EP3405679A1 - Diagonal fan - Google Patents
Diagonal fanInfo
- Publication number
- EP3405679A1 EP3405679A1 EP17781458.9A EP17781458A EP3405679A1 EP 3405679 A1 EP3405679 A1 EP 3405679A1 EP 17781458 A EP17781458 A EP 17781458A EP 3405679 A1 EP3405679 A1 EP 3405679A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- impeller
- diagonal fan
- fan according
- diagonal
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000004323 axial length Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/16—Centrifugal pumps for displacing without appreciable compression
- F04D17/165—Axial entry and discharge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D25/0606—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
- F04D25/0613—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump the electric motor being of the inside-out type, i.e. the rotor is arranged radially outside a central stator
- F04D25/064—Details of the rotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/16—Centrifugal pumps for displacing without appreciable compression
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D25/0606—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
- F04D25/0613—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump the electric motor being of the inside-out type, i.e. the rotor is arranged radially outside a central stator
- F04D25/0646—Details of the stator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/4253—Fan casings with axial entry and discharge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
- F04D29/444—Bladed diffusers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/666—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by means of rotor construction or layout, e.g. unequal distribution of blades or vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/10—Stators
- F05B2240/12—Fluid guiding means, e.g. vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/10—Stators
- F05B2240/14—Casings, housings, nacelles, gondels or the like, protecting or supporting assemblies there within
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2260/00—Function
- F05B2260/96—Preventing, counteracting or reducing vibration or noise
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/52—Outlet
Definitions
- the invention relates to a diagonal fan in an improved compact design with high power density and low noise.
- Diagonal fans In general, diagonal fans and their use are known from the prior art, for example from DE 10 2014 210 373 A1. Diagonal fans are used in applications with high demands on air performance at higher back pressure and low installation space, for example in cooling technology or in extractor hoods. By the in diagonal fans in relation to the installation space large engine diameter of the axially centrally disposed engine, the discharge area at the exhaust port is relatively small, resulting in high leakage losses in the flow due to high dynamic pressure at the outlet of the Dia- gonalventilators.
- the invention is therefore based on the object to provide a diagonal fan in a compact design with high power density and good noise behavior.
- a diagonal fan with a fan housing within which an external rotor motor and an impeller are accommodated, wherein the external rotor motor has a stator and a rotor surrounding the stator at least partially.
- an axial flow channel extends up to an outlet opening of the diagonal fan surrounding the external rotor motor, wherein air drawn in through the flow channel during operation of the diagonal fan can be conveyed to the outlet opening.
- the impeller is integrated in the rotor.
- the integration of the impeller into the rotor is provided in one embodiment in that rotor and impeller are integrally formed. The number of parts and the axial space are therefore minimized. As an alternative to the one-piece design, the integral design can also be achieved by that parts of the impeller, such. As the impeller blades are mounted on the rotor.
- the diagonal fan has an air guiding device with a plurality of air guide vanes distributed in the circumferential direction in an exhaust section adjoining the exhaust opening.
- the air guide vanes extend in the axial direction over the rotor, at least in an overlapping section, and are each spaced from the rotor with a radial air gap.
- the air gap has, in an embodiment which is advantageous for the noise development and performance of the diagonal fan, a size which corresponds to a maximum of 5%, preferably a maximum of 1.5%, of a maximum radial installation space of the diagonal fan.
- the maximum radial space is determined by the outermost envelope contour of the entire diagonal fan. In an imaginary design in cylindrical form, the maximum radial space would correspond to the maximum outer diameter.
- a ratio of an axial length of the overlapping portion of the air guide vanes to a non-overlapping portion in which the air vanes do not cover the rotor in the axial direction is in a range of 0.5 to 4.0 , preferably in the range of 1.5 to 2.5.
- the air gap extends in the axial direction over the overlap region, preferably in a constant size.
- the air guide vanes are fixed in sections in the axial direction on the fan housing.
- the air guide vanes can be fastened in the region adjoining the exhaust opening in the axially inwardly directed region on the fan housing.
- the impeller and / or the air guide vanes are geometrically designed such that an axial distance between the air vanes and the impeller increases in the radial direction from a first distance to a second distance radially further outward.
- the training can be done for example by obliquely facing each other axial outer edges over which the distance can be varied.
- the air vanes have a straight axial edge, the impeller vanes, however, beveled radially outward toward the inlet opening, so that the distance between the air vanes in the blow-out and the impeller blades increases radially outward seen. It is also advantageous if a radius of the impeller at a point of application of the first distance is greater than the first axial distance. The point of attack is the point at which the first distance is measured. The first distance can be set variably, the corresponding radius results accordingly. The same applies accordingly for the second distance and the second radius.
