EP3554917B1 - Ballistic protection arrangement for vehicles - Google Patents
Ballistic protection arrangement for vehicles Download PDFInfo
- Publication number
- EP3554917B1 EP3554917B1 EP18714152.8A EP18714152A EP3554917B1 EP 3554917 B1 EP3554917 B1 EP 3554917B1 EP 18714152 A EP18714152 A EP 18714152A EP 3554917 B1 EP3554917 B1 EP 3554917B1
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- EP
- European Patent Office
- Prior art keywords
- shell
- protection arrangement
- ballistic protection
- arrangement according
- material layer
- Prior art date
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- 239000000463 material Substances 0.000 claims description 48
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 11
- 239000000835 fiber Substances 0.000 claims description 11
- 239000011151 fibre-reinforced plastic Substances 0.000 claims description 11
- 239000011159 matrix material Substances 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- -1 polyethylene Polymers 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 239000011368 organic material Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims 1
- 239000002657 fibrous material Substances 0.000 description 14
- 229920001971 elastomer Polymers 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000000806 elastomer Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
- B61F5/52—Bogie frames
- B61F5/523—Bogie frames comprising parts made from fibre-reinforced matrix material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F19/00—Wheel guards; Bumpers; Obstruction removers or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H7/00—Armoured or armed vehicles
- F41H7/02—Land vehicles with enclosing armour, e.g. tanks
- F41H7/04—Armour construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F15/00—Axle-boxes
- B61F15/20—Details
- B61F15/26—Covers; Sealing thereof
Definitions
- the invention relates to a ballistic protection arrangement for vehicles, in particular for undercarriages of rail vehicles with at least one first wheel set, which has a first wheel, a second wheel and a wheel set axle.
- Wheelset axles must be protected against damage. Wheelset axles must be designed to be durable and withstand high loads, especially bending and torsion.
- SISRAP Siemens Steel Rubber Axle Protection
- the elastomer mat has a thickness of 3mm and encases a wheelset axle with an anti-corrosion coating is provided.
- the elastomer mat is in turn encased by two semi-cylindrical half-shells, each 2mm thick. Cross sections of the two half-shells have the same radii.
- the axle protection arrangement SISRAP is in the DE 10 2010 009 437 A1 disclosed.
- the mentioned approach has the disadvantages of a large mass of the wheel set shaft protection arrangement and a low suitability for rail vehicle travel speeds of more than 250 km/h.
- the half-shells would have to be thick.
- the fastening straps have to be large in number or particularly thick, especially at speeds of over 250 km/h, which increases the mass and inertia of the wheelset shaft and the required drive power of the rail vehicle.
- this results in an increased space requirement in the area of the wheel set shaft and increased effort for assembly and disassembly of the wheel set shaft protection arrangement.
- the WO 00/59764 a wheelset shaft protection, which is designed as a cylindrical tube.
- the tube includes a slot that extends across an envelope surface of the tube and facilitates assembly and disassembly operations.
- the tube can have two layers of different plastics. Furthermore, the pipe can be made in several parts. Different closure devices are shown, with two half-shells being connected to one another via screw connections, for example, or the tube having a hook closure.
- the DE 20 2014 008 476 U1 a tubular impact protection device which has two half-shells and funnel-shaped end portions. It is one Support layer made of metal or carbon fiber reinforced plastic is provided, with which elastomer or fabric impregnated with elastomer is connected.
- the EP 1 942 040 A1 discloses a protective casing for an axle of a rail vehicle, in which an outer shielding layer and an inner damping layer are provided.
- the outer layer is covered with a metallic film and may have a closure device associated therewith.
- the invention is based on the object of specifying a ballistic protection arrangement that is further developed than in the prior art.
- first fiber material which can have polyethylene fibers, for example, causes a high level of energy absorption or damping in objects (e.g. basalt stones with a mass of up to 250 g) that occur at a vehicle speed of more than 250 km/h strike the wheelset shaft.
- objects e.g. basalt stones with a mass of up to 250 g
- the wheelset is protected against deformation and other damage and acoustic insulation is achieved.
- the ballistic protection arrangement can be designed with a small thickness and light weight, as a result of which a low mass and low inertia of the wheelset axle are achieved.
- the shell has a second layer of material.
- the second layer of material can be made of steel, titanium or a fiber-reinforced plastic, for example, and pressed with the first layer of material.
- the fiber-reinforced plastic can have, for example, a second fiber material with glass fibers and a matrix made of organic material.
- a composite of the first material layer and the second material layer can be thin and have a low mass.
- first material layer is designed as a fiber-reinforced plastic with the first fiber material and a second fiber material.
- the first fiber material can, for example, have polyethylene fibers which are mixed with the second fiber material, for example glass fibers and a matrix made of organic material. This combines properties of high energy absorbency and high tensile strength.
- a favorable solution is achieved if the shell has at least one zipper.
- the zipper has a low Space requirements and a low mass.
- no additional locking devices e.g. cotter pins
- the illustrated side view of a wheelset shaft 4 of a rail vehicle in a sectional view with a first exemplary embodiment variant of a ballistic protection arrangement according to the invention comprises a cylindrical shell 5 which has an inner first material layer 6 and an outer second material layer 7 .
- the wheelset shaft 4 has an anti-corrosion coating, not shown.
- the shell 5 encases the wheelset shaft 4 and is secured by means of a zipper 8.
