EP3176388B1 - Guide blade segment with radial securing - Google Patents
Guide blade segment with radial securing Download PDFInfo
- Publication number
- EP3176388B1 EP3176388B1 EP16201368.4A EP16201368A EP3176388B1 EP 3176388 B1 EP3176388 B1 EP 3176388B1 EP 16201368 A EP16201368 A EP 16201368A EP 3176388 B1 EP3176388 B1 EP 3176388B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- radial
- guide vane
- securing element
- vane segment
- shroud
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000227 grinding Methods 0.000 claims description 47
- 239000013598 vector Substances 0.000 claims description 36
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
- F01D9/041—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector using blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/14—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding turbine blades, propeller blades or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/24—Casings; Casing parts, e.g. diaphragms, casing fastenings
- F01D25/246—Fastening of diaphragms or stator-rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/10—Manufacture by removing material
Definitions
- the present invention relates to a stator segment for a gas turbine, in particular an aircraft gas turbine, comprising at least one radially outer shroud and a radially inner shroud, which extend along a respective arc and together form a ring portion, wherein in the radial direction between the outer shroud and the inner shroud a plurality of stator blades are arranged side by side in the circumferential direction, which are materially connected to the inner shroud and the outer shroud, in particular integrally connected, wherein the outer shroud in an axial longitudinal direction comprises an axially forward end wall element and an axially rear end wall element, such that the outer shroud and the two end walls in longitudinal section form a trough-like profile, wherein at least one radial securing element is provided on the axially rear end wall, which is adapted to the guide vane segment in the radial direction re To secure to a surrounding housing, wherein the radial securing element is formed as a projection having
- US2015 / 0125289 A1 shows a vane segment with a trough-like outer shroud, on the rear end wall of radial securing elements are arranged.
- the radial securing elements have bearing portions with bearing surfaces which lie on a cylindrical peripheral surface. To make this curved surface must be milled from the full, resulting in significant overhead and higher cost of the component.
- Similar vane segments are off EP 2 811 118 A1 and EP 1 431 517 A2 known.
- vane segments which may also be referred to as vane clusters
- vane clusters for improved and simplified assembly of vane segments, which may also be referred to as vane clusters, in a gas turbine engine, it has been found that the provision of radial securing elements is an apt alternative to heretofore known hook fuses.
- stator vane segment In the radial securing of vane segments, which are usually combined in a gas turbine to form a vane ring, it is particularly important to secure the vane segments within the turbine housing in the radial direction against falling out.
- the stator vane segment In operation of the gas turbine, the stator vane segment is generally acted upon by the flow to which the vane (s) is exposed, typically a moment which is such that the axially rearward end wall member is forced radially outward, whereas the axially forward one End wall element is pulled radially inward. This moment is taken up by the axially rear end wall element, that the radially outer edge of the same is supported on the housing.
- the turbomachine if the turbomachine is out of operation, the flow acting on the vanes in the gas duct is missing.
- the radial fail safe or the radial securing element described here is used. In this way, it is prevented that the guide blade segment can fall out, for example due to gravity, when the turbo
- the object of the invention is to provide a vane segment, the radial securing element enables a simplified manufacturing.
- the support section has a bearing surface which lies in a first plane whose normal vector has vector components in the circumferential direction and in the axial direction (AR) and / or in the radial direction (RR).
- the first plane is in space so as to intersect a tangential plane to the circumferential direction in a plane defined by the radial direction and the circumferential direction. If the normal vector has a vector component in the circumferential direction and in the radial direction (or in the axial and radial directions), the first plane has no curvature in the circumferential direction and can be made simpler by this simplified geometry or shaping.
- the vane segment in the circumferential direction (UR) on the outer shroud has two shroud side surfaces arranged at a distance from one another, which are designed such that they can come into contact with a shroud side surface of an adjacent guide blade segment, wherein the radial securing element is flush with at least one shroud side surface is trained.
- the guide vane segment in the circumferential direction to each other at a distance arranged comprise two radial securing elements, so that the guide vane segment is supported defined at two points and can not slip out of the intended position, in particular can not rotate about a radially extending axis.
- the one radial securing element is formed flush with the one side of the shroud, and that the other radial securing element is arranged at a distance to the other shroud side surface.
- the distance measured in the circumferential direction of the two radial securing element is smaller than the distance measured in the circumferential direction of the two shroud side surfaces.
- the radial securing element is produced by linear grinding.
- Linear grinding enables the movement of a corresponding grinding tool along a main direction of the grinding, and along a feed direction orthogonal thereto. Due to the tool geometry and the linear movement process (grinding main direction), a bearing surface whose normal vector has the abovementioned features can be formed in a simple manner by the linear grinding.
- the support section has a second surface which lies in a second plane whose normal vector has vector components in the circumferential direction and in the radial direction (RR), in particular also in the axial direction (AR).
- the second surface and the support surface are inclined to each other, wherein the angle formed by the first and the second plane in a sectional plane which is spanned by the radial direction (RR) and the axial direction (AR), in an area between 70 ° and 90 °, preferably 75 ° to 85 °.
- the vane segment may further comprise a circumferential securing element in the circumferential direction in a central region of the rear end wall.
- the step of aligning the blank vane segment and the step of abrading may be performed once for each raw radial-securing member when two or more raw radial securing members are provided on the blank vane segment.
- the step of aligning the blank vane segment relative to the linear sander is performed such that the linear sander can be moved or spaced apart from other components of the blank vane segment as the raw radial securing element is abraded, in particular at a distance to a circumferentially provided in a central region on the rear end wall circumferential securing element or a corresponding raw circumferential securing element.
