EP3230594B1 - Assembly having two compressors, method for retrofitting - Google Patents
Assembly having two compressors, method for retrofitting Download PDFInfo
- Publication number
- EP3230594B1 EP3230594B1 EP16706177.9A EP16706177A EP3230594B1 EP 3230594 B1 EP3230594 B1 EP 3230594B1 EP 16706177 A EP16706177 A EP 16706177A EP 3230594 B1 EP3230594 B1 EP 3230594B1
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- European Patent Office
- Prior art keywords
- compressor
- train
- arrangement according
- pressure
- drive
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- 238000000034 method Methods 0.000 title claims description 46
- 238000009420 retrofitting Methods 0.000 title claims description 13
- 239000012530 fluid Substances 0.000 claims description 65
- 238000011144 upstream manufacturing Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims 1
- 230000035939 shock Effects 0.000 claims 1
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- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 6
- 230000018109 developmental process Effects 0.000 description 6
- 238000005086 pumping Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241000446313 Lamella Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/02—Multi-stage pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
- F04D25/163—Combinations of two or more pumps ; Producing two or more separate gas flows driven by a common gearing arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
- F04D27/0207—Surge control by bleeding, bypassing or recycling fluids
- F04D27/0215—Arrangements therefor, e.g. bleed or by-pass valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
- F04D27/0253—Surge control by throttling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
- F04D27/0292—Stop safety or alarm devices, e.g. stop-and-go control; Disposition of check-valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/601—Mounting; Assembling; Disassembling specially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/701—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/582—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
- F04D29/5826—Cooling at least part of the working fluid in a heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/80—Repairing, retrofitting or upgrading methods
Definitions
- the invention relates to an arrangement with a first compressor train and a second compressor train for compressing a process fluid, wherein the first compressor train comprises a first drive and a first compressor, wherein the second compressor train comprises a second drive and a second compressor, wherein the first compressor train does not torque transmitting mechanically coupled to rotating parts of the second compressor train, wherein the two compressors of the different compressor strands are connected by a connecting fluid line directly fluid-conductively, such that the first compressor is arranged upstream of the second compressor.
- the invention relates to a method for retrofitting a first compressor to an existing system comprising a second compressor to obtain from an existing system in the course of retrofitting an arrangement according to the invention.
- the invention is essentially concerned with increasing the performance of compressor systems.
- Two decisive parameters of the performance are the volume flow and the pressure ratio of the outlet pressure to the inlet pressure of a corresponding compressor unit.
- essentially the two possibilities arise of raising the diameter of blade rings or impellers or of increasing the rotational speed.
- a preferred field of application of the invention lies in the area of the air compressors designed as gear compressors, which suck in substantially atmospherically - if necessary with the interposition of a filter so that a pressure below the atmospheric pressure results at the compressor inlet connection - and the aspirated volume flow by means of a plurality of radial compressor stages to a final pressure from about 3 to 200 bar.
- a gear compressor is essentially a - relatively large - gear housing, on the outside of different spiral housing are mounted, in which the wheels of the centrifugal compressor are driven by gear siding. In each case an intermediate cooling can be provided between the individual compression stages.
- the largest diameter of wheels of radial compressor stages are yet to increase below two meters and due to the above-indicated problems only with major design hurdles using expensive materials and special manufacturing.
- the object of the invention is to make available a compressor system which provides a higher power with relatively little effort.
- An essential feature of the invention is to increase the power of a compressor unit in that the process fluid sucked in by the second compressor has already been lifted by a factor of 1.1 to 1.6 in the pressure upstream of the inflow.
- This type of pre-compression or supercharging of the second compressor may result in a standard volume flow increase or mass flow increase of between 10% and 40% compared to a non-supercharged arrangement, assuming a substantially constant pressure ratio of the outlet pressure to the inlet pressure of the overall system.
- the cost of a charge according to the invention here is relatively low, since the pressure ratio of the first compressor is small.
- the second compressor with a pressure ratio between 3 to 60 compressed.
- the ratio of the pressure ratios between the second compressor and the first compressor may preferably be approximately between 2.3 to 56, more preferably the second compressor provides at least 3.8 times higher pressure ratio than the first compressor.
- the first compressor due to the design much cheaper can be made as the second compressor and can be referred to as a fan (pressure ratio of 1 to 1.3) or blower (pressure ratio of 1.3 to 3.0).
- the belonging to the first compressor train first drive can be configured either as an electric motor, steam turbine or gas turbine. For maximum flexibility and investment, it is particularly useful to choose an electric motor as the first drive.
- the second drive may also be in the form of a turbine or in the form of an electric motor. If process steam is available, the operation by means of a steam turbine is particularly advantageous.
- the first compressor may be designed as an axial compressor or as a radial compressor, wherein due to the low pressure ratio of the first compressor, the term fan or blower can be used. In the following, the first compressor is usually used, regardless of any pressure ratio of the first compressor, depending on the pressure ratio in the strict sense may be a fan or a fan. In the terminology of this patent application, the term of the first compressor also includes the design of this first compressor as a fan or blower.
- a particularly advantageous embodiment of the invention provides that the first compressor comprises at least two compressor stages and the first drive is arranged between a first group of compressor stages and a second group of compressor stages.
- both radial impellers each having an axial intake side and an axial Radinnseite
- the drive can either be arranged axially between the two Radinn beau or drive axially on one side of the two wheels.
- the two impellers of the centrifugal compressor can flow into a common diffuser.
- the double flush corresponds to a parallel arrangement of the radial impellers.
- An expedient development of the invention provides that the arrangement has a filter upstream of the second compressor. It may be expedient here for the first compressor to be arranged upstream of this filter and for the process fluid to be introduced into the second compressor only after passage of the filter. In this case, the first compressor would prefer to suck in atmospherically directly without a filter, and in the event of retrofitting the subsequent system would possibly have to be adapted to a somewhat higher pressure in the filter and upstream of the second compressor in the intake line. Alternatively, the first compressor may also be provided between the filter and the second compressor so that the process fluid downstream of the first compressor is introduced directly into the second compressor without passage of a filter. It is expedient that the filter housing, especially in a retrofit, not to be upgraded to a slightly elevated pressure.
- At least the first compressor or the entire first compressor train is arranged in a housing of a filter.
- the anti-pump device may be provided in particular for the protection of the first compressor before a pumping operation of the second compressor. Due to the much higher pressure ratio of the second compressor corresponding pumping operations on this unit are associated with a relatively higher destruction potential.
- this anti-pump device may have a delivery device which, in the case of pumping, delivers at least 80% of the flow cross section of the connecting fluid line between the first compressor and the second compressor. This delivery device can meaningfully have flaps which obstruct the cross-sectional area of the connecting fluid line in the event of a backflow.
- Such a configuration of these flaps is particularly expedient, so that the aerodynamics of the flaps, driven by the backflowing process fluid, move the flaps into a closed position during a return flow of the process fluid in the direction of the first compressor.
- damping may be provided so that the flaps do not periodically go on and off with the surge.
- Particularly useful is a design of the flaps such that they are each rotatable or pivotable about an axis. These axes preferably extend perpendicular to a longitudinal axis of the fluid-conducting connection or perpendicular to the main flow direction through the fluid-conducting connection.
- these flaps are arranged like a lamella next to each other, so that in an open position of these flaps, the process fluid flows through the fluid line through a grid formed by the axes of rotation of the flaps. In a closed position, the spaces between the Drehachsengittern be closed by the louver-like or lammellenartigen flaps.
- a relief device which in the case of pumping the first compressor and / or the second compressor, a pressure relief of the connecting fluid line between the first compressor and the second compressor or at least the portion of the fluid line between the delivery device and the second Compressor by means of an opening in a pressure sink - for example, the environment - relieved of pressure and / or pressure surges.
- a relief device and / or delivery device is particularly useful when the first compressor is an axial compressor, because the usually freestanding blades of an axial compressor are sensitive to pressure surges from pumping operations.
