EP3587975A1 - Sintering machine for sintered ore - Google Patents
Sintering machine for sintered ore Download PDFInfo
- Publication number
- EP3587975A1 EP3587975A1 EP18757056.9A EP18757056A EP3587975A1 EP 3587975 A1 EP3587975 A1 EP 3587975A1 EP 18757056 A EP18757056 A EP 18757056A EP 3587975 A1 EP3587975 A1 EP 3587975A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- exhaust gas
- hood
- duct
- gas circulating
- sintering machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005245 sintering Methods 0.000 title claims abstract description 50
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 239000000428 dust Substances 0.000 claims description 15
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 181
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B21/00—Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
- F27B21/06—Endless-strand sintering machines
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0073—Seals
Definitions
- the present invention relates to a sintering machine to be used for producing sintered ore by, while a plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars.
- a sintering machine is used for producing sintered ore by piling sinter feed on a plurality of pallet cars, in each of which the bottom of a carrying portion has a grating structure, and igniting the sinter feed bed by an igniter to continuously burn the sinter feed bed while the pallet cars are travelling.
- a space is provided between rails laid on a floor, on which the pallet cars travel, and a number of wind boxes are arranged along the rails under the space.
- the oxygen required to burn the sinter feed bed on the pallet cars is supplied by the air sucked downward through the sinter feed bed from above the pallet cars by keeping the pressure in the wind boxes at a negative pressure.
- exhaust gas circulating operation is adopted for the purpose of, for example, reducing the amount of exhaust gas and the total amount of nitrogen oxide (NOx) that are discharged to the outside of the sintering machine as described in Japanese Patent Application Publication No. 2011-105985 (Patent Document 1).
- NOx nitrogen oxide
- Exhaust gas is sent to a circulation gas hood provided over the pallets via an exhaust gas circulating duct that branches from an exhaust duct, and a high-temperature circulating exhaust gas is supplied therefrom to the sinter feed bed on the pallets.
- Patent Document 1 Japanese Patent Application Publication No. 2011-105985 ( JP 2011-105985 A )
- the present invention has been made to solve such problems and it is an object to provide a sintering machine, with which it is possible to effectively prevent gas leakage to secure high safety and it is also possible to increase the amount of circulation of exhaust gas.
- a sintering machine which has a sinter strand having a plurality of pallet cars that run on rails laid on a floor, to be used for producing sintered ore by, while the plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars, is characterized by including:
- the exhaust gas circulating hood may have a fixed hood and a movable hood, and be configured so as to be able to be at least partially opened and closed by moving the movable hood.
- the sintering machine may further include a hood gap seal portion for sealing a gap between the movable hood and the fixed hood in a state where the movable hood is closed.
- the above sintering machine may be configured so that at least part of the exhaust gas in a portion provided with the exhaust gas circulating hood is returned to the exhaust gas circulating hood through the exhaust gas circulating duct.
- the above sintering machine may further include a main dust collector provided to the exhaust duct, wherein the main dust collector is provided upstream of the main blower in a flow direction of the exhaust gas, and the exhaust gas circulating duct is connected to the exhaust duct between the main dust collector and the main blower.
- an inlet port for taking in outside air may be provided in the exhaust gas circulating duct.
- the exhaust gas circulating duct may have a branch duct that branches from the exhaust gas circulating duct between the inlet port and a point of connection of the exhaust duct and the exhaust gas circulating duct, and the branch duct may communicate with a space covered by the exhaust gas circulating hood at a position lower than a top of the pallet cars.
- the above sintering machine may be such that a gas seal chamber is provided at at least one of end portions of the exhaust gas circulating hood in a longitudinal direction thereof, and the exhaust gas circulating duct is not connected to the gas seal chamber.
- a suction duct connected to a suction blower for sucking gas in the gas seal chamber may be connected to the gas seal chamber.
- the gas seal chamber may be formed by an outer block member and an inner block member, the outer block member blocking an opening between the exhaust gas circulating hood and both of the floor and the plurality of pallet cars, the inner block member being provided on an inner side of the outer block member with respect to the longitudinal direction of the exhaust gas circulating hood and blocking an opening between the exhaust gas circulating hood and both of the floor and the plurality of pallet cars.
- the sintering machine which has a sinter strand having a plurality of pallet cars that run on rails laid on a floor, to be used for producing sintered ore by, while the plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars, includes: an exhaust duct provided with a main blower for sucking exhaust gas from below the sinter strand and discharging the exhaust gas to the outside; an exhaust gas circulating hood covering over the plurality of pallet cars; an exhaust gas circulating duct connecting between the exhaust duct and the exhaust gas circulating hood; and a floor seal portion hermetically sealing a gap between the exhaust gas circulating hood and the floor, wherein the sintering machine is configured to keep pressure of an inside of the exhaust gas circulating hood at or below atmospheric pressure.
- the floor seal portion is provided between the floor and the exhaust gas circulating hood, both of which are on the fixed side.
- the sintering machine is configured to keep pressure of the inside of the exhaust gas circulating hood at or below the atmospheric pressure, it is possible to effectively prevent the exhaust gas from leaking to the outside.
- a sintering machine 50 includes a sinter strand 6 having a plurality of pallet cars 6a that travel on rails 7 laid on a floor 5.
- the sintering machine 50 is used for producing sintered ore by, while the plurality of pallet cars 6a are travelling, continuously burning sinter feed that has been piled on the plurality of pallet cars 6a.
- the sintering machine 50 includes: an exhaust duct 2 provided with a main blower 14 for sucking exhaust gas from below the sinter strand 6 and discharging the exhaust gas to the outside; an exhaust gas circulating hood 1 covering over the plurality of pallet cars 6; an exhaust gas circulating duct 3 connecting between the exhaust duct 2 and the exhaust gas circulating hood 1; and seal members 4 hermetically sealing gaps between the exhaust gas circulating hood 1 and the floor 5, and the sintering machine 50 is configured to keep the pressure of the inside of the exhaust gas circulating hood 1 at or below the atmospheric pressure.
