EP3534673B1 - Induction hob and method for operating an induction hob - Google Patents
Induction hob and method for operating an induction hob Download PDFInfo
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- EP3534673B1 EP3534673B1 EP18159692.5A EP18159692A EP3534673B1 EP 3534673 B1 EP3534673 B1 EP 3534673B1 EP 18159692 A EP18159692 A EP 18159692A EP 3534673 B1 EP3534673 B1 EP 3534673B1
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- induction coil
- resonance capacitor
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- sin
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- 230000006698 induction Effects 0.000 title claims description 121
- 238000000034 method Methods 0.000 title claims description 13
- 239000003990 capacitor Substances 0.000 claims description 89
- 230000009466 transformation Effects 0.000 claims description 18
- 238000005070 sampling Methods 0.000 claims description 8
- 230000002596 correlated effect Effects 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
- H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like
Definitions
- the present invention relates generally to the field of induction hobs. More specifically, the present invention is related to an induction hob comprising a power circuit in which the functionality of a current transducer is replaced by arithmetic functionality provided by a control entity.
- Induction hobs for preparing food are well known in prior art.
- Induction hobs typically comprise at least one induction coil placed below a hob plate in order to heat a piece of cookware.
- values regarding the peak current flowing through the induction coil and power factor indicating the load of the induction coil are required.
- Common induction hobs comprise a current transducer based on which peak current flowing through the induction coil and a power factor can be determined.
- a current transducer is disadvantageous because the total costs and footprint of the power circuit board are increased.
- the document EP 3030041 A1 discloses a cooking hob and method, wherein the control entity is configured to provide and/ or receive resonance capacitor information , applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information, said control entity being further configured to calculate first and second electrical information related to the induction coil, based on said modified resonance capacitor information.
- the document EP 2334142 A1 discloses an inductive heating device.
- the document EP 1528839 A1 discloses an induction heating cooker and method for operating the same.
- the invention relates to an induction hob comprising a circuitry for powering at least one induction coil.
- the circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion.
- Said induction hob comprises a control entity, said control entity being configured to provide and/or receive sampled resonance capacitor voltage values, applying a discrete mathematical transformation to the sampled resonance capacitor voltage values thereby obtaining modified resonance capacitor voltage information.
- Said control entity is further configured to calculate information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil based on said modified resonance capacitor voltage information.
- Said induction hob is advantageous because the functionality of the current transducer can be replaced by a mathematical approach, said mathematical approach taking available information of the power circuit of the induction hob.
- Said control entity is configured to calculate peak current value and phase delay based on said available information. Thereby, the total costs and footprint of the power circuit can be reduced, specifically when using existing resources (e.g. microprocessor etc.) for calculating said values.
- said resonance capacitor voltage is indicative for a voltage provided at a circuit node located between a pair of capacitors included in said oscillating circuit portion.
- Said circuit node may be used for electrically coupling the induction coil with the oscillating circuit portion.
- One capacitor of said pair of capacitors extends between said circuit node and supply voltage wherein the other capacitor of said pair of capacitors extends between said circuit node and ground.
- said resonance capacitor voltage is obtained using a sensing circuit portion comprising a voltage divider.
- Said voltage divider may be formed by two or more resistors which allow the measurement of resonance capacitor voltage.
- said information regarding the amplitude of the electric current provided through said induction coil and/or said information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil is calculated without considering information indicative for a voltage provided at a circuit node located between a pair of switching elements. In other words, only voltage information of a node included in the oscillating circuit portion but no voltage information of a node included in the power circuit portion is required. Thereby estimation inaccuracies can be reduced.
- said discrete mathematical transformation is a discrete cosine transformation. Based on the discrete cosine transformation, a sinusoidal wave is developed based on which the maximum and minimum values of resonance capacitor voltage are calculated. So, in other words, the maximum and minimum values are not directly established from the sampled resonance capacitor voltage but based on the sampled values of the resonance capacitor voltage, a sinusoidal wave is determined that fits to the acquired samples of resonance capacitor voltage. Thereby, the influence of noise can be significantly reduced.
- said discrete mathematical transformation is based on sine and cosine reference convolution signals, said sine and cosine reference convolution signals being calculated based on information regarding the frequency of the electric current provided through said induction coil and the sampling frequency based on which the sampled resonance capacitor voltage is obtained.