- the first layer of material 6 is pressed with the second layer of material 7, with an autoclave (not shown) known from the prior art being used for the corresponding pressing processes.
- the first material layer 6 has a first fiber material with a fiber fabric made of synthetic fibers formed in polyethylene, whereby a high energy absorption capability is achieved.
- the second layer of material 7 is made of steel with a high tensile strength.
- the second material layer 7 is also conceivable for the second material layer 7 to be made of titanium or fiber-reinforced plastic.
- the fiber-reinforced plastic has a second fiber material made of glass fibers and a matrix made of epoxy resin with flame retardancy.
- other organic matrix materials such as polyurethane, are also conceivable.
- the shell 5 has a thickness of 6 mm and is used for rail vehicle travel speeds of up to 380 km/h.
- In 2 1 is a sectional side view of a wheel set axle 4 of a rail vehicle with a second, non-claimed embodiment of a ballistic protection arrangement, the ballistic protection arrangement comprising a cylindrical shell 5 with exactly one first layer 6 of material.
- the wheelset shaft 4 has an anti-corrosion coating, not shown.
- the shell 5 encases the wheelset axle 4 and is fixed by means of a zip fastener 8 .
- the first material layer 6 is made of fiber-reinforced plastic.
- the fiber-reinforced plastic has a first fiber material made from polyethylene fibers and a second fiber material made from glass fibers.
- a matrix material made of epoxy resin with flame retardancy is provided.
- other organic matrix materials, such as polyurethane, are also conceivable in accordance with the invention.
- the first fibrous material is mixed with the second fibrous material, as a result of which properties of high energy absorption capacity and high tensile strength are advantageously combined with one another.
- FIG 3 shows an oblique view of a shell 5 of a third exemplary embodiment variant of a ballistic protection arrangement according to the invention with a zip fastener 8 .
- the zip fastener 8 is arranged on a lateral surface of the cylindrical shell 5 . It is straight and aligned parallel to a longitudinal axis 19 of the wheel set.
- the zipper 8 is welded to the shell 5, which is made of fiber-reinforced plastic. According to the invention it is also conceivable, for example, to weave the zipper 8 with the shell 5 .
- the shell 5 comprises a first layer of material 6 and a second layer of material 7, wherein the second layer of material 7 can be made of a metallic material and the zipper 8 can be welded to the second layer of material 7.
- the zipper 8 has a first row of staples 9 and a second row of staples 10 and a slider 11 .
- the slide 11 can be used to close and open the shell 5 staples of the first row of staples 9 and staples of the second row of staples 10 hooked into one another and released again.
- the zipper 8 is closed, the shell 5 is on an in 3 wheelset shaft 4 not shown fixed.
- a first state of a shell 5 of a third exemplary embodiment variant of a ballistic protection arrangement according to the invention with a zipper 8 is shown on the left and a second state on the right.
- the zipper 8 has a first row 9 of staples and a second row 10 of staples.
- the zip fastener 8 is open and the shell 5 is bent open and partially slipped over a wheelset axle 4 .
- the shell 5 encases the wheelset axle 4 and the zipper 8 is closed, i.e. the first row of staples 9 and the second row of staples 10 are hooked into one another.
- the shell 5 is fixed on the axle 4 in the second state.
- the shell 5 has a 1 illustrated and described first material layer 6 and a second material layer 7, wherein the first material layer 6 has a first fiber material with a fiber fabric.
- the second material layer 7 is designed as a thin steel sheet.
- the ballistic protection arrangement is therefore designed to be thin, light and flexible, resulting in less expense for assembly and disassembly, as in 4 shown on the left, the shell 5 is obtained.
- figure 5 shows a running gear of a rail vehicle with a running gear frame 13, a drive motor/gear unit 14 connected to the running gear frame 13 and a first wheel set 1 with a first wheel 2, a second wheel 3 and a wheel set shaft 4.
- the first wheel set 1 is connected via a first wheel set bearing coupled to a first wheel set bearing housing 15 and via a second wheel set bearing to a second wheel set bearing housing 16 on the running gear frame 13 .
- a first primary spring 17 and a second primary spring 18 are arranged between the first wheel set 1 and the chassis frame.
- the drive motor gear unit 14 is coupled to the first wheel set 1 .
- FIG 5 A second set of wheels is not shown, which is designed in the same way as the first set of wheels 1 in terms of construction and with regard to its coupling to the running gear frame 13 .
- a ballistic protection arrangement is arranged on the wheel set shaft 4 in a region between the drive motor gear unit 14 and the first wheel set bearing housing 15 .
- This has a shell 5 which encases the wheelset shaft 4 .
- On the shell 5 is, as well as in 3 and 4 shown, a zipper 8 arranged. This is closed and the shell 5 is fixed on the wheelset shaft 4.
- a ballistic protection arrangement is located on a wheel set shaft 4 in an area between a drive motor gear unit 14 and a first wheel set bearing housing 15 arranged.
- This has a shell 5 which encases the wheelset shaft 4 .
- a button closure 12 is arranged on the shell 5 .
- the button closure 12 has a row of snaps on one side of the shell 5 and a row of recesses on the other side of the shell 5 .
- the snaps are in one in 6 assembly state shown snapped into the recesses.
- the button closure 12 is therefore closed and the shell 5 is fixed on the wheel set axle 4 .
