EP3398194B1 - Cable having a fire-resistant insulating layer - Google Patents
Cable having a fire-resistant insulating layer Download PDFInfo
- Publication number
- EP3398194B1 EP3398194B1 EP16829295.1A EP16829295A EP3398194B1 EP 3398194 B1 EP3398194 B1 EP 3398194B1 EP 16829295 A EP16829295 A EP 16829295A EP 3398194 B1 EP3398194 B1 EP 3398194B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- silicate
- cable according
- cable
- insulating layer
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000009970 fire resistant effect Effects 0.000 title description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 67
- 229920000642 polymer Polymers 0.000 claims description 55
- 239000000203 mixture Substances 0.000 claims description 53
- 239000000945 filler Substances 0.000 claims description 30
- 230000001681 protective effect Effects 0.000 claims description 20
- 239000002861 polymer material Substances 0.000 claims description 14
- 239000000395 magnesium oxide Substances 0.000 claims description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 9
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical group [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 238000001354 calcination Methods 0.000 claims description 4
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000391 magnesium silicate Substances 0.000 claims description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 2
- 235000019792 magnesium silicate Nutrition 0.000 claims description 2
- 229910052615 phyllosilicate Inorganic materials 0.000 claims description 2
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 claims 5
- 239000005995 Aluminium silicate Substances 0.000 claims 1
- PZZYQPZGQPZBDN-UHFFFAOYSA-N aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 claims 1
- 235000012211 aluminium silicate Nutrition 0.000 claims 1
- 229910000323 aluminium silicate Inorganic materials 0.000 claims 1
- 239000010410 layer Substances 0.000 description 70
- 239000004020 conductor Substances 0.000 description 39
- 229920000098 polyolefin Polymers 0.000 description 18
- 239000000463 material Substances 0.000 description 16
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 13
- 150000001342 alkaline earth metals Chemical class 0.000 description 13
- 238000009413 insulation Methods 0.000 description 11
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 239000003063 flame retardant Substances 0.000 description 7
- -1 polysiloxane Polymers 0.000 description 7
- 239000005977 Ethylene Substances 0.000 description 6
- 229920000578 graft copolymer Polymers 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000010445 mica Substances 0.000 description 5
- 229910052618 mica group Inorganic materials 0.000 description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 3
- 229910001385 heavy metal Inorganic materials 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052901 montmorillonite Inorganic materials 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 3
- 238000004438 BET method Methods 0.000 description 2
- 101100536354 Drosophila melanogaster tant gene Proteins 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 229920003345 Elvax® Polymers 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001198 elastomeric copolymer Polymers 0.000 description 2
- 229920006245 ethylene-butyl acrylate Polymers 0.000 description 2
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 2
- 239000005043 ethylene-methyl acrylate Substances 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229920001179 medium density polyethylene Polymers 0.000 description 2
- 239000004701 medium-density polyethylene Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 241001441571 Hiodontidae Species 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920010346 Very Low Density Polyethylene (VLDPE) Polymers 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052621 halloysite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
- 229910000271 hectorite Inorganic materials 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000012802 nanoclay Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/002—Inhomogeneous material in general
- H01B3/006—Other inhomogeneous material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
Definitions
- the present invention relates to a cable comprising at least one elongated conductive element surrounded by at least one fire-resistant insulating layer.
- safety cables are in particular power transmission cables or low frequency transmission cables, such as control or signaling cables.
- a significant slowdown in the progression of the flames means that much time is saved to evacuate the premises and / or to implement appropriate extinguishing means.
- the cable In the event of a fire, the cable must be able to withstand the fire in order to operate as long as possible and limit its degradation.
- a safety cable must also not be dangerous for its environment, that is to say not to give off toxic and / or opaque fumes when it is subjected to extreme thermal conditions.
- a fire-resistant and halogen-free safety electric cable comprising a set of insulated electrical conductors, said set being surrounded by an outer sheath.
- Each insulated electrical conductor is formed by an electrical conductor surrounded by an insulating layer obtained from a composition comprising a polymeric material and at least one ceramic-forming filler, said insulating layer thus being able to be converted at least superficially into ceramic state at high temperatures corresponding to fire conditions.
- the polymeric material of this single insulating layer is chosen from a polysiloxane, an ethylene copolymer, and their mixture.
- the aim of the present invention is to overcome the drawbacks of the techniques of the prior art by proposing in particular a cable exhibiting excellent fire resistance properties while limiting the risks of mechanical degradation of the electrical conductor (s) which compose it, even at high temperature.
- the cable has very good fire resistance, and in particular makes it possible to significantly reduce or even avoid the formation of flaming droplets during combustion of the cable.
- the mechanical properties of the cable of the invention are also improved thereby allowing it to continue to operate even at high temperatures.
- the cable of the invention advantageously satisfies the conditions of standard NF C 32-070 CR1 (2001) and of standard EN50200 (2006).
- the invention as thus defined also has the advantage of being economical since it makes it possible to significantly limit or even avoid the use of polysiloxane in the insulating layer, while having very good resistance properties. fire.
- the first silicate of the cocktail of fillers can be a phyllosilicate, such as, for example, mica.
- the cocktail of fillers can comprise from 20 to 40% by weight of first silicate relative to the total weight of cocktail of fillers in the polymer composition.
- the second silicate of the cocktail of fillers can be a compound with a high specific surface area, in particular of at least 10 m 2 / g, and preferably of at least 20 m 2 / g.
- the specific surface is conventionally determined by the BET method according to DIN ISO 9277.
- the second silicate of the cocktail of fillers can in particular be of the lamellar type.
- the second silicate can comprise magnesium silicate, such as for example talc.
- the cocktail of fillers can comprise from 20 to 40% by weight of second silicate relative to the total weight of cocktail of fillers in the polymer composition.
- the third silicate of the cocktail of fillers can be a compound comprising aluminum silicate, in particular of the lamellar type.
- the third silicate can be chosen from montmorillonite, bentonite, kaolinite, hectorite, halloysite, and one of their mixtures.
- a third silicate As a preferred example of a third silicate, mention may be made of a nanoclay, which may or may not be functionalized. More particularly, it can be surface treated with cations of the quaternary ammonium type.
- the cocktail of fillers can comprise from 5 to 30% by weight of third silicate relative to the total weight of cocktail of fillers in the polymer composition.
- the oxide of an alkaline earth metal advantageously makes it possible to improve the mechanical properties of cohesion of the insulating layer after combustion under the effect of a flame.
- the oxide of an alkaline earth metal can be of high purity, in order to improve the electrical resistivity of the cable of the invention.
- high purity is understood to mean an oxide of an alkaline earth metal having a purity (by calcination) of at least 96.0%, preferably at least 98.0%, and particularly preferably of at least 99.0%.
- the oxide of an alkaline earth metal of high purity advantageously limits the presence of electrically conductive compound (s), in particular in the form of impurity (s).
- the impurities can contain, for example, heavy metals.
- the oxide of an alkaline earth metal can comprise at most 30 ppm of heavy metals, and preferably less than 10 ppm of heavy metals.
- the oxide of an alkaline earth metal has a melting point of at least 1500 ° C, preferably at least 2000 ° C, and particularly preferably at least 2500 ° C.
- the oxide of an alkaline earth metal can be a magnesium oxide (MgO).
- the cocktail of fillers comprises 20 to 40% by weight of oxide of an alkaline earth metal relative to the total weight of cocktail of fillers in the polymer composition.
- the polymer material of the invention comprises one or more polymer (s), the term polymer being able to be understood by any type of polymer well known to those skilled in the art such as homopolymer or copolymer (eg block copolymer, random copolymer, terpolymer , ... etc).
- the polymer can be of the thermoplastic or elastomeric type, and can be crosslinked by techniques well known to those skilled in the art.
- the polymer material can comprise one or more olefin polymers, and preferably one or more ethylene polymers.
- An olefin polymer is conventionally a polymer obtained from at least one olefin monomer.
- the polymeric material may comprise more than 30% by weight of olefin polymer (s), preferably more than 50% by weight of olefin polymer (s), preferably more than 70% by weight of polymer (s) of olefin, and particularly preferably more than 90% by weight of olefin polymer (s), relative to the total weight of polymer material in the polymer composition.
- the polymeric material is only composed of one or more olefin polymer (s).
