EP3832052A1 - Shuttering for creating a door/window opening in a concrete wall or slab - Google Patents
Shuttering for creating a door/window opening in a concrete wall or slab Download PDFInfo
- Publication number
- EP3832052A1 EP3832052A1 EP19213624.0A EP19213624A EP3832052A1 EP 3832052 A1 EP3832052 A1 EP 3832052A1 EP 19213624 A EP19213624 A EP 19213624A EP 3832052 A1 EP3832052 A1 EP 3832052A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- formwork
- recess
- bearing
- panel
- support bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
- E04G15/02—Forms or shutterings for making openings, cavities, slits, or channels for windows, doors, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
- B28B7/186—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for plates, panels or similar sheet- or disc-shaped objects, also flat oblong moulded articles with lateral openings, e.g. panels with openings for doors or windows, grated girders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
- B28B7/0017—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps for attaching mould walls on mould tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
- B28B7/0041—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being moved only parallelly away from the sidewalls of the moulded article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
- B28B7/0044—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being only tilted away from the sidewalls of the moulded article, e.g. moulds with hingedly mounted sidewalls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
- B28B7/243—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
Definitions
- the invention further relates to a battery formwork with such a formwork and a further formwork element, a formwork space being provided between the formwork panel of the formwork and the further formwork element.
- a recess formwork can be used to form an opening for a window, a door or the like in a concrete component.
- the recess formwork is arranged on the formwork skins of an inner and an outer formwork.
- the recess formwork has a movable frame which is attached to a rigid inner frame. Links are formed on the outer circumference of the inner frame, which hold the frame sections of the recess formwork in an articulated manner. The links can be pivoted so that the recess formwork is reduced in size and so the outer formwork together with the recess formwork of the created concrete body can be peeled off. Spindles which can be lengthened or shortened are provided for pivoting the handlebars.
- demolding the concrete component is complex.
- the spindles must be adjusted so far that there is a sufficient distance between the frame sections of the recess formwork and the concrete component in order to be able to detach the formwork from the concrete body.
- a particular problem here is that the frame sections can adhere to the concrete component, as a result of which the formwork can be blocked from being pulled off.
- Another disadvantage is that the links and the spindles are exposed to high loads when concreting, which can lead to malfunctions.
- the object of the present invention is to alleviate or remedy at least individual disadvantages of the prior art.
- the aim of the invention is, in particular, to make it easier and more reliable to detach the concrete element from the formwork.
- a further aim of the invention can be to improve the transfer of loads during concreting.
- the stripping device has a displacement and tilting mechanism for moving the frame element in a direction parallel to the formwork panel and for tilting the frame element about a pivot axis running essentially parallel to the formwork panel.
- the sliding and tilting mechanism of the stripping device is actuated.
- the shifting and tilting mechanism is set up to shift the frame element in the direction parallel to the main plane of the formwork panel and at the same time to tilt the frame element about the pivot axis running parallel to the main plane of the formwork panel.
- the frame element cannot can only be moved along the inside of the panel, but also tilted away from the inside of the panel. This makes it much easier to separate the formwork and structural element after hardening. If the frame element adheres to the concrete element, the concrete element can still be separated from the formwork because the frame element is displaced and tilted at the same time. A blockage during demolding is thus reliably avoided. If the frame element does not adhere to the concrete element, it can be moved without tilting the frame element at the same time. However, it is essential that the stripping device is set up to enable both the displacement and the tilting of the frame element.
- the frame element can be tilted away from the formwork when the concrete element is separated from the formwork. As a result, the concrete element can be reliably removed from the formwork (or, conversely, the formwork can be pulled off the concrete element).
- the frame element In the formwork position, the frame element is preferably arranged essentially perpendicular to the inside of the formwork panel. If the frame element is tilted during stripping, the frame element is arranged in the stripping position at an angle to the inside of the formwork panel.
- the frame element can preferably be tilted by at least 2 degrees, in particular at least 4 degrees, particularly preferably at least 6 degrees, while simultaneously being displaced away from the concrete element.
- the displacement and tilting mechanism of the stripping device preferably has a longitudinal guide, in particular an elongated hole, and a guide element, in particular a bolt, mounted in it so as to be displaceable and pivotable, the longitudinal guide on one of Support bracket and bearing element and the guide element is provided on the other of the support bracket and bearing element.
- the longitudinal guide is preferably formed on the support bracket and the guide element on the bearing element.
- the reverse arrangement can also be provided.
- the frame element By shifting the guide element along the longitudinal guide with simultaneous pivoting of the guide element about the pivot axis, the frame element is shifted inward and tilted away from the formwork panel.
- the desired degrees of freedom of movement are thus achieved in a particularly simple manner.
- the transfer to the stripping position can be carried out particularly quickly, since laborious actuation of spindles as in the prior art is not necessary.
- the transition from the shuttering to the shuttering position can be jerky.
- all degrees of freedom of movement of the frame element except for the displacement along the formwork panel and the tilting about the pivot axis parallel to the formwork panel are blocked.
- the support bracket In order to release the tilting movement of the support bracket during the transfer into the stripping position and therefore not to block it, the support bracket according to a preferred embodiment variant has a rounded portion at the end area facing the pivot axis to free the pivoting of the support bracket.
- the recess formwork preferably has a securing element for securing the support bracket in the formwork position.
- the secured state of the securing element the recess formwork is secured against being transferred from the formwork position to the stripping position.
- the unlocked state of the securing element the transfer from the shutter position to the shutter position is released.
- the concrete element can be poured in the receiving space of the formwork adjacent to the formwork panel. After the concrete element has hardened, the securing element is brought into the unlocked state in order to be able to transfer the recess formwork from the formwork to the stripping position.
- the securing element can be connected to the bearing element via a releasable connection, in particular via a screw connection.
- the formwork can be prepared by loosening the detachable connection.
- the detachable connection is established to enable the concrete element to be poured with the recess.
- the releasable connection of the securing element can therefore be made and released reversibly, ie without any loss of function, and preferably without tools.
- the screw connection has a threaded bolt, in particular essentially in the center of the bearing element, the securing element having a holding opening for placing on the threaded bolt.
- the screw connection preferably has a retaining nut which fixes the securing element placed on the threaded bolt on the bearing element.
- the threaded bolt is preferably arranged essentially perpendicular to the main plane of the formwork panel, which on the one hand facilitates the placement of the securing element and on the other hand the attachment of the retaining nut. It is also favorable if the securing element has a holding plate on which the holding opening is formed.
- This embodiment has the particular advantage that the sliding and tilting mechanism in the secured state of the securing element can be covered at least partially, preferably essentially completely, by the retaining plate. This increases the safety during operation.
- the retaining plate is preferably arranged essentially perpendicular to the threaded bolt and essentially parallel to the formwork panel.
- the bearing element preferably has a bearing plate which is attached to the formwork panel.
- the retaining plate of the securing element has essentially the same shape and extension as the bearing plate of the bearing element, the retaining plate and the bearing plate being arranged essentially congruently in plan view, perpendicular to the panel.
- the bearing element in particular a bearing plate of the bearing element, is preferably fastened to the formwork panel via a screw connection, for example with a threaded bolt.
- a magnetic connection can also be provided.
- the securing element in a preferred embodiment has a first holding surface for contact with an outside of the support bracket facing away from the panel and / or a second holding surface for contact with an end face of the support bracket facing away from the frame element.
- the second holding surface of the securing element is preferably designed as a wedge surface. This design causes a reliable securing of the frame element in the shuttering position in order to enable the precise formation of the recess in the concrete element.