- Said sine and cosine reference convolution signals form reference signals for establishing the sinusoidal wave based on the sampled values of the resonance capacitor voltage.
- the avgEst value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values.
- the induction hob comprises no current transducer electrically coupled with the induction coil, wherein information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil are provided by an algorithm calculating maximum and minimum peak values of resonance capacitor voltage by reconstructing a sinusoidal wave based on sampled values of said resonance capacitor voltage.
- the invention relates to a method for operating an induction hob.
- the induction hob comprises a circuitry for powering at least one induction coil.
- the circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion.
- Said induction hob comprises a control entity performing the steps of:
- Fig. 1 shows a schematic diagram of a power circuit 1 of a state-of-the-art induction hob.
- the power circuit 1 comprises an input stage 2.
- Said input stage 2 may be coupled with AC mains, e.g. 230V AC mains.
- Said input stage 2 may be adapted to rectify and/or filter the AC mains voltage.
- the input stage 2 may comprise a rectification bridge.
- the power circuit 1 may comprise a coil driver entity 3.
- the coil driver entity 3 may be adapted to control one or more switching elements 4, 5.
- Said switching elements 4, 5 may be electrically coupled with said input stage 2 in order to receive rectified AC voltage.
- said coil driver entity 3 may be electrically coupled with control inputs of said switching elements 4, 5 in order to be able to provide pulsed electrical power to an induction coil 6.
- Said switching elements 4, 5 may be, for example, IGBTs.
- the IGBTs may be integrated in a power circuit portion 7, said power circuit portion 7 being configured as a half-bridge converter.
- a current transducer 8 is provided between said power circuit portion 7 and said induction coil 6, a current transducer 8 is provided. Said current transducer 8 may be adapted to provide information regarding the peak value of the electric current provided through the induction coil 6 (in the following also referred to as coil current) and the power factor. More in detail, the coil current Ic may flow through the current transducer 8. Thereby, the current transducer 8 is able to measure/determine the peak value of the coil current Ic and the power factor. The current transducer 8 may be electrically coupled with a circuit node 7a of the power circuit portion 7 which is arranged between the pair of switching elements 4, 5.
- the induction coil 6 is coupled with an oscillating circuit portion.
- Said oscillating circuit portion 9 may comprise a pair of capacitors 9.1, 9.2, said capacitors 9.1, 9.2 forming together with the inductivity of the induction coil 6 an electrical resonant or quasi-resonant circuit which enables an oscillating excitation of the induction coil 6.
- the induction coil 6 may be coupled with a circuit node 9a being arranged between said pair of capacitors 9.1, 9.2.
- Said capacitors 9.1, 9.2 are in the following referred to as resonance capacitors.
- Said current transducer 8 may be electrically coupled with a control entity 10 for providing information regarding the peak value of the coil current and the power factor to said control entity 10. Based on said information, the control entity 10 controls the switching elements 4, 5 of the power circuit portion 7.
- Fig. 2 shows a schematic diagram of a power circuit 1a of an induction hob according to the present invention.
- the basic structure of the power circuit 1a is similar to the structure of the power circuit 1. Therefore, in the following only differences of the power circuit 1a with respect to power circuit 1 are explained. Apart from that, the features described before do also apply to the embodiment of Fig. 2 .
- the first main difference to the power circuit 1 is that the power circuit 1a does not comprise a current transducer 8. More in detail, the induction coil 6 is directly coupled with the circuit node 7.1 provided between the pair of switching elements 4, 5. A further difference is the voltage divider 11 which is electrically coupled with the circuit node 9a of the oscillating circuit portion 9.
- the control entity 10 is configured to gather information regarding the peak value of the coil current and the power factor/phase delay based on a mathematical algorithm. More in detail, the control entity 10 may receive certain information available at the power circuit 1a, e.g. information correlated/associated with the voltage of the circuit node 9a.
- the wording "information correlated/associated with a voltage” may refer to the case that a voltage is tapped at a certain node (e.g. node 9a) thereby said information being the voltage value at said node.
