EP3156435B1 - Copolyamides, moulding compounds containing them and shaped articles produced therefrom - Google Patents
Copolyamides, moulding compounds containing them and shaped articles produced therefrom Download PDFInfo
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- EP3156435B1 EP3156435B1 EP15189826.9A EP15189826A EP3156435B1 EP 3156435 B1 EP3156435 B1 EP 3156435B1 EP 15189826 A EP15189826 A EP 15189826A EP 3156435 B1 EP3156435 B1 EP 3156435B1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/265—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids from at least two different diamines or at least two different dicarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/08—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
- C08G69/14—Lactams
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
- C08K5/526—Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/36—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino acids, polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
Definitions
- the invention relates to copolyamides formed from a diamine component, a dicarboxylic acid component and optionally a lactam and / or omega-amino acid component. Furthermore, the invention relates to a polyamide molding composition containing at least one of these copolyamides. Moldings produced from these molding compositions are used in the automotive sector, in the household sector, in measurement and control technology or in mechanical engineering.
- Thermoplastic partially aromatic semi-crystalline polyamides represent a group of polyamides, which are characterized by their high temperature resistance. These polyamides are ideal for use in high temperature applications in various fields. In particular, it depends on a high strength at elevated temperatures.
- partially aromatic polyamides which are formed from terephthalic acid, optionally isophthalic acid as diacid and hexamethylenediamine and another cyclic diamine as a component.
- the WO 2008/155271 describes a preparation process for polyamides, in which a dicarboxylic acid mixture of terephthalic acid and isophthalic acid is used, wherein a part of the Dicarbon Targemisches may be replaced by other dicarboxylic acids.
- the diamine component used is hexamethylenediamine, which may to some extent be replaced by other diamines.
- the EP 0 280 736 A1 relates to aromatic polyamides which are used as components with good gas barrier properties. These are used in particular for the production of containers.
- the JP 2010 285553 A relates to polyamide compositions having a high heat resistance and transparency. These polyamide compositions are used as packaging materials for automotive components and electronic components.
- copolyamides are provided which are formed from a diamine component A), a dicarboxylic acid component B) and optionally a lactam / or ⁇ -amino acid component C).
- a maximum excess of the diamine component A) or the dicarboxylic acid component B) of 3% is used.
- the amount of lactam and / or ⁇ -amino acid component C) is in the range of 0-15 mol%.
- the sum of components A) to C) is 100 mol%.
- the lactam and / or ⁇ -amino acid component C) is selected from one or more lactams and / or ⁇ -amino acids, wherein the sum of the lactams and / or ⁇ -amino acids is 100 mol parts.
- copolyamides according to the invention contain only dicarboxylic acids and diamines, then their molar amounts add up to 50 mol% for the sum of all diamines and 50 mol% for the sum of all dicarboxylic acids and the sum of diamines and dicarboxylic acid amounts to 100 mol% for the copolyamide.
- the inventive copolyamides in addition to dicarboxylic acids and diamines and lactams or ⁇ -amino acids to X mol%, the sum of all diamines is only (50 - 0.5 X) mol% and the sum of all dicarboxylic acids (50 - 0.5 X) mol%, based on 100 mol% copolyamide.
- the sum of the molar amounts of all diamines is essentially equal to the sum of the molar amounts of all dicarboxylic acids.
- Substantially equal here means a maximum excess of the dicarboxylic acids or diamines of 3%, i. the molar ratio of dicarboxylic acids to diamines is 1.03: 1 to 1: 1.03.
- a maximum excess of the dicarboxylic acids or diamines is 2%, i. the molar ratio of dicarboxylic acids to diamines is 1.02: 1 to 1: 1.02.
- the quantities with respect to the monomers are to be understood as that a corresponding molar ratio of these monomers used in the polycondensation is also found in the copolyamides prepared in this way by polycondensation.
- the amount of component C) is 0 to 10 mol%, particularly preferably 0 to 5 mol%.
- the component C) is selected from the group of lactams or ⁇ -amino acids having 4, 6, 7, 8, 11, 12 carbon atoms consisting of pyrrolidin-2-one (4 C-atoms), caprolactam (6 C Atoms), enanthlactam (7 C-atoms), capryllactam (8 C-atoms), laurolactam (12 C-atoms), 4-aminobutanoic acid, 6-aminohexanoic acid, 7-aminoheptanoic acid, 8-aminooctanoic acid, 11-aminoundecanoic acid, 12- Aminododecanoic acid and mixtures thereof.
- Component C) is particularly preferably selected from the group of lactams or ⁇ -amino acids consisting of caprolactam (6 C atoms), laurolactam (12 C atoms), 6-aminohexanoic acid and 12-aminododecanoic acid.
- the component A3) is preferably selected from the group of cycloaliphatic diamines consisting of bis (4-amino-3-methylcyclohexyl) methane, bis (4-amino-cyclohexyl) methane, bis (4-amino-3-ethyl) cyclohexyl) methane, bis (4-amino-3,5-dimethylcyclohexyl) methane, bis (4-amino-3-methylcyclohexyl) propane, bis (4-aminocyclohexyl) propane, isophoronediamine and mixtures thereof.
- Particularly preferred component A3) is bis (4-amino-3-methylcyclohexyl) methane.
- the component B3) is selected from the group of aliphatic dicarboxylic acids having 6 to 18 carbon atoms and consisting of 1,6-hexanedioic acid, 1,9-nonanedioic acid, 1,10-decanedioic acid, 1,12-dodecanedioic acid, 1,13- Tridecanedioic acid, 1,14-tetradecanedioic acid, 1,15-pentadecanoic acid, 1,16-hexadecanedioic acid, 1,18-octadecanedioic acid and mixtures thereof.
- 1,6-hexanedioic acid 1,9-nonanedioic acid
- 1,10-decanedioic acid 1,12-dodecanedioic acid
- 1,13- Tridecanedioic acid 1,14-tetradecanedioic acid
- 1,15-pentadecanoic acid 1,16-he
- component B3 1,6-hexanedioic acid is used.
- the sum of the mole fractions of A2) bis (aminomethyl) cyclohexane, A3) of A2) different cycloaliphatic diamine, B2) isophthalic acid and B3) aliphatic dicarboxylic acid at most 38 molar proportions, preferably at most 35 molar proportions , more preferably at most 30 molar proportions.
- a further preferred embodiment provides that the copolyamides according to the invention have a glass transition temperature of at least 140 ° C., preferably of at least 145 ° C., particularly preferably of at least 150 ° C.
- the mechanical properties of polyamides are temperature dependent. Thus, the tensile modulus decreases at temperatures above the glass transition temperature of a polyamide. This effect begins to show just below the glass transition temperature. At a higher glass transition temperature, the mechanical properties of polyamides thus remain longer unchanged.
- the copolyamides of the invention have a melting temperature of at most 350 ° C, preferably of at most 345 ° C, more preferably from 300 to 340 ° C.
- Too high a melting temperature makes it difficult to process polyamides, inter alia, by a narrow processing window, since the processing temperature is limited due to the decomposition of the polymer upwards.
- the copolyamides of the present invention have a crystallization ability of at least 15 J / g, preferably at least 20 J / g, and more preferably at least 25 J / g, determined as a difference of heat of fusion and heat of crystallization.
- the heat of fusion and crystallization is determined by means of DSC measurement according to ISO 11357, the measured values of the third heating being used.
- the crystallizability of a polyamide must be sufficiently high to allow a practical processing speed and sufficient crystallinity in the finished part, eg in injection molding or in extrusion. Lies the ability to crystallize too deep, the typical high-temperature properties such as high heat resistance are not achieved. At 11 to 15 J / g, the utility as a high-temperature polymer is severely impaired; if it is less than 10 J / g, it is no longer present.
- the copolyamides according to the invention preferably have a relative viscosity, measured at 20 ° C. and a concentration of 0.5 g / dl in m-cresol, of 1.45 to 1.95, preferably 1.50 to 1.75, particularly preferably 1 , 55 to 1.68 on.
- the adjustment of the relative viscosity and thus the molecular weight can be carried out in a manner known per se, e.g. via monofunctional amines or carboxylic acids, and / or difunctional diamines or dicarboxylic acids as chain regulators.
- Preferred monofunctional chain regulators for the copolyamides according to the invention are benzoic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, lauric acid, stearic acid, 2-ethylhexanoic acid, cyclohexanoic acid, propylamine, butylamine, pentylamine, hexylamine, 2-ethylhexylamine, n-octylamine, n-nonylamine, n-dodecylamine, n-tetradecylamine, n-hexadecylamine, stearylamine, cyclohexylamine, 3- (cyclohexylamino) -propylamine, methylcyclohexylamine, dimethylcyclohexylamine, benzylamine, 2-phenylethylamine, aniline or triacetonediamine.
- the chain regulators can be used individually or in combination.
- Other monofunctional compounds which can react with an amino or acid group such as anhydrides, isocyanates, acid halides or esters, can also be used as chain regulators.
- the usual amount of monofunctional chain regulators used is between 10 and 200 mmol per kg of copolyamide.
- the copolyamides of the invention have a modulus of elasticity between 2400 and 4200 MPa, preferably 2500 to 4000 MPa, more preferably 2600 to 3900 MPa.
- the copolyamides according to the invention contain no lactams and / or ⁇ -amino acids.
- the copolyamides according to the invention contain no isophthalic acid.
- the copolyamides according to the invention are formed from the monomers 1,6-hexanediamine A1), bis (aminomethyl) -cyclohexane A2), terephthalic acid B1) and aliphatic dicarboxylic acids having 6 to 18 C atoms B3).
- the copolyamides according to the invention contain no aliphatic dicarboxylic acids.
- the copolyamides according to the invention are formed from the monomers 1,6-hexanediamine A1), bis (aminomethyl) -cyclohexane A2), A2 other than cycloaliphatic diamines A3) and terephthalic acid B1).
- the copolyamides according to the invention contain no cycloaliphatic diamines except bis (aminomethyl) cyclohexane.
- the copolyamides according to the invention are formed from the monomers 1,6-hexanediamine A1), bis (aminomethyl) -cyclohexane A2) and terephthalic acid B1).
- the bis (aminomethyl) cyclohexane A2) is selected from the group consisting of 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane and mixtures thereof.
- 1,3-bis (aminomethyl) cyclohexane is used.
- polyamide molding compositions which contain at least one of the copolyamides described above.
- the additives (component II) are preferably selected from the group consisting of inorganic stabilizers, organic stabilizers, in particular antioxidants, antiozonants, light stabilizers, UV stabilizers, UV absorbers or UV blockers, IR absorbers, NIR absorbers, antiblocking agents, nucleating agents , Crystallization accelerators, crystallization retardants, condensation catalysts, chain regulators, defoamers, chain-extending additives, conductivity additives, release agents, lubricants, dyes, markers, inorganic pigments, organic pigments, carbon black, graphite, carbon nanotubes, graphene, titanium dioxide, zinc sulfide, zinc oxide, barium sulfate, photochromic agents, antistatic agents , Mold release agents, optical brighteners, halogen-free flame retardants, metallic pigments, metal flakes, metal-coated particles and mixtures thereof.
- the additives can also be added in masterbatch form.
- a polyamide is used as the base polymer of the masterbatch.
- This polyamide is preferably selected from the group consisting of PA 6, PA 66, PA 12, PA 1012, PA 1212, PA 6/12, PA 6/66, PA 6/69 and mixtures thereof or consists of the copolyamide according to claims 1-12 itself.
- the reinforcing and filling agents are preferably selected from the group consisting of glass fibers, carbon fibers, metal fibers, whiskers, mineral fibers, synthetic phyllosilicates, natural phyllosilicates and mixtures thereof.
- glass or carbon fibers short fibers, long fibers or continuous fibers (roving) can be used.
- the glass or carbon fibers have a cross-section that is round, oval, elliptical, angular or rectangular. It can also be fibers with non-circular Cross section ("flat fibers"), in particular oval, elliptical, angular or rectangular are used. Among the flat fibers, flat glass fibers are particularly preferable.
- the appearance of the glass fibers may be stretched or spiral.
- Glass fibers from all types of glass e.g. A, C, D, E, M, S, R glass, or any mixtures thereof. Preference is given to glass fibers made of E glass or glass fibers from mixtures with E glass or mixtures with E glass fibers.
- the short glass fibers preferably have a fiber length of 1 to 25 mm, preferably 1.5 to 20 mm, more preferably 2 to 12 mm and most preferably from 2 to 8 mm.
- the glass fibers preferably have a diameter of 5 to 20 .mu.m, preferably from 5 to 15 .mu.m and particularly preferably from 6 to 12 .mu.m.
- the glass fibers are used as continuous fibers (roving) in the pulltrusion process, they preferably have a diameter of not more than 20 ⁇ m, preferably of not more than 18 ⁇ m, particularly preferably of from 5 to 14 ⁇ m.
- the carbon fibers preferably have a diameter of 3 to 12 .mu.m, preferably 4 to 10 .mu.m, more preferably 4 to 9 .mu.m.
- Suitable particulate fillers are all fillers known to those skilled in the art. These include in particular particulate fillers selected from the group consisting of minerals, talc, mica, dolomite, silicates, quartz, titanium dioxide, wollastonite, kaolin, silicic acids, magnesium carbonate, magnesium hydroxide, chalk, ground glass, glass flakes, ground carbon fibers, ground mineral fibers, ground glass fibers , ground or precipitated calcium carbonate, lime, feldspar, barium sulfate, permanent magnet or magnetizable metals or alloys, glass spheres, hollow glass spheres, hollow spherical silicate fillers and mixtures thereof.
- particulate fillers selected from the group consisting of minerals, talc, mica, dolomite, silicates, quartz, titanium dioxide, wollastonite, kaolin, silicic acids, magnesium carbonate, magnesium hydroxide, chalk, ground glass, glass flakes, ground carbon fibers, ground mineral fibers, ground glass fibers , ground
- the reinforcements or fillers may be surface treated, i. they can be equipped with a suitable sizing or bonding agent system.