- the linear grinding of the radial securing elements can be adapted for different guide blade segments of different turbine stages or different gas turbines, so that the bearing surface of the radial securing element can be produced by appropriate relative orientation of the guide blade segment and the linear grinding tool and can the linear grinding device not be in contact with other components or components, in particular projections and reinforcing ribs of the vane segment comes into contact.
- the invention also relates to a gas turbine, in particular an aircraft gas turbine comprising at least one turbine stage with a plurality of vane segments arranged side by side in the circumferential direction, so that they form a turbine blade vane ring, wherein the vane segments have at least one of the features described above.
- the vane segment according to the invention is defined in claim 1.
- the inventive method for producing a vane segment is defined in claim 12.
- the gas turbine according to the invention is defined in claim 15.
- Fig. 1 shows in a simplified perspective view of a vane segment 10 with a radially inner shroud 12 and a radially outer shroud 14 in the radial direction RR extending between the inner shroud 12 and the outer shroud 14 vanes 16, wherein the number of three vanes 16 shown here for a vane segment 10 is purely exemplary; it is also possible for two, four, five or more vanes to be provided in a vane segment 10.
- the vane segment 10 of Fig. 1 is shown so that the view of the suction sides 18 and the trailing edges 20 of the guide vanes 16 is released.
- the radially outer shroud 14 comprises an axially front end wall 22 and an axially rear end wall 24.
- the two end walls 22, 24 are designed inclined to the shroud 14 so that there is a trough-like profile in a longitudinal section.
- a radial securing element 26 can be seen, which is formed on the rear end wall 24 and protrudes therefrom against the axial direction AR or against the main flow direction in the turbomachine.
- Fig. 2 shows a simplified longitudinal sectional view through the outer shroud 14 and a portion of a turbine housing connected to the nozzle segment 10 turbine housing 28.
- the radial securing element 26 can be seen, which is designed as a projection and projecting against the axial direction AR of the rear end wall 24.
- the radial securing element 26 has an essentially S-shaped support section 27 with a convex and a concave arc, against which straight pieces or surfaces adjoin.
- counterpart 30 is formed so that between the radial securing element 26 and the counterpart 30 a system is made possible for radial securing of the vane segment 26 on the housing 30th
- Fig. 3 shows the in Fig. 2 dashed rimmed area III, so that from this the radial securing element 26 with its support portion 27 and the counterpart 30 of the turbine housing 28 are better visible.
- the radial securing element 26 comprises at its support portion 27 a support surface 32 and a second surface 34.
- the counterpart 30 has a contact surface 36 which faces the support surface 32 of the radial securing element 26 lies.
- the support surface 32 and the second surface 34 are formed inclined to each other, and in the plane of the drawing (plane, which is spanned by the axial direction AR and the radial direction RR) include an angle ⁇ , preferably about 70 ° 90 °, in particular about 75 ° to 85 °.
- the contact surface 36 on the counterpart 30 of the housing 28 has substantially the same inclination, as the support surface 32. The interaction between the contact surface 32 and the abutment surface 36 allows the securing of the vane segment 10 in the radial direction RR.
- FIG. 4 Figure 3 is a simplified perspective view of a blank vane segment 10a after casting such a workpiece.
- outer shroud 14 front end wall 22, rear end wall 24, and the guide vanes 16.
- two raw radial securing elements 26a and 26b can be seen, which act as a kind of thickened projection against the axial direction AR protrude from the rear end wall 24.
- a circumferential securing element 40 formed from two ribs can be seen, which is also still in its raw form after casting.
- the linear grinding process is carried out until the radial securing element 26 or its support section 27 has reached its final shape, in particular the support surface 32 and the second surface 34 are formed.
- Starting from the raw vane segment 10a of Fig. 4 show the Fig. 5 a view in which the linear grinding device 42, the raw radial securing elements 26 b processed, and in Fig. 6 a representation in which the linear grinding device 42, the raw radial securing element 26 a processed. From each other Raw radial securing element 26a or 26b, which may already be present as a finished radial securing element 26, is in Fig. 5 respectively. Fig. 6 only one upper section visible.
- the guide vane segment 10 in the region of the outer shroud 14 respective shroud side surfaces 46 which are adapted to that adjacent vane segments 10 may abut each other in the mounted state in the gas turbine.
- the vane segment 10 in each case has two shroud side surfaces 46, wherein each shroud side surface 46 may be assigned a radial securing element 26.
- the respective radial securing element 26 may be flush with the shroud side surface 46, as exemplified by the Fig. 5 or even the Fig. 1 is apparent.
- the radial securing element 26 may be disposed to the shroud side surface 46 at a distance AB, as best shown in FIG Fig. 4 is apparent, but also in the Fig. 6 is indicated in the in the Fig. 6 left radial securing element 26 (26 a), which is shown in contact with the linear grinding device 42.
- the linear grinding device in the contact region with the radial securing element 26 is not guided tangentially to the curvature formed in this contact region (along the circumferential direction UR) of the shroud 14 or the rear end wall 24. Rather, an angle ⁇ is formed between a longitudinal axis LAS representing the grinding direction of the linear grinding device 42 and the tangential direction TR in the region of the radial securing element 26.
- the support surface 32 or / and the surface 34 formed by means of the linear grinding device 42 have normal vectors which, in addition to at least one vector component in the axial direction AR and / or radial direction RR, also have a vector component in the circumferential direction UR.
- Such relative positioning of linear grinder 42 and vane segment 10 relative to one another enables material to be removed from the radial securing elements 26 without the linear grinding device coming into contact with other components of the vane segment 10, particularly with the circumferential securing element 40 also along the circumferential direction UR is provided on the rear end wall 24 and protrudes counter to the axial direction AR thereof.