- the polymeric material of the invention can comprise one or more olefin polymers chosen from linear low density polyethylene (LLDPE); very low density polyethylene (VLDPE); low density polyethylene (LDPE); medium density polyethylene (MDPE); high density polyethylene (HDPE); an ethylene-propylene elastomeric copolymer (EPM); an ethylene propylene diene monomer terpolymer (EPDM); an ethylene / vinyl ester copolymer such as an ethylene / vinyl acetate (EVA) copolymer; an ethylene-acrylate copolymer such as an ethylene-butyl acrylate (EBA) copolymer or an ethylene-methyl acrylate (EMA) copolymer; an ethylene-alpha-olefin copolymer such as an ethylene-octene copolymer (PEO) or an ethylene-butene copolymer (PEB); and one of their mixtures.
- LLDPE linear low density polyethylene
- the polymer material of the invention can also comprise a grafted polymer, in particular grafted with polar functions.
- This grafted polymer advantageously makes it possible to improve the mechanical properties of cohesion of the insulating layer after combustion under the effect of a flame.
- the grafted polymer may be an olefin polymer grafted with maleic anhydride, and in particular a polymer of ethylene grafted with maleic anhydride.
- the polymer material may comprise from 1 to 20% by weight of said graft polymer, and preferably from 5 to 15% by weight of said graft polymer, relative to the total weight of polymer material in the polymer composition.
- the polymeric material can comprise one or more ethylene polymer (s).
- the polymeric material can comprise a blend of at least two different ethylene polymers, and more particularly can comprise a blend of an ethylene homopolymer and an ethylene vinyl acetate (EVA) copolymer.
- EVA ethylene vinyl acetate
- the polymeric material can comprise from 50 to 80% by weight of EVA and from 20 to 50% by weight of an ethylene homopolymer, relative to the total weight of polymeric material in the polymer composition.
- the polymer composition of the invention may comprise at least 30% by weight of polymeric material, preferably at least 50% by weight of polymeric material, and preferably at least 60% by weight of polymeric material, relative to the total weight of the polymer composition.
- the polymer composition of the invention can comprise at least 30% by weight of said cocktail of fillers relative to the total weight of the polymer composition.
- the polymer composition can comprise at least 30% by weight of said polymeric material relative to the total weight of the polymer composition.
- the polymer composition may have a Mooney viscosity of at least 50, and preferably at least 55.
- the polymer composition may have a Mooney viscosity of at most 100, and preferably at most 90.
- the Mooney viscosity (ML1 + 4, 100 ° C) is expressed in Mooney (Me) units and can be easily determined by standard NFT 43005.
- the polymer composition may typically further include additives in an amount of 0.1 to 20 parts by weight per 100 parts by weight of polymeric material in the polymer composition.
- the additives are well known to those skilled in the art and can for example be chosen from protection agents (eg anti-UV, anti-copper), processing agents (eg plasticizers, lubricants), pigments, and antioxidants.
- the insulating layer of the invention surrounds the elongated conductive element, thereby forming an insulated elongated conductive element.
- extruded layer It can be easily shaped by extrusion around the elongated conductive member. This is called an extruded layer.
- the insulating layer is a so-called thermoplastic layer, or in other words an uncrosslinked layer.
- non-crosslinked is understood to mean a layer in which the degree of gel according to standard ASTM D2765-01 (extraction with xylene) is at most 20%, preferably at most 10%, preferably at most 5. %, and particularly preferably 0%.
- the insulating layer of the invention can advantageously be an electrically insulating layer.
- the term “electrically insulating layer” is understood to mean a layer whose electrical conductivity can be at most 1.10 -9 S / m (siemens per meter) (at 25 ° C), preferably at most 1.10 -8 S / m, and preferably at most 1.10 -13 S / m (at 25 ° C).
- the thickness of the insulating layer can range from 0.10 mm to 2.00 mm.
- the insulating layer may be in direct physical contact with the elongated conductive member.
- the elongated conductive element may be surrounded by the insulating layer of the invention as a single insulating layer. This is then referred to as so-called “single-layer” insulation.
- the outer layer surrounding the inner layer then forms a so-called “bilayer” insulation.
- the outer layer can be more particularly a layer crosslinked by techniques well known to those skilled in the art.
- the crosslinked layer can be easily characterized by determining its degree of gel according to standard ASTM D2765-01. More particularly, said crosslinked layer can advantageously have a gel content, according to standard ASTM D2765-01 (xylene extraction), of at least 50%, preferably of at least 70%, preferably of at least 80 %, and particularly preferably at least 90%.
- the outer layer is a crosslinked or uncrosslinked layer, based on an olefin polymer, and more particularly based on an ethylene polymer.
- the thickness of the outer layer can range from 0.05 to 2.00 mm.
- the thickness of the outer layer may be less than or equal to the thickness of the inner layer.
- the invention finds a particularly advantageous, but not exclusive, application in the field of power or telecommunications cables intended to remain operational for a defined time when they are subjected to high heat and / or directly to flames.
- the term “cable” is understood to mean an electrical and / or optical cable, intended for the transport of energy and / or the transmission of data.
- this type of cable comprises one or more elongated conductive element (s) of the electrical and / or optical type.
- the elongated conductor element When the elongated conductor element is of the electrical type, it may be a single conductor such as for example a metal wire, or a multiconductor such as a plurality of metal wires, twisted or not.
- the elongated electrical conductor can be made from a metallic material chosen in particular from aluminum, an aluminum alloy, copper, a copper alloy, and one of their combinations.
- the section (cross section) of the electrical conductor can range from 0.5 mm 2 to more than 240 mm 2 .
- the cable may comprise at least two elongated conductive elements, each elongate conductive element being surrounded by at least the insulating layer of the invention.
- the cable of the invention may further comprise a protective sheath surrounding one or more insulated elongated conductive element (s).
- the protective sheath surrounds the single insulated elongate conductor element.
- the protective sheath surrounds all of said insulated elongated conductor elements.
- the protective sheath of the invention may be a sheath of the tubing type or of the stuffing type.
- tubing sheath is understood to mean a sheath in the form of a tube comprising a substantially identical thickness all along said tube.
- the tubing sheath can be more or less tightened around all of the insulated conductors so as in particular to immobilize all of said insulated conductors inside said sheath.
- the tubing sheath is very simple and quick to produce since it requires less pressure at the exit of the extruder than that necessary for the manufacture of a stuffing sheath.
- sensing sheath is understood to mean a sheath which fills the interstices between the insulated electrical conductors, the volumes of which are accessible.
- the protective sheath can be conventionally based on one or more olefin polymer (s), with optionally at least one flame-retardant filler such as aluminum trihydroxide (ATH), magnesium dihydroxide (MDH), the chalk.
- the protective sheath is a sheath called “HFFR” for the anglicism “ Halogen-Free Flame Retardant ” according to standard IEC 60754 Parts 1 and 2 (2011).
- the cable may further comprise a stuffing element positioned along the cable between the protective sheath and the isolated elongated conductor element (s), the The stuffing element may further surround the isolated elongate conductive element (s).
- the stuffing element is well known to those skilled in the art and may for example be based on one or more olefin polymer (s), optionally with at least one flame-retardant filler such as, for example, olefin trihydroxide. aluminum (ATH), magnesium dihydroxide (MDH), chalk.
- the stuffing element is a so-called “HFFR” element for the anglicism “ Halogen-Free Flame Retardant” according to standard IEC 60754 Parts 1 and 2 (2011).
- the cable of the invention does not include / preferably do not include halogenated compounds according to standard IEC 60754 Parts 1 and 2 (2011).
- halogenated compounds can be of all kinds, such as for example fluorinated polymers or chlorinated polymers such as polyvinyl chloride (PVC), halogenated plasticizers, halogenated mineral fillers, etc.
- the electric cable shown on the figure 1 comprises two electrical conductors 1, each electrical conductor being surrounded by a single insulating layer 2 in accordance with the invention.
- a protective sheath 3 of the tubing type surrounds all of the two insulated electrical conductors.
- a stuffing element 4 is positioned between the protective sheath 3 and all of the insulated electrical conductors.
- the stuffing element 4 also surrounds all of the insulated electrical conductors.
- the electric cable shown on the figure 2 comprises three electrical conductors 1, a first insulating layer 2a (inner layer) around each electrical conductor 1, a second insulating layer 2b (outer layer) around each first insulating layer 2a.
- the inner layer is an insulating layer in accordance with the invention, while the outer layer is a conventional crosslinked polyethylene layer.
- a protective sheath 3 of the tubing type surrounds all of the three insulated electrical conductors.
- the sheath protection 3 is a conventional sheath made from a flame-retardant composition based on polyolefin.
- the stuffing element 4 is a conventional stuffing element also made from a flame retardant composition based on polyolefin.
- Table 1 below collates a polymer composition according to the invention with: - a polymer material consisting of three different polymers, namely: Polymer 1, Polymer 2 and Polymer 3; and - a cocktail of fillers made up of four different fillers, namely: Silicate 1, Silicate 2, Silicate 3 and Metal oxide.