- a suitable sizing or bonding agent system for example, systems based on fatty acids, waxes, silanes, titanates, polyamides, urethanes, polyhydroxy ethers, epoxides, nickel or combinations or mixtures thereof can be used for this purpose.
- both the reinforcing materials and the fillers are surface-treated.
- the other polymers (component IV) are preferably selected from the group consisting of polyamides, different from component I), polytretrafluoroethylene, polyphenylene sulfides, polyphenylene ethers and impact modifiers.
- the impact modifiers are preferably selected from the group consisting of polyethylene, polypropylene, polyolefin copolymers, acrylate copolymers, acrylic acid copolymers, vinyl acetate copolymers, styrene copolymers, styrene block copolymers, ionic ethylene copolymers in which the acid groups are partially neutralized with metal ions are core-shell impact modifiers and mixtures thereof.
- the impact modifiers are preferably functionalized with unsaturated carboxylic acids, unsaturated carboxylic acid derivatives and / or unsaturated glycidyl compounds by copolymerization and / or grafting.
- the impact modifiers can also be used in the form of a mixture or a blend of unfunctionalized and / or functionalized impact modifiers.
- the polyolefin copolymers are preferably selected from the group consisting of ethylene- ⁇ -olefin copolymers, propylene- ⁇ -olefin copolymers, ethylene-propylene copolymers, ethylene-propylene-diene copolymers and mixtures thereof, wherein the ⁇ -olefins preferably 3 to 18 carbon atoms have.
- the ⁇ -olefins are particularly preferably selected from the group consisting of propene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene-1-dodecene and mixtures thereof.
- moldings are also provided which can be produced from the molding compositions or copolyamides described above.
- These moldings are preferably in the form of a component that, for example, in the automobile, especially in the engine compartment, in the sanitary area, especially for hot water applications, household, especially for coffee machines, water heaters, immersion heaters, dishwashers, washing machines, in the measurement, control and Control technology, in particular for actuators, sensors, gearboxes, compressed air controls, valves, both for hydraulics and pneumatics or can be used in mechanical engineering.
- the preparation of the copolyamides and the molding compositions can be carried out according to the following methods.
- Deionized water is introduced into an autoclave and the monomers and any additives, such as chain regulators, defoamers, condensation catalysts or heat stabilizers, are added. Thereafter, it is repeatedly inertized with nitrogen. While stirring, the reaction temperature of 250 to 280 ° C is heated. This is done at a maximum pressure of 40 bar. The batch is kept in the pressure phase for 0.5 to 4 hours at the reaction temperature and then discharged with steam through a nozzle. The precondensate is dried for 12 to 36 hours at 100 to 120 ° C and a vacuum of 10 to 50 mbar.
- chain regulators such as chain regulators, defoamers, condensation catalysts or heat stabilizers
- the precondensate is postcondensed in a twin-screw extruder.
- cylinder temperatures of 10 to 170 ° C are set in the first 3 to 4 zones, in the remaining zones cylinder temperatures of 300 to 380 ° C are used in an ascending and descending temperature profile.
- the melt is degassed 2 to 3 zones in front of the nozzle by a stream of nitrogen.
- the screw speed is set to 130 to 300 rpm.
- the polyamide is discharged as a strand through a nozzle, and although at a nozzle temperature set at 310 to 370 ° C.
- the strand is cooled in a water bath at 10 to 80 ° C and then granulated.
- the granules are dried for 12 to 36 hours at 100 to 120 ° C and a vacuum of 10 to 50 mbar or under nitrogen to a water content of less than 0.1 wt .-%.
- Suitable catalysts for accelerating the polycondensation reaction are phosphorus-containing acids such as H 3 PO 2 , H 3 PO 3 , H 3 PO 4 , their salts or organic derivatives.
- the catalysts are added in the range of 0.01 to 0.5 wt .-%, preferably 0.03 to 0.1 wt .-%, based on the polyamide.
- Suitable defoamers for preventing foaming during degassing are aqueous, 10% emulsions containing silicones or silicone derivatives and in amounts of from 0.01 to 1.0% by weight, preferably from 0.01 to 0.10% by weight. %, based on the polyamide, are used.
- the copolyamides according to the invention can already be provided with additives during the polycondensation, in which case the additives are usually substances which are to have their effect during the polycondensation, such as chain regulators, antifoams, condensation catalysts or heat stabilizers.
- the copolyamides according to the invention can also be prepared by compounding with additives, reinforcing materials, fillers and / or further polymers.
- the dried copolyamide granules I), the additives II) and optionally reinforcing and / or fillers III) and / or further polymers IV) are mixed (compounded) on conventional compounding machines, such as single- or twin-screw extruders or screw kneaders.
- the components are individually dosed into the feeder or in a sidefeeder.
- the components I), II) and optionally the component IV) can also be supplied in the form of a dry blend.
- the reinforcing materials or fillers are dosed individually via gravimetric dosing or sidefeeder into the melt.
- the dried copolyamide granules I), the additives II) and optionally other polymers IV) are mixed in a closed container.
- This mixture is homogenized by means of a tumble mixer, Rhönradmischers or tumble dryer for 10 - 40 minutes long. To avoid moisture absorption, this can be done under dried inert gas.
- the compounding takes place at set cylinder temperatures of 70 to 100 ° C for the first housing and 300 ° C to 380 ° C for the remaining housing. Vacuum can be applied in front of the nozzle, degassed atmospherically or under nitrogen. The screw speed is set to 130 to 300 rpm. The melt is discharged in strand form, cooled in a water bath at 10 to 80 ° C and then granulated. The granules are dried for 12 to 36 hours at 100 to 120 ° C and a vacuum of 10 to 50 mbar or under nitrogen to a water content of less than 0.1 wt .-%.
- Tg glass transition temperature
- ISO 527 with a pulling speed of 1 mm / min ISO tension rod standard: ISO / CD 3167, type A1, 170 x 20/10 x 4 mm, temperature 23 ° C
- ISO 527 with a pulling speed of 50 mm / min for unreinforced and 5 mm / min for reinforced materials ISO tension rod, standard: ISO / CD 3167, type A1, 170 x 20/10 x 4 mm, temperature 23 ° C
- copolyamides of Examples 1 to 15 of Tables 2, 3 and 4 and Comparative Examples 16 to 26 and 29 to 31 of Tables 5, 6 and 8 contain 0.13% by weight of phosphinic acid ( CAS-No. 6303-21-5 , Manufacturer Honeywell Specialty Chemicals, Germany) as a condensation catalyst and 0.04% by weight of Antifoam RD 10% by weight of emulsion ( CAS-No. 9004-62-0 , Manufacturer Dow Corning S: A :, Belgium) as an antifoam, wherein the quantities are based on the copolyamide.
- phosphinic acid CAS-No. 6303-21-5 , Manufacturer Honeywell Specialty Chemicals, Germany
- Antifoam RD 10% by weight of emulsion CAS-No. 9004-62-0 , Manufacturer Dow Corning S: A :, Belgium
- Example 28 and Comparative Example 29 of Table 7 contain as glass fibers Vetrotex 995 EC10-4.5 (diameter 10 ⁇ m, length 4.5 mm, round cross-section, manufacturer Saint-Gobain Vetrotex, France) as heat stabilizer 1 Irganox 1098 (N , N'-hexane-1,6-diylbis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionamide], CAS-No. 23128-74-7 , Manufacturer BASF SE, Germany) and as heat stabilizer 2 Irgafos 168 (tris (2,4-di-tert-butylphenyl) phosphite, CAS-No. 31570-04-4 , Manufacturer BASF SE, Germany).
- test specimens were produced on an injection molding machine from Arburg, model Allrounder 420 C 1000-250.
- the test specimens of the unreinforced copolyamides were manufactured with rising cylinder temperatures of 320 ° C to 340 ° C.
- Those of the reinforced polyamide compositions of Example 28 and Comparative Example 29 were made with increasing cylinder temperatures of 340 ° C to 360 ° C.
- the mold temperature was always 150 ° C.
- the specimens were used in a dry state; for this purpose, they were after injection at least 48 h at room temperature in a dry environment, ie stored on silica gel.
- Table 1 lists the monomers used for the preparation of the copolyamides in the Examples and Comparative Examples.
- Table 1 ⁇ b> Table 1 ⁇ / b> monomer CAS -No. Melting range [° C] trade name Manufacturer 1,6-hexanediamine A1) 124-09-4 39 to 42 - BASF SE, Germany 1,3-bis (aminomethyl) cyclohexane A2) 2579-20-6 ⁇ -70 1,3BAC Mitsubishi Gas Chemical Company, Japan Bis (4-amino-3-methylcyclohexyl) -methane A3a) 6864-37-5 - 7 to - 0.6 * Laromin C260 BASF SE, Germany Bis (4-amino-cyclohexyl) -methane A3b) 1761-71-3 -16 to 46 4,4'-diaminodicyclohexylmethane BASF SE, Germany Terephthalic acid B1) 100-21-0 > 400 - CEPSA, Spain Isophthalic acid B2) 121
- the precondensate was postcondensed in a twin-screw extruder from Werner & Pfleiderer type ZSK 25.
- cylinder temperatures of 10 to 150 ° C were set in the first 4 zones, in the remaining zones cylinder temperatures of 300 to 370 ° C were used in an ascending and descending temperature profile.
- the melt was degassed in the second zone in front of the nozzle by a stream of nitrogen.
- the screw speed was 250 rpm, the throughput 6 kg / h.
- the polyamide was discharged as a strand through a nozzle, with a nozzle temperature of 320 ° C was set.
- the strand was cooled in a water bath at 80 ° C and then granulated.
- the granules were dried 24 at 120 ° C and a vacuum of 30 mbar to a water content of less than 0.1 wt .-%.
- the polyamide molding compound was produced on a two-shaft extruder from Werner & Pfleiderer type ZSK 25.
- the dryblend was dosed into the feeder via a dosing scale.
- the glass fiber was conveyed via a sidefeeder 6 housing units in front of the nozzle into the melt.
- the temperature of the first housing was set at 80 ° C, that of the remaining housing at 300 to 350 ° C. It was a speed of 250 rev / min and a throughput of 10 kg / h used and degassed in the third zone in front of the nozzle in a nitrogen stream.
- the discharged as a strand polyamide molding composition was cooled in a water bath at 80 ° C, granulated and the resulting granules at 120 ° C for 24 h in a vacuum at 30 mbar to a Water content of less than 0.1 wt .-% dried.
- the copolyamides of Examples 1 to 10 according to the invention contain all 1,3-bis (aminomethyl) -cyclohexane A2), in some cases bis (4-amino-3-methylcyclohexyl) -methane A3a) (as further cycloaliphatic diamine) and in some cases a small amount of isophthalic acid B2). Because of these composition changes have the inventive copolyamide over the copolyamide of Comparative Example 16 a greatly increased glass transition temperature with mostly improved crystallization ability.
- the copolyamides of Examples 11 to 13 according to the invention contain 1,3-bis (aminomethyl) -cyclohexane A2), 1,6-hexanedioic acid B3) (as aliphatic diacid) and no isophthalic acid B2). Due to these compositional changes, the copolyamides of the invention have a greatly increased glass transition temperature and greatly improved crystallizability compared with the copolyamide of Comparative Example 16.
- the copolyamides of Examples 14 and 15 according to the invention contain 1,3-bis (aminomethyl) -cyclohexane A2), caprolactam Ca) or 12-aminododecanoic acid Cb) (as component C)) and no isophthalic acid B2) ,
- the copolyamides according to the invention have, compared to the copolyamide of comparative example 16, a greatly increased glass transition temperature with a slightly improved crystallizability.
- All inventive copolyamides of Examples 1 to 15 contain in the sum of a maximum of 38 moles of components A2) bis (aminomethyl) cyclohexane, A3) further cycloaliphatic diamine, B2) isophthalic acid and B3) aliphatic dicarboxylic acid.
- Tables 5 and 6 then show the compositions of Comparative Examples 16 to 26 with associated measurements.
- the copolyamide of Comparative Example 17 has 45 molar proportions of 1,6-hexanedioic acid B3) and shows a very low glass transition temperature of only 94 ° C.
- the copolyamide of Comparative Example 18 with 40 molar proportions of 1,3-bis (aminomethyl) cyclohexane A2) shows an extremely low crystallization ability.
- copolyamides of Comparative Examples 24 to 26 have compared to the copolyamide of Comparative Example 16 usually only slightly increased glass transition temperatures and this at low to extremely low crystallization capabilities.
- the sum of the mole fractions of the components A2) 1,3-bis (aminomethyl) cyclohexane, B2) isophthalic acid and B3) aliphatic dicarboxylic acid is in the Copolyamides of Comparative Examples 24 to 26 at 40 to 50 molar proportions.
- Table 7 shows the compositions of Example 27 and Comparative Example 28 with associated measurements.
- Table 7 ⁇ / b> Compounds with glass fibers example Comparative example component unit 27 28
- PA 6T / 1,3-BACT 70/30 mole%) Copolyamide of Example 1 Wt .-% 59.7 -
- PA 6T / 6I 70/30 mol%) Copolyamide of Comparative Example 16 Wt .-% - 59.7 glass fibers Wt .-% 40
- Heat stabilizer 2 Wt .-% 12:15 12:15 readings relative viscosity (RV) * - 1.62 1.63
- RV relative viscosity
- the reinforced polyamide molding composition of Example 27 with the novel copolyamide of Example 1 as a base shows over the reinforced polyamide molding composition of Comparative Example 28 with the copolyamide of Comparative Example 16 as a base from temperatures of 110 ° C a higher tensile modulus.
- Table 8 shows the compositions of Comparative Examples 29 to 31 with associated measurements.