- the shell 5 can be slid onto the wheelset shaft 4 in a manner similar to a stocking after a manufacturing process.
- the shell 5 rests against the wheel set shaft 4 and is fixed on the wheel set shaft 4 .
- first shell between the first axle box 15 and an in Figures 1 to 6 first wave brake disc, not shown
- second shell between the first wave brake disc and a second wave brake disc, also not shown, etc.
- the shell 5 comprises, for example, a first partial shell and a second partial shell, the cross sections of which have the same radii and which can be connected to one another via a first zipper and a second zipper.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
- Laminated Bodies (AREA)
- Train Traffic Observation, Control, And Security (AREA)
- Exchange Systems With Centralized Control (AREA)
- Emergency Protection Circuit Devices (AREA)
Description
Die Erfindung betrifft eine ballistische Schutzanordnung für Fahrzeuge, insbesondere für Fahrwerke von Schienenfahrzeugen mit zumindest einem ersten Radsatz, der ein erstes Rad, ein zweites Rad und eine Radsatzwelle aufweist.The invention relates to a ballistic protection arrangement for vehicles, in particular for undercarriages of rail vehicles with at least one first wheel set, which has a first wheel, a second wheel and a wheel set axle.
Komponenten von Fahrzeugen, beispielsweise Radsatzwellen von Fahrwerken für Schienenfahrzeuge, müssen vor Schäden geschützt sein. Radsatzwellen müssen dauerfest ausgelegt sein und hohen Belastungen, insbesondere auf Biegung und Torsion, standhalten.Vehicle components, such as wheelset axles of bogies for rail vehicles, must be protected against damage. Wheelset axles must be designed to be durable and withstand high loads, especially bending and torsion.
Die in den Europäischen Normen (EN), insbesondere in der EN 13104 und der EN 13103 sowie in den russischen Normen, insbesondere in der OCT 32.93-97 vorgeschriebenen Auslegungsmethoden gelten nur für nicht-korrodierte Werkstoffe und unbeschädigte Oberflächen. Aus diesem Grund müssen Radsatzwellen einen Korrosionsschutz aufweisen und dieser sowie die Radsatzwellen selbst müssen vor Oberflächenschäden, die beispielsweise von Steinschlag, Sand, Schnee und Eis sowie einer Einwirkung hoher oder tiefer Temperaturen verursacht werden können, geschützt sein.The design methods prescribed in the European standards (EN), in particular in EN 13104 and EN 13103 and in the Russian standards, in particular in OCT 32.93-97, only apply to non-corroded materials and undamaged surfaces. For this reason, wheelset axles must have corrosion protection and this, as well as the wheelset axles themselves, must be protected against surface damage that can be caused, for example, by stone chips, sand, snow and ice as well as the effects of high or low temperatures.
Treten Oberflächenschäden (z.B. Kerben) auf, müssen betroffene Radsatzwellen repariert werden, wodurch ein großer Instandhaltungsaufwand und hohe Instandhaltungskosten sowie eine geringe Verfügbarkeit der Fahrzeuge verursacht werden.If surface damage (e.g. notches) occurs, the wheelset shafts affected must be repaired, which results in a large amount of maintenance work and high maintenance costs as well as low vehicle availability.
Aus dem Stand der Technik ist beispielsweise die Radsatzwellenschutzanordnung Siemens Steel Rubber Axle Protection (SISRAP) bekannt. SISRAP schützt eine Radsatzwelle eines Schienenfahrzeugs z.B. vor Steinschlägen und umfasst eine tieftemperaturtaugliche Elastomermatte, Halbschalen aus nichtrostendem Stahlblech sowie Befestigungsbänder aus einem nichtrostenden Material.The Siemens Steel Rubber Axle Protection (SISRAP) axle protection arrangement, for example, is known from the prior art. SISRAP protects a wheel set axle of a rail vehicle against stone chipping, for example, and includes an elastomer mat that is suitable for low temperatures, half-shells made of stainless sheet steel and fastening straps made of a non-rusting material.
Die Elastomermatte weist eine Dicke von 3mm auf und ummantelt eine Radsatzwelle, auf der eine Korrosionsschutzbeschichtung vorgesehen ist. Die Elastomermatte ist wiederum von zwei halbzylindrischen Halbschalen mit Dicken von je 2mm ummantelt. Querschnitte der beiden Halbschalen weisen gleiche Radien auf.The elastomer mat has a thickness of 3mm and encases a wheelset axle with an anti-corrosion coating is provided. The elastomer mat is in turn encased by two semi-cylindrical half-shells, each 2mm thick. Cross sections of the two half-shells have the same radii.
Die Radsatzwellenschutzanordnung SISRAP ist in der
Der genannte Ansatz weist in seiner bekannten Form die Nachteile einer großen Masse der Radsatzwellenschutzanordnung sowie einer geringen Tauglichkeit für Fahrgeschwindigkeiten des Schienenfahrzeugs von größer als 250 km/h auf. Die Halbschalen müssten für Fahrgeschwindigkeiten von größer als 250 km/h in großer Dicke ausgeführt sein.In its known form, the mentioned approach has the disadvantages of a large mass of the wheel set shaft protection arrangement and a low suitability for rail vehicle travel speeds of more than 250 km/h. For driving speeds of more than 250 km/h, the half-shells would have to be thick.