- the fan housing is designed in several parts and has an inlet nozzle and a blow-out, wherein the inlet nozzle comprises the suction opening and the blow-out the blow-out.
- a two-part embodiment is favorable, in which the inlet nozzle is connected in the axial direction directly adjacent to the blow-out part.
- the inlet nozzle and the discharge part are inserted into each other.
- the inlet nozzle has an inlet section reducing the flow diameter and forming the inlet opening has, which extends in the axial direction into the impeller.
- the impeller has a cover disk, wherein the impeller blades extend from the rotor to the cover disk.
- the cover plate can completely cover the impeller blades at their axial outer edges in the radial direction.
- the cover disk can have an axially parallel section pointing to the inlet opening into which the inlet nozzle extends.
- the problem of the small discharge area can be improved by the fact that the discharge opening forms a non-rotationally symmetrical discharge area. This is made possible, for example, by a cross-sectionally square shape of the discharge surface.
- the size of the suction opening is reduced compared to axial fans to improve the inflow.
- the diagonal fan is characterized in that the impeller has an impeller diameter which corresponds to 80 to 95% of a maximum radial installation space of the diagonal fan.
- an embodiment is advantageous in which the impeller is arranged directly adjacent to the flow channel and a generated by the impeller air flow is conveyed directly into the flow channel.
- Fig. 1 is a perspective view of a diagonal fan
- FIG. 2 is a front view of the suction side of the diagonal fan of FIG. 1
- FIG. 3 is a rear view of the suction side of the diagonal fan of FIG. 1
- FIG. 4 is a sectional view of the upper half of the diagonal fan of FIG. 1.
- FIG. 1 an embodiment of a diagonal fan 1 is shown in different views.
- Figure 4 is an associated longitudinal sectional view for a more detailed representation of the individual component elements and their arrangement to each other.
- the diagonal fan 1 comprises a two-part fan housing formed from the inlet opening 31 having the inlet nozzle 31 and the exhaust opening 5 comprehensive blow-out 32, at the axial ends of each flanges 21, 20 are formed.
- the inlet nozzle 31 is inserted into the discharge part 32.
- Central to the axis of rotation RA of the external rotor motor with the stator 1 and the rotor 9 is provided which surrounds the stator 11 in the axial direction in sections.
- the impeller of the diagonal fan 1 is formed from the rotor 9, the impeller blades 8 arranged thereon and a cover disk 24 which completely covers the impeller blades in the radial direction and has an end portion extending axially straight in the direction of the inlet opening 3.
- the rotor 9 forms a bottom plate for the impeller.
- the impeller is thus formed integrated into the rotor 9.
- the inlet nozzle 31 includes a the flow diameter reducing inlet portion 7, which extends in the axial direction into the impeller, so that the axially parallel end portion of the cover plate 24 and the inlet portion 7 overlap.
- Axially adjacent to the impeller extends between the discharge part 32 of the fan housing and the rotor 9 of the external rotor motor of the axial flow channel 19 up to the stator 1 surrounding the exhaust opening. 5
- an air guiding device with a plurality of air guide vanes 10 distributed in the circumferential direction, which are also clearly visible in FIG.
- Adjacent to the exhaust opening 5, the air guide vanes 10 are connected to the stator 11 and the blow-out 32.
- the air vanes 10 extend both in the axial direction and in the circumferential direction. They extend in the axial direction in the overlap section Ly over the rotor 9 away and spaced therefrom with a radial air gap S, wherein the air gap S in the embodiment shown corresponds to 1% of the maximum radial space B of the diagonal fan 1.
- the size of the air gap S is constant over its axial extent.
- the ratio of the axial length of the overlap portion Ly of the air vanes 10 to the axially adjacent uncovering portion Lx is 2.1 in the illustrated embodiment.
- the distance between the facing axial edges of the air vanes 10 and the impeller blades 8 increases from a first distance A1 to a second distance A2, with the axial edges of the air vanes 10 just radially outward.
- the impeller blades 8 are inclined.
- the position of the first and second distance is arbitrary, with the proviso that the radius R1 of the impeller at the point of application of the first distance A1 is greater than the first distance A1. It also holds that the Radius R2 of the impeller at the point of the second distance A2 is greater than the second distance A2.