- Table 8 ⁇ / b> Comparative Examples 29 to 31: copolyamides of 50 mol% of component A) and 50 mol% of component B) Comparative Examples component unit 29 30
- 31 A1) 1,6-hexanediamine Mole fractions 77 83 79 A3a) bis (4-amino-3-methylcyclohexyl) methane Mole fractions 23 17 - A3b) bis (4-aminocyclohexyl) methane Mole fractions - - 21 B1) terephthalic acid Mole fractions 100 83 79 B2) isophthalic acid Mole fractions - 17 21 readings rel.
- copolyamides of Comparative Examples 29 and 31 have compositions as in WO 2014/198762 be claimed.
- the copolyamide of Comparative Example 29 shows, with the composition, 38.5 mol% of 1,6-hexanediamine A1), 11.5 mol% of bis (4-amino-3-methylcyclohexyl) -methane A3a) and 50 mol% of terephthalic acid B1 ) a compared to Comparative Example 16 only slightly increased glass transition temperature and does not reach the glass transition temperatures of Examples 1 to 15 according to the invention.
- the copolyamide of Comparative Example 30 shows, with the composition, 41.5 mol% of 1,6-hexanediamine A1), 8.5 mol% of bis (4-amino-3-methylcyclohexyl) -methane A3a), 41.5 mol% Terephthalic acid B1) and 8.5 mol% of isophthalic acid B2), although a significantly increased glass transition temperature, but with an extremely low crystallization ability.
- Comparative Example 31 with the composition 39.5 mol% 1,6-hexanediamine A1), 10.5 mol% bis (4-amino-cyclohexyl) -methane A3b), 39.5 mol% terephthalic acid B1) and 10.5 mol% of isophthalic acid B2).
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Description
Die Erfindung betrifft Copolyamide, die aus einer Diaminkomponente, einer Dicarbonsäurekomponente und gegebenenfalls einer Lactam- und/oder ω-Aminosäurekomponente gebildet sind. Weiterhin betrifft die Erfindung eine Polyamidformmasse, die mindestens eines dieser Copolyamide enthält. Aus diesen Formmassen hergestellte Formkörper finden Verwendung im Automobilbereich, im Haushaltsbereich, in der Mess-, Regelungs- und Steuertechnik oder im Maschinenbau.The invention relates to copolyamides formed from a diamine component, a dicarboxylic acid component and optionally a lactam and / or omega-amino acid component. Furthermore, the invention relates to a polyamide molding composition containing at least one of these copolyamides. Moldings produced from these molding compositions are used in the automotive sector, in the household sector, in measurement and control technology or in mechanical engineering.
Thermoplastische teilaromatische teilkristalline Polyamide stellen eine Gruppe der Polyamide dar, die sich durch ihre hohe Temperaturbeständigkeit auszeichnen. Diese Polyamide lassen sich hervorragend bei Hochtemperaturanwendungen in verschiedenen Bereichen einsetzen. Dabei kommt es insbesondere auf eine hohe Festigkeit bei erhöhten Temperaturen an.Thermoplastic partially aromatic semi-crystalline polyamides represent a group of polyamides, which are characterized by their high temperature resistance. These polyamides are ideal for use in high temperature applications in various fields. In particular, it depends on a high strength at elevated temperatures.
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Es ist daher Aufgabe der vorliegenden Erfindung, teilaromatische Copolyamide mit verbesserten Eigenschaften insbesondere für Hochtemperaturanwendungen bereitzustellen.It is therefore an object of the present invention to provide partially aromatic copolyamides having improved properties, in particular for high-temperature applications.
Diese Aufgabe wird durch die Copolyamide mit den Merkmalen des Anspruchs 1, die Polyamidformmasse mit dem Merkmal des Anspruchs 13 und die Formkörper mit den Merkmalen des Anspruchs 15 gelöst. Die weiteren abhängigen Ansprüche zeigen vorteilhafte Weiterbildungen auf.This object is achieved by the copolyamides having the features of claim 1, the polyamide molding compound having the feature of claim 13 and the moldings having the features of claim 15. The other dependent claims show advantageous developments.
Erfindungsgemäß werden Copolyamide bereitgestellt, die aus einer Diaminkomponente A), einer Dicarbonsäurekomponente B) und gegebenenfalls einer Lactam-/oder ω-Aminosäurekomponente C) gebildet sind. Hierbei wird ein maximaler Überschuss der Diaminkomponente A) oder der Dicarbonsäurekomponente B) von 3 % eingesetzt. Die Menge der Lactam- und/oder ω-Aminosäurekomponente C) liegt im Bereich von 0 - 15 Mol-%. Die Summe der Komponenten A) bis C) beträgt dabei 100 Mol-%.According to the invention copolyamides are provided which are formed from a diamine component A), a dicarboxylic acid component B) and optionally a lactam / or ω-amino acid component C). Here, a maximum excess of the diamine component A) or the dicarboxylic acid component B) of 3% is used. The amount of lactam and / or ω-amino acid component C) is in the range of 0-15 mol%. The sum of components A) to C) is 100 mol%.
Die Diaminkomponente A) ist dabei ausgewählt aus
- A1) 62 bis 96 Mol-Anteilen 1,6-Hexandiamin,
- A2) 4 bis 38 Mol-Anteilen Bis(aminomethyl)-cyclohexan sowie
- A3) 0 bis 30 Mol-Anteilen eines oder mehrerer von A2) verschiedener cycloaliphatischer Diamine besteht,
- A1) 62 to 96 mol parts 1,6-hexanediamine,
- A2) 4 to 38 mole portions of bis (aminomethyl) cyclohexane as well
- A3) is 0 to 30 mol parts of one or more of A2) different cycloaliphatic diamines,
Die Dicarbonsäurekomponente B) ist ausgewählt aus
- B1) 64 bis 100 Mol-Anteilen Terephthalsäure,
- B2) 0 bis 18 Mol-Anteilen Isophthalsäure sowie
- B3) 0 bis 18 Mol-Anteilen einer oder mehrerer aliphatischer Dicarbonsäuren mit 6 bis 18 C-Atomen besteht,
- B1) from 64 to 100 mol parts of terephthalic acid,
- B2) 0 to 18 molar proportions of isophthalic acid as well
- B3) 0 to 18 molar proportions of one or more aliphatic dicarboxylic acids having 6 to 18 carbon atoms,
Die Lactam- und/oder ω-Aminosäurekomponente C) ist ausgewählt aus einem oder mehreren Lactamen und/oder ω-Aminosäuren, wobei die Summe der Lactame und/oder ω-Aminosäuren 100 Mol-Anteile beträgt.The lactam and / or ω-amino acid component C) is selected from one or more lactams and / or ω-amino acids, wherein the sum of the lactams and / or ω-amino acids is 100 mol parts.
Enthalten die erfindungsgemässen Copolyamide nur Dicarbonsäuren und Diamine so ergänzen sich deren molare Mengen auf 50 Mol-% für die Summe aller Diamine und 50 Mol-% für die Summe aller Dicarbonsäuren und die Summe der Diamin- und Dicarbonsäure-Mengen ergibt 100 Mol-% für das Copolyamid.If the copolyamides according to the invention contain only dicarboxylic acids and diamines, then their molar amounts add up to 50 mol% for the sum of all diamines and 50 mol% for the sum of all dicarboxylic acids and the sum of diamines and dicarboxylic acid amounts to 100 mol% for the copolyamide.
Enthalten die erfindungsgemässen Copolyamide neben Dicarbonsäuren und Diaminen auch Lactame oder ω-Aminosäuren zu X Mol-%, so beträgt die Summe aller Diamine nur noch (50 - 0,5 X) Mol-% und die Summe aller Dicarbonsäuren (50 - 0,5 X) Mol-%, bezogen auf 100 Mol-% Copolyamid.Contain the inventive copolyamides in addition to dicarboxylic acids and diamines and lactams or ω-amino acids to X mol%, the sum of all diamines is only (50 - 0.5 X) mol% and the sum of all dicarboxylic acids (50 - 0.5 X) mol%, based on 100 mol% copolyamide.
Bei den Mengenangaben zu den Dicarbonsäuren und Diaminen der Copolyamide gilt, dass die Summe der molaren Mengen aller Diamine im Wesentlichen gleich der Summe der molaren Mengen aller Dicarbonsäuren ist. Im Wesentlichen gleich bedeutet dabei einen maximalen Überschuss der Dicarbonsäuren oder der Diamine von 3 %, d.h. das molare Verhältnis von Dicarbonsäuren zu Diaminen beträgt 1,03 : 1 bis 1 : 1,03. Bevorzugt ist ein maximalen Überschuss der Dicarbonsäuren oder der Diamine von 2 %, d.h. das molare Verhältnis von Dicarbonsäuren zu Diaminen beträgt 1,02 : 1 bis 1 : 1,02.With regard to the quantities given to the dicarboxylic acids and diamines of the copolyamides, the sum of the molar amounts of all diamines is essentially equal to the sum of the molar amounts of all dicarboxylic acids. Substantially equal here means a maximum excess of the dicarboxylic acids or diamines of 3%, i. the molar ratio of dicarboxylic acids to diamines is 1.03: 1 to 1: 1.03. Preferably, a maximum excess of the dicarboxylic acids or diamines is 2%, i. the molar ratio of dicarboxylic acids to diamines is 1.02: 1 to 1: 1.02.
Die Mengenangaben bezüglich der Monomere sind dabei so zu verstehen, dass sich ein entsprechendes Molverhältnis dieser bei der Polykondensation eingesetzten Monomere auch in den derart durch Polykondensation hergestellten Copolyamiden wiederfindet.The quantities with respect to the monomers are to be understood as that a corresponding molar ratio of these monomers used in the polycondensation is also found in the copolyamides prepared in this way by polycondensation.
Die Schreibweisen und Abkürzungen für Polyamide und deren Monomere sind in der ISO-Norm 1874-1:2010 festgelegt. In dieser Anmeldung kommen folgende Abkürzungen für Monomere vor BAC für Bis(aminomethyl)-cyclohexan, 1,3-BAC für 1,3-Bis(aminomethyl)-cyclohexan, T für Terephthalsäure, I für Isophthalsäure und 6 für 1,6-Hexandiamin.The notations and abbreviations for polyamides and their monomers are defined in ISO standard 1874-1: 2010. In this application, the following abbreviations are for monomers before BAC for bis (aminomethyl) cyclohexane, 1,3-BAC for 1,3-bis (aminomethyl) cyclohexane, T for terephthalic acid, I for isophthalic acid and 6 for 1,6-hexanediamine ,
Eine bevorzugte Ausführungsform sieht vor, dass die Diaminkomponete A) aus
- A1) 65 bis 90 Mol-Anteilen 1,6-Hexandiamin,
- A2) 10 bis 25 Mol-Anteilen Bis(aminomethyl)-cyclohexan sowie
- A3) 0 bis 25 Mol-Anteilen eines oder mehrerer von A2) verschiedener cycloaliphatischer Diamine
- A1) 65 to 90 mol parts 1,6-hexanediamine,
- A2) 10 to 25 molar proportions of bis (aminomethyl) cyclohexane and
- A3) 0 to 25 mole portions of one or more of A2) different cycloaliphatic diamines
Weiter ist bevorzugt, dass die Diaminkomponete A) aus
- A1) 70 bis 82 Mol-Anteilen 1,6-Hexandiamin,
- A2) 18 bis 30 Mol-Anteilen Bis(aminomethyl)-cyclohexan sowie
- A3) 0 bis 12 Mol-Anteilen eines oder mehrerer von A2) verschiedener cycloaliphatischer Diamine
- A1) from 70 to 82 mol parts 1,6-hexanediamine,
- A2) 18 to 30 molar proportions of bis (aminomethyl) cyclohexane and
- A3) 0 to 12 molar proportions of one or more of A2) different cycloaliphatic diamines
Vorzugsweise ist die Dicarbonsäurekomponente B) aus
- B1) 70 bis 100 Mol-Anteilen Terephthalsäure,
- B2) 0 bis 15 Mol-Anteilen Isophthalsäure sowie
- B3) 0 bis 15 Mol-Anteilen einer oder mehrerer aliphatischer Dicarbonsäuren mit 6 bis 18 C-Atomen
- B1) from 70 to 100 mol parts of terephthalic acid,
- B2) 0 to 15 mole portions of isophthalic acid as well
- B3) 0 to 15 mole portions of one or more aliphatic Dicarboxylic acids with 6 to 18 carbon atoms
In einer bevorzugten Ausführungsform beträgt die Menge der Komponente C) 0 bis 10 Mol-%, besonders bevorzugt 0 bis 5 Mol-%.In a preferred embodiment, the amount of component C) is 0 to 10 mol%, particularly preferably 0 to 5 mol%.
Bevorzugt ist die Komponente C) ausgewählt aus der Gruppe der Lactame bzw. ω-Aminosäuren mit 4, 6, 7, 8, 11, 12 C-Atomen bestehend aus Pyrrolidin-2-on (4 C-Atome), Caprolactam (6 C-Atome), Önanthlactam (7 C-Atome), Capryllactam (8 C-Atome), Laurinlactam (12 C-Atome), 4-Aminobutansäure, 6-Aminohexansäure, 7-Aminoheptansäure, 8-Aminooctansäure, 11-Aminoundecansäure, 12-Aminododecansäure und deren Mischungen.Preferably, the component C) is selected from the group of lactams or ω-amino acids having 4, 6, 7, 8, 11, 12 carbon atoms consisting of pyrrolidin-2-one (4 C-atoms), caprolactam (6 C Atoms), enanthlactam (7 C-atoms), capryllactam (8 C-atoms), laurolactam (12 C-atoms), 4-aminobutanoic acid, 6-aminohexanoic acid, 7-aminoheptanoic acid, 8-aminooctanoic acid, 11-aminoundecanoic acid, 12- Aminododecanoic acid and mixtures thereof.