Weiterhin müssen die Befestigungsbänder insbesondere bei Geschwindigkeiten über 250 km/h in großer Anzahl oder besonders dick oder ausgeführt werden, wodurch Masse und Trägheit der Radsatzwelle sowie erforderliche Antriebsleistungen des Schienenfahrzeugs steigen. Darüber hinaus ergeben sich dadurch ein erhöhter Platzbedarf im Bereich der Radsatzwelle sowie ein vergrößerter Aufwand für eine Montage und Demontage der Radsatzwellenschutzanordnung.Furthermore, the fastening straps have to be large in number or particularly thick, especially at speeds of over 250 km/h, which increases the mass and inertia of the wheelset shaft and the required drive power of the rail vehicle. In addition, this results in an increased space requirement in the area of the wheel set shaft and increased effort for assembly and disassembly of the wheel set shaft protection arrangement.
Weiterhin zeigt die
Das Rohr kann zwei Schichten aus unterschiedlichen Kunststoffen aufweisen. Weiterhin kann das Rohr mehrteilig ausgebildet sein. Es sind unterschiedliche Verschlussvorrichtungen dargestellt, wobei beispielsweise zwei Halbschalen über Schraubenverbindungen miteinander verbunden sind oder das Rohr einen Hakenverschluss aufweist.The tube can have two layers of different plastics. Furthermore, the pipe can be made in several parts. Different closure devices are shown, with two half-shells being connected to one another via screw connections, for example, or the tube having a hook closure.
Ferner zeigt die
Die
Der Erfindung liegt die Aufgabe zugrunde, eine gegenüber dem Stand der Technik weiterentwickelte ballistische Schutzanordnung anzugeben.The invention is based on the object of specifying a ballistic protection arrangement that is further developed than in the prior art.
Erfindungsgemäß wird diese Aufgabe gelöst mit einer ballistischen Schutzanordnung mit den technischen Merkmalen des Anspruchs 1.According to the invention, this object is achieved with a ballistic protection arrangement having the technical features of claim 1.
Der Einsatz eines ersten Faserwerkstoffs, der beispielsweise Polyethylen-Fasern aufweisen kann, bewirkt eine hohe Energieabsorption bzw. Dämpfung bei Objekten (z.B. Basaltsteine mit einer Masse von bis zu 250 g), die bei einer Fahrgeschwindigkeit des Fahrzeugs von größer als 250 km/h auf die Radsatzwelle auftreffen. Der Radsatz ist gegen Deformationen und sonstige Schäden geschützt und es wird eine akustische Dämmung erzielt.The use of a first fiber material, which can have polyethylene fibers, for example, causes a high level of energy absorption or damping in objects (e.g. basalt stones with a mass of up to 250 g) that occur at a vehicle speed of more than 250 km/h strike the wheelset shaft. The wheelset is protected against deformation and other damage and acoustic insulation is achieved.
Weiterhin kann die ballistische Schutzanordnung aufgrund des ersten Faserwerkstoffs mit geringer Dicke und leicht ausgeführt sein, wodurch eine geringe Masse und eine geringe Trägheit der Radsatzwelle erzielt werden.Furthermore, due to the first fiber material, the ballistic protection arrangement can be designed with a small thickness and light weight, as a result of which a low mass and low inertia of the wheelset axle are achieved.
Es ist erfindungsgemäß vorgesehen, dass die Schale eine zweite Materialschicht aufweist.It is provided according to the invention that the shell has a second layer of material.
Die zweite Materialschicht kann beispielsweise in Stahl, Titan oder in einem faserverstärkten Kunststoff ausgeführt und mit der ersten Materialschicht verpresst sein. Der faserverstärkte Kunststoff kann beispielsweise einen zweiten Faserwerkstoff mit Glasfasern aufweisen sowie eine Matrix aus organischem Material.The second layer of material can be made of steel, titanium or a fiber-reinforced plastic, for example, and pressed with the first layer of material. The fiber-reinforced plastic can have, for example, a second fiber material with glass fibers and a matrix made of organic material.
Aufgrund der zweiten Materialschicht wird eine hohe Zugfestigkeit der ballistischen Schutzanordnung und somit eine vorteilhafte Resistenz gegen auftreffende Objekte (z.B. Steine etc.) erzielt.Due to the second material layer, a high tensile strength of the ballistic protection arrangement and thus an advantageous resistance to impacting objects (e.g. stones, etc.) is achieved.
Ein Verbund aus der ersten Materialschicht und der zweiten Materialschicht kann dünn und mit geringer Masse ausgeführt sein.A composite of the first material layer and the second material layer can be thin and have a low mass.
Eine alternative, jedoch nicht beanspruchte, Ausgestaltung erhält man, wenn die erste Materialschicht als faserverstärkter Kunststoff mit dem ersten Faserwerkstoff und einem zweiten Faserwerkstoff ausgeführt ist.An alternative, but not claimed, configuration is obtained when the first material layer is designed as a fiber-reinforced plastic with the first fiber material and a second fiber material.