- an insulating layer in accordance with the invention was implemented in various types of cables (see Tables 2 and 3 below) in order to be tested in accordance with standards NF C 32-070 CR1 (2001) and EN50200 (2006).
- Table 2 below groups together three cables of substantially identical structure, comprising an insulating layer obtained from the polymer composition of Table 1.
- cables 1 to 3 in Table 2 include: - two electrical conductors surrounded respectively by a bilayer insulation, said bilayer insulation comprising an internal insulating layer according to the invention obtained from the polymer composition of Table 1, - a stuffing element surrounding the two insulated electrical conductors, and - a protective sheath of the tubing type surrounding the two insulated electrical conductors as well as the stuffing element.
- Table 3 below groups together two cables of substantially identical structure, comprising an insulating layer obtained from the polymer composition of Table 1.
- cables 4 and 5 in Table 3 include: - ten pairs of electrical conductors (ie twenty electrical conductors), each electrical conductor being surrounded by a bilayer insulation, said bilayer insulation comprising an internal insulating layer according to the invention obtained from the polymer composition of Table 1, - a protective sheath of the tubing type surrounding the twenty insulated electrical conductors, and - empty spaces between the protective sheath and the insulated electrical conductors.
- the polymer composition of Table 1 is extruded, using a conventional single-screw extruder, around each electrical conductor, thus forming the internal layer of the bilayer insulation.
- the temperature profile ranges from 90 to 200 ° C, and the extruder has eight heating zones.
- the outer layer of the bilayer insulation of each electrical conductor is conventionally extruded around the inner layer.
- the bilayer insulation can be extruded in two successive stages (so-called “tandem” extrusion), but it can also be extruded by co-extrusion (one and the same extrusion head).
- Cables 1 to 3 are subjected to the test according to standard NF C 32-070 CR1 (2001), the results being collated in table 2.
- Standard NF C 32-070 CR1 (2001) indicates in particular a fire resistance threshold. 65 minutes (min) to validate the performance.
- Standard EN50200 (2006) indicates in particular a fire resistance threshold of 120 minutes (min) to validate the performance.
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Description
La présente invention se rapporte à un câble comprenant au moins un élément conducteur allongé entouré par au moins une couche isolante résistante au feu.The present invention relates to a cable comprising at least one elongated conductive element surrounded by at least one fire-resistant insulating layer.
Elle s'applique typiquement, mais non exclusivement, au domaine des câbles de sécurité résistant au feu, et notamment sans halogène, susceptible de fonctionner pendant un laps de temps donné dans des conditions d'incendie, sans être pour autant propagateur d'incendie ni générateur de fumées importantes.It typically, but not exclusively, applies to the field of fire-resistant safety cables, and in particular halogen-free, capable of operating for a given period of time under fire conditions, without thereby being a fire propagator or generator of significant smoke.
Ces câbles de sécurité sont en particulier des câbles de transport d'énergie ou des câbles de transmission basse fréquence, tels que des câbles de contrôle ou de signalisation.These safety cables are in particular power transmission cables or low frequency transmission cables, such as control or signaling cables.
Un des enjeux majeurs de l'industrie du câble est l'amélioration du comportement et des performances des câbles dans des conditions thermiques extrêmes, notamment celles rencontrées lors d'un incendie. Pour des raisons essentiellement de sécurité, il est en effet indispensable de maximiser les capacités du câble à retarder la propagation des flammes d'une part, et à résister au feu d'autre part afin d'assurer une continuité de fonctionnement.One of the major challenges of the cable industry is to improve the behavior and performance of cables under extreme thermal conditions, in particular those encountered during a fire. For reasons essentially of safety, it is in fact essential to maximize the capacities of the cable to delay the propagation of flames on the one hand, and to resist fire on the other hand in order to ensure continuity of operation.
Un ralentissement significatif de la progression des flammes, c'est autant de temps gagné pour évacuer les lieux et/ou pour mettre en œuvre des moyens d'extinction appropriés. En cas d'incendie, le câble doit pouvoir résister au feu afin de fonctionner le plus longtemps possible et limiter sa dégradation. Un câble de sécurité se doit en outre de ne pas être dangereux pour son environnement, c'est-à-dire de ne pas dégager de fumées toxiques et/ou opaques lorsqu'il est soumis à des conditions thermiques extrêmes.A significant slowdown in the progression of the flames means that much time is saved to evacuate the premises and / or to implement appropriate extinguishing means. In the event of a fire, the cable must be able to withstand the fire in order to operate as long as possible and limit its degradation. A safety cable must also not be dangerous for its environment, that is to say not to give off toxic and / or opaque fumes when it is subjected to extreme thermal conditions.
Du document
Toutefois, il a été constaté que ce câble de sécurité de l'art antérieur ne présente pas des propriétés de résistance au feu optimales, et reste relativement coûteux lorsqu'un polysiloxane est choisi comme matériau isolant.
Le but de la présente invention est de pallier les inconvénients des techniques de l'art antérieur en proposant notamment un câble présentant des propriétés de résistance au feu excellentes tout en limitant les risques de dégradation mécanique du ou des conducteurs électriques qui le composent, même à haute température.The aim of the present invention is to overcome the drawbacks of the techniques of the prior art by proposing in particular a cable exhibiting excellent fire resistance properties while limiting the risks of mechanical degradation of the electrical conductor (s) which compose it, even at high temperature.
La présente invention a pour objet un câble comprenant au moins un élément conducteur allongé entouré par au moins une couche isolante obtenue à partir d'une composition polymère comprenant un matériau polymère et un cocktail de charges, caractérisé en ce que le cocktail de charges comprend:
- un premier silicate,
- un deuxième silicate, le deuxième silicate étant différent du premier silicate,
- un troisième silicate, le troisième silicate étant différent du premier silicate et du deuxième silicate, et
- un oxyde d'un métal alcalino-terreux et en ce que le cocktail de charges comprend de 20 à 40 % en poids dudit oxyde d'un métal alcalino-terreux, par rapport au poids total de cocktail de charges dans la composition polymère.
- a first silicate,
- a second silicate, the second silicate being different from the first silicate,
- a third silicate, the third silicate being different from the first silicate and the second silicate, and
- an oxide of an alkaline earth metal and in that the cocktail of fillers comprises 20 to 40% by weight of said oxide of an alkaline earth metal, relative to the total weight of cocktail of fillers in the polymer composition.
Grâce à l'invention, le câble présente une très bonne résistance au feu, et permet notamment de réduire significativement voire d'éviter la formation de gouttelettes enflammées lors de la combustion du câble. Les propriétés mécaniques du câble de l'invention s'en trouvent également améliorées ce qui lui permet de continuer à fonctionner même à de hautes températures.Thanks to the invention, the cable has very good fire resistance, and in particular makes it possible to significantly reduce or even avoid the formation of flaming droplets during combustion of the cable. The mechanical properties of the cable of the invention are also improved thereby allowing it to continue to operate even at high temperatures.
Le câble de l'invention satisfait avantageusement aux conditions de la norme NF C 32-070 CR1 (2001) et de la norme EN50200 (2006).The cable of the invention advantageously satisfies the conditions of standard NF C 32-070 CR1 (2001) and of standard EN50200 (2006).
L'invention telle qu'ainsi définie présente en outre l'avantage d'être économique puisqu'elle permet de limiter de façon significative voire d'éviter l'utilisation de polysiloxane dans la couche isolante, tout en ayant de très bonnes propriétés de résistance au feu.The invention as thus defined also has the advantage of being economical since it makes it possible to significantly limit or even avoid the use of polysiloxane in the insulating layer, while having very good resistance properties. fire.
Le premier silicate du cocktail de charges peut être un phyllosilicate, tel que par exemple du mica.The first silicate of the cocktail of fillers can be a phyllosilicate, such as, for example, mica.
Le cocktail de charges peut comprendre de 20 à 40 % en poids de premier silicate par rapport au poids total de cocktail de charges dans la composition polymère.The cocktail of fillers can comprise from 20 to 40% by weight of first silicate relative to the total weight of cocktail of fillers in the polymer composition.
Le deuxième silicate du cocktail de charges peut être un composé avec une surface spécifique élevée, notamment d'au moins 10 m2/g, et de préférence d'au moins 20 m2/g. La surface spécifique est classiquement déterminée par la méthode B.E.T. selon la norme DIN ISO 9277.The second silicate of the cocktail of fillers can be a compound with a high specific surface area, in particular of at least 10 m 2 / g, and preferably of at least 20 m 2 / g. The specific surface is conventionally determined by the BET method according to DIN ISO 9277.