- Fig. 7 shows a simplified schematic sectional view approximately along the section line VII-VII of Fig. 6 .
- the linear grinding device 42 is designed in the region of its grinding surfaces 44 in such a way that it has a contour complementary to the radial securing element 26 or its bearing section 27.
- this complementary grinding contour it is possible that, by means of linear relative movement of the linear grinding device 42 along the longitudinal axis LAS of the linear grinding device, a successive material removal on a raw radial securing element 26a, 26b (FIG. Fig. 4 ) takes place until the finished radial securing element 26 is formed.
- a rather complex milling of the radial securing element (s) 26 can be dispensed with compared to the linear grinding.
- Fig. 8 shows in the sub-figures A) and B) two highly simplified schematic sectional views of the support surface 32 of the radial securing element 26 to illustrate the vector components of the normal vector.
- Fig. 8A is a longitudinal section, as he also from the Fig. 1 it can be seen, wherein only the support surface 32 is shown as a line with the normal vector NV, and the vector components VRR and VAR in the radial or axial direction.
- Fig. 8B is a section corresponding to the line VIII-VIII of Fig. 3 , wherein the bearing surface 32 is shown hatched as a line and a portion of the cut radial securing element 26.
- the normal vector NV with the vector components VRR and VUR in the radial direction or circumferential direction which are shown in this illustration, is shown for the bearing surface 32.
- the radial securing elements should therefore be able to be produced inexpensively, which makes possible by means of linear grinding is, and provide a safeguard against falling out in the radial direction, in particular in the assembly / disassembly of stator segments of a turbine stage of a gas turbine.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Description
Die vorliegende Erfindung betrifft ein Leitschaufelsegment für eine Gasturbine, insbesondere Fluggasturbine, umfassend wenigstens ein radial äußeres Deckband und ein radial inneres Deckband, die sich entlang eines jeweiligen Kreisbogens erstrecken und gemeinsam einen Ringabschnitt bilden, wobei in radialer Richtung zwischen dem äußeren Deckband und dem inneren Deckband mehrere Leitschaufeln in Umfangsrichtung nebeneinander angeordnet sind, die mit dem inneren Deckband und dem äußeren Deckband materialschlüssig verbunden, insbesondere einstückig verbunden sind, wobei das äußere Deckband in einer axialen Längsrichtung ein axial vorderes Stirnwandelement und ein axial hinteres Stirnwandelement umfasst, derart, dass das äußere Deckband und die beiden Stirnwände im Längsschnitt ein wannenartiges Profil bilden, wobei an der axial hinteren Stirnwand wenigstens ein Radialsicherungselement vorgesehen ist, das dazu eingerichtet ist, das Leitschaufelsegment in radialer Richtung relativ zu einem umgebenden Gehäuse zu sichern, wobei das Radialsicherungselement als Vorsprung ausgebildet ist mit einem Auflageabschnitt, der dazu eingerichtet ist, an einem korrespondierenden Gegenstück am Gehäuse abgestützt zu werden.The present invention relates to a stator segment for a gas turbine, in particular an aircraft gas turbine, comprising at least one radially outer shroud and a radially inner shroud, which extend along a respective arc and together form a ring portion, wherein in the radial direction between the outer shroud and the inner shroud a plurality of stator blades are arranged side by side in the circumferential direction, which are materially connected to the inner shroud and the outer shroud, in particular integrally connected, wherein the outer shroud in an axial longitudinal direction comprises an axially forward end wall element and an axially rear end wall element, such that the outer shroud and the two end walls in longitudinal section form a trough-like profile, wherein at least one radial securing element is provided on the axially rear end wall, which is adapted to the guide vane segment in the radial direction re To secure to a surrounding housing, wherein the radial securing element is formed as a projection having a support portion which is adapted to be supported on a corresponding counterpart on the housing.
In der vorliegenden Anmeldung sind Richtungsangaben wie "Axial-" bzw. "axial", "Radial-" bzw. "radial" und "Umfangs-" grundsätzlich auf die Maschinenachse der Gasturbine bezogen zu verstehen, sofern sich aus dem Kontext nicht explizit oder implizit etwas anderes ergibt.In the present application directional information such as "axial" or "axial", "radial" or "radial" and "circumferential" basically to refer to the machine axis of the gas turbine to understand, unless the context explicitly or implicitly something else results.
In
In
Für eine verbesserte und vereinfachte Montage von Leitschaufelsegmenten, die auch als Leitschaufelcluster bezeichnet werden können, in einer Gasturbine, hat es sich gezeigt, dass das Vorsehen von Radialsicherungselementen eine passende Alternative zu bisher bekannten Hakensicherungen darstellen.For improved and simplified assembly of vane segments, which may also be referred to as vane clusters, in a gas turbine engine, it has been found that the provision of radial securing elements is an apt alternative to heretofore known hook fuses.