Durch diese Maßnahme wird eine ballistische Schutzanordnung mit nur einer Materialschicht, die jedoch zugleich eine hohe Energieabsorptionsfähigkeit, eine hohe Zugfestigkeit sowie eine geringe Dicke und Masse aufweist, erzielt. Der erste Faserwerkstoff kann beispielsweise Polyethylen-Fasern aufweisen, die mit dem zweiten Faserwerkstoff, beispielsweise mit Glasfasern und einer Matrix aus organischem Material, vermengt sind. Dadurch werden Eigenschaften einer hohen Energieabsorptionsfähigkeit und einer hohen Zugfestigkeit kombiniert.This measure achieves a ballistic protection arrangement with only one layer of material, which, however, at the same time has a high energy absorption capacity, a high tensile strength and a low thickness and mass. The first fiber material can, for example, have polyethylene fibers which are mixed with the second fiber material, for example glass fibers and a matrix made of organic material. This combines properties of high energy absorbency and high tensile strength.
Eine günstige Lösung wird erzielt, wenn die Schale zumindest einen Reißverschluss aufweist.A favorable solution is achieved if the shell has at least one zipper.
Dadurch wird eine leichte Montier- und Demontierbarkeit der ballistischen Schutzanordnung auf der Radsatzwelle bewirkt. Es sind keine Werkzeuge erforderlich.This makes it easy to assemble and disassemble the ballistic protection arrangement on the axle. No tools are required.
Weiterhin weist der Reißverschluss im Vergleich zu einem Hakenverschluss oder einer Schraubenverbindung einen geringen Platzbedarf sowie eine geringe Masse auf. Es sind außerdem keine zusätzlichen Verschlusssicherungen (z.B. Splinte) erforderlich.Furthermore, compared to a hook fastener or a screw connection, the zipper has a low Space requirements and a low mass. In addition, no additional locking devices (e.g. cotter pins) are required.
Nachfolgend wird die Erfindung anhand von Ausführungsbeispielen näher erläutert.The invention is explained in more detail below using exemplary embodiments.
Es zeigen beispielhaft:
- Fig. 1:
- Einen Seitenriss einer Radsatzwelle in geschnittener Darstellung mit einer ersten beispielhaften Ausführungsvariante einer erfindungsgemäßen ballistischen Schutzanordnung, die eine erste Materialschicht und eine zweite Materialschicht aufweist,
- Fig. 2:
- Einen Seitenriss einer Radsatzwelle in geschnittener Darstellung mit einer nicht den Ansprüchen entsprechenden ballistischen Schutzanordnung, die genau eine erste Materialschicht aufweist,
- Fig. 3:
- Einen Schrägriss einer Schale einer dritten beispielhaften Ausführungsvariante einer erfindungsgemäßen ballistischen Schutzanordnung, die einen Reißverschluss aufweist,
- Fig. 4:
- Zwei Seitenrisse einer Radsatzwelle in geschnittener Darstellung mit der dritten beispielhaften Ausführungsvariante einer erfindungsgemäßen ballistischen Schutzanordnung,
- Fig. 5:
- Eine Draufsicht auf einen Ausschnitt eines Fahrwerks mit einem ersten Radsatz, um dessen Radsatzwelle die dritte beispielhafte Ausführungsvariante einer erfindungsgemäßen ballistischen Schutzanordnung angeordnet ist, und
- Fig. 6:
- Eine Draufsicht auf einen Ausschnitt eines Fahrwerks mit einem ersten Radsatz, um dessen Radsatzwelle eine vierte beispielhafte Ausführungsvariante einer erfindungsgemäßen ballistischen Schutzanordnung mit einem Knopfverschluss angeordnet ist.
- Figure 1:
- A side view of a wheelset shaft in a sectional view with a first exemplary embodiment of a ballistic protection arrangement according to the invention, which has a first material layer and a second material layer,
- Figure 2:
- A side view of a wheel set axle in a sectional view with a ballistic protection arrangement that does not correspond to the claims and that has exactly one first layer of material,
- Figure 3:
- An oblique view of a shell of a third exemplary embodiment variant of a ballistic protection arrangement according to the invention, which has a zipper,
- Figure 4:
- Two side views of a wheelset shaft in a sectional view with the third exemplary embodiment of a ballistic protection arrangement according to the invention,
- Figure 5:
- A plan view of a section of a chassis with a first wheel set, around whose wheel set shaft the third exemplary embodiment variant of a ballistic protection arrangement according to the invention is arranged, and
- Figure 6:
- A top view of a section of a chassis with a first wheel set, around whose wheel set shaft a fourth exemplary embodiment variant of a ballistic protection arrangement according to the invention with a button closure is arranged.
Ein in
Die Radsatzwelle 4 weist eine nicht dargestellte Korrosionsschutzbeschichtung auf.The
Die Schale 5 ummantelt die Radsatzwelle 4 und ist mittels eines Reißverschlusses 8 gesichert.The
Es sind keine bzw. nur vernachlässigbare Bewegungen der Schale 5 relativ zu der Radsatzwelle 4 möglich, d.h. die Schale 5 ist auf der Radsatzwelle 4 fixiert.There are no or only negligible movements of the
Die erste Materialschicht 6 ist mit der zweiten Materialschicht 7 verpresst, wobei für entsprechende Verpressungsvorgänge ein nicht dargestellter, aus dem Stand der Technik bekannter Autoklav eingesetzt wird.The first layer of
Die erste Materialschicht 6 weist einen ersten Faserwerkstoff mit einem Fasergewebe aus Kunstfasern, die in Polyethylen ausgebildet sind, auf, wodurch eine hohe Energieabsorptionsfähigkeit erzielt wird.The
Die zweite Materialschicht 7 ist in Stahl mit einer hohen Zugfestigkeit ausgeführt.The second layer of material 7 is made of steel with a high tensile strength.