Le deuxième silicate du cocktail de charges peut être notamment de type lamellaire.The second silicate of the cocktail of fillers can in particular be of the lamellar type.
Le deuxième silicate peut comprendre du silicate de magnésium, tel que par exemple du talc.The second silicate can comprise magnesium silicate, such as for example talc.
Le cocktail de charges peut comprendre de 20 à 40 % en poids de deuxième silicate par rapport au poids total de cocktail de charges dans la composition polymère.The cocktail of fillers can comprise from 20 to 40% by weight of second silicate relative to the total weight of cocktail of fillers in the polymer composition.
Le troisième silicate du cocktail de charges peut être un composé comprenant du silicate d'aluminium, notamment de type lamellaire.The third silicate of the cocktail of fillers can be a compound comprising aluminum silicate, in particular of the lamellar type.
Le troisième silicate peut être choisi parmi la montmorillonite, la bentonite, la kaolinite, l'hectorite, la halloysite, et un de leurs mélanges.The third silicate can be chosen from montmorillonite, bentonite, kaolinite, hectorite, halloysite, and one of their mixtures.
A titre d'exemple préféré de troisième silicate, on peut citer un nanoargile, fonctionnalisé ou non. Plus particulièrement, il peut être traité en surface par des cations du type ammonium quaternaire.As a preferred example of a third silicate, mention may be made of a nanoclay, which may or may not be functionalized. More particularly, it can be surface treated with cations of the quaternary ammonium type.
Le cocktail de charges peut comprendre de 5 à 30 % en poids de troisième silicate par rapport au poids total de cocktail de charges dans la composition polymère.The cocktail of fillers can comprise from 5 to 30% by weight of third silicate relative to the total weight of cocktail of fillers in the polymer composition.
L'oxyde d'un métal alcalino-terreux permet avantageusement d'améliorer les propriétés mécaniques de cohésion de la couche isolante après combustion sous l'effet d'une flamme.The oxide of an alkaline earth metal advantageously makes it possible to improve the mechanical properties of cohesion of the insulating layer after combustion under the effect of a flame.
De préférence, l'oxyde d'un métal alcalino-terreux peut être de haute pureté, afin d'améliorer la résistivité électrique du câble de l'invention.Preferably, the oxide of an alkaline earth metal can be of high purity, in order to improve the electrical resistivity of the cable of the invention.
On entend par « haute pureté » un oxyde d'un métal alcalino-terreux ayant une pureté (par calcination) d'au moins 96,0%, de préférence d'au moins 98,0%, et de façon particulièrement préférée d'au moins 99,0%.The term “high purity” is understood to mean an oxide of an alkaline earth metal having a purity (by calcination) of at least 96.0%, preferably at least 98.0%, and particularly preferably of at least 99.0%.
L'oxyde d'un métal alcalino-terreux de haute pureté limite de façon avantageuse la présence de composé(s) électriquement conducteur(s), notamment sous forme d'impureté(s). Les impuretés peuvent contenir par exemple des métaux lourds. De préférence, l'oxyde d'un métal alcalino-terreux peut comprendre au plus 30 ppm de métaux lourds, et de préférence moins de 10 ppm de métaux lourds.The oxide of an alkaline earth metal of high purity advantageously limits the presence of electrically conductive compound (s), in particular in the form of impurity (s). The impurities can contain, for example, heavy metals. Preferably, the oxide of an alkaline earth metal can comprise at most 30 ppm of heavy metals, and preferably less than 10 ppm of heavy metals.
Dans un mode de réalisation préféré, l'oxyde d'un métal alcalino-terreux a une température de fusion d'au moins 1500°C, de préférence d'au moins 2000°C, et de façon particulièrement préférée d'au moins 2500°C.In a preferred embodiment, the oxide of an alkaline earth metal has a melting point of at least 1500 ° C, preferably at least 2000 ° C, and particularly preferably at least 2500 ° C.
A titre d'exemple, l'oxyde d'un métal alcalino-terreux peut être un oxyde de magnésium (MgO).For example, the oxide of an alkaline earth metal can be a magnesium oxide (MgO).
Le cocktail de charges comprend de 20 à 40 % en poids d'oxyde d'un métal alcalino-terreux par rapport au poids total de cocktail de charges dans la composition polymère.The cocktail of fillers comprises 20 to 40% by weight of oxide of an alkaline earth metal relative to the total weight of cocktail of fillers in the polymer composition.
Le cocktail de charges peut comprendre, par rapport au poids total de cocktail de charges :
- de 20 à 40 % en poids de premier silicate,
- de 20 à 40 % en poids de deuxième silicate,
- de 5 à 30 % en poids de troisième silicate, et
- de 20 à 40 % en poids d'oxyde d'un métal alcalino-terreux.
- from 20 to 40% by weight of first silicate,
- from 20 to 40% by weight of second silicate,
- from 5 to 30% by weight of third silicate, and
- from 20 to 40% by weight of oxide of an alkaline earth metal.
Le matériau polymère de l'invention comprend un ou plusieurs polymère(s), le terme polymère pouvant s'entendre par tout type de polymère bien connu de l'homme du métier tel que homopolymère ou copolymère (e.g. copolymère séquencé, copolymère statistique, terpolymère, ...etc).The polymer material of the invention comprises one or more polymer (s), the term polymer being able to be understood by any type of polymer well known to those skilled in the art such as homopolymer or copolymer (eg block copolymer, random copolymer, terpolymer , ... etc).
Le polymère peut être du type thermoplastique ou élastomère, et peut être réticulé par des techniques bien connus de l'homme du métier.The polymer can be of the thermoplastic or elastomeric type, and can be crosslinked by techniques well known to those skilled in the art.
Dans un mode de réalisation particulier, le matériau polymère, ou en d'autres termes la matrice polymère de la composition polymère, peut comprendre un ou plusieurs polymères d'oléfine, et de préférence un ou plusieurs polymères d'éthylène. Un polymère d'oléfine est classiquement un polymère obtenu à partir d'au moins un monomère d'oléfine.In a particular embodiment, the polymer material, or in other words the polymer matrix of the polymer composition, can comprise one or more olefin polymers, and preferably one or more ethylene polymers. An olefin polymer is conventionally a polymer obtained from at least one olefin monomer.
Plus particulièrement, le matériau polymère peut comprendre plus de 30% en poids de polymère(s) d'oléfine, de préférence plus de 50% en poids de polymère(s) d'oléfine, de préférence plus de 70% en poids de polymère(s) d'oléfine, et de façon particulièrement préférée plus de 90% en poids de polymère(s) d'oléfine, par rapport au poids total de matériau polymère dans la composition polymère. De préférence, le matériau polymère est uniquement composé d'un ou de plusieurs polymère(s) d'oléfine.More particularly, the polymeric material may comprise more than 30% by weight of olefin polymer (s), preferably more than 50% by weight of olefin polymer (s), preferably more than 70% by weight of polymer (s) of olefin, and particularly preferably more than 90% by weight of olefin polymer (s), relative to the total weight of polymer material in the polymer composition. Preferably, the polymeric material is only composed of one or more olefin polymer (s).
A titre d'exemple, le matériau polymère de l'invention peut comprendre un ou plusieurs polymères d'oléfine choisis parmi un polyéthylène linéaire basse densité (LLDPE); un polyéthylène très basse densité (VLDPE); un polyéthylène basse densité (LDPE); un polyéthylène moyenne densité (MDPE); un polyéthylène haute densité (HDPE); un copolymère élastomère d'éthylène-propylène (EPM); un terpolymère éthylène propylène diène monomère (EPDM); un copolymère d'éthylène et de vinyl ester tel qu'un copolymère d'éthylène et d'acétate de vinyl (EVA); un copolymère d'éthylène et d'acrylate tel qu'un copolymère d'éthylène et d'acrylate de butyle (EBA) ou un copolymère d'éthylène et d'acrylate de méthyle (EMA); un copolymère d'éthylène et d'alpha-oléfine tel qu'un copolymère d'éthylène et d'octène (PEO) ou un copolymère d'éthylène et de butène (PEB); et un de leurs mélanges.By way of example, the polymeric material of the invention can comprise one or more olefin polymers chosen from linear low density polyethylene (LLDPE); very low density polyethylene (VLDPE); low density polyethylene (LDPE); medium density polyethylene (MDPE); high density polyethylene (HDPE); an ethylene-propylene elastomeric copolymer (EPM); an ethylene propylene diene monomer terpolymer (EPDM); an ethylene / vinyl ester copolymer such as an ethylene / vinyl acetate (EVA) copolymer; an ethylene-acrylate copolymer such as an ethylene-butyl acrylate (EBA) copolymer or an ethylene-methyl acrylate (EMA) copolymer; an ethylene-alpha-olefin copolymer such as an ethylene-octene copolymer (PEO) or an ethylene-butene copolymer (PEB); and one of their mixtures.