- the wording "information correlated/associated with a voltage” may alternatively be indicative for said voltage at said node, but may be derived by an arithmetic operation based on other parameters or, for example, derived by the voltage divider 11.
- the inventor(s) found out that an estimation of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electric power applied to the induction coil can be obtained from an analysis of resonance capacitor voltage, i.e. without considering an equivalent local coil/pot model including an estimation of an equivalent load series resistance and an equivalent load series inductance.
- the algorithmic implementation (and not based on a current transducer) of providing information regarding the peak value of the coil current and the estimated power value can be obtained based on several information available at the power circuit 1a or derivable from information available at the power circuit 1a.
- the resonance capacitor voltage Vc is gathered.
- said information is obtained by the voltage divider 11.
- the resonance capacitor voltage Vc is quite close to a sinusoid.
- the maximum and minimum values of resonance capacitor voltage Vc are, preferably, not obtained directly by a peak determination entity or peak determination function but resonance capacitor voltage Vc is sampled and a best fitting method is applied on said samples in order to obtain a "best fitted" sinusoidal wave that fits the acquired samples of resonance capacitor voltage Vc.
- Fig. 3 shows an example of sampled values of Vc related to a switching frequency of switching elements 4, 5 of 40kHz.
- a discrete mathematical transformation is applied to the sampled values of Vc.
- said discrete mathematical transformation is a discrete cosine transformation (DCT).
- DCT discrete cosine transformation
- other discrete mathematical transformations can be used.
- DCT is derived from the Fourier Transformation
- other methodologies are for instance the Wavelet filtering, the Fourier Transform (Regular, Fast or other typologies) and related mathematical variations.
- the resonance capacitor voltage Vc is sampled, for example, with a frequency of 1MHz or more. Also lower frequencies may be possible, for instance in the range of 100kHz to 1MHz, specifically 500kHz or 250kHz. Said sampling may be obtained periodically, for example with a frequency of 10kHz. As a result of said sampling, a complete period of resonance capacitor voltage Vc is stored in a storage entity, e.g. RAM. Said stored samples of resonance capacitor voltage Vc are elaborated in order to obtain upper-mentioned estimated values of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electrical power applied to the induction coil 6.
- Said reference convolution signals could be computed every half of main line voltage period. For example, if the main line period is 50 Hz, the half main line voltage period is 10ms.
- the reference convolution signals can be computed every half of main line voltage period because the switching frequency usually changes every half of main line voltage period.
- the interesting signals are updated every 100 ⁇ s, for example.
- the average estimation (avgEst) value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values. According to a test case, at a line voltage of 230V, this value is around 18.5V.
- phaseDelay Vc is the delay between the generated voltage to the coil and the envelop of resonance capacitor voltage reconstructed with the fast sampling acquisition procedure.
- Fig. 4 shows an equivalent circuit covering the power circuit portion 7, the induction coil 6 and the oscillating circuit 9 of the power circuit 1a according to Fig. 2 .
- the induction coil 6 is replaced by a load representation modelled by R s and L s .
- the values of R s and L s depend on the applied frequency, the temperature, the material of the piece of cookware placed on the induction coil and the position of the piece of cookware with respect to the induction coil 6.
- said compensation is done every time, the coil current I c and phase delay are computed, i.e. according to the upper-mentioned timing regime, every 100 ⁇ s (or more).
- cos Comp ⁇ 2 ⁇ sinEst + cosEst ⁇ sin 4 ⁇ K ⁇ sinEst ⁇ cos 4 ⁇ K ⁇ 4 ⁇ ⁇ cosEst ⁇ K cos 4 ⁇ K + 8 K 2 ⁇ 2 ⁇ 1 ;
- sinComp is the estimated sine value
- cosComp is the estimated cosine value
- Said compensation coefficient is always lower than zero.
- the electric power provided through the induction coil is estimated considering the already estimated values of coil current Ic and phase delay.
- the estimated power value could be calculated considering, for instance, only a portion of the half of main line voltage period. For instance, the portion of period near the zero crossing of main line rectified voltage value could be skipped in the calculation of the average power value.
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Description
- The present invention relates generally to the field of induction hobs. More specifically, the present invention is related to an induction hob comprising a power circuit in which the functionality of a current transducer is replaced by arithmetic functionality provided by a control entity.