- the bearing element has at least one first wedge surface and the securing element has at least one second wedge surface, the second wedge surface of the securing element resting against the first wedge surface of the bearing element in the secured state of the securing element.
- the first and second wedge surfaces are arranged at an angle to the inside of the formwork panel, i.e. at an angle other than 90 degrees, for example at an angle of 70 or 110 degrees.
- the bearing element preferably has at least two, in particular four, first wedge surfaces and the securing element has at least two, in particular four, second wedge surfaces.
- the first and second wedge surfaces preferably diverge in the direction away from the inside of the formwork panel.
- the first wedge surfaces preferably delimit a receiving opening into which a section of the securing element, in particular a projection on the underside of a retaining plate of the securing element, is inserted with the second wedge surfaces.
- the first wedge surfaces form corresponding contact surfaces for the second wedge surfaces of the securing element in order to facilitate the attachment of the securing element to the bearing element. It is also advantageous that the first and second wedge surfaces bring about effective bracing of the securing element on the bearing element.
- the bearing element has at least two, preferably four, bearing points for mounting two, preferably four, support brackets. At least one pair of bearing points is preferably provided for two support brackets, which protrude in opposite directions from the bearing element. Thus, two opposite boundaries of the recess of the concrete element can be formed. Depending on the design, however, three support brackets can also lead away from three bearing points at right angles to one another in order to form three boundaries of a rectangular recess in the concrete element. Furthermore, four bearing points can be arranged in pairs at right angles to one another. If support brackets are arranged at all four bearing points, all four boundaries of a rectangular recess can be formed. Thus, two, three or four support brackets can be arranged at the bearing points of the bearing element, to which a corresponding number of frame elements are attached in order to form two, three or four boundaries of a rectangular recess in the concrete element.
- the bearing points each have at least one holding flange with a bearing opening.
- the retaining flange is preferably arranged essentially perpendicular to the formwork panel.
- the guide element, in particular the bolt, of the shifting and tilting mechanism is preferably mounted on the bearing opening. It is also favorable if the bolt is detachably attached to the bearing opening, in particular detachable without tools. The bolt can be secured to the bearing opening with a cotter pin.
- the associated bracket can be detached from the bearing element in a simple manner if the corresponding bearing point is not to be occupied by a bracket for the current application.
- the formwork has a further formwork panel, the formwork panel and the further formwork panel being pivotably connected to one another at their first end regions, so that the formwork panel and the further formwork panel can be converted from a standing state to a lying state.
- a "butterfly formwork" with two pivotable formwork elements is for example from the WO 2016/184947 A1 known.
- the two preferably rectangular formwork panels are each pivotably connected at a first end region, in particular on one of their longitudinal sides. For this purpose, an articulated connection can be provided between the first end regions of the formwork panels.
- Formwork panels can be transferred from a standing state, in which the formwork elements are preferably aligned essentially vertically, into a lying state, in which the formwork elements are preferably aligned essentially horizontally.
- the first end areas form the upper ends of the formwork elements and the second end areas form the lower ends of the formwork elements.
- the recess formwork can be mounted on the panel.
- the formwork is preferably used in a battery formwork which has a further formwork element, with a formwork space being provided between the formwork panel of the formwork and the further formwork element.
- the further formwork element can be a single formwork panel.
- two further formwork elements can be pivotably connected to one another at their first end regions, as was explained above in connection with a preferred embodiment of the formwork.
- the formwork space is formed between the formwork and one of the further formwork elements.
- a battery formwork can be expanded as required with formwork and further formwork elements in order to form several formwork spaces for the production of several concrete elements.
- the formwork can be arranged between two bulkheads of the battery formwork in the standing state of the formwork panels.
- the formwork panels are in the collapsed (i.e. essentially parallel side by side) state.
- a further formwork element is preferably arranged opposite the formwork panel, the recess formwork being located between the formwork panel and the further formwork element.
- the concrete element is preferably poured in a battery formwork which has the formwork and the further formwork element.
- Fig. 1 shows a formwork device, in the following for short formwork 1, for the production of a (in Fig. 2 apparent) concrete element 2, which is in particular a rectangular wall or ceiling element.
- the formwork 1 has a formwork panel, ie a formwork panel 3, which has an inside 4 to delimit a receiving space for concrete and an outside 5 facing away from the receiving space (cf. Fig. 2 ) having.
- the inside 4 and the outside 5 of the formwork panel 3 are essentially flat.
- On the inside 4 of the formwork panel 3 there is a recess formwork 6 with which a window or door recess 7 is formed on the concrete element 2.
- the recess formwork 6 has at least one frame element 8 which delimits a straight section of the recess 7.
- each frame element 8 is arranged at right angles to one another in order to define a rectangular recess 7.
- the frame elements 8 are each connected via at least one support bracket 9 to at least one bearing element 10, which is fastened to the inside 4 of the formwork panel 3.
- each frame element 8 is connected to two bearing elements 10 via two support brackets 9.
- a stripping device 11 is provided with which the recess formwork 6 from one in Fig. 1 and Fig. 2 Shutter position shown for concreting the concrete element in one in the Fig. 3, 4 Stripping position shown for releasing the concrete element 2 from the formwork 1 can be moved.
- the stripping device 11 has a shifting and tilting mechanism 12 which is set up to shift the frame element 8 in a direction 13 parallel to the formwork panel 3 (see double arrow 13 in FIG Fig. 3 ) and to tilt a pivot axis running essentially parallel to the formwork panel 3 (see double arrow 14 in Fig. 3 ).
- the pivot axis of the sliding and tilting mechanism 12 runs parallel to the longitudinal axis 15 of the frame element 8 (cf. Fig. 1 ).
- the displacement and tilting mechanism 12 of the stripping device 11 has a longitudinal guide 16, here an elongated hole, in which a guide element 17, here a bolt, is displaceable and pivotable.
- a guide element 17, here a bolt is displaceable and pivotable.
- the longitudinal guide 16 is provided on the support bracket 9 and the guide element 17 is provided on the bearing element 10.
- the support bracket 9 has a rounded portion 18 (i.e. a rounded outer contour) at the end area facing the pivot axis, adjacent to the inside 4 of the formwork panel 3, with which the pivoting of the support bracket 9 is released.
- the formwork 1 also has a (in Fig. 1 not shown) securing element 19 for securing the support bracket 9 in the switching position.
- the securing element 19 is connected to the bearing element 10 via a releasable connection, in the embodiment shown via a screw connection.
- the screw connection has a threaded bolt 20 which is fixed in the center of the bearing element 10.
- the securing element 19 has a holding opening 21 (cf. Fig. 8 ) to be placed on the threaded bolt 20.
- the securing element 19 also has a first holding surface 22 for contact with an outer side 9a of the support bracket 9 facing away from the formwork panel and a second holding surface 23 for contact with an end face 9b of the support bracket 9 facing away from the frame element 8.
- the bearing element 10 has a first wedge surface 24, on which a second wedge surface 25 of the securing element 19 rests in the locked state.
- the bearing element 10 has four bearing points 26 at which at least one support bracket 9 and up to four support brackets 9 (including a corresponding number of frame elements 8) are arranged.
- the bearing points 26 each have two retaining flanges 27 with bearing openings 28, to which a bolt 29 for the support bracket 9 can be detachably attached.
- the bolt 29 can be secured with a cotter pin 30.
- the recess formwork also has corner formwork parts 31 which are arranged at the corners between two adjacent frame elements 8 of the recess formwork.
- FIG. 5 and Fig. 6 an embodiment variant is shown in which an additional mounting bracket 33 is provided between the frame element 8 and the support bracket 9.
