EP3317042A1 - Part, and filling of a defective spot by means of alternative solder and parent metal layers - Google Patents
Part, and filling of a defective spot by means of alternative solder and parent metal layersInfo
- Publication number
- EP3317042A1 EP3317042A1 EP16766275.8A EP16766275A EP3317042A1 EP 3317042 A1 EP3317042 A1 EP 3317042A1 EP 16766275 A EP16766275 A EP 16766275A EP 3317042 A1 EP3317042 A1 EP 3317042A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- base material
- defect
- filling
- solder
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910000679 solder Inorganic materials 0.000 title claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 title abstract description 5
- 239000002184 metal Substances 0.000 title abstract description 5
- 230000002950 deficient Effects 0.000 title abstract 4
- 239000000463 material Substances 0.000 claims description 55
- 230000007547 defect Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 4
- 238000005219 brazing Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 4
- 238000005476 soldering Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000601 superalloy Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/34—Laser welding for purposes other than joining
- B23K26/342—Build-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0018—Brazing of turbine parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/144—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor the fluid stream containing particles, e.g. powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/044—Built-up welding on three-dimensional surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
- B23P6/007—Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/234—Laser welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/237—Brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/238—Soldering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
Definitions
- the invention relates to a filling of a defect in which a layer of solder and a base material or material similar material is used to fill the defect.
- the idea relates to a coating repair, in particular by means of laser beam build-up welding of components in combination with a solder material. Materials are used for this process. This is a material with a high proportion of intermetallic phase, e.g. Rene80 and a similar solder material. Fast build-up welding can rapidly switch back and forth between at least two streams of powder masses of different chemical composition, so that the chemical composition of the applied material changes seamlessly and no break in the powder mass flow into the molten bath occurs.
- similar soldering materials in addition to the powder of the base materials can be used as filler metals for laser deposition welding.
- the advantages are improved material properties of the component compared to conventionally welded components and an equal thermal expansion coefficient due to the same type of repair.
- the figure shows a component 1 with a defect 4.
- the component 1 may be any component of a metal.
- the component is a high-temperature component, in particular a turbine, in particular a gas turbine, which then has a nickel- or cobalt-based superalloy.
- defect 4 where there is too little material and must be replenished.
- this is a trough.
- the shape of the defect 4 is not restrictive, that is, a flank can also be open and have no side surface.
- a substrate 14 of this component 1 has a certain base material, which has a certain melting point.
- a solder material has melting point depressants such as boron (B), silicon (Si), germanium (Ge), magnesium (Mg), manganese (Mn) in addition to the base material or another composition which has a melting point which is at least 10K, in particular 20K lower relative to the base material.
- melting point depressants such as boron (B), silicon (Si), germanium (Ge), magnesium (Mg), manganese (Mn) in addition to the base material or another composition which has a melting point which is at least 10K, in particular 20K lower relative to the base material.
- the defect 4 is filled in layers and alternately with a base material or material similar to base material and a solder material. This starts, for example, with a layer or lower layer 10 'made of a solder material, on which the base material or the material similar to the base material is applied as a layer 11'. This is continued alternately until the defect 4 is completely filled and then provided with a filling 7.
- the thickness of the individual layers 10 ⁇ , 11 ⁇ , 10 ⁇ ⁇ , 11 ⁇ ⁇ , ... can be different from each other and vary along the direction of the outer surface 17 towards.
- the individual layers 10 ⁇ , 11 ⁇ , 10 ⁇ ⁇ , 11 ⁇ ⁇ , ... are means of a build-up welding process, in particular a powder-ver Huaweissch spavons generated more in particular a laser powder build-up welding process.