Aufgrund der ersten Materialschicht 6 und der zweiten Materialschicht 7 sind Eigenschaften einer hohen Energieabsorptionsfähigkeit und einer hohen Zugfestigkeit in vorteilhafter Weise miteinander kombiniert.Because of the
Erfindungsgemäß ist es auch denkbar, die zweite Materialschicht 7 in Titan oder faserverstärktem Kunststoff auszuführen. Bei einer Ausführung in faserverstärktem Kunststoff weist der faserverstärkte Kunststoff einen zweiten Faserwerkstoff aus Glasfasern sowie eine Matrix aus Epoxidharz mit Flammschutz auf. Erfindungsgemäß sind jedoch auch andere organische Matrixmaterialien, wie z.B. Polyurethan vorstellbar.According to the invention, it is also conceivable for the second material layer 7 to be made of titanium or fiber-reinforced plastic. In the case of an embodiment in fiber-reinforced plastic, the fiber-reinforced plastic has a second fiber material made of glass fibers and a matrix made of epoxy resin with flame retardancy. According to the invention, however, other organic matrix materials, such as polyurethane, are also conceivable.
Die Schale 5 weist eine Dicke von 6 mm auf und wird für Fahrgeschwindigkeiten des Schienenfahrzeugs von bis zu 380 km/h eingesetzt.The
In
Die Radsatzwelle 4 weist eine nicht dargestellte Korrosionsschutzbeschichtung auf.The
Die Schale 5 ummantelt die Radsatzwelle 4 und ist mittels eines Reißverschlusses 8 fixiert.The
Die erste Materialschicht 6 ist in faserverstärktem Kunststoff ausgeführt. Der faserverstärkte Kunststoff weist einen ersten Faserwerkstoff aus Polyethylen-Fasern und einen zweiten Faserwerkstoff aus Glasfasern auf. Es ist ein Matrixmaterial aus Epoxidharz mit Flammschutz vorgesehen. Erfindungsgemäß sind jedoch auch andere organische Matrixmaterialien, wie z.B. Polyurethan vorstellbar.The
Der erste Faserwerkstoff ist mit dem zweiten Faserwerkstoff vermengt, wodurch Eigenschaften einer hohen Energieabsorptionsfähigkeit und einer hohen Zugfestigkeit in vorteilhafter Weise miteinander kombiniert sind.The first fibrous material is mixed with the second fibrous material, as a result of which properties of high energy absorption capacity and high tensile strength are advantageously combined with one another.
Der Reißverschluss 8 ist mit der Schale 5, die in einem faserverstärkten Kunststoff ausgeführt ist, verschweißt. Erfindungsgemäß ist es beispielsweise auch denkbar, den Reißverschluss 8 mit der Schale 5 zu verweben.The
Erfindungsgemäß umfasst die Schale 5 eine erste Materialschicht 6 und eine zweite Materialschicht 7, wobei die zweite Materialschicht 7 in einem metallischen Werkstoff ausgeführt werden kann und der Reißverschluss 8 mit der zweiten Materialschicht 7 verschweißt sein kann.According to the invention, the
Der Reißverschluss 8 weist eine erste Krampenreihe 9 und eine zweite Krampenreihe 10 sowie einen Schieber 11 auf. Mit dem Schieber 11 können zum Schließen und Öffnen der Schale 5 Krampen der ersten Krampenreihe 9 und Krampen der zweiten Krampenreihe 10 ineinander verhakt und wieder gelöst werden. In einem geschlossenen Zustand des Reißverschlusses 8 ist die Schale 5 auf einer in
In
In dem ersten Zustand ist der Reißverschluss 8 geöffnet und die Schale 5 aufgebogen sowie teilweise über eine Radsatzwelle 4 gestülpt.In the first state, the
In dem zweiten Zustand ummantelt die Schale 5 die Radsatzwelle 4 und der Reißverschluss 8 ist geschlossen, d.h. die erste Krampenreihe 9 und die zweite Krampenreihe 10 sind ineinander verhakt.In the second state, the
Die Schale 5 ist in dem zweiten Zustand auf der Radsatzwelle 4 fixiert.The
Die Schale 5 weist eine in
Die Antriebsmotor-Getriebeeinheit 14 ist an den ersten Radsatz 1 gekoppelt.The drive
In
Auf der Radsatzwelle 4 ist in einem Bereich zwischen der Antriebsmotor-Getriebeeinheit 14 und dem ersten Radsatzlagergehäuse 15 eine ballistische Schutzanordnung angeordnet. Diese weist eine Schale 5 auf, welche die Radsatzwelle 4 ummantelt. Auf der Schale 5 ist, wie auch in
In
Auf einer Radsatzwelle 4 ist in einem Bereich zwischen einer Antriebsmotor-Getriebeeinheit 14 und einem ersten Radsatzlagergehäuse 15 eine ballistische Schutzanordnung angeordnet. Diese weist eine Schale 5 auf, welche die Radsatzwelle 4 ummantelt. Auf der Schale 5 ist ein Knopfverschluss 12 angeordnet.A ballistic protection arrangement is located on a