- the corner formwork parts 31 of the recess formwork are first dismantled (cf. Fig. 7 ). Then a retaining nut 32 is loosened, which is screwed onto the end of the threaded bolt 20 in order to hold the securing element 19 on the bearing element 10 (cf. Fig. 8 ). The securing element 19 is then removed from the bearing element 10 (cf. Fig. 9 ). As a result, the displaceability and pivotability of the frame elements 8 is enabled. The concrete element 2 can thus be lifted away from the formwork 1. Already through the contact With the concrete element 2, the frame element 8 can be displaced and tilted in such a way that the lifting of the concrete element 2 is not blocked.
- Fig. 1 shows a schematic representation of an example from FIG WO 2017/174432 known battery formwork 34 with formwork devices 35 which have the formwork 1 described above.
- the battery mold 34 is used to manufacture (in Fig. 1 not shown) construction elements and in particular of precast concrete parts used for buildings.
- the battery mold 34 has a support frame 36 with support sections 37 spaced apart from one another.
- the number of support sections 37 in Fig. 1 is only to be regarded as an example and can be adapted to the circumstances.
- the battery formwork 34 comprises two support devices 38 in which the bulkheads 39 and the formwork devices 35 are accommodated in a hanging and movable manner, ie in the present embodiment they can be displaced.
- the shuttering devices 35 are located between the bulkheads 39.
- a cavity to be filled with concrete is formed between at least one bulkhead 39 and a shuttering device 35, the shuttering device 35 preferably carrying shuttering elements (not shown) which determine the contour of the precast concrete part.
- the formwork elements can, for example, delimit door or window cutouts and also seal the cavity filled with concrete during concreting.
- the formwork elements can be attached to the formwork device 35 with magnetic holders, for example.
- a heating device (not shown) and / or a vibrator (not shown) can also be mounted on the formwork device 35.
- the formwork device 35 is inserted between two bulkheads 39 and braced with them during concreting.
- the number of support devices 38 of the bulkheads 6 and the formwork devices 2 is to be regarded as only exemplary and can be varied depending on the circumstances.
- formwork devices 35 can be provided for concreting the outer walls, inner walls, the floor and the roof of a house, so that the components for an entire building can be produced simultaneously with the battery formwork 34.
- the bulkheads 39 and the formwork devices 35 are clamped between two support devices 40.
- the number of support devices 40 is also to be regarded as only exemplary and can be varied as required. At least one support device 40 is movably, ie displaceably in the present embodiment, received in the support devices 38.
- the formwork devices 35 and the support devices 40 can be connected to one another and braced in the concreting position by one or more rod-shaped connecting devices 41.
- the number of connecting devices 41 can be adapted to the circumstances. Instead of rod-shaped connecting devices 41, hydraulic connecting devices are also possible.
- the rod-shaped connecting devices 41 are, however, particularly robust and easy to handle.
- the battery formwork 34 has a lifting device 42 with which at least one of the formwork devices 35 can be transferred from the lowered concreting position to a raised transport position, in which the formwork device 35 can be conveyed in a direction essentially perpendicular to the lifting direction via a formwork device 35 in the concreting position is.
- the formwork devices 35 are hooked into the support devices 38 from above, so that in the hooked-in state in the concreting position they are spaced from the ground between the support sections 37.
- the design of the lifting device 42 can be adapted to requirements. If necessary, several lifting devices 9 can also be used.
- the lifting device 42 can be moved in a tensioning direction of the formwork devices 2 on two spaced-apart guide devices 43, which are designed here as running rails. Furthermore, the guide devices 43 are arranged above the support devices 38 and parallel to them. In order to make the battery molds 34 more compact, the formwork devices 35 are attached to the support devices 38 at their upper end.
- the formworks 1 according to the invention can be received in the battery formwork 34.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
Schalung (1) zur Herstellung eines Betonelements (2), insbesondere eines Wand- oder Deckenelements, mit einer Aussparung (7), insbesondere einer Fenster- oder Türaussparung, aufweisend:- eine Schaltafel (3),- eine Aussparungsschalung (6) mit einem Rahmenelement (8) zur Begrenzung eines Abschnitts der Aussparung (7), mit einem Tragwinkel (9) zum Tragen des Rahmenelements (8) und mit einem Lagerelement (10) zum Lagern des Tragwinkels (9),- eine Ausschalvorrichtung (11) zum Überführen der Aussparungsschalung von einer Schalstellung zur Ausbildung der Aussparung (7) in eine Ausschalstellung zum Lösen des Betonelements (2), wobei- die Ausschalvorrichtung (11) einen Verschiebe- und Kippmechanismus (12) zum Verschieben des Rahmenelements (8) in eine Richtung (13) parallel zur Schaltafel (3) und zum Kippen des Rahmenelements (8) um eine im Wesentlichen parallel zur Schaltafel (3) verlaufende Schwenkachse aufweist.Formwork (1) for producing a concrete element (2), in particular a wall or ceiling element, with a recess (7), in particular a window or door recess, comprising: - a shuttering panel (3), - a recess formwork (6) with a Frame element (8) for delimiting a section of the recess (7), with a support bracket (9) for supporting the frame element (8) and with a bearing element (10) for supporting the support bracket (9), - a stripping device (11) for transferring the recess formwork from a formwork position to form the recess (7) into a stripping position for releasing the concrete element (2), the stripping device (11) having a displacement and tilting mechanism (12) for moving the frame element (8) in one direction (13 ) has parallel to the formwork panel (3) and for tilting the frame element (8) about a pivot axis running essentially parallel to the formwork panel (3).
Description
Die Erfindung betrifft eine Schalung zur Herstellung eines Betonelements, insbesondere eines Wand- oder Deckenelements, mit einer Aussparung, insbesondere einer Fenster- oder Türaussparung, aufweisend:
- eine Schaltafel,
- eine Aussparungsschalung mit einem Rahmenelement zur Begrenzung eines Abschnitts der Aussparung, mit einem Tragwinkel zum Tragen des Rahmenelements und mit einem Lagerelement zum Lagern des Tragwinkels,
- eine Ausschalvorrichtung zum Überführen der Aussparungsschalung von einer Schalstellung zur Ausbildung der Aussparung in eine Ausschalstellung zum Lösen des Betonelements.
- a panel,
- a recess formwork with a frame element for delimiting a section of the recess, with a support bracket for supporting the frame element and with a bearing element for mounting the support bracket,
- a stripping device for transferring the recess formwork from a formwork position for forming the recess into a stripping position for releasing the concrete element.
Weiters betrifft die Erfindung eine Batterieschalung mit einer solchen Schalung und einem weiteren Schalungselement, wobei ein Schalungsraum zwischen der Schaltafel der Schalung und dem weiteren Schalungselement vorgesehen ist.The invention further relates to a battery formwork with such a formwork and a further formwork element, a formwork space being provided between the formwork panel of the formwork and the further formwork element.
Schließlich betrifft die Erfindung ein Verfahren zur Herstellung eines Betonelements, insbesondere eines Wand- oder Deckenelements, mit einer Aussparung, insbesondere einer Fenster- oder Türaussparung, mit den Schritten:
- Vorsehen einer solchen Schalung,
- Anordnen der Aussparungsschalung in der Schalstellung,
- Gießen des Betonelements mit der Schalung und
- Trennen des Betonelements von der Schalung.
- Providing such formwork,
- Arranging the recess formwork in the formwork position,
- Pour the concrete element with the formwork and
- Separating the concrete element from the formwork.
