slim finger spray nozzles can thus be realized with the solution according to the invention.
Gemäß einem weiteren Aspekt der vorliegenden Erfindung ist vorgesehen, dass in einem an dem Anschlussbereich des Anschlusskörpers montierten Zustand der Sprühdüse in einem Bereich zwischen dem Anschlusskörper und der Sprühdüse ein vorzugsweise ringförmiger Bereich ausgebildet ist, welcher einerseits strömungsmäßig mit einer Quelle für Formungsluft, insbesondere mit einer Druckluftquelle, und andererseits strömungsmäßig mit den zweiten Fluidkanälen der Sprühdüse in Verbindung steht.According to a further aspect of the present invention, it is provided that in a state of the spray nozzle mounted on the connection region of the connection body, a preferably annular region is formed in a region between the connection body and the spray nozzle, which on the one hand is fluidly connected to a source of shaping air, in particular to a compressed air source, and on the other hand is fluidly connected to the second fluid channels of the spray nozzle.
Durch Vorsehen eines solchen vorzugsweise ringförmigen Bereiches am Anschlussbereich des Anschlusskörpers ist sichergestellt, dass in jeden zweiten Fluidkanal eine vorzugsweise gleiche und konstante Menge an Formungsluft pro Zeiteinheit eingespeist wird.By providing such a preferably annular region at the connection region of the connection body, it is ensured that a preferably equal and constant amount of shaping air per unit of time is fed into every second fluid channel.
Gemäß einer Weiterbildung des zuvor genannten Aspekts ist insbesondere vorgesehen, dass dem Düsenkörper eine Dichtung insbesondere in Gestalt eines Dichtringes zugeordnet ist zum Separieren des insbesondere ringförmigen Bereiches für Formungsluft und einem vorzugsweise im Hinblick auf die Längsachse des Düsenkörpers axial angeordneten Bereich, über den das auf das Substrat aufzutragende Fluid in den ersten Fluidkanal der Sprühdüse einspeisbar ist.According to a further development of the aforementioned aspect, it is provided in particular that a seal, in particular in the form of a sealing ring, is assigned to the nozzle body for separating the in particular annular region for shaping air and a region preferably arranged axially with respect to the longitudinal axis of the nozzle body, via which the fluid to be applied to the substrate can be fed into the first fluid channel of the spray nozzle.
Die Erfindung betrifft ferner die Verwendung der zuvor genannten erfindungsgemäßen Düsenanordnung zum Auftragen eines Fluids, insbesondere thermoplastischen Klebstoffes auf einen Umbugbereich eines Bauteils.The invention further relates to the use of the aforementioned nozzle arrangement according to the invention for applying a fluid, in particular thermoplastic adhesive, to a folding area of a component.
Des Weiteren betrifft die Erfindung ein System zum Auftragen von Fluiden, insbesondere thermoplastischen Klebstoffen, auf ein Substrat, wobei das System einen Verteilerkopf aufweist, welcher entlang einer Bewegungsrichtung relativ zu dem Substrat bewegbar ist. Vorzugsweise ist der Verteilerkopf mit einem Roboterarm verbunden oder verbindbar.Furthermore, the invention relates to a system for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein the system comprises a distributor head which is movable along a direction of movement relative to the Substrate is movable. Preferably, the distributor head is connected or connectable to a robot arm.
Das System weist ferner mindestens eine Düsenanordnung der zuvor beschriebenen erfindungsgemäßen Art auf, welche in einem Montagebereich des Verteilerkopfes vorzugsweise austauschbar mit dem Verteilerkopf verbunden ist.The system further comprises at least one nozzle arrangement of the type according to the invention described above, which is preferably exchangeably connected to the distributor head in a mounting region of the distributor head.