- the individual webs are laid so that they are optimal for the subsequent load direction 20.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- General Engineering & Computer Science (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
BAUTEIL UND AUFFÜLLUNG EINER FEHLSTELLE MITTELS ALTERNATIVEN LOT- UND GRUNDWERKSTOFFSCHICHTEN CONSTRUCTION AND FILLING OF AN ERROR BY ALTERNATIVE LOT AND BASE MATERIAL LAYERS
Die Erfindung betrifft eine Auffüllung einer Fehlstelle, bei dem schichtweise ein Lot- und ein Grundwerkstoff oder grund- werkstoffähnliches Material verwendet wird, um die Fehlstelle aufzufüllen . Die Idee betrifft eine Beschichtungsreparatur, insbesondere mittels Laserstrahl- Auftragsschweißen von Bauteilen in Kombination mit einem Lotwerkstoff. Für diesen Prozess werden Werkstoffe eingesetzt. Dabei handelt es sich um einen Werkstoffen mit großem Anteil an intermetallischer Phase, z.B. Rene80 und einen artähnlichen Lotwerkstoff. Beim Auftragsschweißen mit schnellem Pulverschalter kann zwischen mindestens zwei Pulvermassenströmen mit unterschiedlicher chemischer Zusammensetzung schnell hin- und her zu schalten, so dass sich die chemische Zusammensetzung des aufgetragenen Werkstoffes nahtlos ändert und es zu keinem Abbruch des Pulvermassenstroms in das Schmelzbad kommt. Somit können auch artähnliche Lötwerkstoffe neben dem Pulver aus den Grundwerkstoffen (z.B. Rene80) als Zusatzwerkstoffe für das Laserstrahl-Auftragsschweißen eingesetzt werden. The invention relates to a filling of a defect in which a layer of solder and a base material or material similar material is used to fill the defect. The idea relates to a coating repair, in particular by means of laser beam build-up welding of components in combination with a solder material. Materials are used for this process. This is a material with a high proportion of intermetallic phase, e.g. Rene80 and a similar solder material. Fast build-up welding can rapidly switch back and forth between at least two streams of powder masses of different chemical composition, so that the chemical composition of the applied material changes seamlessly and no break in the powder mass flow into the molten bath occurs. Thus, similar soldering materials in addition to the powder of the base materials (such as Rene80) can be used as filler metals for laser deposition welding.
Bisher gibt es keine Beschichtungsverfahren für Nickelbasis- Superlegierungen mit großem Anteil an intermetallischer Phase wie Rene80, In738. Beim Coupon Repair mittels Hochtemperaturlöten werden Grundwerkstoff und Zusatzwerkstoff vermischt und zu einem Coupon geformt. So far, there are no coating processes for nickel-based superalloys with a high proportion of intermetallic phase such as Rene80, In738. In the coupon repair by means of high-temperature soldering base material and filler are mixed and formed into a coupon.
Es ist daher Aufgabe der Erfindung oben genanntes Problem zu lösen . Die Aufgabe wird gelöst durch ein Bauteil gemäß Anspruch 1 und ein Verfahren gemäß Anspruch 2. In den Unteransprüchen sind weitere vorteilhafte Maßnahmen aufgelistet, die beliebig miteinander kombiniert werden können, um weitere Vorteile zu erzielen. Es zeigt die Figur ein erfindungsgemäßes Bauteil 1 und die erfindungsgemäße Vorgehensweise. It is therefore an object of the invention to solve the above-mentioned problem. The object is achieved by a component according to claim 1 and a method according to claim 2. In the dependent claims further advantageous measures are listed, which can be combined with each other in order to achieve further advantages. It shows the figure an inventive component 1 and the procedure of the invention.
Die Figur und die Beschreibung stellen nur Ausführungsbeispiele der Erfindung dar. The figure and the description represent only embodiments of the invention.
In einem beschädigten Bereich einer Turbinenschaufel als beispielhaftes Bauteil werden Muldengeometrien gefertigt, so dass Risse und Oxide für eine anschließende Beschichtung vollständig entfernt sind. Die vorgefertigten Muldengeome- trien werden anschließend vorzugsweise mittels Laserstrahl- Auftragsschweißen unter Verwendung von zwei Werkstoffen wieder aufgefüllt. Dabei wird einmal der Grundwerkstoff dem Schmelzbad zugeführt. Als zweiter Werkstoff wird ein artähnlicher Werkstoff eingesetzt, der bisher für das Engspaltlöten von Rissen dieser Grundwerkstoffe verwendet wird. Beide Werkstoffe werden schichtweise übereinander auftragsgeschweißt, so dass die auftragsgeschweißten Schichten in der Hauptbelastungsrichtung ausgerichtet werden. Zum schnellen Schalten zwischen beiden Werkstoffen kann ein schneller Pulverschalter während des Schweißprozesses eingesetzt werden. Während des Schweißens vom Grundwerkstoff kommt es aufgrund des großen Anteils an intermetallischer Phase zu Heißrissbildung im Schweißgut. In einer abschließenden Wärmebehandlung nach dem Schweißprozess werden diese Heißrisse durch den Lotwerkstoff verschlossen und es wird ein rissfreies Gefüge ausgebildet. In a damaged area of a turbine blade as an exemplary component, well geometries are fabricated so that cracks and oxides are completely removed for subsequent coating. The prefabricated depression geometries are subsequently filled up again, preferably by means of laser-beam build-up welding, using two materials. Once the base material is supplied to the molten bath. The second material used is a similar material, which has hitherto been used for the narrow gap soldering of cracks in these base materials. Both materials are welded on top of each other layer by layer, so that the job-welded layers are aligned in the main load direction. For fast switching between both materials, a fast powder switch can be used during the welding process. During welding of the base material, hot cracking of the weld metal occurs due to the large proportion of intermetallic phase. In a final heat treatment after the welding process, these hot cracks are closed by the solder material and it is formed a crack-free structure.