Wie beispielsweise aus der
Demgegenüber besteht die Aufgabe der vorliegenden Erfindung darin, zumindest einzelne Nachteile des Standes der Technik zu lindern bzw. zu beheben. Die Erfindung setzt sich insbesondere zum Ziel, das Lösen des Betonelements von der Schalung einfacher und zuverlässiger zu machen. Weiters kann ein Ziel der Erfindung darin liegen, die Abtragung der Lasten beim Betonieren zu verbessern.In contrast, the object of the present invention is to alleviate or remedy at least individual disadvantages of the prior art. The aim of the invention is, in particular, to make it easier and more reliable to detach the concrete element from the formwork. A further aim of the invention can be to improve the transfer of loads during concreting.
Diese Aufgabe wird durch eine Schalung mit den Merkmalen von Anspruch 1, eine Batterieschalung mit den Merkmalen von Anspruch 12 und ein Verfahren mit den Merkmalen von Anspruch 14 gelöst. Bevorzugte Ausführungsformen sind in den abhängigen Ansprüchen angegeben.This object is achieved by a formwork with the features of
Erfindungsgemäß weist die Ausschalvorrichtung einen Verschiebe- und Kippmechanismus zum Verschieben des Rahmenelements in eine Richtung parallel zur Schaltafel und zum Kippen des Rahmenelements um eine im Wesentlichen parallel zur Schaltafel verlaufende Schwenkachse auf.According to the invention, the stripping device has a displacement and tilting mechanism for moving the frame element in a direction parallel to the formwork panel and for tilting the frame element about a pivot axis running essentially parallel to the formwork panel.
Um das Lösen des Betonelements von der Schalung vorzubereiten, wird der Verschiebe- und Kippmechanismus der Ausschalvorrichtung betätigt. Der Verschiebe- und Kippmechanismus ist dazu eingerichtet, das Rahmenelement in Richtung parallel zur Hauptebene der Schaltafel zu verschieben und gleichzeitig das Rahmenelement um die parallel zur Hauptebene der Schaltafel verlaufende Schwenkachse zu verkippen. Somit kann das Rahmenelement nicht nur entlang der Innenseite der Schaltafel verschoben, sondern zudem von der Innenseite der Schaltafel weggekippt werden. Dadurch wird das Trennen von Schalung und Bauelement nach dem Aushärten wesentlich erleichtert. Wenn das Rahmenelement an dem Betonelement anhaftet, kann das Betonelement dennoch von der Schalung getrennt werden, weil das Rahmenelement gleichzeitig verschoben und verkippt wird. Somit wird eine Blockade beim Entformen zuverlässig vermieden. Haftet das Rahmenelement nicht an dem Betonelement an, kann ein Verschieben ohne gleichzeitiges Verkippen des Rahmenelements genügen. Wesentlich ist jedoch, dass die Ausschalvorrichtung dazu eingerichtet ist, sowohl das Verschieben als auch das Verkippen des Rahmenelements zu ermöglichen.In order to prepare for releasing the concrete element from the formwork, the sliding and tilting mechanism of the stripping device is actuated. The shifting and tilting mechanism is set up to shift the frame element in the direction parallel to the main plane of the formwork panel and at the same time to tilt the frame element about the pivot axis running parallel to the main plane of the formwork panel. Thus, the frame element cannot can only be moved along the inside of the panel, but also tilted away from the inside of the panel. This makes it much easier to separate the formwork and structural element after hardening. If the frame element adheres to the concrete element, the concrete element can still be separated from the formwork because the frame element is displaced and tilted at the same time. A blockage during demolding is thus reliably avoided. If the frame element does not adhere to the concrete element, it can be moved without tilting the frame element at the same time. However, it is essential that the stripping device is set up to enable both the displacement and the tilting of the frame element.
Wenn die Schwenkachse des Verschiebe- und Kippmechanismus im Wesentlichen parallel zur Längsachse des Rahmenelements verläuft, kann das Rahmenelement von der Schaltafel beim Trennen des Betonelements von der Schalung weggekippt werden. Dadurch kann das Betonelement zuverlässig von der Schalung entfernt werden (oder es kann umgekehrt die Schalung von dem Betonelement abgezogen werden). In der Schalstellung ist das Rahmenelement bevorzugt im Wesentlichen senkrecht zur Innenseite der Schaltafel angeordnet. Wenn das Rahmenelement beim Ausschalen verkippt wird, ist das Rahmenelement in der Ausschalstellung schräg zur Innenseite der Schaltafel angeordnet.If the pivot axis of the displacement and tilting mechanism runs essentially parallel to the longitudinal axis of the frame element, the frame element can be tilted away from the formwork when the concrete element is separated from the formwork. As a result, the concrete element can be reliably removed from the formwork (or, conversely, the formwork can be pulled off the concrete element). In the formwork position, the frame element is preferably arranged essentially perpendicular to the inside of the formwork panel. If the frame element is tilted during stripping, the frame element is arranged in the stripping position at an angle to the inside of the formwork panel.
Vorzugsweise lässt sich das Rahmenelement bei gleichzeitiger Verschiebung weg vom Betonelement um zumindest 2 Grad, insbesondere zumindest 4 Grad, besonders bevorzugt zumindest 6 Grad verkippen.The frame element can preferably be tilted by at least 2 degrees, in particular at least 4 degrees, particularly preferably at least 6 degrees, while simultaneously being displaced away from the concrete element.
Um die gewünschte Verschieb- und Verschwenkbarkeit einfach und zuverlässig zu ermöglichen, weist der Verschiebe- und Kippmechanismus der Ausschalvorrichtung bevorzugt eine Längsführung, insbesondere ein Langloch, und ein darin verschieblich und verschwenkbar gelagertes Führungselement, insbesondere einen Bolzen, auf, wobei die Längsführung am einen von Tragwinkel und Lagerelement und das Führungselement am anderen von Tragwinkel und Lagerelement vorgesehen ist. Bevorzugt ist die Längsführung am Tragwinkel und das Führungselement am Lagerelement ausgebildet.In order to enable the desired displacement and pivotability in a simple and reliable manner, the displacement and tilting mechanism of the stripping device preferably has a longitudinal guide, in particular an elongated hole, and a guide element, in particular a bolt, mounted in it so as to be displaceable and pivotable, the longitudinal guide on one of Support bracket and bearing element and the guide element is provided on the other of the support bracket and bearing element. The longitudinal guide is preferably formed on the support bracket and the guide element on the bearing element.
Es kann jedoch auch die umgekehrte Anordnung vorgesehen sein. Durch Verschiebung des Führungselements entlang der Längsführung bei gleichzeitiger Verschwenkung des Führungselements um die Schwenkachse wird das Rahmenelement nach innen verlagert und von der Schaltafel weggekippt. Somit werden die gewünschten Freiheitsgrade der Bewegung auf besonders einfache Weise verwirklicht. Das Überführen in die Ausschalstellung kann besonders rasch durchgeführt werden, da ein aufwendiges Betätigen von Spindeln wie beim Stand der Technik nicht erforderlich ist. Unter dem Einfluss der Schwerkraft und/oder dem Kontakt mit dem Betonelement kann der Übergang von der Schal- in die Ausschalstellung ruckartig vor sich gehen. Bevorzugt sind alle Freiheitsgrade der Bewegung des Rahmenelements außer der Verschiebung entlang der Schaltafel und der Verkippung um die Schwenkachse parallel zur Schaltafel gesperrt.However, the reverse arrangement can also be provided. By shifting the guide element along the longitudinal guide with simultaneous pivoting of the guide element about the pivot axis, the frame element is shifted inward and tilted away from the formwork panel. The desired degrees of freedom of movement are thus achieved in a particularly simple manner. The transfer to the stripping position can be carried out particularly quickly, since laborious actuation of spindles as in the prior art is not necessary. Under the influence of gravity and / or the contact with the concrete element, the transition from the shuttering to the shuttering position can be jerky. Preferably, all degrees of freedom of movement of the frame element except for the displacement along the formwork panel and the tilting about the pivot axis parallel to the formwork panel are blocked.