- the impeller has an impeller diameter DA, which corresponds to 90% of the maximum radial space B of the diagonal fan 1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Diagonalventilator Diagonal fan
Beschreibung: Description:
Die Erfindung betrifft einen Diagonalventilator in verbesserter Kompaktbauweise mit hoher Leistungsdichte und geringer Geräuschentwicklung. The invention relates to a diagonal fan in an improved compact design with high power density and low noise.
Allgemein sind Diagonalventilatoren und deren Einsatz aus dem Stand der Technik bekannt, beispielsweise aus der DE 10 2014 210 373 A1. Diagonalventilatoren werden in Anwendungen mit hohen Anforderungen an Luftleistung bei höherem Gegendruck und geringem Einbauplatz eingesetzt, beispielsweise in der Kühltechnik oder bei Dunstabzugshauben. Durch den bei Diagonalventilatoren im Verhältnis zum Bauraum großen Motordurchmesser des axialzentral angeordneten Motors ist die Ausblasfläche an der Ausblasöffnung verhältnismäßig klein, wodurch es zu hohen Austrittsverlusten bei der Strömung durch hohen dynamischen Druck am Austritt des Dia- gonalventilators kommt. In general, diagonal fans and their use are known from the prior art, for example from DE 10 2014 210 373 A1. Diagonal fans are used in applications with high demands on air performance at higher back pressure and low installation space, for example in cooling technology or in extractor hoods. By the in diagonal fans in relation to the installation space large engine diameter of the axially centrally disposed engine, the discharge area at the exhaust port is relatively small, resulting in high leakage losses in the flow due to high dynamic pressure at the outlet of the Dia- gonalventilators.
Es ist stets ein Ziel, die Leistung des Ventilators zu erhöhen, währenddessen die Geräuschbildung unverändert bleibt oder sich sogar reduziert. Zudem sollen die Ventilatoren immer kompakter aufgebaut sein, um den Platzbedarf zu verringern. Der Erfindung liegt deshalb die Aufgabe zugrunde, einen Diagonalventilator in kompakter Bauform mit hoher Leistungsdichte und gutem Geräuschverhalten bereit zu stellen. It is always a goal to increase the performance of the fan, while the noise remains unchanged or even reduced. In addition, the fans should be built ever more compact in order to reduce the space requirement. The invention is therefore based on the object to provide a diagonal fan in a compact design with high power density and good noise behavior.
Diese Aufgabe wird durch die Merkmalskombination gemäß Patentanspruch 1 gelöst. Erfindungsgemäß wird ein Diagonalventilator mit einem Ventilatorgehäuse vorgeschlagen, innerhalb dem ein Außenläufermotor und ein Laufrad aufgenommen sind, wobei der Außenläufermotor einen Stator und einen den Stator zumindest teilweise umschließenden Rotor aufweist. Zwischen dem Ven- tiiatorgehäuse und dem Außenläufermotor verläuft ein axialer Strömungska- nal bis zu einer den Außenläufermotor umgebenden Ausblasöffnung des Diagonalventilators, wobei durch den Strömungskanal im Betrieb des Diagonalventilators über das Laufrad angesaugte Luft zur Ausblasöffnung förderbar ist. Das Laufrad ist dabei in den Rotor integriert. This object is achieved by the feature combination according to claim 1. According to the invention, a diagonal fan with a fan housing is proposed, within which an external rotor motor and an impeller are accommodated, wherein the external rotor motor has a stator and a rotor surrounding the stator at least partially. Between the ventilator housing and the external rotor motor, an axial flow channel extends up to an outlet opening of the diagonal fan surrounding the external rotor motor, wherein air drawn in through the flow channel during operation of the diagonal fan can be conveyed to the outlet opening. The impeller is integrated in the rotor.
Die Integration des Laufrads in den Rotor wird in einer Ausführung dadurch bereitgestellt, dass Rotor und Laufrad einteilig ausgebildet sind. Die Teilezahl und der axiale Bauraum werden mithin minimiert. Alternativ zur einteiligen Ausführung kann die integrale Ausführung auch dadurch erreicht werden, dass Teile des Laufrads, wie z. B. die Laufradschaufeln, auf dem Rotor befestigt werden. The integration of the impeller into the rotor is provided in one embodiment in that rotor and impeller are integrally formed. The number of parts and the axial space are therefore minimized. As an alternative to the one-piece design, the integral design can also be achieved by that parts of the impeller, such. As the impeller blades are mounted on the rotor.