Besonders bevorzugt ist die Komponente C) ausgewählt aus der Gruppe der Lactame bzw. ω-Aminosäuren bestehend aus Caprolactam (6 C-Atome), Laurinlactam (12 C-Atome), 6-Aminohexansäure und 12-Aminododecansäure.Component C) is particularly preferably selected from the group of lactams or ω-amino acids consisting of caprolactam (6 C atoms), laurolactam (12 C atoms), 6-aminohexanoic acid and 12-aminododecanoic acid.
Bevorzugt ist die Komponente A3) ausgewählt aus der Gruppe der cycloaliphatischen Diamine bestehend aus Bis(4-amino-3-methyl-cyclohexyl)-methan, Bis(4-amino-cyclohexyl)methan, Bis(4-amino-3-ethyl-cyclohexyl)-methan, Bis(4-amino-3,5-dimethyl-cyclohexyl)methan, Bis(4-amino-3-methylcyclohexyl)propan, Bis(4-amino-cyclohexyl)propan, Isophorondiamin und Mischungen davon.The component A3) is preferably selected from the group of cycloaliphatic diamines consisting of bis (4-amino-3-methylcyclohexyl) methane, bis (4-amino-cyclohexyl) methane, bis (4-amino-3-ethyl) cyclohexyl) methane, bis (4-amino-3,5-dimethylcyclohexyl) methane, bis (4-amino-3-methylcyclohexyl) propane, bis (4-aminocyclohexyl) propane, isophoronediamine and mixtures thereof.
Besonders bevorzugt wird als Komponente A3) Bis(4-amino-3-methylcyclohexyl)methan verwendet.Particularly preferred component A3) is bis (4-amino-3-methylcyclohexyl) methane.
Bevorzugt ist die Komponente B3) ausgewählt aus der Gruppe der aliphatischen Dicarbonsäuren mit 6 bis 18 C-Atomen bestehend aus 1,6-Hexandisäure, 1,9-Nonandisäure, 1,10-Decandisäure, 1,12-Dodecandisäure, 1,13-Tridecandisäure, 1,14-Tetradecandisäure, 1,15-Pentadecansäure, 1,16-Hexadecandisäure, 1,18-Octadecandisäure und Mischungen davon.Preferably, the component B3) is selected from the group of aliphatic dicarboxylic acids having 6 to 18 carbon atoms and consisting of 1,6-hexanedioic acid, 1,9-nonanedioic acid, 1,10-decanedioic acid, 1,12-dodecanedioic acid, 1,13- Tridecanedioic acid, 1,14-tetradecanedioic acid, 1,15-pentadecanoic acid, 1,16-hexadecanedioic acid, 1,18-octadecanedioic acid and mixtures thereof.
Besonders bevorzugt wird als Komponente B3) 1,6-Hexandisäure verwendet.Particularly preferred as component B3) 1,6-hexanedioic acid is used.
Es ist bevorzugt, dass die Summe der Mol-Anteile von A2) Bis(aminomethyl)-cyclohexan, A3) von A2) verschiedenem cycloaliphatischen Diamin, B2) Isophthalsäure und B3) aliphatischer Dicarbonsäure maximal 38 Mol-Anteile, bevorzugt maximal 35 Mol-Anteile, besonders bevorzugt maximal 30 Mol-Anteile beträgt.It is preferred that the sum of the mole fractions of A2) bis (aminomethyl) cyclohexane, A3) of A2) different cycloaliphatic diamine, B2) isophthalic acid and B3) aliphatic dicarboxylic acid at most 38 molar proportions, preferably at most 35 molar proportions , more preferably at most 30 molar proportions.
Eine weitere bevorzugte Ausführungsform sieht vor, dass die erfindungsgemässen Copolyamide eine Glasübergangstemperatur von mindestens 140 °C, bevorzugt von mindestens 145 °C, besonders bevorzugt von mindestens 150 °C aufweisen.A further preferred embodiment provides that the copolyamides according to the invention have a glass transition temperature of at least 140 ° C., preferably of at least 145 ° C., particularly preferably of at least 150 ° C.
Die mechanischen Eigenschaften von Polyamiden sind temperaturabhängig. So nimmt der Zug-E-Modul bei Temperaturen oberhalb der Glasübergangstemperatur eines Polyamids ab. Dieser Effekt beginnt sich kurz unterhalb der Glasübergangstemperatur zu zeigen. Bei einer höheren Glasübergangstemperatur bleiben die mechanischen Eigenschaften von Polyamiden somit länger unverändert.The mechanical properties of polyamides are temperature dependent. Thus, the tensile modulus decreases at temperatures above the glass transition temperature of a polyamide. This effect begins to show just below the glass transition temperature. At a higher glass transition temperature, the mechanical properties of polyamides thus remain longer unchanged.
Vorzugsweise weisen die erfindungsgemässen Copolyamide eine Schmelztemperatur von höchstens 350 °C, bevorzugt von höchstens 345 °C, besonders bevorzugt von 300 bis 340 °C auf.Preferably, the copolyamides of the invention have a melting temperature of at most 350 ° C, preferably of at most 345 ° C, more preferably from 300 to 340 ° C.
Eine zu hohe Schmelztemperatur erschwert die Verarbeitung von Polyamiden, unter anderem durch ein enges Verarbeitungsfenster, da die Verarbeitungstemperatur wegen der Zersetzung des Polymers nach oben limitiert ist.Too high a melting temperature makes it difficult to process polyamides, inter alia, by a narrow processing window, since the processing temperature is limited due to the decomposition of the polymer upwards.
Es ist bevorzugt, dass die erfindungsgemässen Copolyamide eine als Differenz aus Schmelzwärme und Kristallisationswärme bestimmte Kristallisationsfähigkeit von mindestens 15 J/g, bevorzugt mindestens von 20 J/g und besonders bevorzugt von mindestens 25 J/g aufweisen. Die Schmelz- und Kristallisationswärme wird dabei mittels DSC-Messung nach ISO 11357 bestimmt, wobei die Messwerte der 3. Aufheizung verwendet werden.It is preferable that the copolyamides of the present invention have a crystallization ability of at least 15 J / g, preferably at least 20 J / g, and more preferably at least 25 J / g, determined as a difference of heat of fusion and heat of crystallization. The heat of fusion and crystallization is determined by means of DSC measurement according to ISO 11357, the measured values of the third heating being used.
Die Kristallisationsfähigkeit eines Polyamids muss genügend hoch sein, um eine praktikable Verarbeitungsgeschwindigkeit und ausreichende Kristallinität im Fertigteil, z.B. im Spritzguss oder bei der Extrusion zu ermöglichen. Liegt die Kristallisationsfähigkeit zu tief, werden die typischen Hochtemperatureigenschaften wie hohe Wärmeformbeständigkeit nicht erreicht. Bei 11 bis 15 J/g ist die Verwendbarkeit als Hochtemperaturpolymer stark beeinträchtigt, liegt sie unter 10 J/g ist sie nicht mehr gegeben.The crystallizability of a polyamide must be sufficiently high to allow a practical processing speed and sufficient crystallinity in the finished part, eg in injection molding or in extrusion. Lies the ability to crystallize too deep, the typical high-temperature properties such as high heat resistance are not achieved. At 11 to 15 J / g, the utility as a high-temperature polymer is severely impaired; if it is less than 10 J / g, it is no longer present.
Vorzugsweise weisen die erfindungsgemässen Copolyamide eine relative Viskosität, gemessen bei 20°C und einer Konzentration von 0,5 g/dl in m-Kresol, von 1,45 bis 1,95, bevorzugt 1,50 bis 1,75, besonders bevorzugt 1,55 bis 1,68 auf.The copolyamides according to the invention preferably have a relative viscosity, measured at 20 ° C. and a concentration of 0.5 g / dl in m-cresol, of 1.45 to 1.95, preferably 1.50 to 1.75, particularly preferably 1 , 55 to 1.68 on.
Die Einstellung der relativen Viskosität und damit der Molmasse kann in an sich bekannter Weise, z.B. über monofunktionelle Amine oder Carbonsäuren, und/oder difunktionelle Diamine oder Dicarbonsäuren als Kettenregler erfolgen. Bevorzugte monofunktionelle Kettenregler für die erfindungsgemässen Copolyamide sind Benzoesäure, Essigsäure, Propionsäure, Buttersäure, Valeriansäure, Capronsäure, Laurinsäure, Stearinsäure, 2-Ethylhexansäure, Cyclohexansäure, Propylamin, Butylamin, Pentylamin, Hexylamin, 2-Ethylhexylamin, n-Octylamin, n-Nonylamin, n-Dodecylamin, n-Tetradecylamin, n-Hexadecylamin, Stearylamin, Cyclohexylamin, 3-(Cyclohexylamino)-propylamin, Methylcyclohexylamin, Dimethylcyclohexylamin, Benzylamin, 2-Phenylethylamin, Anilin oder Triacetondiamin. Die Kettenregler können einzeln oder in Kombination benutzt werden. Es können auch andere monofunktionelle Verbindungen als Kettenregler eingesetzt werden, die mit einer Amino- oder Säuregruppe reagieren können wie Anhydride, Isocyanate, Säurehalogenide oder Ester. Die übliche Einsatzmenge der monofunktionellen Kettenregler liegt zwischen 10 und 200 mmol pro kg Copolyamid.The adjustment of the relative viscosity and thus the molecular weight can be carried out in a manner known per se, e.g. via monofunctional amines or carboxylic acids, and / or difunctional diamines or dicarboxylic acids as chain regulators. Preferred monofunctional chain regulators for the copolyamides according to the invention are benzoic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, lauric acid, stearic acid, 2-ethylhexanoic acid, cyclohexanoic acid, propylamine, butylamine, pentylamine, hexylamine, 2-ethylhexylamine, n-octylamine, n-nonylamine, n-dodecylamine, n-tetradecylamine, n-hexadecylamine, stearylamine, cyclohexylamine, 3- (cyclohexylamino) -propylamine, methylcyclohexylamine, dimethylcyclohexylamine, benzylamine, 2-phenylethylamine, aniline or triacetonediamine. The chain regulators can be used individually or in combination. Other monofunctional compounds which can react with an amino or acid group, such as anhydrides, isocyanates, acid halides or esters, can also be used as chain regulators. The usual amount of monofunctional chain regulators used is between 10 and 200 mmol per kg of copolyamide.
Es ist bevorzugt, dass die erfindungsgemässen Copolyamide einen Elastizitätsmodul zwischen 2400 und 4200 MPa, bevorzugt 2500 bis 4000 MPa, besonders bevorzugt 2600 bis 3900 MPa aufweisen.It is preferred that the copolyamides of the invention have a modulus of elasticity between 2400 and 4200 MPa, preferably 2500 to 4000 MPa, more preferably 2600 to 3900 MPa.
In einer bevorzugten Ausführungsform enthalten die erfindungsgemässen Copolyamide keine Lactame und/oder ω-Aminosäuren.In a preferred embodiment, the copolyamides according to the invention contain no lactams and / or ω-amino acids.
In einer weiteren bevorzugten Ausführungsform enthalten die erfindungsgemässen Copolyamide keine Isophthalsäure.In a further preferred embodiment, the copolyamides according to the invention contain no isophthalic acid.
In einer weiteren bevorzugten Ausführungsform sind die erfindungsgemässen Copolyamide gebildet aus den Monomeren 1,6-Hexandiamin A1), Bis(aminomethyl)-cyclohexan A2), Terephthalsäure B1) und aliphatischen Dicarbonsäuren mit 6 bis 18 C-Atomen B3).In a further preferred embodiment, the copolyamides according to the invention are formed from the monomers 1,6-hexanediamine A1), bis (aminomethyl) -cyclohexane A2), terephthalic acid B1) and aliphatic dicarboxylic acids having 6 to 18 C atoms B3).
In einer weiteren bevorzugten Ausführungsform enthalten die erfindungsgemässen Copolyamide keine aliphatischen Dicarbonsäuren.In a further preferred embodiment, the copolyamides according to the invention contain no aliphatic dicarboxylic acids.
In einer weiteren bevorzugten Ausführungsform sind die erfindungsgemässen Copolyamide gebildet aus den Monomeren 1,6-Hexandiamin A1), Bis(aminomethyl)-cyclohexan A2), von A2 verschiedenen cycloaliphatischen Diaminen A3) und Terephthalsäure B1).In a further preferred embodiment, the copolyamides according to the invention are formed from the monomers 1,6-hexanediamine A1), bis (aminomethyl) -cyclohexane A2), A2 other than cycloaliphatic diamines A3) and terephthalic acid B1).
In einer weiteren bevorzugten Ausführungsform enthalten die erfindungsgemässen Copolyamide ausser Bis(aminomethyl)-cyclohexan keine cycloaliphatischen Diamine.In a further preferred embodiment, the copolyamides according to the invention contain no cycloaliphatic diamines except bis (aminomethyl) cyclohexane.
In einer ganz besonders bevorzugten Ausführungsform sind die erfindungsgemässen Copolyamide gebildet aus den Monomeren 1,6-Hexandiamin A1), Bis(aminomethyl)-cyclohexan A2) und Terephthalsäure B1).In a very particularly preferred embodiment, the copolyamides according to the invention are formed from the monomers 1,6-hexanediamine A1), bis (aminomethyl) -cyclohexane A2) and terephthalic acid B1).
Das Bis(aminomethyl)-cyclohexan A2) wird ausgewählt aus der Gruppe bestehend aus 1,3-Bis(aminomethyl)-cyclohexan, 1,4-Bis(aminomethyl)-cyclohexan und Mischungen davon. Bevorzugt wird 1,3-Bis(aminomethyl)-cyclohexan verwendet.The bis (aminomethyl) cyclohexane A2) is selected from the group consisting of 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane and mixtures thereof. Preferably, 1,3-bis (aminomethyl) cyclohexane is used.
