EP3767105B1 - Stator for a helical gear pump - Google Patents
Stator for a helical gear pump Download PDFInfo
- Publication number
- EP3767105B1 EP3767105B1 EP19186418.0A EP19186418A EP3767105B1 EP 3767105 B1 EP3767105 B1 EP 3767105B1 EP 19186418 A EP19186418 A EP 19186418A EP 3767105 B1 EP3767105 B1 EP 3767105B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stator
- lining
- wall thickness
- average wall
- axial direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000006641 stabilisation Effects 0.000 description 17
- 238000011105 stabilization Methods 0.000 description 17
- 230000007704 transition Effects 0.000 description 14
- 230000007423 decrease Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 230000006978 adaptation Effects 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 5
- 238000012886 linear function Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010396 two-hybrid screening Methods 0.000 description 2
- 238000012885 constant function Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
- F04C2/1073—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type where one member is stationary while the other member rotates and orbits
- F04C2/1075—Construction of the stationary member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2250/00—Geometry
- F04C2250/30—Geometry of the stator
Definitions
- the invention relates to a stator for an eccentric screw pump having a rotor.
- Stators of the generic type have a continuous and coiled pump cavity formed by a lining made of an elastomer, in which an eccentrically mounted rotor rotates. Due to the eccentric mounting of the rotor, chambers are formed between it and the coiled lining as it rotates, which in a sense migrate from a suction side of the eccentric screw pump to its pressure side, so that a medium is pushed or conveyed in the axial direction through the pump or the stator .
- Such stators can be used in eccentric screw pumps, in particular for pumping media such as plaster, mortar, oil, etc.
- stators of this type according to, for example EP 0 358 789 A1 , DE 195 31 318 A1 , EP 1 522 729 B2 or DE 41 11 166 C2 provided to taper the lining conically starting from the suction side towards the pressure side.
- the elastic resilience of the lining is adapted to the conveying pressure, which increases continuously in the axial direction or conveying direction.
- an adapted transition piece must also be used for the connection to the next component in the eccentric screw pump if the wall thickness of the jacket remains the same over the entire stator and this also adapts to the conical taper.
- the forces acting on the lining are increased by the medium. If the medium has, for example, coarse material components, for example rocks, then these stress the lining more in an elastically less flexible and already tapered area, so that the lining wears faster overall.
- the object of the invention is therefore to provide a stator with increased delivery capacity, which is easy to manufacture, has a high level of durability and can be easily integrated into an eccentric screw pump.
- an average wall thickness of the lining of the stator starting from an end wall thickness, which is present in the area of a preferably cylindrical suction side of the stator, continuously, ie according to a continuous function of any degree, in the axial direction up to a lowest average Wall thickness is reduced, and that the mean wall thickness increases again at least in areas after reaching the lowest mean wall thickness, so that a preferably cylindrical widening is formed in the lining up to a pressure side of the stator.
- the mean wall thickness of the lining, starting from the lowest mean wall thickness increases again immediately after it has been reached, or after it has been reached, initially remains approximately constant over a certain range and only then increases again in order to develop the expansion in the lining .
- This advantageously means that, in addition to adapting the mean wall thickness of the lining in the axial direction to the pump pressures acting in the pump cavity of the stator, a suitable transition can be created on the pressure side.
- the expansion allowed advantageously also a connection, for example via a conventional flange, to the next component of the eccentric screw pump.
- the wall thickness can also be set as it prevails on the suction side, so that advantageously the same connections, e.g. flanges, can be used for both sides of the stator if the end wall thicknesses on the pressure side and on the suction side roughly match.
- the lining becomes more flexible again towards the pressure side, as a result of which the conveyed medium, which is normally under high pressure on the pressure side, can stabilize.
- the pressure increases only slightly in the expansion of the pressure side when the lining becomes more flexible again.
- the pumped medium experiences an increased pressure increase in the area of the increasingly hard lining due to the continuous reduction in the mean wall thickness in an area before the expansion, which is also desired for the pumping effect in this area. In the area of the expansion, however, there is no longer any increased pressure increase and the medium is thus stabilized.
- overall an optimized transfer of the conveyed medium into the next component of the eccentric screw pump can take place.
- the structure of the stator can also achieve an improved retention function if, for example, the eccentric screw pump is switched off.
- the pumped medium can flow back in the pump cavity if a pressure difference between adjacent chambers in the pump cavity becomes too high. If a harder lining is chosen, the backflow only occurs at higher pressure differences between the chambers.
- the lining which becomes harder in the axial direction, prevents the conveyed medium from increasing as the pressure increases at the same time there is also a backflow, ie higher pressure differences are possible before the conveyed medium flows back.
- the stator is therefore divided into different axially spaced zones by the targeted course of the mean wall thickness, the transition preferably being defined by the mean wall thickness of the lining remaining constant at least in the premixing zone and / or in the stabilization zone.
- the conveyed medium can advantageously be adapted to the changed, tapering shape of the lining in the high-pressure zone or the resulting changed delivery rate of the stator.
- the mean wall thickness can also be constant in parts of the high pressure zone.
- the mean wall thickness of the lining in a first high pressure area of the high pressure zone decreases continuously in the axial direction down to the lowest mean wall thickness, the first high pressure area adjoining the premixing zone, and approximately constant in a second high pressure area of the high pressure zone the smallest mean wall thickness remains.
- a zone is therefore advantageously available to the medium in which it can be homogenized or comminuted on the suction side and / or stabilized on the pressure side.
- the respective zone can be set in a targeted manner by selecting a corresponding axial extent or an axial width as well as the wall thickness of the lining in the respective zone.
- the medium can then be "prepared" in the respective zone for the next area in the stator or in the eccentric screw pump.
- the lining in the high-pressure zone is less stressed when the flexibility decreases, since the medium has already been comminuted or homogenized in the premixing zone.
- the lining in the high pressure zone therefore wears less.
- the medium is stabilized in the stabilization zone so that a smoother transition or a smoother exit from the stator can be achieved.
- the lining of the stator tapers conically in the axial direction, with the mean wall thickness of the lining starting from the end mean wall thickness in the axial direction at least in some areas, for example in the high pressure zone or in parts of the high pressure zone, decreases linearly in the direction of the pressure side or also following a non-linear function.
- the lining of the stator tapers in the axial direction, at least in some areas, in that a contour of the outer surface of the lining, starting from the end average wall thickness to the lowest average wall thickness, more and more towards a contour of the inner surface of the lining, which is designed as a double helical thread approximates.
- This increases the tapering and thus the adaptation of the average wall thickness to the pressure acting in the pump cavity, the tapering then also being visible from the outside, since the jacket preferably also adapts to this two-thread shape of the outer surface.
- this type of tapering can be provided in the first high pressure area of the high pressure zone, so that a transition between the preferably cylindrical premixing zone and the second high pressure area of the high pressure zone can occur, with the jacket in the second high pressure area being adapted to the double shape of the outer surface.
- the mean wall thickness remaining constant in the second high-pressure area.
- a type of hybrid stator is formed from a cylindrical premixing zone and a coiled high pressure zone in the second high pressure area.
- the first high pressure area then acts as a transition with a lining that becomes correspondingly harder due to the continuous adjustment of the mean wall thickness.
- the mean wall thickness of the lining increases abruptly or continuously after reaching the lowest mean wall thickness and possibly after remaining constant at the lowest mean wall thickness (see second high pressure area) in order to develop the pressure-side expansion.
- a continuous increase enables a smoother transition between the high pressure zone and the stabilization zone as well as easier production. Nevertheless, an abrupt transition can also be provided in order, for example, to promote stabilization and to keep a further increase in pressure of the conveyed medium within limits.
- an inside diameter of the jacket corresponds to an outside diameter of the lining, so that the jacket rests flat against the outer surface of the lining over the entire stator and thus assumes the conical or the coiled course corresponding to the outer surface Has constant material thickness.
- the jacket consists of a harder material than the lining, preferably steel.
- a stator 1 which has a tubular jacket 2, which is preferably made from a steel tube, for example by forming.
- the jacket 2 encloses an elastically resilient lining 3, the inner surface 4 of which has a coiled or helical contour K4, with a double helical thread being formed.