- Induction hobs for preparing food are well known in prior art. Induction hobs typically comprise at least one induction coil placed below a hob plate in order to heat a piece of cookware. For controlling the induction hob, values regarding the peak current flowing through the induction coil and power factor indicating the load of the induction coil (dependent of the position of the piece of cookware, the material of the piece of cookware etc.) are required.
- Common induction hobs comprise a current transducer based on which peak current flowing through the induction coil and a power factor can be determined. However, the usage of a current transducer is disadvantageous because the total costs and footprint of the power circuit board are increased.
- The document
EP 3030041 A1 discloses a cooking hob and method, wherein the control entity is configured to provide and/ or receive resonance capacitor information , applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information, said control entity being further configured to calculate first and second electrical information related to the induction coil, based on said modified resonance capacitor information. - The document
EP 2334142 A1 discloses an inductive heating device. - The document
EP 1528839 A1 discloses an induction heating cooker and method for operating the same. - It is an objective of the embodiments of the invention to provide an induction hob, which is improved with respect to costs and footprint of the power circuit board. The objective is solved by the features of the independent claims. Preferred embodiments are given in the dependent claims. If not explicitly indicated otherwise, embodiments of the invention can be freely combined with each other.
- According to an aspect, the invention relates to an induction hob comprising a circuitry for powering at least one induction coil. The circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion. Said induction hob comprises a control entity, said control entity being configured to provide and/or receive sampled resonance capacitor voltage values, applying a discrete mathematical transformation to the sampled resonance capacitor voltage values thereby obtaining modified resonance capacitor voltage information. Said control entity is further configured to calculate information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil based on said modified resonance capacitor voltage information.
- Said induction hob is advantageous because the functionality of the current transducer can be replaced by a mathematical approach, said mathematical approach taking available information of the power circuit of the induction hob. Said control entity is configured to calculate peak current value and phase delay based on said available information. Thereby, the total costs and footprint of the power circuit can be reduced, specifically when using existing resources (e.g. microprocessor etc.) for calculating said values.
- According to embodiments, said resonance capacitor voltage is indicative for a voltage provided at a circuit node located between a pair of capacitors included in said oscillating circuit portion. Said circuit node may be used for electrically coupling the induction coil with the oscillating circuit portion. One capacitor of said pair of capacitors extends between said circuit node and supply voltage wherein the other capacitor of said pair of capacitors extends between said circuit node and ground.
- According to embodiments, said resonance capacitor voltage is obtained using a sensing circuit portion comprising a voltage divider. Said voltage divider may be formed by two or more resistors which allow the measurement of resonance capacitor voltage.
- According to embodiments, said information regarding the amplitude of the electric current provided through said induction coil and/or said information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil is calculated without considering information indicative for a voltage provided at a circuit node located between a pair of switching elements. In other words, only voltage information of a node included in the oscillating circuit portion but no voltage information of a node included in the power circuit portion is required. Thereby estimation inaccuracies can be reduced.
- According to embodiments, said discrete mathematical transformation is a discrete cosine transformation. Based on the discrete cosine transformation, a sinusoidal wave is developed based on which the maximum and minimum values of resonance capacitor voltage are calculated. So, in other words, the maximum and minimum values are not directly established from the sampled resonance capacitor voltage but based on the sampled values of the resonance capacitor voltage, a sinusoidal wave is determined that fits to the acquired samples of resonance capacitor voltage. Thereby, the influence of noise can be significantly reduced.
- According to embodiments, said discrete mathematical transformation is based on sine and cosine reference convolution signals, said sine and cosine reference convolution signals being calculated based on information regarding the frequency of the electric current provided through said induction coil and the sampling frequency based on which the sampled resonance capacitor voltage is obtained. Said sine and cosine reference convolution signals form reference signals for establishing the sinusoidal wave based on the sampled values of the resonance capacitor voltage.
-
- infreq is the frequency of the current flowing through the induction coil;
- k is an index indicating a certain sample value;
- cosREF ACC and sinREF ACC are accumulators; and
- ΔtSAMPLE,s is the time span between two consecutive sampled values represented in seconds [s].
-
-
-
- The avgEst value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values.