- a first compressor which is designed as a radial compressor, it may be justifiable, especially for reasons of cost, not to provide a surge protection device upstream of the second compressor, since a trained as a radial compressor compressor can be made sufficiently strong.
- a surge protection device with a relief device having a slide valve and is mechanically connected to a feed device.
- the sliding valve may in this case have an axial displaceability in the longitudinal direction of the connecting fluid line, which is displaced axially as a result of a backflow of the process fluid to the delivery device such that a pressure-relieving opening is created in the connecting fluid line due to the slide valve open with it.
- the arrangement according to the invention is particularly well suited for retrofitting a first compressor train to a second compressor train of a system inventory, so that an arrangement according to at least one embodiment of the invention described above arises. It is particularly expedient to retrofit the first compressor to the existing as a second compressor, the second compressor is aerodynamically changed such that the pressure ratio of the second compressor is reduced compared to the state before retrofitting. In this way, the result of retrofitting total arrangement of first compressor and second compressor have a higher flow rate than the second compressor alone with the same pressure ratio to the atmosphere. In the retrofit case, a largely constant pressure ratio or the same final pressure is often desired and possibly an increased volumetric flow, since the integration into the already existing process requires the already predetermined final pressure from the total compression.
- the arrangement according to the invention is part of a gas turbine, such that the second compressor with a compressor housing is a direct component of the gas turbine. It is expedient here if the first compressor can optionally be switched on in the flow path of the fresh air intake, so that, for example, depending on the ambient conditions, the first compressor can assume the function of a supercharger for the gas turbine.
- a special refinement of this arrangement with a first compressor which can be switched into the flow path provides a shut-off device, for example a flap and a bypass, in addition to a direct intake of the second compressor past the first compressor.
- a shut-off device for example a flap and a bypass
- the first compressor is arranged so that the front sealer is used only when needed (eg during seasonal fluctuations) and otherwise the second compressor sucks directly through the opened flap.
- an inlet guide of the supercharger may be closed so that no uncontrolled flowing bypass to the open flap occurs
- the first compressor has a variantsleitapparat that adapts the inlet cross section to the required absorption capacity.
- the drive of the first compressor not regulated as a function of the set volume flow, so that the regulation of the volume flow through the first compressor at approximately constant speed takes place exclusively by means of constraintsleitappartes.
- FIG. 1 shows two alternative embodiments of the filter FIT, FIT '.
- the filter FIT is located in a housing separate from the first compressor line CT1.
- the filter FIT ' is located in a common housing with the first compressor train CT1.
- the second compressor train CT2 has a second compressor CO2, which is designed as a transmission compressor, so that a first compressor stage CO21 of the second compressor CO2 is driven by means of a first transmission GR1 and a second downstream compressor stage CO22 of the second Compressor CO2 is driven by means of a second transmission GR2.
- the first transmission GR1 and the second transmission GR2 are driven by means of a second drive DR2, wherein in a manner not shown the two transmissions GR1, GR2 are components of a common transmission of the transmission compressor.
- such transmission compressor are known. These are gearboxes - which are relatively large - to which the outside volute casing of the individual compressor stages are flanged. As a rule, a large wheel is arranged in the transmission, which is driven by a common drive for the individual compressor stages. In most cases, this drive outside the transmission housing by means of a coupling to the transmission housing connected torque transmitting.
- the individual compressor stages are driven by means of pinion shafts, of which at least one shaft end, usually both shaft ends, protrude from the transmission housing. At the outstanding shaft ends, the wheels of the individual compressor stages - usually mounted over-mounted. Between the individual compressor stages of the gear compressor, the process fluid can be supplied to other processes or simply undergo cooling.
- the process fluid can also be transferred from a compressor stage directly to the next compressor stage by means of a connecting fluid line.
- a connecting fluid line In the FIG. 1 is shown an intermediate cooling ICL between the two compressor stages CO21, CO22 of the second compressor CO2. After compression in the second compressor CO2 of the second compressor line CT2, the process fluid PF is fed to further processes PRO.
- the compression in the first compressor train CT1 takes place at a pressure ratio of between 1.1 and 1.6.
- the second compressor train CT2 compresses the process fluid PF to a final pressure of about 3 to 60 bar.
- the first compressor train CT1 sucks in almost atmospheric, the process fluid in the present case is air.
- the application as air compressor is the embodiment preferred for the invention.
- the first compressor train CT1 sucks slightly below the atmospheric pressure because the upstream filter FIT causes a pressure loss.
- FIG. 2 shows a perspective view of a possible embodiment of the inventive arrangement.
- a filter FIT is disposed in a filter housing upstream of the first compressor train CT1.
- the first compressor line CT1 is integrated in the connecting fluid line CFC, which extends substantially from the filter FIT to the second compressor line CT2.
- Possible embodiments of such a first compressor CO1 and the first compressor line CT1 are in the FIGS. 3, 4, 5 shown.
- Downstream of the connecting fluid line CFC a second compressor CO2 of the second compressor line CT2 designed as a transmission compressor is reproduced.
- the second transmission of the gear compressor is referred to as GR2, wherein the second transmission for each compressor stage has its own gear components, which are not specifically identified here.
- the design of this transmission compressor corresponds to the basic design of transmission compressors described above.
- the second compressor is designed as a transmission compressor.
- the second drive DR2 of the second compressor line CT2 is located behind the second compressor CO2.
- the first drive DR1 of the first compressor line CT1 is not visibly integrated in the connecting fluid line CFC.
- Such a type of integrated design of the first compressor train CT1 is in the FIG. 3 played. Downstream of a filter FIT, the process fluid PF is conveyed from the first compressor line CT1 to a higher pressure level, wherein both the first compressor CO1 and the first drive DR1 in the connecting fluid line CFC between the filter FIT and the not shown downstream second compressor train CT2 are integrated.
- the first compressor CO1 is designed here as an axial compressor.
- the two illustrated compressor stages CO11, CO12 of the first compressor CO1 can in this case be driven in opposite directions with the saving of guide vanes, with corresponding gear measures for the drive not being reproduced here.
- the first drive DR1 can also be located radially outside this axial blading.
- the formation of the first compressor as axial compressor is preferred.
- An alternative embodiment of an axial compressor as the first compressor CO1 shows the FIG. 4 in which four compressor stages CO11, CO12, CO13, CO14 are arranged axially one behind the other, reference being made to an axis of rotation X which extends along the main flow direction of the process fluid PF. This rotation axis X is also in the FIG. 3 played. While in the FIG. 3 the first drive DR1 is located on an axial side of the entire first compressor CO1 is in the FIG. 4 the first drive DR1 is disposed axially between upstream and downstream compressor stages CO11 to CO14.
- This axial order has the advantage that the axis of the rotor does not protrude particularly far from the drive DR1 and in this way the inherent storage of the engine is sufficient to control the rotor dynamics of the overall arrangement of the first compressor.
- a special modularity of the first compressor line CT1 shows FIG. 5 , Perpendicular to the axis X is here the connecting fluid line CFC cut and the individual compressor stages CO11 to CO14 are shown schematically.
- the cross-section of the connecting fluid line CFC is divided into four segments, one in each segment Compressor is arranged CO11 to CO14, so that there is no serial compressor stage arrangement, but a parallel. In this way, smaller blower can be used side by side to pre-compact the process fluid PF before entering the second compressor CO2.
- FIG. 6 shows a Schamtician representation of an inventive arrangement, wherein the first compressor CO1 of the first compressor line CT1 is formed as a radial fan and compressed atmospheric intake air before entering the filter FIT.
- the filter FIT and the first compressor CO1 are in this case arranged outside a machine house for the second compressor line CT2 - or on the other side of a house wall BW of the machine house MH.
- the housing of the filter FIT is in this case subjected to an outlet pressure which is above the pressure of the atmosphere and must therefore be reinforced in relation to an atmospheric intake. This is particularly important in the case of retrofitting the first compressor line CT1, since it may be necessary to replace the entire filter Fit with an improved model.