Le matériau polymère de l'invention peut en outre comprendre un polymère greffé, notamment greffé avec des fonctions polaires.The polymer material of the invention can also comprise a grafted polymer, in particular grafted with polar functions.
Ce polymère greffé permet avantageusement d'améliorer les propriétés mécaniques de cohésion de la couche isolante après combustion sous l'effet d'une flamme.This grafted polymer advantageously makes it possible to improve the mechanical properties of cohesion of the insulating layer after combustion under the effect of a flame.
A titre d'exemple, le polymère greffé peut être un polymère d'oléfine greffé anhydride maléique, et notamment un polymère d'éthylène greffé anhydride maléique.By way of example, the grafted polymer may be an olefin polymer grafted with maleic anhydride, and in particular a polymer of ethylene grafted with maleic anhydride.
Lorsqu'un polymère greffé est ajouté au matériau polymère, le matériau polymère peut comprendre de 1 à 20 % en poids dudit polymère greffé, et de préférence de 5 à 15 % en poids dudit polymère greffé, par rapport au poids total de matériau polymère dans la composition polymère.When a graft polymer is added to the polymer material, the polymer material may comprise from 1 to 20% by weight of said graft polymer, and preferably from 5 to 15% by weight of said graft polymer, relative to the total weight of polymer material in the polymer composition.
Dans un mode de réalisation préféré, le matériau polymère peut comprendre un ou plusieurs polymère(s) d'éthylène.In a preferred embodiment, the polymeric material can comprise one or more ethylene polymer (s).
Le matériau polymère peut comprendre un mélange d'au moins deux polymères d'éthylène différents, et plus particulièrement peut comprendre un mélange d'un homopolymère d'éthylène et d'un copolymère d'éthylène et d'acétate de vinyle (EVA).The polymeric material can comprise a blend of at least two different ethylene polymers, and more particularly can comprise a blend of an ethylene homopolymer and an ethylene vinyl acetate (EVA) copolymer.
De préférence, le matériau polymère peut comprendre de 50 à 80 % en poids d'EVA et de 20 à 50 % en poids d'un homopolymère d'éthylène, par rapport au poids total de matériau polymère dans la composition polymère.Preferably, the polymeric material can comprise from 50 to 80% by weight of EVA and from 20 to 50% by weight of an ethylene homopolymer, relative to the total weight of polymeric material in the polymer composition.
La composition polymère de l'invention peut comprendre au moins 30 % en poids de matériau polymère, de préférence au moins 50 % en poids de matériau polymère, et de préférence au moins 60% en poids de matériau polymère, par rapport au poids total de la composition polymère.The polymer composition of the invention may comprise at least 30% by weight of polymeric material, preferably at least 50% by weight of polymeric material, and preferably at least 60% by weight of polymeric material, relative to the total weight of the polymer composition.
La composition polymère de l'invention peut comprendre au moins 30% en poids dudit cocktail de charges par rapport au poids total de la composition polymère.The polymer composition of the invention can comprise at least 30% by weight of said cocktail of fillers relative to the total weight of the polymer composition.
En outre, la composition polymère peut comprendre au moins 30% en poids dudit matériau polymère par rapport au poids total de la composition polymère.In addition, the polymer composition can comprise at least 30% by weight of said polymeric material relative to the total weight of the polymer composition.
Afin d'optimiser la résistance au feu du câble de l'invention, la composition polymère peut avoir une viscosité Mooney d'au moins 50, et de préférence d'au moins 55. La composition polymère peut avoir une viscosité Mooney d'au plus 100, et de préférence d'au plus 90.In order to optimize the fire resistance of the cord of the invention, the polymer composition may have a Mooney viscosity of at least 50, and preferably at least 55. The polymer composition may have a Mooney viscosity of at most 100, and preferably at most 90.
La viscosité Mooney (ML1+4, 100° C) est exprimée en unités Mooney (Me) et peut être facilement déterminée par la norme NFT 43005.The Mooney viscosity (ML1 + 4, 100 ° C) is expressed in Mooney (Me) units and can be easily determined by standard NFT 43005.
La composition polymère peut typiquement comprendre en outre des additifs en une quantité de 0,1 à 20 parties en poids pour 100 parties en poids de matériau polymère dans la composition polymère. Les additifs sont bien connus de l'homme du métier et peuvent être par exemple choisis parmi des agents de protection (e.g. des anti-UV, des anti-cuivre), des agents de mise en œuvre (e.g. des plastifiants, des lubrifiants), des pigments, et des antioxydants.The polymer composition may typically further include additives in an amount of 0.1 to 20 parts by weight per 100 parts by weight of polymeric material in the polymer composition. The additives are well known to those skilled in the art and can for example be chosen from protection agents (eg anti-UV, anti-copper), processing agents (eg plasticizers, lubricants), pigments, and antioxidants.
La couche isolante de l'invention entoure l'élément conducteur allongé, formant ainsi un élément conducteur allongé isolé.The insulating layer of the invention surrounds the elongated conductive element, thereby forming an insulated elongated conductive element.
Elle peut être facilement mise en forme par extrusion autour de l'élément conducteur allongé. On parle alors de couche extrudée.It can be easily shaped by extrusion around the elongated conductive member. This is called an extruded layer.
De préférence la couche isolante est une couche dite thermoplastique, ou en d'autres termes une couche non réticulée.Preferably, the insulating layer is a so-called thermoplastic layer, or in other words an uncrosslinked layer.
On entend par « non réticulée » une couche dont le taux de gel selon la norme ASTM D2765-01 (extraction au xylène) est d'au plus 20%, de préférence d'au plus 10%, de préférence d'au plus 5%, et de façon particulièrement préférée de 0%.The term “non-crosslinked” is understood to mean a layer in which the degree of gel according to standard ASTM D2765-01 (extraction with xylene) is at most 20%, preferably at most 10%, preferably at most 5. %, and particularly preferably 0%.
La couche isolante de l'invention peut être avantageusement une couche électriquement isolante.The insulating layer of the invention can advantageously be an electrically insulating layer.
Dans la présente invention, on entend par « couche électriquement isolante » une couche dont la conductivité électrique peut être d'au plus 1.10-9 S/m (siemens par mètre) (à 25°C), de préférence d'au plus 1.10-8 S/m, et de préférence d'au plus 1.10-13 S/m (à 25°C).In the present invention, the term “electrically insulating layer” is understood to mean a layer whose electrical conductivity can be at most 1.10 -9 S / m (siemens per meter) (at 25 ° C), preferably at most 1.10 -8 S / m, and preferably at most 1.10 -13 S / m (at 25 ° C).
Dans un mode de réalisation particulier conforme à l'invention, l'épaisseur de couche isolante peut aller de 0,10 mm à 2,00 mm.In a particular embodiment according to the invention, the thickness of the insulating layer can range from 0.10 mm to 2.00 mm.
Dans un mode de réalisation préféré, la couche isolante peut être directement en contact physique avec l'élément conducteur allongé.In a preferred embodiment, the insulating layer may be in direct physical contact with the elongated conductive member.
Dans un premier mode de réalisation, l'élément conducteur allongé peut être entouré par la couche isolante de l'invention en tant qu'unique couche isolante. On parle alors d'une isolation dite « monocouche ».In a first embodiment, the elongated conductive element may be surrounded by the insulating layer of the invention as a single insulating layer. This is then referred to as so-called “single-layer” insulation.
Dans un deuxième mode de réalisation, l'élément conducteur allongé peut être entouré par au moins deux couches isolantes comprenant :
- la couche isolante de l'invention en tant que couche interne, et
- une autre couche isolante en tant que couche externe, la couche externe entourant la couche interne.
- the insulating layer of the invention as an internal layer, and
- another insulating layer as an outer layer, the outer layer surrounding the inner layer.
La couche externe entourant la couche interne forme alors une isolation dite « bicouche ».The outer layer surrounding the inner layer then forms a so-called “bilayer” insulation.
La couche externe peut être plus particulièrement une couche réticulée par des techniques bien connues de l'homme du métier.The outer layer can be more particularly a layer crosslinked by techniques well known to those skilled in the art.