Bei der radialen Sicherung von Leitschaufelsegmenten, die in einer Gasturbine in der Regel zu einem Leitschaufelring zusammengesetzt sind, geht es insbesondere darum, die Leitschaufelsegmente innerhalb des Turbinengehäuses in radialer Richtung gegen ein Herausfallen zu sichern. Im Betrieb der Gasturbine wirkt auf das Leitschaufelsegment durch die Strömung, denen die Leitschaufel(n) ausgesetzt ist bzw. sind, in der Regel ein Moment, welches derartiger Natur ist, dass das axial hintere Stirnwandelement nach radial außen gedrückt wird, wohingegen das axial vordere Stirnwandelement nach radial innen gezogen wird. Dieses Moment wird am axial hinteren Stirnwandelement dadurch aufgenommen, dass sich der radial äußere Rand desselben am Gehäuse abstützt. Ist die Strömungsmaschine jedoch außer Betrieb, so fehlt die auf die Leitschaufeln wirkende Strömung im Gaskanal. Vor allem für diesen Fall dient die hier beschriebene radiale Ausfallsicherung bzw. das Radialsicherungselement. Auf diese Weise wird verhindert, dass das Leitschaufelsegment bei Stillstand der Strömungsmaschine zum Beispiel schwerkraftbedingt herausfallen kann.In the radial securing of vane segments, which are usually combined in a gas turbine to form a vane ring, it is particularly important to secure the vane segments within the turbine housing in the radial direction against falling out. In operation of the gas turbine, the stator vane segment is generally acted upon by the flow to which the vane (s) is exposed, typically a moment which is such that the axially rearward end wall member is forced radially outward, whereas the axially forward one End wall element is pulled radially inward. This moment is taken up by the axially rear end wall element, that the radially outer edge of the same is supported on the housing. However, if the turbomachine is out of operation, the flow acting on the vanes in the gas duct is missing. Especially for this case, the radial fail safe or the radial securing element described here is used. In this way, it is prevented that the guide blade segment can fall out, for example due to gravity, when the turbomachine is at a standstill.
In radialer Richtung sind im Betrieb der Gasturbine geringere Kräfte abzustützen. Ein Abstützen von in Radialrichtung wirkenden Kräften kann in der Regel dann optimal erfolgen, wenn eine Auflagefläche einen Normalenvektor aufweist, der nur Vektorkomponenten in Radialrichtung oder/und Axialrichtung aufweist. Es hat sich allerdings gezeigt, dass derartige Auflageflächen in der Herstellung eher aufwändig sind, wenn die Auflagefläche in Umfangsrichtung entsprechend dem auf die Maschinenachse bezogenen Radius gekrümmt sein soll, oder wenn die Auflagefläche in einer Tangentialebene zum Umfang im Bereich des äußeren Deckbandes liegt.In the radial direction, lower forces are to be supported during operation of the gas turbine. A support of forces acting in the radial direction can usually be optimally carried out when a support surface has a normal vector having only vector components in the radial direction and / or axial direction. However, it has been found that such bearing surfaces are rather expensive to manufacture if the bearing surface should be curved in the circumferential direction in accordance with the radius related to the machine axis, or if the bearing surface lies in a tangential plane to the circumference in the region of the outer shroud.
Aufgabe der Erfindung ist es, ein Leitschaufelsegment bereitzustellen, dessen Radialsicherungselement eine vereinfachte Fertigung ermöglicht.The object of the invention is to provide a vane segment, the radial securing element enables a simplified manufacturing.
Zur Lösung dieser Aufgabe wird vorgeschlagen, dass der Auflageabschnitt eine Auflagefläche aufweist, die in einer ersten Ebene liegt, deren Normalenvektor Vektorkomponenten in Umfangrichtung sowie in Axialrichtung (AR) oder/und in Radialrichtung (RR) aufweist. Anders ausgedrückt, liegt die erste Ebene so im Raum, dass sie eine Tangentialebene bzw. Tangentialrichtung zur Umfangsrichtung in einer Ebene schneidet, die durch die Radialrichtung und die Umfangrichtung aufgespannt ist. Weist der Normalenvektor eine Vektorkomponente in Umfangsrichtung und in Radialrichtung (oder in Axial- und Radialrichtung) auf, weist die erste Ebene keine Krümmung in Umfangsrichtung auf und kann durch diese vereinfachte Geometrie bzw. Formgebung einfacher hergestellt werden.To solve this problem, it is proposed that the support section has a bearing surface which lies in a first plane whose normal vector has vector components in the circumferential direction and in the axial direction (AR) and / or in the radial direction (RR). In other words, the first plane is in space so as to intersect a tangential plane to the circumferential direction in a plane defined by the radial direction and the circumferential direction. If the normal vector has a vector component in the circumferential direction and in the radial direction (or in the axial and radial directions), the first plane has no curvature in the circumferential direction and can be made simpler by this simplified geometry or shaping.
Weiterbildend wird vorgeschlagen, dass das Leitschaufelsegment in Umfangsrichtung (UR) am äußeren Deckband zwei voneinander in einem Abstand angeordnete Deckbandseitenflächen aufweist, die derart ausgebildet sind, dass sie mit einer Deckbandseitenfläche eines benachbarten Leitschaufelsegments in Kontakt kommen können, wobei das Radialsicherungselement mit wenigstens einer Deckbandseitenfläche bündig ausgebildet ist.In a further development, it is proposed that the vane segment in the circumferential direction (UR) on the outer shroud has two shroud side surfaces arranged at a distance from one another, which are designed such that they can come into contact with a shroud side surface of an adjacent guide blade segment, wherein the radial securing element is flush with at least one shroud side surface is trained.
Dabei kann das Leitschaufelsegment in Umfangsrichtung zueinander in einem Abstand angeordnet zwei Radialsicherungselemente umfassen, so dass das Leitschaufelsegment an zwei Punkten definiert abgestützt wird und nicht aus der vorgesehenen Lage verrutschen kann, sich insbesondere nicht um eine radial verlaufende Achse verdrehen kann..In this case, the guide vane segment in the circumferential direction to each other at a distance arranged comprise two radial securing elements, so that the guide vane segment is supported defined at two points and can not slip out of the intended position, in particular can not rotate about a radially extending axis.
Hierzu wird vorgeschlagen, dass das eine Radialsicherungselement bündig mit der einen Deckbandseitenfläche ausgebildet ist, und dass das andere Radialsicherungselement zur anderen Deckbandseitenfläche mit einem Abstand angeordnet ist.For this purpose, it is proposed that the one radial securing element is formed flush with the one side of the shroud, and that the other radial securing element is arranged at a distance to the other shroud side surface.