Der Diagonalventilator weist in einer Weiterbildung in einem an die Ausblasöffnung angrenzenden Ausblasabschnitt eine Luftleiteinrichtung mit mehre- ren in Umfangsrichtung verteilten Luftleitschaufeln auf. Die Luftleitschaufeln erstrecken sich in axialer Richtung zumindest in einem Überdeckungsabschnitt über den Rotor hinweg und sind dabei jeweils zu dem Rotor mit einem radialen Luftspalt beabstandet. Somit rotiert der Rotor relativ zu den Luftleitschaufeln. Der Luftspalt weist in einer für die Geräuschentwicklung und Leistung des Diagonalventilators vorteilhaften Ausführung eine Größe auf, die maximal 5%, vorzugsweise maximal 1 ,5% eines maximalen radialen Bauraums des Diagonalventilators entspricht. Der maximale radiale Bauraum wird durch die äußerste Hüllkontur des gesamten Diagonalventilators bestimmt. Bei einer gedachten Ausführung in zylindrischer Form entspräche der maximale radiale Bauraum dem maximalen Außendurchmesser. In a further development, the diagonal fan has an air guiding device with a plurality of air guide vanes distributed in the circumferential direction in an exhaust section adjoining the exhaust opening. The air guide vanes extend in the axial direction over the rotor, at least in an overlapping section, and are each spaced from the rotor with a radial air gap. Thus, the rotor rotates relative to the air vanes. The air gap has, in an embodiment which is advantageous for the noise development and performance of the diagonal fan, a size which corresponds to a maximum of 5%, preferably a maximum of 1.5%, of a maximum radial installation space of the diagonal fan. The maximum radial space is determined by the outermost envelope contour of the entire diagonal fan. In an imaginary design in cylindrical form, the maximum radial space would correspond to the maximum outer diameter.
Ebenfalls vorteilhaft zur Lösung der Aufgabe ist eine Ausführung des Diagonalventilators, bei der ein Verhältnis einer axialen Länge des Überdeckungsabschnitts der Luftleitschaufeln zu einem Nichtüberdeckungsabschnitt, in dem die Luftleitschaufeln den Rotor in axialer Richtung nicht überdecken, in einem Bereich von 0,5 bis 4,0, vorzugsweise in einem Bereich von 1 ,5 bis 2,5 liegt. Der Luftspalt erstreckt sich in axialer Richtung über den Überdeckungsbereich vorzugsweise in konstanter Größe. Also advantageous for achieving the object is an embodiment of the diagonal fan in which a ratio of an axial length of the overlapping portion of the air guide vanes to a non-overlapping portion in which the air vanes do not cover the rotor in the axial direction is in a range of 0.5 to 4.0 , preferably in the range of 1.5 to 2.5. The air gap extends in the axial direction over the overlap region, preferably in a constant size.
Ferner ist in einer Ausführung vorgesehen, dass die Luftleitschaufeln in axia- ler Richtung abschnittsweise an dem Ventilatorgehäuse befestigt sind. Insbesondere können die Luftleitschaufeln im sich an die Ausblasöffnung anschließenden nach axial innen gerichteten Bereich am Ventilatorgehäuse befestigt werden. In einer zur Lösung der Aufgabe günstigen Weiterbildung des Diagonalventilators sind das Laufrad und/oder die Luftleitschaufeln geometrisch so ausgebildet, dass sich ein axialer Abstand zwischen den Luftleitschaufeln und dem Laufrad in radialer Richtung von einem ersten Abstand auf einen zweiten radial weiter außen liegenden Abstand vergrößert. Die Ausbildung kann beispielsweise durch schräge zueinander weisende axiale Außenkanten erfolgen, über welche der Abstand variiert werden kann. In einer vorteilhaften Lösung weisen die Luftleitschaufeln eine gerade Axialkante auf, die Laufradschaufeln werden hingegen nach radial außen in Richtung Einlassöffnung abgeschrägt, so dass sich der Abstand zwischen den Luftleitschaufeln im Ausblasbereich und den Laufradschaufeln nach radial außen gesehen vergrößert. Ferner ist vorteilhaft, wenn ein Radius des Laufrads an einem Angriffspunkt des ersten Abstands größer ist als der erste axiale Abstand. Der Angriffspunkt ist der Punkt, an dem der erste Abstand gemessen wird. Der erste Abstand ist variabel festlegbar, der zugehörige Radius ergibt sich entsprechend daraus. Gleiches gilt entsprechend für den zweiten Abstand und den zweiten Radius. Furthermore, it is provided in one embodiment that the air guide vanes are fixed in sections in the axial direction on the fan housing. In particular, the air guide vanes can be fastened in the region adjoining the exhaust opening in the axially inwardly directed region on the fan housing. In an embodiment of the diagonal fan which is favorable for achieving the object, the impeller and / or the air guide vanes are geometrically designed such that an axial distance between the air vanes and the impeller increases in the radial direction from a first distance to a second distance radially further outward. The training can be done for example by obliquely facing each other axial outer edges over which the distance can be varied. In an advantageous solution, the air vanes have a straight axial edge, the impeller vanes, however, beveled radially outward toward the inlet opening, so that the distance between the air vanes in the blow-out and the impeller blades increases radially outward seen. It is also advantageous if a radius of the impeller at a point of application of the first distance is greater than the first axial distance. The point of attack is the point at which the first distance is measured. The first distance can be set variably, the corresponding radius results accordingly. The same applies accordingly for the second distance and the second radius.