Um die Kippbewegung des Tragwinkels bei der Überführung in die Ausschalstellung freizugeben und daher nicht zu blockieren, weist der Tragwinkel gemäß einer bevorzugten Ausführungsvariante an dem der Schwenkachse zugewandten Endbereich eine Abrundung zur Freistellung der Verschwenkung des Tragwinkels auf.In order to release the tilting movement of the support bracket during the transfer into the stripping position and therefore not to block it, the support bracket according to a preferred embodiment variant has a rounded portion at the end area facing the pivot axis to free the pivoting of the support bracket.
Um die Ausbildung der Aussparung an dem Betonelement sicherzustellen, weist die Aussparungsschalung bevorzugt ein Sicherungselement zur Sicherung des Tragwinkels in der Schalstellung auf. Im gesicherten Zustand des Sicherungselements ist die Aussparungsschalung gegen ein Überführen von der Schalstellung in die Ausschalstellung gesichert. Im entsicherten Zustand des Sicherungselements ist die Überführung von der Schalstellung in die Ausschalstellung freigegeben. Somit kann das Betonelement im gesicherten Zustand des Sicherungselements in dem Aufnahmeraum der Schalung benachbart der Schaltafel gegossen werden. Nach dem Aushärten des Betonelements wird das Sicherungselement in den entsicherten Zustand gebracht, um die Aussparungsschalung von der Schal- in die Ausschalstellung überführen zu können.In order to ensure the formation of the recess on the concrete element, the recess formwork preferably has a securing element for securing the support bracket in the formwork position. In the secured state of the securing element, the recess formwork is secured against being transferred from the formwork position to the stripping position. In the unlocked state of the securing element, the transfer from the shutter position to the shutter position is released. Thus, in the secured state of the securing element, the concrete element can be poured in the receiving space of the formwork adjacent to the formwork panel. After the concrete element has hardened, the securing element is brought into the unlocked state in order to be able to transfer the recess formwork from the formwork to the stripping position.
Zum Sichern und Entsichern kann das Sicherungselement über eine lösbare Verbindung, insbesondere über eine Schraubverbindung, mit dem Lagerelement verbunden sein. Durch Lösen der lösbaren Verbindung kann das Ausschalen vorbereitet werden. Umgekehrt wird die lösbare Verbindung hergestellt, um das Gießen des Betonelements mit der Aussparung zu ermöglichen. Die lösbare Verbindung des Sicherungselements kann daher reversibel, d.h. ohne Funktionseinbußen, und bevorzugt werkzeuglos hergestellt und gelöst werden.For securing and unlocking, the securing element can be connected to the bearing element via a releasable connection, in particular via a screw connection. The formwork can be prepared by loosening the detachable connection. Vice versa the detachable connection is established to enable the concrete element to be poured with the recess. The releasable connection of the securing element can therefore be made and released reversibly, ie without any loss of function, and preferably without tools.
Um die Montage besonders einfach, zuverlässig und schnell zu gestalten, weist die Schraubverbindung bei einer bevorzugten Ausführungsform einen Gewindebolzen, insbesondere im Wesentlichen im Zentrum des Lagerelements, auf, wobei das Sicherungselement eine Halteöffnung zum Aufsetzen auf den Gewindebolzen auf. Bei dieser Ausführung weist die Schraubverbindung bevorzugt eine Haltemutter auf, welche das auf den Gewindebolzen aufgesetzte Sicherungselement an dem Lagerelement fixiert. Bevorzugt ist der Gewindebolzen im Wesentlichen senkrecht zur Hauptebene der Schaltafel angeordnet, wodurch einerseits das Aufsetzen des Sicherungselements und andererseits das Anbringen der Haltemutter erleichtert wird. Günstig ist es weiters, wenn das Sicherungselement eine Halteplatte aufweist, an der die Halteöffnung ausgebildet ist. Diese Ausführung hat insbesondere den Vorteil, dass der Verschiebe- und Kippmechanismus im gesicherten Zustand des Sicherungselements zumindest teilweise, vorzugsweise im Wesentlichen vollständig, durch die Halteplatte abgedeckt werden kann. Dies erhöht die Sicherheit bei der Bedienung. Die Halteplatte ist im gesicherten Zustand vorzugsweise im Wesentlichen senkrecht zum Gewindebolzen und im Wesentlichen parallel zur Schaltafel angeordnet. Bevorzugt weist das Lagerelement eine Lagerplatte auf, welche an der Schaltafel angebracht ist. Bei dieser Ausführung ist es günstig, wenn die Halteplatte des Sicherungselements im Wesentlichen dieselbe Form und Ausdehnung wie die Lagerplatte des Lagerelements aufweist, wobei die Halteplatte und die Lagerplatte in Draufsicht, senkrecht zur Schaltafel, im Wesentlichen deckungsgleich angeordnet sind.In order to make the assembly particularly simple, reliable and fast, in a preferred embodiment the screw connection has a threaded bolt, in particular essentially in the center of the bearing element, the securing element having a holding opening for placing on the threaded bolt. In this embodiment, the screw connection preferably has a retaining nut which fixes the securing element placed on the threaded bolt on the bearing element. The threaded bolt is preferably arranged essentially perpendicular to the main plane of the formwork panel, which on the one hand facilitates the placement of the securing element and on the other hand the attachment of the retaining nut. It is also favorable if the securing element has a holding plate on which the holding opening is formed. This embodiment has the particular advantage that the sliding and tilting mechanism in the secured state of the securing element can be covered at least partially, preferably essentially completely, by the retaining plate. This increases the safety during operation. In the secured state, the retaining plate is preferably arranged essentially perpendicular to the threaded bolt and essentially parallel to the formwork panel. The bearing element preferably has a bearing plate which is attached to the formwork panel. In this embodiment, it is advantageous if the retaining plate of the securing element has essentially the same shape and extension as the bearing plate of the bearing element, the retaining plate and the bearing plate being arranged essentially congruently in plan view, perpendicular to the panel.
Bevorzugt ist das Lagerelement, insbesondere eine Lagerplatte des Lagerelements, über eine Schraubverbindung, beispielsweise mit einem Gewindebolzen, an der Schaltafel befestigt. Es kann aber auch eine Magnetverbindung vorgesehen sein.The bearing element, in particular a bearing plate of the bearing element, is preferably fastened to the formwork panel via a screw connection, for example with a threaded bolt. However, a magnetic connection can also be provided.
Um die Verschiebung bzw. das Verkippen des Rahmenelements in der Schalstellung zuverlässig zu blockieren, weist das Sicherungselement bei einer bevorzugten Ausführungsform eine erste Haltefläche zur Anlage an einer von der Schaltafel abgewandten Außenseite des Tragwinkels und/oder eine zweite Haltefläche zur Anlage an einer vom Rahmenelement abgewandten Stirnseite des Tragwinkels auf. Bevorzugt ist die zweite Haltefläche des Sicherungselements als Keilfläche ausgebildet. Diese Ausführung bewirkt eine zuverlässige Sicherung des Rahmenelements in der Schalstellung, um die präzise Ausbildung der Aussparung in dem Betonelement zu ermöglichen.To the shift or tilting of the frame element in the To reliably block the switch position, the securing element in a preferred embodiment has a first holding surface for contact with an outside of the support bracket facing away from the panel and / or a second holding surface for contact with an end face of the support bracket facing away from the frame element. The second holding surface of the securing element is preferably designed as a wedge surface. This design causes a reliable securing of the frame element in the shuttering position in order to enable the precise formation of the recess in the concrete element.