-
-
- Consider that the following compensation could be added or not, depending on the desired reliability level or precision that would be reached in the estimation/reconstruction method. This is an option and could be applied or not.
-
-
- According to embodiments, an estimated average power value is calculated based on the following formula:
- According to embodiments, the induction hob comprises no current transducer electrically coupled with the induction coil, wherein information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil are provided by an algorithm calculating maximum and minimum peak values of resonance capacitor voltage by reconstructing a sinusoidal wave based on sampled values of said resonance capacitor voltage.
- According to a further aspect, the invention relates to a method for operating an induction hob. The induction hob comprises a circuitry for powering at least one induction coil. The circuitry comprises a power circuit portion with at least one switching element adapted to provide pulsed electric power to said induction coil and an oscillating circuit portion comprising at least one resonance capacitor which is associated with a resonance capacitor voltage, said induction coil being electrically coupled with said power circuit portion and said oscillating circuit portion. Said induction hob comprises a control entity performing the steps of:
- providing and/or receiving sampled resonance capacitor voltage values;
- applying a discrete mathematical transformation to the sampled resonance capacitor voltage values thereby obtaining modified resonance capacitor voltage information;
- calculating information regarding the amplitude of the electric current provided through said induction coil and information regarding the phase delay between the electric current provided through said induction coil and the voltage applied to the induction coil based on said modified resonance capacitor voltage information.
- The term "essentially" or "approximately" as used in the invention means deviations from the exact value by +/- 10%, preferably by +/- 5% and/or deviations in the form of changes that are insignificant for the function.
- The various aspects of the invention, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
- Fig. 1
- shows an example embodiment of a schematic power circuit of a state-of-the-art induction hob;
- Fig. 2
- shows an example embodiment of a schematic power circuit of an induction hob according to the present invention;
- Fig. 3
- shows sampling values of resonance capacitor voltage Vc over a whole period; and
- Fig. 4
- shows an equivalent circuit of a power circuit according to the present invention.
- The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Throughout the following description similar reference numerals have been used to denote similar elements, parts, items or features, when applicable.
-
Fig. 1 shows a schematic diagram of a power circuit 1 of a state-of-the-art induction hob. The power circuit 1 comprises aninput stage 2.Said input stage 2 may be coupled with AC mains, e.g. 230V AC mains.Said input stage 2 may be adapted to rectify and/or filter the AC mains voltage. Specifically, theinput stage 2 may comprise a rectification bridge. In addition, the power circuit 1 may comprise acoil driver entity 3. Thecoil driver entity 3 may be adapted to control one ormore switching elements elements input stage 2 in order to receive rectified AC voltage. In addition, saidcoil driver entity 3 may be electrically coupled with control inputs of saidswitching elements induction coil 6. Said switchingelements power circuit portion 7, saidpower circuit portion 7 being configured as a half-bridge converter. - Between said
power circuit portion 7 and saidinduction coil 6, a current transducer 8 is provided. Said current transducer 8 may be adapted to provide information regarding the peak value of the electric current provided through the induction coil 6 (in the following also referred to as coil current) and the power factor. More in detail, the coil current Ic may flow through the current transducer 8. Thereby, the current transducer 8 is able to measure/determine the peak value of the coil current Ic and the power factor. The current transducer 8 may be electrically coupled with acircuit node 7a of thepower circuit portion 7 which is arranged between the pair of switchingelements - At the opposite side of the current transducer 8, the
induction coil 6 is coupled with an oscillating circuit portion. Saidoscillating circuit portion 9 may comprise a pair of capacitors 9.1, 9.2, said capacitors 9.1, 9.2 forming together with the inductivity of theinduction coil 6 an electrical resonant or quasi-resonant circuit which enables an oscillating excitation of theinduction coil 6. Theinduction coil 6 may be coupled with acircuit node 9a being arranged between said pair of capacitors 9.1, 9.2. Said capacitors 9.1, 9.2 are in the following referred to as resonance capacitors. - Said current transducer 8 may be electrically coupled with a
control entity 10 for providing information regarding the peak value of the coil current and the power factor to saidcontrol entity 10. Based on said information, thecontrol entity 10 controls theswitching elements power circuit portion 7. -