Dabei ist es bevorzugt, dass der in Umfangsrichtung gemessene Abstand der beiden Radialsicherungselement kleiner ist als der in Umfangsrichtung gemessene Abstand der beiden Deckbandseitenflächen.It is preferred that the distance measured in the circumferential direction of the two radial securing element is smaller than the distance measured in the circumferential direction of the two shroud side surfaces.
Es wird weiter vorgeschlagen, dass das Radialsicherungselement durch Linearschleifen hergestellt ist. Linearschleifen ermöglicht das Bewegen eines entsprechenden Schleifwerkzeugs entlang einer Schleifhauptrichtung, und entlang einer hierzu orthogonalen Vorschubrichtung. Durch das lineare Schleifen kann aufgrund der Werkzeuggeometrie und des linearen Bewegungsvorgangs (Schleifhauptrichtung) in einfacher Weise eine Auflagefläche ausgebildet werden, deren Normalenvektor die oben genannten Merkmale aufweist.It is further proposed that the radial securing element is produced by linear grinding. Linear grinding enables the movement of a corresponding grinding tool along a main direction of the grinding, and along a feed direction orthogonal thereto. Due to the tool geometry and the linear movement process (grinding main direction), a bearing surface whose normal vector has the abovementioned features can be formed in a simple manner by the linear grinding.
Weiter wird vorgeschlagen, dass der Auflageabschnitt eine zweite Fläche aufweist, die in einer zweiten Ebene liegt, deren Normalenvektor Vektorkomponenten in Umfangrichtung und in Radialrichtung (RR), insbesondere auch in Axialrichtung (AR), aufweist.It is further proposed that the support section has a second surface which lies in a second plane whose normal vector has vector components in the circumferential direction and in the radial direction (RR), in particular also in the axial direction (AR).
Dabei ist es bevorzugt, dass die zweite Fläche und die Auflagefläche zueinander geneigt sind, wobei der von der ersten und der zweiten Ebene gebildete Winkel in einer Schnittebene, die durch die Radialrichtung (RR) und die Axialrichtung (AR) aufgespannt ist, in einem Bereich zwischen 70° und 90°, vorzugsweise 75° bis 85° liegt.In this case, it is preferable that the second surface and the support surface are inclined to each other, wherein the angle formed by the first and the second plane in a sectional plane which is spanned by the radial direction (RR) and the axial direction (AR), in an area between 70 ° and 90 °, preferably 75 ° to 85 °.
Das Leitschaufelsegment kann ferner in Umfangsrichtung in einem zentralen Bereich der hinteren Stirnwand ein Umfangssicherungselement umfassen.The vane segment may further comprise a circumferential securing element in the circumferential direction in a central region of the rear end wall.
Die der Erfindung zu Grunde liegende Aufgabe wird auch gelöst durch ein Verfahren zur Herstellung eines Leitschaufelsegments für eine Gasturbine, insbesondere Fluggasturbine, umfassend folgende Schritte:
- Bereitstellen eines Roh-Leitschaufelsegments (10a) mit wenigstens einem radial äußeren Deckband (14) und einem radial inneren Deckband (12), die sich entlang eines jeweiligen Kreisbogens erstrecken und gemeinsam einen Ringabschnitt bilden, wobei in radialer Richtung (RR) zwischen dem äußeren Deckband (14) und dem inneren Deckband (12) mehrere Leitschaufeln (16) in Umfangsrichtung (UR) nebeneinander angeordnet sind, die mit dem inneren Deckband (12) und dem äußeren Deckband (14) materialschlüssig verbunden, insbesondere einstückig verbunden sind, wobei das äußere Deckband (14) in einer axialen Längsrichtung (AR) ein axial vorderes Stirnwandelement (22) und ein axial hinteres Stirnwandelement (24) umfasst, derart dass das äußere Deckband (14) und die beiden Stirnwände (22, 24) im Längsschnitt ein wannenartiges Profil bilden, und mit wenigstens einem Roh-Radialsicherungselement;
- Ausrichten des Roh-Leitschaufelsegments relativ zu einer Linearschleifvorrichtung, derart dass mittels der Linearschleifvorrichtung Material des Roh-Radialsicherungselements abgetragen werden kann;
- Abschleifen des Roh-Radialsicherungselements mittels der Linearschleifvorrichtung bis das Roh-Radialsicherungselement die Form eines Radialsicherungselements mit einem Auflageabschnitt angenommen hat, der eine Auflagefläche aufweist, die in einer ersten Ebene liegt, deren Normalenvektor Vektorkomponenten in Umfangrichtung und in Radialrichtung (RR), insbesondere auch in Axialrichtung (AR), aufweist.
- Providing a raw vane segment (10a) having at least one radially outer shroud (14) and a radially inner shroud (12) extending along a respective arc and forming together a ring portion, in the radial direction (RR) between the outer shroud (14) and the inner shroud (12) a plurality of guide vanes (16) in the circumferential direction (UR) are arranged side by side, which are materially connected to the inner shroud (12) and the outer shroud (14), in particular integrally connected, wherein the outer Shroud (14) in an axial longitudinal direction (AR) an axially front end wall element (22) and an axially rear end wall element (24), such that the outer shroud (14) and the two end walls (22, 24) in longitudinal section form a trough-like profile, and at least one raw radial fuse element;
- Aligning the raw Leitschaufelsegments relative to a linear grinding device, such that by means of the linear grinding material of the Rohunialicherungselements can be removed;
- Grinding the raw radial securing element by means of the linear grinding device until the raw radial securing element has taken the form of a radial securing element with a support section having a support surface lying in a first plane, the normal vector vector components in the circumferential direction and in the radial direction (RR), in particular also in FIG Axial direction (AR).