- FIGS. 7 and 8 show a possible embodiment of the first compressor CO1, as in FIG. 6 is shown. Comparable with the axial compressors of FIGS. 3 and 4 is here in the FIG. 7 the first drive DR1 axially adjacent to the compressor stages CO11, CO11 'and arranged in the FIG. 8 the first drive DR1 is located axially between the two compressor stages CO11, CO11 '.
- the axial compressor is essentially in that the radial blower design of the FIGS. 7 and 8 suck axially and eject radially, and in that the radial compressor stages do not work serially to each other but in parallel.
- FIGS. 9, 10 . 11 and 12 deal with a PPC anti-surge device for the arrangement.
- FIG. 9 shows the first compressor CO1 as a radial fan in arrangement upstream of the filter FIT.
- the downstream connecting fluid conduit CFC is equipped with the anti-surge device PPC.
- the anti-surge device PPC is a pressure relief device PRL, wherein spring-biased valves open at positive pressure in the connecting fluid line CFC. In this way, the radial fan of the first compressor CO1 is protected from surges on the downstream second compressor CO2, not shown.
- the FIG. 10 shows a delivery device BLO, which may be provided in the connecting fluid line CFC, the first compressor CO1 to protect against surges from the second compressor CO2.
- this delivery device BLO can be part of every pump protection device PPC or otherwise be provided as a non-return flap to prevent backflow.
- the delivery device BLO is the left FIG. 10 represented in a view in the axial direction of an axis X.
- the axis X corresponds to the main flow direction of the process fluid PF.
- the delivery device BLO comprises a plurality of flaps arranged side by side flaps, which can deliver the flow cross-section of the connecting fluid line CFC to at least 80%. A total tightness is not sought, but high differential pressures from pressure surges should be prevented or shielded.
- a process fluid PF flows along the normal flow direction.
- the middle pair of flaps FLP initially closes as a result of the aerodynamic design of the flaps in which the return flow catches and in this way closes the flaps FLP.
- the adjacent flaps Similar to a domino effect, the adjacent flaps also become sequential by the collapse and / or flow redirection of the flaps that are first closed FLP closed.
- the complete delivery device BLO is in a closed position.
- the flaps FLP are provided with a working in one direction damping, so that it does not come as a result of pump surges to a permanent opening and closing of the delivery device BLO.
- the damped direction of movement is in this case preferably the movement into the opening position.
- FIGS. 11 and 12 show the execution of a surge protection device PPC, which combines a delivery device BLO and a pressure relief device PRL together.
- the anti-pump device PPC in the FIG. 11 in a normal open operating position and in FIG. 12 in an operating position closed to the normal flow of the process fluid PF.
- the connecting fluid line CFC is in this case equipped with a slide valve SLV, which is axially displaceable in the direction of an axis X.
- This slide valve SLV is part of the pressure relief device PRL.
- Fixedly connected to the slide valve SLV is the feed device BLO, which closes the flow cross-section of the connecting fluid line CFC to at least 80% in an axial back flow of the process fluid PF.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Description
Die Erfindung betrifft eine Anordnung mit einem ersten Verdichterstrang und einem zweiten Verdichterstrang zur Verdichtung eines Prozessfluids, wobei der erste Verdichterstrang einen ersten Antrieb und einen ersten Verdichter umfasst, wobei der zweite Verdichterstrang einen zweiten Antrieb und einen zweiten Verdichter umfasst, wobei der erste Verdichterstrang nicht mit rotierenden Teilen des zweiten Verdichterstrangs drehmomentübertragend mechanisch gekoppelt ist, wobei die beiden Verdichter der unterschiedlichen Verdichterstränge mittels einer verbindenden Fluidleitung direkt fluidleitend miteinander verbunden sind, derart, dass der erste Verdichter stromaufwärts des zweiten Verdichters angeordnet ist. Daneben betrifft die Erfindung ein Verfahren zum Nachrüsten eines ersten Verdichters zu einer Bestandsanlage umfassend einen zweiten Verdichter, um aus einer Bestandsanlage im Zuge der Nachrüstung eine Anordnung nach der Erfindung zu erhalten.The invention relates to an arrangement with a first compressor train and a second compressor train for compressing a process fluid, wherein the first compressor train comprises a first drive and a first compressor, wherein the second compressor train comprises a second drive and a second compressor, wherein the first compressor train does not torque transmitting mechanically coupled to rotating parts of the second compressor train, wherein the two compressors of the different compressor strands are connected by a connecting fluid line directly fluid-conductively, such that the first compressor is arranged upstream of the second compressor. In addition, the invention relates to a method for retrofitting a first compressor to an existing system comprising a second compressor to obtain from an existing system in the course of retrofitting an arrangement according to the invention.
Die Erfindung beschäftigt sich im Wesentlichen mit der Steigerung der Leistung von Verdichteranlagen. Zwei entscheidende Parameter der Leistung sind der Volumenstrom und das Druckverhältnis von Ausgangsdruck zu Eingangsdruck einer entsprechenden Verdichteranlage. Um bei einer vorgegebenen Anzahl von Verdichterstufen die Leistung der Verdichteranlage weiter zu steigern, ergeben sich im Wesentlichen die beiden Möglichkeiten, den Durchmesser von Schaufelkränzen bzw. Laufrädern anzuheben oder die Drehzahl zu erhöhen. Diese beiden konstruktiven Optionen sind weitestgehend ausgereizt, da die verfügbaren Materialien bereits an den Grenzwerten ihrer Festigkeitskennwerte angelangt sind und dementsprechend keine höheren Umfangsgeschwindigkeiten bzw. Durchmesser kräftemäßig ertragen können. Größere Durchmesser bedeuten darüber hinaus zusätzliche Probleme in der Fertigung der Rotoren und weitere Herausforderungen im Bereich der Rotordynamik.The invention is essentially concerned with increasing the performance of compressor systems. Two decisive parameters of the performance are the volume flow and the pressure ratio of the outlet pressure to the inlet pressure of a corresponding compressor unit. In order to further increase the power of the compressor system for a given number of compressor stages, essentially the two possibilities arise of raising the diameter of blade rings or impellers or of increasing the rotational speed. These two design options are largely exhausted, since the available materials have already reached the limits of their strength characteristics and accordingly can not bear higher peripheral speeds or diameters in terms of power. Larger diameters also mean additional problems in the manufacture of the rotors and further challenges in the field of rotor dynamics.
Ein bevorzugtes Einsatzgebiet der Erfindung liegt im Bereich der als Getriebeverdichter ausgebildeten Luftverdichter, die im Wesentlichen atmosphärisch ansaugen - ggf. unter Zwischenanordnung eines Filters, so dass am Verdichtereintrittsstutzen sich ein Druck unter dem Atmosphärendruck ergibt - und den angesaugten Volumenstrom mittels mehrerer radialer Verdichterstufen auf einen Enddruck von etwa 3 bis 200 bar verdichten. Bei einem Getriebeverdichter handelt es sich im Wesentlichen um ein - verhältnismäßig großes - Getriebegehäuse, an dem außen verschiedene Spiralgehäuse angebracht sind, in denen die Laufräder der Radialverdichter von Getrieberitzeln angetrieben werden. Zwischen den einzelnen Verdichtungsstufen kann jeweils eine Zwischenkühlung vorgesehen sein. Die größten Durchmesser von Laufrädern dieser Radialverdichterstufen sind bisher noch unter zwei Meter und aufgrund der bereits oben angedeuteten Probleme nur mit großen konstruktiven Hürden unter Einsatz kostspieliger Materialen und besonderer Fertigungen zu steigern.A preferred field of application of the invention lies in the area of the air compressors designed as gear compressors, which suck in substantially atmospherically - if necessary with the interposition of a filter so that a pressure below the atmospheric pressure results at the compressor inlet connection - and the aspirated volume flow by means of a plurality of radial compressor stages to a final pressure from about 3 to 200 bar. In a gear compressor is essentially a - relatively large - gear housing, on the outside of different spiral housing are mounted, in which the wheels of the centrifugal compressor are driven by gear siding. In each case an intermediate cooling can be provided between the individual compression stages. The largest diameter of wheels of radial compressor stages are yet to increase below two meters and due to the above-indicated problems only with major design hurdles using expensive materials and special manufacturing.