Die erfindungsgemäße Düsenanordnung ermöglicht es insbesondere, dass beim Auftragen des Fluids auf das Substrat auch insbesondere komplexe geometrische Bereiche des Substrats wirkungsvoll in den Bereich der Düsenauslassöffnung der Sprühdüse gelangen, ohne dass ein Kontakt zwischen der Düsenanordnung bzw. dem Verteiler oder Verteilerkopf mit dem Substrat auftritt.The nozzle arrangement according to the invention makes it possible, in particular, that when the fluid is applied to the substrate, even particularly complex geometric regions of the substrate can effectively reach the region of the nozzle outlet opening of the spray nozzle without contact occurring between the nozzle arrangement or the distributor or distributor head and the substrate.
Die Erfindung betrifft ferner ein Verfahren zum Auftragen von Fluiden, insbesondere thermoplastischen Klebstoffen, auf ein Substrat, wobei hierzu eine Düsenanordnung relativ zu dem Substrat in einer Bewegungsrichtung bewegt wird, wobei die Düsenanordnung insbesondere eine Düsenanordnung der zuvor beschriebenen erfindungsgemäßen Art ist.The invention further relates to a method for applying fluids, in particular thermoplastic adhesives, to a substrate, wherein for this purpose a nozzle arrangement is moved relative to the substrate in a direction of movement, wherein the nozzle arrangement is in particular a nozzle arrangement of the type according to the invention described above.
Bei dem erfindungsgemäßen Auftragverfahren wird ferner ein Fluidstrahl durch die Düsenauslassöffnung des Düsenkörpers der Düsenanordnung abgegeben, und zwar insbesondere während der Bewegung der Düsenanordnung relativ zu dem Substrat.In the application method according to the invention, a fluid jet is further discharged through the nozzle outlet opening of the nozzle body of the nozzle arrangement, in particular during the movement of the nozzle arrangement relative to the substrate.
Hierbei ist insbesondere vorgesehen, dass der durch die Düsenauslassöffnung des Düsenkörpers abgegebene Fluidstrahl vorzugsweise mit Hilfe von Formungsluft abgelenkt wird, insbesondere zum Erzeugen eines spiralförmigen Musters des auf das Substrat aufzutragenden Fluidstrahls.In this case, it is particularly provided that the fluid jet emitted through the nozzle outlet opening of the nozzle body is preferably deflected with the aid of shaping air, in particular for producing a spiral-shaped pattern of the fluid jet to be applied to the substrate.
In vorteilhafter Weise ist dabei das Substrat ein Bauteil mit einem Umbugbereich, wobei während des Abgebens des Fluidstrahles durch die Düsenauslassöffnung des Düsenkörpers die Düsenanordnung zumindest bereichsweise in den Umbugbereich des Substrats bewegt wird.Advantageously, the substrate is a component with a folding region, wherein during the discharge of the fluid jet through the nozzle outlet opening of the nozzle body, the nozzle arrangement is moved at least partially into the folding region of the substrate.
Nachfolgend werden unter Bezugnahme auf die beiliegenden Zeichnungen exemplarische Ausführungsformen der vorliegenden Erfindung näher beschrieben.Exemplary embodiments of the present invention are described in more detail below with reference to the accompanying drawings.