- the pressure of the inside of the exhaust gas circulating hood 1 is kept at or below the atmospheric pressure, it is possible to effectively suppress the leakage of exhaust gas to the outside.
- the pressure of the inside of the exhaust gas circulating hood 1 be kept at a negative pressure.
- the exhaust gas circulating hood 1 is provided downstream of an ore feeding device 17 and an igniter 18 in the travel direction of the sinter strand 6 and includes a plurality of fixed hoods 1a and a plurality of movable hoods 1b.
- the exhaust gas circulating hood 1 is configured so as to be able to be at least partially opened and closed by moving the movable hoods 1b.
- the seal members 4 include floor seal plates 4a each for sealing the gap between the movable hood 1b and the floor 5 and hood gap seal plates 4b each for sealing the gap between the movable hood 1b and the fixed hood 1a.
- Each floor seal plate 4a is provided so that the whole of the floor seal plate 4a extends downward lower than a bottom end of the movable hood 1b. A bottom end surface of the floor seal plate 4a is in contact with the floor 5 in a slidable manner. On the other hand, the whole of an inside surface of the hood gap seal plate 4b is in contact with the fixed hood in a slidable manner.
- the fixed hood 1a and the movable hood 1b are respectively provided with fixed hood ribs 35 and movable hood ribs 37 for ensuring strength thereof.
- Lower end portions of the fixed hoods are each provided with a fixed hood base member 36, which is hermetically and firmly fixed to the floor 5.
- the opening between the exhaust gas circulating hood 1 and both of the floor 5 and the plurality of pallet cars 6a is blocked by an end portion blocking member 25.
- the floor seal plate 4a is provided along a lower edge portion of the movable hood 1b and fixed to the movable hood 1b.
- the hood gap seal plate 4b is provided at one end portion of the movable hood 1b in the longitudinal direction of the exhaust gas circulating hood 1 along part of the movable hood 1b that overlaps the fixed hood 1a in a state where the movable hood 1b is closed.
- the hood gap seal plate 4b is fixed to the movable hood 1b.
- the floor seal portion of the present invention includes the lower end portions of the fixed hoods 1a, that is, the portions providing the seal between the fixed hoods 1a and the floor 5, and includes the floor seal plates 4a provided on the movable hoods 1b.
- the lower end portions of the fixed hood 1a function as the floor seal portion of the present invention.
- the hood gap seal plates 4b function as the hood gap seal portion.
- a plurality of wind boxes 22 are arranged under the sinter strand 6 along the longitudinal direction of the exhaust gas circulation hood 1.
- the exhaust duct 2 is connected to the wind boxes 22.
- the exhaust duct 2 is provided with a main dust collector 20. Part of the exhaust gas is sent to an exhaust gas treatment device (not shown) by the main blower 14 provided downstream of the main dust collector 20.
- the exhaust gas circulating duct 3 is connected to the exhaust duct 2 between the main dust collector 20 and the main blower 14.
- the exhaust gas circulating duct 3 is provided with a circulating blower 15. Part of the exhaust gas flowing through the exhaust duct 2 is sucked by the circulating blower 15 and is returned to the exhaust gas circulating hood 1 through the exhaust gas circulating duct 3.
- an electrostatic dust precipitator or a bag filter can be used as the main dust collector 20.
- an inlet port 11 for taking in the outside air is provided in the exhaust gas circulating duct 3, so that it is possible to mix the outside air into the circulating exhaust gas with the use of an intake blower 16.
- an intake blower 16 it is possible to control the oxygen concentration in the gas to be used for combustion (mixture of air and the circulating exhaust gas) that is passed through the sinter feed bed for sintering.
- the temperature of the circulating exhaust gas to be sent into the exhaust gas circulating hood 1 to prevent the inside of the exhaust gas circulating hood 1 from becoming high temperature, it is also possible to reduce the damage to the internal constituent elements, such as pallet cars, that is caused by high temperature.
- the sintering machine is configured so that, while all of the exhaust gas from the portion provided with the exhaust gas circulating hood 1 is sucked through the exhaust duct 2, part of the sucked exhaust gas is returned to the exhaust gas circulating hood 1 through the exhaust gas circulating duct 3 connected to the exhaust duct 2.
- the exhaust gas circulating duct 3 further includes a branch duct 3a that branches from the exhaust gas circulating duct 3 between the inlet port 11 and the point of connection of the exhaust duct 2 and the exhaust gas circulating duct 3.
- the branch duct 3a communicates, through the part of the floor close to car wheels 8, with the space covered by the exhaust gas circulating hood 1.
- the space covered by the exhaust gas circulating hood 1 is a space inside of the exhaust gas circulating hood 1, meaning the space defined mainly by the exhaust gas circulating hood 1, the floor, and the pallet cars 6a.
- branch duct 3a branches from the exhaust gas circulating duct 3 at a point upstream of the inlet port 11 in the flow direction of the circulating exhaust gas, the outside air is not mixed into the circulating exhaust gas flowing in the branch duct 3a.
- FIGS. 5A and 5B operation of the openable exhaust gas circulating hood 1 included in the sintering machine 50 according to the first embodiment will be described with reference to FIGS. 5A and 5B .
- the sinter strand 6 pallet cars 6a
- the sinter strand 6 that travels in the hood is omitted for the sake of simplicity.
- FIG. 5A shows a state where the movable hoods 1b are closed.
- two movable hoods 1b are provided at each of the openable portions and are brought into contact with each other to close the openable portion.
- the gap between the movable hood 1b and the floor 5 is sealed by the floor seal plate 4a, and the gap between the movable hood 1b and the fixed hood 1a is sealed by the hood gap seal plate 4b, so that the airtightness of the inside of the exhaust gas circulating hood 1 is maintained.
