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EP3253493B1 - Comminuting apparatus for recycling of secondary raw materials from disposed stuff and method of control therefor - Google Patents

Comminuting apparatus for recycling of secondary raw materials from disposed stuff and method of control therefor Download PDF

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Publication number
EP3253493B1
EP3253493B1 EP16703096.4A EP16703096A EP3253493B1 EP 3253493 B1 EP3253493 B1 EP 3253493B1 EP 16703096 A EP16703096 A EP 16703096A EP 3253493 B1 EP3253493 B1 EP 3253493B1
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EP
European Patent Office
Prior art keywords
housing
wall
grinding
stage
volume flow
Prior art date
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EP16703096.4A
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German (de)
French (fr)
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EP3253493A1 (en
Inventor
Jochen KAMM
Holger SENK
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Dieffenbacher GmbH Maschinen und Anlagenbau
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Dieffenbacher GmbH Maschinen und Anlagenbau
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/282Shape or inner surface of mill-housings
    • B02C13/284Built-in screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/288Ventilating, or influencing air circulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating

Definitions

  • the present invention relates to a crushing apparatus for recovering secondary raw materials from discarded material, and to a method of controlling such a crushing apparatus.
  • Secondary raw materials are usually understood to mean raw materials that are obtained by processing (recycling) waste material. They serve as starting materials for new products and thus differ from the primary (natural) raw material. In the context of the present invention, therefore, these are, in particular, those substances which are used for the second or repeated time in a cascade or multiple use within the framework of the raw material economy. The use of secondary raw materials saves natural resources and contributes to sustainable development.
  • material disposed of may, in particular, be material composites, as occur, for example, in the recycling treatment of electrical and electronic devices or assemblies, or non-recycled mono- or mixed materials of ferrous metals Iron metals, fiber composite or other plastics and / or wood and / or Halmfr hopeen such as old or recycled wood, debarked logs, Kappholz technicallye- or other wood residues such as chips in particular to waste paper or straw, as well as material fractions from upstream other Coarse shredding processes in the recycling industry or slag from incineration processes.
  • the EP 1 536 892 B1 the EP 1 721 674 B1 or the WO 2010/057604 A1 each comprising a first crushing stage with a rotating in a cylindrical housing impact tool to the central portion of a feed channel for the discarded material is guided, wherein the impact tool rotates at high speeds and thereby generates a radial air vortex high speed, which in the first crushing stage impact-crushed material fractions along in the cylindrical housing formed openings to the outlet of sufficiently crushed material fractions leads into a plenum.
  • a disadvantage of the known from the prior art crushing devices is limited by the outlet openings in the housing material throughput.
  • the object of the present invention is to provide a comminution device which is improved, in particular with regard to the material throughput, for the recovery of secondary raw materials from disposed material and a method for the control thereof.
  • the device and the method should serve in particular the dust production from the disposed material.
  • this object is achieved by a comminuting device with the features of patent claim 1 and by a method for controlling with the features of patent claim 10.
  • the solution for the shredder for recovering secondary raw materials from discarded material essentially comprises a first crushing stage with a feed channel for supplying the discarded material to a first housing with a rotating impact tool for crushing the discarded material into a blow-crushed material fraction and for producing a Air vortex, which from the first crushing stage the impact-comminuted material fractions between the walls of a double-walled second housing of a downstream of the first crushing stage, second crushing stage spends, wherein the double-walled housing of the second crushing stage 20 is provided on the outer wall with a first sieve and on the inner wall with a second sieve, which pass through these sieves friction-comminuted material fractions in a downstream of the respective sieve collecting space.
  • a first Reibsieb and arranged on the outside of the inner wall a second Reibsieb.
  • the second crushing stage according to the invention is designed as a double-walled housing whose walls are each provided with sieves for the passage of Reibfein-comminuted material fractions, a crushing device can be provided with an advantageously significantly improved material throughput for recovered secondary raw materials from discarded material.
  • the air vortex can be exploited in order to rub the material to be comminuted on itself and / or on the friction elements or friction screens for comminution.
  • the comminution device is preferred if the inside of the first wall of the first comminution stage is provided with splitting edges, which further promote the impact comminution of disposed material when it is thrown by the impact tool onto the splitting edges.
  • the hole diameter of a Reibsiebes are preferably selected to be larger than in the other Reibsieb.
  • Conidur® screens as these are offered by the German company HEIN, LEHMANN GmbH.
  • Conidur® sieves are manufactured according to a special process, which makes it possible to produce very fine holes in sheet thicknesses, which can amount to a multiple of the hole diameter.
  • Conidur® screens have, in particular, conical holes, wherein the passage direction is inclined, so that a scale-like, rough surface defining the particle size assists the comminution process.
  • the shredding device according to the invention further defined particle sizes tuned sieves, be downstream.
  • hole spacings in the friction sieves are preferred which are smaller in the circumferential direction of the double-walled housing than in its longitudinal extent. In other words: as far as the longitudinal direction and thus typical direction of impact-crushed material fractions they encounter larger hole distances than in transverse extension, this has to Advantage that the holes in the Reibsieben unfold by sufficient distance from each other a longitudinal fibers abreibende effect.
  • the cover of the double-walled housing of the second comminution stage is provided with friction strips which further promote the friction comminution of impact-comminuted material fractions as they pass through the reis.
  • the comminution device it is preferable to support the throughput of the, in particular friction-comminuted, material fractions through the device by a suction air flow.
  • the present invention also relates to a method for controlling a comminuting device as described above, which is characterized by adjusting means by which the ratio of the volume flows in the collecting chambers is adjustable so that the volume flow of friction-comminuted material fractions in the collecting space behind the inner wall of the housing of the second Crushing stage is greater than the volume flow of friction-cut material fractions in the collecting space behind the outer wall of the housing of the second crushing stage.
  • a first development of the method is preferably characterized in that the speed of at least one suction means can be varied as an adjusting device for the volume flow ratio.
  • a second development of the method is preferably characterized in that a control flap which throttles the volume flow is arranged as the adjusting device for the volume flow ratio in at least one collecting space.
  • a third development of the method is preferably characterized in that the motor current of an electric motor driving the impact tool is adaptable, in particular in the event of changes or fluctuations in the material input and / or imminent blockage in the first housing of the first crushing stage.
  • volumetric flow ratios have proven successful in which the ratio of the volume flows from the outer collecting space to the inner collecting space is less than 1, preferably in particular 2: 3.
  • volume flow ratio is indirectly monitored by measuring the back pressure in the collecting chambers
  • a correctly adjusted volume flow ratio is characterized in that the back pressure in the inner plenum behind the inner wall of the housing of the second crushing stage is smaller than the back pressure in the outer collecting chamber behind the outer wall of the housing of the second crushing stage.
  • the present invention can serve in particular for the production or preparation of substitute fuels, which can preferably be burned in dust burners after classification or screening.
  • substitute fuels which can preferably be burned in dust burners after classification or screening.
  • additional fuel in firing is conceivable.
  • FIGS. 1 and 2 In each case, a comminuting device 1 for the recovery of secondary raw materials 99 from disposed material 90 is shown.
  • a first comminution stage 10 is realized.
  • the this disintegration stage 10 supplied by a feed channel 50 disposed material 90 is thereby smashed by a, trained in a known manner, for example, as a blade rotor, impact tool 12.
  • the impact tool 12 rotating in a first, for example cylindrical or hexagonal, octagonal or other polygonal shaped housing 11 is preferably dimensioned such that a radial air vortex and thus a sifter action for impact-comminuted material fractions 91 are created, depending on the density of the supplied material 90 in which blow-crushed material fractions 91 are spun at high speed into a second comminution stage 20 arranged above the first comminution stage 10, which have undergone sufficient impact comminution.
  • the impact tool 12 may be equipped with blades (not shown), which promote the previously described sifter effect.
  • the impact crushing of the discarded material 90 can be further promoted when this discarded material 90 by the rotating in the first crushing stage 10 impact tool 12 on the Split edges 61 is thrown and split.
  • the housing 21 of the second crushing stage 20 is formed according to the invention as a double-walled housing 21, between the outer wall 22 and inner wall 23, the impact-comminuted material fractions 91 are thrown, and which are each provided with Reibsieben 32, 33 for the passage of reibfein-comminuted material fractions 92nd 93 in a respective rubbing screen 32, 33 downstream collecting space 42, 43.
  • the second crushing stage 20 is thus by triturating previously impact-crushed material fractions 91 not only on a rough inside of the outer wall 22 of the double-walled housing 21 but also on a rough outside the inner wall 23 of the double-walled housing 21 is achieved.
  • the provision of two Reibsiebe 32, 33 increases the material throughput for recovered secondary raw materials 99 from disposed material 90 advantageously significantly.
  • the double-walled housing 21 may be cylindrical or six-, eight- or other polygonal shaped analog or different from the first housing 11.
  • the transport of the material fractions 91, 92, 93 in the purely mechanically generated air vortices and / or additionally assisted with suction by the comminution device 1 can take place.
  • This is preferably designed such that via the feed channel 50 also fresh or - as far as the discarded material requires drying - also dry or warm air is sucked.
  • this air in the feed channel 50 may also be provided by alternative or cumulative means.
  • impact-comminuted material fractions 91 from the first comminuting stage 10 are not only thrown upwards into the second comminution stage 20 but are additionally rotated in the air vortex.
  • the necessary air flow through the friction screens 32, 33 is preferably realized by means of a control method, which is characterized by adjusting means, by means of which the volume flows v ⁇ 42, v 43 are adjustable.
  • the ratio of the volume flows v ⁇ 42: v ⁇ 43 is adjustable so that the volume flow v ⁇ 43 reibfein-minced material fractions 93 in the collecting space 43 in the flow direction behind the inner wall 23 of the housing 21 of the second crushing stage 20 is greater than the volume flow v ⁇ 42 Reibfein-crushed material fractions 92 in the collecting space 42 behind the outer wall 22 of the housing 21st
  • the pressures P42 >> P43 will be set, which consequently serve as indicators for the ratio of the volume flows v ⁇ 42: v ⁇ 43 can. Since pressures P are easier to measure than volumetric flow rates v. 42 ⁇ 43 is indirectly monitored by measuring the pressures P42, P43 in the collecting chambers 42, 43, wherein a correctly set volumetric flow ratio v ⁇ 42 ⁇ V 43 thereby characterized that the pressure P43 in the internal collection chamber 43 in the flow direction behind the inner wall 23 of the housing 21 of the second comminution stage 20 is smaller than the pressure P42 in the outer plenum 42 in flow direction behind the outer wall 22 of the housing 21 of the second Comminution stage 20. These are essentially dynamic pressure ratios.
  • a further development of the method is preferably characterized in that the speed D52 and / or D53 of at least one suction means 52, 53 can be varied as an adjusting device for the volume flows v ⁇ 42, v ⁇ 43 or the volume flow ratio v ⁇ 42 ⁇ v ⁇ .
  • a second development of the method is preferably characterized in that as actuating device for the volumetric flow V 42, V 43 or the volume flow ratio V 42 ⁇ V 43 in at least one collecting space 42, 43 is a the flow rate V 42, V 42 throttling control flap 72, 73 is arranged.
  • a third development of the method is preferably characterized by the fact that the motor current of an electric motor 13 driving the impact tool 12 can be adapted, in particular in the case of changes or fluctuations in the material input and / or imminent blockage in the first housing 11 of the first comminution stage 10.
  • Volumetric flow ratios in which the ratio of the volume flows v ⁇ 42: v ⁇ 43 from the outer collecting space 42 to the inner collecting space 43 is less than 1, preferably in particular 2: 3, have proved particularly useful in the size reduction apparatuses according to the invention .
  • Fig. 1 shows a first embodiment of a crushing device 1 for the recovery of secondary raw materials 99, for example, from disposed fiber composite materials, with a particle size or a particle size distribution.
  • the holes are preferably used for use Reibsiebe coming 32, 33 in both Reibsieben 32, 33 preferably uniformly designed so that these broken-crushed fiber composite material fractions 91 are rubbed so that arise as uniform as possible fibers of a defined length, which is sufficient to be able to transfer after further processing of the recovered fibers, eg preparation in a yarn or a flat semi-finished, again acting in a component forces between the fibers and the surrounding matrix.
  • the fibers of uniform length which have passed through the rubbing sieves 32, 33 into the collection space 42 arranged downstream in the direction of flow can be supplied as secondary raw material 99 with or without suction means 52 to a central collecting space.
  • Fig. 2 shows a second embodiment of a crushing device 1 for the recovery of secondary raw materials 99, for example, from discarded wood materials with two different particle size distributions.
  • the holes are preferably used for use Reibsiebe coming 32, 33 in both Reibsieben 32, 33 are preferably designed differently so that these passed break-crushed wood and / or Halmmmaterialfr soen 91 so be wiped that arise from the shape of two different chips.
  • the hole diameter of a Reibsiebes 32 are preferably selected to be greater than in the other Reibsieb 33, so that the slower larger chips through the Reibsieb 32 in the outer wall 22 and the finer chips - preferably supported by a suction flow - Pass through the rubbing screen 33 in the inner wall 23 in the respective Reibsieb 32, 33 downstream storage space 42, 43.
  • the chips of the length of length passed through the rubbing sieves 32, 33 into downstream collecting chambers 42, 43 can be removed separately from the collecting chambers 42, 43 as secondary raw material 99 without or preferably with suction means 52, 53.
  • the second crushing stage 20 is designed as a double-walled housing 21, the outer and inner walls 22, 23 are each provided with Reibsieben 32, 33 for the passage of reibfein-comminuted material fractions 92, 93, a crushing device 1 with an advantageously significantly improved Material throughput for recovered secondary raw materials 99 are provided from disposed material 90.
  • a comminution device 1 designed for a preferably optimized material throughput was operated, for example, under the following conditions:
  • the electric motor 13 driving the impact tool 12 was operated in constant mode during normal operation.
  • the one everyone Suction chambers 52 and 53 associated with plenum 42 and 43 were operated at a rated speed D52 and D53 of about 70%.
  • the control flaps 72 and 73 arranged in each collecting space 42 and 43 have been adjusted such that the ratio of the volume flows v.sub.42 : v.sub.43 from the outer collecting space 42 to the inner collecting space 43 is less than 1, preferably approximately 2: 3.
  • the speed D52 and D53 of the suction means 52 and 53 was adapted to the fluctuation and / or emergency control in accordance with the desired volumetric flow ratio v ⁇ 42 ⁇ v ⁇ 43.
  • the motor current of the electric motor 13 could be adjusted accordingly within the scope of an emergency control.
  • the impact-comminuted material fractions 91 are first propelled by the high-speed rotating impact tool 12 in one direction cover 24 rising air vortex on the first Reibsieb 32 on the inside of the outer wall 22 of the double-walled housing 21, then on the friction strips 62 on the lid 24th guided inward until they fall back into the first stage 10 in contact with the inner wall 23 of the double-walled housing 21 in the center due to gravity along the second Reibsiebes 33 - of course only as far as not worn down and through the Reibsiebe passed through as material fraction 92nd , 93.