Die Vorteile sind verbesserte Materialeigenschaften des Bauteils im Vergleich zu konventionell geschweißten Bauteilen und ein gleicher thermischer Ausdehnungskoeffizient aufgrund der artgleichen Reparatur. The advantages are improved material properties of the component compared to conventionally welded components and an equal thermal expansion coefficient due to the same type of repair.
Es zeigt die Figur ein Bauteil 1 mit einer Fehlstelle 4. Das Bauteil 1 kann jedes beliebige Bauteil aus einem Metall sein. Insbesondere ist das Bauteil ein Hochtemperaturbauteil, insbesondere einer Turbine, ganz insbesondere einer Gasturbine, das dann eine nickel- oder kobaltbasierte Superlegie- rung aufweist. The figure shows a component 1 with a defect 4. The component 1 may be any component of a metal. In particular, the component is a high-temperature component, in particular a turbine, in particular a gas turbine, which then has a nickel- or cobalt-based superalloy.
Bei der Neuherstellung oder bei der Wiederaufbearbeitung gibt es eine Fehlstelle 4, an der zu wenig Material vorhanden ist und die wieder aufgefüllt werden muss. In diesem Ausführungs- beispiel ist dies eine Mulde. Die Form der Fehlstelle 4 ist aber nicht einschränkend, das heisst, eine Flanke kann auch offen sein und keine Seitenfläche aufweisen. In the new production or reprocessing, there is a defect 4, where there is too little material and must be replenished. In this embodiment, this is a trough. The shape of the defect 4 is not restrictive, that is, a flank can also be open and have no side surface.
Ein Substrat 14 dieses Bauteils 1 weist einen bestimmten Grundwerkstoff auf, der einen bestimmten Schmelzpunkt aufweist . A substrate 14 of this component 1 has a certain base material, which has a certain melting point.
Ein Lotwerkstoff weist Schmelzpunkterniedriger wie Bor (B) , Silizium (Si) , Germanium (Ge) , Magnesium (Mg) , Mangan (Mn) zusätzlich zum Grundwerkstoff auf oder eine andere Zusammen- Setzung, der eine um mindestens 10K, insbesondere 20K niedrigeren Schmelztemperatur gegenüber dem Grundwerkstoff aufweist . A solder material has melting point depressants such as boron (B), silicon (Si), germanium (Ge), magnesium (Mg), manganese (Mn) in addition to the base material or another composition which has a melting point which is at least 10K, in particular 20K lower relative to the base material.
Wenn von Grundwerkstoff die Rede ist, kann auch von grund- werkstoffähnlichem Material gesprochen werden, der dann eine andere Zusammensetzung, eine andere Schmelztemperatur als der Grundwerkstoff des Substrats 14 aufweist, der aber immer noch eine um mindestens 10K, insbesondere 20K höhere Schmelztemperatur als der Lotwerkstoff aufweist. Die Fehlstelle 4 wird schichtweise und abwechselnd mit einem Grundwerkstoff oder grundwerkstoffähnlichen Material und einem Lotwerkstoff aufgefüllt. Dabei fängt man beispielsweise mit einer Schicht oder unteren Lage 10' aus einem Lotwerkstoff an, auf dem der Grundwerkstoff oder das grundwerkstoff- ähnliche Material als eine Schicht 11' aufgetragen wird. Dies wird alternierend fortgesetzt bis die Fehlstelle 4 vollständig aufgefüllt ist und dann mit einer Füllung 7 versehen ist. Die Dicke der einzelnen Lagen 10 λ, 11 λ, 10λ λ, 11λ λ, ... können untereinander verschieden sein und auch entlang der Aufbaurichtung zur äußeren Oberfläche 17 hin variieren. If reference is made to base material, it is also possible to speak of material similar to base material, which then has a different composition, a different melting temperature than the base material of the substrate 14, but which still has a melting temperature which is at least 10K, in particular 20K, higher than that of the solder material having. The defect 4 is filled in layers and alternately with a base material or material similar to base material and a solder material. This starts, for example, with a layer or lower layer 10 'made of a solder material, on which the base material or the material similar to the base material is applied as a layer 11'. This is continued alternately until the defect 4 is completely filled and then provided with a filling 7. The thickness of the individual layers 10 λ , 11 λ , 10 λ λ , 11 λ λ , ... can be different from each other and vary along the direction of the outer surface 17 towards.