- FIG. 5B shows a state where the movable hoods 1b are opened.
- the movable hoods 1b are configured to be movable along the fixed hoods 1a by movable hood wheels 10 provided at lower ends of the movable hoods 1b.
- a large opening length Lo is obtained. This makes it possible to easily and efficiently perform maintenance work, such as replacement of pallets.
- Such an openable exhaust gas circulating hood is realized owing to the configuration of the present invention, in which it is not required to seal the gap between the hood and the mobile objects, such as the pallet cars, along the entire length.
- FIG. 6 shows a modification of the openable exhaust gas circulating hood 1 according to the first embodiment.
- one movable hood 1b is provided at each of the openable portions and the movable hood 1b is configured so that the entire movable hood 1b can be lifted up with the use of suspending wires 100 or the like.
- This modification has an advantage that while the movable hood 1b is somewhat harder to open as compared to the configuration of the first embodiment, the opening length Lo is approximately doubled.
- a gas seal chamber 30 is provided at each of end portions of the exhaust gas circulating hood 1 in the longitudinal direction thereof.
- a suction duct 34 connected to a suction blower 33 for sucking the gas in the gas seal chamber 30 is connected to the gas seal chamber 30.
- the gas seal chamber 30 is formed by an outer block member 31 and an inner block member 32, the outer block member 31 blocking the opening between the exhaust gas circulating hood 1 and both of the floor 5 and the plurality of pallet cars 6a, the inner block member 32 being provided on the inner side of the outer block member 31 with respect to the longitudinal direction of the exhaust gas circulating hood 1 and blocking the opening between the exhaust gas circulating hood 1 and both of the floor 5 and the plurality of pallet cars 6a.
- the arrows A to D in FIG. 7 are for explaining the flow rate balance between leakage and suction.
- the exhaust gas circulating ducts 3 are not connected to the gas seal chambers 30, that is, the circulating exhaust gas is not sent to the gas seal chambers 30, so that the seal against the circulating exhaust gas at both end portions of the exhaust gas circulating hood 1 in the longitudinal direction thereof becomes double sealing, and furthermore, leakage A on the outer block member 31-side and leakage B on the inner block member 32-side are prevented from becoming outward leakage by suction C on the suction duct 34-side, on which the gas seal chambers 30 are connected to an environmental dust collector 21, and suction D on the wind box 22-side in the gas seal chambers 30.
- the leakage A the leakage B
- the pressure of the area on the inner side of the inner block members 32 in the exhaust gas circulating hood 1 is the atmospheric pressure
- the relation, the leakage A the leakage B
- the pressure of the area on the inner side of the inner block members 32 in the exhaust gas circulating hood 1 is negative
- the relation, the leakage A > the leakage B is satisfied.
- the suction duct 34 connected to the environmental dust collector 21 be connected to the gas seal chambers 30 to suck the gas in the gas seal chambers 30.
- the effect of preventing the leakage is brought about by providing the gas seal chambers 30 and sucking the gas therein through the suction D.
- the exhaust gas circulating duct 3 includes the branch duct 3a that branches from the exhaust gas circulating duct 3 between the inlet port 11 and the point of connection to the exhaust duct 2, and the exhaust gas circulating duct 3 communicates, through the part of the floor close to car wheels 8, with the space covered by the exhaust gas circulating hood 1.
- the branch duct 3a communicate, at a position lower than the top of the pallet cars 6a, with the space covered by the exhaust gas circulating hood 1.
- the branch duct 3a may be connected to a side portion of the exhaust gas circulating hood 1 at a position lower than the top of the pallet cars 6a.
- the branch duct 3a may be omitted.
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Abstract
Description
- The present invention relates to a sintering machine to be used for producing sintered ore by, while a plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars.
- A sintering machine is used for producing sintered ore by piling sinter feed on a plurality of pallet cars, in each of which the bottom of a carrying portion has a grating structure, and igniting the sinter feed bed by an igniter to continuously burn the sinter feed bed while the pallet cars are travelling.
- A space is provided between rails laid on a floor, on which the pallet cars travel, and a number of wind boxes are arranged along the rails under the space. The oxygen required to burn the sinter feed bed on the pallet cars is supplied by the air sucked downward through the sinter feed bed from above the pallet cars by keeping the pressure in the wind boxes at a negative pressure.
- Conventionally, in such a sintering machine, exhaust gas circulating operation is adopted for the purpose of, for example, reducing the amount of exhaust gas and the total amount of nitrogen oxide (NOx) that are discharged to the outside of the sintering machine as described in Japanese Patent Application Publication No.
2011-105985 - Exhaust gas is sent to a circulation gas hood provided over the pallets via an exhaust gas circulating duct that branches from an exhaust duct, and a high-temperature circulating exhaust gas is supplied therefrom to the sinter feed bed on the pallets. This has an advantage that it is also possible to reuse the sensible heat of the exhaust gas in the sintering machine in addition to the above effect of reducing the amount of exhaust gas.
- [Patent Document 1] Japanese Patent Application Publication No.
2011-105985 JP 2011-105985 A - In order to prevent the exhaust gas of the sintering machine containing carbon monoxide (CO) etc. from leaking to the outside, complicated sealing is provided between the circulation gas hood, which is a fixed object, and the pallets, which are movable objects. However, the sealing portion is deformed by aging degradation and it is therefore difficult to keep sufficient sealing between such a fixed object and movable objects for a long time.
- Furthermore, it is required to increase the amount of circulation of exhaust gas in order to reduce the amount of exhaust gas. However, increasing the amount of circulation of exhaust gas is hindered by the leakage of outside air into the wind boxes from under the pallets. This is because when the outside air is mixed into the exhaust gas by the leakage of the outside air into the wind boxes from under the pallets, the outside air that needs not to be subjected to the exhaust gas treatment in the first place is contained in the exhaust gas discharged from the exhaust duct, which reduces the substantial circulation amount of exhaust gas.