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Description

Die vorliegende Erfindung bezieht sich auf eine Zerkleinerungsvorrichtung zur Rückgewinnung von Sekundärrohstoffen aus entsorgtem Material sowie auf ein Verfahren zur Steuerung einer solchen Zerkleinerungsvorrichtung.The present invention relates to a crushing apparatus for recovering secondary raw materials from discarded material, and to a method of controlling such a crushing apparatus.

Unter Sekundärrohstoffen werden gewöhnlich Rohstoffe verstanden, die durch Aufarbeitung (Recycling) aus entsorgtem Material gewonnen werden. Sie dienen als Ausgangsstoffe für neue Produkte und unterscheiden sich dadurch vom primären (aus der Natur gewonnenen) Rohstoff. Es handelt sich also im Zusammenhang mit der vorliegenden Erfindung insbesondere um solche Stoffe, die im Rahmen der Rohstoffwirtschaft in einer Kaskaden- bzw. Mehrfachnutzung zum zweiten oder wiederholten Mal genutzt werden. Die Nutzung von Sekundärrohstoffen schont vorteilhaft natürliche Ressourcen und leistet einen Beitrag zu einer nachhaltigen Entwicklung.Secondary raw materials are usually understood to mean raw materials that are obtained by processing (recycling) waste material. They serve as starting materials for new products and thus differ from the primary (natural) raw material. In the context of the present invention, therefore, these are, in particular, those substances which are used for the second or repeated time in a cascade or multiple use within the framework of the raw material economy. The use of secondary raw materials saves natural resources and contributes to sustainable development.

Bei entsorgtem Material kann es sich im Rahmen der vorliegenden Erfindung insbesondere um Materialverbunde handeln, wie sie beispielsweise bei der Recycling-Aufbereitung von Elektro- und Elektronik-Geräten bzw. -baugruppen auftreten, um Recycling-Mono- oder Mischmaterialien aus Eisen-Metallen, Nicht-Eisen-Metallen, Faserverbund- oder anderen Kunststoffen und/oder um Holz- und/oder Halmfraktionen wie Alt- oder Recyclingholz, entrindetes Stammholz, Kappholzstücke- oder andere Holzreste wie insbesondere Späne, um Altpapier oder um Stroh, sowie um Materialfraktionen aus vorgeschalteten anderen Grob-Zerkleinerungsprozessen in der Recycling-Industrie oder um Schlacken aus Verbrennungsprozessen.In the context of the present invention, material disposed of may, in particular, be material composites, as occur, for example, in the recycling treatment of electrical and electronic devices or assemblies, or non-recycled mono- or mixed materials of ferrous metals Iron metals, fiber composite or other plastics and / or wood and / or Halmfraktionen such as old or recycled wood, debarked logs, Kappholzstücke- or other wood residues such as chips in particular to waste paper or straw, as well as material fractions from upstream other Coarse shredding processes in the recycling industry or slag from incineration processes.

Zur industriellen Rückgewinnung von Sekundärrohstoffen aus entsorgtem Material sind eine Vielzahl von Zerkleinerungsvorrichtungen bekannt geworden.For the industrial recovery of secondary raw materials from discarded material, a variety of crushing devices have become known.

Beispielsweise sei hier auf die in der EP 1 536 892 B1 , der EP 1 721 674 B1 oder der WO 2010/057604 A1 beschriebenen Zerkleinerungsvorrichtungen verwiesen, jeweils umfassend eine erste Zerkleinerungsstufe mit einem in einem zylindrischen Gehäuse rotierenden Schlagwerkzeug, zu dessen zentralem Bereich ein Zuführkanal für das entsorgte Material geführt ist, wobei das Schlagwerkzeug mit hohen Drehzahlen rotiert und dadurch einen radialen Luftwirbel hoher Geschwindigkeit erzeugt, welcher in der ersten Zerkleinerungsstufe schlag-zerkleinerte Materialfraktionen entlang von im zylindrischen Gehäuse ausgebildeten Öffnungen zum Austritt hinreichend zerkleinerter Materialfraktionen in einen Sammelraum führt.For example, be on here in the EP 1 536 892 B1 , the EP 1 721 674 B1 or the WO 2010/057604 A1 each comprising a first crushing stage with a rotating in a cylindrical housing impact tool to the central portion of a feed channel for the discarded material is guided, wherein the impact tool rotates at high speeds and thereby generates a radial air vortex high speed, which in the first crushing stage impact-crushed material fractions along in the cylindrical housing formed openings to the outlet of sufficiently crushed material fractions leads into a plenum.