- a pump cavity 5 is thereby formed in the interior of the stator 1, into which a rotor 6 ( Figure 1a ) is inserted, the rotor 6 being designed in the manner of a single-start coarse thread and possibly resting against the elastically flexible lining 3 under prestress.
- the eccentrically mounted rotor can rotate in the pump cavity 5.
- the stator 1 has a suction side 7 and a pressure side 8, and when the stator 1 is installed together with the rotor 6 in an eccentric screw pump (not shown), the medium to be conveyed, for example mud, mortar or plaster, is placed in chambers on the suction side 7 is conveyed through the pump cavity 5 in the axial direction X to the pressure side 8 when the rotor 6 is set in rotation.
- the pressure in the pump cavity 5 increases steadily towards the pressure side 8, so that a lower pressure acts on the elastically flexible lining 3 on the suction side 7 than on the pressure side 8.
- the lining 3 is designed conically on its outer surface 9, an average wall thickness W of the lining 3 from a position near the suction side 7 of the stator 1 in the axial direction X to the pressure side 8 initially continuously, ie according to a constant function, decreases.
- a contour K9 of the outside 9 runs from the position near the suction side 7 in the axial direction X, linearly descending at least in some areas, ie according to a linear function. This ensures that the elastic resilience of the lining 3 on the suction side 7 is higher than, for example, in the middle area of the stator 1 or in the area of the stator 1 with the smallest wall thickness WM.
- the lining 3 becomes harder and harder towards the pressure side 8 (approximately linear).
- the conical taper can be set in such a way that a mean pump diameter DP remains the same over the entire stator 1, so that no adaptation of the rotor 6 is necessary either.
- only the outer surface 9 is tapered in the axial direction X towards the pressure side 8.
- a continuous adaptation of the mean pump diameter DP, in particular a conical taper towards the pressure side 8 can also be provided.
- the stator 1 has a widening 10 towards the pressure side 8, through which the mean wall thickness W is increased to an end wall thickness WE.
- the end wall thickness WE on the suction side 7 preferably corresponds to the end wall thickness WE on the pressure side 8.
- an A dimension A and a B dimension B can be specified for the stator 1, each representing the thickness of the lining 3 in a Z-direction Z or in a Y-direction Y.
- both the A dimension A and the B dimension B decrease continuously in the axial direction X from the corresponding position.
- the mean wall thickness W is continuously reduced down to the minimum wall thickness WM. Since the jacket 2 rests flat against the lining 3, preferably is adhered or vulcanized, its inner diameter D is also continuously reduced. An outer diameter E of the lining 3 thus corresponds to the inner diameter D of the jacket 2.
- the stator 1 is divided into three zones V, H, S or areas:
- a premixing zone V which begins on the suction side 7 of the stator 1, there is a relatively low pressure in the pump cavity 5 .
- This premixing zone V is therefore suitable for crushing or pre-compacting a coarse-grained medium, for example mortar, plaster or sludge, which may still contain coarse material components, for example rocks, and mixing it evenly into a homogeneous medium .
- this premixing zone V Due to the high elastic resilience in this premixing zone V, the forces acting during the comminution of these coarse material constituents can be absorbed by the lining 3 without the lining 3 being damaged significantly beyond normal wear. This is supported by the fact that in the premixing zone V there are still low pressures in the pump cavity 5 and these are only very different increase slightly. This ensures optimal mixing.
- the mean wall thickness W in the premixing zone V is constant at the end wall thickness WE. From a certain position in the axial direction X, the premixing zone Z changes into a high pressure zone H, this being initiated by a reduction in the mean wall thickness W of the lining 3. The reduction in the mean wall thickness W reduces the elastic resilience of the lining 3. At the same time, the pressure in the pump interior 5 increases in the axial direction X, so that the conveyed medium also acts on the lining 3 with higher forces. However, since the conveyed medium has already been comminuted and homogenized in the premixing zone V, the lining 3 in the high-pressure zone H is less stressed because the material constituents of the medium tend to have smaller particle sizes.
- the backflow behavior of the stator 1 can be improved by the conical structure of the high pressure zone H.
- the conveyed medium can flow back if a pressure difference between adjacent chambers in the pump cavity 5 becomes too high. If a harder lining 3 is selected, the backflow only occurs at higher pressure differences between the chambers.
- the lining 3, which becomes harder in the axial direction X, also prevents backflow as the pressure of the pumped medium in the pump cavity 5 increases, i.e. higher pressure differences are possible before the pumped medium flows back.
- a stabilization zone S follows in the axial direction X in the stator 1 and is located in the area of the pressure side 8 or the widening 10.
- the mean wall thickness W of the lining 3 is increased again and then runs constant, so that the elastic flexibility of the lining 3 increases again or the hardness of the lining 3 decreases again.
- the premixing zone V there is a slight pressure build-up in the pump cavity 5 on the outlet side.
- a connection for example via a flange, to the next component of the eccentric screw pump can be established to be provided.
- a connection for example via a flange, to the next component of the eccentric screw pump can be established to be provided.
- identical or standardized flanges or connections can advantageously be used. Due to the external shape of the stator 1, it can be clearly recognized in which orientation the stator 1 is to be mounted in the eccentric screw pump.
- the reduction in the mean wall thickness W in the axial direction X is achieved by continuously adapting the outer surface 9 of the lining 3 to the coiled inner surface 4 of the lining 3.
- the outer surface 9 accordingly also forms a two-start coarse thread from a certain axial position. Since the jacket 2 rests flat against the outer surface 9 of the lining 3 or is adhered or vulcanized to it, the jacket 2 also follows the shape of the double helical thread of the inner surface 4 from a certain axial position.
- This also divides the stator 1 in the axial direction X into a premixing zone V, a high pressure zone H and a stabilization zone S, with an approximately constant average wall thickness W, which corresponds to the end average wall thickness WE, being formed in the premixing zone V.
- a high elastic resilience of the lining 3 is achieved over a certain area, whereby the medium provided via the suction side 7 can be comminuted or mixed or homogenized without damaging the lining 3 significantly beyond normal wear.
- the mean wall thickness W of the lining 3 decreases continuously (dotted line in Fig. 2 ), whereby, as already mentioned, this is achieved in that the outer surface 9 of the lining 3 is attached to the double-helix thread formed by the inner surface 4 is continuously adjusted. This also causes a continuous tapering of the lining 3 in the axial direction starting from the suction side 7 in the direction of the pressure side 8.
- the reduction in the mean wall thickness W or the increase in hardness takes place according to a different, steeper course, which increases the pumping effect even more, since there is an increased increase in pressure.
- a high pressure zone H is formed by the continuous tapering of the lining in the axial direction X, in which the elastic resilience of the lining 3 continuously decreases while the pressure in the pump cavity 5 increases at the same time take place, with the liner 3 being prevented from being damaged due to the even lower pressure in the pump cavity 5.
- the conveyed medium is further homogenized, so that in the area of the minimum wall thickness, low-wear conveyance can be achieved with maximum conveying capacity at the same time.
- the mean wall thickness W increases in the embodiment according to FIG Figure 2 in the area of the widening 10 and then remains constant, so that a stabilization zone S is also formed here.
- the pressure in the pump cavity 5 increases only slightly due to the low flexibility, so that a low-wear and smooth transition with a stabilized medium to the next component in the eccentric screw pump can be provided.
- the end wall thickness WE on the pressure side 8 corresponds to the end wall thickness WE on the suction side 7 in order to create an identical connection on both end sides of the stator 1.
- Figure 2a shows the section through the stator 1 in the premixing zone V, the A dimension A and the B dimension B at this axial position with the dimensions A, B in Figure 1a essentially coincide with the first embodiment.
- Figure 2b the section through the stator 1 in the high pressure zone H, ie after the taper, is shown.
- the A dimension A is compared to the situation in the premixing zone V (see Sect. Figure 2a ) stayed the same. Only the B dimension B has decreased compared to the situation in the premixing zone V.
- the continuous tapering of the lining 3 in the axial direction is thus achieved solely by adjusting the B dimension.
- the semiaxes HA1, HA2 of the jacket 2 and the lining 3 behave in a corresponding manner.