Fig. 2 shows a schematic diagram of a power circuit 1a of an induction hob according to the present invention. The basic structure of the power circuit 1a is similar to the structure of the power circuit 1. Therefore, in the following only differences of the power circuit 1a with respect to power circuit 1 are explained. Apart from that, the features described before do also apply to the embodiment ofFig. 2 . - The first main difference to the power circuit 1 is that the power circuit 1a does not comprise a current transducer 8. More in detail, the
induction coil 6 is directly coupled with the circuit node 7.1 provided between the pair of switchingelements voltage divider 11 which is electrically coupled with thecircuit node 9a of theoscillating circuit portion 9. In order to be able to replace the functionality of the current transducer 8, thecontrol entity 10 is configured to gather information regarding the peak value of the coil current and the power factor/phase delay based on a mathematical algorithm. More in detail, thecontrol entity 10 may receive certain information available at the power circuit 1a, e.g. information correlated/associated with the voltage of thecircuit node 9a. The wording "information correlated/associated with a voltage" may refer to the case that a voltage is tapped at a certain node (e.g. node 9a) thereby said information being the voltage value at said node. However, the wording "information correlated/associated with a voltage" may alternatively be indicative for said voltage at said node, but may be derived by an arithmetic operation based on other parameters or, for example, derived by thevoltage divider 11. - In the following, the implementation of calculating information regarding the peak value of the coil current and an estimated power value is described in detail.
- The inventor(s) found out that an estimation of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electric power applied to the induction coil can be obtained from an analysis of resonance capacitor voltage, i.e. without considering an equivalent local coil/pot model including an estimation of an equivalent load series resistance and an equivalent load series inductance.
- The algorithmic implementation (and not based on a current transducer) of providing information regarding the peak value of the coil current and the estimated power value can be obtained based on several information available at the power circuit 1a or derivable from information available at the power circuit 1a.
- In the arithmetic implementation, information regarding the resonance capacitor voltage Vc is gathered. Preferably, said information is obtained by the
voltage divider 11. Usually, the resonance capacitor voltage Vc is quite close to a sinusoid. However, in order to reduce the impact of noise, the maximum and minimum values of resonance capacitor voltage Vc are, preferably, not obtained directly by a peak determination entity or peak determination function but resonance capacitor voltage Vc is sampled and a best fitting method is applied on said samples in order to obtain a "best fitted" sinusoidal wave that fits the acquired samples of resonance capacitor voltage Vc. -
Fig. 3 shows an example of sampled values of Vc related to a switching frequency of switchingelements - In order to increase noise immunity and thereby obtain a high reliability level, a discrete mathematical transformation is applied to the sampled values of Vc. For example, said discrete mathematical transformation is a discrete cosine transformation (DCT). However, also other discrete mathematical transformations can be used. Considering that DCT is derived from the Fourier Transformation, other methodologies are for instance the Wavelet filtering, the Fourier Transform (Regular, Fast or other typologies) and related mathematical variations.
- The resonance capacitor voltage Vc is sampled, for example, with a frequency of 1MHz or more. Also lower frequencies may be possible, for instance in the range of 100kHz to 1MHz, specifically 500kHz or 250kHz. Said sampling may be obtained periodically, for example with a frequency of 10kHz. As a result of said sampling, a complete period of resonance capacitor voltage Vc is stored in a storage entity, e.g. RAM. Said stored samples of resonance capacitor voltage Vc are elaborated in order to obtain upper-mentioned estimated values of coil current Ic, phase delay between the electric current and the voltage applied to the induction coil and the electrical power applied to the
induction coil 6. -
- infreq is the frequency of the current flowing through the induction coil;
- ΔtSAMPLE,s is the time span between two consecutive sampling values represented in seconds [s];
- k is an index indicating a certain sample value; and cosREF ACC and sinREF ACC are accumulators.
-
- Thereby, the "trunc"-function provides the integer part of the division result.
-
- Said reference convolution signals could be computed every half of main line voltage period. For example, if the main line period is 50 Hz, the half main line voltage period is 10ms. The reference convolution signals can be computed every half of main line voltage period because the switching frequency usually changes every half of main line voltage period.
- Inside the half of main line voltage period (e.g. 10ms), the interesting signals are updated every 100µs, for example.