Eine vorteilhafte Ausführungsform des Diagonalventilators sieht vor, dass das Ventilatorgehäuse mehrteilig ausgeführt ist und eine Einlaufdüse sowie ein Ausblasteil aufweist, wobei die Einlaufdüse die Ansaugöffnung und das Ausblasteil die Ausblasöffnung umfasst. An advantageous embodiment of the diagonal fan provides that the fan housing is designed in several parts and has an inlet nozzle and a blow-out, wherein the inlet nozzle comprises the suction opening and the blow-out the blow-out.
In einer kompakten Ausführung ist ferner eine zweiteilige Ausführung günstig, bei der die Einlaufdüse in axialer Richtung unmittelbar angrenzend mit dem Ausblasteil verbunden ist. In einer kompakten Ausführung sind die Ein- laufdüse und das Ausblasteil ineinander gesteckt. In a compact design, furthermore, a two-part embodiment is favorable, in which the inlet nozzle is connected in the axial direction directly adjacent to the blow-out part. In a compact design, the inlet nozzle and the discharge part are inserted into each other.
Ebenfalls einen kompakten axial kurzen Aufbau fördernd ist eine Ausführung des Diagonalventilators, wonach die Einlaufdüse einen den Strömungsdurchmesser verringernden, die Einlassöffnung bildenden Einlaufabschnitt aufweist, der sich in axialer Richtung in das Laufrad hinein erstreckt. Also promoting a compact, axially short construction is an embodiment of the diagonal fan, whereupon the inlet nozzle has an inlet section reducing the flow diameter and forming the inlet opening has, which extends in the axial direction into the impeller.
Für die geringe Geräuschentwicklung ist eine Ausführungsvariante vorteilhaft, bei der das Laufrad eine Deckscheibe aufweist, wobei sich die Laufradschaufeln von dem Rotor zu der Deckscheibe erstrecken. Die Deckscheibe kann die Laufradschaufeln an ihren axialen Außenkanten in radialer Richtung vollständig überdecken. Zudem kann die Deckscheibe einen zu Einlassöff- nung weisenden achsparallel verlaufenden Abschnitt aufweisen, in den die Einlaufdüse sich hinein erstreckt. For the low noise development, a variant is advantageous in which the impeller has a cover disk, wherein the impeller blades extend from the rotor to the cover disk. The cover plate can completely cover the impeller blades at their axial outer edges in the radial direction. In addition, the cover disk can have an axially parallel section pointing to the inlet opening into which the inlet nozzle extends.
Die Problematik der geringen Ausblasfläche kann dadurch verbessert wer- den, dass die Ausblasöffnung eine nicht-rotationssymmetrische Ausblasfläche bildet. Dies wird beispielsweise durch eine im Querschnitt quadratische Form der Ausblasfläche ermöglicht. The problem of the small discharge area can be improved by the fact that the discharge opening forms a non-rotationally symmetrical discharge area. This is made possible, for example, by a cross-sectionally square shape of the discharge surface.
Ebenfalls vorteilhaft wirkt sich bei dem Diagonalventilator auf die Geräuschbildung aus, wenn die Ansaugöffnung einen Ansaugdurchmesser aufweist, der 40 bis 75%, vorzugsweise 50 bis 60% des maximalen radialen Bauraums des Diagonalventilators entspricht. Die Größe der Ansaugöffnung wird gegenüber Axialventilatoren verringert, um die Zuströmung zu verbessern. Likewise advantageous in the case of the diagonal fan is the noise formation when the intake opening has a suction diameter which corresponds to 40 to 75%, preferably 50 to 60%, of the maximum radial installation space of the diagonal fan. The size of the suction opening is reduced compared to axial fans to improve the inflow.