- The present invention has been made to solve such problems and it is an object to provide a sintering machine, with which it is possible to effectively prevent gas leakage to secure high safety and it is also possible to increase the amount of circulation of exhaust gas.
- In order to solve the above problems, a sintering machine according to the present invention, which has a sinter strand having a plurality of pallet cars that run on rails laid on a floor, to be used for producing sintered ore by, while the plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars, is characterized by including:
- an exhaust duct provided with a main blower for sucking exhaust gas from below the sinter strand and discharging the exhaust gas to the outside;
- an exhaust gas circulating hood covering over the plurality of pallet cars;
- an exhaust gas circulating duct connecting between the exhaust duct and the exhaust gas circulating hood; and
- a floor seal portion hermetically sealing a gap between the exhaust gas circulating hood and the floor, wherein
- the sintering machine is configured to keep pressure of an inside of the exhaust gas circulating hood at or below atmospheric pressure.
- In the above sintering machine, the exhaust gas circulating hood may have a fixed hood and a movable hood, and be configured so as to be able to be at least partially opened and closed by moving the movable hood. In this case, the sintering machine may further include a hood gap seal portion for sealing a gap between the movable hood and the fixed hood in a state where the movable hood is closed.
- The above sintering machine may be configured so that at least part of the exhaust gas in a portion provided with the exhaust gas circulating hood is returned to the exhaust gas circulating hood through the exhaust gas circulating duct.
- The above sintering machine may further include a main dust collector provided to the exhaust duct, wherein
the main dust collector is provided upstream of the main blower in a flow direction of the exhaust gas, and
the exhaust gas circulating duct is connected to the exhaust duct between the main dust collector and the main blower. - In the above sintering machine, an inlet port for taking in outside air may be provided in the exhaust gas circulating duct. In this case, in the above sintering machine, the exhaust gas circulating duct may have a branch duct that branches from the exhaust gas circulating duct between the inlet port and a point of connection of the exhaust duct and the exhaust gas circulating duct, and
the branch duct may communicate with a space covered by the exhaust gas circulating hood at a position lower than a top of the pallet cars. - The above sintering machine may be such that a gas seal chamber is provided at at least one of end portions of the exhaust gas circulating hood in a longitudinal direction thereof, and the exhaust gas circulating duct is not connected to the gas seal chamber.
- In the above sintering machine, a suction duct connected to a suction blower for sucking gas in the gas seal chamber may be connected to the gas seal chamber.
- In the above sintering machine, the gas seal chamber may be formed by an outer block member and an inner block member, the outer block member blocking an opening between the exhaust gas circulating hood and both of the floor and the plurality of pallet cars, the inner block member being provided on an inner side of the outer block member with respect to the longitudinal direction of the exhaust gas circulating hood and blocking an opening between the exhaust gas circulating hood and both of the floor and the plurality of pallet cars.
- The sintering machine according to the present invention, which has a sinter strand having a plurality of pallet cars that run on rails laid on a floor, to be used for producing sintered ore by, while the plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars, includes: an exhaust duct provided with a main blower for sucking exhaust gas from below the sinter strand and discharging the exhaust gas to the outside; an exhaust gas circulating hood covering over the plurality of pallet cars; an exhaust gas circulating duct connecting between the exhaust duct and the exhaust gas circulating hood; and a floor seal portion hermetically sealing a gap between the exhaust gas circulating hood and the floor, wherein the sintering machine is configured to keep pressure of an inside of the exhaust gas circulating hood at or below atmospheric pressure. In this way, instead of providing sealing between the movable side (pallet cars) and the exhaust gas circulating hood (fixed side) as in conventional cases, the floor seal portion is provided between the floor and the exhaust gas circulating hood, both of which are on the fixed side. Thus, it is possible to sufficiently increase the sealing performance. Furthermore, since the sintering machine is configured to keep pressure of the inside of the exhaust gas circulating hood at or below the atmospheric pressure, it is possible to effectively prevent the exhaust gas from leaking to the outside.
- Moreover, in conventional cases, the air leaked into the wind boxes from under the pallet cars is mixed into the exhaust gas and is discharged through the exhaust duct, which unnecessarily increases the volume of the exhaust gas. However, this leakage is replaced by the circulating exhaust gas that is circulated through the exhaust duct instead of the outside air, so that it is possible to increase the amount of circulation of exhaust gas proportionately with the amount of replaced gas.