-
-
- The average estimation (avgEst) value can be corrected considering the BIAS due to the leakage current that supply the resonance capacitor also in absence of power generation. This increases the precision of acquired data and at the end the estimated values. According to a test case, at a line voltage of 230V, this value is around 18.5V.
-
- Said phase delay value phaseDelay Vc is the delay between the generated voltage to the coil and the envelop of resonance capacitor voltage reconstructed with the fast sampling acquisition procedure.
-
Fig. 4 shows an equivalent circuit covering thepower circuit portion 7, theinduction coil 6 and theoscillating circuit 9 of the power circuit 1a according toFig. 2 . Theinduction coil 6 is replaced by a load representation modelled by Rs and Ls. The values of Rs and Ls depend on the applied frequency, the temperature, the material of the piece of cookware placed on the induction coil and the position of the piece of cookware with respect to theinduction coil 6. Based on said equivalent circuit, the coil current Ic can be reconstructed using the following model equations: -
- ƒ is the frequency of the AC-current provided to the induction coil;
- V C,max is the maximum value of the voltage provided at
circuit node 9a; - V C,min is the minimum value of the voltage provided at
circuit node 9a; and - C res ,2 is the capacitor value of a resonance capacitor included in said oscillating circuit.
- Similar to the coil current estimation process, it is possible to define a procedure for estimating the phase delay.
- The estimation of phase delay can be performed based on the following facts:
- the resonance capacitor voltage has a phase delay of 90° with respect to the current through the resonance capacitor;
- the current through the resonance capacitor is a portion of the total coil current, specifically one half of the total coil current in case of identical values of C res ,1 and C res ,2;
- the knowledge of phase delay between the pulse width modulated (PWM) signal (which is present at
circuit node 7a between the switchingelements 4 as indicated inFigure 1 ) and maximum of VcRes is linked to the value of phase delay between Vc and Ic. - In order to obtain an improved phase delay estimation, based on formula 20, a compensation procedure is introduced considering that the number of samples stored in the storage entity is an integer number and for this reason, the information stored in the storage entity does not reflect an entire period of resonance capacitor voltage Vc.
- Consider that the following compensation could be added or not, depending on the desired reliability level or precision that would be reached in the estimation/reconstruction method. So, in other words, this option and could be applied or not.
-
-
- Said compensation coefficient is always lower than zero.
-
- The electric power provided through the induction coil is estimated considering the already estimated values of coil current Ic and phase delay. Said estimated power value is calculated as an average based on the entire half of main line voltage and can be calculated considering a sum of instantaneous values based on the following formula:
- The estimated power value could be calculated considering, for instance, only a portion of the half of main line voltage period. For instance, the portion of period near the zero crossing of main line rectified voltage value could be skipped in the calculation of the average power value.
- It should be noted that the description and drawings merely illustrate the principles of the proposed induction hob. Those skilled in the art will be able to implement various arrangements that, although not explicitly described or shown herein, embody the principles of the invention as claimed. and
-
- 1, 1a
- power circuit
- 2
- input stage
- 3
- coil driver entity
- 4
- switching element
- 5
- switching element
- 6
- induction coil
- 7
- power circuit portion
- 7a
- circuit node
- 8
- current transducer
- 9
- oscillating circuit portion
- 9a
- circuit node
- 9.1
- capacitor
- 9.2
- capacitor
- 10
- control entity
- 11
- voltage divider
- Ic
- coil current
- Vc
- resonance capacitor voltage
Claims (15)
- Induction hob comprising a circuitry (1a) for powering at least one induction coil (6), the circuitry (1a) comprising a power circuit portion (7) with at least one switching element (4, 5) adapted to provide pulsed electric power to said induction coil (6) and an oscillating circuit portion (9) comprising at least one resonance capacitor (9.1, 9.2) which is associated with a resonance capacitor voltage, said induction coil (6) being electrically coupled with said power circuit portion (7) and said oscillating circuit portion (9), wherein said induction hob comprises a control entity (10), said control entity (10) being configured to provide and/or receive resonance capacitor information, the information being sampled resonance capacitor voltage values, applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information, said control entity (10) being further configured to calculate first and second electrical information related to the induction coil (6), the information being information regarding the amplitude of the electric current (Ic) provided through said induction coil (6) and information regarding the phase delay between the electric current (Ic) provided through said induction coil (6) and the voltage applied to the induction coil (6) based on said modified resonance capacitor information.