Aus den Druckschriften
Die Erfindung hat es sich ausgehend von dem oben erläuterten Problemfeld zur Aufgabe gemacht, eine Verdichteranlage zur Verfügung zu stellen, die mit verhältnismäßig geringem Aufwand eine höhere Leistung zur Verfügung stellt. Daneben ist es eine Aufgabe der Erfindung, ein Verfahren zur Nachrüstung bestehender Verdichteranlagen zu schaffen, so dass die jeweils nachgerüstete Verdichteranlage eine höhere Leistung bereitstellt, insbesondere einen höheren Volumenstrom. Diese beiden Aufgaben sollen damit einhergehen, dass nicht zwingend eine weitere Annährung der Belastung von Bauteilen bzw. Materialien an entsprechende Grenzwerte stattfindet oder teurere Materialien eingesetzt werden müssen.On the basis of the above-described problem field, the object of the invention is to make available a compressor system which provides a higher power with relatively little effort. In addition, it is an object of the invention to provide a method for retrofitting existing compressor systems, so that the respectively retrofitted compressor system provides a higher power, in particular a higher volume flow. These two tasks are to be accompanied by the fact that it is not absolutely necessary to further restrict the loading of components or materials to corresponding limit values or to use more expensive materials.
Zur Lösung der erfindungsgemäßen Aufgabe wird eine Anordnung der eingangs genannten Art mit den zusätzlichen Merkmalen des Anspruchs 1 vorgeschlagen. Weiterhin schlägt die Erfindung ein Verfahren zur Nachrüstung einer Bestandsanlage gemäß dem Verfahrensanspruch vor. Die jeweils rückbezogenen Unteransprüche beinhalten vorteilhafte Weiterbildungen der Erfindung.To solve the object of the invention, an arrangement of the type mentioned is proposed with the additional features of
Ein erfindungswesentlicher Gedanke besteht darin, die Leistung einer Verdichteranlage dadurch anzuheben, dass das von dem zweiten Verdichter angesaugte Prozessfluid bereits um den Faktor 1,1 bis 1,6 im Druck stromaufwärts der Zuströmung angehoben ist. Diese Art von Vorverdichtung oder Aufladung des zweiten Verdichters kann - bei im Wesentlichen gleichbleibendem Druckverhältnis von Ausgangsdruck zu Eingangsdruck der Gesamtanlage - zu einer Normvolumenstromsteigerung oder Massenstromsteigerung zwischen 10% und 40% gegenüber einer nicht aufgeladenen Anordnung führen. Der Aufwand für eine erfindungsgemäße Aufladung ist hierbei verhältnismäßig gering, da das Druckverhältnis des ersten Verdichters klein ist. Für ein derartiges Druckverhältnis ist es beispielsweise ausreichend, in der Zuströmung zu dem zweiten Verdichter ein Gebläse vorzusehen bzw. nachzurüsten, das erfindungsgemäß einen eigenen Antrieb aufweist und dementsprechend weitestgehend unabhängig von dem ersten Verdichter betrieben werden kann. Besonders interessant ist die erfindungsgemäße Lösung als Nachrüstung für bereits bestehende Anlagen, die in einem Prozess eingebunden sind, der sich insbesondere durch eine Steigerung des Volumenstroms in seiner Produktivität steigern lässt.An essential feature of the invention is to increase the power of a compressor unit in that the process fluid sucked in by the second compressor has already been lifted by a factor of 1.1 to 1.6 in the pressure upstream of the inflow. This type of pre-compression or supercharging of the second compressor may result in a standard volume flow increase or mass flow increase of between 10% and 40% compared to a non-supercharged arrangement, assuming a substantially constant pressure ratio of the outlet pressure to the inlet pressure of the overall system. The cost of a charge according to the invention here is relatively low, since the pressure ratio of the first compressor is small. For such a pressure ratio, for example, it is sufficient to provide or retrofit a blower in the inflow to the second compressor, which according to the invention has its own drive and accordingly can be operated largely independently of the first compressor. The solution according to the invention is particularly interesting as a retrofit for existing systems which are integrated in a process which can be increased in productivity, in particular by an increase in the volume flow.
Eine vorteilhafte Weiterbildung sieht vor, dass der zweite Verdichter mit einem Druckverhältnis zwischen 3 bis 60 verdichtet. Das Verhältnis der Druckverhältnisse zwischen dem zweiten Verdichter und dem ersten Verdichter kann bevorzugt etwa zwischen 2,3 bis 56 beziffert werden, besonders bevorzugt leistet der zweite Verdichter ein mindestens 3,8-fach höheres Druckverhältnis als der erste Verdichter. Aus diesem Grund kann der erste Verdichter bauartbedingt sehr viel günstiger hergestellt werden als der zweite Verdichter und kann als Ventilator (Druckverhältnis von 1 bis 1,3) oder Gebläse (Druckverhältnis von 1,3 bis 3,0) bezeichnet werden.An advantageous development provides that the second compressor with a pressure ratio between 3 to 60 compressed. The ratio of the pressure ratios between the second compressor and the first compressor may preferably be approximately between 2.3 to 56, more preferably the second compressor provides at least 3.8 times higher pressure ratio than the first compressor. For this reason, the first compressor due to the design much cheaper can be made as the second compressor and can be referred to as a fan (pressure ratio of 1 to 1.3) or blower (pressure ratio of 1.3 to 3.0).
Der zu dem ersten Verdichterstrang gehörige erste Antrieb kann entweder als Elektromotor, Dampfturbine oder Gasturbine ausgebildet sein. Für eine maximale Flexibilität und einen geringeren Investitionsaufwand ist es besonders zweckmäßig als ersten Antrieb einen Elektromotor zu wählen. Der zweite Antrieb kann ebenfalls in Form einer Turbine oder in Form eines Elektromotors ausgebildet sein. Sofern Prozessdampf zur Verfügung steht, ist der Betrieb mittels einer Dampfturbine besonders vorteilhaft. Der erste Verdichter kann als Axialverdichter oder als Radialverdichter ausgebildet sein, wobei in Folge des geringen Druckverhältnisses des ersten Verdichters auch die Bezeichnung Ventilator oder Gebläse benutzt werden kann. Im Folgenden wird in der Regel ohne Rücksicht auf ein etwaiges Druckverhältnis des ersten Verdichters der Betriff erster Verdichter benutzt, wobei es sich je nach Druckverhältnis im engeren Sinne um einen Ventilator oder ein Gebläse handeln mag. In der Begriffswelt dieser Patentanmeldung umfasst der Begriff des ersten Verdichters auch die Ausbildung dieses ersten Verdichters als Ventilator oder Gebläse.The belonging to the first compressor train first drive can be configured either as an electric motor, steam turbine or gas turbine. For maximum flexibility and investment, it is particularly useful to choose an electric motor as the first drive. The second drive may also be in the form of a turbine or in the form of an electric motor. If process steam is available, the operation by means of a steam turbine is particularly advantageous. The first compressor may be designed as an axial compressor or as a radial compressor, wherein due to the low pressure ratio of the first compressor, the term fan or blower can be used. In the following, the first compressor is usually used, regardless of any pressure ratio of the first compressor, depending on the pressure ratio in the strict sense may be a fan or a fan. In the terminology of this patent application, the term of the first compressor also includes the design of this first compressor as a fan or blower.