Dans la présente invention, la couche réticulée peut être facilement caractérisée par la détermination de son taux de gel selon la norme ASTM D2765-01. Plus particulièrement, ladite couche réticulée peut avoir avantageusement un taux de gel, selon la norme ASTM D2765-01 (extraction au xylène), d'au moins 50%, de préférence d'au moins 70%, de préférence d'au moins 80%, et de façon particulièrement préférée d'au moins 90%.In the present invention, the crosslinked layer can be easily characterized by determining its degree of gel according to standard ASTM D2765-01. More particularly, said crosslinked layer can advantageously have a gel content, according to standard ASTM D2765-01 (xylene extraction), of at least 50%, preferably of at least 70%, preferably of at least 80 %, and particularly preferably at least 90%.
De préférence, la couche externe est une couche réticulée ou non, à base d'un polymère d'oléfine, et plus particulièrement à base d'un polymère d'éthylène.Preferably, the outer layer is a crosslinked or uncrosslinked layer, based on an olefin polymer, and more particularly based on an ethylene polymer.
L'épaisseur de la couche externe peut aller de 0,05 à 2,00 mm.The thickness of the outer layer can range from 0.05 to 2.00 mm.
De préférence, l'épaisseur de la couche externe peut être inférieure ou égale à l'épaisseur de la couche interne.Preferably, the thickness of the outer layer may be less than or equal to the thickness of the inner layer.
L'invention trouve une application particulièrement avantageuse, mais non exclusive, dans le domaine des câbles d'énergie ou de télécommunication destinés à rester opérationnels pendant un temps défini lorsqu'ils sont soumis à de fortes chaleurs et/ou directement à des flammes.The invention finds a particularly advantageous, but not exclusive, application in the field of power or telecommunications cables intended to remain operational for a defined time when they are subjected to high heat and / or directly to flames.
Dans la présente invention, on entend par le terme « câble » un câble électrique et/ou optique, destiné au transport d'énergie et/ou à la transmission de données.In the present invention, the term “cable” is understood to mean an electrical and / or optical cable, intended for the transport of energy and / or the transmission of data.
Plus particulièrement, ce type de câble comprend un ou plusieurs élément(s) conducteur(s) allongé(s) du type électrique et/ou optique.More particularly, this type of cable comprises one or more elongated conductive element (s) of the electrical and / or optical type.
Lorsque l'élément conducteur allongé est du type électrique, il peut être un monoconducteur tel que par exemple un fil métallique, ou un multiconducteur tel qu'une pluralité de fils métalliques, torsadés ou non.When the elongated conductor element is of the electrical type, it may be a single conductor such as for example a metal wire, or a multiconductor such as a plurality of metal wires, twisted or not.
Le conducteur électrique allongé peut être réalisé à partir d'un matériau métallique notamment choisi parmi l'aluminium, un alliage d'aluminium, du cuivre, un alliage de cuivre, et une de leurs combinaisons.The elongated electrical conductor can be made from a metallic material chosen in particular from aluminum, an aluminum alloy, copper, a copper alloy, and one of their combinations.
La section (transversale) du conducteur électrique peut aller de 0,5 mm2 à plus de 240 mm2.The section (cross section) of the electrical conductor can range from 0.5 mm 2 to more than 240 mm 2 .
Dans un mode de réalisation particulier, le câble peut comprendre au moins deux éléments conducteurs allongés, chaque élément conducteur allongé étant entouré par au moins la couche isolante de l'invention.In a particular embodiment, the cable may comprise at least two elongated conductive elements, each elongate conductive element being surrounded by at least the insulating layer of the invention.
Le câble de l'invention peut en outre comprendre une gaine de protection entourant un ou plusieurs élément(s) conducteur(s) allongé(s) isolé(s).The cable of the invention may further comprise a protective sheath surrounding one or more insulated elongated conductive element (s).
En d'autres termes, lorsque le câble de l'invention comprend un seul élément conducteur allongé isolé, la gaine de protection entoure l'unique élément conducteur allongé isolé. Lorsque le câble de l'invention comprend plusieurs éléments conducteurs allongés isolés, la gaine de protection entoure l'ensemble desdits éléments conducteurs allongés isolés.In other words, when the cable of the invention comprises a single insulated elongate conductor element, the protective sheath surrounds the single insulated elongate conductor element. When the cable of the invention comprises several elongated insulated conductor elements, the protective sheath surrounds all of said insulated elongated conductor elements.
La gaine de protection de l'invention peut être une gaine du type tubante ou du type bourrante.The protective sheath of the invention may be a sheath of the tubing type or of the stuffing type.
On entend par « gaine tubante » une gaine en forme de tube comprenant une épaisseur sensiblement identique tout le long dudit tube. La gaine tubante peut être plus ou moins serrée autour de l'ensemble des conducteurs isolés de manière notamment à immobiliser l'ensemble desdits conducteurs isolés à l'intérieur de ladite gaine.The term “tubing sheath” is understood to mean a sheath in the form of a tube comprising a substantially identical thickness all along said tube. The tubing sheath can be more or less tightened around all of the insulated conductors so as in particular to immobilize all of said insulated conductors inside said sheath.
La gaine tubante est très simple et rapide à réaliser puisqu'elle nécessite une pression à la sortie de l'extrudeuse moins importante que celle nécessaire à la fabrication d'une gaine bourrante.The tubing sheath is very simple and quick to produce since it requires less pressure at the exit of the extruder than that necessary for the manufacture of a stuffing sheath.
On entend par « gaine bourrante » une gaine qui remplit les interstices entre les conducteurs électriques isolés dont les volumes sont accessibles.The term “stuffing sheath” is understood to mean a sheath which fills the interstices between the insulated electrical conductors, the volumes of which are accessible.
La gaine de protection peut être classiquement à base d'un ou de plusieurs polymère(s) d'oléfine, avec optionnellement au moins une charge ignifugeante telle que du trihydroxyde d'aluminium (ATH), du dihydroxyde de magnésium (MDH), de la craie. De préférence, la gaine de protection est une gaine dite « HFFR » pour l'anglicisme « Halogen-Free Flame Retardant » selon la norme IEC 60754 Parties 1 et 2 (2011).The protective sheath can be conventionally based on one or more olefin polymer (s), with optionally at least one flame-retardant filler such as aluminum trihydroxide (ATH), magnesium dihydroxide (MDH), the chalk. Preferably, the protective sheath is a sheath called “HFFR” for the anglicism “ Halogen-Free Flame Retardant ” according to standard IEC 60754
Lorsque le câble comprend une gaine de protection, il peut en outre comprendre un élément de bourrage positionné le long du câble entre la gaine de protection et le ou les élément(s) conducteur(s) allongé(s) isolé(s), l'élément de bourrage pouvant en outre entourer le ou les élément(s) conducteur(s) allongé(s) isolé(s).When the cable comprises a protective sheath, it may further comprise a stuffing element positioned along the cable between the protective sheath and the isolated elongated conductor element (s), the The stuffing element may further surround the isolated elongate conductive element (s).
L'élément de bourrage est bien connu de l'homme du métier et peut être par exemple à base d'un ou de plusieurs polymère(s) d'oléfine, avec optionnellement au moins une charge ignifugeante telle que par exemple du trihydroxyde d'aluminium (ATH), du dihydroxyde de magnésium (MDH), de la craie. De préférence, l'élément de bourrage est un élément dit « HFFR » pour l'anglicisme « Halogen-Free Flame Retardant » selon la norme IEC 60754 Parties 1 et 2 (2011).The stuffing element is well known to those skilled in the art and may for example be based on one or more olefin polymer (s), optionally with at least one flame-retardant filler such as, for example, olefin trihydroxide. aluminum (ATH), magnesium dihydroxide (MDH), chalk. Preferably, the stuffing element is a so-called “HFFR” element for the anglicism “ Halogen-Free Flame Retardant” according to standard IEC 60754
Afin de garantir un câble dit HFFR pour l'anglicisme « Halogen-Free Flame Retardant », le câble de l'invention, ou en d'autres termes les éléments qui composent ledit câble tels que par exemple la gaine de protection, ne comprend/comprennent de préférence pas de composés halogénés selon la norme IEC 60754 Parties 1 et 2 (2011). Ces composés halogénés peuvent être de toutes natures, tels que par exemple des polymères fluorés ou des polymères chlorés comme le polychlorure de vinyle (PVC), des plastifiants halogénés, des charges minérales halogénées, ...etc.In order to guarantee a so-called HFFR cable for the anglicism " Halogen-Free Flame Retardant ", the cable of the invention, or in other words the elements which make up said cable such as for example the protective sheath, does not include / preferably do not include halogenated compounds according to standard IEC 60754
D'autres caractéristiques et avantages de la présente invention apparaîtront à la lumière de la description d'exemples non limitatifs de câbles selon l'invention faits en référence aux figures.