- a first semiaxis HA1 pointing in the Z direction remains constant in the axial direction X, while a second semiaxis pointing in the Y direction is constant HA2 is continuously tapered. Since the jacket 2 rests flat against the lining 3, the semiaxes HA1, HA2 of the jacket 2 (inner surface) and the lining 3 (outer surface) correspond.
- a width VB of the premixing zone V in the axial direction X is increased compared to the previous embodiments. It can thus be determined in a targeted manner, for example as a function of the area of application of the stator 1, over which extent a low-wear homogenization or mixing of the conveyed medium is to take place. As a result, the amount of coarse material particles in the high pressure zone H can be reduced and the wear on the lining 3 can thus be influenced in a targeted manner.
- the width SB of the stabilization zone S can also be adjusted accordingly in order to give the medium a sufficiently large area for stabilization and thus to optimize the transition, for example as a function of the area of application.
- a width HB of the high pressure area H can also be selected accordingly in order to define the area in which the delivery rate is to be increased by a corresponding adaptation of the pressure gradient. This can be done in mutual coordination with the course of the mean wall thickness W in order to achieve a corresponding pressure increase along the conveying direction.
- the widths VN, HB, SB can also in the first exemplary embodiment according to FIG Fig. 1 can be set variably accordingly.
- the high pressure zone H is divided into two high pressure areas H1, H2.
- the mean wall thickness W initially decreases continuously in the axial direction X until the lowest mean wall thickness WM is reached.
- the mean wall thickness W remains approximately constant at the lowest mean wall thickness WM.
- the mean wall thickness W of the lining 3 increases again starting from the lowest mean wall thickness WM towards the pressure side 8 of the stator 1, so that the widening occurs on the pressure side 8 10 forms in the lining 3.
- a type of “hybrid stator” is provided, which is formed from a cylindrical stator in the premixing zone V and a two-flight coiled stator in the second high pressure area H2 of the high pressure zone H.
- the mean wall thicknesses W within the two hybrid components are different but constant in each case.
- the transition between the two hybrid components is ensured by the continuous adjustment of the mean wall thickness W in the first high pressure area H1, which at the same time also adjusts the hardness of the lining as in the first design variants in Fig. 1 and Fig. 2 is achieved.
- the widening 10 is formed in the stabilization zone S by continuously adapting the mean wall thickness W.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Details And Applications Of Rotary Liquid Pumps (AREA)
Description
Die Erfindung betrifft einen Stator für eine einen Rotor aufweisende Exzenterschneckenpumpe.The invention relates to a stator for an eccentric screw pump having a rotor.
Statoren gattungsgemäßer Art weisen einen durch eine Auskleidung aus einem Elastomer gebildeten, durchgehenden und gewendelten Pumpenhohlraum auf, in dem ein exzentrisch gelagerter Rotor umläuft. Aufgrund der exzentrischen Lagerung des Rotors bilden sich zwischen diesem und der gewendelten Auskleidung bei seiner Drehung Kammern, die gewissermaßen von einer Saugseite der Exzenterschneckenpumpe zu deren Druckseite hinwandern, so dass ein Medium in axialer Richtung durch die Pumpe bzw. den Stator hindurchgedrückt bzw. gefördert wird.Stators of the generic type have a continuous and coiled pump cavity formed by a lining made of an elastomer, in which an eccentrically mounted rotor rotates. Due to the eccentric mounting of the rotor, chambers are formed between it and the coiled lining as it rotates, which in a sense migrate from a suction side of the eccentric screw pump to its pressure side, so that a medium is pushed or conveyed in the axial direction through the pump or the stator .
Derartige Statoren können in Exzenterschneckenpumpen insbesondere für die Förderung von Medien wie Putz, Mörtel, Öl, etc. verwendet werden. Um eine Förderleistung mit derartigen Statoren zu verbessern, ist gemäß beispielsweise
Zudem sind bei einer derartigen konischen Verjüngung die auf die Auskleidung wirkenden Kräfte durch das Medium erhöht. Weist das Medium beispielsweise grobe Materialbestandteile, beispielsweise Gesteinsbrocken, auf, so beanspruchen diese die Auskleidung in einem elastisch weniger nachgiebigen und bereits verjüngten Bereich stärker, so dass die Auskleidung insgesamt schneller verschleißt.In addition, with such a conical taper, the forces acting on the lining are increased by the medium. If the medium has, for example, coarse material components, for example rocks, then these stress the lining more in an elastically less flexible and already tapered area, so that the lining wears faster overall.
Aufgabe der Erfindung ist daher, einen Stator mit erhöhter Förderleistung bereitzustellen, der einfach herstellbar ist, eine hohe Beständigkeit aufweist und einfach in eine Exzenterschneckenpumpe integrierbar ist.The object of the invention is therefore to provide a stator with increased delivery capacity, which is easy to manufacture, has a high level of durability and can be easily integrated into an eccentric screw pump.
Erfindungsgemäß ist dazu vorgesehen, dass sich eine mittlere Wandstärke der Auskleidung des Stators ausgehend von einer endseitigen Wandstärke, die im Bereich einer vorzugsweise zylindrischen Saugseite des Stators vorliegt, kontinuierlich, d.h. gemäß einer stetigen Funktion beliebigen Grades, in axialer Richtung bis hin zu einer geringsten mittleren Wandstärke verringert, und dass die mittlere Wandstärke nach Erreichen der geringsten mittleren Wandstärke zumindest bereichsweise wieder ansteigt, so dass sich bis hin zu einer Druckseite des Stators eine vorzugsweise zylindrischen Aufweitung in der Auskleidung ausbildet. Darunter ist zu verstehen, dass die mittlere Wandstärke der Auskleidung ausgehend von der geringsten mittleren Wandstärke unmittelbar nach deren erreichen wieder ansteigt oder aber nach deren erreichen zunächst über einen gewissen Bereich in etwa konstant bleibt und erst dann wieder ansteigt, um die Aufweitung in der Auskleidung auszubilden.According to the invention it is provided that an average wall thickness of the lining of the stator starting from an end wall thickness, which is present in the area of a preferably cylindrical suction side of the stator, continuously, ie according to a continuous function of any degree, in the axial direction up to a lowest average Wall thickness is reduced, and that the mean wall thickness increases again at least in areas after reaching the lowest mean wall thickness, so that a preferably cylindrical widening is formed in the lining up to a pressure side of the stator. This means that the mean wall thickness of the lining, starting from the lowest mean wall thickness, increases again immediately after it has been reached, or after it has been reached, initially remains approximately constant over a certain range and only then increases again in order to develop the expansion in the lining .
Dadurch wird vorteilhafterweise erreicht, dass neben einer Anpassung der mittleren Wandstärke der Auskleidung in axialer Richtung an die wirkenden Pumpendrücke in dem Pumpenhohlraum des Stators ein geeigneter Übergang auf der Druckseite geschaffen werden kann. Die Aufweitung erlaubt vorteilhafterweise auch einen Anschluss, beispielsweise über einen herkömmlichen Flansch, zum nächsten Bauteil der Exzenterschneckenpumpe. Dabei kann beispielweise auch eine Einstellung der Wandstärke wie sie auf der Saugseite vorherrscht erfolgen, so dass vorteilhafterweise dieselben Anschlüsse, z.B. Flansche, für beide Seiten des Stators verwendet werden können, wenn die endseitigen Wandstärken an der Druckseite und an der Saugseite in etwa übereinstimmen.This advantageously means that, in addition to adapting the mean wall thickness of the lining in the axial direction to the pump pressures acting in the pump cavity of the stator, a suitable transition can be created on the pressure side. The expansion allowed advantageously also a connection, for example via a conventional flange, to the next component of the eccentric screw pump. For example, the wall thickness can also be set as it prevails on the suction side, so that advantageously the same connections, e.g. flanges, can be used for both sides of the stator if the end wall thicknesses on the pressure side and on the suction side roughly match.