- Induction hob according to claim 1, wherein said first and/or second electrical information related to the induction coil (6) is calculated without considering information indicative for a voltage provided at a circuit node located between a pair of switching elements (4, 5).
- Induction hob according to claim 1 or 2, wherein said discrete mathematical transformation is a discrete cosine transformation.
- Induction hob according to anyone of the preceding claims, wherein said discrete mathematical transformation is based on sine and cosine reference convolution signals, said sine and cosine reference convolution signals being calculated based on information regarding the frequency of the electric current (Ic) provided through said induction coil (6) and the sampling frequency based on which the sampled resonance capacitor voltage is obtained.
- Induction hob according to claim 4, wherein said sine and cosine reference convolution signals are based on the following formulas:infreq is the frequency of the current flowing through the induction coil;k is an index indicating a certain sample value; cosREF ACC and sinREF ACC are accumulators; andΔtSAMPLE,s is the time span between two consecutive sampling values.
- Induction hob according to anyone of the preceding claims, said sine and cosine reference convolution signals are based on the following formulas:
bufferlength is calculated based on the following formula: - Induction hob according to claim 9, wherein the peak value of the electric current (Ic) provided through said induction coil (6) is calculated based on the following formula:
- Induction hob according to anyone of claims 8 to 10, wherein a compensated phase delay between the electric current (Ic) provided through said induction coil (6) and the voltage applied to the induction coil (6) is calculated based on the following compensation formulas:
- Induction hob according to claim 12, wherein an estimated average power value is calculated based on the following formula:
- Induction hob according to anyone of the preceding claims, comprising no current transducer (8) electrically coupled with the induction coil (6), wherein said first and second electrical information related to the induction coil (6) are provided by an algorithm calculating maximum and minimum peak values of resonance capacitor voltage by reconstructing a sinusoidal wave based on sampled values of said resonance capacitor voltage.
- Method for operating an induction hob, the induction hob comprising a circuitry (1a) for powering at least one induction coil (6), the circuitry (1a) comprising a power circuit portion (7) with at least one switching element (4, 5) adapted to provide pulsed electric power to said induction coil (6) and an oscillating circuit portion (9) comprising at least one resonance capacitor (9.1, 9.2) which is associated with a resonance capacitor voltage, said induction coil (6) being electrically coupled with said power circuit portion (7) and said oscillating circuit portion (9), wherein said induction hob comprises a control entity (10) performing the steps of:- providing and/or receiving resonance capacitor information, for example resonance capacitor voltage values;- applying a discrete mathematical transformation to the resonance capacitor information thereby obtaining modified resonance capacitor information,;- calculating first and second electrical information related to the induction coil (6), the first and second electrical information being information regarding the amplitude of the electric current (Ic) provided through said induction coil (6) and information regarding the phase delay between the electric current (Ic) provided through said induction coil (6) and the voltage applied to the induction coil (6) based on said modified resonance capacitor information.
Priority Applications (1)
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EP18159692.5A EP3534673B1 (en) | 2018-03-02 | 2018-03-02 | Induction hob and method for operating an induction hob |
Applications Claiming Priority (1)
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---|---|---|---|
EP18159692.5A EP3534673B1 (en) | 2018-03-02 | 2018-03-02 | Induction hob and method for operating an induction hob |
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EP3534673B1 true EP3534673B1 (en) | 2021-09-15 |
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EP18159692.5A Active EP3534673B1 (en) | 2018-03-02 | 2018-03-02 | Induction hob and method for operating an induction hob |
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CN115598420B (en) * | 2022-12-16 | 2023-03-10 | 杭州飞仕得科技股份有限公司 | Method, device and equipment for calculating phase delay time and storage medium |
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CN102177765B (en) * | 2008-10-08 | 2013-10-02 | 松下电器产业株式会社 | Inductive heating device |
ES2573144B1 (en) * | 2014-12-03 | 2017-03-16 | Bsh Electrodomésticos España, S.A. | Induction cooking device with one or more resonant capacities |
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