Nachteilig an den aus dem Stand der Technik bekannten Zerkleinerungsvorrichtungen ist der durch die Austrittsöffnungen im Gehäuse begrenzte Materialdurchsatz.A disadvantage of the known from the prior art crushing devices is limited by the outlet openings in the housing material throughput.

Hiervon ausgehend liegt der vorliegenden Erfindung die Aufgabe zugrunde, eine insbesondere hinsichtlich des Materialdurchsatzes verbesserte Zerkleinerungsvorrichtung zur Rückgewinnung von Sekundärrohstoffen aus entsorgtem Material sowie ein Verfahren zu deren Steuerung bereitzustellen. In einer Erweiterung der Aufgabe soll die Vorrichtung und das Verfahren insbesondere der Staubherstellung aus dem entsorgten Material dienen.Proceeding from this, the object of the present invention is to provide a comminution device which is improved, in particular with regard to the material throughput, for the recovery of secondary raw materials from disposed material and a method for the control thereof. In an extension of the object, the device and the method should serve in particular the dust production from the disposed material.

Erfindungsgemäß wird diese Aufgabe durch eine Zerkleinerungsvorrichtung mit den Merkmalen des Patentanspruchs 1 sowie durch ein Verfahren zur Steuerung mit den Merkmalen des Patentanspruchs 10 gelöst.According to the invention, this object is achieved by a comminuting device with the features of patent claim 1 and by a method for controlling with the features of patent claim 10.

Die Lösung für die Zerkleinerungsvorrichtung zur Rückgewinnung von Sekundärrohstoffen aus entsorgtem Material, umfasst im Wesentlichen eine erste Zerkleinerungsstufe mit einem Zuführkanal zur Zuführung des entsorgten Materials zu einem ersten Gehäuse mit einem rotierenden Schlagwerkzeug zur Zerkleinerung des entsorgten Materials in eine schlag-zerkleinerte Materialfraktion und zur Erzeugung eines Luftwirbels, welcher von der ersten Zerkleinerungsstufe die schlag-zerkleinerte Materialfraktionen zwischen die Wandungen eines doppelwandigen zweiten Gehäuses einer, der ersten Zerkleinerungsstufe nachgelagerten, zweiten Zerkleinerungsstufe verbringt, wobei das doppelwandige Gehäuse der zweiten Zerkleinerungsstufe 20 an der Außenwandung mit einem ersten Sieb und an der Innenwandung mit einem zweiten Sieb versehen ist, wobei durch diese Siebe entsprechend reibfein-zerkleinerte Materialfraktionen in einen dem jeweiligen Sieb nachgelagerten Sammelraum gelangen.The solution for the shredder for recovering secondary raw materials from discarded material, essentially comprises a first crushing stage with a feed channel for supplying the discarded material to a first housing with a rotating impact tool for crushing the discarded material into a blow-crushed material fraction and for producing a Air vortex, which from the first crushing stage the impact-comminuted material fractions between the walls of a double-walled second housing of a downstream of the first crushing stage, second crushing stage spends, wherein the double-walled housing of the second crushing stage 20 is provided on the outer wall with a first sieve and on the inner wall with a second sieve, which pass through these sieves friction-comminuted material fractions in a downstream of the respective sieve collecting space.

Bevorzugt sind dabei am doppelwandigen Gehäuse der zweiten Zerkleinerungsstufe auf der Innenseite der Außenwandung ein erstes Reibsieb und auf der Außenseite der Innenwandung ein zweites Reibsieb angeordnet.Preferably, on the double-walled housing of the second crushing stage on the inside of the outer wall, a first Reibsieb and arranged on the outside of the inner wall, a second Reibsieb.

Indem die zweite Zerkleinerungsstufe erfindungsgemäß als doppelwandiges Gehäuse ausgebildet ist, dessen Wandungen jeweils mit Sieben versehenen sind für den Durchtritt entsprechend reibfein-zerkleinerter Materialfraktionen, kann eine Zerkleinerungsvorrichtung mit einem vorteilhaft deutlich verbesserten Materialdurchsatz für rückgewonnene Sekundärrohstoffe aus entsorgtem Material bereitgestellt werden.By the second crushing stage according to the invention is designed as a double-walled housing whose walls are each provided with sieves for the passage of Reibfein-comminuted material fractions, a crushing device can be provided with an advantageously significantly improved material throughput for recovered secondary raw materials from discarded material.

Besonders bevorzugt kann dabei der Luftwirbel ausgenutzt werden, um das zu zerkleinernde Material an sich selbst und/oder an den Reibelementen bzw. Reibsieben zur Zerkleinerung zu reiben.Particularly preferably, the air vortex can be exploited in order to rub the material to be comminuted on itself and / or on the friction elements or friction screens for comminution.

Vorteilhafte Aus- und Weiterbildungen, welche einzeln oder in Kombination miteinander eingesetzt werden können, sind Gegenstand der abhängigen Ansprüche.Advantageous embodiments and developments, which can be used individually or in combination with each other, are the subject of the dependent claims.

So ist in einer Ausgestaltung der Zerkleinerungsvorrichtung bevorzugt, wenn die Innenseite der ersten Wandung der ersten Zerkleinerungsstufe mit Spaltkanten versehen ist, welche die Schlag-Zerkleinerung entsorgten Materials weiter fördern, wenn dieses durch das Schlagwerkzeug auf die Spaltkanten geschleudert wird.Thus, in one embodiment, the comminution device is preferred if the inside of the first wall of the first comminution stage is provided with splitting edges, which further promote the impact comminution of disposed material when it is thrown by the impact tool onto the splitting edges.

Soweit als entsorgtes Material Mono-Materialien zum Einsatz kommen und/oder Sekundärrohstoffe mit gleich verteilten Partikelgrößen erhalten werden sollen, hat sich in einer Ausgestaltung der Zerkleinerungsvorrichtung der Einsatz von Reibsieben mit in beiden Sieben gleich großen Lochdurchmessern bewährt.If mono-materials are used as disposed material and / or secondary raw materials with uniformly distributed particle sizes are to be obtained, the use of friction sieves with hole diameters of equal size in both sieves has proven successful in one embodiment of the comminution device.

Soweit als entsorgtes Material dagegen Misch-Materialien zum Einsatz kommen und/oder Sekundärrohstoffe (gleich ob aus Mono- oder Misch-Materialien gewonnen) mit unterschiedlich verteilten Partikelgrößen erhalten werden sollen, hat sich in einer alternativen Ausgestaltung der Zerkleinerungsvorrichtung der Einsatz von Reibsieben mit verschieden großen Lochdurchmessern bewährt, wobei die Lochdurchmesser des einen Reibsiebes bevorzugt größer gewählt sind als in dem anderen Reibsieb.Insofar as disposed material, on the other hand, mixed materials are used and / or secondary raw materials (whether obtained from mono- or mixed materials) to be obtained with differently distributed particle sizes, in an alternative embodiment of the crushing device, the use of Reibsieben with different sizes Proved hole diameters, the hole diameter of a Reibsiebes are preferably selected to be larger than in the other Reibsieb.

In beiden Fällen haben sich insbesondere Reibsiebe bewährt, welche bevorzugt als sog. Conidur®-Siebe ausgebildet sind, wie diese von der deutschen Firma HEIN, LEHMANN GmbH angeboten werden. Bekanntlich sind Conidur®-Siebe nach einem besonderen Verfahren hergestellt, welches es ermöglicht, feinste Löcher in Blechdicken herzustellen, die ein Vielfaches des Lochdurchmessers betragen können. Vorteilhaft weisen Conidur®-Siebe insbesondere konische Löcher auf, wobei die Durchgangsrichtung schräggestellt ist, so dass eine die Partikelgröße definierende schuppenartige, raue Oberfläche den Zerkleinerungsprozess unterstützt.In both cases, in particular rubbing fabrics have proven successful, which are preferably designed as so-called. Conidur® screens, as these are offered by the German company HEIN, LEHMANN GmbH. As is known, Conidur® sieves are manufactured according to a special process, which makes it possible to produce very fine holes in sheet thicknesses, which can amount to a multiple of the hole diameter. Advantageously, Conidur® screens have, in particular, conical holes, wherein the passage direction is inclined, so that a scale-like, rough surface defining the particle size assists the comminution process.

Soweit die Partikelgröße - je nach zugeführtem entsorgten Material - wesentlichen Einfluss auf die technischen Eigenschaften des Sekundärrohstoffes hat und deshalb die durch die Reibsiebe gelangten reibfein-zerkleinerten Materialfraktionen einer weiter differenzierten Partikelgrößenverteilung bedürfen, können in einer vorteilhaften Weiterbildung der erfindungsgemäßen Zerkleinerungsvorrichtung den Reibsieben entsprechend weitere, auf definierte Partikelgrößen abgestimmte Siebe, nachgelagert sein.As far as the particle size - depending on the supplied disposed material - has a significant influence on the technical properties of the secondary raw material and therefore require the Reibsiebe rubbed-crushed material fractions require a more differentiated particle size distribution, in an advantageous embodiment of the invention the shredding device according to the invention further defined particle sizes tuned sieves, be downstream.

Um auch reibfein-zerkleinerte Fasermaterialfraktionen mit definierter Faserlänge rückgewinnen zu können sind Lochabstände in den Reibsieben bevorzugt, welche in Umfangsrichtung des doppelwandigen Gehäuses kleiner gewählt sind als in dessen Längserstreckung. Mit anderen Worten: soweit in Längserstreckung und damit typischer Bewegungsrichtung schlag-zerkleinerter Materialfraktionen diese auf größere Lochabstände stoßen als in Quererstreckung dazu, hat dies zum Vorteil, dass die Löcher in den Reibsieben durch hinreichenden Abstand zueinander eine Längsfasern abreibende Wirkung entfalten.In order to be able to recover frictionally comminuted fiber material fractions with a defined fiber length, hole spacings in the friction sieves are preferred which are smaller in the circumferential direction of the double-walled housing than in its longitudinal extent. In other words: as far as the longitudinal direction and thus typical direction of impact-crushed material fractions they encounter larger hole distances than in transverse extension, this has to Advantage that the holes in the Reibsieben unfold by sufficient distance from each other a longitudinal fibers abreibende effect.