Erfindungsgemäß werden ebenso Polyamidformmassen bereitgestellt, die mindestens eines der zuvor beschriebenen Copolyamide enthalten.According to the invention also polyamide molding compositions are provided which contain at least one of the copolyamides described above.
Vorzugsweise besteht die erfindungsgemässen Polyamidformmasse aus
- I) 15 bis 99,95 Gew.-% einem oder mehreren Copolyamiden nach einem der Ansprüche 1 bis 12,
- II) 0,05 bis 25 Gew.-% Zusatzstoffen,
- III) 0 bis 70 Gew.-% Verstärkungs- und/oder Füllstoffen,
- IV) 0 bis 45 Gew.-% weiteren Polymeren, verschieden von der Komponente I),
- I) 15 to 99.95% by weight of one or more copolyamides according to one of Claims 1 to 12,
- II) from 0.05 to 25% by weight of additives,
- III) 0 to 70 wt .-% reinforcing and / or fillers,
- IV) 0 to 45% by weight of further polymers, different from component I),
Die Zusatzstoffe (Komponente II) sind vorzugsweise ausgewählt aus der Gruppe bestehend aus anorganischen Stabilisatoren, organischen Stabilisatoren, insbesondere Antioxidantien, Antiozonantien, Lichtschutzmitteln, UV-Stabilisatoren, UV-Absorbern oder UV-Blockern, IR-Absorbern, NIR-Absorbern, Antiblockmitteln, Nukleierungsmitteln, Kristallisationsbeschleunigern, Kristallisationsverzögerern, Kondensationskatalysatoren, Kettenreglern, Entschäumern, kettenverlängernden Additiven, Leitfähigkeitsadditiven, Trennmitteln, Gleitmitteln, Farbstoffen, Markierungsmitteln, anorganischen Pigmenten, organischen Pigmenten, Ruß, Graphit, Kohlenstoffnanoröhrchen, Graphen, Titandioxid, Zinksulfid, Zinkoxid, Bariumsulfat, photochromen Agenzien, Antistatika, Entformungsmitteln, optischen Aufhellern, halogenfreien Flammschutzmitteln, metallischen Pigmenten, Metallflittern, metallbeschichteten Partikeln und deren Mischungen.The additives (component II) are preferably selected from the group consisting of inorganic stabilizers, organic stabilizers, in particular antioxidants, antiozonants, light stabilizers, UV stabilizers, UV absorbers or UV blockers, IR absorbers, NIR absorbers, antiblocking agents, nucleating agents , Crystallization accelerators, crystallization retardants, condensation catalysts, chain regulators, defoamers, chain-extending additives, conductivity additives, release agents, lubricants, dyes, markers, inorganic pigments, organic pigments, carbon black, graphite, carbon nanotubes, graphene, titanium dioxide, zinc sulfide, zinc oxide, barium sulfate, photochromic agents, antistatic agents , Mold release agents, optical brighteners, halogen-free flame retardants, metallic pigments, metal flakes, metal-coated particles and mixtures thereof.
Die Zusatzstoffe können auch in Masterbatchform zugegeben werden. Bevorzugt wird als Basispolymer des Masterbatches ein Polyamid verwendet. Dieses Polyamid ist vorzugsweise ausgewählt aus der Gruppe bestehend aus den PA 6, PA 66, PA 12, PA 1012, PA 1212, PA 6/12, PA 6/66, PA 6/69 und deren Mischungen oder besteht aus dem Copolyamid gemäss Ansprüchen 1-12 selbst.The additives can also be added in masterbatch form. Preferably, a polyamide is used as the base polymer of the masterbatch. This polyamide is preferably selected from the group consisting of PA 6, PA 66, PA 12, PA 1012, PA 1212, PA 6/12, PA 6/66, PA 6/69 and mixtures thereof or consists of the copolyamide according to claims 1-12 itself.
Die Verstärkungs- und Füllstoffe (Komponente III) sind vorzugsweise ausgewählt aus der Gruppe bestehend aus Glasfasern, Kohlenstofffasern, Metallfasern, Whiskers, Mineralfasern, synthetischen Schichtsilikaten, natürlichen Schichtsilikaten und Mischungen hiervon.The reinforcing and filling agents (component III) are preferably selected from the group consisting of glass fibers, carbon fibers, metal fibers, whiskers, mineral fibers, synthetic phyllosilicates, natural phyllosilicates and mixtures thereof.
Bei den Glas- oder Kohlenstoffasern können Kurzfasern, Langfasern oder Endlosfasern (Roving) verwendet werden.For the glass or carbon fibers, short fibers, long fibers or continuous fibers (roving) can be used.
Die Glas- oder Kohlenstofffasern weisen einen Querschnitt auf, der rund, oval, elliptisch, eckig oder rechteckig ist. Es können auch Fasern mit nichtkreisförmigen Querschnitt ("flache Fasern"), insbesondere ovale, elliptische, eckige oder rechteckige eingesetzt werden. Unter den flachen Fasern sind flache Glasfasern besonders bevorzugt.The glass or carbon fibers have a cross-section that is round, oval, elliptical, angular or rectangular. It can also be fibers with non-circular Cross section ("flat fibers"), in particular oval, elliptical, angular or rectangular are used. Among the flat fibers, flat glass fibers are particularly preferable.
Das Erscheinungsbild der Glasfasern kann gestreckt oder spiralförmig sein.The appearance of the glass fibers may be stretched or spiral.
Es können Glasfasern aus allen Glassorten, wie z.B. A-, C-, D-, E-, M-, S-, R-Glas, oder beliebigen Mischungen davon eingesetzt werden. Bevorzugt sind Glasfasern aus E-Glas oder Glasfasern aus Mischungen mit E-Glas oder Mischungen mit E-Glasfasern.Glass fibers from all types of glass, e.g. A, C, D, E, M, S, R glass, or any mixtures thereof. Preference is given to glass fibers made of E glass or glass fibers from mixtures with E glass or mixtures with E glass fibers.
Die Kurzglasfasern besitzen vorzugsweise eine Faserlänge von 1 bis 25 mm, bevorzugt 1.5 bis 20 mm, besonders bevorzugt 2 bis 12 mm und ganz besonders bevorzugt von 2 bis 8 mm.The short glass fibers preferably have a fiber length of 1 to 25 mm, preferably 1.5 to 20 mm, more preferably 2 to 12 mm and most preferably from 2 to 8 mm.
Die Glasfasern weisen vorzugsweise einen Durchmesser von 5 bis 20 µm, bevorzugt von 5 bis 15 µm und besonders bevorzugt von 6 bis 12 µm auf.The glass fibers preferably have a diameter of 5 to 20 .mu.m, preferably from 5 to 15 .mu.m and particularly preferably from 6 to 12 .mu.m.
Werden die Glasfasern als Endlosfasern (Roving) beim Pulltrusionsverfahren eingesetzt, weisen sie vorzugsweise einen Durchmesser von maximal 20 µm, bevorzugt von maximal 18 µm, besonders bevorzugt von 5 bis 14 µm auf.If the glass fibers are used as continuous fibers (roving) in the pulltrusion process, they preferably have a diameter of not more than 20 μm, preferably of not more than 18 μm, particularly preferably of from 5 to 14 μm.
Die Kohlenstofffasern weisen vorzugsweise einen Durchmesser von 3 bis 12 µm, bevorzugt 4 bis 10 µm, besonders bevorzugt 4 bis 9 µm auf.The carbon fibers preferably have a diameter of 3 to 12 .mu.m, preferably 4 to 10 .mu.m, more preferably 4 to 9 .mu.m.
Als teilchenförmige Füllstoffe kommen alle dem Fachmann bekannten Füllstoffe in Frage. Hierzu zählen insbesondere partikuläre Füllstoffe ausgewählt aus der Gruppe bestehend aus Mineralen, Talk, Glimmer, Dolomit, Silikaten, Quarz, Titandioxid, Wollastonit, Kaolin, Kieselsäuren, Magnesiumcarbonat, Magnesiumhydroxid, Kreide, gemahlenem Glas, Glasflakes, gemahlenen Kohlenstofffasern, gemahlenen Mineralfasern, gemahlenen Glasfasern, gemahlenem oder gefälltem Calciumcarbonat, Kalk, Feldspat, Bariumsulfat, permanentmagnetischen oder magnetisierbaren Metallen oder Legierungen, Glaskugeln, Hohlglaskugeln, hohlkugeligen Silikatfüllstoffen und Mischungen hiervon.Suitable particulate fillers are all fillers known to those skilled in the art. These include in particular particulate fillers selected from the group consisting of minerals, talc, mica, dolomite, silicates, quartz, titanium dioxide, wollastonite, kaolin, silicic acids, magnesium carbonate, magnesium hydroxide, chalk, ground glass, glass flakes, ground carbon fibers, ground mineral fibers, ground glass fibers , ground or precipitated calcium carbonate, lime, feldspar, barium sulfate, permanent magnet or magnetizable metals or alloys, glass spheres, hollow glass spheres, hollow spherical silicate fillers and mixtures thereof.
Die Verstärkungs- oder Füllstoffe können oberflächenbehandelt sein, d.h. sie können mit einem geeigneten Schlichte- oder Haftvermittlersystem ausgerüstet sein. Dazu können zum Beispiel Systeme auf Basis von Fettsäuren, Wachsen, Silanen, Titanaten, Polyamiden, Urethanen, Polyhydroxyether, Epoxiden, Nickel respektive Kombinationen oder Mischungen davon verwendet werden. Bevorzugt sind sowohl die Verstärkungsstoffe als auch die Füllstoffe oberflächenbehandelt.The reinforcements or fillers may be surface treated, i. they can be equipped with a suitable sizing or bonding agent system. For example, systems based on fatty acids, waxes, silanes, titanates, polyamides, urethanes, polyhydroxy ethers, epoxides, nickel or combinations or mixtures thereof can be used for this purpose. Preferably, both the reinforcing materials and the fillers are surface-treated.
Die weiteren Polymere (Komponente IV) sind vorzugsweise ausgewählt aus der Gruppe bestehend aus Polyamiden, verschieden von Komponente I), Polytretrafluorethylen, Polyphenylensulfiden, Polyphenylenethern und Schlagzähmodifikatoren.The other polymers (component IV) are preferably selected from the group consisting of polyamides, different from component I), polytretrafluoroethylene, polyphenylene sulfides, polyphenylene ethers and impact modifiers.
Die Schlagzähmodifikatoren sind vorzugsweise ausgewählt aus der Gruppe bestehend aus Polyethylen, Polypropylen, Polyolefin-Copolymeren, Acrylat-Copolymeren, Acrylsäure-Copolymeren, Vinylacetat-Copolymeren, Styrol-Copolymeren, Styrol-Blockcopolymeren, ionischen Ethylen-Copolymeren in denen die Säuregruppen teilweise mit Metallionen neutralisiert sind, Kern-Mantel-Schlagzähmodifikatoren und Mischungen davon.The impact modifiers are preferably selected from the group consisting of polyethylene, polypropylene, polyolefin copolymers, acrylate copolymers, acrylic acid copolymers, vinyl acetate copolymers, styrene copolymers, styrene block copolymers, ionic ethylene copolymers in which the acid groups are partially neutralized with metal ions are core-shell impact modifiers and mixtures thereof.
Die Schlagzähmodifikatoren sind vorzugsweise funktionalisiert mit ungesättigten Carbonsäuren, ungesättigten Carbonsäurederivaten und/oder ungesättigten Glycidylverbindungen und zwar durch Copolymerisation und/oder Pfropfen.The impact modifiers are preferably functionalized with unsaturated carboxylic acids, unsaturated carboxylic acid derivatives and / or unsaturated glycidyl compounds by copolymerization and / or grafting.
Die Bedingungen, unter denen die Copolymerisation oder Pfropfung abläuft, sind dem Fachmann hinlänglich bekannt.The conditions under which the copolymerization or grafting takes place are well known to the person skilled in the art.
Die Schlagzähmodifikatoren können auch in Form einer Mischung oder eines Blends von unfunktionalisierten und/oder funktionalisierten Schlagzähmodifikatoren eingesetzt werden.The impact modifiers can also be used in the form of a mixture or a blend of unfunctionalized and / or functionalized impact modifiers.
Die Polyolefin-Copolymeren sind bevorzugt ausgewählt aus der Gruppe bestehend aus Ethylen-α-Olefin-Copolymeren, Propylen-α-Olefin-Copolymeren, Ethylen-Propylen-Copolymeren, Ethylen-Propylen-Dien-Copolymeren und deren Mischungen, wobei die α-Olefine bevorzugt 3 bis 18 Kohlenstoffatome besitzen. Besonders bevorzugt sind die α-Olefine ausgewählt aus der Gruppe bestehen aus Propen, 1-Buten, 1-Penten, 1-Hexen, 1-Octen, 1-Decen 1-Dodecen und Mischungen davon.The polyolefin copolymers are preferably selected from the group consisting of ethylene-α-olefin copolymers, propylene-α-olefin copolymers, ethylene-propylene copolymers, ethylene-propylene-diene copolymers and mixtures thereof, wherein the α-olefins preferably 3 to 18 carbon atoms have. The α-olefins are particularly preferably selected from the group consisting of propene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene-1-dodecene and mixtures thereof.
Erfindungsgemäß werden auch Formkörper bereitgestellt, die aus den zuvor beschriebenen Formmassen bzw. Copolyamiden herstellbar sind. Diese Formkörper liegen vorzugsweise in Form eines Bauteils vor, das zum Beispiel im Automobil, insbesondere im Motorraum, im Sanitärbereich, insbesondere für Heisswasseranwendungen, im Haushaltsbereich, insbesondere für Kaffeemaschinen, Wasserkocher, Tauchsieder, Geschirrspülmaschinen, Waschmaschinen, in der Mess-, Regelungs- und Steuertechnik, insbesondere für Aktuatoren, Sensoren, Getriebe, Druckluftsteuerungen, Ventile, sowohl für Hydraulik als auch Pneumatik oder im Maschinenbau einsetzbar ist.According to the invention, moldings are also provided which can be produced from the molding compositions or copolyamides described above. These moldings are preferably in the form of a component that, for example, in the automobile, especially in the engine compartment, in the sanitary area, especially for hot water applications, household, especially for coffee machines, water heaters, immersion heaters, dishwashers, washing machines, in the measurement, control and Control technology, in particular for actuators, sensors, gearboxes, compressed air controls, valves, both for hydraulics and pneumatics or can be used in mechanical engineering.