-
- [
FIG. 1] FIG. 1 is a schematic diagram of a sintering machine according to a first embodiment of the present invention. - [
FIGS. 2A and 2B] FIGS. 2A and 2B are perspective views of an exhaust gas circulating hood of the sintering machine shown inFIG. 1 , whereinFIG. 2A shows a state where movable hoods are closed andFIG. 2B shows a state where the movable hoods are opened. - [
FIG. 3] FIG. 3 is a cross section of a pallet car, a wind box installed under the pallet car, and the exhaust gas circulating hood installed over the pallet car. - [
FIG. 4] FIG. 4 is an enlarged view of part E inFIG. 3 . - [
FIGS. 5A and 5B] FIGS. 5A and 5B are schematic side views of the openable exhaust gas circulating hood included in the sintering machine according to the first embodiment of the present invention, whereinFIG. 5A shows a state where the movable hoods are closed andFIG. 5B shows a state where the movable hoods are opened. - [
FIG. 6] FIG. 6 is a schematic side view showing a modification of the openable exhaust gas circulating hood. - [
FIG. 7] FIG. 7 is a schematic diagram of an exhaust gas circulating hood included in a sintering machine according to a second embodiment of the present invention. -
Sintering machines 50 according to embodiments of the present invention will be described with reference to drawings. - As shown in
FIGS. 1 to 4 , asintering machine 50 according to the present invention includes asinter strand 6 having a plurality ofpallet cars 6a that travel on rails 7 laid on afloor 5. Thesintering machine 50 is used for producing sintered ore by, while the plurality ofpallet cars 6a are travelling, continuously burning sinter feed that has been piled on the plurality ofpallet cars 6a. The sinteringmachine 50 includes: anexhaust duct 2 provided with amain blower 14 for sucking exhaust gas from below thesinter strand 6 and discharging the exhaust gas to the outside; an exhaustgas circulating hood 1 covering over the plurality ofpallet cars 6; an exhaustgas circulating duct 3 connecting between theexhaust duct 2 and the exhaustgas circulating hood 1; andseal members 4 hermetically sealing gaps between the exhaustgas circulating hood 1 and thefloor 5, and thesintering machine 50 is configured to keep the pressure of the inside of the exhaustgas circulating hood 1 at or below the atmospheric pressure. When the pressure of the inside of the exhaustgas circulating hood 1 is kept at or below the atmospheric pressure, it is possible to effectively suppress the leakage of exhaust gas to the outside. However, in order to more effectively suppress the leakage of exhaust gas, it is preferable that the pressure of the inside of the exhaustgas circulating hood 1 be kept at a negative pressure. - The exhaust
gas circulating hood 1 is provided downstream of anore feeding device 17 and anigniter 18 in the travel direction of thesinter strand 6 and includes a plurality of fixed hoods 1a and a plurality ofmovable hoods 1b. The exhaustgas circulating hood 1 is configured so as to be able to be at least partially opened and closed by moving themovable hoods 1b. For this reason, theseal members 4 includefloor seal plates 4a each for sealing the gap between themovable hood 1b and thefloor 5 and hoodgap seal plates 4b each for sealing the gap between themovable hood 1b and the fixed hood 1a. Eachfloor seal plate 4a is provided so that the whole of thefloor seal plate 4a extends downward lower than a bottom end of themovable hood 1b. A bottom end surface of thefloor seal plate 4a is in contact with thefloor 5 in a slidable manner. On the other hand, the whole of an inside surface of the hoodgap seal plate 4b is in contact with the fixed hood in a slidable manner. - The fixed hood 1a and the
movable hood 1b are respectively provided with fixedhood ribs 35 andmovable hood ribs 37 for ensuring strength thereof. Lower end portions of the fixed hoods are each provided with a fixedhood base member 36, which is hermetically and firmly fixed to thefloor 5. At each end portion of the exhaustgas circulating hood 1 in the longitudinal direction thereof, the opening between the exhaustgas circulating hood 1 and both of thefloor 5 and the plurality ofpallet cars 6a is blocked by an endportion blocking member 25. - As shown in
FIGS. 3 and 4 , thefloor seal plate 4a is provided along a lower edge portion of themovable hood 1b and fixed to themovable hood 1b. As shown inFIGS. 3 to 5 , the hoodgap seal plate 4b is provided at one end portion of themovable hood 1b in the longitudinal direction of the exhaustgas circulating hood 1 along part of themovable hood 1b that overlaps the fixed hood 1a in a state where themovable hood 1b is closed. The hoodgap seal plate 4b is fixed to themovable hood 1b. - In the case of the first embodiment, the floor seal portion of the present invention includes the lower end portions of the fixed hoods 1a, that is, the portions providing the seal between the fixed hoods 1a and the
floor 5, and includes thefloor seal plates 4a provided on themovable hoods 1b. However, when the whole of the hood is constituted of the fixed hood only so as to be unopenable, the lower end portions of the fixed hood 1a function as the floor seal portion of the present invention. - Meanwhile, in the first embodiment, the hood
gap seal plates 4b function as the hood gap seal portion. - As shown in
FIG. 1 , a plurality ofwind boxes 22 are arranged under thesinter strand 6 along the longitudinal direction of the exhaustgas circulation hood 1. Theexhaust duct 2 is connected to thewind boxes 22. Theexhaust duct 2 is provided with amain dust collector 20. Part of the exhaust gas is sent to an exhaust gas treatment device (not shown) by themain blower 14 provided downstream of themain dust collector 20. - The exhaust
gas circulating duct 3 is connected to theexhaust duct 2 between themain dust collector 20 and themain blower 14. The exhaustgas circulating duct 3 is provided with a circulatingblower 15. Part of the exhaust gas flowing through theexhaust duct 2 is sucked by the circulatingblower 15 and is returned to the exhaustgas circulating hood 1 through the exhaustgas circulating duct 3. When the circulating exhaust gas is sent from a point downstream of themain dust collector 20 into the exhaustgas circulating hood 1 in this way, an effect is brought about that conditions in the exhaustgas circulating hood 1 are kept clean, which reduces loads to thepallet cars 6a travelling in the hood to improve the lifetime thereof. Note that an electrostatic dust precipitator or a bag filter can be used as themain dust collector 20. - In the first embodiment, an
inlet port 11 for taking in the outside air is provided in the exhaustgas circulating duct 3, so that it is possible to mix the outside air into the circulating exhaust gas with the use of anintake blower 16. Thus, it is possible to control the oxygen concentration in the gas to be used for combustion (mixture of air and the circulating exhaust gas) that is passed through the sinter feed bed for sintering. Furthermore, by reducing the temperature of the circulating exhaust gas to be sent into the exhaustgas circulating hood 1 to prevent the inside of the exhaustgas circulating hood 1 from becoming high temperature, it is also possible to reduce the damage to the internal constituent elements, such as pallet cars, that is caused by high temperature. - In a conventional configuration, all of the exhaust gas discharged from the wind boxes corresponding in position to the portion provided with the exhaust gas circulating hood is discharged to the outside and the exhaust gas discharged from the wind boxes corresponding in position to the portion not provided with the exhaust gas circulating hood is returned to the exhaust gas circulating hood through a duct. In contrast to this, in the first embodiment, the sintering machine is configured so that, while all of the exhaust gas from the portion provided with the exhaust