Es zeigen:
- FIG. 1
- schematisch und in einer isometrischen Ansicht ein herkömmliches System zum Auftragen von thermoplastischen Klebstoffen auf ein Substrat;
- FIG. 2
- schematisch und in einer isometrischen Ansicht eine exemplarische Ausführungsform des erfindungsgemäßen Systems zum Auftragen von thermoplastischen Klebstoffen auf ein Substrat;
- FIG. 3
- schematisch und in einer isometrischen Ansicht eine weitere exemplarische Ausführungsform des erfindungsgemäßen Systems zum Auftragen von thermoplastischen Klebstoffen auf ein Substrat;
- FIG. 4
- schematisch und in einer isometrischen Explosionsdarstellung eine erste exemplarische Ausführungsform einer Sprühdüse der erfindungsgemäßen Düsenanordnung;
- FIG. 5
- schematisch und in einer isometrischen Ansicht die exemplarische Ausführungsform der Sprühdüse der erfindungsgemäßen Düsenanordnung gemäß
FIG. 4 im zusammengebauten Zustand; - FIG. 6
- schematisch und in einer isometrischen Detailansicht den Düsenkörper der Düsenanordnung gemäß
FIG. 4 an dem endseitigen Düsenauslassbereich; - FIG. 7
- schematisch und in einer isometrischen Explosionsdarstellung eine weitere exemplarische Ausführungsform der erfindungsgemäßen Düsenanordnung;
- FIG. 8
- schematisch und in einer isometrischen Ansicht die weitere exemplarische Ausführungsform der erfindungsgemäßen Düsenanordnung gemäß
FIG. 7 im zusammengebauten Zustand; - FIG. 9
- schematisch und in einer isometrischen Detailansicht den Düsenkörper der Düsenanordnung gemäß
FIG. 7 an dem endseitigen Düsenauslassbereich; - FIG. 10
- schematisch und in einer Seitenansicht eine weitere exemplarische Ausführungsform der erfindungsgemäßen Düsenanordnung;
- FIG. 11
- schematisch und in einer Längsschnittansicht die weitere exemplarische Ausführungsform der erfindungsgemäßen Düsenanordnung gemäß
FIG. 10 ; und - FIG. 12
- schematisch und in einer isometrischen Ansicht die exemplarische Ausführungsform des erfindungsgemäßen Systems gemäß
FIG. 2 beim Auftragen eines thermoplastischen Klebstoffes auf ein Substrat.
- FIG.1
- schematically and in an isometric view a conventional system for applying thermoplastic adhesives to a substrate;
- FIG.2
- schematically and in an isometric view an exemplary embodiment of the system according to the invention for applying thermoplastic adhesives to a substrate;
- FIG.3
- schematically and in an isometric view another exemplary embodiment of the system according to the invention for applying thermoplastic adhesives to a substrate;
- FIG.4
- schematically and in an isometric exploded view a first exemplary embodiment of a spray nozzle of the nozzle arrangement according to the invention;
- FIG.5
- schematically and in an isometric view the exemplary embodiment of the spray nozzle of the nozzle arrangement according to the invention according to
FIG.4 in assembled condition; - FIG.6
- schematically and in an isometric detail view the nozzle body of the nozzle arrangement according to
FIG.4 at the end nozzle outlet area; - FIG.7
- schematically and in an isometric exploded view a further exemplary embodiment of the nozzle arrangement according to the invention;
- FIG.8
- schematically and in an isometric view the further exemplary embodiment of the nozzle arrangement according to the invention according to
FIG.7 in assembled condition; - FIG.9
- schematically and in an isometric detail view the nozzle body of the nozzle arrangement according to
FIG.7 at the end nozzle outlet area; - FIG.10
- schematically and in a side view a further exemplary embodiment of the nozzle arrangement according to the invention;
- FIG.11
- schematically and in a longitudinal sectional view the further exemplary embodiment of the nozzle arrangement according to the invention according to
FIG.10 ; and - FIG.12
- schematically and in an isometric view the exemplary embodiment of the system according to the invention according to
FIG.2 when applying a thermoplastic adhesive to a substrate.
Dass thermoplastische Klebstoff gute Bindemittel bilden, hat man schon lange erkannt. Sie erhärten nämlich schnell, was einen besonderen Vorteil bedeutet, wenn der Klebstoff schrittweise aufgetragen wird und die Verbindung der zu verklebenden Teile dann sofort erfolgt, und die erhaltene Klebeverbindung ist sehr stark. Ferner ist die Auswahl der Bestandteile, aus denen sich thermoplastische Klebstoffe zusammensetzen lassen, so groß, dass für einen gegebenen Zweck leicht eine entsprechende Klebstoffkomposition hergestellt werden kann.It has long been recognized that thermoplastic adhesives form good binding agents. They harden quickly, which is a particular advantage when the adhesive is applied gradually and the parts to be bonded are then bonded immediately, and the bond obtained is very strong. Furthermore, the choice of components from which thermoplastic adhesives can be composed is so large that an appropriate adhesive composition can easily be produced for a given purpose.