Die Herstellung der Copolyamide und der Formmassen kann gemäß den folgenden Verfahren erfolgen.The preparation of the copolyamides and the molding compositions can be carried out according to the following methods.
In einem Autoklaven wird deionisiertes Wasser vorgelegt und die Monomere und etwaige Zusatzstoffe, wie Kettentregler, Entschäumer, Kondensationskatalysatoren oder Hitzestabilisatoren zugegeben. Danach wird mehrfach mit Stickstoff inertisiert. Unter Rühren wird auf die Reaktionstemperatur von 250 bis 280 °C aufgeheizt. Dies erfolgt bei einem Druck von maximal 40 bar. Der Ansatz wird in der Druckphase für 0,5 bis 4 Stunden auf der Reaktionstemperatur gehalten und anschliessend mit Dampf über eine Düse ausgetragen. Das Vorkondensat wird 12 bis 36 Stunden bei 100 bis 120 °C und einem Vakuum von 10 bis 50 mbar getrocknet.Deionized water is introduced into an autoclave and the monomers and any additives, such as chain regulators, defoamers, condensation catalysts or heat stabilizers, are added. Thereafter, it is repeatedly inertized with nitrogen. While stirring, the reaction temperature of 250 to 280 ° C is heated. This is done at a maximum pressure of 40 bar. The batch is kept in the pressure phase for 0.5 to 4 hours at the reaction temperature and then discharged with steam through a nozzle. The precondensate is dried for 12 to 36 hours at 100 to 120 ° C and a vacuum of 10 to 50 mbar.
Das Vorkondensat wird in einem zweiwelligen Extruder nachkondensiert. Dazu werden in den ersten 3 bis 4 Zonen Zylindertemperaturen von 10 bis 170 °C eingestellt, in den restlichen Zonen werden Zylindertemperaturen von 300 bis 380 °C in einem aufsteigenden und wieder absteigenden Temperaturprofil verwendet. Die Schmelze wird 2 bis 3 Zonen vor der Düse durch einen Stickstoffstrom entgast. Die Schneckendrehzahl wird auf 130 bis 300 U/min eingestellt. Das Polyamid wird als Strang durch eine Düse ausgetragen, und zwar bei einer Düsentemperatur, die auf 310 bis 370 °C eingestellt ist. Der Strang wird in einem Wasserbad bei 10 bis 80 °C abgekühlt und anschliessend granuliert. Das Granulat wird 12 bis 36 Stunden bei 100 bis 120 °C und einem Vakuum von 10 bis 50 mbar oder unter Stickstoff auf einen Wassergehalt von unter 0,1 Gew.-% getrocknet.The precondensate is postcondensed in a twin-screw extruder. For this purpose cylinder temperatures of 10 to 170 ° C are set in the first 3 to 4 zones, in the remaining zones cylinder temperatures of 300 to 380 ° C are used in an ascending and descending temperature profile. The melt is degassed 2 to 3 zones in front of the nozzle by a stream of nitrogen. The screw speed is set to 130 to 300 rpm. The polyamide is discharged as a strand through a nozzle, and although at a nozzle temperature set at 310 to 370 ° C. The strand is cooled in a water bath at 10 to 80 ° C and then granulated. The granules are dried for 12 to 36 hours at 100 to 120 ° C and a vacuum of 10 to 50 mbar or under nitrogen to a water content of less than 0.1 wt .-%.
Geeignete Katalysatoren zur Beschleunigung der Polykondensationsreaktion sind phosphorhaltige Säuren wie beispielsweise H3PO2, H3PO3, H3PO4, deren Salze oder organischen Derivate. Die Katalysatoren werden im Bereich von 0,01 bis 0,5 Gew.-%, bevorzugt 0,03 bis 0,1 Gew.-%, bezogen auf das Polyamid, zugegeben.Suitable catalysts for accelerating the polycondensation reaction are phosphorus-containing acids such as H 3 PO 2 , H 3 PO 3 , H 3 PO 4 , their salts or organic derivatives. The catalysts are added in the range of 0.01 to 0.5 wt .-%, preferably 0.03 to 0.1 wt .-%, based on the polyamide.
Geeignete Entschäumer zur Vermeidung der Schaumbildung während der Entgasung sind wässrige, 10 %-ige Emulsionen, die Silicone oder Siliconderivate enthalten und in Mengen von 0,01 bis 1,0 Gew.-%, bevorzugt 0,01 bis 0,10 Gew.-%, bezogen auf das Polyamid, eingesetzt werden.Suitable defoamers for preventing foaming during degassing are aqueous, 10% emulsions containing silicones or silicone derivatives and in amounts of from 0.01 to 1.0% by weight, preferably from 0.01 to 0.10% by weight. %, based on the polyamide, are used.
Die erfindungsgemässen Copolyamide können bereits während der Polykondensation mit Zusatzsstoffen ausgerüstet werden, wobei es sich bei den Zusatzsstoffen dann meist um Stoffe handelt, die ihre Wirkung während der Polykondensation entfalten sollen, wie Kettentregler, Entschäumer, Kondensationskatalysatoren oder Hitzestabilisatoren.The copolyamides according to the invention can already be provided with additives during the polycondensation, in which case the additives are usually substances which are to have their effect during the polycondensation, such as chain regulators, antifoams, condensation catalysts or heat stabilizers.
Die erfindungsgemässen Copolyamide können auch durch Compoundierung mit Zusatzstoffen, Verstärkungsstoffen, Füllstoffen und/oder weiteren Polymeren ausgerüstet werden. Dazu werden das getrocknete Copolyamidgranulat I), die Zusatzstoffe II) und gegebenenfalls Verstärkungs- und/oder Füllstoffe III) und/oder weitere Polymere IV) auf üblichen Compoundiermaschinen, wie z.B. ein- oder zweiwelligen Extrudern oder Schneckenknetern, in der Polymerschmelze gemischt (compoundiert). Die Komponenten werden dabei einzeln dosiert und zwar in den Einzug oder in einen Sidefeeder. Die Komponenten I), II) und gegebenenfalls die Komponente IV) können auch in Form eines Dryblends zugeführt werden. In der Regel werden die Verstärkungsstoffe bzw. die Füllstoffe einzeln über gravimetrische Dosierwaagen oder Sidefeeder in die Schmelze dosiert.The copolyamides according to the invention can also be prepared by compounding with additives, reinforcing materials, fillers and / or further polymers. For this purpose, the dried copolyamide granules I), the additives II) and optionally reinforcing and / or fillers III) and / or further polymers IV) are mixed (compounded) on conventional compounding machines, such as single- or twin-screw extruders or screw kneaders. , The components are individually dosed into the feeder or in a sidefeeder. The components I), II) and optionally the component IV) can also be supplied in the form of a dry blend. Usually The reinforcing materials or fillers are dosed individually via gravimetric dosing or sidefeeder into the melt.
Zur Dryblend-Herstellung wird das getrocknete Copolyamidgranulat I), die Zusatzstoffe II) und gegebenenfalls weitere Polymere IV) in einem geschlossenen Behälter vermischt. Diese Mischung wird mittels eines Taumelmischers, Rhönradmischers oder Taumeltrockners 10 - 40 Minuten lang homogenisiert. Zur Vermeidung der Feuchtigkeitsaufnahme kann dies unter getrocknetem Schutzgas erfolgen.For dryblend preparation, the dried copolyamide granules I), the additives II) and optionally other polymers IV) are mixed in a closed container. This mixture is homogenized by means of a tumble mixer, Rhönradmischers or tumble dryer for 10 - 40 minutes long. To avoid moisture absorption, this can be done under dried inert gas.
Die Compoundierung erfolgt bei eingestellten Zylindertemperaturen von 70 bis 100 °C für das erste Gehäuse und 300 °C bis 380 °C für die restlichen Gehäuse. Vor der Düse kann Vakuum angelegt, atmosphärisch oder unter Stickstoff entgast werden. Die Schneckendrehzahl wird auf 130 bis 300 U/min eingestellt. Die Schmelze wird in Strangform ausgetragen, im Wasserbad bei 10 bis 80 °C abgekühlt und anschließend granuliert. Das Granulat wird 12 bis 36 Stunden bei 100 bis 120 °C und einem Vakuum von 10 bis 50 mbar oder unter Stickstoff auf einen Wassergehalt von unter 0,1 Gew.-% getrocknet.The compounding takes place at set cylinder temperatures of 70 to 100 ° C for the first housing and 300 ° C to 380 ° C for the remaining housing. Vacuum can be applied in front of the nozzle, degassed atmospherically or under nitrogen. The screw speed is set to 130 to 300 rpm. The melt is discharged in strand form, cooled in a water bath at 10 to 80 ° C and then granulated. The granules are dried for 12 to 36 hours at 100 to 120 ° C and a vacuum of 10 to 50 mbar or under nitrogen to a water content of less than 0.1 wt .-%.
Im Rahmen dieser Anmeldung wurden folgende Messmethoden verwendet:In the context of this application, the following measurement methods were used:
ISO 307
Granulat
0,5 g in 100 ml m-Kresol
Temperatur 20 °C
Berechnung der relativen Viskosität (RV) nach RV = t/t0 in Anlehnung an Abschnitt 11 der Norm.ISO 307
granules
0.5 g in 100 ml of m-cresol
Temperature 20 ° C
Calculation of the relative viscosity (RV) according to RV = t / t 0 on the basis of section 11 of the standard.
ISO 11357
Granulat
Die Differential Scanning Calorimetry (DSC) wurde bei jeder der drei Aufheizungen mit einer Aufheizrate von 20 K/min durchgeführt. Nach der ersten Aufheizung wird mit 20 K/min abgekühlt. Nach der zweiten Aufheizung wird die Probe in Trockeneis abgeschreckt. Glasübergangstemperatur (Tg), Kristallisationswärme, Schmelzwärme und Schmelzpunkt werden bei der dritten Aufheizung bestimmt.ISO 11357
granules
Differential Scanning Calorimetry (DSC) was performed at each of the three heats at a rate of 20 K / min. After the first heating, it is cooled down at 20 K / min. After the second heating up the sample is quenched in dry ice. Glass transition temperature (Tg), heat of crystallization, heat of fusion and melting point are determined on the third heating.
Beim Schmelzpunkt wird die Temperatur am Peakmaximum angegeben. Der Mittelpunkt des Glasübergangsbereichs, welcher als Glasübergangstemperatur (Tg) angegeben wird, wurde nach der Methode "Half height" ermittelt.At the melting point, the temperature is given at the peak maximum. The center of the glass transition area, which is given as the glass transition temperature (Tg), was determined by the method "Half height".
ISO 527 mit einer Zuggeschwindigkeit von 1 mm/min
ISO-Zugstab, Norm: ISO/CD 3167, Typ A1, 170 x 20/10 x 4 mm, Temperatur 23 °CISO 527 with a pulling speed of 1 mm / min
ISO tension rod, standard: ISO / CD 3167, type A1, 170 x 20/10 x 4 mm, temperature 23 ° C
ISO 527 mit einer Zuggeschwindigkeit von 50 mm/min bei unverstärkten und 5 mm/min bei verstärkten Materialien
ISO-Zugstab, Norm: ISO/CD 3167, Typ A1, 170 x 20/10 x 4 mm, Temperatur 23 °CISO 527 with a pulling speed of 50 mm / min for unreinforced and 5 mm / min for reinforced materials
ISO tension rod, standard: ISO / CD 3167, type A1, 170 x 20/10 x 4 mm, temperature 23 ° C
ISO 179/*eU
ISO-Prüfstab, Norm: ISO/CD 3167, Typ B1, 80 x 10 x 4 mm, Temperatur 23 °C
* 1 = nicht instrumentiert, 2 = instrumentiertISO 179 / * eU
ISO test rod, standard: ISO / CD 3167, type B1, 80 x 10 x 4 mm, temperature 23 ° C
* 1 = not instrumented, 2 = instrumented
ISO 179/*eA
ISO-Prüfstab, Norm: ISO/CD 3167, Typ B1, 80 x 10 x 4 mm, Temperatur 23 °C
* 1 = nicht instrumentiert, 2 = instrumentiertISO 179 / * eA
ISO test rod, standard: ISO / CD 3167, type B1, 80 x 10 x 4 mm, temperature 23 ° C
* 1 = not instrumented, 2 = instrumented
Anhand der nachfolgenden Beispiele soll der erfindungsgemäße Gegenstand näher erläutert werden, ohne diesen auf die hier dargestellten spezifischen Ausführungsformen einschränken zu wollen.The subject according to the invention is intended to be explained in more detail with reference to the following examples, without wishing to restrict it to the specific embodiments presented here.
Die Copolyamide der Beispiele 1 bis 15 der Tabellen 2, 3 und 4 und der Vergleichsbeispiele 16 bis 26 und 29 bis 31 der Tabellen 5, 6 und 8 enthalten 0,13 Gew.-% Phosphinsäure (
Die Polyamidformmassen des Beispiels 28 und des Vergleichsbeispiels 29 der Tabelle 7 enthalten als Glasfasern Vetrotex 995 EC10-4.5 (Durchmesser 10 µm, Länge 4,5 mm, runder Querschnitt, Hersteller Saint-Gobain Vetrotex, Frankreich), als Hitzestabilisator 1 Irganox 1098 (N,N'-Hexan-1,6-diylbis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionamid],
Die Prüfkörper wurden auf einer Spritzgussmaschine der Firma Arburg, Modell Allrounder 420 C 1000-250 hergestellt. Die Prüfkörper aus den unverstärkten Copolyamiden wurden mit aufsteigenden Zylindertemperaturen von 320 °C bis 340 °C gefertigt. Diejenigen aus den verstärkten Polyamidfommassen des Beispiel 28 und des Vergleichsbeispiels 29 wurden mit aufsteigenden Zylindertemperaturen von 340 °C bis 360 °C gefertigt.