Bei einer bevorzugten Ausführungsform weist das Lagerelement zumindest eine erste Keilfläche und das Sicherungselement zumindest eine zweite Keilfläche auf, wobei im gesicherten Zustand des Sicherungselements die zweite Keilfläche des Sicherungselements an der ersten Keilfläche des Lagerelements anliegt. Im gesicherten Zustand sind die erste und die zweite Keilfläche winkelig zur Innenseite der Schaltafel, d.h. in einem von 90 Grad verschiedenen Winkel, beispielsweise in einem Winkel von 70 bzw. 110 Grad Gradangeordnet. Bevorzugt weist das Lagerelement zumindest zwei, insbesondere vier, erste Keilflächen und das Sicherungselement zumindest zwei, insbesondere vier, zweite Keilflächen auf. Die ersten und die zweiten Keilflächen laufen bevorzugt in Richtung weg von der Innenseite der Schaltafel auseinander. Die ersten Keilflächen begrenzen bevorzugt eine Aufnahmeöffnung, in welche ein Abschnitt des Sicherungselements, insbesondere ein Vorsprung an der Unterseite einer Halteplatte des Sicherungselements, mit den zweiten Keilflächen eingesetzt wird. Die ersten Keilflächen bilden dabei korrespondierende Auflaufflächen für die zweiten Keilflächen des Sicherungselements, um das Anbringen des Sicherungselements an dem Lagerelement zu erleichtern. Vorteilhaft ist weiters, dass die ersten und zweiten Keilflächen eine wirksame Verspannung des Sicherungselements an dem Lagerelement bewirken.In a preferred embodiment, the bearing element has at least one first wedge surface and the securing element has at least one second wedge surface, the second wedge surface of the securing element resting against the first wedge surface of the bearing element in the secured state of the securing element. In the secured state, the first and second wedge surfaces are arranged at an angle to the inside of the formwork panel, i.e. at an angle other than 90 degrees, for example at an angle of 70 or 110 degrees. The bearing element preferably has at least two, in particular four, first wedge surfaces and the securing element has at least two, in particular four, second wedge surfaces. The first and second wedge surfaces preferably diverge in the direction away from the inside of the formwork panel. The first wedge surfaces preferably delimit a receiving opening into which a section of the securing element, in particular a projection on the underside of a retaining plate of the securing element, is inserted with the second wedge surfaces. The first wedge surfaces form corresponding contact surfaces for the second wedge surfaces of the securing element in order to facilitate the attachment of the securing element to the bearing element. It is also advantageous that the first and second wedge surfaces bring about effective bracing of the securing element on the bearing element.
Um mehrere Rahmenelemente an demselben Lagerelement anzubringen, weist das Lagerelement bei einer bevorzugten Ausführungsform zumindest zwei, vorzugsweise vier, Lagerstellen zur Lagerung von zwei, vorzugsweise vier, Tragwinkeln auf. Bevorzugt ist zumindest ein Paar von Lagerstellen für zwei Tragwinkel vorgesehen, welche in entgegengesetzte Richtungen vom Lagerelement wegstehen. Somit können zwei gegenüberliegende Begrenzungen der Aussparung des Betonelements ausgebildet werden. Je nach Ausführung können aber auch drei Tragwinkel im rechten Winkel zueinander von drei Lagerstellen wegführen, um drei Begrenzungen einer rechteckigen Aussparung des Betonelements auszubilden. Weiters können vier Lagerstellen paarweise rechtwinkelig zueinander angeordnet sein. Wenn an allen vier Lagerstellen Tragwinkel angeordnet sind, können alle vier Begrenzungen einer rechteckigen Aussparung ausgebildet werden. Somit können an den Lagerstellen des Lagerelements zwei, drei oder vier Tragwinkel angeordnet sein, an denen eine entsprechende Zahl von Rahmenelementen befestigt ist, um zwei, drei oder vier Begrenzungen einer rechteckigen Aussparung des Betonelements auszubilden.In order to attach several frame elements to the same bearing element, in a preferred embodiment the bearing element has at least two, preferably four, bearing points for mounting two, preferably four, support brackets. At least one pair of bearing points is preferably provided for two support brackets, which protrude in opposite directions from the bearing element. Thus, two opposite boundaries of the recess of the concrete element can be formed. Depending on the design, however, three support brackets can also lead away from three bearing points at right angles to one another in order to form three boundaries of a rectangular recess in the concrete element. Furthermore, four bearing points can be arranged in pairs at right angles to one another. If support brackets are arranged at all four bearing points, all four boundaries of a rectangular recess can be formed. Thus, two, three or four support brackets can be arranged at the bearing points of the bearing element, to which a corresponding number of frame elements are attached in order to form two, three or four boundaries of a rectangular recess in the concrete element.
Bei einer bevorzugten Ausführung weisen die Lagerstellen jeweils zumindest einen Halteflansch mit einer Lageröffnung auf. Der Halteflansch ist bevorzugt im Wesentlichen senkrecht zur Schaltafel angeordnet. Bevorzugt ist das Führungselement, insbesondere der Bolzen, des Verschiebe- und Kippmechanismus an der Lageröffnung gelagert. Günstig ist es weiters, wenn der Bolzen lösbar, insbesondere werkzeuglos lösbar, an der Lageröffnung angebracht ist. Der Bolzen kann mit einem Sicherungssplint an der Lageröffnung gesichert sein. Somit kann der zugehörige Tragwinkel auf einfache Weise vom Lagerelement gelöst werden, wenn die entsprechende Lagerstelle für die aktuelle Anwendung nicht mit einem Tragwinkel besetzt sein soll.In a preferred embodiment, the bearing points each have at least one holding flange with a bearing opening. The retaining flange is preferably arranged essentially perpendicular to the formwork panel. The guide element, in particular the bolt, of the shifting and tilting mechanism is preferably mounted on the bearing opening. It is also favorable if the bolt is detachably attached to the bearing opening, in particular detachable without tools. The bolt can be secured to the bearing opening with a cotter pin. Thus, the associated bracket can be detached from the bearing element in a simple manner if the corresponding bearing point is not to be occupied by a bracket for the current application.
Gemäß einer bevorzugten Ausführungsform weist die Schalung eine weitere Schaltafel auf, wobei die Schaltafel und die weitere Schaltafel an ihren ersten Endbereichen verschwenkbar miteinander verbunden sind, so dass die Schaltafel und die weitere Schaltafel von einem stehenden Zustand in einen liegenden Zustand überführbar sind. Eine "Schmetterlingsschalung" mit zwei verschwenkbaren Schalungselementen ist beispielsweise aus der
Die Schalung wird bevorzugt bei einer Batterieschalung eingesetzt, welche ein weiteres Schalungselement aufweist, wobei ein Schalungsraum zwischen der Schaltafel der Schalung und dem weiteren Schalungselement vorgesehen ist. Das weitere Schalungselement kann eine einzelne Schalungsplatte sein. Alternativ können zwei weitere Schalungselemente an ihren ersten Endbereichen verschwenkbar miteinander verbunden sein, wie oben in Zusammenhang mit einer bevorzugten Ausführung der Schalung erläutert wurde. In diesem Fall ist der Schalungsraum zwischen der Schalung und einem der weiteren Schalungselemente ausgebildet. Selbstverständlich kann eine solche Batterieschalung beliebig durch Schalungen und weitere Schalungselemente erweitert werden, um mehrere Schalungsräume für die Fertigung mehrerer Betonelemente auszubilden. Zum Herstellen eines Betonelements, insbesondere eines Betonfertigteils, kann die Schalung im stehenden Zustand der Schaltafeln zwischen zwei Schottwänden der Batterieschalung angeordnet werden. Dabei befinden sich die Schaltafeln in dem zusammengeklappten (d.h. im Wesentlichen parallel nebeneinander stehenden) Zustand.The formwork is preferably used in a battery formwork which has a further formwork element, with a formwork space being provided between the formwork panel of the formwork and the further formwork element. The further formwork element can be a single formwork panel. Alternatively, two further formwork elements can be pivotably connected to one another at their first end regions, as was explained above in connection with a preferred embodiment of the formwork. In this case, the formwork space is formed between the formwork and one of the further formwork elements. Of course, such a battery formwork can be expanded as required with formwork and further formwork elements in order to form several formwork spaces for the production of several concrete elements. To produce a concrete element, in particular a precast concrete part, the formwork can be arranged between two bulkheads of the battery formwork in the standing state of the formwork panels. The formwork panels are in the collapsed (i.e. essentially parallel side by side) state.