In einer weiteren Ausgestaltung der Zerkleinerungsvorrichtung ist bevorzugt, wenn der Deckel des doppelwandigen Gehäuses der zweiten Zerkleinerungsstufe mit Reibleisten versehen ist, welche die Reib-Zerkleinerung schlag-zerkleinerter Materialfraktionen weiter fördern, wenn diese die Reibleisten passieren.In a further embodiment of the comminuting device, it is preferred if the cover of the double-walled housing of the second comminution stage is provided with friction strips which further promote the friction comminution of impact-comminuted material fractions as they pass through the reis.

In einer weiteren Ausgestaltung der Zerkleinerungsvorrichtung ist bevorzugt, den Durchsatz der, insbesondere reibfein-zerkleinerten, Materialfraktionen durch die Vorrichtung durch eine Saugluftströmung zu unterstützen.In a further embodiment of the comminution device, it is preferable to support the throughput of the, in particular friction-comminuted, material fractions through the device by a suction air flow.

Dabei hat sich insbesondere bewährt, zumindest dem zweiten Sammelraum ein den Materialdurchsatz förderndes Absaugmittel zuzuordnen.It has proven particularly useful to assign at least the second plenum a material throughput promoting suction.

Die vorliegende Erfindung betrifft auch ein Verfahren zur Steuerung einer Zerkleinerungsvorrichtung wie zuvor beschrieben, welches durch Stelleinrichtungen gekennzeichnet ist, mittels welchen das Verhältnis der Volumenströme in den Sammelräumen so einstellbar ist, dass der Volumenstrom reibfein-zerkleinerter Materialfraktionen im Sammelraum hinter der Innenwandung des Gehäuses der zweiten Zerkleinerungsstufe größer ist als der Volumenstrom reibfein-zerkleinerter Materialfraktionen im Sammelraum hinter der Außenwandung des Gehäuses der zweiten Zerkleinerungsstufe.The present invention also relates to a method for controlling a comminuting device as described above, which is characterized by adjusting means by which the ratio of the volume flows in the collecting chambers is adjustable so that the volume flow of friction-comminuted material fractions in the collecting space behind the inner wall of the housing of the second Crushing stage is greater than the volume flow of friction-cut material fractions in the collecting space behind the outer wall of the housing of the second crushing stage.

Eine erste Weiterbildung des Verfahrens zeichnet sich vorzugsweise dadurch aus, dass als Stelleinrichtung für das Volumenstromverhältnis die Drehzahl wenigstens eines Absaugmittels variierbar ist.A first development of the method is preferably characterized in that the speed of at least one suction means can be varied as an adjusting device for the volume flow ratio.

Eine zweite Weiterbildung des Verfahrens zeichnet sich vorzugsweise dadurch aus, dass als Stelleinrichtung für das Volumenstromverhältnis in wenigstens einem Sammelraum eine den Volumenstrom drosselnde Steuerklappe angeordnet ist.A second development of the method is preferably characterized in that a control flap which throttles the volume flow is arranged as the adjusting device for the volume flow ratio in at least one collecting space.

Eine dritte Weiterbildung des Verfahrens zeichnet sich vorzugsweise dadurch aus, dass der Motorstrom eines das Schlagwerkzeug antreibenden Elektromotors anpassbar ist, insbesondere bei Änderungen oder Schwankungen im Materialeintrag und/oder bei drohender Verstopfung im ersten Gehäuse der ersten Zerkleinerungsstufe.A third development of the method is preferably characterized in that the motor current of an electric motor driving the impact tool is adaptable, in particular in the event of changes or fluctuations in the material input and / or imminent blockage in the first housing of the first crushing stage.

Bei erfindungsgemäßen Zerkleinerungsvorrichtungen haben sich insbesondere Volumenstromverhältnisse bewährt, bei denen das Verhältnis der Volumenströme von äußerem Sammelraum zu innerem Sammelraum kleiner 1 ist, vorzugsweise insbesondere 2:3 beträgt.In the case of comminution devices according to the invention, in particular volumetric flow ratios have proven successful in which the ratio of the volume flows from the outer collecting space to the inner collecting space is less than 1, preferably in particular 2: 3.

Schließlich zeichnet sich eine Weiterbildung des Verfahrens dadurch aus, dass das Volumenstromverhältnis mittelbar durch Messung der Staudrücke in den Sammelräumen überwacht wird, wobei ein korrekt eingestelltes Volumenstromverhältnis sich dadurch auszeichnet, dass der Staudruck im inneren Sammelraum hinter der Innenwandung des Gehäuses der zweiten Zerkleinerungsstufe kleiner ist als der Staudruck im äußeren Sammelraum hinter der Außenwandung des Gehäuses der zweiten Zerkleinerungsstufe.Finally, a development of the method is characterized in that the volume flow ratio is indirectly monitored by measuring the back pressure in the collecting chambers, a correctly adjusted volume flow ratio is characterized in that the back pressure in the inner plenum behind the inner wall of the housing of the second crushing stage is smaller than the back pressure in the outer collecting chamber behind the outer wall of the housing of the second crushing stage.

Die vorliegende Erfindung eignet sich zur industriellen Rückgewinnung von Sekundärrohstoffen, insbesondere aus

  • Materialverbunden, wie sie beispielsweise bei der recycling-Aufbereitung von Elektro- und Elektronik-Geräten bzw. -baugruppen auftreten; und/oder
  • Recycling-Mono- oder Mischmaterialien aus Eisen-Metallen, Nicht-Eisen-Metallen, Faserverbund- oder anderen Kunststoffen; und/oder
  • Holz- und/oder Halmfraktionen wie Alt- oder Recyclingholz, entrindetes Stammholz, Kappholzstücke oder andere Holzreste wie insbesondere Späne, Altpapier oder Stroh; und/oder
  • Materialfraktionen aus vorgeschalteten anderen Grob-Zerkleinerungs-prozessen in der Recycling-Industrie oder Schlacken aus Verbrennungsprozessen.
The present invention is suitable for the industrial recovery of secondary raw materials, in particular from
  • Material composites such as occur in the recycling of electrical and electronic equipment or assemblies; and or
  • Recycled mono- or mixed materials of iron metals, non-ferrous metals, fiber composite or other plastics; and or
  • Wood and / or Halmfraktionen such as old or recycled wood, debarked logs, Cape wood pieces or other wood residues such as in particular shavings, waste paper or straw; and or
  • Material fractions from upstream other coarse shredding processes in the recycling industry or slags from combustion processes.

Gleichwohl kann die vorliegende Erfindung insbesondere zur Herstellung bzw. Aufbereitung von Ersatzbrennstoffen dienen, die bevorzugt nach einer Klassierung respektive Aussiebung, in Staubbrennern verbrannt werden können. Auch die Verwendung als Zusatzbrennmittel in Feuerungsstätten ist denkbar.However, the present invention can serve in particular for the production or preparation of substitute fuels, which can preferably be burned in dust burners after classification or screening. The use as additional fuel in firing is conceivable.

Diese und weitere Merkmale und Vorteile der Erfindung werden nachfolgend anhand zweier in den Zeichnungen dargestellter beispielhafter Zerkleinerungsvorrichtungen zur Rückgewinnung von Sekundärrohstoffen aus entsorgtem Material - auf welche die vorliegende Erfindung jedoch nicht beschränkt ist - näher erläutert.These and other features and advantages of the invention will be further elucidated with reference to two exemplary shredders shown in the drawings for recovering secondary raw materials from discarded material, to which the present invention is not limited.

Es zeigen schematisch:

  • Fig. 1 ein erstes Ausführungsbeispiel einer Zerkleinerungsvorrichtung zur Rückgewinnung von Sekundärrohstoffen, insbesondere Partikelgrößen gleicher Korngrößenverteilung, beispielsweise aus entsorgten Faserverbund-Materialen; und
  • Fig. 2 ein zweites Ausführungsbeispiel einer Zerkleinerungsvorrichtung zur Rückgewinnung von Sekundärrohstoffen, insbesondere Partikelgrößen unterschiedlicher Korngrößenverteilung, beispielsweise aus entsorgten Holz- und/oder Halmmaterialien.
They show schematically:
  • Fig. 1 a first embodiment of a crushing device for the recovery of secondary raw materials, in particular particle sizes of the same particle size distribution, for example, from disposed fiber composite materials; and
  • Fig. 2 a second embodiment of a crushing device for the recovery of secondary raw materials, in particular particle sizes of different particle size distribution, for example, from disposed wood and / or Halmmaterialien.

Bei der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele bezeichnen gleiche Bezugszeichen gleicher Bauteile.In the following description of preferred embodiments, like reference numerals designate like components.

In den Figuren 1 und 2 ist jeweils eine Zerkleinerungsvorrichtung 1 zur Rückgewinnung von Sekundärrohstoffen 99 aus entsorgtem Material 90 dargestellt.In the FIGS. 1 and 2 In each case, a comminuting device 1 for the recovery of secondary raw materials 99 from disposed material 90 is shown.