Dennoch haben sich dem verbreiteten Gebrauch dieser Klebstoffe insofern gewisse Schwierigkeiten in den Weg gestellt, als der thermoplastische Klebstoff teilweise nicht oder nur mit größeren Schwierigkeiten in einer automatisierten Weise auf bestimmte, ausgewählte Bereiche eines Substrats insbesondere mit einer komplexen Geometrie auftragen lässt. Dies gilt insbesondere für Umbugbereiche von als Formkörper ausgebildete Substraten.However, certain difficulties have arisen in the way of the widespread use of these adhesives, in that the thermoplastic adhesive cannot be applied in an automated manner to certain, selected areas of a substrate, particularly those with a complex geometry, or can only be applied with great difficulty. This applies in particular to the folding areas of substrates designed as molded bodies.
In
Wie in
In Anwendungen des herkömmlichen Systems 50 bei Formteilen mit komplexen geometrischen Strukturen und insbesondere Umbugbereichen lässt es sich in der Regel nicht vermeiden, dass entweder Teile des Systems, insbesondere der Verteilerkopf oder die Düsenanordnung, mit Bereichen des Formteils in Kontakt kommen bzw. dass mit der Düsenanordnung nicht alle notwendigen Bereiche des Formteils erreicht werden können.In applications of the
Um dieses Problem zu lösen, wird erfindungsgemäß eine optimierte Düsenanordnung 1 vorgeschlagen, wobei exemplarische Ausführungsformen dieser Düsenanordnung 1 nachfolgend unter Bezugnahme auf die Darstellungen in
Im Einzelnen ist in
Das in
Der Aufbau und die Funktionsweise der bei dem in
Nachfolgend werden unter Bezugnahme auf die Darstellungen in
Kurz zusammengefasst haben alle Ausführungsformen gemeinsam, dass die Düsenanordnung 1 zum Auftragen von Fluiden 20, insbesondere thermoplastischen Klebstoffen, auf ein Substrat 21 dient, wobei die Düsenanordnung 1 eine mit einem Montagebereich eines Verteilers 2 vorzugsweise austauschbar verbindbaren Anschlusskörper 9 und eine mit dem Anschlusskörper 9 vorzugsweise austauschbar verbindbare Sprühdüse 3 aufweist.In brief, all embodiments have in common that the
Wie es insbesondere den Explosionsdarstellungen in
In dem stabförmigen Düsenkörper 5 ist ein erster Fluidkanal 6 für das auf das Substrat 21 aufzutragende Fluid 20 ausgebildet. In diesem Zusammenhang sei auf die Detailansicht beispielsweise in
Zwischen der Mantelfläche des stabförmigen Düsenkörpers 5 und der Innenfläche des insbesondere bereichsweise hülsenförmigen Düsengehäuses 7 ist eine Vielzahl an zweiten Fluidkanälen 10 ausgebildet, die zum Zuführen von Formungsluft zu dem endseitigen Düsenauslassbereich 11 der Sprühdüse 3 dienen. Insbesondere dient die mit Hilfe der zweiten Fluidkanäle 10 zugeführte Formungsluft dazu, an der Düsenauslassöffnung des Düsenkörpers 5 eine spiralförmige Ablenkung des von der Düsenauslassöffnung abgegebenen oder abzugebenden Fluids 20 zu bewirken.A plurality of second
Im Einzelnen, und wie es insbesondere beispielsweise der Schnittansicht in
Andererseits ist der (insbesondere stabförmige) Düsenkörper 5 zumindest in dem Bereich, in welchem er von dem Düsengehäuse 7 aufgenommen ist, zumindest bereichsweise als ein im Wesentlichen zylindrischer Düsenkörper 5 ausgebildet, wobei in dem im Wesentlichen zylindrischen Düsenkörper 5 sich in Längsrichtung 4 der Sprühdüse 3 erstreckende Nutbereiche 14 bzw. sich in Längsrichtung 4 der Sprühdüse 3 erstreckende und im Hinblick auf die Mantelfläche des zylindrischen Düsenkörpers 5 vertiefte Bereiche 15 ausgebildet sind. Diese Bereiche (Nutbereiche 14 bzw. vertiefte Bereiche 15) begrenzen zusammen mit der Innenoberfläche des Düsengehäuses 7 zumindest bereichsweise die einzelnen zweiten Fluidkanäle 10 der Sprühdüse 3.On the other hand, the (particularly rod-shaped)