Bei dem Verfahren zur Herstellung eines Betonelements, insbesondere eines Wand- oder Deckenelements, mit einer Aussparung, insbesondere einer Fenster- oder Türaussparung, werden zumindest die folgenden Schritte, bevorzugt in der angegebenen Reihenfolge, durchgeführt:
- Vorsehen einer Schalung nach einer der oben beschriebenen Ausführungsformen,
- Anordnen der Aussparungsschalung in der Schalstellung,
- Gießen des Betonelements mit der Schalung,
- Trennen des Betonelements von der Schalung,
- wobei wenigstens ein Rahmenelement der Aussparungsschalung beim Trennen des Betonelements von der Schalung in eine Richtung parallel zur Schaltafel verschoben und um eine im Wesentlichen parallel zur Schaltafel verlaufende Schwenkachse gekippt wird.
- Providing a formwork according to one of the embodiments described above,
- Arranging the recess formwork in the formwork position,
- Pouring the concrete element with the formwork,
- Separating the concrete element from the formwork,
- wherein at least one frame element of the recess formwork is displaced in a direction parallel to the formwork panel when the concrete element is separated from the formwork and is tilted about a pivot axis running essentially parallel to the formwork panel.
Zum Gießen des Betonelements wird bevorzugt ein weiteres Schalungselement gegenüberliegend der Schaltafel angeordnet, wobei sich die Aussparungsschalung zwischen der Schaltafel und dem weiteren Schalungselement befindet. Bevorzugt erfolgt das Gießen des Betonelements in einer Batterieschalung, welche die Schalung und das weitere Schalungselement aufweist.For pouring the concrete element, a further formwork element is preferably arranged opposite the formwork panel, the recess formwork being located between the formwork panel and the further formwork element. The concrete element is preferably poured in a battery formwork which has the formwork and the further formwork element.
Die Erfindung wird nachstehend anhand eines bevorzugten Ausführungsbeispiels, auf das sie jedoch nicht beschränkt sein soll, weiter erläutert.
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Fig. 1 zeigt schematisch eine Frontalansicht einer erfindungsgemäßen Schalung mit einer Aussparungsschalung zur Herstellung eines Betonelements mit einer Fenster- oder Tür-Aussparung, wobei die Aussparungsschalung vier Rahmenelemente aufweist, die über Tragwinkel an Lagerelementen befestigt sind. -
Fig. 2 zeigt schematisch eine Schnittansicht der erfindungsgemäßen Schalung, wobei die Aussparungsschalung in einer Schalstellung angeordnet ist, in welcher das Rahmenelement noch an dem fertiggestellten Betonelement anliegt. -
Fig. 3 und Fig. 4 zeigen die Schalung derFig. 2 , wobei das Rahmenelement mittels eines Verschiebe- und Kippmechanismus in eine vom Betonelement beabstandete Ausschalstellung wegverschoben und -verschwenkt ist. -
Fig. 5 undFig. 6 zeigenFig. 2 undFig. 4 entsprechende Ansichten einer abgewandelten Ausführungsform der Schalung, welche für die Herstellung eines dickeren Betonelements einen Anbauwinkel zwischen dem Tragwinkel und dem Rahmenelement der Aussparungsschalung aufweist. -
Fig. 7 zeigt eine perspektivische Ansicht der Schalung im Bereich der Aussparungsschalung, wobei die Aussparungsschalung mittels eines Sicherungselements in der Schalstellung fixiert ist. -
Fig. 8 zeigt eine Ansicht der Schalung, bei welcher eine Haltemutter an dem Sicherungselement gelöst wurde, um das Ausschalen vorzubereiten. -
Fig. 9 zeigt eine Ansicht der Schalung, bei welcher das Sicherungselement vom Lagerelement an der Vorderseite der Schaltafel abgenommen wurde, um die Verschiebung und Verschwenkung der am Lagerelement angebrachten Rahmenelemente freizugeben. -
Fig. 10 zeigt eine Detailansicht der Schalung. -
Fig. 11 zeigt eine alternative Ausführungsvariante, bei welcher nur ein Rahmenelement an dem Lagerelement der Aussparungsschalung montiert ist. -
Fig. 12 zeigt die Variante derFig. 11 , jedoch ohne das Sicherungselement. -
Fig. 13 zeigt eine Batterieschalung, bei welcher die erfindungsgemäße Schalung eingesetzt werden kann.
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Fig. 1 schematically shows a front view of a formwork according to the invention with a recess formwork for producing a concrete element with a window or door recess, the recess formwork having four frame elements which are fastened to bearing elements via support brackets. -
Fig. 2 shows schematically a sectional view of the formwork according to the invention, the recess formwork being arranged in a formwork position in which the frame element is still in contact with the finished concrete element. -
FIGS. 3 and 4 show the formwork of theFig. 2 , the frame element being displaced and pivoted away by means of a displacement and tilting mechanism into a stripping position spaced apart from the concrete element. -
Fig. 5 andFig. 6 demonstrateFig. 2 andFig. 4 Corresponding views of a modified embodiment of the formwork, which has an attachment bracket between the support bracket and the frame element of the recess formwork for the production of a thicker concrete element. -
Fig. 7 shows a perspective view of the formwork in the area of the recess formwork, the recess formwork being fixed in the formwork position by means of a securing element. -
Fig. 8 shows a view of the formwork in which a retaining nut on the securing element has been loosened in order to prepare for stripping. -
Fig. 9 shows a view of the formwork, in which the securing element has been removed from the bearing element on the front of the formwork panel in order to enable the displacement and pivoting of the frame elements attached to the bearing element. -
Fig. 10 shows a detailed view of the formwork. -
Fig. 11 shows an alternative embodiment in which only one frame element is mounted on the bearing element of the recess formwork. -
Fig. 12 shows the variant of theFig. 11 , but without the locking element. -
Fig. 13 shows a battery formwork in which the formwork according to the invention can be used.