Erkennbar ist, wie in einem unteren Bereich der Zerkleinerungsvorrichtung 1 eine erste Zerkleinerungsstufe 10 realisiert ist. Das dieser Zerkleinerungsstufe 10 durch einen Zuführkanal 50 zugeführte entsorgte Material 90 wird hierbei durch ein, in bekannter Weise beispielsweise als Messerrotor ausgebildetes, Schlagwerkzeug 12 zerschlagen. Das in einem ersten, beispielsweise zylindrisch oder sechs-, acht- oder anders vieleckförmig ausgebildeten, Gehäuse 11 rotierende Schlagwerkzeug 12 wird bevorzugt so dimensioniert, dass je nach Dichte des zugeführten Materials 90 ein radialer Luftwirbel und somit eine Sichterwirkung für schlag-zerkleinerte Materialfraktionen 91 entsteht, durch welchen schlag-zerkleinerte Materialfraktionen 91 mit hoher Geschwindigkeit in eine oberhalb der ersten Zerkleinerungsstufe 10 angeordneten zweiten Zerkleinerungsstufe 20 geschleudert werden, welche eine ausreichende Schlag-Zerkleinerung erfahren haben.It can be seen how in a lower region of the comminution device 1 a first comminution stage 10 is realized. The this disintegration stage 10 supplied by a feed channel 50 disposed material 90 is thereby smashed by a, trained in a known manner, for example, as a blade rotor, impact tool 12. The impact tool 12 rotating in a first, for example cylindrical or hexagonal, octagonal or other polygonal shaped housing 11 is preferably dimensioned such that a radial air vortex and thus a sifter action for impact-comminuted material fractions 91 are created, depending on the density of the supplied material 90 in which blow-crushed material fractions 91 are spun at high speed into a second comminution stage 20 arranged above the first comminution stage 10, which have undergone sufficient impact comminution.

Das Schlagwerkzeug 12 kann dazu mit Schaufeln ausgestattet sein (nicht dargestellt), welche die zuvor beschriebene Sichterwirkung fördern.The impact tool 12 may be equipped with blades (not shown), which promote the previously described sifter effect.

Wenn - wie dargestellt - die Innenseite des Gehäuses 11 der ersten Zerkleinerungsstufe 10 mit Spaltkanten 61 versehen ist, kann die Schlag-Zerkleinerung des entsorgten Materials 90 weiter gefördert werden, wenn dieses entsorgte Material 90 durch das in der ersten Zerkleinerungsstufe 10 rotierende Schlagwerkzeug 12 auf die Spaltkanten 61 geschleudert und aufgespalten wird.If - as shown - the inside of the housing 11 of the first crushing stage 10 is provided with splitting edges 61, the impact crushing of the discarded material 90 can be further promoted when this discarded material 90 by the rotating in the first crushing stage 10 impact tool 12 on the Split edges 61 is thrown and split.

Das Gehäuse 21 der zweiten Zerkleinerungsstufe 20 ist erfindungsgemäß als doppelwandiges Gehäuse 21 ausgebildet, zwischen dessen Außenwandung 22 und Innenwandung 23 die schlag-zerkleinerten Materialfraktionen 91 geschleudert werden, und welche jeweils mit Reibsieben 32, 33 versehen sind für den Durchtritt entsprechend reibfein-zerkleinerter Materialfraktionen 92, 93 in einen dem jeweiligen Reibsieb 32, 33 nachgelagerten Sammelraum 42, 43. Die zweite Zerkleinerungsstufe 20 wird somit durch Zerreiben von zuvor schlag-zerkleinerten Materialfraktionen 91 nicht nur an einer rauen Innenseite der Außenwandung 22 des doppelwandigen Gehäuses 21 sondern auch an einer rauen Außenseite der Innenwandung 23 des doppelwandigen Gehäuses 21 erzielt. Das Vorhalten zweier Reibsiebe 32, 33 erhöht den Materialdurchsatz für rückgewonnene Sekundärrohstoffe 99 aus entsorgtem Material 90 vorteilhaft deutlich. Dass doppelwandige Gehäuse 21 kann analog oder abweichend zum ersten Gehäuse 11 zylindrisch oder sechs-, acht- oder anders vieleckförmig ausgebildet sein.The housing 21 of the second crushing stage 20 is formed according to the invention as a double-walled housing 21, between the outer wall 22 and inner wall 23, the impact-comminuted material fractions 91 are thrown, and which are each provided with Reibsieben 32, 33 for the passage of reibfein-comminuted material fractions 92nd 93 in a respective rubbing screen 32, 33 downstream collecting space 42, 43. The second crushing stage 20 is thus by triturating previously impact-crushed material fractions 91 not only on a rough inside of the outer wall 22 of the double-walled housing 21 but also on a rough outside the inner wall 23 of the double-walled housing 21 is achieved. The provision of two Reibsiebe 32, 33 increases the material throughput for recovered secondary raw materials 99 from disposed material 90 advantageously significantly. The double-walled housing 21 may be cylindrical or six-, eight- or other polygonal shaped analog or different from the first housing 11.

Damit nicht oberhalb der Außen- und Innenwandung 22, 23 schlag-zerkleinerte Materialfraktionen 91 austreten, sind diese bevorzugt mit einem Deckel 24 abgedeckt, womit durch die Außen- und Innenwandung 22, 23 und dem Deckel 24 ein Raum 25 für die in der zweiten Zerkleinerungsstufe 20 aufzureibenden schlag-zerkleinerten Materialfraktionen 91 begrenzt ist. Wenn - wie ebenfalls dargestellt - der Deckel 24 des doppelwandigen Gehäuses 21 der zweiten Zerkleinerungsstufe 20 mit Reibleisten 62 versehen ist, kann auch die Reib-Zerkleinerung schlag-zerkleinerter Materialfraktionen 91 weiter gefördert werden, wenn diese Materialfraktionen 91 die Reibleisten 62 passieren.So that not above the outer and inner walls 22, 23 emerge impact-crushed material fractions 91, these are preferably covered with a cover 24, whereby by the outer and inner walls 22, 23 and the cover 24, a space 25 for in the second crushing stage 20 aufzibenden impact-crushed material fractions 91 is limited. If - as also shown - the lid 24 of the double-walled housing 21 of the second crushing stage 20 is provided with friction strips 62, also the friction-crushing impact-crushed material fractions 91 on be promoted when these material fractions 91 pass the friction 62.

Insbesondere kann der Transport der Materialfraktionen 91, 92, 93 im rein mechanisch erzeugten Luftwirbel und/oder zusätzlich saugtechnisch unterstützt durch die Zerkleinerungsvorrichtung 1 erfolgen.In particular, the transport of the material fractions 91, 92, 93 in the purely mechanically generated air vortices and / or additionally assisted with suction by the comminution device 1 can take place.

Bei letztgenannter Ausgestaltung hat sich insbesondere bewährt, beiden Sammelräumen 42, 43 oder zumindest einem Sammelraum 42 oder 43 ein den Materialdurchsatz förderndes Absaugmittel 52, 53 zuzuordnen.In the case of the last-mentioned embodiment, it has proved particularly useful to associate with both collecting spaces 42, 43 or at least one collecting space 42 or 43 an extraction means 52, 53 which promotes material throughput.

Dieses ist bevorzugt dergestalt ausgelegt, dass über den Zuführkanal 50 auch Frisch- oder - soweit das entsorgte Material der Trocknung bedarf - auch Trocken- oder Warmluft angesaugt wird. Freilich kann diese Luft im Zuführkanal 50 auch durch alternative oder kumulative Mittel bereitgestellt werden. In jedem Fall aber hat sich bewährt, im Bereich der ersten Zerkleinerungsstufe 10 das Gehäuse 11 bevorzugt verschlossen auszubilden, so dass keine Luft entweichen und eine Saugluftströmung in Richtung der zweiten Zerkleinerungsstufe 20 schwächen kann.This is preferably designed such that via the feed channel 50 also fresh or - as far as the discarded material requires drying - also dry or warm air is sucked. Of course, this air in the feed channel 50 may also be provided by alternative or cumulative means. In any case, it has proven useful to form the housing 11 preferably closed in the region of the first comminution stage 10 so that no air can escape and weaken a suction air flow in the direction of the second comminution stage 20.

Durch den stets zumindest mechanisch mittels des Schlagwerkzeuges 12 erzeugten Luftwirbel werden schlag-zerkleinerte Materialfraktionen 91 aus der ersten Zerkleinerungsstufe 10 nicht nur nach oben in die zweite Zerkleinerungsstufe 20 geschleudert sondern im Luftwirbel zusätzlich im Kreis gedreht.As a result of the air vortices always generated at least mechanically by means of the percussion tool 12, impact-comminuted material fractions 91 from the first comminuting stage 10 are not only thrown upwards into the second comminution stage 20 but are additionally rotated in the air vortex.

Die notwendige Luftströmung durch die Reibsiebe 32, 33 wird bevorzugt mit Hilfe eines Steuerungsverfahrens realisiert, welches durch Stelleinrichtungen gekennzeichnet ist, mittels welchen die Volumenströme 42, v43 einstellbar sind. Insbesondere ist bevorzugt, dass das Verhältnis der Volumenströme 42 : 43 so einstellbar ist, dass der Volumenstrom 43 reibfein-zerkleinerter Materialfraktionen 93 im Sammelraum 43 in Strömungsrichtung hinter der Innenwandung 23 des Gehäuses 21 der zweiten Zerkleinerungsstufe 20 größer ist als der Volumenstrom 42 reibfein-zerkleinerter Materialfraktionen 92 im Sammelraum 42 hinter der Außenwandung 22 des Gehäuses 21.The necessary air flow through the friction screens 32, 33 is preferably realized by means of a control method, which is characterized by adjusting means, by means of which the volume flows 42, v 43 are adjustable. In particular, it is preferred that the ratio of the volume flows v̇ 42: 43 is adjustable so that the volume flow 43 reibfein-minced material fractions 93 in the collecting space 43 in the flow direction behind the inner wall 23 of the housing 21 of the second crushing stage 20 is greater than the volume flow 42 Reibfein-crushed material fractions 92 in the collecting space 42 behind the outer wall 22 of the housing 21st

Dabei werden sich die Drücke P42 >> P43 einstellen, welche folglich als Indikatoren für das Verhältnis der Volumenströme 42 : 43 dienen können. Da Drücke P leichter als Volumenströme messbar sind ist in einer Weiterbildung des Steuerungsverfahrens bevorzugt, dass das Volumenstromverhältnis 42 << 43 mittelbar durch Messung der Drücke P42, P43 in den Sammelräumen 42, 43 überwacht wird, wobei ein korrekt eingestelltes Volumenstromverhältnis 42 << 43 sich dadurch auszeichnet, dass der Druck P43 im inneren Sammelraum 43 in Strömungsrichtung hinter der Innenwandung 23 des Gehäuses 21 der zweiten Zerkleinerungsstufe 20 kleiner ist als der Druck P42 im äußeren Sammelraum 42 in Strömungsrichtung hinter der Außenwandung 22 des Gehäuses 21 der zweiten Zerkleinerungsstufe 20. Es handelt sich dabei im Wesentlichen um Staudruckverhältnisse.The pressures P42 >> P43 will be set, which consequently serve as indicators for the ratio of the volume flows v̇ 42: 43 can. Since pressures P are easier to measure than volumetric flow rates v. 42 << 43 is indirectly monitored by measuring the pressures P42, P43 in the collecting chambers 42, 43, wherein a correctly set volumetric flow ratio v̇ 42 << V 43 thereby characterized that the pressure P43 in the internal collection chamber 43 in the flow direction behind the inner wall 23 of the housing 21 of the second comminution stage 20 is smaller than the pressure P42 in the outer plenum 42 in flow direction behind the outer wall 22 of the housing 21 of the second Comminution stage 20. These are essentially dynamic pressure ratios.