Der Diagonalventilator ist in einer Ausführung dadurch gekennzeichnet, dass das Laufrad einen Laufraddurchmesser aufweist, der 80 bis 95% eines ma- ximalen radialen Bauraums des Diagonalventilators entspricht. In one embodiment, the diagonal fan is characterized in that the impeller has an impeller diameter which corresponds to 80 to 95% of a maximum radial installation space of the diagonal fan.
Auch ist eine Ausführung vorteilhaft, bei der das Laufrad unmittelbar angrenzend an den Strömungskanal angeordnet und ein von dem Laufrad erzeugter Luftstrom unmittelbar in den Strömungskanal gefördert wird. Also, an embodiment is advantageous in which the impeller is arranged directly adjacent to the flow channel and a generated by the impeller air flow is conveyed directly into the flow channel.
Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprü- chen gekennzeichnet bzw. werden nachstehend zusammen mit der Beschreibung der bevorzugten Ausführung der Erfindung anhand der Figuren näher dargestellt. Es zeigen: Fig. 1 eine perspektivische Ansicht eines Diagonalventilators; Other advantageous developments of the invention are characterized in the subclaims or will be described in more detail below together with the description of the preferred embodiment of the invention with reference to FIGS. Show it: Fig. 1 is a perspective view of a diagonal fan;
Fig. 2 eine Vorderansicht auf die Ansaugseite des Diagonalventilators aus Fig. 1 , Fig. 3 eine Hinteransicht auf die Ansaugseite des Diagonalventilators aus Fig. 1 , 2 is a front view of the suction side of the diagonal fan of FIG. 1, FIG. 3 is a rear view of the suction side of the diagonal fan of FIG. 1,
Fig. 4 eine Schnittansicht der oberen Hälfte des Diagonalventilators aus Fig. 1. 4 is a sectional view of the upper half of the diagonal fan of FIG. 1.
In den Figuren 1 bis 3 ist ein Ausführungsbeispiel eines Diagonalventilators 1 in verschiedenen Ansichten gezeigt. Figur 4 ist eine zugehörige Längsschnittansicht zur genaueren Darstellung der einzelnen Bauteilelemente und deren Anordnung zueinander. In the figures 1 to 3 an embodiment of a diagonal fan 1 is shown in different views. Figure 4 is an associated longitudinal sectional view for a more detailed representation of the individual component elements and their arrangement to each other.
Der Diagonalventilator 1 umfasst ein zweiteiliges Ventilatorgehäuse gebildet aus der die Einlassöffnung 3 aufweisenden Einlaufdüse 31 und dem die Ausblasöffnung 5 umfassenden Ausblasteil 32, an deren axialen Enden jeweils Flansche 21 , 20 ausgebildet sind. Die Einlaufdüse 31 ist in das Ausblasteil 32 eingesteckt. Zentral um die Rotationsachse RA ist der Außenläufermotor mit dem Stator 1 und dem Rotor 9 vorgesehen, der den Stator 11 in Axialrichtung abschnittsweise umschließt. The diagonal fan 1 comprises a two-part fan housing formed from the inlet opening 31 having the inlet nozzle 31 and the exhaust opening 5 comprehensive blow-out 32, at the axial ends of each flanges 21, 20 are formed. The inlet nozzle 31 is inserted into the discharge part 32. Central to the axis of rotation RA of the external rotor motor with the stator 1 and the rotor 9 is provided which surrounds the stator 11 in the axial direction in sections.
Das Laufrad des Diagonalventilators 1 wird gebildet aus dem Rotor 9, den daran angeordneten Laufradschaufeln 8 sowie einer die Laufradschaufeln in radialer Richtung vollständig überdeckende Deckscheibe 24, die einen axial gerade in Richtung der Einlassöffnung 3 verlaufenden Endabschnitt aufweist. Der Rotor 9 bildet dabei eine Bodenscheibe für das Laufrad. Das Laufrad ist somit in den Rotor 9 integriert ausgebildet. Die Einlassdüse 31 umfasst einen den Strömungsdurchmesser verringernden Einlaufabschnitt 7, der sich in axialer Richtung in das Laufrad hinein erstreckt, so dass sich der achsparallele Endabschnitt der Deckscheibe 24 und der Einlaufabschnitt 7 überlappen. The impeller of the diagonal fan 1 is formed from the rotor 9, the impeller blades 8 arranged thereon and a cover disk 24 which completely covers the impeller blades in the radial direction and has an end portion extending axially straight in the direction of the inlet opening 3. The rotor 9 forms a bottom plate for the impeller. The impeller is thus formed integrated into the rotor 9. The inlet nozzle 31 includes a the flow diameter reducing inlet portion 7, which extends in the axial direction into the impeller, so that the axially parallel end portion of the cover plate 24 and the inlet portion 7 overlap.