Wie aus
Der Verschiebe- und Kippmechanismus 12 der Ausschalvorrichtung 11 weist eine Längsführung 16, hier ein Langloch, auf, in welchem ein Führungselement 17, hier ein Bolzen, verschieblich und verschwenkbar ist. In der gezeigten Ausführung ist die Längsführung 16 am Tragwinkel 9 und das Führungselement 17 am Lagerelement 10 vorgesehen. Der Tragwinkel 9 weist an dem der Schwenkachse zugewandten Endbereich benachbart der Innenseite 4 der Schaltafel 3 eine Abrundung 18 (d.h. eine gerundete Außenkontur) auf, mit welcher die Verschwenkung des Tragwinkels 9 freigegeben wird.The displacement and
Wie aus
In der gezeigten Ausführung weist das Lagerelement 10 vier Lagerstellen 26 auf, an denen zumindest ein Tragwinkel 9 und bis zu vier Tragwinkel 9 (samt einer entsprechenden Anzahl von Rahmenelementen 8) angeordnet sind. Die Lagerstellen 26 weisen jeweils zwei Halteflansche 27 mit Lageröffnungen 28 auf, an denen ein Bolzen 29 für den Tragwinkel 9 lösbar angebracht werden kann. Der Bolzen 29 kann mit einem Sicherungssplint 30 gesichert werden.In the embodiment shown, the bearing
Wie aus
In
Aus den
Im ausgehärteten Zustand des Betonelements 2 werden zunächst die Eckschalungsteile 31 der Aussparungsschalung demontiert (vgl.
Die Batterieschalung 34 wird zum Herstellen von (in
Die Hebevorrichtung 42 ist auf zwei voneinander beabstandeten Führungseinrichtungen 43, die hier als Laufschienen ausgebildet sind, in einer Spannrichtung der Schalungseinrichtungen 2 bewegbar. Weiterhin sind die Führungseinrichtungen 43 über den Trageinrichtungen 38 und parallel dazu angeordnet. Um die Batterieschalungen 34 kompakter zu gestalten, sind die Schalungseinrichtungen 35 an ihrem oberen Ende an den Trageinrichtungen 38 befestigt.The lifting
An Stelle von bekannten Schalungseinrichtungen 35 wie in der
Claims (14)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19213624.0A EP3832052A1 (en) | 2019-12-04 | 2019-12-04 | Shuttering for creating a door/window opening in a concrete wall or slab |
US17/756,793 US20230009236A1 (en) | 2019-12-04 | 2020-12-04 | Formwork |
EP20816232.1A EP4069919A1 (en) | 2019-12-04 | 2020-12-04 | Formwork |
AU2020395900A AU2020395900A1 (en) | 2019-12-04 | 2020-12-04 | Formwork |
CN202080081243.6A CN114729543B (en) | 2019-12-04 | 2020-12-04 | Template |
PCT/EP2020/084573 WO2021110888A1 (en) | 2019-12-04 | 2020-12-04 | Formwork |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19213624.0A EP3832052A1 (en) | 2019-12-04 | 2019-12-04 | Shuttering for creating a door/window opening in a concrete wall or slab |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3832052A1 true EP3832052A1 (en) | 2021-06-09 |
Family
ID=68771562
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19213624.0A Withdrawn EP3832052A1 (en) | 2019-12-04 | 2019-12-04 | Shuttering for creating a door/window opening in a concrete wall or slab |
EP20816232.1A Pending EP4069919A1 (en) | 2019-12-04 | 2020-12-04 | Formwork |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20816232.1A Pending EP4069919A1 (en) | 2019-12-04 | 2020-12-04 | Formwork |
Country Status (5)
Country | Link |
---|---|
US (1) | US20230009236A1 (en) |
EP (2) | EP3832052A1 (en) |
CN (1) | CN114729543B (en) |
AU (1) | AU2020395900A1 (en) |
WO (1) | WO2021110888A1 (en) |
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SU1780352A1 (en) * | 1990-05-03 | 1996-05-20 | ОргстройНИИпроект | Forms for openings |
DE10219896C1 (en) | 2002-05-03 | 2003-08-21 | Peri Gmbh | Shuttering system for apertured concrete body has adjustable aperture shuttering supported between inner and outer shutterings |
DE10320003A1 (en) * | 2003-05-06 | 2004-11-25 | Friedrich Ischebeck Gmbh | Building construction shuttering for preparation of door and window apertures is secured by corner screw clamps acting on corner flanges |
DE102006021892A1 (en) * | 2006-05-11 | 2007-11-15 | Leonhard Weiss Gmbh & Co. Kg | Manufacturing system for recess, particularly door recess, has two formwork elements, at which two arms are articulated stored in each case around level running axles parallel to formwork element |
DE102009055690A1 (en) * | 2009-11-25 | 2011-05-26 | Peri Gmbh | Ausschalvorrichtung |
WO2016184947A1 (en) | 2015-05-19 | 2016-11-24 | B.T. Innovation Gmbh | Formwork device |
WO2017174432A1 (en) | 2016-04-08 | 2017-10-12 | B.T. Innovation Gmbh | Formwork device |
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US2557631A (en) * | 1948-06-12 | 1951-06-19 | Patrick J Callan | Collapsible form for forming window or door openings in concrete walls |
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US4520989A (en) * | 1984-04-23 | 1985-06-04 | Harsco Corporation | Concrete core-wall form and stripping assembly therefor |
US4650150A (en) * | 1985-04-19 | 1987-03-17 | Opako, S.A. | Mold apparatus for vertical elements of concrete |
DE3536816A1 (en) * | 1985-10-16 | 1987-04-16 | Josef Maier | FORMWORK FOR ROUND OR MULTI-SIDED BUILDINGS |
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CN103774842A (en) * | 2012-10-17 | 2014-05-07 | 中国葛洲坝集团股份有限公司 | Lifting type square vertical shaft formwork |
DE102016002435A1 (en) * | 2016-03-01 | 2017-09-07 | Rampf Formen Gmbh | Form frame with movable mold wall, use of the mold frame and a form wall system with movable mold wall |
CN108412193B (en) * | 2018-04-24 | 2023-12-22 | 重庆科技学院 | Inner formwork telescoping device for elevator shaft construction |
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2019
- 2019-12-04 EP EP19213624.0A patent/EP3832052A1/en not_active Withdrawn
-
2020
- 2020-12-04 AU AU2020395900A patent/AU2020395900A1/en not_active Abandoned
- 2020-12-04 CN CN202080081243.6A patent/CN114729543B/en active Active
- 2020-12-04 US US17/756,793 patent/US20230009236A1/en active Pending
- 2020-12-04 EP EP20816232.1A patent/EP4069919A1/en active Pending
- 2020-12-04 WO PCT/EP2020/084573 patent/WO2021110888A1/en unknown
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SU1780352A1 (en) * | 1990-05-03 | 1996-05-20 | ОргстройНИИпроект | Forms for openings |
DE10219896C1 (en) | 2002-05-03 | 2003-08-21 | Peri Gmbh | Shuttering system for apertured concrete body has adjustable aperture shuttering supported between inner and outer shutterings |
DE10320003A1 (en) * | 2003-05-06 | 2004-11-25 | Friedrich Ischebeck Gmbh | Building construction shuttering for preparation of door and window apertures is secured by corner screw clamps acting on corner flanges |
DE102006021892A1 (en) * | 2006-05-11 | 2007-11-15 | Leonhard Weiss Gmbh & Co. Kg | Manufacturing system for recess, particularly door recess, has two formwork elements, at which two arms are articulated stored in each case around level running axles parallel to formwork element |
DE102009055690A1 (en) * | 2009-11-25 | 2011-05-26 | Peri Gmbh | Ausschalvorrichtung |
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Also Published As
Publication number | Publication date |
---|---|
EP4069919A1 (en) | 2022-10-12 |
CN114729543B (en) | 2023-08-11 |
WO2021110888A1 (en) | 2021-06-10 |
AU2020395900A1 (en) | 2022-06-16 |
US20230009236A1 (en) | 2023-01-12 |
CN114729543A (en) | 2022-07-08 |
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