Eine besonders vorteilhafte Weiterbildung der Erfindung sieht vor, dass der erste Verdichter mindestens zwei Verdichterstufen umfasst und der erste Antrieb zwischen einer ersten Gruppe von Verdichterstufen und einer zweiten Gruppe von Verdichterstufen angeordnet ist.A particularly advantageous embodiment of the invention provides that the first compressor comprises at least two compressor stages and the first drive is arranged between a first group of compressor stages and a second group of compressor stages.
Bei einer Ausbildung des ersten Verdichters als mindestens zweiflutiger, insbesondere doppelflutiger Radialverdichter, wobei beide Radiallaufräder jeweils eine axiale Ansaugseite und eine axiale Radscheibenseite aufweisen, kann es zweckmäßig sein, wenn die Radscheibenseite des ersten Radiallaufrads axial der Radscheibenseite des zweiten Radiallaufrads zugewendet ist und die beiden Radiallaufräder axial aus entgegengesetzten Richtungen ansaugen. Hierbei kann der Antrieb entweder zwischen den beiden Radscheibenseiten axial angeordnet sein oder axial auf einer Seite die beiden Laufräder antreiben. Die beiden Laufräder des Radialverdichters können in einen gemeinsamen Diffusor abströmen. Die Doppelflutigkeit entspricht einer Parallelanordnung der Radiallaufräder.In an embodiment of the first compressor as at least double-flow, in particular double-flow centrifugal compressor, both radial impellers each having an axial intake side and an axial Radscheibenseite, it may be useful if the Radscheibenseite the first radial impeller axially the Radscheibenseite the second radial impeller is facing and the two radial impellers axially opposite Aspirate directions. Here, the drive can either be arranged axially between the two Radscheibenseiten or drive axially on one side of the two wheels. The two impellers of the centrifugal compressor can flow into a common diffuser. The double flush corresponds to a parallel arrangement of the radial impellers.
Eine zweckmäßige Weiterbildung der Erfindung sieht vor, dass die Anordnung einen Filter stromaufwärts des zweiten Verdichters aufweist. Hierbei kann es sinnvoll sein, dass der erste Verdichter stromaufwärts dieses Filters angeordnet ist und das Prozessfluid erst nach Passage des Filters in den zweiten Verdichter eingeleitet wird. Hierbei würde der erste Verdichter bevorzugt ohne Filter direkt atmosphärisch ansaugen und bei einer Nachrüstung wäre die nachfolgende Anlage ggf. auf einen etwas höheren Druck in dem Filter und vor dem zweiten Verdichter in der Ansaugleitung anzupassen. Alternativ kann der erste Verdichter auch zwischen dem Filter und dem zweiten Verdichter vorgesehen werden, so dass das Prozessfluid stromabwärts des ersten Verdichters ohne Passage eines Filters direkt in den zweiten Verdichter eingeleitet wird. Hierbei ist es zweckmäßig, dass das Filtergehäuse, insbesondere bei einer Nachrüstung, nicht auf einen etwas erhöhten Druck ertüchtigt werden muss.An expedient development of the invention provides that the arrangement has a filter upstream of the second compressor. It may be expedient here for the first compressor to be arranged upstream of this filter and for the process fluid to be introduced into the second compressor only after passage of the filter. In this case, the first compressor would prefer to suck in atmospherically directly without a filter, and in the event of retrofitting the subsequent system would possibly have to be adapted to a somewhat higher pressure in the filter and upstream of the second compressor in the intake line. Alternatively, the first compressor may also be provided between the filter and the second compressor so that the process fluid downstream of the first compressor is introduced directly into the second compressor without passage of a filter. It is expedient that the filter housing, especially in a retrofit, not to be upgraded to a slightly elevated pressure.
Eine andere vorteilhafte Weiterbildung sieht vor, dass zumindest der erste Verdichter oder der gesamte erste Verdichterstrang in einem Gehäuse eines Filters angeordnet ist.Another advantageous development provides that at least the first compressor or the entire first compressor train is arranged in a housing of a filter.
Häufig stehen entsprechende Filter mit ihrem eigenen Gehäuse außerhalb eines Maschinenhauses, so dass bei einer Erweiterung eines derartigen Filters um beispielsweise den ersten Verdichter oder Verdichterstrang größere konstruktive Freiheiten gegeben sind, als innerhalb des Maschinenhauses, wo der zweite Verdichterstrang angeordnet ist. Dieser Vorteil ergibt sich auch bei einer Anordnung des ersten Verdichters stromaufwärts des Filters, wie es bereits oben beschrieben ist.Frequently, corresponding filter with their own housing outside of a machine house, so that in an extension of such a filter to, for example, the first compressor or compressor train greater design freedom are given as within the machine house, where the second compressor train is arranged. This advantage also results in an arrangement of the first compressor upstream of the filter as already described above.
Besonders zweckmäßig ist die Ausstattung der Anordnung mit einer Pumpschutzvorrichtung. Die Pumpschutzvorrichtung kann insbesondere zum Schutz des ersten Verdichters vor einem Pumpvorgang des zweiten Verdichters vorgesehen sein. Aufgrund des sehr viel höheren Druckverhältnisses des zweiten Verdichters sind entsprechende Pumpvorgänge an diesem Aggregat einhergehend mit einem vergleichsweise höheren Zerstörungspotential. Mit Vorteil kann diese Pumpschutzvorrichtung eine Zustellvorrichtung aufweisen, die im Falle des Pumpens mindestens 80% des Strömungsquerschnitts der verbindenden Fluidleitung zwischen dem ersten Verdichter und dem zweiten Verdichter zustellt. Sinnvoll kann diese Zustellvorrichtung Klappen aufweisen, die die Querschnittsfläche der verbindenden Fluidleitung im Falle eine Rückströmung versperren. Besonders zweckmäßig ist eine derartige Ausbildung dieser Klappen, so dass bei einer Rückströmbewegung des Prozessfluids in Richtung des ersten Verdichters die Aerodynamik der Klappen getrieben von dem rückströmenden Prozessfluid die Klappen in eine Schließposition bewegt. Für eine Bewegung aus der Schließposition zurück in die Öffnungsposition kann eine Dämpfung vorgesehen sein, so dass die Klappen nicht periodisch mit den Pumpstößen auf und zu gehen. Besonders zweckmäßig ist eine Ausbildung der Klappen derart, dass diese jeweils um eine Achse drehbar bzw. schwenkbar gelagert sind. Diese Achsen erstrecken sich bevorzugt senkrecht zu einer Längsachse der fluidleitenden Verbindung bzw. senkrecht zu der Hauptströmungsrichtung durch die fluidleitende Verbindung. Besonders bevorzugt sind diese Klappen lammellenartig nebeneinander angeordnet, so dass in einer Öffnungsposition dieser Klappen das Prozessfluid durch die Fluidleitung durch ein von den Dreh-Achsen der Klappen gebildetes Gitter hindurch strömt. In einer Schließposition werden die Zwischenräume zwischen den Drehachsengittern durch die jalousieartigen bzw. lammellenartigen Klappen verschlossen. Alternativ oder zusätzlich zu der Zustellvorrichtung der Pumpschutzvorrichtung ist es sinnvoll, wenn eine Entlastungsvorrichtung vorgesehen ist, die im Falle des Pumpens des ersten Verdichters und/oder des zweiten Verdichters eine Druckentlastung der verbindenden Fluidleitung zwischen dem ersten Verdichter und dem zweiten Verdichter oder auf mindestens dem Abschnitt der Fluidleitung zwischen der Zustellvorrichtung und dem zweiten Verdichter mittels einer Öffnung in eine Drucksenke - zum Beispiel die Umgebung - von Druck und/oder Druckstößen druckentlastet. Eine derartige Entlastungsvorrichtung und/oder Zustellvorrichtung ist besonders sinnvoll, wenn der erste Verdichter ein Axialverdichter ist, weil die in der Regel freistehenden Schaufeln eines Axialverdichters empfindlich gegenüber Druckstößen aus Pumpvorgängen sind. Bei einem ersten Verdichter, der als Radialverdichter ausgebildet ist, kann es vertretbar sein, insbesondere aus Kostengründen keine Pumpschutzvorrichtung stromaufwärts des zweiten Verdichters vorzusehen, da ein als Radialverdichter ausgebildeter Verdichter hinreichend belastbar ausgebildet sein kann.Particularly useful is the equipment of the arrangement with a pump protection device. The anti-pump device may be provided in particular for the protection of the first compressor before a pumping operation of the second compressor. Due to the much higher pressure ratio of the second compressor corresponding pumping operations on this unit are associated with a relatively higher destruction potential. Advantageously, this anti-pump device may have a delivery device which, in the case of pumping, delivers at least 80% of the flow cross section of the connecting fluid line between the first compressor and the second compressor. This delivery device can meaningfully have flaps which obstruct the cross-sectional area of the connecting fluid line in the event of a backflow. Such a configuration of these flaps is particularly expedient, so that the aerodynamics of the flaps, driven by the backflowing process fluid, move the flaps into a closed position during a return flow of the process fluid in the direction of the first compressor. For movement from the closed position back to the open position, damping may be provided so that the flaps do not periodically go on and off with the surge. Particularly useful is a design of the flaps such that they are each rotatable or pivotable about an axis. These axes preferably extend perpendicular to a longitudinal axis of the fluid-conducting connection or perpendicular to the main flow direction through the fluid-conducting connection. Particularly preferably, these flaps are arranged like a lamella next to each other, so that in an open position of these flaps, the process fluid flows through the fluid line through a grid formed by the axes of rotation of the flaps. In a closed position, the spaces between the Drehachsengittern be closed by the louver-like or lammellenartigen flaps. Alternatively or in addition to the delivery device of the anti-pump device it is useful if a relief device is provided, which in the case of pumping the first compressor and / or the second compressor, a pressure relief of the connecting fluid line between the first compressor and the second compressor or at least the portion of the fluid line between the delivery device and the second Compressor by means of an opening in a pressure sink - for example, the environment - relieved of pressure and / or pressure surges. Such a relief device and / or delivery device is particularly useful when the first compressor is an axial compressor, because the usually freestanding blades of an axial compressor are sensitive to pressure surges from pumping operations. In a first compressor, which is designed as a radial compressor, it may be justifiable, especially for reasons of cost, not to provide a surge protection device upstream of the second compressor, since a trained as a radial compressor compressor can be made sufficiently strong.