gas circulating hood 1 is sucked through theexhaust duct 2, part of the sucked exhaust gas is returned to the exhaustgas circulating hood 1 through the exhaustgas circulating duct 3 connected to theexhaust duct 2. This makes it possible to install the exhaustgas circulating hood 1 substantially all over thesinter strand 6 in the longitudinal direction thereof. Furthermore, an effect is brought about that the outside air that leaked into the wind boxes through lower part of thepallet cars 6a in the case of conventional configurations is mostly replaced by the circulating exhaust gas. For this reason, as compared to the conventional case, it is possible to increase the amount of circulation of exhaust gas. Furthermore, in the first embodiment, the exhaustgas circulating duct 3 further includes abranch duct 3a that branches from the exhaustgas circulating duct 3 between theinlet port 11 and the point of connection of theexhaust duct 2 and the exhaustgas circulating duct 3. Thebranch duct 3a communicates, through the part of the floor close tocar wheels 8, with the space covered by the exhaustgas circulating hood 1. The space covered by the exhaustgas circulating hood 1 is a space inside of the exhaustgas circulating hood 1, meaning the space defined mainly by the exhaustgas circulating hood 1, the floor, and thepallet cars 6a. - Since the
branch duct 3a branches from the exhaustgas circulating duct 3 at a point upstream of theinlet port 11 in the flow direction of the circulating exhaust gas, the outside air is not mixed into the circulating exhaust gas flowing in thebranch duct 3a. - The airtightness between the
pallet cars 6a, which are mobile objects, and thewind boxes 22, which are fixed objects, is maintained by car-side slide members 6b and wind box-side rail members 22b, which act as sealing members that slide relative to each other in a contact state. When leakage occurs at this portion, the gas around thepallet cars 6a flows into thewind boxes 22 without passing through the sinter feed bed piled on thepallet cars 6a. When the circulating exhaust gas, into which no outside air is mixed, is returned to the space covered by the exhaustgas circulating hood 1 at a position lower than the top of thepallet cars 6a through thebranch duct 3a as in the case of the first embodiment, it is possible to supply the circulating exhaust gas, into which the outside air is mixed and which therefore contains oxygen enough to burn the sinter feed, to the area above thepallet cars 6a, and also to increase the proportion of the circulating exhaust gas, into which no outside air is mixed, in the gas leaking through gaps under thepallet cars 6a. - As a result, it is possible to supply the circulating exhaust gas containing oxygen enough to burn the sinter feed to the area above the
pallet cars 6a and to reduce the amount of exhaust gas discharged to the outside by maximizing the amount of circulation of exhaust gas. - Next, operation of the openable exhaust
gas circulating hood 1 included in thesintering machine 50 according to the first embodiment will be described with reference toFIGS. 5A and 5B . Note that, inFIGS. 5A and 5B , the sinter strand 6 (pallet cars 6a) that travels in the hood is omitted for the sake of simplicity. -
FIG. 5A shows a state where themovable hoods 1b are closed. In the first embodiment, twomovable hoods 1b are provided at each of the openable portions and are brought into contact with each other to close the openable portion. In this state, the gap between themovable hood 1b and thefloor 5 is sealed by thefloor seal plate 4a, and the gap between themovable hood 1b and the fixed hood 1a is sealed by the hoodgap seal plate 4b, so that the airtightness of the inside of the exhaustgas circulating hood 1 is maintained. -
FIG. 5B shows a state where themovable hoods 1b are opened. As shown in this figure, themovable hoods 1b are configured to be movable along the fixed hoods 1a bymovable hood wheels 10 provided at lower ends of themovable hoods 1b. When the twomovable hoods 1b are moved in the opposite directions, a large opening length Lo is obtained. This makes it possible to easily and efficiently perform maintenance work, such as replacement of pallets. Such an openable exhaust gas circulating hood is realized owing to the configuration of the present invention, in which it is not required to seal the gap between the hood and the mobile objects, such as the pallet cars, along the entire length. -
FIG. 6 shows a modification of the openable exhaustgas circulating hood 1 according to the first embodiment. In an exhaustgas circulating hood 1 of the modification, onemovable hood 1b is provided at each of the openable portions and themovable hood 1b is configured so that the entiremovable hood 1b can be lifted up with the use of suspendingwires 100 or the like. - This modification has an advantage that while the
movable hood 1b is somewhat harder to open as compared to the configuration of the first embodiment, the opening length Lo is approximately doubled. - Next, description will be given of part of an exhaust
gas circulating hood 1 included in a sintering machine according to a second embodiment of the present invention with reference toFIG. 7 , which part differs from the first embodiment. - In the second embodiment, a
gas seal chamber 30 is provided at each of end portions of the exhaustgas circulating hood 1 in the longitudinal direction thereof. Asuction duct 34 connected to a suction blower 33 for sucking the gas in thegas seal chamber 30 is connected to thegas seal chamber 30. Thegas seal chamber 30 is formed by anouter block member 31 and aninner block member 32, theouter block member 31 blocking the opening between the exhaustgas circulating hood 1 and both of thefloor 5 and the plurality ofpallet cars 6a, theinner block member 32 being provided on the inner side of theouter block member 31 with respect to the longitudinal direction of the exhaustgas circulating hood 1 and blocking the opening between the exhaustgas circulating hood 1 and both of thefloor 5 and the plurality ofpallet cars 6a. - The arrows A to D in
FIG. 7 are for explaining the flow rate balance between leakage and suction. At both end portions of the exhaustgas circulating hood 1 in the longitudinal direction thereof, it is very difficult to seal gaps. As shown inFIG. 7 , however, the exhaustgas circulating ducts 3 are not connected to thegas seal chambers 30, that is, the circulating exhaust gas is not sent to thegas seal chambers 30, so that the seal against the circulating exhaust gas at both end portions of the exhaustgas circulating hood 1 in the longitudinal direction thereof becomes double sealing, and furthermore, leakage A on the outer block member 31-side and leakage B on the inner block member 32-side are prevented from becoming outward leakage by suction C on the suction duct 34-side, on which thegas seal chambers 30 are connected to anenvironmental dust collector 21, and suction D on the wind box 22-side in thegas seal chambers 30. For example, when the pressure of the area on the inner side of theinner block members 32 in the exhaustgas circulating hood 1 is the atmospheric pressure, the relation, the leakage A = the leakage B, is satisfied. When the pressure of the area on the inner side of theinner block members 32 in the exhaustgas circulating hood 1 is negative, the relation, the leakage A > the leakage B, is satisfied. - Since it is made possible to increase the negative pressure level in the
gas seal chambers 30 to improve the effect of preventing the outward leakage, it is preferable that thesuction duct 34 connected to theenvironmental dust collector 21 be connected to thegas seal chambers 30 to suck the gas in thegas seal chambers 30. However, also when such asuction duct 34 is not connected to thegas seal chambers 30, the effect of preventing the leakage is brought about by providing thegas seal chambers 30 and sucking the gas therein through the suction D. - While the present invention has been described with reference to the embodiments, the present invention is not limited to the above-described embodiments. The scope of the present invention is determined based on the attached claims and all the configurations obtained by omitting, changing, and/or improving the constituent elements within the scope of the present invention are also included in the present invention.