Der Knopfverschluss 12 weist auf einer Seite der Schale 5 eine Knopfreihe mit Druckknöpfen auf, auf einer anderen Seite der Schale 5 eine Reihe mit Ausnehmungen.The button closure 12 has a row of snaps on one side of the
Die Druckknöpfe sind in einem in
Erfindungsgemäß ist es auch denkbar, auf einen Verschluss auf der Schale 5 zu verzichten und beispielsweise die Schale 5 aus einem besonders dehnbaren Material zu fertigen. Dadurch kann die Schale 5 ähnlich einem Strumpf nach einem Fertigungsvorgang der Radsatzwelle 4 auf diese geschoben werden. Die Schale 5 legt sich an die Radsatzwelle 4 an und ist auf der Radsatzwelle 4 fixiert.According to the invention, it is also conceivable to dispense with a closure on the
Weiterhin ist es auch möglich, mehrere Schalen 5 auf der Radsatzwelle 4 anzuordnen, beispielsweise eine erste Schale zwischen dem ersten Radsatzlagergehäuse 15 und einer in
Darüber hinaus ist es denkbar, dass die Schale 5 beispielsweise eine erste Teilschale und eine zweite Teilschale umfasst, deren Querschnitte gleiche Radien aufweisen und die über einen ersten Reißverschluss und einen zweiten Reißverschluss miteinander verbunden werden können.In addition, it is conceivable that the
- 11
- Erster RadsatzFirst wheelset
- 22
- Erstes Radfirst wheel
- 33
- Zweites Radsecond wheel
- 44
- Radsatzwelleaxle
- 55
- SchalePeel
- 66
- Erste MaterialschichtFirst layer of material
- 77
- Zweite MaterialschichtSecond layer of material
- 88th
- Reißverschlusszipper
- 99
- Erste KrampenreiheFirst row of staples
- 1010
- Zweite KrampenreiheSecond row of staples
- 1111
- Schieberslider
- 1212
- Knopfverschlussbutton closure
- 1313
- Fahrwerksrahmenchassis frame
- 1414
- Antriebsmotor-Getriebeeinheitdrive motor gear unit
- 1515
- Erstes RadsatzlagergehäuseFirst wheelset bearing housing
- 1616
- Zweites RadsatzlagergehäuseSecond wheelset bearing housing
- 1717
- Erste PrimärfederFirst primary spring
- 1818
- Zweite PrimärfederSecond primary spring
- 1919
- Radsatzlängsachsewheelset longitudinal axis
Claims (11)
- Ballistic protection arrangement for vehicles, in particular for chassis of rail vehicles having at least one first wheelset which has a first wheel, a second wheel and a wheelset shaft, wherein a shell (5) which comprises at least one first material layer (6) which has a first fibre material is arrangeable round the wheelset shaft (4), wherein the shell (5) has a second material layer (7), characterised in that the first material layer (6) is pressed together with the second material layer (7).
- Ballistic protection arrangement according to claim 1, characterised in that the first fibre material of the first material layer (6) comprises polyethylene.
- Ballistic protection arrangement according to claim 1 or 2, characterised in that the first fibre material of the first material layer (6) is configured as a fibre woven fabric.
- Ballistic protection arrangement according to one of claims 1 to 3, characterised in that the second material layer (7) is made of a metallic material.
- Ballistic protection arrangement according to one of claims 1 to 3, characterised in that the second material layer (7) is configured as a fibre-reinforced plastic with a second fibre material.
- Ballistic protection arrangement according to claim 5, characterised in that the second fibre material has glass fibres.
- Ballistic protection arrangement according to claim 5 or 6, characterised in that the fibre-reinforced plastic has a matrix of organic material.
- Ballistic protection arrangement according to one of claims 1 to 7, characterised in that the shell (5) has at least one zip fastener (8).
- Ballistic protection arrangement according to one of claims 1 to 8, characterised in that the shell (5) has at least one button fastener (12).
- Ballistic protection arrangement according to one of claims 1 to 9, characterised in that the shell (5) comprises at least one first partial shell and one second partial shell, wherein a first cross-section of the at least one partial shell and a second cross-section of the second partial shell have the same radii.