Besonders zweckmäßig ist eine Ausbildung einer Pumpschutzvorrichtung mit einer Entlastungsvorrichtung, die ein Schiebeventil aufweist und mit einer Zustellvorrichtung mechanisch verbunden ist. Das Schiebeventil kann hierbei eine sich in Längsrichtung der verbindenden Fluidleitung axiale Verschieblichkeit aufweisen, die in Folge einer Rückströmung des Prozessfluids auf die Zustellvorrichtung wirkenden Differenzkraft axial verschoben wird, derart, dass eine druckentlastende Öffnung in der verbindenden Fluidleitung aufgrund des damit offenen Schiebeventils entsteht.Particularly useful is an embodiment of a surge protection device with a relief device having a slide valve and is mechanically connected to a feed device. The sliding valve may in this case have an axial displaceability in the longitudinal direction of the connecting fluid line, which is displaced axially as a result of a backflow of the process fluid to the delivery device such that a pressure-relieving opening is created in the connecting fluid line due to the slide valve open with it.
Die erfindungsgemäße Anordnung ist besonders gut geeignet zum Nachrüsten eines ersten Verdichterstrangs zu einem zweiten Verdichterstrang eines Anlagenbestandes, so dass eine Anordnung nach mindestens einer vorab beschriebenen Ausbildung der Erfindung entsteht. Besonders zweckmäßig ist eine Nachrüstung des ersten Verdichters zu dem als Bestand vorhandenen zweiten Verdichter, wobei der zweite Verdichter aerodynamisch derart geändert wird, dass das Druckverhältnis des zweiten Verdichters gegenüber dem Zustand vor der Nachrüstung verringert ist. Auf diese Weise kann die durch Nachrüstung entstandene Gesamtanordnung aus erstem Verdichter und zweitem Verdichter einen höheren Volumenstrom aufweisen als der zweite Verdichter alleine bei gleichzeitig gleichem Druckverhältnis zur Atmosphäre. Im Nachrüstfall ist oft ein weitgehend gleichbleibendes Druckverhältnis bzw. der gleiche Enddruck gewünscht und ein ggf. erhöhter Volumenstrom, da die Einbindung in den bereits bestehenden Prozess den schon vorher festgelegten Enddruck aus der Gesamtverdichtung fordert.The arrangement according to the invention is particularly well suited for retrofitting a first compressor train to a second compressor train of a system inventory, so that an arrangement according to at least one embodiment of the invention described above arises. It is particularly expedient to retrofit the first compressor to the existing as a second compressor, the second compressor is aerodynamically changed such that the pressure ratio of the second compressor is reduced compared to the state before retrofitting. In this way, the result of retrofitting total arrangement of first compressor and second compressor have a higher flow rate than the second compressor alone with the same pressure ratio to the atmosphere. In the retrofit case, a largely constant pressure ratio or the same final pressure is often desired and possibly an increased volumetric flow, since the integration into the already existing process requires the already predetermined final pressure from the total compression.
Eine vorteilhafte Weiterbildung der Erfindung sieht vor, dass die erfindungsgemäße Anordnung Bestandteil einer Gasturbine ist, derart, dass der zweite Verdichter mit einem Verdichtergehäuse direkter Bestandteil der Gasturbine ist. Hierbei ist es zweckmäßig, wenn der erste Verdichter optional in den Strömungspfad der Frischluftansaugung eingeschaltet werden kann, so dass zum Beispiel in Abhängigkeit von den Umgebungsbedingungen der erste Verdichter die Funktion eines Vorverdichters für die Gasturbine übernehmen kann.An advantageous development of the invention provides that the arrangement according to the invention is part of a gas turbine, such that the second compressor with a compressor housing is a direct component of the gas turbine. It is expedient here if the first compressor can optionally be switched on in the flow path of the fresh air intake, so that, for example, depending on the ambient conditions, the first compressor can assume the function of a supercharger for the gas turbine.
Eine spezielle Weiterbildung dieser Anordnung mit in den Strömungspfad einschaltbarem ersten Verdichter sieht ein Absperrorgan vor, beispielsweise eine Klappe und einen Bypass neben einer direkten Ansaugung des zweiten Verdichters vorbei an dem ersten Verdichter. In dem Bypass ist der erste Verdichter angeordnet, so dass der Vorderdichter nur bei Bedarf (z. B. bei jahreszeitlichen Schwankungen) benutzt wird und anderenfalls der zweite Verdichter direkt durch die geöffnete Klappe ansaugt. Wenn die Klappe geöffnet ist, kann ein Eintrittsleitapparat des Vorverdichters geschlossen werden, so dass kein unkontrolliert strömender Bypass zu der geöffneten Klappe stattfindetA special refinement of this arrangement with a first compressor which can be switched into the flow path provides a shut-off device, for example a flap and a bypass, in addition to a direct intake of the second compressor past the first compressor. In the bypass, the first compressor is arranged so that the front sealer is used only when needed (eg during seasonal fluctuations) and otherwise the second compressor sucks directly through the opened flap. When the flap is open, an inlet guide of the supercharger may be closed so that no uncontrolled flowing bypass to the open flap occurs
Eine vorteilhafte Weiterbildung der Erfindung sieht vor, dass der erste Verdichter einen Eintrittsleitapparat aufweist, der den Eintrittsquerschnitt an das erforderliche Schluckvermögen anpasst. Besonders bevorzugt ist der Antrieb des ersten Verdichters nicht in Abhängigkeit von dem Sollvolumenstrom geregelt, so dass die Regelung des Volumenstroms durch den ersten Verdichter bei annähernd konstanter Drehzahl ausschließlich mittels des Eintrittsleitappartes erfolgt.An advantageous development of the invention provides that the first compressor has a Eintrittsleitapparat that adapts the inlet cross section to the required absorption capacity. Particularly preferred is the drive of the first compressor not regulated as a function of the set volume flow, so that the regulation of the volume flow through the first compressor at approximately constant speed takes place exclusively by means of Eintrittsleitappartes.