Dabei können der Schritt des Ausrichtens des Roh-Leitschaufelsegments und der Schritt des Abschleifens je einmal durchgeführt werden für ein jeweiliges Roh-Radialsicherungselement, wenn am Roh-Leitschaufelsegment zwei oder mehr Roh-Radialsicherungselemente vorgesehen sind.Incidentally, the step of aligning the blank vane segment and the step of abrading may be performed once for each raw radial-securing member when two or more raw radial securing members are provided on the blank vane segment.
Ferner wird vorgeschlagen, dass der Schritt des Ausrichtens des Roh-Leitschaufelsegments relativ zur Linearschleifvorrichtung derart ausgeführt wird, dass die Linearschleifvorrichtung beim Abschleifen des Roh-Radialsicherungselements mit einem Abstand zu anderen Komponenten des Roh-Leitschaufelsegments geführt bzw. bewegt werden kann, insbesondere mit einem Abstand zu einem in Umfangsrichtung in einem zentralen Bereich an der hinteren Stirnwand vorgesehen Umfangssicherungselement bzw. einem entsprechenden Roh-Umfangssicherungselement.Further, it is proposed that the step of aligning the blank vane segment relative to the linear sander is performed such that the linear sander can be moved or spaced apart from other components of the blank vane segment as the raw radial securing element is abraded, in particular at a distance to a circumferentially provided in a central region on the rear end wall circumferential securing element or a corresponding raw circumferential securing element.
Das Linearschleifen der Radialsicherungselemente kann für unterschiedliche Leitschaufelsegmente unterschiedlicher Turbinenstufen bzw. unterschiedlicher Gasturbinen angepasst werden, so dass durch entsprechende relative Ausrichtung von Leitschaufelsegment und Linearschleifwerkzeug die Auflagefläche des Radialsicherungselements hergestellt werden und kann dass die Linearschleifvorrichtung nicht in Kontakt mit anderen Komponenten bzw. Bauteilen, insbesondere Vorsprüngen und Verstärkungsrippen, des Leitschaufelsegments in Berührung kommt.The linear grinding of the radial securing elements can be adapted for different guide blade segments of different turbine stages or different gas turbines, so that the bearing surface of the radial securing element can be produced by appropriate relative orientation of the guide blade segment and the linear grinding tool and can the linear grinding device not be in contact with other components or components, in particular projections and reinforcing ribs of the vane segment comes into contact.
Schließlich betrifft die Erfindung auch eine Gasturbine, insbesondere Fluggasturbine umfassend wenigstens eine Turbinenstufe mit mehreren Leitschaufelsegmenten, die in Umfangsrichtung nebeneinander angeordnet, so dass sie einen Leitschaufelring der Turbinenstufe bilden, wobei die Leitschaufelsegmente wenigstens eines der oben beschriebenen Merkmale aufweisen.Finally, the invention also relates to a gas turbine, in particular an aircraft gas turbine comprising at least one turbine stage with a plurality of vane segments arranged side by side in the circumferential direction, so that they form a turbine blade vane ring, wherein the vane segments have at least one of the features described above.
Das erfindungsgemäße Leitschaufelsegment ist in Anspruch 1 definiert. Das erfindungsgemäße Verfahren zur Herstellung eines Leitschaufelsegments ist in Anspruch 12 definiert. Die erfindungsgemäße Gasturbine ist in Anspruch 15 definiert.The vane segment according to the invention is defined in claim 1. The inventive method for producing a vane segment is defined in
Nachfolgend wird die Erfindung unter Bezugnahme auf die anliegenden Figuren beispielhaft und nicht einschränkend beschrieben.
-
Fig. 1 zeigt in einer vereinfachten perspektivischen Darstellung ein Leitschaufelsegment. -
Fig. 2 zeigt eine stark vereinfachte Längsschnittdarstellung eines Übergangsbereichs zwischen Leitschaufelsegment und Turbinengehäuse. -
Fig. 3 zeigt eine Vergrößerung des inFigur 2 gestrichelt umrandeten Bereichs III mit einem Radialsicherungselement und einem gehäuseseitigen Gegenstück. -
Fig. 4 zeigt in einer vereinfachten perspektivischen Darstellung ein Roh-Leitschaufelsegment. -
Fig. 5 zeigt in einer vereinfachten perspektivischen Prinzipdarstellung eine Linearschleifvorrichtung in relativer Positionierung zum Leitschaufelsegment. -
Fig. 6 zeigt in einer anderen vereinfachten perspektivischen Prinzipdarstellung die Linearschleifvorrichtung in relativer Positionierung zum Leitschaufelsegment. -
Fig. 7 zeigt eine vergrößerte Teilschnittdarstellung etwa entlang der Schnittlinie VII-VII derFig. 6 . -
Fig. 8 zeigt in den Teilfiguren A) und B) in schematischen und vereinfachten Prinzipdarstellungen die Neigung einer Auflagefläche eines Radialsicherungselements.
-
Fig. 1 shows in a simplified perspective view of a vane segment. -
Fig. 2 shows a highly simplified longitudinal sectional view of a transition region between the vane segment and turbine housing. -
Fig. 3 shows an enlargement of the inFIG. 2 dashed rimmed area III with a radial securing element and a housing-side counterpart. -
Fig. 4 shows in a simplified perspective view of a raw vane segment. -
Fig. 5 shows in a simplified perspective schematic representation of a linear grinding device in relative positioning to the vane segment. -
Fig. 6 shows in another simplified perspective schematic representation of the linear grinding device in relative positioning to the vane segment. -
Fig. 7 shows an enlarged partial sectional view approximately along the section line VII-VII ofFig. 6 , -
Fig. 8 shows in the sub-figures A) and B) in schematic and simplified schematic diagrams of the inclination of a bearing surface of a radial securing element.