- For example, in the above embodiments and the modification, the exhaust
gas circulating duct 3 includes thebranch duct 3a that branches from the exhaustgas circulating duct 3 between theinlet port 11 and the point of connection to theexhaust duct 2, and the exhaustgas circulating duct 3 communicates, through the part of the floor close tocar wheels 8, with the space covered by the exhaustgas circulating hood 1. However, this is a preferable mode, which makes it possible to increase the proportion of the circulating exhaust gas, into which no outside air is mixed, in the gas leaking into the wind boxes through the gaps under thepallet cars 6a by returning the circulating exhaust gas, into which no outside air is mixed, to the vicinity of the sealing portions (the car-side slide members 6b and the wind box-side rail members 22b) between thepallet cars 6a and thewind boxes 22. Specifically, it suffices that thebranch duct 3a communicate, at a position lower than the top of thepallet cars 6a, with the space covered by the exhaustgas circulating hood 1. For example, thebranch duct 3a may be connected to a side portion of the exhaustgas circulating hood 1 at a position lower than the top of thepallet cars 6a. Alternatively, thebranch duct 3a may be omitted. -
- 1: exhaust gas circulating hood
- 1a: fixed hood
- 1b: movable hood
- 2: exhaust duct
- 3: exhaust gas circulating duct
- 3a: branch duct
- 4: seal member
- 4a: floor seal plate
- 4b: hood gap seal plate
- 5: floor
- 6: sinter strand
- 6a: pallet car
- 6b: car-side slide member
- 7: rail
- 8: car wheel
- 9: sinter feed bed
- 10: movable hood wheel
- 11: inlet port
- 14: main blower
- 15: circulating blower
- 16: intake blower
- 17: feeder
- 18: igniter
- 20: dust collector
- 22: wind box
- 22b: wind box-side rail member
- 25: end portion blocking member
- 30: gas seal chamber
- 31: outer block member
- 32: inner block member
- 33: suction blower
- 34: suction duct
- 35: fixed hood rib
- 36: fixed hood base member
- 37: movable hood rib
- 50: sintering machine
- 100: suspending wire
Claims (10)
- A sintering machine, including a sinter strand having a plurality of pallet cars that run on rails laid on a floor, to be used for producing sintered ore by, while the plurality of pallet cars are travelling, continuously burning sinter feed piled on the plurality of pallet cars, the sintering machine being characterized by comprising:an exhaust duct provided with a main blower for sucking exhaust gas from below the sinter strand and discharging the exhaust gas to the outside;an exhaust gas circulating hood covering over the plurality of pallet cars;an exhaust gas circulating duct connecting between the exhaust duct and the exhaust gas circulating hood; anda floor seal portion hermetically sealing a gap between the exhaust gas circulating hood and the floor, whereinthe sintering machine is configured to keep pressure of an inside of the exhaust gas circulating hood at or below atmospheric pressure.
- The sintering machine according to claim 1, characterized in that
the exhaust gas circulating hood includes a fixed hood and a movable hood, and is configured so as to be able to be at least partially opened and closed by moving the movable hood. - The sintering machine according to claim 2, characterized by further comprising a hood gap seal portion for sealing a gap between the movable hood and the fixed hood in a state where the movable hood is closed.
- The sintering machine according to any one of claims 1 to 3, characterized by being configured so that at least part of the exhaust gas in a portion provided with the exhaust gas circulating hood is returned to the exhaust gas circulating hood through the exhaust gas circulating duct.