In der Folge ist die Erfindung anhand einiger Ausführungsbeispiele unter Bezugnahme auf Zeichnungen näher beschrieben. Es zeigen:
Figur 1- eine schematische Prozessübersicht über eine Anordnung nach der Erfindung,
Figur 2- eine dreidimensionale schematische Darstellung einer Anordnung nach der Erfindung,
Figur 3- eine schematische Wiedergabe im Längsschnitt einer Kombination aus einem Filter mit einem ersten Verdichterstrang,
Figur 4- eine andere Ausführung eines ersten Verdichterstrangs,
- Figur 5
- eine schematische Darstellung im Querschnitt eines ersten Verdichterstrangs in modularer Ausführung,
- Figur 6
- ein schematischer Längsschnitt durch eine erfindungsgemäße Anordnung mit einem ersten Verdichterstrang, dessen erster Verdichter als Radialgebläse ausgebildet ist,
- Figur 7
- eine schematische Darstellung eines ersten Verdichterstrangs als Radialgebläse im Längsschnitt durch den ersten Verdichter,
- Figur 8
- eine alternative Ausbildung zu der Darstellung der
Figur 7 - Figur 9
- ein Ausführungsbeispiel eines Pumpschutzes stromabwärts eines als Radialgebläse ausgebildeten ersten Verdichters mit einem anschließenden Filter,
- Figur 10
- eine Zustellvorrichtung eines Pumpschutzes,
- Figur 11
- einen Pumpschutz, mit einer kombinierten Zustellvorrichtung und Entlastungsvorrichtung in einer ersten Betriebsposition in Geschlossenstellung der Entlastungsvorrichtung,
- Figur 12
- die Pumpschutzvorrichtung nach
Figur 11 in einer zweiten Betriebsposition in einer Offenstellung der Entlastungsvorrichtung.
- FIG. 1
- a schematic process overview of an arrangement according to the invention,
- FIG. 2
- a three-dimensional schematic representation of an arrangement according to the invention,
- FIG. 3
- 3 is a schematic representation in longitudinal section of a combination of a filter with a first compressor train;
- FIG. 4
- another embodiment of a first compressor train,
- FIG. 5
- a schematic representation in the cross section of a first compressor train in a modular design,
- FIG. 6
- a schematic longitudinal section through an inventive arrangement with a first compressor train, the first compressor is designed as a radial fan,
- FIG. 7
- a schematic representation of a first compressor train as a radial fan in longitudinal section through the first compressor,
- FIG. 8
- an alternative training to the presentation of the
FIG. 7 - FIG. 9
- an embodiment of a surge protection downstream of a radial blower designed as a first compressor with a subsequent filter,
- FIG. 10
- a delivery device of a pump protection,
- FIG. 11
- a surge protection, with a combined delivery device and discharge device in a first operating position in the closed position of the discharge device,
- FIG. 12
- the anti-pump device after
FIG. 11 in a second operating position in an open position of the relief device.
Eine erfindungsgemäße Anordnung mit einem ersten Verdichterstrang CT1 und einem zweiten Verdichterstrang CT2 ist in schematischer Darstellung in einer Draufsicht auf die Längsachse der Gesamtanordnung bereits in
Nach Austritt aus dem ersten Verdichter CO1 des ersten Verdichterstrangs CT1 gelangt das Prozessfluid PF in eine stromabwärts gelegene verbindende Fluidleitung CFC und weiter stromabwärts zu einem zweiten Verdichterstrang CT2. Der zweite Verdichterstrang CT2 weist einen zweiten Verdichter CO2 auf, der als Getriebeverdichter ausgebildet ist, so dass eine erste Verdichterstufe CO21 des zweiten Verdichters CO2 mittels eines ersten Getriebes GR1 angetrieben ist und eine zweite stromabwärts gelegene Verdichterstufe CO22 des zweiten Verdichters CO2 mittels eines zweiten Getriebes GR2 angetrieben ist. Das erste Getriebe GR1 und das zweite Getriebe GR2 sind mittels eines zweiten Antriebes DR2 angetrieben, wobei in nicht dargestellter Weise die beiden Getriebe GR1, GR2 Bestandteile eines gemeinsamen Getriebes des Getriebeverdichters sind.After exiting the first compressor CO1 of the first compressor line CT1, the process fluid PF passes into a downstream connecting fluid line CFC and further downstream to a second compressor line CT2. The second compressor train CT2 has a second compressor CO2, which is designed as a transmission compressor, so that a first compressor stage CO21 of the second compressor CO2 is driven by means of a first transmission GR1 and a second downstream compressor stage CO22 of the second Compressor CO2 is driven by means of a second transmission GR2. The first transmission GR1 and the second transmission GR2 are driven by means of a second drive DR2, wherein in a manner not shown the two transmissions GR1, GR2 are components of a common transmission of the transmission compressor.
Grundsätzlich sind derartige Getriebeverdichter bekannt. Es handelt sich hierbei um Getriebegehäuse - die verhältnismäßig groß sind -, an denen außen Spiralgehäuse der einzelnen Verdichterstufen angeflanscht sind. In der Regel ist in dem Getriebe ein Großrad angeordnet, das von einem gemeinsamen Antrieb für die einzelnen Verdichterstufen angetrieben wird. Meist ist dieser Antrieb außerhalb des Getriebegehäuses mittels einer Kupplung an das Getriebegehäuse drehmomentübertragend angebunden. Die einzelnen Verdichterstufen werden mittels Ritzelwellen angetrieben, von denen mindestens ein Wellenende, meist beide Wellenenden, aus dem Getriebegehäuse herausragen. An den herausragenden Wellenenden sind die Laufräder der einzelnen Verdichterstufen - in der Regel fliegend gelagert -angebracht. Zwischen den einzelnen Verdichterstufen des Getriebeverdichters kann das Prozessfluid anderen Prozessen zugeführt werden oder schlicht eine Kühlung erfahren. Alternativ kann das Prozessfluid auch von einer Verdichterstufe direkt zu der nächsten Verdichterstufe mittels einer verbindenden Fluidleitung übergeleitet werden. In der
Die Verdichtung in dem ersten Verdichterstrang CT1 findet bei einem Druckverhältnis zwischen 1,1 bis 1,6 statt. Der zweite Verdichterstrang CT2 verdichtet das Prozessfluid PF auf einen Enddruck von etwa 3 bis 60 bar. Der erste Verdichterstrang CT1 saugt nahezu atmosphärisch an, wobei das Prozessfluid vorliegend Luft ist. Die Anwendung als Luftverdichter ist die für die Erfindung bevorzugte Ausführungsart. Der erste Verdichterstrang CT1 saugt etwas unterhalb des atmosphärischen Drucks an, weil der stromaufwärts angeordnete Filter FIT einen Druckverlust verursacht.The compression in the first compressor train CT1 takes place at a pressure ratio of between 1.1 and 1.6. The second compressor train CT2 compresses the process fluid PF to a final pressure of about 3 to 60 bar. The first compressor train CT1 sucks in almost atmospheric, the process fluid in the present case is air. The application as air compressor is the embodiment preferred for the invention. The first compressor train CT1 sucks slightly below the atmospheric pressure because the upstream filter FIT causes a pressure loss.