Zudem wird die Auskleidung zur Druckseite hin wieder nachgiebiger, wodurch sich das geförderte Medium, das an der Druckseite normalerweise unter einem hohen Druck steht, stabilisieren kann. Der Druck erhöht sich in der Aufweitung der Druckseite nämlich nur noch geringfügig, wenn die Auskleidung wieder nachgiebiger wird. Im Gegensatz dazu erfährt das geförderte Medium im Bereich der immer härter werdenden Auskleidung, aufgrund der kontinuierlichen Verringerung der mittleren Wandstärke in einem Bereich vor der Aufweitung, einen erhöhten Druckanstieg, der für die Pumpwirkung in diesem Bereich auch gewollt ist. Im Bereich der Aufweitung jedoch findet kein erhöhter Druckanstieg mehr statt und das Medium wird damit stabilisiert. In dem erfindungsgemäßen Stator kann also insgesamt eine optimierte Überleitung des geförderten Mediums in das nächste Bauteil der Exzenterschneckenpumpe erfolgen.In addition, the lining becomes more flexible again towards the pressure side, as a result of which the conveyed medium, which is normally under high pressure on the pressure side, can stabilize. The pressure increases only slightly in the expansion of the pressure side when the lining becomes more flexible again. In contrast to this, the pumped medium experiences an increased pressure increase in the area of the increasingly hard lining due to the continuous reduction in the mean wall thickness in an area before the expansion, which is also desired for the pumping effect in this area. In the area of the expansion, however, there is no longer any increased pressure increase and the medium is thus stabilized. In the stator according to the invention, overall an optimized transfer of the conveyed medium into the next component of the eccentric screw pump can take place.
Durch den Aufbau des Stators kann auch eine verbesserte Rückhaltefunktion erreicht werden, wenn beispielsweise die Exzenterschneckenpumpe abgeschaltet wird. Im Pumpenhohlraum kann es zu einem Rückströmen des geförderten Mediums kommen, wenn eine Druckdifferenz zwischen benachbarten Kammern im Pumpenhohlraum zu hoch wird. Wird eine härtere Auskleidung gewählt, tritt das Rückströmen erst bei höheren Druckdifferenzen zwischen den Kammern auf. Die in axialer Richtung härter werdende Auskleidung verhindert also mit höher werdendem Druck des geförderten Mediums gleichzeitig auch ein Rückströmen, d.h. es sind höhere Druckdifferenzen möglich bevor das geförderte Medium zurückströmt.The structure of the stator can also achieve an improved retention function if, for example, the eccentric screw pump is switched off. The pumped medium can flow back in the pump cavity if a pressure difference between adjacent chambers in the pump cavity becomes too high. If a harder lining is chosen, the backflow only occurs at higher pressure differences between the chambers. The lining, which becomes harder in the axial direction, prevents the conveyed medium from increasing as the pressure increases at the same time there is also a backflow, ie higher pressure differences are possible before the conveyed medium flows back.
Vorzugsweise kann bei einem derartigen Aufbau weiterhin erreicht werden, dass der Stator aufgrund des axialen Verlaufes der mittleren Wandstärke der Auskleidung
- im Bereich der Saugseite des Stators eine Vormischzone ausbildet zum Homogenisieren und/oder Zerkleinern des zu fördernden Mediums,
- im Bereich der Druckseite des Stators in der Aufweitung eine Stabilisierungszone ausbildet zum Stabilisieren und zum sanften Überleiten des geförderten Mediums in der Exzenterschneckenpumpe, und
- zwischen der Vormischzone und der Stabilisierungszone eine Hochdruckzone mit verminderter Rückströmung des Mediums ausbildet zum Erhöhen des Druckes im Pumpenhohlraum im Betrieb der Exzenterschneckenpumpe aufgrund der in axialer Richtung zumindest bereichsweise kontinuierlich abnehmenden mittleren Wandstärke und damit der zunehmenden Härte der Auskleidung, wobei der Druck in der Hochdruckzone gegenüber der Vormischzone und der Stabilisierungszone zumindest bereichsweise mit einem höheren Druckgradienten angepasst wird.
- Forms a premixing zone in the area of the suction side of the stator for homogenizing and / or comminuting the medium to be conveyed,
- in the area of the pressure side of the stator in the widening a stabilization zone is formed for stabilization and for the gentle transfer of the conveyed medium in the eccentric screw pump, and
- Between the premixing zone and the stabilization zone, a high pressure zone with reduced backflow of the medium is formed to increase the pressure in the pump cavity during operation of the eccentric screw pump due to the mean wall thickness, which is continuously decreasing in the axial direction, at least in some areas, and thus the increasing hardness of the lining, with the pressure in the high pressure zone being opposite the premixing zone and the stabilization zone is at least partially adapted with a higher pressure gradient.
Daher wird der Stator durch den gezielt eingebrachten Verlauf der mittleren Wandstärke in unterschiedliche axial voneinander beabstandete Zonen eingeteilt, wobei der Übergang vorzugsweise dadurch definiert wird, dass die mittlere Wandstärke der Auskleidung zumindest in der Vormischzone und/oder in der Stabilisierungszone konstant bleibt. Dadurch kann das geförderte Medium bei dessen Eintritt in den Stator und/oder bei dessen Austritt aus dem Stator vorteilhafterweise an die geänderte, sich verjüngende Form der Auskleidung in der Hochdruckzone bzw. die daraus resultierende geänderte Förderleistung des Stators angepasst werden.The stator is therefore divided into different axially spaced zones by the targeted course of the mean wall thickness, the transition preferably being defined by the mean wall thickness of the lining remaining constant at least in the premixing zone and / or in the stabilization zone. As a result, when it enters the stator and / or when it exits the stator, the conveyed medium can advantageously be adapted to the changed, tapering shape of the lining in the high-pressure zone or the resulting changed delivery rate of the stator.
Auch in Teilen der Hochdruckzone kann die mittlere Wandstärke konstant sein. Beispielsweise kann vorgesehen sein, dass die mittlere Wandstärke der Auskleidung in einem ersten Hochdruckbereich der Hochdruckzone in axialer Richtung kontinuierlich abnimmt bis hin zur geringsten mittleren Wandstärke, wobei sich der erste Hochdruckbereich an die Vormischzone anschließt, und in einem zweiten Hochdruckbereich der Hochdruckzone in etwa konstant auf der geringsten mittleren Wandstärke verbleibt.The mean wall thickness can also be constant in parts of the high pressure zone. For example, it can be provided that the mean wall thickness of the lining in a first high pressure area of the high pressure zone decreases continuously in the axial direction down to the lowest mean wall thickness, the first high pressure area adjoining the premixing zone, and approximately constant in a second high pressure area of the high pressure zone the smallest mean wall thickness remains.
Dem Medium steht also vorteilhafterweise eine Zone zur Verfügung, in der es auf der Saugseite homogenisiert bzw. zerkleinert und/oder auf der Druckseite stabilisiert werden kann. Die jeweilige Zone kann je nach Anwendung und gefördertem Medium durch die Wahl einer entsprechenden axialen Ausdehnung bzw. einer axialen Breite sowie der Wandstärke der Auskleidung in der jeweiligen Zone gezielt eingestellt werden. Das Medium kann dann in der jeweiligen Zone auf den nächsten Bereich im Stator bzw. in der Exzenterschneckenpumpe "vorbereitet" werden.A zone is therefore advantageously available to the medium in which it can be homogenized or comminuted on the suction side and / or stabilized on the pressure side. Depending on the application and the conveyed medium, the respective zone can be set in a targeted manner by selecting a corresponding axial extent or an axial width as well as the wall thickness of the lining in the respective zone. The medium can then be "prepared" in the respective zone for the next area in the stator or in the eccentric screw pump.
Beispielsweise wird die Auskleidung in der Hochdruckzone bei geringer werdender Nachgiebigkeit weniger stark beansprucht, da das Medium in der Vormischzone bereits zerkleinert bzw. homogenisiert wurde. Die Auskleidung in der Hochdruckzone verschleißt deshalb weniger stark. In der Stabilisierungszone wird das Medium stabilisiert, so dass ein sanfterer Übergang bzw. ein sanfteres Austreten aus dem Stator erreicht werden kann.For example, the lining in the high-pressure zone is less stressed when the flexibility decreases, since the medium has already been comminuted or homogenized in the premixing zone. The lining in the high pressure zone therefore wears less. The medium is stabilized in the stabilization zone so that a smoother transition or a smoother exit from the stator can be achieved.