Eine weitere Weiterbildung des Verfahrens zeichnet sich vorzugsweise dadurch aus, dass als Stelleinrichtung für die Volumenströme 42, 43 oder das Volumenstromverhältnis 42 << 43 die Drehzahl D52 und/oder D53 wenigstens eines Absaugmittels 52, 53 variierbar ist.A further development of the method is preferably characterized in that the speed D52 and / or D53 of at least one suction means 52, 53 can be varied as an adjusting device for the volume flows 42, 43 or the volume flow ratio v̇ 42 << .

Eine zweite Weiterbildung des Verfahrens zeichnet sich vorzugsweise dadurch aus, dass als Stelleinrichtung für die Volumenströme 42, 43 oder das Volumenstromverhältnis 42 << 43 in wenigstens einem Sammelraum 42, 43 eine den Volumenstrom 42, 42 drosselnde Steuerklappe 72, 73 angeordnet ist.A second development of the method is preferably characterized in that as actuating device for the volumetric flow V 42, V 43 or the volume flow ratio V 42 << V 43 in at least one collecting space 42, 43 is a the flow rate V 42, V 42 throttling control flap 72, 73 is arranged.

Eine dritte Weiterbildung des Verfahrens zeichnet sich vorzugsweise dadurch aus, dass der Motorstrom eines das Schlagwerkzeug 12 antreibenden Elektromotors 13 anpassbar ist, insbesondere bei Änderungen oder Schwankungen im Materialeintrag und/oder bei drohender Verstopfung im ersten Gehäuse 11 der ersten Zerkleinerungsstufe 10.A third development of the method is preferably characterized by the fact that the motor current of an electric motor 13 driving the impact tool 12 can be adapted, in particular in the case of changes or fluctuations in the material input and / or imminent blockage in the first housing 11 of the first comminution stage 10.

Bei erfindungsgemäßen Zerkleinerungsvorrichtungen haben sich insbesondere Volumenstromverhältnisse bewährt, bei denen das Verhältnis der Volumenströme 42 : 43 von äußerem Sammelraum 42 zu innerem Sammelraum 43 kleiner 1 ist, vorzugsweise insbesondere 2:3 beträgt. Volumetric flow ratios in which the ratio of the volume flows v̇ 42: 43 from the outer collecting space 42 to the inner collecting space 43 is less than 1, preferably in particular 2: 3, have proved particularly useful in the size reduction apparatuses according to the invention .

Fig. 1 zeigt ein erstes Ausführungsbeispiel einer Zerkleinerungsvorrichtung 1 zur Rückgewinnung von Sekundärrohstoffen 99, beispielsweise aus entsorgten Faserverbund-Materialen, mit einer Korngröße respektive einer Korngrößenverteilung. Fig. 1 shows a first embodiment of a crushing device 1 for the recovery of secondary raw materials 99, for example, from disposed fiber composite materials, with a particle size or a particle size distribution.

Insbesondere aus dem steigenden Anteil von kohlenstofffaserverstärkten Kunststoffen in unterschiedlichen Industriezweigen ergibt sich zwangsläufig, dass immer mehr ausgediente CFK-Produkte als Abfall anfallen, welche dann auch im Sinne der Produktverantwortung recycelt werden müssen. Die Verwertung von CFK-Materialien erlangt aufgrund des umfassenden Einsatzes, in der Luftfahrtindustrie, der Automobilindustrie, in der Windenergiebranche und vielen anderen Bereichen, immer mehr an Bedeutung. Hier ist insbesondere die Werthaltigkeit der Carbonfasern von Bedeutung, für deren Herstellung bereits ein sehr hoher Energieaufwand investiert wurde. Mit einem hochwertigen Recycling lässt sich diese Energie zumindest zu hohen Anteilen erhalten, wenn es gelingt, Verfahren zu entwickeln und zu etablieren, die nur eine möglichst geringe Degradierung der Fasern beinhalten. Dies ist nämlich Voraussetzung dafür, dass die Eigenschaften der Fasern auch in einem Bauteil der zweiten Generation zum Einsatz kommen können und nutzbar bleiben. Hinzu kommt, dass die Kohlenstofffasern (eben aufgrund der sehr aufwändigen Herstellung) ein relativ hochpreisiger Rohstoff sind. Somit sind nicht nur ökologische Gründe für das Recycling von Faserverbundwerkstoffen vorhanden, sondern es handelt sich auch um einen wirtschaftlich interessanten Ansatzpunkt, die wiedergewonnenen Fasern einzusetzen.In particular, from the increasing proportion of carbon fiber reinforced plastics in different industries inevitably arises that more and more discarded CFRP products are produced as waste, which must then be recycled in terms of product responsibility. The utilization of CFRP materials is becoming increasingly important due to its extensive use in the aerospace industry, the automotive industry, the wind energy industry and many other areas. Here, the value of the carbon fibers is particularly important, for whose production a very high energy expenditure has already been invested. With high-quality recycling, this energy can at least be preserved to a high degree if it is possible to develop and establish processes that involve only the lowest possible degradation of the fibers. This is namely a prerequisite for the fact that the properties of the fibers can also be used in a second-generation component and remain usable. In addition, the carbon fibers (just because of the very complex production) are a relatively high-priced raw material. Thus, not only ecological reasons for the recycling of fiber composites are available, but it is also an economically interesting starting point to use the recovered fibers.

Wie in Fig. 1 dargestellt, sind die Löcher bevorzugt zum Einsatz kommender Reibsiebe 32, 33 dabei in beiden Reibsieben 32, 33 vorzugsweise einheitlich so gestaltet, dass an diesen vorbeigeführte bruch-zerkleinerte Faserverbund-Materialfraktionen 91 derart aufgerieben werden, dass sich möglichst einheitliche Fasern einer definierten Länge ergeben, welche hinreichend ist, um nach Weiterverarbeitung der rückgewonnenen Fasern, z.B. Aufbereitung in ein Garn oder einem flächigen Halbzeug, wieder in einem Bauteil wirkende Kräfte zwischen den Fasern und der umhüllenden Matrix übertragen zu können.As in Fig. 1 illustrated, the holes are preferably used for use Reibsiebe coming 32, 33 in both Reibsieben 32, 33 preferably uniformly designed so that these broken-crushed fiber composite material fractions 91 are rubbed so that arise as uniform as possible fibers of a defined length, which is sufficient to be able to transfer after further processing of the recovered fibers, eg preparation in a yarn or a flat semi-finished, again acting in a component forces between the fibers and the surrounding matrix.

Insbesondere hat sich in diesem Zusammenhang die Ausbildung von Lochabständen in den Reibsieben 32, 33 bewährt, welche in typischer Bewegungsrichtung schlag-zerkleinerter Materialfraktionen 91, also dem strömenden Luftwirbel, größere Abstände aufweisen als in Quererstreckung dazu, so dass die Löcher in den Reibsieben 32, 33 durch hinreichenden Abstand zueinander eine Längsfasern abreibende Wirkung entfalten, also reibfein-zerkleinerte Fasermaterialfraktionen 92 mit definierter Faserlänge in den Sammelraum 42 eintreten lassen.In particular, in this context, the training of Hole distances in the Reibsieben 32, 33 proven, which in typical direction of impact-crushed material fractions 91, ie the flowing air vortex, greater distances than in the transverse extent thereto, so that the holes in the Reibsieben 32, 33 by sufficient distance from each other a longitudinal fibers abreibende effect unfold, so let shredded-fiber material fractions 92 with defined fiber length enter the plenum 42.

Die durch die Reibsiebe 32, 33 in den in Strömungsrichtung nachgeordneten Sammelraum 42 gelangten Fasern einheitlicher Länge können als Sekundärrohstoff 99 mit oder ohne Absaugmittel 52 einem zentralen Sammelraum zugeführt werden.The fibers of uniform length which have passed through the rubbing sieves 32, 33 into the collection space 42 arranged downstream in the direction of flow can be supplied as secondary raw material 99 with or without suction means 52 to a central collecting space.

Fig. 2 zeigt ein zweites Ausführungsbeispiel einer Zerkleinerungsvorrichtung 1 zur Rückgewinnung von Sekundärrohstoffen 99, beispielsweise aus entsorgten Holz-Materialien mit zwei unterschiedlichen Korngrößenverteilungen. Fig. 2 shows a second embodiment of a crushing device 1 for the recovery of secondary raw materials 99, for example, from discarded wood materials with two different particle size distributions.