Eine derartige Bauart der integrierten Ausbildung des ersten Verdichterstrangs CT1 ist in der
Eine spezielle Modularität des ersten Verdichterstrangs CT1 zeigt
Die
Die
Die
Die
Claims (19)
- Arrangement having a first compressor train (CT1) and a second compressor train (CT2) for compressing a process fluid (PF),
wherein the first compressor train (CT1) comprises a first drive (DR1) and a first compressor (CO1),
wherein the second compressor train (CT2) comprises a second drive (DR2) and a second compressor (CO2),
wherein the first compressor train (CT1) is not mechanically coupled in torque-transmitting fashion to rotating parts of the second compressor train (CT2), wherein the two compressors (CO1, CO2) of the different compressor trains (CT1, CT2) are directly connected in fluid-conducting fashion to one another by means of a connecting fluid line (CFC),
in such a way that the first compressor (CO1) is arranged upstream of the second compressor (CO2), and wherein
the first compressor (CO1) compresses with a pressure ratio between 1.1 and 1.6 before the process fluid (PF) is fed to the second compressor (CO2),
characterized in that
the second compressor (CO2) is in the form of a geared compressor. - Arrangement according to Claim 1,
wherein the second compressor (CO2) compresses with a pressure ratio between 3 and 60. - Arrangement according to Claim 1,
wherein the first drive (DR1) is either a gas turbine or a steam turbine or an electric motor. - Arrangement according to Claim 1,
wherein the second drive (DR2) is either a gas turbine or a steam turbine or an electric motor. - Arrangement according to Claim 1 or 2,
wherein the first compressor (CO1) is a radial compressor or an axial compressor or a cross-flow blower. - Arrangement according to at least one of the preceding Claims 1 to 3,
wherein the first compressor (CO1) comprises at least one first compressor stage (CO11) and one second compressor stage (CO12),
wherein the first drive (DR1) is arranged between the first compressor stage (CO11) and the second compressor stage (CO12). - Arrangement according to at least one of the preceding claims,
wherein the first compressor (CO1) is in the form of an at least two-stage radial compressor,
wherein at least the first and the second compressor stage (CO1, CO12) have an intake side (SS) and a wheel disk side (BS),
wherein the wheel disk side (BS) of the first compressor stage (CO11) faces axially toward the wheel disk side (BS) of the second compressor stage (CO12) and the intake by the two compressor stages (CO11, CO12) occurs axially from opposite directions. - Arrangement according to Claim 5,
wherein the first drive (DR1) is arranged axially between the two wheel disk sides (BS) of the first compressor stage (CO11) and the second compressor stage (CO12). - Arrangement according to at least one of the preceding Claims 1 to 6,
wherein the first compressor train (CT1) is arranged upstream of a filter (FIT) and a process fluid (PF) is conducted into the second compressor (CO2) only after passing through the filter (FIT). - Arrangement according to at least one of the preceding Claims 1 to 6,
wherein a filter (FIT) is arranged upstream of the first compressor (CO1), and the process fluid (PF) is, downstream, conducted directly into the second compressor (CO2) without passing through a filter (FIT). - Arrangement according to at least one of the preceding claims,
wherein at least the first compressor (CO1) or the entire first compressor train (CT1) is arranged in a housing (FCS) of a filter (FIT). - Arrangement according to at least one of the preceding claims,
wherein at least one surging protection device (PPC) is provided between the first compressor (CO1) and the second compressor (CO2),
wherein the surging protection device (PPC) has a closing device (BLO),
wherein, in the event of surging, the closing device (BLO) closes at least 80% of the flow cross section of the connecting fluid line (CFC) between the first compressor (CO1) and the second compressor (CO2). - Arrangement according to at least one of the preceding claims,
wherein at least one surging protection device (PPC) is provided between the first compressor (CO1) and the second compressor (CO2), wherein the surging protection device (PPC) comprises a pressure relief device (PRL) which, in the event of surging of the first compressor (CO1) and/or of the second compressor (CO2), relieves a pressure relief of the connecting fluid line between the first compressor (CO1) and the second compressor (CO2), or on at least the section of the fluid line (CFC) between the closing device (BLO) and the second compressor (CO2), of pressure and/or pressure shocks through an opening into a pressure sink. - Arrangement according to at least the preceding Claim 12,
wherein the first compressor (CO1) is an axial compressor. - Arrangement according to at least one of the preceding Claims 1 to 9,
wherein the first compressor (CO1) is in the form of a radial compressor and no surging protection device (PPC) is provided upstream of the second compressor (CO2). - Arrangement according to at least Claim 12,
wherein the closing device (BLO) is designed such that, in the event of a backflow of the process fluid (PF) from the second compressor train (CT2) to the first compressor train (CT1), the closing device (BLO), driven by the backflowing process fluid (PF), blocks the connecting fluid line over at least 80% of the cross-sectional area. - Arrangement according to at least Claim 14,
wherein the closing device (BLO) is connected to a slide valve (SLV) and a mechanical thrust arising from the differential pressure of the closing body moves the slide valve (SLV) into an opening position, such that the connecting fluid line between the first compressor train (CT1) and the second compressor train (CT2) is connected to a pressure sink (PRL), such that a release of pressure from the connecting line occurs. - Method for retrofitting and/or adding a first compressor train (CT1) to a second compressor train (CT2) of an existing installation, such that an arrangement according to at least one of the preceding Claims 1 to 17 is realized, wherein the first compressor train (CT1), with a first drive (DR1) and a first compressor (CO1),
is arranged upstream of a second compressor train (CT2) comprising a second drive (DR2) and a second compressor (CO2),
wherein the first compressor train (CT1) is not mechanically coupled in torque-transmitting fashion to rotating parts of the second compressor train (CT2), wherein the two compressors (CO1) of the different compressor trains (CT1, CT2) are connected in fluid-conducting fashion to one another by means of a connecting fluid line (CFC),
in such a way that the first compressor (CO1) is arranged upstream of the second compressor (CO2),
wherein the first compressor (CO1) compresses with a pressure ratio between 1.1 - 1.6 before the process fluid is fed to the second compressor (CO2). - Method according to Claim 18, wherein, in a step of the retrofitting, the second compressor is aerodynamically modified such that the pressure ratio is reduced in relation to the state before the retrofitting.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102015204466.1A DE102015204466A1 (en) | 2015-03-12 | 2015-03-12 | Two-compressor arrangement, retrofit procedure |
PCT/EP2016/053826 WO2016142171A1 (en) | 2015-03-12 | 2016-02-24 | Assembly having two compressors, method for retrofitting |
Publications (2)
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EP3230594A1 EP3230594A1 (en) | 2017-10-18 |
EP3230594B1 true EP3230594B1 (en) | 2018-11-14 |
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US (1) | US10876538B2 (en) |
EP (1) | EP3230594B1 (en) |
CN (1) | CN107407288B (en) |
DE (1) | DE102015204466A1 (en) |
RU (1) | RU2678612C1 (en) |
WO (1) | WO2016142171A1 (en) |
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JP6583789B2 (en) * | 2016-03-18 | 2019-10-02 | 三菱重工コンプレッサ株式会社 | Centrifugal compressor test equipment |
CN109026760B (en) * | 2018-08-07 | 2019-09-20 | 清华大学 | Multistage centrifugal compressor unit for energy storage and starting method thereof |
CN113757134B (en) * | 2021-07-28 | 2023-07-14 | 浙江镕达永能压缩机有限公司 | Centrifugal vapor compressor with double impellers arranged in back-to-back manner |
CN113982979A (en) * | 2021-12-13 | 2022-01-28 | 盖立元 | Multi-rotor air-leading type air compressor |
DE202023102939U1 (en) * | 2023-05-26 | 2024-08-27 | Karl Morgenbesser | Compressor system |
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Also Published As
Publication number | Publication date |
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CN107407288A (en) | 2017-11-28 |
WO2016142171A1 (en) | 2016-09-15 |
EP3230594A1 (en) | 2017-10-18 |
US20180073512A1 (en) | 2018-03-15 |
RU2678612C1 (en) | 2019-01-30 |
US10876538B2 (en) | 2020-12-29 |
DE102015204466A1 (en) | 2016-09-15 |
CN107407288B (en) | 2019-05-07 |
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