Für die Verjüngung der Auskleidung ist vorzugsweise vorgesehen, dass sich die Auskleidung des Stators in axialer Richtung konisch verjüngt, wobei die mittlere Wandstärke der Auskleidung dazu ausgehend von der endseitigen mittleren Wandstärke in axialer Richtung zumindest bereichsweise, beispielsweise in der Hochdruckzone oder in Teilen der Hochdruckzone, in Richtung der Druckseite linear oder auch einer nicht-linearen Funktion folgend abnimmt. Somit wird eine einfach herzustellende lineare Verjüngung oder eine Verjüngung gemäß einer nicht-linearen Funktion geschaffen, die vorzugsweise dadurch ausgebildet wird, dass sich die Außenfläche der Auskleidung linear oder einer nicht-linearen Funktion folgend verjüngt, vorzugsweise bei gleichbleibendem Pumpendurchmesser im Pumpenhohlraum.For the tapering of the lining, it is preferably provided that the lining of the stator tapers conically in the axial direction, with the mean wall thickness of the lining starting from the end mean wall thickness in the axial direction at least in some areas, for example in the high pressure zone or in parts of the high pressure zone, decreases linearly in the direction of the pressure side or also following a non-linear function. This results in a linear taper that is easy to manufacture or a taper according to a non-linear function is created, which is preferably formed in that the outer surface of the lining tapers linearly or following a non-linear function, preferably with a constant pump diameter in the pump cavity.
Alternativ kann auch vorgesehen sein, dass sich die Auskleidung des Stators in axialer Richtung zumindest bereichsweise verjüngt, indem sich eine Kontur der Außenfläche der Auskleidung ausgehend von der endseitigen mittleren Wandstärke zur geringsten mittleren Wandstärke immer mehr an eine Kontur der als zweigängiges Steilgewinde ausgeführten Innenfläche der Auskleidung annähert. Dadurch wird die Verjüngung und damit die Anpassung der mittleren Wandstärke an den wirkenden Druck im Pumpenholraum noch verstärkt, wobei die Verjüngung dann auch von außen sichtbar wird, da sich vorzugsweise auch der Mantel an diese zweigängige Form der Außenfläche anpasst.Alternatively, it can also be provided that the lining of the stator tapers in the axial direction, at least in some areas, in that a contour of the outer surface of the lining, starting from the end average wall thickness to the lowest average wall thickness, more and more towards a contour of the inner surface of the lining, which is designed as a double helical thread approximates. This increases the tapering and thus the adaptation of the average wall thickness to the pressure acting in the pump cavity, the tapering then also being visible from the outside, since the jacket preferably also adapts to this two-thread shape of the outer surface.
Insbesondere kann diese Art der Verjüngung in dem ersten Hochdruckbereich der Hochdruckzone vorgesehen sein, so dass sich ein Übergang zwischen der vorzugsweise zylindrischen Vormischzone und dem zweiten Hochdruckbereich der Hochdruckzone einstellen kann, wobei der Mantel im zweiten Hochdruckbereich an die zweigängige Form der Außenfläche anpasst ist. Dadurch findet eine Überleitung vom zylindrischen Querschnitt in den gewendelten Querschnitt statt, wobei in dem zweiten Hochdruckbereich die mittlere Wandstärke konstant bleibt. Dadurch wird eine Art Hybrid-Stator aus einer zylindrischen Vormischzone und einer gewendelten Hochdruckzone im zweiten Hochdruckbereich ausgebildet. Der erste Hochdruckbereich wirkt dann als Übergang mit entsprechend härter werdender Auskleidung aufgrund der kontinuierlichen Anpassung der mittleren Wandstärke.In particular, this type of tapering can be provided in the first high pressure area of the high pressure zone, so that a transition between the preferably cylindrical premixing zone and the second high pressure area of the high pressure zone can occur, with the jacket in the second high pressure area being adapted to the double shape of the outer surface. As a result, there is a transition from the cylindrical cross-section to the coiled cross-section, the mean wall thickness remaining constant in the second high-pressure area. As a result, a type of hybrid stator is formed from a cylindrical premixing zone and a coiled high pressure zone in the second high pressure area. The first high pressure area then acts as a transition with a lining that becomes correspondingly harder due to the continuous adjustment of the mean wall thickness.
Um die Annäherung der Außenfläche an die zweigängige Innenfläche zu erreichen, ist vorzugsweise vorgesehen, dass sich ein B-Maß der Auskleidung ausgehend von der endseitigen mittleren Wandstärke in axialer Richtung zumindest bereichsweise, beispielsweise in der Hochdruckzone oder in Teilen der Hochdruckzone, in Richtung der Druckseite kontinuierlich verringert und ein A-Maß der Auskleidung gleichzeitig konstant bleibt. Dadurch kann der Herstellungsprozess gemäß dieser Alternative vereinfacht werden.In order to bring the outer surface closer to the two-thread inner surface, it is preferably provided that there is a B dimension of the lining starting from the end average wall thickness in the axial direction, at least in some areas, for example in the high pressure zone or in parts of the high pressure zone, continuously reduced in the direction of the pressure side and an A dimension of the lining remains constant at the same time. As a result, the manufacturing process according to this alternative can be simplified.
Vorzugsweise ist weiterhin vorgesehen, dass die mittlere Wandstärke der Auskleidung nach Erreichen der geringsten mittleren Wandstärke und ggf. nach einem konstanten Verbleib auf der geringsten mittleren Wandstärke (vgl. zweiter Hochdruckbereich), abrupt oder kontinuierlich ansteigt, um die druckseitige Aufweitung auszubilden. Ein kontinuierliches Ansteigen ermöglicht dabei einen sanfteren Übergang zwischen der Hochdruckzone und der Stabilisierungszone sowie eine einfachere Herstellung. Dennoch kann auch ein abrupter Übergang vorgesehen sein, um beispielsweise das Stabilisieren zu begünstigen und einen weiteren Druckanstieg des geförderten Mediums in Grenzen zu halten.It is preferably also provided that the mean wall thickness of the lining increases abruptly or continuously after reaching the lowest mean wall thickness and possibly after remaining constant at the lowest mean wall thickness (see second high pressure area) in order to develop the pressure-side expansion. A continuous increase enables a smoother transition between the high pressure zone and the stabilization zone as well as easier production. Nevertheless, an abrupt transition can also be provided in order, for example, to promote stabilization and to keep a further increase in pressure of the conveyed medium within limits.
Vorzugsweise ist weiterhin vorgesehen, dass ein Innendurchmesser des Mantels einem Außendurchmesser der Auskleidung entspricht, so dass der Mantel über den gesamten Stator flächig an der Außenfläche der Auskleidung anliegt und somit den konischen oder den gewendelten Verlauf entsprechend der Außenfläche annimmt, wobei der Mantel dazu vorzugsweise eine gleichbleibende Materialstärke aufweist. Der Mantel besteht dabei aus einem härteren Material als die Auskleidung, vorzugsweise aus Stahl. Dadurch lässt sich der die Auskleidung umgebende Mantel an die verjüngende Form der Auskleidung einfach anpassen, beispielsweise durch einen Umformvorgang.It is preferably also provided that an inside diameter of the jacket corresponds to an outside diameter of the lining, so that the jacket rests flat against the outer surface of the lining over the entire stator and thus assumes the conical or the coiled course corresponding to the outer surface Has constant material thickness. The jacket consists of a harder material than the lining, preferably steel. As a result, the jacket surrounding the lining can be easily adapted to the tapering shape of the lining, for example by means of a forming process.
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen näher erläutert. Es zeigen:
- Fig. 1
- einen Stator gemäß einer ersten Ausführungsform;
- Fig. 1a
- eine Schnittansicht des Stators gemäß
Fig. 1 ; - Fig. 2
- einen Stator in einer weiteren Ausführungsform;
- Fig. 2a, 2b
- Schnittansichten des Stators gemäß
Fig. 2 ; - Fig. 3
- eine weitere Ausführungsform eines Stators.
- Fig. 1
- a stator according to a first embodiment;
- Fig. 1a
- a sectional view of the stator according to
Fig. 1 ; - Fig. 2
- a stator in a further embodiment;
- Figures 2a, 2b
- Sectional views of the stator according to
Fig. 2 ; - Fig. 3
- another embodiment of a stator.