- La
figure 1 représente une vue schématique en coupe transversale d'un câble électrique selon un premier mode de réalisation conforme à l'invention. - La
figure 2 représente une vue schématique en coupe transversale d'un câble électrique selon un deuxième mode de réalisation conforme à l'invention.
- The
figure 1 shows a schematic cross-sectional view of an electric cable according to a first embodiment according to the invention. - The
figure 2 shows a schematic cross-sectional view of an electric cable according to a second embodiment according to the invention.
Pour des raisons de clarté, seuls les éléments essentiels pour la compréhension de l'invention ont été représentés de manière schématique, et ceci sans respect de l'échelle.For reasons of clarity, only the elements essential for understanding the invention have been shown schematically, and this without respecting the scale.
Le câble électrique représenté sur la
Une gaine de protection 3 de type tubante entoure l'ensemble des deux conducteurs électriques isolés.A
Un élément de bourrage 4 est positionné entre la gaine de protection 3 et l'ensemble des conducteurs électriques isolés. L'élément de bourrage 4 entoure en outre l'ensemble des conducteurs électriques isolés.A
Le câble électrique représenté sur la
La couche interne est une couche isolante conforme à l'invention, tandis que la couche externe est une couche en polyéthylène réticulée classique.The inner layer is an insulating layer in accordance with the invention, while the outer layer is a conventional crosslinked polyethylene layer.
Une gaine de protection 3 de type tubante entoure l'ensemble des trois conducteurs électriques isolés.A
Des espaces vides 5 sont ménagés entre la gaine de protection 3 et l'ensemble des conducteurs électriques isolés qu'elle entoure.
L'ensemble des couches, éléments de bourrage et gaines représentés sur les
Le tableau 1 ci-dessous rassemble une composition polymère selon l'invention avec :
- un matériau polymère constitué de trois polymères différents, à savoir : Polymère 1, Polymère 2 et Polymère 3 ; et
- un cocktail de charges constitué de quatre charges différentes, à savoir : Silicate 1, Silicate 2, Silicate 3 et Oxyde métallique.
- a polymer material consisting of three different polymers, namely:
- a cocktail of fillers made up of four different fillers, namely:
L'origine des différents constituants rassemblés dans le tableau 1 est la suivante :
Polymère 1 est un copolymère d'éthylène et d'acétate de vinyle (EVA), avec une densité de 0,950 g/cm3, commercialisé par la société Exxon Mobil sous la référence Elvax 2803 ;Polymère 2 est un polyéthylène basse densité, avec une densité de 0,900 g/cm3, commercialisé par la société Polimeri Europa sous la référence Clearflex FFDO ;Polymère 3 est un polyéthylène greffé anhydride maléique, avec une densité de 0,912 g/cm3, commercialisé par la société MPB sous la référence Cohesive LL15M ;Silicate 1 est un silicate du type mica, commercialisé par la société Keyser and Mackay sous la référence Mica SX300 ;Silicate 2 est un silicate lamellaire du type talc, commercialisé par la société Univar sous la référence Mistron HAR, avec une surface spécifique de 22 m2/g (méthode B.E.T. selon la norme DIN ISO 9277) ;Silicate 3 est un silicate lamellaire du type montmorillonite, commercialisé par la société BYK sous la référence Cloisite 20 ;- Oxyde métallique est un oxyde d'un métal alcalino-terreux du type oxyde de magnésium (MgO) de grade pharmaceutique, commercialisé par la société SCORA sous la référence MgO PE leger, avec une pureté (par calcination) de 99,0%, et une température de fusion d'environ 2800°C ;
- Plastifiant est une cire commercialisée par la société Clariant sous la référence Cire PE 520 ; et
- Antioxydant est un antioxydant commercialisé par la société Chemtura sous la référence Naugard XL1.
-
Polymer 1 is a copolymer of ethylene and vinyl acetate (EVA), with a density of 0.950 g / cm 3 , sold by the company Exxon Mobil under the reference Elvax 2803; -
Polymer 2 is a low density polyethylene, with a density of 0.900 g / cm 3 , sold by the company Polimeri Europa under the reference Clearflex FFDO; -
Polymer 3 is a polyethylene grafted with maleic anhydride, with a density of 0.912 g / cm 3 , sold by the company MPB under the reference Cohesive LL15M; -
Silicate 1 is a silicate of the mica type, sold by the company Keyser and Mackay under the reference Mica SX300; -
Silicate 2 is a talc-type lamellar silicate, marketed by the company Univar under the reference Mistron HAR, with a specific surface area of 22 m 2 / g (BET method according to DIN ISO 9277); -
Silicate 3 is a lamellar silicate of the montmorillonite type, sold by the company BYK under the reference Cloisite 20; - Metal oxide is an oxide of an alkaline earth metal of the pharmaceutical grade magnesium oxide (MgO) type, marketed by the company SCORA under the reference MgO PE light, with a purity (by calcination) of 99.0%, and a melting temperature of about 2800 ° C;
- Plasticizer is a wax sold by the company Clariant under the reference Cire PE 520; and
- Antioxidant is an antioxidant marketed by the company Chemtura under the reference Naugard XL1.
Afin de vérifier la résistance au feu de la composition de l'invention en configuration opérationnelle, une couche isolante conforme à l'invention a été mise en œuvre dans différents types de câbles (voir tableaux 2 et 3 ci-après) afin d'être testée au regard des normes NF C 32-070 CR1 (2001) et EN50200 (2006) .In order to verify the fire resistance of the composition of the invention in operational configuration, an insulating layer in accordance with the invention was implemented in various types of cables (see Tables 2 and 3 below) in order to be tested in accordance with standards NF C 32-070 CR1 (2001) and EN50200 (2006).
Le tableau 2 ci-après regroupe trois câbles de structure sensiblement identique, comprenant une couche isolante obtenue à partir de la composition polymère du tableau 1.Table 2 below groups together three cables of substantially identical structure, comprising an insulating layer obtained from the polymer composition of Table 1.
Plus particulièrement, les câbles 1 à 3 du tableau 2 comprennent :
- deux conducteurs électriques entourés respectivement par une isolation bicouche, ladite isolation bicouche comprenant une couche isolante interne selon l'invention obtenue à partir de la composition polymère du tableau 1,
- un élément de bourrage entourant les deux conducteurs électriques isolés, et
- une gaine de protection du type tubante entourant les deux conducteurs électriques isolés ainsi que l'élément de bourrage.
- two electrical conductors surrounded respectively by a bilayer insulation, said bilayer insulation comprising an internal insulating layer according to the invention obtained from the polymer composition of Table 1,
- a stuffing element surrounding the two insulated electrical conductors, and
- a protective sheath of the tubing type surrounding the two insulated electrical conductors as well as the stuffing element.
L'origine des éléments rassemblés dans le tableau 2 est la suivante :
- HFFR1 est une couche extrudée réticulée HFFR à base de polyoléfine, obtenue à partir de la référence SX522 commercialisée par la société AEI ;
- HFFR2 est un élément de bourrage extrudé HFFR à base de polyoléfine(s) chargée(s), obtenu à partir de la référence FR4890 commercialisée par la société Borealis ; et
- HFFR3 est une gaine extrudée HFFR à base de polyoléfine(s) chargée(s), obtenue à partir de la référence ECCOH 5860 commercialisée par la société Polyone.
- HFFR1 is an extruded crosslinked HFFR polyolefin-based layer, obtained from the reference SX522 sold by the company AEI;
- HFFR2 is an HFFR extruded filling element based on loaded polyolefin (s), obtained from the reference FR4890 marketed by the company Borealis; and
- HFFR3 is an HFFR extruded sheath based on loaded polyolefin (s), obtained from the reference ECCOH 5860 sold by the company Polyone.
Le tableau 3 ci-après regroupe deux câbles de structure sensiblement identique, comprenant une couche isolante obtenue à partir de la composition polymère du tableau 1.Table 3 below groups together two cables of substantially identical structure, comprising an insulating layer obtained from the polymer composition of Table 1.
Plus particulièrement, les câbles 4 et 5 du tableau 3 comprennent :
- dix paires de conducteurs électriques (i.e. vingt conducteurs électriques), chaque conducteur électrique étant entouré par une isolation bicouche, ladite isolation bicouche comprenant une couche isolante interne selon l'invention obtenue à partir de la composition polymère du tableau 1,
- une gaine de protection du type tubante entourant les vingt conducteurs électriques isolés, et
- des espaces vides ménagés entre la gaine de protection et les conducteurs électriques isolés.