An das Laufrad axial angrenzend erstreckt sich zwischen dem Ausblasteil 32 des Ventilatorgehäuse und dem Rotor 9 des Außenläufermotors der axiale Strömungskanal 19 bis zu der den Stator 1 umgebenden Ausblasöffnung 5. Axially adjacent to the impeller extends between the discharge part 32 of the fan housing and the rotor 9 of the external rotor motor of the axial flow channel 19 up to the stator 1 surrounding the exhaust opening. 5
In einem an die Ausblasöffnung 5 angrenzenden Ausblasabschnitt ist eine Luftleiteinrichtung mit mehreren in Umfangsrichtung verteilten Luftleitschaufeln 10 angeordnet, die auch in Figur 3 gut zu erkennen sind. Angrenzend an die Ausblasöffnung 5 sind die Luftleitschaufeln 10 mit dem Stator 11 und mit dem Ausblasteil 32 verbunden. Die Luftleitschaufeln 10 erstrecken sich sowohl in axialer Richtung als auch in Umfangsrichtung. Dabei erstrecken sie sich in axialer Richtung in dem Überdeckungsabschnitt Ly über den Rotor 9 hinweg und zu diesem mit einem radialen Luftspalt S beabstandet, wobei der Luftspalt S in der gezeigten Ausführung 1 % des maximalen radialen Bauraums B des Diagonalventilators 1 entspricht. Die Größe des Luftspalts S ist über seine axiale Erstreckung konstant. Das Verhältnis der axialen Länge des Überdeckungsabschnitts Ly der Luftleitschaufeln 10 zu dem axial angrenzenden Nichtüberdeckungsabschnitt Lx liegt in der gezeigten Ausfüh- rung bei einem Wert von 2,1. In an exhaust section adjoining the exhaust opening 5, there is arranged an air guiding device with a plurality of air guide vanes 10 distributed in the circumferential direction, which are also clearly visible in FIG. Adjacent to the exhaust opening 5, the air guide vanes 10 are connected to the stator 11 and the blow-out 32. The air vanes 10 extend both in the axial direction and in the circumferential direction. They extend in the axial direction in the overlap section Ly over the rotor 9 away and spaced therefrom with a radial air gap S, wherein the air gap S in the embodiment shown corresponds to 1% of the maximum radial space B of the diagonal fan 1. The size of the air gap S is constant over its axial extent. The ratio of the axial length of the overlap portion Ly of the air vanes 10 to the axially adjacent uncovering portion Lx is 2.1 in the illustrated embodiment.
Bezugnehmend insbesondere auf Fig. 4 vergrößert sich in einer Richtung nach radial außen gesehen der Abstand zwischen den zueinander weisenden Axialkanten der Luftleitschaufeln 10 und der Laufradschaufeln 8 von einem ersten Abstand A1 auf einen zweiten Abstand A2, wobei die Axialkanten der Luftleitschaufeln 10 gerade radial auswärts, die Laufradschaufeln 8 schräg verlaufen. Die Position des ersten und zweiten Abstands ist frei wählbar, wobei gilt, dass der Radius R1 des Laufrads an dem Angriffspunkt des ersten Abstands A1 größer ist als der erste Abstand A1. Ferner gilt, dass der Radius R2 des Laufrads an dem Angriffspunkt des zweiten Abstands A2 größer ist als der zweite Abstand A2. Das Laufrad weist einen Laufraddurchmesser DA auf, der 90% des maximalen radialen Bauraums B des Diagonalventilators 1 entspricht. Referring particularly to Figure 4, in a radially outward direction, the distance between the facing axial edges of the air vanes 10 and the impeller blades 8 increases from a first distance A1 to a second distance A2, with the axial edges of the air vanes 10 just radially outward. the impeller blades 8 are inclined. The position of the first and second distance is arbitrary, with the proviso that the radius R1 of the impeller at the point of application of the first distance A1 is greater than the first distance A1. It also holds that the Radius R2 of the impeller at the point of the second distance A2 is greater than the second distance A2. The impeller has an impeller diameter DA, which corresponds to 90% of the maximum radial space B of the diagonal fan 1.