In
Der Stator 1 weist eine Saugseite 7 sowie eine Druckseite 8 auf, wobei bei einem Einbau des Stators 1 zusammen mit dem Rotor 6 in einer Exzenterschneckenpumpe (nicht dargestellt) das zu fördernde Medium, beispielsweise Schlamm, Mörtel oder Putz, in Kammern von der Saugseite 7 durch den Pumpenhohlraum 5 in axialer Richtung X zur Druckseite 8 gefördert wird, wenn der Rotor 6 in Drehung versetzt wird. Dabei erhöht sich der Druck im Pumpenhohlraum 5 zur Druckseite 8 hin stetig, so dass auf die elastisch nachgiebige Auskleidung 3 an der Saugseite 7 ein geringerer Druck wirkt als auf der Druckseite 8.The stator 1 has a
Gemäß der Ausführung in
Die konische Verjüngung kann derartig eingestellt sein, dass ein mittlerer Pumpendurchmesser DP über den gesamten Stator 1 gleichbleibt, so dass auch keine Anpassung des Rotors 6 nötig ist. Dazu ist lediglich die Außenfläche 9 in axialer Richtung X zur Druckseite 8 hin verjüngt. Grundsätzlich kann aber auch eine kontinuierliche Anpassung des mittleren Pumpendurchmessers DP, insbesondere eine konische Verjüngung zur Druckseite 8 hin, vorgesehen sein.The conical taper can be set in such a way that a mean pump diameter DP remains the same over the entire stator 1, so that no adaptation of the
Von der geringsten Wandstärke WM der Auskleidung 3 ausgehend weist der Stator 1 zur Druckseite 8 hin eine Aufweitung 10 auf, durch die die mittlere Wandstärke W auf eine endseitige Wandstärke WE erhöht wird. Die endseitige Wandstärke WE an der Saugseite 7 entspricht vorzugsweise der endseitigen Wandstärke WE an der Druckseite 8. Dadurch sind die elastische Nachgiebigkeit bzw. die Härte der Auskleidung 3 an den Stirnseiten des Stators 1 in etwa identisch.Starting from the smallest wall thickness WM of the
Gemäß der Schnittansicht in
Durch die konische Verjüngung der Auskleidung 3 ausgehend von der Saugseite 7 und der sich anschließenden Aufweitung 10 an der Druckseite 8 ist der Stator 1 in drei Zonen V, H, S bzw. Bereiche unterteilt:
In einer Vormischzone V, die an der Saugseite 7 des Stators 1 beginnt, wirkt ein relativ geringer Druck im Pumpenhohlraum 5. Gleichzeitig ist aufgrund der vergleichbar hohen mittleren Wandstärke W in der Vormischzone V eine hohe elastische Nachgiebigkeit bzw. eine geringe Härte der Auskleidung 3 gegeben. Diese Vormischzone V eignet sich daher dazu, ein über die Saugseite 7 zugeführtes grobkörniges Medium, beispielsweise Mörtel, Putz oder Schlamm, das unter Umständen noch grobe Materialbestandteile, beispielsweise Gesteinsbrocken, beinhalten kann, zu zerkleinern bzw. vorzuverdichten und gleichmäßig zu einem homogenen Medium zu vermischen.Due to the conical tapering of the
In a premixing zone V, which begins on the
Durch die hohe elastische Nachgiebigkeit in dieser Vormischzone V können die bei der Zerkleinerung dieser groben Materialbestandteile wirkenden Kräfte von der Auskleidung 3 aufgenommen werden, ohne dass die Auskleidung 3 dabei signifikant über den normalen Verschleiß hinausgehend beschädigt wird. Dies wird dadurch unterstützt, dass in der Vormischzone V noch geringe Drücke im Pumpenhohlraum 5 wirken und sich diese nur sehr geringfügig erhöhen. Dadurch kann eine optimale Vermischung gewährleistet werden.Due to the high elastic resilience in this premixing zone V, the forces acting during the comminution of these coarse material constituents can be absorbed by the
Die mittlere Wandstärke W liegt in der Vormischzone V konstant bei der endseitigen Wandstärke WE. Ab einer gewissen Position in axialer Richtung X geht die Vormischzone Z in eine Hochdruckzone H über, wobei dies durch eine Verringerung der mittleren Wandstärke W der Auskleidung 3 eingeleitet wird. Durch die Verringerung der mittleren Wandstärke W verringert sich die elastische Nachgiebigkeit der Auskleidung 3. Gleichzeitig erhöht sich der Druck im Pumpeninnenraum 5 in axialer Richtung X, so dass das geförderte Medium auch mit höheren Kräften auf die Auskleidung 3 einwirkt. Da in der Vormischzone V jedoch bereits eine Zerkleinerung und Homogenisierung des geförderten Mediums stattgefunden hat, wird die Auskleidung 3 in der Hochdruckzone H weniger stark beansprucht, da die Materialbestandteile des Mediums eher geringere Partikelgrößen aufweisen.The mean wall thickness W in the premixing zone V is constant at the end wall thickness WE. From a certain position in the axial direction X, the premixing zone Z changes into a high pressure zone H, this being initiated by a reduction in the mean wall thickness W of the
Gleichzeitig kann durch die geringere bzw. in axialer Richtung X geringer werdende elastische Nachgiebigkeit der Auskleidung 3 in der Hochdruckzone H eine höhere Förderleistung erzielt werden, da das Material der Auskleidung 3 einen immer höher werdenden Widerstand gegenüber einer Rückströmung über die Dichtlinie zwischen dem Rotor 6 und der Auskleidung 3 des Stators 1 für das zu geförderte Medium bietet. Der Druck steigt dabei in der Hochdruckzone H aufgrund der geringer werdenden mittleren Wandstärke W bzw. der höher werdenden Härte der Auskleidung 3 stärker an als in der Vormischzone V. Auch in der Hochdruckzone H kann beispielsweise durch den höheren Druck im Pumpenhohlraum 5 sowie die geringer werdende elastische Nachgiebigkeit der Auskleidung 3 eine Zerkleinerung von noch vorhandenen groben Materialbestandteilen erfolgen. Diese treten allerdings nur noch vereinzelt auf und haben bis zur minimalen Wandstärke WM hin sehr stark abgenommen, so dass eine über den normalen Verschleiß hinausgehende Beschädigung der Auskleidung 3 weitestgehend vermieden werden kann.At the same time, due to the lower elastic resilience of the
Durch den konischen Aufbau der Hochdruckzone H kann das Rückströmverhalten des Stators 1 verbessert werden. Zu einem Rückströmen des geförderten Mediums kann es kommen, wenn eine Druckdifferenz zwischen benachbarten Kammern im Pumpenhohlraum 5 zu hoch wird. Wird eine härtere Auskleidung 3 gewählt, tritt das Rückströmen erst bei höheren Druckdifferenzen zwischen den Kammern auf. Die in axialer Richtung X härter werdende Auskleidung 3 verhindert also mit immer höher werdendem Druck des geförderten Mediums im Pumpenhohlraum 5 gleichzeitig auch ein Rückströmen, d.h. es sind höhere Druckdifferenzen möglich bevor das geförderte Medium zurückströmt.The backflow behavior of the stator 1 can be improved by the conical structure of the high pressure zone H. The conveyed medium can flow back if a pressure difference between adjacent chambers in the
Ausgehend von der minimalen Wandstärke WM schließt sich im Stator 1 in axialer Richtung X eine Stabilisierungszone S an, die sich im Bereich der Druckseite 8 bzw. der Aufweitung 10 befindet. In der Stabilisierungszone S wird die mittlere Wandstärke W der Auskleidung 3 wieder erhöht und verläuft anschließend konstant, so dass die elastische Nachgiebigkeit der Auskleidung 3 wieder zunimmt bzw. die Härte der Auskleidung 3 wieder abnimmt. Dadurch findet, wie auch in der Vormischzone V, ausgangsseitig ein geringfügiger Druckaufbau im Pumpenhohlraum 5 statt.Starting from the minimum wall thickness WM, a stabilization zone S follows in the axial direction X in the stator 1 and is located in the area of the