Die Formtemperatur betrug immer 150 °C.The test specimens were produced on an injection molding machine from Arburg, model Allrounder 420 C 1000-250. The test specimens of the unreinforced copolyamides were manufactured with rising cylinder temperatures of 320 ° C to 340 ° C. Those of the reinforced polyamide compositions of Example 28 and Comparative Example 29 were made with increasing cylinder temperatures of 340 ° C to 360 ° C.
The mold temperature was always 150 ° C.
Die Prüfkörper wurden in trockenem Zustand verwendet; dazu wurden sie nach dem Spritzguss mindestens 48 h bei Raumtemperatur in trockener Umgebung, d.h. über Silicagel gelagert.The specimens were used in a dry state; for this purpose, they were after injection at least 48 h at room temperature in a dry environment, ie stored on silica gel.
In Tabelle 1 sind die für die Herstellung der Copolyamide in den Beispielen und Vergleichsbeispielen verwendeten Monomere aufgeführt.
In einem 20 l Autoklaven wurden 3,48 kg deionisiertes Wasser vorgelegt und 2,62 kg 1,6- Hexandiamin A1), 0,80 kg 1,3-Bis(aminomethyl)-cyclohexan A2), 4,55 kg Terephthalsäure B1) und 10,2 g Phosphinsäure (50 Gew.-%-ige wässerige Lösung) als Kondensationskatalysator und 3,2 g Antifoam RD 10 Gew.-% Emulsion als Entschäumer zugegeben. Danach wurde sechsmal mit Stickstoff inertisiert. Unter Rühren wurde auf die Reaktionstemperatur von 260 °C aufgeheizt. Dies erfolgte bei einem Druck von 32 bar. Der Ansatz wurde in der Druckphase für 1,5 Stunden auf der Reaktionstemperatur gehalten und anschliessend mit Dampf über eine Düse ausgetragen. Das Vorkondensat wurde 24 Stunden bei 110 °C und einem Vakuum von 30 mbar getrocknet.3.48 kg of deionized water were introduced into a 20 liter autoclave and 2.62 kg of 1,6-hexanediamine A1), 0.80 kg of 1,3-bis (aminomethyl) -cyclohexane A2), 4.55 kg of terephthalic acid B1) and 10.2 g of phosphinic acid (50% strength by weight aqueous solution) as condensation catalyst and 3.2 g of Antifoam RD 10% by weight of emulsion as defoamer. Thereafter, it was rendered inert with nitrogen six times. While stirring, it was heated to the reaction temperature of 260 ° C. This was done at a pressure of 32 bar. The batch was kept in the pressure phase for 1.5 hours at the reaction temperature and then discharged with steam through a nozzle. The precondensate was dried for 24 hours at 110 ° C and a vacuum of 30 mbar.
Das Vorkondensat wurde in einem zweiwelligen Extruder der Firma Werner & Pfleiderer Typ ZSK 25 nachkondensiert. Dazu wurden in den ersten 4 Zonen Zylindertemperaturen von 10 bis 150 °C eingestellt, in den restlichen Zonen wurden Zylindertemperaturen von 300 bis 370 °C in einem aufsteigenden und wieder absteigenden Temperaturprofil verwendet. Die Schmelze wurde in der zweiten Zone vor der Düse durch einen Stickstoffstrom entgast. Die Schneckendrehzahl betrug 250 U/min, der Durchsatz 6 kg/h. Das Polyamid wurde als Strang durch eine Düse ausgetragen, wobei eine Düsentemperatur von 320 °C eingestellt war. Der Strang wurde in einem Wasserbad bei 80 °C abgekühlt und anschliessend granuliert. Das Granulat wurde 24 bei 120 °C und einem Vakuum von 30 mbar auf einen Wassergehalt von unter 0,1 Gew.-% getrocknet.The precondensate was postcondensed in a twin-screw extruder from Werner & Pfleiderer type ZSK 25. For this purpose cylinder temperatures of 10 to 150 ° C were set in the first 4 zones, in the remaining zones cylinder temperatures of 300 to 370 ° C were used in an ascending and descending temperature profile. The melt was degassed in the second zone in front of the nozzle by a stream of nitrogen. The screw speed was 250 rpm, the throughput 6 kg / h. The polyamide was discharged as a strand through a nozzle, with a nozzle temperature of 320 ° C was set. The strand was cooled in a water bath at 80 ° C and then granulated. The granules were dried 24 at 120 ° C and a vacuum of 30 mbar to a water content of less than 0.1 wt .-%.
Das getrocknete Granulat des Copolyamids I) wurde zusammen mit den beiden Hitzestabilisatoren zu einem Dryblend vermischt, und zwar im in der Tabelle 7 angegebenen Verhältnis. Diese Mischung (40 kg) wurde mittels eines Taumelmischers ca. 20 Minuten lang homogenisiert.The dried granules of copolyamide I) were mixed together with the two heat stabilizers to a dry blend, in the ratio given in Table 7. This mixture (40 kg) was homogenized by means of a tumble mixer for about 20 minutes.
Die Polyamidformmasse wurde auf einem zweiwellen Extruder der Firma Werner & Pfleiderer Typ ZSK 25 hergestellt. Das Dryblend wurde dabei über eine Dosierwaage in den Einzug dosiert. Die Glasfaser wurde über einen Sidefeeder 6 Gehäuseeinheiten vor der Düse in die Schmelze gefördert.The polyamide molding compound was produced on a two-shaft extruder from Werner & Pfleiderer type ZSK 25. The dryblend was dosed into the feeder via a dosing scale. The glass fiber was conveyed via a sidefeeder 6 housing units in front of the nozzle into the melt.
Die Temperatur des ersten Gehäuses wurde auf 80 °C eingestellt, diejenige der restlichen Gehäuse auf 300 bis 350 °C. Es wurde eine Drehzahl von 250 U/min und ein Durchsatz von 10 kg/h verwendet und in der dritten Zone vor der Düse im Stickstoffstrom entgast. Die als Strang ausgetragene Polyamidformmasse wurde im Wasserbad bei 80 °C abgekühlt, granuliert und das erhaltene Granulat bei 120 °C für 24 h im Vakuum bei 30 mbar auf einen Wassergehalt von unter 0,1 Gew.-% getrocknet.The temperature of the first housing was set at 80 ° C, that of the remaining housing at 300 to 350 ° C. It was a speed of 250 rev / min and a throughput of 10 kg / h used and degassed in the third zone in front of the nozzle in a nitrogen stream. The discharged as a strand polyamide molding composition was cooled in a water bath at 80 ° C, granulated and the resulting granules at 120 ° C for 24 h in a vacuum at 30 mbar to a Water content of less than 0.1 wt .-% dried.
In den Tabellen 2 bis 4 werden dann die Zusammensetzungen der erfindungsgemäßen Beispiele 1 bis 15 aufgeführt. Gleichzeitig werden die für diese Bespiele ermittelten Messwerte angegeben.
** Werte der 3. Aufheizung
** values of the 3rd heating
Die erfindungsgemässen Copolyamide der Beispiele 1 bis 10 enthalten im Unterschied zum Copolyamid des Vergleichsbeispiels 16 alle 1,3-Bis(aminomethyl)-cyclohexan A2), zum Teil noch Bis(4-amino-3-methylcyclohexyl)-methan A3a) (als weiteres cycloaliphatisches Diamin) und zum Teil noch eine geringe Menge Isophthalsäure B2). Auf Grund dieser Zusammensetzungsänderungen weisen die erfindungsgemässen Copolyamide gegenüber dem Copolyamid des Vergleichsbeispiels 16 eine stark erhöhte Glasübergangstemperatur bei meist verbesserter Kristallisationsfähigkeit auf.
** Werte der 3. Aufheizung
** values of the 3rd heating
Die erfindungsgemässen Copolyamide der Beispiele 11 bis 13 enthalten im Unterschied zum Copolyamid des Vergleichsbeispiels 16 1,3-Bis(aminomethyl)-cyclohexan A2), 1,6-Hexandisäure B3) (als aliphatische Disäure) und keine Isophthalsäure B2). Auf Grund dieser Zusammensetzungsänderungen weisen die erfindungsgemässen Copolyamide gegenüber dem Copolyamid des Vergleichsbeispiels 16 eine stark erhöhte Glasübergangstemperatur und eine stark verbesserte Kristallisationsfähigkeit auf.
** Werte der 3. Aufheizung
** values of the 3rd heating
Die erfindungsgemässen Copolyamide der Beispiele 14 und 15 enthalten im Unterschied zum Copolyamid des Vergleichsbeispiels 16 1,3-Bis(aminomethyl)-cyclohexan A2), Caprolactam Ca) bzw. 12-Aminododecansäure Cb) (als Komponente C)) und keine Isophthalsäure B2). Durch erfindungsgemässe Wahl der Zusammensetzung weisen die erfindungsgemässen Copolyamide gegenüber dem Copolyamid des Vergleichsbeispiels 16 eine stark erhöhte Glasübergangstemperatur bei leicht verbesserter Kristallisationsfähigkeit auf.In contrast to the copolyamide of Comparative Example 16, the copolyamides of Examples 14 and 15 according to the invention contain 1,3-bis (aminomethyl) -cyclohexane A2), caprolactam Ca) or 12-aminododecanoic acid Cb) (as component C)) and no isophthalic acid B2) , By choosing the composition according to the invention, the copolyamides according to the invention have, compared to the copolyamide of comparative example 16, a greatly increased glass transition temperature with a slightly improved crystallizability.
Alle erfindungsgemässen Copolyamide der Beispiele 1 bis 15 enthalten in der Summe maximal 38 Mol-Anteile der Komponenten A2) Bis(aminomethyl)-cyclohexan, A3) weiterem cycloaliphatischen Diamin, B2) Isophthalsäure und B3) aliphatischer Dicarbonsäure.All inventive copolyamides of Examples 1 to 15 contain in the sum of a maximum of 38 moles of components A2) bis (aminomethyl) cyclohexane, A3) further cycloaliphatic diamine, B2) isophthalic acid and B3) aliphatic dicarboxylic acid.
Die Tabellen 5 und 6 zeigen dann die Zusammensetzungen der Vergleichsbeispiele 16 bis 26 mit zugehörigen Messwerten.
** Werte der 3. Aufheizung
** values of the 3rd heating
Das Copolyamid des Vergleichsbeispiels 17 weist 45 Mol-Anteile von 1,6-Hexandisäure B3) auf und zeigt eine sehr tiefe Glasübergangstemperatur von nur 94 °C. Das Copolyamid des Vergleichsbeispiels 18 mit 40 Mol-Anteilen 1,3-Bis(aminomethyl)-cyclohexan A2) zeigt eine extrem tiefe Kristallisationsfähigkeit.The copolyamide of Comparative Example 17 has 45 molar proportions of 1,6-hexanedioic acid B3) and shows a very low glass transition temperature of only 94 ° C. The copolyamide of Comparative Example 18 with 40 molar proportions of 1,3-bis (aminomethyl) cyclohexane A2) shows an extremely low crystallization ability.
Extrem tiefe Kristallisationsfähigkeiten zeigen auch die Copolyamide der Vergleichsbeispiele 19 bis 23, bei denen die Summe der Mol-Anteile der Komponenten A2) Bis(aminomethyl)-cyclohexan, A3) weiterem cycloaliphatischen Diamin, B2) Isophthalsäure und B3) aliphatischer Dicarbonsäure bei 40 bis 54 Mol-Anteilen liegt.
** Werte der 3. Aufheizung
** values of the 3rd heating
Die Copolyamide der Vergleichsbeispiele 24 bis 26 weisen gegenüber dem Copolyamid des Vergleichsbeispiels 16 meist nur leicht erhöhte Glasübergangstemperaturen auf und dies bei tiefen bis extrem tiefen Kristallisationsfähigkeiten. Die Summe der Mol-Anteile der Komponenten A2) 1,3-Bis(aminomethyl)-cyclohexan, B2) Isophthalsäure und B3) aliphatischer Dicarbonsäure liegt bei den Copolyamide der Vergleichsbeispiele 24 bis 26 bei 40 bis 50 Mol-Anteilen.The copolyamides of Comparative Examples 24 to 26 have compared to the copolyamide of Comparative Example 16 usually only slightly increased glass transition temperatures and this at low to extremely low crystallization capabilities. The sum of the mole fractions of the components A2) 1,3-bis (aminomethyl) cyclohexane, B2) isophthalic acid and B3) aliphatic dicarboxylic acid is in the Copolyamides of Comparative Examples 24 to 26 at 40 to 50 molar proportions.
Tabelle 7 zeigt dann die Zusammensetzungen des Beispiel 27 und des Vergleichsbeispiels 28 mit zugehörigen Messwerten.
Die verstärkte Polyamidformmasse des Beispiels 27 mit dem erfindungsgemässen Copolyamid des Beispiels 1 als Basis zeigt gegenüber der verstärkten Polyamidformmasse des Vergleichsbeispiels 28 mit dem Copolyamid des Vergleichsbeispiels 16 als Basis ab Temperaturen von 110 °C einen höheren Zug-E-Modul.The reinforced polyamide molding composition of Example 27 with the novel copolyamide of Example 1 as a base shows over the reinforced polyamide molding composition of Comparative Example 28 with the copolyamide of Comparative Example 16 as a base from temperatures of 110 ° C a higher tensile modulus.