Bei der in
Im Einzelnen ist bei der Ausführungsform gemäß
Gemäß bevorzugten Realisierungen ist in diesem Zusammenhang vorgesehen, dass der Durchmesser des stabförmigen Düsenkörpers 5 vorzugsweise in einem Bereich zwischen 6 mm und 12 mm und besonders bevorzugt in einem Bereich zwischen 6 mm und 10 mm liegt.According to preferred implementations, it is provided in this context that the diameter of the rod-shaped
Bei der insbesondere in
Bei der in
Losgelöst von der Frage, wie die zweiten Fluidkanäle 10 letztendlich ausgebildet sind, sollten die zweiten Fluidkanäle 10 zueinander gleichmäßig über der Mantelfläche des Düsenkörpers 5 und insbesondere in einer zueinander äquidistanten Weise ausgebildet sein, um am Düsenauslassbereich 11 eine möglichst optimale spiralförmige Ablenkung des von der Düsenauslassöffnung des Düsenkörpers 5 abgegebenen Fluids bewirken zu können.Regardless of the question of how the second
Die in den Zeichnungen gezeigten exemplarischen Ausführungsformen der erfindungsgemäßen Düsenanordnung 1 haben ferner gemeinsam, dass an dem endseitigen Düsenauslassbereich 11 der Sprühdüse 3 der Düsenkörper 5 eine sich in Richtung der Düsenauslassöffnung des Düsenkörpers 5 verjüngende Konusform mit einem Konuswinkel von vorzugsweise 30 Grad bis 120 Grad und insbesondere mit einem Konuswinkel von vorzugsweise 50 Grad bis 100 Grad aufweist. In diesem Zusammenhang sei beispielsweise auf die Detailansicht in
In gleicher Weise ist bei den in den Zeichnungen gezeigten Düsenanordnungen 1 vorgesehen, dass am endseitigen Düsenauslassbereich 11 der Sprühdüse 3 zumindest die Innenfläche des Düsengehäuses 7 ein sich in Richtung der Düsenauslassöffnung des Düsenkörpers 5 verjüngende und insbesondere an eine Konusform des Düsenkörpers 5 angepasste Konusform aufweist, und zwar derart, dass zumindest am Düsenauslassbereich 11 der Sprühdüse 3 die zweiten Fluidkanäle 10 in Richtung der Düsenauslassöffnung des Düsenkörpers 5 und insbesondere im Hinblick auf die Düsenauslassöffnung des Düsenkörpers 5 dezentriert ausgerichtet sind. In diesem Zusammenhang sei insbesondere auf die Detailansicht in
Ebenfalls ist der Detailansicht in
Der Schnittansicht in
Ferner ist der Schnittansicht gemäß
Die Erfindung betrifft ferner die Verwendung der erfindungsgemäßen Düsenanordnung 1 zum Auftragen eines Fluids, insbesondere thermoplastischen Klebstoffes, auf einen Umbugbereich eines Bauteils, wie es schematisch und in einer isometrischen Ansicht in
Mit Hilfe der zweiten Fluidkanäle 10 wird Formungsluft (Druckluft) in Richtung des von dem endseitigen Düsenauslassbereich 11 der Sprühdüse 3 abgegebenen thermoplastischen Klebstoffstrahls gelenkt, um somit den Klebstoffstrahl 20 geeignet abzulenken. Insbesondere ist in diesem Zusammenhang vorgesehen, dass der abgegebene thermoplastische Klebstoffstrahl spiralförmig abgelenkt wird.With the help of the second
- 11
- DüsenanordnungNozzle arrangement
- 22
- Verteiler/VerteilerkopfDistributor/distributor head
- 33
- SprühdüseSpray nozzle
- 44
- Längsrichtung der SprühdrüseLongitudinal direction of the spray gland
- 55
- DüsenkörperNozzle body
- 66
- erster Fluidkanalfirst fluid channel
- 77
- DüsengehäuseNozzle housing
- 88th
- Nut-/Aussparungsbereiche am DüsenauslassbereichGroove/recess areas at the nozzle outlet area
- 99
- Anschlusskörper der DüsenanordnungNozzle assembly connector
- 1010
- zweite Fluidkanälesecond fluid channels
- 1111
- DüsenauslassbereichNozzle outlet area
- 1212
- Anschlussbereich des AnschlusskörpersConnection area of the connector body