Die einzelnen Schichten 10 λ, 11 λ, 10λ λ, 11λ λ, ... werden mit- tels eines Auftragsschweißverfahrens, insbesondere eines Pul- verauftragsschweißverfahrens , ganz insbesondere eines Laserpulverauftragsschweißverfahrens erzeugt. Dabei werden die einzelnen Bahnen so gelegt, dass sie optimal zur späteren Belastungsrichtung 20 liegen. With- the individual layers 10 λ, 11 λ, 10 λ λ, 11 λ λ, ... are means of a build-up welding process, in particular a powder-verauftragsschweißverfahrens generated more in particular a laser powder build-up welding process. The individual webs are laid so that they are optimal for the subsequent load direction 20.
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015219345.4A DE102015219345A1 (en) | 2015-10-07 | 2015-10-07 | Component and layered filling of a defect by means of solder and base material |
PCT/EP2016/071401 WO2017060044A1 (en) | 2015-10-07 | 2016-09-12 | Part, and filling of a defective spot by means of alternative solder and parent metal layers |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3317042A1 true EP3317042A1 (en) | 2018-05-09 |
Family
ID=56936400
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16766275.8A Withdrawn EP3317042A1 (en) | 2015-10-07 | 2016-09-12 | Part, and filling of a defective spot by means of alternative solder and parent metal layers |
Country Status (4)
Country | Link |
---|---|
US (1) | US20200164465A1 (en) |
EP (1) | EP3317042A1 (en) |
DE (1) | DE102015219345A1 (en) |
WO (1) | WO2017060044A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10625361B2 (en) * | 2017-06-14 | 2020-04-21 | General Electric Company | Method of welding superalloys |
US11504774B2 (en) | 2017-11-13 | 2022-11-22 | Siemens Energy Global GmbH & Co. KG | Manufacturing method for hard-to-weld materials |
US20240293864A1 (en) * | 2023-03-03 | 2024-09-05 | Pratt & Whitney Canada Corp. | Manufacturing component using high and low melt braze |
US20240293869A1 (en) * | 2023-03-03 | 2024-09-05 | Pratt & Whitney Canada Corp. | Adaptive overhaul with two braze material and structured light scans |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6093368A (en) * | 1992-11-04 | 2000-07-25 | C. A. Patents, L.L.C. | Plural layered metal repair tape |
EP2591872A1 (en) * | 2011-11-11 | 2013-05-15 | Siemens Aktiengesellschaft | Remelting method and subsequent filling and resulting component |
EP2664409A1 (en) * | 2012-05-16 | 2013-11-20 | Siemens Aktiengesellschaft | Power adjusting for laser build-up welding |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2107628B (en) * | 1981-10-17 | 1985-08-21 | Rolls Royce | Improvements in or relating to filling fissures in metal articles |
DE10065406A1 (en) * | 2000-12-27 | 2002-07-04 | Alstom Switzerland Ltd | Process for repairing damaged areas on a metal component |
DE502005004449D1 (en) * | 2005-03-31 | 2008-07-31 | Siemens Ag | Method for applying fiber mats to the surface or into a recess of a component |
EP2450471A1 (en) * | 2010-11-03 | 2012-05-09 | Siemens Aktiengesellschaft | Method for applying material and repairing a component and a component |
US9352413B2 (en) * | 2011-01-13 | 2016-05-31 | Siemens Energy, Inc. | Deposition of superalloys using powdered flux and metal |
US20130316183A1 (en) * | 2011-01-13 | 2013-11-28 | Anand A. Kulkarni, JR. | Localized repair of superalloy component |
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2015
- 2015-10-07 DE DE102015219345.4A patent/DE102015219345A1/en not_active Withdrawn
-
2016
- 2016-09-12 US US15/765,519 patent/US20200164465A1/en not_active Abandoned
- 2016-09-12 EP EP16766275.8A patent/EP3317042A1/en not_active Withdrawn
- 2016-09-12 WO PCT/EP2016/071401 patent/WO2017060044A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6093368A (en) * | 1992-11-04 | 2000-07-25 | C. A. Patents, L.L.C. | Plural layered metal repair tape |
EP2591872A1 (en) * | 2011-11-11 | 2013-05-15 | Siemens Aktiengesellschaft | Remelting method and subsequent filling and resulting component |
EP2664409A1 (en) * | 2012-05-16 | 2013-11-20 | Siemens Aktiengesellschaft | Power adjusting for laser build-up welding |
Non-Patent Citations (1)
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See also references of WO2017060044A1 * |
Also Published As
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DE102015219345A1 (en) | 2017-04-13 |
US20200164465A1 (en) | 2020-05-28 |
WO2017060044A1 (en) | 2017-04-13 |
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