- ten pairs of electrical conductors (ie twenty electrical conductors), each electrical conductor being surrounded by a bilayer insulation, said bilayer insulation comprising an internal insulating layer according to the invention obtained from the polymer composition of Table 1,
- a protective sheath of the tubing type surrounding the twenty insulated electrical conductors, and
- empty spaces between the protective sheath and the insulated electrical conductors.
L'origine des éléments rassemblés dans le tableau 3 est la suivante :
- HFFR4 est une couche extrudée réticulée HFFR à base de polyoléfine(s) chargée(s), obtenue à partir de la référence Casico FR 4802 commercialisée par la société Borealis ; et
- HFFR5 est une gaine extrudée HFFR à base de polyoléfine(s), obtenue à partir de la référence Megolon S-540 commercialisée par la société Alphagary.
- HFFR4 is an extruded crosslinked HFFR layer based on loaded polyolefin (s), obtained from the Casico reference FR 4802 marketed by the company Borealis; and
- HFFR5 is an extruded HFFR sheath based on polyolefin (s), obtained from the reference Megolon S-540 marketed by the company Alphagary.
Dans un premier temps, la composition polymère du tableau 1 est extrudée, à l'aide d'une extrudeuse monovis classique, autour de chaque conducteur électrique, formant ainsi la couche interne de l'isolation bicouche.First, the polymer composition of Table 1 is extruded, using a conventional single-screw extruder, around each electrical conductor, thus forming the internal layer of the bilayer insulation.
Le profil de température va de 90 à 200 °C, et l'extrudeuse comporte huit zones de chauffe.The temperature profile ranges from 90 to 200 ° C, and the extruder has eight heating zones.
Dans un second temps, la couche externe de l'isolation bicouche de chaque conducteur électrique est extrudée classiquement autour de couche interne.Secondly, the outer layer of the bilayer insulation of each electrical conductor is conventionally extruded around the inner layer.
L'isolation bicouche peut être extrudée en deux étapes successives (extrusion dite « en tandem »), mais elle peut également être extrudée par co-extrusion (une seule et même tête d'extrusion).The bilayer insulation can be extruded in two successive stages (so-called “tandem” extrusion), but it can also be extruded by co-extrusion (one and the same extrusion head).
Dans un troisième temps, le reste des éléments constitutifs des câbles 1 à 5 est extrudé successivement, à savoir :
- l'élément de bourrage lorsqu'il existe, et
- la gaine de protection.
- the stuffing element when it exists, and
- the protective sheath.
Les câbles 1 à 3 sont soumis au test selon la norme NF C 32-070 CR1 (2001), les résultats étant rassemblés dans le tableau 2. La norme NF C 32-070 CR1 (2001) indique notamment un seuil de résistance au feu de 65 minutes (min) pour valider la performance.
Les câbles 4 et 5 sont soumis au test selon la norme EN50200 (2006), les résultats étant rassemblés dans le tableau 3. La norme EN50200 (2006) indique notamment un seuil de résistance au feu de 120 minutes (min) pour valider la performance.
Les résultats montrent clairement qu'un câble comprenant la couche isolante de l'invention, quelle que soit sa structure, permet de satisfaire avantageusement différentes normes de résistance au feu, notamment les normes NF C 32-070 CR1 (2001) et EN50200 (2006), en présentant une résistance au feu significative.The results clearly show that a cable comprising the insulating layer of the invention, whatever its structure, advantageously makes it possible to satisfy various fire resistance standards, in particular the NF C 32-070 CR1 (2001) and EN50200 (2006) standards. ), exhibiting significant fire resistance.
Claims (16)
- A cable comprising at least one elongate conductive element (1) surrounded by at least one insulating layer (2, 2a) obtained from a polymer composition comprising a polymer material and a cocktail of fillers, characterized in that the cocktail of fillers comprises:- a first silicate;- a second silicate, the second silicate differing from the first silicate;- a third silicate, the third silicate differing from the first silicate and second silicate; and- an alkaline-earth metal oxide; andin that the cocktail of fillers comprises from 20 to 40 weight % of said alkaline-earth metal oxide relative to the total weight of the cocktail of fillers in the polymer composition.
- The cable according to claim 1, characterized in that the cocktail of fillers, relative to the total weight of the cocktail of fillers, comprises:- from 20 to 40 weight % of first silicate;- from 20 to 40 weight % of second silicate;- from 5 to 30 weight % of third silicate; and- from 20 to 40 weight % of alkaline-earth metal oxide.
- The cable according to claim 1 or 2, characterized in that the first silicate is a phyllosilicate.
- The cable according to any of the preceding claims, characterized in that the second silicate is a compound comprising magnesium silicate.
- The cable according to any of the preceding claims, characterized in that the third silicate is a compound comprising aluminium silicate.
- The cable according to any of the preceding claims, characterized in that the alkaline-earth metal oxide has purity (by calcining) of at least 96.0 %, and preferably at least 98.0 %.
- The cable according to any of the preceding claims, characterized in that the alkaline-earth metal oxide is magnesium oxide (MgO).
- The cable according to any of the preceding claims, characterized in that the polymer composition comprises at least 30 weight % of said cocktail of fillers relative to the total weight of the polymer composition.
- The cable according to any of the preceding claims, characterized in that the polymer material comprises one or more ethylene polymers.
- The cable according to any of the preceding claims, characterized in that the polymer composition comprises at least 30 weight % of said polymer material relative to the total weight of the composition.
- The cable according to any of the preceding claims, characterized in that the polymer composition has Mooney viscosity of at least 50.
- The cable according to any of the preceding claims, characterized in that the insulating layer is a non-crosslinked layer.
- The cable according to any of the preceding claims, characterized in that the insulating layer is an electrically insulating layer.
- The cable according to any of the preceding claims, characterized in that the insulating layer is in direct physical contact with the elongate conductive element
- The cable according to any of the preceding claims, characterized in that the cable comprises at least two elongate conductive elements, each elongate conductive element being surrounded by at least the insulating layer.
- The cable according to any of the preceding claims, characterized in that the cable further comprises a protective sheath (3) surrounding one or more isolated elongate conductive elements.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1563436A FR3046288B1 (en) | 2015-12-29 | 2015-12-29 | FIRE-RESISTANT INSULATING LAYER FOR CABLE |
PCT/FR2016/053679 WO2017115052A1 (en) | 2015-12-29 | 2016-12-29 | Fire-resistant insulating layer for a cable |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3398194A1 EP3398194A1 (en) | 2018-11-07 |
EP3398194B1 true EP3398194B1 (en) | 2021-06-16 |
Family
ID=55752464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP16829295.1A Active EP3398194B1 (en) | 2015-12-29 | 2016-12-29 | Cable having a fire-resistant insulating layer |
Country Status (4)
Country | Link |
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EP (1) | EP3398194B1 (en) |
ES (1) | ES2881290T3 (en) |
FR (1) | FR3046288B1 (en) |
WO (1) | WO2017115052A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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FR3098636B1 (en) * | 2019-07-12 | 2023-10-13 | Nexans | Cable including a fire resistant layer |
FR3118725B1 (en) * | 2021-01-14 | 2023-04-14 | Nexans | Armored cable resistant to fire with a limitation of the projection of incandescent materials |
FR3119484A1 (en) * | 2021-02-03 | 2022-08-05 | Nexans | Electric cable with improved thermal conductivity |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI322176B (en) * | 2002-10-17 | 2010-03-21 | Polymers Australia Pty Ltd | Fire resistant compositions |
FR2946789B1 (en) * | 2009-06-11 | 2017-01-13 | Nexans | ELECTRICAL CABLE TO PROVIDE ELECTRICAL DISTRIBUTION CONTINUITY IN CASE OF FIRE. |
EP3013893A1 (en) * | 2013-06-27 | 2016-05-04 | Bluestar Silicones France SAS | Hot-vulcanisable polyorganosiloxane compositions for use in particular for the production of electrical wires or cables |
-
2015
- 2015-12-29 FR FR1563436A patent/FR3046288B1/en not_active Expired - Fee Related
-
2016
- 2016-12-29 ES ES16829295T patent/ES2881290T3/en active Active
- 2016-12-29 WO PCT/FR2016/053679 patent/WO2017115052A1/en unknown
- 2016-12-29 EP EP16829295.1A patent/EP3398194B1/en active Active
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
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WO2017115052A1 (en) | 2017-07-06 |
ES2881290T3 (en) | 2021-11-29 |
FR3046288A1 (en) | 2017-06-30 |
FR3046288B1 (en) | 2018-04-27 |
EP3398194A1 (en) | 2018-11-07 |
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