- 1313
- ÜberwurfmutterUnion nut
- 1414
- Nutbereiche zum Ausbilden der zweiten FluidkanäleGroove areas for forming the second fluid channels
- 1515
- Flächenbereiche zum Ausbilden der zweiten FluidkanäleSurface areas for forming the second fluid channels
- 1717
- ringförmiger Bereich für Formungsluftannular area for shaping air
- 1818
- Dichtungpoetry
- 1919
- System zum Auftragen von FluidenSystem for applying fluids
- 2020
- thermoplastischer Klebstoffthermoplastic adhesive
- 2121
- SubstratSubstrat
- 3030
- Verteilerkopf (Stand der Technik)Distribution head (state of the art)
- 5050
- System zum Auftragen von thermoplastischem Klebstoff (Stand der Technik)System for applying thermoplastic adhesive (state of the art)
- 101101
- Düsenanordnung (Stand der Technik)Nozzle arrangement (state of the art)
- 102102
- Grundkörper (Stand der Technik)Base body (state of the art)
- 103103
- stirnseitige Seitenfläche (Stand der Technik)front side surface (state of the art)
- 105105
- Austrittsdüse (Stand der Technik)Outlet nozzle (state of the art)
Claims (13)
- A nozzle arrangement (1) for applying fluids (20), in particular thermoplastic adhesives, onto a substrate (21), wherein the nozzle arrangement (1) comprises a terminal body (9) that can be preferably exchangeably connected to a mounting region of a manifold (30) and a spray nozzle (3) that can be preferably exchangeably connected to the terminal body (9), wherein the spray nozzle (3) comprises a nozzle body (5) extending in the longitudinal direction (4) of the spray nozzle (3), being in particular rod-shaped and having at least one and preferably exactly one first fluid channel (6), which extends in particular coaxially to the longitudinal axis of the nozzle body (5), for the fluid (20) to be applied onto the substrate (21), wherein the spray nozzle (3) further comprises a nozzle housing (7), in which the nozzle body (5) is or can be received at least in regions, wherein, between a lateral surface of the nozzle body (5) and an inner surface of the nozzle housing (7), a plurality of second fluid channels (10) are configured at least in regions for shaping air, wherein, at an end-side nozzle outlet region (11) of the spray nozzle (3), the second fluid channels (10) extend in the direction of a nozzle outlet opening of the nozzle body (5) in such a way that, with the shaping air output by the second fluid channels (10) at the nozzle outlet region (11), a spiral-shaped deflection of the fluid (20) that is output or to be output by the nozzle outlet opening of the nozzle body (5) is or can be effected,
wherein, at least in the region in which it is received by the nozzle housing (7), the nozzle body (5) is configured at least regionally as a substantially cylindrical nozzle body (5), characterized in that, in the substantially cylindrical nozzle body (5), groove regions (14) extending parallel to the longitudinal axis of the nozzle body (5) and/or regions (15) that extend parallel to the longitudinal axis of the nozzle body (5) and are recessed in relation to the lateral surface of the cylindrical nozzle body (5) are formed, which, together with the inner surface of the nozzle housing (7), at least partially limit the second fluid channels (10), wherein, at the end-side nozzle outlet region (11) of the spray nozzle (3), at least the inner surface of the nozzle housing (7) has a conical shape that tapers in the direction of the nozzle outlet opening of the nozzle body (5) and is in particular adapted to a cone shape of the nozzle body (5), such that, at least at the nozzle outlet region (11) of the spray nozzle (3), the second fluid channels (10) are aligned in the direction of the nozzle outlet opening of the nozzle body (5) and in particular in a decentered manner in relation to the nozzle outlet opening of the nozzle body (5). - The nozzle arrangement (1) according to claim 1,