- Ballistic protection arrangement according to one of claims 1 to 10, characterised in that the shell (5) is configured to be cylindrical.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50203/2017A AT519717B1 (en) | 2017-03-14 | 2017-03-14 | Ballistic protection arrangement for vehicles |
PCT/EP2018/056025 WO2018166949A1 (en) | 2017-03-14 | 2018-03-12 | Ballistic protection arrangement for vehicles |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3554917A1 EP3554917A1 (en) | 2019-10-23 |
EP3554917B1 true EP3554917B1 (en) | 2023-04-26 |
Family
ID=61827686
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18714152.8A Active EP3554917B1 (en) | 2017-03-14 | 2018-03-12 | Ballistic protection arrangement for vehicles |
Country Status (7)
Country | Link |
---|---|
US (1) | US11597415B2 (en) |
EP (1) | EP3554917B1 (en) |
CN (1) | CN211809617U (en) |
AT (1) | AT519717B1 (en) |
ES (1) | ES2949530T3 (en) |
PL (1) | PL3554917T3 (en) |
WO (1) | WO2018166949A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT523425B1 (en) | 2020-03-12 | 2021-08-15 | Siemens Mobility Austria Gmbh | Wheel for vehicles |
IT202100029906A1 (en) * | 2021-11-26 | 2023-05-26 | A T P S P A | PROTECTION SYSTEM FOR RAILWAY AXLES |
CN117969629B (en) * | 2024-04-02 | 2024-07-02 | 四川省疾病预防控制中心(四川省预防医学科学研究院四川省卫生监测检验中心) | System and method for detecting physiological index |
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US2984486A (en) * | 1959-02-05 | 1961-05-16 | Lloyd J Jones | Slip-proof sleeve for a baseball bat handle |
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US4867444A (en) * | 1988-10-11 | 1989-09-19 | Castillo David D | Grip apparatus for weightlifting bar |
US5700053A (en) * | 1994-10-27 | 1997-12-23 | Downing; David | Cushioning and protection apparatus for a chair armrest |
FR2727508B1 (en) * | 1994-11-30 | 1997-01-17 | Giat Ind Sa | CHIPPING COVER FOR ARMORED VEHICLE |
DE19825402C1 (en) | 1998-05-27 | 2000-02-10 | Abb Daimler Benz Transp | Self-supporting composite molding for curved parts of rail vehicle subjected to high mechanical and corrosive stress has open fabric spacer with cross fibers between filled, woven glass filament fabric-reinforced resin layers and gel coats |
EP0990811B1 (en) * | 1998-10-02 | 2003-06-04 | Hans Oetiker AG Maschinen- und Apparatefabrik | Preassembled bellow device for covering articulated shafts |
SE513494C2 (en) * | 1999-04-01 | 2000-09-18 | Daimler Chrysler Ag | Wheel axle guard |
US7232352B2 (en) * | 2002-09-10 | 2007-06-19 | Deborah Kutny Splaine | Paddle hand grips and method for making and using same |
US8071206B1 (en) * | 2005-08-12 | 2011-12-06 | Touchstone Research Laboratory, Ltd. | Blast energy mitigating composite |
US7222562B2 (en) * | 2005-08-30 | 2007-05-29 | Smiley Gary Leroy | Electromagnetic vehicle cover |
FR2911102B1 (en) * | 2007-01-05 | 2009-03-06 | Sncf | COVER OF AXLE PROTECTION |
US9513090B2 (en) * | 2009-08-03 | 2016-12-06 | Doo Kalmanson Aquino | Unobtrusive high-end ready to wear body armor garment |
SE534733C2 (en) | 2010-01-13 | 2011-12-06 | Sj Ab | Protection for a wheel axle |
DE102010009437A1 (en) * | 2010-02-22 | 2011-08-25 | Siemens Aktiengesellschaft, 80333 | Radsatzwellenschutz |
DE102010022594A1 (en) * | 2010-05-31 | 2011-12-01 | Siemens Aktiengesellschaft | Wheelset for a rail-bound vehicle with rockfall protection and method for its production |
DE102012205220A1 (en) * | 2012-03-30 | 2013-10-02 | Siemens Aktiengesellschaft | Rockfall protection arrangement and rail vehicle with a rockfall protection arrangement |
US20140274614A1 (en) * | 2013-03-15 | 2014-09-18 | David R. Newman | Deformable grip pad with bistable spring bands and methods of use |
DE102013212436B4 (en) | 2013-06-27 | 2015-02-12 | Siemens Aktiengesellschaft | Rail vehicle with component to be protected against ballast |
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DE202014002014U1 (en) * | 2014-03-07 | 2014-03-31 | Gmt Gummi-Metall-Technik Gmbh | Radsatzwellenschutz |
US20160202023A1 (en) * | 2015-01-09 | 2016-07-14 | Chris Osman | Cutaway Vest |
US10513088B2 (en) * | 2015-01-09 | 2019-12-24 | Dsm Ip Assets B.V. | Lightweight laminates and plate-carrier vests and other articles of manufacture therefrom |
IT201600081794A1 (en) | 2016-08-03 | 2018-02-03 | Lucchini Rs Spa | PROTECTIVE ELEMENT OF SALT-MOUNTED RAILWAYS AND THEIR MANUFACTURING METHOD |
US10806987B2 (en) * | 2016-12-22 | 2020-10-20 | Latisha Inez Burns | Barbell pad |
-
2017
- 2017-03-14 AT ATA50203/2017A patent/AT519717B1/en active
-
2018
- 2018-03-12 PL PL18714152.8T patent/PL3554917T3/en unknown
- 2018-03-12 EP EP18714152.8A patent/EP3554917B1/en active Active
- 2018-03-12 ES ES18714152T patent/ES2949530T3/en active Active
- 2018-03-12 US US16/493,927 patent/US11597415B2/en active Active
- 2018-03-12 WO PCT/EP2018/056025 patent/WO2018166949A1/en unknown
- 2018-03-12 CN CN201890000619.4U patent/CN211809617U/en active Active
Also Published As
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WO2018166949A1 (en) | 2018-09-20 |
US20210122400A1 (en) | 2021-04-29 |
CN211809617U (en) | 2020-10-30 |
AT519717B1 (en) | 2019-06-15 |
AT519717A1 (en) | 2018-09-15 |
EP3554917A1 (en) | 2019-10-23 |
PL3554917T3 (en) | 2023-08-28 |
US11597415B2 (en) | 2023-03-07 |
ES2949530T3 (en) | 2023-09-29 |
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