Im Übergangsbereich zum nächsten Bauteil der Exzenterschneckenpumpe, d.h. auf der Druckseite 8 des Stators 1, tritt dadurch ein verringerter Verschleiß auf und das geförderte Medium wird vor dem Übergang zum nächsten Bauteil stabilisiert.In the transition area to the next component of the eccentric screw pump, i.e. on the
Weiterhin kann durch die Erhöhung der mittleren Wandstärke W auf die endseitige Wandstärke WE im Bereich der Aufweitung 10 ein Anschluss, beispielsweise über einen Flansch, zum nächsten Bauteil der Exzenterschneckenpumpe bereitgestellt werden. Auf der Saugseite 7 und der Druckseite 8 des Stators 1 können bei gleichen endseitigen Wandstärken WE vorteilhafterweise identische bzw. standardisierte Flansche bzw. Anschlüsse verwendet werden. Aufgrund der äußeren Form des Stators 1 kann eindeutig erkannt werden, in welcher Ausrichtung der Stator 1 in der Exzenterschneckenpumpe zu montieren ist.Furthermore, by increasing the average wall thickness W to the end wall thickness WE in the area of the widening 10, a connection, for example via a flange, to the next component of the eccentric screw pump can be established to be provided. On the
Gemäß einer weiteren Ausführungsform des Stators 1, die in
Auch dadurch wird der Stator 1 in axialer Richtung X in eine Vormischzone V, eine Hochdruckzone H und eine Stabilisierungszone S unterteilt, wobei in der Vormischzone V zunächst noch eine in etwa konstante mittlere Wandstärke W, die der endseitigen mittleren Wandstärke WE entspricht, ausgebildet ist. Dadurch wird über einen gewissen Bereich eine hohe elastische Nachgiebigkeit der Auskleidung 3 erreicht, wodurch sich das über die Saugseite 7 bereitgestellte Medium zerkleinert bzw. vermischt bzw. homogenisiert werden kann, ohne dabei die Auskleidung 3 signifikant über den normalen Verschleiß hinausgehend zu beschädigen.This also divides the stator 1 in the axial direction X into a premixing zone V, a high pressure zone H and a stabilization zone S, with an approximately constant average wall thickness W, which corresponds to the end average wall thickness WE, being formed in the premixing zone V. As a result, a high elastic resilience of the
Ab einem gewissen axialen Position nimmt die mittlere Wandstärke W der Auskleidung 3 kontinuierlich ab (gepunktete Linie in
Auch in der Ausführungsform gemäß
Ausgehend von der geringsten Wandstärke WM steigt die mittlere Wandstärke W in der Ausführungsform gemäß
Gemäß den Schnittansichten in
In entsprechender Weise verhalten sich auch die Halbachsen HA1, HA2 des Mantels 2 bzw. der Auskleidung 3. Eine erste, in die Z-Richtung weisende Halbachse HA1 bleibt in axialer Richtung X konstant, während sich eine zweite, in die Y-Richtung weisende Halbachse HA2 kontinuierlich verjüngt. Da der Mantel 2 flächig an der Auskleidung 3 anliegt, entsprechen sich die Halbachsen HA1, HA2 des Mantels 2 (Innenfläche) und der Auskleidung 3 (Außenfläche).The semiaxes HA1, HA2 of the
Dadurch ergibt sich auch die zweigängig gewendelte Außenkontur K9 des Stators 1, die aufgrund der gleichzeitigen Formanpassung des Mantels 2 an die Außenfläche 9 der Auskleidung 3 von außen sichtbar ist. Durch diese Ausgestaltung kann die Unterteilung des Stators 1 in unterschiedliche Zonen V, H, S noch unterstützt werden, da durch die gewendelte Wandstärkenanpassung in axialer Richtung die elastische Nachgiebigkeit an die Druckverhältnisse im Pumpenhohlraum 5 optimal angepasst werden können.This also results in the two-thread coiled outer contour K9 of the stator 1, which is visible from the outside due to the simultaneous adaptation of the shape of the
Gemäß
Die Breiten VN, HB, SB können auch beim ersten Ausführungsbeispiel gemäß
In
Mit diesem Aufbau wird eine Art "Hybrid-Stator" bereitgestellt, der aus einem zylindrischen Stator in der Vormischzone V und einem zweigängig gewendelten Stator im zweiten Hochdruckbereich H2 der Hochdruckzone H ausgebildet ist. Die mittleren Wandstärken W innerhalb der beiden hybriden Bestandteile (zylindrischer Stator in der Vormischzone V und zweigängig gewendelter Stator im zweiten Hochdruckbereich H2) sind hierbei unterschiedlich aber jeweils konstant. Der Übergang zwischen den beiden hybriden Bestandteilen wird durch die kontinuierliche Anpassung der mittleren Wandstärke W im ersten Hochdruckbereich H1 gewährleistet, wodurch gleichzeitig auch eine Anpassung der Härte der Auskleidung wie in den ersten Ausführungsvarianten in
- 11
- Statorstator
- 22
- Mantelcoat
- 33
- Auskleidunglining
- 44th
-
Innenfläche der Auskleidung 3Inner surface of the
liner 3 - 55
- PumpenhohlraumPump cavity
- 66th
- Rotorrotor
- 77th
- SaugseiteSuction side
- 88th
- DruckseitePrint side
- 99
-
Außenfläche der Auskleidung 3External surface of the
liner 3 - 1010
- AufweitungWidening
- AA.
- A-MaßA dimension
- BB.
- B-MaßB dimension
- DD.
- Innendurchmesser des Mantels 1Inner diameter of the jacket 1
- EE.
-
Außendurchmesser der Auskleidung 3Liner
outer diameter 3 - DPDP
- mittlerer Pumpendurchmessermean pump diameter
- HH
- HochdruckzoneHigh pressure zone
- H1H1
- erster Hochdruckbereich der Hochdruckzone Hfirst high pressure area of high pressure zone H
- H2H2
- zweiter Hochdruckbereich der Hochdruckzone Hsecond high pressure area of high pressure zone H
- HBHB
- Breite der Hochdruckzone HWidth of the high pressure zone H
- HA1HA1
- erste Halbachsefirst semiaxis
- HA2HA2
- zweite Halbachsesecond semiaxis
- K4K4
-
Kontur der Innenfläche 4 der Auskleidung 3Contour of the
inner surface 4 of thelining 3 - K9K9
-
Kontur der Außenfläche 9 der Auskleidung 3Contour of the
outer surface 9 of thelining 3 - SS.
- StabilisierungszoneStabilization zone
- SBSB
- Breite der StabilisierungszoneWidth of the stabilization zone
- VV
- VormischzonePremix zone
- VBVB
- Breite der Vormischzone VWidth of the premixing zone V
- WW.
- mittlere Wandstärkemedium wall thickness
- WEWE
- endseitige Wandstärkeend wall thickness
- WMWM
- geringste Wandstärkesmallest wall thickness
- XX
- axiale Richtungaxial direction
- Y, ZY Z
- Y,Z- RichtungY, Z direction
Claims (15)
- Stator (1) for a helical gear pump comprising a rotor (6), said stator (1) comprising an elastically yielding lining (3) with an exterior surface (9), the lining (3) being enclosed by a rigid housing (2),whereby an interior surface (4) of the lining (3) forms a double-threaded high-helix screw and borders a pump cavity (5) extending in the axial direction (X) for receiving the rotor (6) of the helical gear pump,said lining (3) of said stator (1) tapering in the axial direction (X) at least in certain regions, whereby, to that end, an average wall thickness (W) of the lining (3), starting from a wall thickness (WE) at the end which exists in the region of a suction side (7) of the stator (1), continuously decreases in the axial direction (X) at least in certain regions until a smallest average wall thickness (WM) is reached,characterised in thatthe average wall thickness (W) of the lining (3) starting from the smallest average wall thickness (WM) increases again, at least in certain regions, towards a discharge side (8) of the stator (1) so that a widening (10) in the lining (3) is formed towards the discharge side (8) of the stator (1).