wherein the nozzle housing (7) is configured, at least in regions, as a sleeve-shaped body, which surrounds the nozzle body (5) at least in regions, wherein the nozzle housing (7) can preferably be fastened, in particular in a detachable and/or exchangeable manner, together with the nozzle body (5) at a terminal region (12) of the terminal body (9), in particular with the aid of a squeeze connection produced by a swivel nut (13) at the terminal region (12) of the terminal body (9). - The nozzle arrangement (1) according to claim 1 or 2,
wherein the in particular rod-shaped nozzle body (5) has, at least in regions, a multi-edged cross-sectional profile, wherein the diameter of the rod-shaped nozzle body (5) is preferably in a range between 6 mm and 12 mm, preferably between 6 mm and 10 mm, wherein the in particular rod-shaped nozzle body (5) preferably has, at least in regions, in particular a hexagonal cross-sectional profile with a diameter of between 6 mm and 10 mm and a wide square measure of the hexagon of between 5 mm and 9 mm. - The nozzle arrangement (1) according to claim 1 or 2,
wherein the in particular rod-shaped nozzle body (5) has, at least in regions, an at least substantially circular-cylindrical cross-sectional profile, wherein the groove regions (14) extending parallel to the longitudinal axis of the nozzle body (5) are configured in the lateral surface of the circular-cylindrical nozzle body (5) in order to form the second fluid channels (10). - The nozzle arrangement (1) according to any one of claims 1 to 4,
wherein the second fluid channels (10) are configured so as to be uniform in relation to one another over the lateral surface of the nozzle body (5), being configured in particular equidistant to one another. - The nozzle arrangement (1) according to any one of claims 1 to 5,
wherein a total of at least three second fluid channels (10) and preferably at least five second fluid channels (10) and more preferably precisely six second fluid channels (10) are configured uniformly in relation to one another over the lateral surface of the nozzle body (5), being configured in particular equidistant to one another. - The nozzle arrangement (1) according to any one of claims 1 to 6,
wherein groove and/or recess regions (8) are formed in the nozzle body (5) on the end-side nozzle outlet region (11) of the spray nozzle (3), each of which is fluidically connected to one of the second fluid channels (10). - The nozzle arrangement (1) according to any one of claims 1 to 7,
wherein, at the end-side nozzle outlet region (11) of the spray nozzle (3), the nozzle body (5) has a conical shape which tapers in the direction of the nozzle outlet opening of the nozzle body (5) with a cone angle of preferably 30 degrees to 120 degrees and in particular with a cone angle of preferably 50 degrees to 100 degrees. - The nozzle arrangement (1) according to any one of claims 1 to 8,wherein the nozzle body (5), when viewed in the longitudinal direction (4) of the spray nozzle (3), has a length between 20 mm and 100 mm, and preferably a length between 30 mm and 80 mm, and more preferably a length between 40 mm and 60 mm; and/orthe nozzle body (5) with the nozzle housing (7) has a maximum average diameter of 20 mm and preferably a maximum average diameter of 15 mm.