Das Leitschaufelsegment 10 der
Um aus den Roh-Radialsicherungselementen 26a und 26b die fertig geformten Radialsicherungselemente 26 zu bilden, wie sie unter Bezugnahme auf die
Wie aus der Zusammenschau der
Wie aus den
Wenn die Auflagefläche 32 des Radialsicherungselements 26 in der beschriebenen Art geneigt ist, wobei deren Normalenvektor eine Vektorkomponente VUR in Umfangsrichtung aufweist, kann dies dazu führen, dass die Auflagefläche 32 nicht flächig in Kontakt kommt mit der Anlagefläche 36 des Gegenstücks 30, sondern dass nur eine Berührung zwischen diesen beiden Auflageflächen 32, 36 entlang einer Linie vorliegt. Eine nicht vollflächige Anlage von Radialsicherungselement 26 und Gegenstück 30 wird allerdings nicht als nachteilig erachtet, weil über die Radialsicherungselemente 26 im Stillstand einer Gasturbine keine großen Kräfte abzustützen sind, wobei im Betrieb derselben in der Regel gar keine Kräfte über die Radialsicherungselemente 26 abgestützt werden. Die Radialsicherungselemente sollen daher kostengünstig hergestellt werden können, was mittels des Linearschleifens ermöglicht ist, und eine Sicherung gegen Herausfallen in radialer Richtung bieten, insbesondere bei der Montage/Demontage von Leitschaufelsegmenten einer Turbinenstufe einer Gasturbine.If the bearing
- 1010
- Leitschaufelsegmentvane segment
- 10a10a
- Roh-LeitschaufelsegmentRaw vane segment
- 1212
- inneres Deckbandinner shroud
- 1414
- äußeres Deckbandouter shroud
- 1616
- Leitschaufelvane
- 1818
- Saugseitesuction
- 2020
- Hinterkantetrailing edge
- 2222
- vordere Stirnwandfront end wall
- 2424
- hintere Stirnwandrear end wall
- 2626
- RadialsicherungselementRadial fuse element
- 26a26a
- Roh-RadialsicherungselementCrude radial securing element
- 26b26b
- Roh-RadialsicherungselementCrude radial securing element
- 2727
- Auflageabschnittbearing section
- 2828
- Gehäusecasing
- 3030
- Gegenstückcounterpart
- 3232
- Auflageflächebearing surface
- 3434
- Flächearea
- 3636
- Anlageflächecontact surface
- 4040
- UmfangssicherungselementPerimeter security element
- 4242
- LinearschleifvorrichtungLinear grinding device
- 4444
- Schleifflächegrinding surface
- 4646
- DeckbandseitenflächeShroud side face
- ABFROM
- Abstanddistance
- ARAR
- axiale Richtungaxial direction
- LASREAD
- Längsachse (Linearschleifvorrichtung 42)Longitudinal axis (linear grinding device 42)
- NVNV
- Normalenvektornormal vector
- RRRR
- radiale Richtungradial direction
- TRTR
- Tangentialrichtungtangential
- URUR
- Umfangsrichtungcircumferentially
- VARVAR
- Vektorkomponente in AxialrichtungVector component in the axial direction
- VRRVRR
- Vektorkomponente in RadialrichtungVector component in the radial direction
- VURVUR
- Vektorkomponente in UmfangsrichtungVector component in the circumferential direction
Claims (15)
- Guide vane segment (10) for a gas turbine, in particular an aircraft gas turbine, comprising
at least one radially outer shroud (14) and one radially inner shroud (12), which extend along a particular circular arc and together form a ring portion,
a plurality of guide vanes (16) being arranged, in the radial direction (RR) between the outer shroud (14) and the inner shroud (12), side by side in the circumferential direction (UR), which guide vanes are integrally joined, in particular as one part, with the inner shroud (12) and the outer shroud (14),
the outer shroud (14) comprising an axially front end-wall element (22) and an axially rear end-wall element (24) in an axial longitudinal direction (AR) such that the outer shroud (14) and the two end walls (22, 24) form a trough-like profile in longitudinal cross section,
at least one radial securing element (26) being provided on the axially rear end wall (24), which securing element is designed to secure the guide vane segment (10) in the radial direction (RR) relative to a surrounding housing (28, 30),
the radial securing element (26) being in the form of a projection comprising a support portion (27) which is designed to be supported on a corresponding counter member (30) on the housing (28),
characterized in that
the support portion (27) has a support surface (32) which lies in a plane of which the normal vector has a vector component (VUR) in the circumferential direction (UR) and in the radial direction (RR). - Guide vane segment according to claim 1, characterized in that the support portion (27) has a support surface (32) which lies in a plane of which the normal vector has a vector component (VAR) in the axial direction (AR).
- Guide vane segment according to either claim 1 or claim 2, characterized in that it has, in the circumferential direction (UR) on the outer shroud (14), two shroud side surfaces (46) which are arranged at a distance from each other and are designed to be able to come into contact with a shroud side surface of an adjacent guide vane segment, the radial securing element (26) being flush with at least one shroud side surface (46).
- Guide vane segment according to claim 3, characterized in that it comprises two radial securing elements (26) arranged at a distance from each other in the circumferential direction.
- Guide vane segment according to claim 4, characterized in that one radial securing element (26) is flush with one of the shroud side surfaces (46) and in that the other radial securing element (26) is arranged at a distance (AB) from the other shroud side surface (46).