- Stator (1) according to claim 1, characterised in that due to the axial progression of the average wall thickness (W) of the lining (3)- a premixing zone (V) is formed in the region of the suction side (7) of the stator (1) for homogenising and/or crushing the medium to be transported,- a stabilising zone (S) is formed in the widening (10) in the region of the discharge side (8) of the stator (1) for stabilising and smoothly transitioning the medium to be transported in the helical gear pump, and- a high pressure zone (H) is formed between the premixing zone (V) and the stabilising zone (S) for increasing the pressure in the pump cavity (5) in operation of the helical gear pump due to the average wall thickness (W) continuously decreasing in the axial direction (X) at least in certain regions.
- Stator (1) according to claim 2, characterised in that the average wall thickness (W) of the lining (3) remains the same in the premixing zone (V) and/or in the stabilising zone (S).
- Stator (1) according to claim 2 or 3, characterised in that the average wall thickness (W) of the lining (3) continuously decreases in the axial direction (X) in a first high pressure region (H1) of the high pressure zone (H) and remains approximately constant at the smallest average wall thickness (WM) in a second high pressure region (H2) of the high pressure zone (H), the first high pressure region (H1) being adjacent to the premixing zone (V).
- Stator (1) according to one of the above claims, characterised in that the lining (3) of the stator (1) conically tapers in the axial direction (X), where, to that end, the average wall thickness (W) of the lining (3) decreases linearly or in a manner following a non-linear function in the axial direction (X) in the direction of the discharge side (8) starting from the average wall thickness (WE) at the end.
- Stator (1) according to claim 5, characterised in that the exterior surface (9) of the lining (3) tapers linearly or in a manner following a non-linear function, so as to reach the decrease, linear or following a non-linear function, of the average wall thickness (W) starting from the average wall thickness (WE) at the end.
- Stator (1) according to one of the claims 1 through 4, characterised in that the lining (3) of the stator (1) tapers in the axial direction (X) in that a contour (K9) of the exterior surface (9) of the lining (3) starting from the average wall thickness (WE) at the end towards the smallest average wall thickness (WM) more and more approaches a contour (K4) of the interior surface (4) of the lining (3) designed as double-threaded high-helix screw.
- Stator (1) according to claim 7, characterised in that, starting from the average wall thickness (WE) at the end, a B measure (B) of the lining (3) continuously decreases in the axial direction (X) in the direction of the discharge side (8), while, at the same time, an A measure (A) of the lining (3) remains constant.
- Stator (1) according to claim 7 or 8, characterised in that a first half-axis (HA1) of the housing (2) remains constant in the axial direction (X), and a second half-axis (HA2) of the housing (2) which is perpendicular in relation to the first half-axis (HA1) continuously decreases in the axial direction (X).
- Stator (1) according to one of the claims 7 through 9, characterised in that the contours (K9) of the exterior surface (9) of the lining (3), in the region where the average wall thickness (W) corresponds to the wall thickness (WE) at the end, are approximately round, and, in the region where the average wall thickness (W) corresponds to the smallest average wall thickness (WM), run in parallel with the contours (K4) of the interior surface (4) of the lining (3) designed as double-threaded high-helix screw.
- Stator (1) according to one of the above claims, characterised in that the average wall thickness (W) in the widening (10) at the discharge side (8) corresponds to the wall thickness (WE) at the end at the suction side (7).
- Stator (1) according to one of the above claims, characterised in that the average wall thickness (W) of the lining (3) increases abruptly or continuously upon reaching the smallest average wall thickness (WM) so as to form the widening (10) at the discharge side.
- Stator (1) according to one of the above claims, characterised in that an average pump diameter (DP) of the pump cavity (5) also tapers, at least in certain regions, in the axial direction (X) towards the discharge side (8), preferably in linear fashion, or remains constant in the axial direction (X) across the entire stator (1).
- Stator (1) according to one of the above claims, characterised in that an interior diameter (D) of the housing (2) corresponds to an exterior diameter (E) of the lining (3) so that the housing (1) lies flat ion contact with the exterior surface (9) of the lining (3) across the entire stator (1), where the housing (2) is adapted by deformation to a contour (K9) of the exterior surface (9).
- Stator (1) according to one of the above claims, characterised in that the housing (1) exhibits a material thickness that remains constant in the axial direction (X).
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES19186418T ES2909699T3 (en) | 2019-07-16 | 2019-07-16 | Stator for an eccentric screw pump |
PL19186418T PL3767105T3 (en) | 2019-07-16 | 2019-07-16 | Stator for a helical gear pump |
EP19186418.0A EP3767105B1 (en) | 2019-07-16 | 2019-07-16 | Stator for a helical gear pump |
PCT/EP2020/070106 WO2021009275A1 (en) | 2019-07-16 | 2020-07-16 | Stator for an eccentric screw pump |
CN202080059862.5A CN114341496B (en) | 2019-07-16 | 2020-07-16 | Stator for eccentric screw pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19186418.0A EP3767105B1 (en) | 2019-07-16 | 2019-07-16 | Stator for a helical gear pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3767105A1 EP3767105A1 (en) | 2021-01-20 |
EP3767105B1 true EP3767105B1 (en) | 2021-12-29 |
Family
ID=67303409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19186418.0A Active EP3767105B1 (en) | 2019-07-16 | 2019-07-16 | Stator for a helical gear pump |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3767105B1 (en) |
CN (1) | CN114341496B (en) |
ES (1) | ES2909699T3 (en) |
PL (1) | PL3767105T3 (en) |
WO (1) | WO2021009275A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11421533B2 (en) * | 2020-04-02 | 2022-08-23 | Abaco Drilling Technologies Llc | Tapered stators in positive displacement motors remediating effects of rotor tilt |
CA3114159A1 (en) | 2020-04-02 | 2021-10-02 | Abaco Drilling Technologies Llc | Tapered stators in positive displacement motors remediating effects of rotor tilt |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0358789A1 (en) * | 1988-09-14 | 1990-03-21 | FOREG Aktiengesellschaft | Stator for an eccentric worm pump |
DE4111166C2 (en) | 1991-04-06 | 1999-03-18 | Gummi Jaeger Kg Gmbh & Cie | Eccentric screw pump |
DE19531318A1 (en) | 1995-08-25 | 1997-02-27 | Artemis Kautschuk Kunststoff | Stator with jacket, for eccentric spiral pump |
RU2214513C1 (en) * | 2002-04-24 | 2003-10-20 | Давыдов Владимир Всеволодович | Gyration machine |
ES2279917T5 (en) | 2003-10-07 | 2013-06-24 | Johann Heinrich Bornemann Gmbh - Kunststofftechnik Obernkirchen - | Eccentric worm pump and stator for such a pump |
CN2703148Y (en) * | 2004-04-22 | 2005-06-01 | 潘立明 | Conical single-screw pump |
JP5821058B2 (en) * | 2010-12-27 | 2015-11-24 | 兵神装備株式会社 | Uniaxial eccentric screw pump |
DE102012001617A1 (en) * | 2012-01-30 | 2013-08-01 | Netzsch Pumpen & Systeme Gmbh | Conveying device e.g. spindle pump, for conveying e.g. fluid in food industry, has reservoir, inlet, outlet, rotor and stator, where reservoir is designed recess- and/or projection-free manner, and sealing unit cooled by washable mediums |
CN106907318A (en) * | 2017-04-20 | 2017-06-30 | 天津汉诺工业泵制造有限公司 | A kind of single-screw (single screw) pump |
CN209041106U (en) * | 2018-11-26 | 2019-06-28 | 保定毓嘉泵业制造有限公司 | Screw pump with adjustable stator |
-
2019
- 2019-07-16 PL PL19186418T patent/PL3767105T3/en unknown
- 2019-07-16 EP EP19186418.0A patent/EP3767105B1/en active Active
- 2019-07-16 ES ES19186418T patent/ES2909699T3/en active Active
-
2020
- 2020-07-16 WO PCT/EP2020/070106 patent/WO2021009275A1/en active Application Filing
- 2020-07-16 CN CN202080059862.5A patent/CN114341496B/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2021009275A1 (en) | 2021-01-21 |
EP3767105A1 (en) | 2021-01-20 |
CN114341496A (en) | 2022-04-12 |
CN114341496B (en) | 2023-10-13 |
PL3767105T3 (en) | 2022-05-02 |
ES2909699T3 (en) | 2022-05-10 |
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