- The sintering machine according to any one of claims 1 to 4, characterized by further comprising a main dust collector provided to the exhaust duct, wherein
the main dust collector is provided upstream of the main blower in a flow direction of the exhaust gas, and
the exhaust gas circulating duct is connected to the exhaust duct between the main dust collector and the main blower. - The sintering machine according to any one of claims 1 to 5, characterized in that
an inlet port for taking in outside air is provided in the exhaust gas circulating duct. - The sintering machine according to claim 6, characterized in that
the exhaust gas circulating duct includes a branch duct that branches from the exhaust gas circulating duct between the inlet port and a point of connection of the exhaust duct and the exhaust gas circulating duct, and
the branch duct communicates with a space covered by the exhaust gas circulating hood at a position lower than a top of the pallet cars. - The sintering machine according to any one of claims 1 to 7, characterized in that
a gas seal chamber is provided at at least one of end portions of the exhaust gas circulating hood in a longitudinal direction thereof, and
the exhaust gas circulating duct is not connected to the gas seal chamber. - The sintering machine according to claim 8, characterized in that
a suction duct connected to a suction blower for sucking gas in the gas seal chamber is connected to the gas seal chamber. - The sintering machine according to claim 8 or 9, characterized in that
the gas seal chamber is formed by an outer block member and an inner block member, the outer block member blocking an opening between the exhaust gas circulating hood and both of the floor and the plurality of pallet cars, the inner block member being provided on an inner side of the outer block member with respect to the longitudinal direction of the exhaust gas circulating hood and blocking an opening between the exhaust gas circulating hood and both of the floor and the plurality of pallet cars.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2017034745 | 2017-02-27 | ||
PCT/JP2018/005682 WO2018155368A1 (en) | 2017-02-27 | 2018-02-19 | Sintering machine for sintered ore |
Publications (2)
Publication Number | Publication Date |
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EP3587975A4 EP3587975A4 (en) | 2020-01-01 |
EP3587975A1 true EP3587975A1 (en) | 2020-01-01 |
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ID=63252582
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18757056.9A Withdrawn EP3587975A1 (en) | 2017-02-27 | 2018-02-19 | Sintering machine for sintered ore |
Country Status (5)
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EP (1) | EP3587975A1 (en) |
JP (1) | JP6816250B2 (en) |
CN (1) | CN110249194A (en) |
TW (1) | TWI661169B (en) |
WO (1) | WO2018155368A1 (en) |
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CN110553501B (en) * | 2019-09-29 | 2024-06-04 | 中冶北方(大连)工程技术有限公司 | Hot air sintering system and method |
CN110966869B (en) * | 2019-12-05 | 2025-03-14 | 北京首钢国际工程技术有限公司 | A flue gas circulation device, a flue gas circulation upper cover and a sealing device thereof |
CN112212696B (en) * | 2020-10-13 | 2021-10-08 | 燕山大学 | A composite sealing device for the side of a sintering machine |
CN114777513B (en) * | 2022-05-26 | 2025-03-18 | 宝鸡市晋旺达机械设备有限公司 | Sintering machine sealing device |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5924956Y2 (en) * | 1976-01-12 | 1984-07-23 | 日立造船株式会社 | Exhaust gas circulation sintering machine |
JPS5579797U (en) * | 1978-11-28 | 1980-06-02 | ||
JPS6082779A (en) * | 1983-10-14 | 1985-05-10 | 住友金属工業株式会社 | Method of sealing sintering machine |
JPH1161285A (en) * | 1997-08-12 | 1999-03-05 | Nippon Steel Corp | Sinter production method |
JP3990540B2 (en) * | 2000-03-15 | 2007-10-17 | 新日本製鐵株式会社 | Sealing device and sealing method for pressurized air hood |
CN1831457A (en) * | 2005-03-11 | 2006-09-13 | 中国科学院上海硅酸盐研究所 | A continuous sintering furnace for sintering non-oxide ceramics and its application method |
AT503199B1 (en) * | 2006-01-19 | 2008-02-15 | Voest Alpine Ind Anlagen | METHOD FOR SINTERING ON A SINTERING MACHINE |
CN101024143A (en) * | 2007-01-12 | 2007-08-29 | 中冶长天国际工程有限责任公司 | Sinter-smoke circulation collected desulfurizing method and apparatus |
JP2010126774A (en) * | 2008-11-28 | 2010-06-10 | Jfe Steel Corp | Method for manufacturing sintered ore |
JP2011105985A (en) | 2009-11-16 | 2011-06-02 | Kobe Steel Ltd | Method for treating exhaust gas in sintering machine |
EP2876174B1 (en) * | 2012-07-18 | 2019-12-04 | JFE Steel Corporation | Gaseous fuel supply apparatus for sintering machine |
JP5957348B2 (en) * | 2012-09-21 | 2016-07-27 | Primetals Technologies Japan株式会社 | Partially reduced iron production equipment |
EP2904342B1 (en) * | 2012-10-08 | 2016-08-03 | Outotec (Finland) Oy | Machine for the thermal treatment of bulk material |
CN203478970U (en) * | 2013-06-06 | 2014-03-12 | 中冶北方(大连)工程技术有限公司 | Sealing device for head and tail segments of hot wind cover of sintering machine |
CN203396254U (en) * | 2013-06-17 | 2014-01-15 | 中冶京诚工程技术有限公司 | Device for reducing generation and emission of sintered dioxin |
CN105276999A (en) * | 2014-05-30 | 2016-01-27 | 宝山钢铁股份有限公司 | Sintering flue gas waste heat utilization and deep purification method and system thereof |
CN104864731B (en) * | 2015-06-07 | 2016-08-17 | 华北理工大学 | Movable sealing partitioning device in sintering circular-cooler gas skirt |
CN204939557U (en) * | 2015-08-04 | 2016-01-06 | 现代(大丰)工程塑料有限公司 | A kind of low alloy high strength steel strip pyroprocessing flue |
-
2018
- 2018-02-19 CN CN201880009941.8A patent/CN110249194A/en active Pending
- 2018-02-19 EP EP18757056.9A patent/EP3587975A1/en not_active Withdrawn
- 2018-02-19 JP JP2019501304A patent/JP6816250B2/en active Active
- 2018-02-19 WO PCT/JP2018/005682 patent/WO2018155368A1/en active Application Filing
- 2018-02-27 TW TW107106610A patent/TWI661169B/en active
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JP6816250B2 (en) | 2021-01-20 |
EP3587975A4 (en) | 2020-01-01 |
TW201835518A (en) | 2018-10-01 |
TWI661169B (en) | 2019-06-01 |
WO2018155368A1 (en) | 2018-08-30 |
CN110249194A (en) | 2019-09-17 |
JPWO2018155368A1 (en) | 2019-12-19 |
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