Auch im industriellen Holzwerkstoffbereich wie beispielsweise der Herstellung von Spanplatten, Pellets oder Briketts ist die Aufbereitung von entsorgten Holz- und/oder Halmmaterialien unumgänglich, bevor diese den genannten Verarbeitungen bzw. Verwertungen zugeführt werden können. Zu diesem Zweck müssen die beispielsweise als Alt- oder Recyclingholz, entrindetes Stammholz, Kappholzstücke oder andere Holzreste wie insbesondere Späne, als Altpapier oder als Stroh anfallenden entsorgten Holz- und/oder Halmmaterialien auf definierbare Endkorngrößen zerkleinert werden, welche gewöhnlich vom Staubpartikel bis hin zum Grobspan reichen. Insbesondere bei der Herstellung von Spanplatten werden bekanntlich zwei von der Form her unterschiedliche Späne benötigt, und zwar einen ein feiner Span, der eine möglichst gleichmäßige dichte Oberfläche mitbringt und zum anderen ein gröberer Span für die Mittellage der Spanplatte.Even in the industrial wood-based material sector, such as the production of chipboard, pellets or briquettes, the treatment of disposed wood and / or Halmmaterialien is inevitable before they can be supplied to the above-mentioned processing or recycling. For this purpose, for example, as old or recycled wood, debarked logs, Cape wood pieces or other wood residues such as shavings, waste paper or straw as disposed of discarded wood and / or Halmmaterialien must be crushed to definable final grain sizes, which usually from dust to coarse chips rich. In particular, in the production of particle board two known shape different chips are known, namely a fine chip, which brings a uniform as possible dense surface and on the other a coarser chip for the middle layer of the chipboard.

Wie in Fig. 2 dargestellt, sind die Löcher bevorzugt zum Einsatz kommender Reibsiebe 32, 33 dabei in beiden Reibsieben 32, 33 vorzugsweise unterschiedlich so gestaltet, dass an diesen vorbeigeführte bruch-zerkleinerte Holz- und/oder Halmmaterialfraktionen 91 derart aufgerieben werden, dass sich zwei von der Form her unterschiedliche Späne ergeben. Insbesondere hat sich in diesem Zusammenhang bewährt, wenn die Lochdurchmesser des einen Reibsiebes 32 bevorzugt größer gewählt sind als in dem anderen Reibsieb 33, so dass die trägeren größeren Späne durch das Reibsieb 32 in der Außenwandung 22 und die feineren Späne - vorzugsweise unterstützt durch einen Saugstrom - durch das Reibsieb 33 in der Innenwandung 23 in den dem jeweiligen Reibsieb 32, 33 nachgelagertem Sammelraum 42, 43 gelangen.As in Fig. 2 illustrated, the holes are preferably used for use Reibsiebe coming 32, 33 in both Reibsieben 32, 33 are preferably designed differently so that these passed break-crushed wood and / or Halmmmaterialfraktionen 91 so be wiped that arise from the shape of two different chips. In particular, has proven in this context when the hole diameter of a Reibsiebes 32 are preferably selected to be greater than in the other Reibsieb 33, so that the slower larger chips through the Reibsieb 32 in the outer wall 22 and the finer chips - preferably supported by a suction flow - Pass through the rubbing screen 33 in the inner wall 23 in the respective Reibsieb 32, 33 downstream storage space 42, 43.

Die durch die Reibsiebe 32, 33 in nachgeordnete Sammelräume 42, 43 gelangten Späne unterschiedler Länge können als Sekundärrohstoff 99 ohne oder vorzugsweise mit Absaugmittel 52, 53 jeweils aus den Sammelräumen 42, 43 getrennt abgeführt werden.The chips of the length of length passed through the rubbing sieves 32, 33 into downstream collecting chambers 42, 43 can be removed separately from the collecting chambers 42, 43 as secondary raw material 99 without or preferably with suction means 52, 53.

Soweit die Partikelgröße - je nach zugeführtem entsorgten Material 90 - wesentlichen Einfluss auf die technischen Eigenschaften des Sekundärrohstoffes 99 hat und deshalb die durch die, insbesondere verschiedenen, Reibsiebe 32, 33 gelangten reibfein-zerkleinerten Materialfraktionen 92, 93 einer weiter differenzierten Partikelgrößenverteilung bedürfen, können in einer vorteilhaften Weiterbildung der erfindungsgemäßen Zerkleinerungsvorrichtung 1 den Reibsieben 32, 33 entsprechend weitere, auf definierte Partikelgrößen abgestimmte Siebe, nachgelagert sein (nicht dargestellt).As far as the particle size - depending on the supplied disposed material 90 - has a significant influence on the technical properties of the secondary raw material 99 and therefore require the, in particular different, rubbing sieves 32, 33 reached feinf-crushed material fractions 92, 93 require a more differentiated particle size distribution, can an advantageous development of the crushing device 1 according to the invention the Reibsieben 32, 33 corresponding further, matched to defined particle sizes sieves, be downstream (not shown).

Indem die zweite Zerkleinerungsstufe 20 erfindungsgemäß als doppelwandiges Gehäuse 21 ausgebildet ist, dessen Außen und-Innenwandungen 22, 23 jeweils mit Reibsieben 32, 33 für den Durchtritt entsprechend reibfein-zerkleinerter Materialfraktionen 92, 93 versehenen sind, kann eine Zerkleinerungsvorrichtung 1 mit einem vorteilhaft deutlich verbesserten Materialdurchsatz für rückgewonnene Sekundärrohstoffe 99 aus entsorgtem Material 90 bereitgestellt werden.By the second crushing stage 20 according to the invention is designed as a double-walled housing 21, the outer and inner walls 22, 23 are each provided with Reibsieben 32, 33 for the passage of reibfein-comminuted material fractions 92, 93, a crushing device 1 with an advantageously significantly improved Material throughput for recovered secondary raw materials 99 are provided from disposed material 90.

Eine für einen bevorzugt optimierten Materialdurchsatz ausgelegte Zerkleinerungsvorrichtung 1 wurde beispielsweise unter folgenden Bedingungen betrieben:A comminution device 1 designed for a preferably optimized material throughput was operated, for example, under the following conditions:

Der das Schlagwerkzeug 12 antreibende Elektromotor 13 wurde im Normalbetrieb im konstanten Modus betrieben. Die einem jeden Sammelraum 42 und 43 zugeordneten Absaugmittel 52 und 53 wurden mit einer Nenndrehzahl D52 und D53 von etwa 70 % betrieben. Die in einem jeden Sammelraum 42 und 43 angeordneten Steuerklappen 72 und 73 wurden so eingestellt, dass das Verhältnis der Volumenströme 42 : 43 von äußerem Sammelraum 42 zu innerem Sammelraum 43 kleiner 1 ist, vorzugsweise etwa 2:3 beträgt.The electric motor 13 driving the impact tool 12 was operated in constant mode during normal operation. The one everyone Suction chambers 52 and 53 associated with plenum 42 and 43 were operated at a rated speed D52 and D53 of about 70%. The control flaps 72 and 73 arranged in each collecting space 42 and 43 have been adjusted such that the ratio of the volume flows v.sub.42 : v.sub.43 from the outer collecting space 42 to the inner collecting space 43 is less than 1, preferably approximately 2: 3.

Bei Änderungen bzw. Schwankungen des Eintrages des Materials 90 wurde zur Schwankungs- und/oder Notfallregelung die Drehzahl D52 und D53 der Absaugmittel 52 und 53 entsprechend dem angestrebten Volumenstromverhältnis 42 << 43 angepasst. Ebenso konnte bei drohender Verstopfung des Innenraums des ersten Gehäuses 11 der ersten Zerkleinerungsstufe 10 der Motorstrom des Elektromotors 13 im Rahmen einer Notfallregelung entsprechend angepasst werden.In the event of changes or fluctuations in the entry of the material 90, the speed D52 and D53 of the suction means 52 and 53 was adapted to the fluctuation and / or emergency control in accordance with the desired volumetric flow ratio v̇ 42 << 43. Likewise, in the event of imminent blockage of the interior of the first housing 11 of the first crushing stage 10, the motor current of the electric motor 13 could be adjusted accordingly within the scope of an emergency control.

Tests mit zwei unterschiedlich groß ausgelegten Zerkleinerungsvorrichtungen A und B ergaben nach Figur 2: Tabelle 1 Zerkleinerungsvorrichtung A Zerkleinerungsvorrichtung B Gesamtvolumenstrom : = 25.000 m3/h = 18.000 m3/h Im Raum 42 vor Absaugmittel 52 : 42 = 10.400 m3/h 42 = 7.200 m3/h Im Raum 43 vor Absaugmittel 53 : 43 = 15.600 m3/h 43 = 10.800 m3/h Volumenstromverhältnis : V ˙ 43 V ˙ 42 = 3 2

Figure imgb0001
V ˙ 43 V ˙ 42 = 3 2
Figure imgb0002
Tests with two differently sized crushers A and B gave after FIG. 2 : <b> Table 1 </ b> Crushing device A Crushing device B Total volume flow: = 25,000 m 3 / h = 18,000 m 3 / h In space 42 before suction means 52: 42 = 10,400 m 3 / h 42 = 7,200 m 3 / h In the room 43 before suction means 53: 43 = 15,600 m 3 / h 43 = 10,800 m 3 / h Volume flow ratio: - - - - - - V ˙ 43 V ˙ 42 = - - - - - 3 2
Figure imgb0001
- - - - - - V ˙ 43 V ˙ 42 = - - - - - 3 2
Figure imgb0002

Je nach Anwendungsfall können verschiedene, insb. wechselbar ausgebildete, Reibsiebe 32, 33 zum Einsatz kommen. Insbesondere haben sich vorzugsweise solche bewährt, die als sog. Conidur®-Siebe ausgebildet sind, wie diese von der deutschen Firma HEIN, LEHMANN GmbH angeboten werden und welche insbesondere konische Löcher aufweisen, wobei die Durchgangsrichtung schräggestellt ist, so dass eine die Partikelgröße definierende schuppenartige, raue Oberfläche den Reibprozess unterstützt.Depending on the application, different, esp. Changeable trained, rubbing sieves 32, 33 are used. In particular, preferably have proven that are designed as so-called. Conidur® screens, as these are offered by the German company HEIN, LEHMANN GmbH and which in particular have conical holes, wherein the passage direction is tilted, so that a scale-defining scale-like , rough surface supports the rubbing process.