- The nozzle arrangement (1) according to any one of claims 1 to 9,
wherein the spray nozzle (3) is mounted on the connecting region (12) of the connecting body (9), a preferably ring-shaped region (17) is formed in a region between the connecting body (9) and the spray nozzle (3) and, on the one hand, is fluidically connected to a source for shaping air, in particular with a compressed air source, and, on the other hand, is fluidically connected to the second fluid channels (10) of the spray nozzle (3). - The nozzle arrangement (1) according to claim 10,
wherein a seal (18), in particular in the form of a sealing ring, is associated with the nozzle body (5) in order to separate the in particular ring-shaped region (17) for shaping air and a region which is preferably arranged axially with respect to the longitudinal axis of the nozzle body (5) and via which the fluid (20) to be applied to the substrate (21) can be fed into the first fluid channel (6) of the spray nozzle (3). - A use of the nozzle arrangement (1) according to any one of claims 1 to 11 for applying a fluid (20), in particular a thermoplastic adhesive, to a bending region of a component (21) .
- A system (19) for applying fluids (20), in particular thermoplastic adhesives, onto a substrate (21), wherein the system (19) comprises the following:- a distributor head (2) which is preferably connected or connectable to a robotic arm, and which is movable along a direction of movement relative to the substrate (21); and- at least one nozzle arrangement (1) according to any one of claims 1 to 11, which is preferably exchangeably connected to the distributor head (2) in a mounting region of the distributor head (2).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102020110184.8A DE102020110184B4 (en) | 2020-04-14 | 2020-04-14 | NOZZLE ARRANGEMENT FOR APPLYING FLUIDS, USE OF THE NOZZLE ARRANGEMENT AND SYSTEM FOR APPLYING FLUIDS |
Publications (2)
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EP3900840A1 EP3900840A1 (en) | 2021-10-27 |
EP3900840B1 true EP3900840B1 (en) | 2024-08-07 |
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EP21167158.1A Active EP3900840B1 (en) | 2020-04-14 | 2021-04-07 | Nozzle arrangement for applying fluid, use of the nozzle arrangement and system for applying fluids |
Country Status (4)
Country | Link |
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US (1) | US12179222B2 (en) |
EP (1) | EP3900840B1 (en) |
CN (1) | CN113522554A (en) |
DE (1) | DE102020110184B4 (en) |
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USD1077872S1 (en) * | 2021-04-29 | 2025-06-03 | Kocks Technik Gmbh & Co. Kg | Rolling mill |
USD1066448S1 (en) * | 2021-04-30 | 2025-03-11 | Nordson Corporation | Applicator assembly |
USD1056004S1 (en) * | 2022-01-21 | 2024-12-31 | Nordson Corporation | Slot coating dispenser |
DE102023127636A1 (en) * | 2023-10-10 | 2025-04-10 | Illinois Tool Works Inc. | NOZZLE ARRANGEMENT FOR APPLYING FLUIDS AND SYSTEM FOR APPLYING FLUIDS |
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2020
- 2020-04-14 DE DE102020110184.8A patent/DE102020110184B4/en active Active
-
2021
- 2021-04-07 EP EP21167158.1A patent/EP3900840B1/en active Active
- 2021-04-12 US US17/228,457 patent/US12179222B2/en active Active
- 2021-04-13 CN CN202110396443.7A patent/CN113522554A/en active Pending
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Also Published As
Publication number | Publication date |
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EP3900840A1 (en) | 2021-10-27 |
US12179222B2 (en) | 2024-12-31 |
CN113522554A (en) | 2021-10-22 |
DE102020110184B4 (en) | 2025-04-24 |
DE102020110184A1 (en) | 2021-10-14 |
US20210316320A1 (en) | 2021-10-14 |
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