* * * * * * * * * *
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102016122533.9A DE102016122533A1 (en) | 2016-11-22 | 2016-11-22 | Diagonal fan |
PCT/EP2017/075261 WO2018095633A1 (en) | 2016-11-22 | 2017-10-04 | Diagonal fan |
Publications (2)
Publication Number | Publication Date |
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EP3405679A1 true EP3405679A1 (en) | 2018-11-28 |
EP3405679B1 EP3405679B1 (en) | 2023-05-03 |
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EP17781458.9A Active EP3405679B1 (en) | 2016-11-22 | 2017-10-04 | Diagonal fan |
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US (1) | US10851792B2 (en) |
EP (1) | EP3405679B1 (en) |
CN (1) | CN206468550U (en) |
DE (1) | DE102016122533A1 (en) |
PL (1) | PL3405679T3 (en) |
WO (1) | WO2018095633A1 (en) |
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CA2952411C (en) * | 2016-12-19 | 2022-03-22 | S3 Manufacturing Inc. | Mixed air flow fan for aerating an agricultural storage bin |
USD894367S1 (en) * | 2017-12-13 | 2020-08-25 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Vent frame |
DE102018128823A1 (en) * | 2018-11-16 | 2020-05-20 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Diagonal fan with heating element |
DE102018128820A1 (en) | 2018-11-16 | 2020-05-20 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Diagonal fan with optimized housing |
DE102018128813A1 (en) * | 2018-11-16 | 2020-05-20 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Diagonal fan with swirl reduction on the diagonal impeller |
DE102021209606A1 (en) | 2021-09-01 | 2023-03-02 | Brose Fahrzeugteile SE & Co. Kommanditgesellschaft, Würzburg | Inlet nozzle for a radial fan |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
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US2855141A (en) * | 1955-11-25 | 1958-10-07 | Jacobus C Van Rijn | Two-piece cantilever fan and motor |
DE4127134B4 (en) | 1991-08-15 | 2004-07-08 | Papst Licensing Gmbh & Co. Kg | diagonal fan |
CA2412773C (en) * | 2000-06-15 | 2009-09-15 | Greenheck Fan Corporation | In-line centrifugal fan |
TWI305486B (en) | 2004-08-27 | 2009-01-11 | Delta Electronics Inc | Heat-dissipating fan and its housing |
US7554228B2 (en) * | 2005-05-25 | 2009-06-30 | Hewlett-Packard Development Company, L.P. | Cooling fan with an outer rotor motor |
TWI377004B (en) * | 2008-03-28 | 2012-11-11 | Delta Electronics Inc | Fan and fan frame thereof |
JP6155544B2 (en) | 2012-03-12 | 2017-07-05 | 日本電産株式会社 | Centrifugal fan |
DE102012106411A1 (en) * | 2012-07-17 | 2014-01-23 | Ruck Ventilatoren Gmbh | Diagonal impeller for a diagonal fan and diagonal fan |
US10577933B2 (en) * | 2013-08-15 | 2020-03-03 | United Technologies Corporation | Coating pocket stress reduction for rotor disk of a gas turbine engine |
DE102014210373A1 (en) | 2014-06-02 | 2015-12-03 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Radial or diagonal fan |
DE102015207800A1 (en) * | 2015-04-28 | 2016-11-03 | Ziehl-Abegg Se | Diagonal or centrifugal fan, guide for such a fan and system with such a fan or with several such fans |
-
2016
- 2016-11-22 DE DE102016122533.9A patent/DE102016122533A1/en active Pending
-
2017
- 2017-01-05 CN CN201720011115.XU patent/CN206468550U/en active Active
- 2017-10-04 US US16/086,482 patent/US10851792B2/en active Active
- 2017-10-04 PL PL17781458.9T patent/PL3405679T3/en unknown
- 2017-10-04 WO PCT/EP2017/075261 patent/WO2018095633A1/en active Application Filing
- 2017-10-04 EP EP17781458.9A patent/EP3405679B1/en active Active
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US20190101122A1 (en) | 2019-04-04 |
WO2018095633A1 (en) | 2018-05-31 |
DE102016122533A1 (en) | 2018-05-24 |
CN206468550U (en) | 2017-09-05 |
EP3405679B1 (en) | 2023-05-03 |
PL3405679T3 (en) | 2023-08-14 |
US10851792B2 (en) | 2020-12-01 |
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