Insbesondere beim Reibsieb 32 auf der Innenseite der Außenwandung 22 des doppelwandigen Gehäuses 21 hat sich eine entgegen der typischen Bewegungsrichtung schlag-zerkleinerter Materialfraktionen 91 ausgerichtete Schrägstellung der Durchgangsrichtung der Löcher bewährt, so dass aus der ersten Zerkleinerungsstufe 10 in Richtung Deckel 24 der zweiten Zerkleinerungsstufe 20 im Luftwirbel kreisende schlag-zerkleinerte Materialfraktionen 91 an den schuppenartigen, rauen Oberflächen der Reibsiebe 32, 33 zerrieben werden.In particular in the case of the friction sieve 32 on the inside of the outer wall 22 of the double-walled housing 21, an oblique position of the passage direction of the holes aligned against the typical direction of movement of impact-fractured material fractions 91 has proven successful, so that from the first comminution stage 10 towards the cover 24 of the second comminution stage 20 in FIG Air swirling circular impact-crushed material fractions 91 at the scale-like, rough surfaces of the Reibsiebe 32, 33 are crushed.

Dagegen hat sich beim Reibsieb 33 auf der Außenseite der Innenwandung 23 des doppelwandigen Gehäuses 21 eine entgegen der Schwerkraft gerichtete Ausrichtung der Schrägstellung der Durchgangsrichtung der Löcher bewährt.In contrast, the rubbing strainer 33 on the outside of the inner wall 23 of the double-walled housing 21, a direction of gravity directed alignment of the oblique position of the passage direction of the holes has proven.

Somit werden im Idealfall die schlag-zerkleinerten Materialfraktionen 91 durch das mit hoher Drehzahl rotierende Schlagwerkzeug 12 zunächst in einem Richtung Deckel 24 aufsteigenden Luftwirbel am ersten Reibsieb 32 auf der Innenseite der Außenwandung 22 des doppelwandigen Gehäuses 21 entlanggeschleudert, sodann an den Reibleisten 62 am Deckel 24 nach innen geführt, bis diese bei Kontakt mit der Innenwandung 23 des doppelwandigen Gehäuses 21 im Zentrum bedingt durch die Schwerkraft entlang des zweiten Reibsiebes 33 wieder in die erste Stufe 10 herunterfallen - natürlich nur soweit noch nicht aufgerieben und durch die Reibsiebe hindurch getreten als Materialfraktion 92, 93.Thus, in the ideal case, the impact-comminuted material fractions 91 are first propelled by the high-speed rotating impact tool 12 in one direction cover 24 rising air vortex on the first Reibsieb 32 on the inside of the outer wall 22 of the double-walled housing 21, then on the friction strips 62 on the lid 24th guided inward until they fall back into the first stage 10 in contact with the inner wall 23 of the double-walled housing 21 in the center due to gravity along the second Reibsiebes 33 - of course only as far as not worn down and through the Reibsiebe passed through as material fraction 92nd , 93.

Bezugszeichenliste P1481:List of Reference P1481:

  • 1 Zerkleinerungsvorrichtung1 crushing device
  • 10 erste Zerkleinerungsstufe10 first crushing stage
  • 11 Gehäuse11 housing
  • 12 Schlagwerkzeug12 impact tool
  • 13 Elektromotor13 electric motor
  • 20 zweite Zerkleinerungsstufe20 second crushing stage
  • 21 Gehäuse (doppelwandig)21 housing (double-walled)
  • 22 Außenwandung22 outer wall
  • 23 Innenwandung23 inner wall
  • 24 Deckel24 lids
  • 25 Raum25 room
  • 32 Reibsieb32 rubbing screen
  • 33 Reibsieb33 rubbing screen
  • 42 Sammelraum42 collection room
  • 43 Sammelraum43 collection room
  • 50 Zuführkanal50 feed channel
  • 52 Absaugmittel52 suction means
  • 53 Absaugmittel53 suction means
  • 61 Spaltkanten61 gap edges
  • 62 Reibleisten62 reissists
  • 72 Steuerklappe72 control flap
  • 73 Steuerklappe73 control flap
  • 90 Material90 material
  • 91 Materialfraktion91 material fraction
  • 92 Materialfraktion92 material fraction
  • 93 Materialfraktion93 material fraction
  • 99 Sekundärrohstoff99 secondary raw material
  • Gesamtvolumenstrom total volume flow
  • 42 Volumenstrom 42 volumetric flow
  • 43 Volumenstrom 43 volumetric flow
  • P42 StaudruckP42 dynamic pressure
  • P43 StaudruckP43 dynamic pressure
  • D52 DrehzahlD52 speed
  • D53 DrehzahlD53 speed
Stand der Technik:State of the art:

  • EP 1 536 892 B1EP 1 536 892 B1
  • EP 1 721 674 B1EP 1 721 674 B1
  • WO 2010/057604 A1WO 2010/057604 A1

Claims (16)

  1. A grinding device (1) for recovering secondary raw materials (99) from disposed material (90), comprising a first grinding stage (10) having a feed channel (50) for feeding the disposed material (90) to a first housing (11) with a rotating impact tool (12) for grinding the disposed material (90) into an impact-shredded material fraction (91) and for generating an air vortex, which displaces the impact-shredded material fractions (91) from the first grinding stage (10) between the walls of a double-walled second housing (21) of a second grinding stage (20) which is provided downstream of the first grinding stage (10), wherein the double-walled housing (21) of the second grinding stage (20) is provided on the outer wall (22) with a first screen and on the inner wall (23) with a second screen, wherein material fractions (92, 93) frictionally comminuted in a corresponding manner pass through these screens into a collecting space (42, 43) downstream of the respective screen.
  2. Grinding device (1) according to claim 1, characterized in that a first friction screen (32) is arranged on the double-walled housing (21) of the second grinding stage (20) on the inside of the outer wall (22) and a second friction screen (33) is arranged on the outside of the inner wall (23).
  3. Grinding device (1) according to claim 1, characterized in that the inside of the first wall (11) of the first grinding stage (10) is provided with gap edges (61).
  4. Grinding device (1) according to claim 1 or 2, characterized in that the screens of the inner wall (23) and the outer wall (22) have hole diameters of the same or different sizes.
  5. Grinding device (1) according to one of the previous claims, characterized in that further screens are arranged downstream of the screens or the friction screens (32, 33) respectively.
  6. Grinding device (1) according to one of claims 2, 4, 5, characterized in that the hole spacings in the friction screens (32, 33) are selected smaller in the circumferential direction of the double-walled housing (21) than in its longitudinal extension.
  7. Grinding device (1) according to one of the previous claims, characterized in that friction strips (62) are arranged in the double-walled housing (21) of the second grinding stage (20), preferably on the cover (24) of the housing (21).
  8. Grinding device (1) according to one of the previous claims, characterized in that a control flap (72, 73) throttling the volume flow (v42, v43) is arranged as adjusting device for the volume flow through the grinding device (1).
  9. Grinding device (1) according to one of the previous claims, characterized in that the transport of the material fractions (91, 92, 93) through the grinding device (1) is assisted by a suction airflow.
  10. Grinding device (1) according to one of the previous claims, characterized in that at least the second collecting space (43) is assigned a suction means (53) which promotes the material throughput.
  11. Method for controlling a grinding device (1) according to one of the previous claims, characterized by the use of adjusting devices, by means of which the ratio of the volume flows (v42, v43) in the collecting spaces (42, 43) can be adjusted such that the volume flow (v43) of frictionally comminuted material fractions (93) in the collecting space (43) behind the inner wall (23) of the housing (21) of the second grinding stage (20) is greater than the volume flow (v42) of frictionally comminuted material fractions (92) in the collecting space (42) behind the outer wall (22) of the housing (21) of the second grinding stage (20).
  12. Method according to claim 11, characterized in that the rotational speed (D52, D53) of at least one suction means (72, 73) can be varied as an adjusting device for the volume flow ratio (v42<<v43).
  13. Method according to claim 11 or 12, characterized in that a control flap (72, 73) throttling the volume flow (v42, v43) is arranged as adjusting device for the volume flow ratio (v42<<v43) in at least one collecting space (42, 43).
  14. Method according to one of claims 11 to 13, characterized in that the motor current of an electric motor (13) driving the impact tool (12) can be adapted, in particular in the event of changes or fluctuations in the material input and/or in the event of impending clogging in the first housing (11) of the first grinding stage (10).
  15. Method according to one of the claims 11 to 13, characterized in that the ratio of the volume flows (v42:v43) from the outer collecting space (42) to the inner collecting space (43) is less than 1, in particular 2:3.
  16. Method according to one of claims 11 to 14, characterized in that the volume flow ratio (v42<<v43) is indirectly monitored by measuring the dynamic pressures (P42, P43) in the collecting chambers (42, 43), wherein a correctly set volume flow ratio (v42<<v43) is characterized in that the dynamic pressure (P43) in the inner collecting space (43) behind the inner wall (23) of the housing (21) of the second grinding stage (20) is smaller than the dynamic pressure (P42) in the outer collecting space (42) behind the outer wall (22) of the housing (21) of the second grinding stage (20).
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EP3253493A1 (en) 2017-12-13
WO2016124618A1 (en) 2016-08-11
DE102015101530A1 (en) 2016-08-04
CN107396629B (en) 2020-03-27

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