- Guide vane segment according to either claim 4 or claim 5, characterized in that the distance, measured in the circumferential direction, between the two radial securing elements (26) is smaller than the distance, measured in the circumferential direction, between the two shroud side surfaces (46).
- Guide vane segment according to any of the preceding claims, characterized in that the radial securing element (26) is produced by linear grinding.
- Guide vane segment according to any of the preceding claims, characterized in that the support portion (27) has a second surface (34) which lies in a second plane of which the normal vector has vector components in the circumferential direction and in the radial direction (RR).
- Guide vane segment according to claim 8, characterized in that the normal vector of the second plane has vector components in the axial direction (AR).
- Guide vane segment according to either claim 8 or claim 9, characterized in that the second surface (34) and the support surface (32) are inclined towards each other, the angle (β) formed by the first and the second plane, in a cutting plane which is spanned by the radial direction (RR) and the axial direction (AR), being in a range of between 70° and 90°, preferably 75° and 85°.
- Guide vane segment according to any of the preceding claims, characterized in that it comprises a circumferential securing element (40) in the circumferential direction (UR) in a central region of the rear end wall (24).
- Method for producing a guide vane segment (10) for a gas turbine, in particular an aircraft gas turbine, comprising the following steps:providing a blank guide vane segment (10a) comprising at least one radially outer shroud (14) and one radially inner shroud (12), which extend along a particular circular arc and together form a ring portion, a plurality of guide vanes (16) being arranged, in the radial direction (RR) between the outer shroud (14) and the inner shroud (12), side by side in the circumferential direction (UR), which guide vanes are integrally joined, in particular as one part, with the inner shroud (12) and the outer shroud (14), the outer shroud (14) comprising an axially front end-wall element (22) and an axially rear end-wall element (24) in an axial longitudinal direction (AR) such that the outer shroud (14) and the two end walls (22, 24) form a trough-like profile in longitudinal cross section, and comprising at least one blank radial securing element (26a, 26b);orienting the blank guide vane segment relative to a linear grinding apparatus (42) such that material of the blank radial securing element (26a, 26b) can be removed by means of the linear grinding apparatus (42);grinding off the blank radial securing element (26a, 26b) by means of the linear grinding apparatus (42) until the blank radial securing element (26a, 26b) has assumed the shape of a radial securing element (26) comprising a support portion (27) having a support surface (32) which lies in a first plane of which the normal vector has vector components in the circumferential direction and in the radial direction (RR), in particular also in the axial direction (AR).
- Method according to claim 12, wherein the step of orienting the blank guide vane segment (26a, 26b) and the step of grinding off are carried out once per blank radial securing element (26a, 26b) if two or more blank radial securing elements (26a, 26b) are provided on the blank guide vane segment (10a).
- Method according to either claim 12 or claim 13, wherein the step of orienting the blank guide vane segment (10a) relative to the linear grinding apparatus (42) is carried out such that the linear grinding apparatus (42) can be guided or moved, during the grinding of the blank radial securing element (26a, 26b), at a distance from the other components of the blank guide vane segment (10a), in particular at a distance from a circumferential securing element (40) provided on the rear end wall (24) in a central region in the circumferential direction (UR) or at a distance from a corresponding blank circumferential securing element.
- Gas turbine, in particular aircraft gas turbine, comprising at least one turbine stage having a plurality of guide vane segments (10) according to any of claims 1 to 11, which vane segments are arranged side by side in the circumferential direction such that they form a guide vane ring of the turbine stage.
Applications Claiming Priority (1)
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DE102015224378.8A DE102015224378A1 (en) | 2015-12-04 | 2015-12-04 | Guide vane segment with radial lock |
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US (1) | US10370989B2 (en) |
EP (1) | EP3176388B1 (en) |
DE (1) | DE102015224378A1 (en) |
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DE102016202519A1 (en) * | 2016-02-18 | 2017-08-24 | MTU Aero Engines AG | Guide vane segment for a turbomachine |
DE102023104051A1 (en) * | 2023-02-17 | 2024-08-22 | MTU Aero Engines AG | Stator device for arrangement within a given turbine housing of a turbomachine, connection system for a turbomachine, and turbomachine |
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US6893217B2 (en) * | 2002-12-20 | 2005-05-17 | General Electric Company | Methods and apparatus for assembling gas turbine nozzles |
EP1508668B1 (en) * | 2003-07-23 | 2006-12-20 | Alstom Technology Ltd | Method of reconditioning and method of fabricating a turbine blade |
PL2615243T3 (en) | 2012-01-11 | 2017-12-29 | MTU Aero Engines AG | Blade ring segment for a fluid flow engine and method for producing the same |
FR2990719B1 (en) * | 2012-05-16 | 2016-07-22 | Snecma | TURBOMACHINE DISPENSER AND METHOD OF MANUFACTURE |
JP5962915B2 (en) * | 2012-10-29 | 2016-08-03 | 株式会社Ihi | Turbine nozzle fixing part structure and turbine using the same |
ES2664322T3 (en) * | 2013-06-06 | 2018-04-19 | MTU Aero Engines AG | Segment of blades for a turbomachine and a turbine |
US9835038B2 (en) * | 2013-08-07 | 2017-12-05 | Pratt & Whitney Canada Corp. | Integrated strut and vane arrangements |
DE102013224199A1 (en) * | 2013-11-27 | 2015-05-28 | MTU Aero Engines AG | Gas turbine blade |
GB201417150D0 (en) * | 2014-09-29 | 2014-11-12 | Rolls Royce Plc | Carriers for turbine components |
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2015
- 2015-12-04 DE DE102015224378.8A patent/DE102015224378A1/en not_active Ceased
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2016
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ES2700953T3 (en) | 2019-02-20 |
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