Tabelle 8 zeigt dann die Zusammensetzungen der Vergleichsbeispiele 29 bis 31 mit zugehörigen Messwerten.
** Werte der 3. Aufheizung
*** kB kein Bruch
** values of the 3rd heating
*** kB no break
Die Copolyamide der Vergleichsbeispiele 29 und 31 weisen Zusammensetzungen auf wie sie in
Das Copolyamid des Vergleichsbeispiels 29 zeigt mit der Zusammensetzung 38,5 Mol-% 1,6-Hexandiamin A1), 11,5 Mol-% Bis(4-amino-3-methylcyclohexyl)-methan A3a) und 50 Mol-% Terephthalsäure B1) eine gegenüber dem Vergleichsbeispiel 16 nur leicht erhöhte Glasübergangstemperatur und erreicht nicht die Glasübergangstemperaturen der erfindungsgemässen Beispiele 1 bis 15.The copolyamide of Comparative Example 29 shows, with the composition, 38.5 mol% of 1,6-hexanediamine A1), 11.5 mol% of bis (4-amino-3-methylcyclohexyl) -methane A3a) and 50 mol% of terephthalic acid B1 ) a compared to Comparative Example 16 only slightly increased glass transition temperature and does not reach the glass transition temperatures of Examples 1 to 15 according to the invention.
Das Copolyamid des Vergleichsbeispiels 30 zeigt mit der Zusammensetzung 41,5 Mol-% 1,6-Hexandiamin A1), 8,5 Mol-% Bis(4-amino-3-methylcyclohexyl)-methan A3a), 41,5 Mol-% Terephthalsäure B1) und 8,5 Mol-% Isophthalsäure B2) zwar eine deutlich erhöhte Glasübergangstemperatur, dies jedoch bei einer extrem tiefen Kristallisationsfähigkeit. Das Gleiche gilt für das Vergleichsbeispiel 31 mit der Zusammensetzung 39,5 Mol-% 1,6-Hexandiamin A1), 10,5 Mol-% Bis(4-amino-cyclohexyl)-methan A3b), 39,5 Mol-% Terephthalsäure B1) und 10,5 Mol-% Isophthalsäure B2).The copolyamide of Comparative Example 30 shows, with the composition, 41.5 mol% of 1,6-hexanediamine A1), 8.5 mol% of bis (4-amino-3-methylcyclohexyl) -methane A3a), 41.5 mol% Terephthalic acid B1) and 8.5 mol% of isophthalic acid B2), although a significantly increased glass transition temperature, but with an extremely low crystallization ability. The same applies to Comparative Example 31 with the composition 39.5 mol% 1,6-hexanediamine A1), 10.5 mol% bis (4-amino-cyclohexyl) -methane A3b), 39.5 mol% terephthalic acid B1) and 10.5 mol% of isophthalic acid B2).
Claims (15)
- Copolyamides formed from
a diamine component A),
a dicarboxylic acid component B) and
possibly a lactam- and/or ω-amino acid component C),
a maximum excess of the diamine component A) or the dicarboxylic acid component B) of 3 % being used, the quantity of the lactam- and/or ω-amino acid component C) being 0 - 15% by mol and the sum of components A) to C) being 100% by mol, anda) the diamine component A) consisting ofA1) 62 to 96 proportions by mol of 1,6-hexanediamine,A10 4 to 38 proportions by mol of bis(aminomethyl)cyclohexane and alsoA3) 0 to 30 proportions by mol of one or more cycloaliphatic diamines different from A2),the sum of A2) and A3) being 4 to 38 proportions by mol and the sum of A1), A2) and A3) being 100 proportions by mol,b) the dicarboxylic acid component B) consisting ofB1) 64 to 100 proportions by mol of terephthalic acid,B2) 0 to 18 proportions by mol of isophthalic acid and alsoB3) 0 to 18 proportions by mol of one or more aliphatic dicarboxylic acids with 6 to 18 C-atoms,the sum of B1), B2) and B3) being 100 proportions by mol, andc) the lactam- and/or ω-amino acid component C) consisting of one or more lactams and/or ω-amino acids, the sum of the lactams and/or ω-amino acids being 100 proportions by mol. - Copolyamides according to claim 1,
characterised in that the diamine component A) is selected fromA1) 65 to 90 proportions by mol of 1,6-hexanediamine,A2) 10 to 25 proportions by mol of bis(aminomethyl)cyclohexane and alsoA3) 0 to 25 proportions by mol of one or more cycloaliphatic diamines different from A2),the sum of A2) and A3) being 10 to 35 proportions by mol and the sum of A1), A2) and A3) being 100 proportions by mol. - Copolyamides according to one of the preceding claims, characterised in that the diamine component A) is selected fromA1) 70 to 82 proportions by mol of 1,6-hexanediamine,A2) 18 to 30 proportions by mol of bis(aminomethyl)cyclohexane and alsoA3) 0 to 12 proportions by mol of one or more cycloaliphatic diamines different from A2),the sum of A2) and A3) being 18 to 30 proportions by mol and the sum of A1), A2) and A3) being 100 proportions by mol.
- Copolyamides according to one of the preceding claims, characterised in that the dicarboxylic acid component B) is selected fromB1) 70 to 100 proportions by mol of terephthalic acid,B2) 0 to 15 proportions by mol of isophthalic acid and alsoB3) 0 to 15 proportions by mol of one or more aliphatic dicarboxylic acids with 6 to 18 C-atomsand the sum of B1), B2) and B3) being 100 proportions by mol.
- Copolyamides according to one of the preceding claims, characterised in that the dicarboxylic acid component B) is selected fromB1) 80 to 100 proportions by mol of terephthalic acid,B2) 0 to 10 proportions by mol of isophthalic acid and alsoB3) 0 to 10 proportions by mol of one or more aliphatic dicarboxylic acids with 6 to 18 C-atomsand the sum of B1), B2) and B3) being 100 proportions by mol.
- Copolyamides according to one of the preceding claims,
characterised in that the quantity of component C) is 0 to 10% by mol, preferably 0 to 5% by mol. - Copolyamides according to claim 1,
characterised in that the sum of the proportions by mol of A2) bis(aminomethyl)cyclohexane, A3) cycloaliphatic diamine, B2) isophthalic acid and B3) aliphatic dicarboxylic acid is at most 38 proportions by mol, preferably at most 35 proportions by mol, particularly preferably at most 30 proportions by mol. - Copolyamides according to one of the preceding claims,
characterised in that the copolyamides have a glass transition temperature of at least 140°C, preferably of at least 145°C, particularly preferably of at least 150°C. - Copolyamides according to one of the preceding claims,
characterised in that the copolyamides have a melting temperature of at most 350°C, preferably of at most 345°C, particularly preferably of 300 to 340°C. - Copolyamides according to one of the preceding claims,
characterised in that the copolyamides have a crystallisation capacity, determined as difference of melting heat and crystallisation heat, of at least 15 J/g, preferably at least of 20 J/g and particularly preferably of at least 25 J/g. - Copolyamides according to one of the preceding claims,
characterised in that the copolyamides have a relative viscosity, measured at 20°C and a concentration of 0.5 g/dl in m-cresol, of 1.45 to 1.95, preferably of 1.50 to 1.75, particularly preferably 1.55 to 1.68. - Copolyamides according to one of the preceding claims,
characterised in that the copolyamides have a tensile modulus of elasticity between 2,400 and 4,200 MPa, preferably 2,500 to 4,000 MPa, particularly preferably 2,600 to 3,900 MPa. - Polyamide moulding compound comprising one or more copolyamides according to one of the preceding claims.
- Polyamide moulding compound according to claim 13, consisting ofI) 15 to 99.95% by weight of one or more copolyamides according to one of the claims 1 to 13,III) 0.05 to 25% by weight of additives,III) 0 to 70% by weight of reinforcing- and/or filling materials,IV) 0 to 45% by weight of further polymers, different from component I),components I) to IV) adding up to 100% by weight.
- Moulded article produced from a polyamide moulding compound according to one of the claims 13 or 14, preferably in the form of a component for example in automobiles, in particular in the engine space, in the sanitary field, in particular for hot water applications, in the domestic field, in particular for coffee machines, water boilers, immersion coils, dishwashers, washing machines, in measuring-, regulating- and control technology, in particular for actuators, sensors, transmissions, compressed air controls, valves, both for hydraulics and pneumatics, or in mechanical engineering.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15189826.9A EP3156435B1 (en) | 2015-10-14 | 2015-10-14 | Copolyamides, moulding compounds containing them and shaped articles produced therefrom |
| JP2016195336A JP6650381B2 (en) | 2015-10-14 | 2016-10-03 | Copolyamides, molding materials containing them and molded articles produced therefrom |
| US15/285,947 US10144805B2 (en) | 2015-10-14 | 2016-10-05 | Copolyamides, moulding compounds comprising these and moulded articles produced therefrom |
| CN201610895753.2A CN106916295B (en) | 2015-10-14 | 2016-10-13 | Copolyamide, moulding material comprising copolyamide and moulded articles produced therefrom |
| KR1020160133024A KR102094199B1 (en) | 2015-10-14 | 2016-10-13 | Copolyamides, moulding compounds comprising these and moulded articles produced therefrom |
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| EP (1) | EP3156435B1 (en) |
| JP (1) | JP6650381B2 (en) |
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| EP3184577B1 (en) | 2015-12-23 | 2025-08-20 | Ems-Chemie Ag | Method and container for storing and transporting polyamide pellets and correspondingly stored or transported polyamide pellets and shaped articles obtained therefrom |
| EP3312224B1 (en) | 2016-10-21 | 2018-12-26 | Ems-Patent Ag | Polyamide moulding composition and multi-layered structure made herefrom |
| FR3064272A1 (en) * | 2017-03-24 | 2018-09-28 | Arkema France | SEMICALLY CRYSTALLINE POLYAMIDE COMPOSITION OF SHORT DIAMINE-BASED TRANSITION VITREOUS TEMPERATURE COMPOSITION FOR THERMOPLASTIC MATERIAL, METHOD FOR MANUFACTURING THE SAME AND USES THEREOF |
| EP3392290B8 (en) | 2017-04-18 | 2020-11-11 | Ems-Chemie Ag | Polyamide moulding material and molded bodies made from same |
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| EP3444113B1 (en) | 2017-08-18 | 2021-01-20 | Ems-Chemie Ag | Reinforced polyamide moulding compounds with low haze and moulds therefrom |
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| EP3502164B1 (en) | 2017-12-22 | 2022-10-05 | Ems-Chemie Ag | Polyamide moulding material |
| JP2021516270A (en) * | 2018-03-23 | 2021-07-01 | ディーエスエム アイピー アセッツ ビー.ブイ.Dsm Ip Assets B.V. | Polyamides and molded parts made from them |
| EP3636406B1 (en) | 2018-10-09 | 2021-04-28 | Ems-Chemie Ag | Toughened polyamide moulding masses |
| EP3914636A1 (en) | 2019-01-22 | 2021-12-01 | Solvay Specialty Polymers USA, LLC. | Semi-aromatic, semi-crystalline polyamide polymers and corresponding polymer compositions and articles |
| WO2020229318A1 (en) | 2019-05-14 | 2020-11-19 | Solvay Specialty Polymers Usa, Llc | Polyamides and corresponding polymer compositions and articles |
| EP3772522B1 (en) * | 2019-08-09 | 2023-04-26 | Ems-Chemie Ag | Polyamide moulding compound and its use and moulded bodies produced from the moulding compound |
| EP3772521B1 (en) | 2019-08-09 | 2023-06-07 | Ems-Chemie Ag | Partially crystalline copolyamides, moulding compounds containing the same and use thereof and moulded bodies produced therefrom |
| EP3772520B1 (en) * | 2019-08-09 | 2023-07-12 | Ems-Chemie Ag | Polyamide moulding compound and use thereof and moulded bodies produced from said moulding compound |
| US12473402B2 (en) | 2019-08-27 | 2025-11-18 | Syensqo Specialty Polymers Usa, Llc | Polyamides and corresponding polymer compositions, articles and methods for making and using |
| EP3842470A1 (en) | 2019-12-23 | 2021-06-30 | Ems-Chemie Ag | Polyamide moulding compositions for hypochlorite resistant applications |
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| EP4146719A1 (en) * | 2020-05-07 | 2023-03-15 | Solvay Specialty Polymers USA, LLC | Polymer compositions including a polyamide and a poly(arylene sulfide) and corresponding articles |
| EP4015575A1 (en) | 2020-12-17 | 2022-06-22 | Ems-Chemie Ag | Filled polyamide moulding materials, mouldings produced therefrom and use of the filled polyamide moulding materials |
| EP4015562A1 (en) | 2020-12-17 | 2022-06-22 | Ems-Chemie Ag | Polyamide moulding materials, mouldings produced therefrom and use of the polyamide moulding materials |
| WO2022196711A1 (en) | 2021-03-16 | 2022-09-22 | 三井化学株式会社 | Polyamide resin composition and polyamide molded article |
| CN116917415A (en) * | 2021-03-16 | 2023-10-20 | 三井化学株式会社 | Polyamide resin composition and polyamide molded article |
| EP4310147A4 (en) | 2021-03-18 | 2025-04-16 | Mitsui Chemicals, Inc. | Polyamide resin composition and polyamide molded article |
| JP2022144113A (en) * | 2021-03-18 | 2022-10-03 | 三井化学株式会社 | Polyamide resin composition and polyamide molding |
| WO2022210019A1 (en) | 2021-03-30 | 2022-10-06 | 三井化学株式会社 | Polyamide resin composition and polyamide molded body |
| FR3121681B1 (en) * | 2021-04-08 | 2024-05-03 | Arkema France | FLAME-RETARDANT POLYAMIDE COMPOSITIONS, THEIR USES AND PREPARATION PROCESSES |
| FR3121680B1 (en) * | 2021-04-08 | 2024-04-12 | Arkema France | FLAME-RETARDANT POLYAMIDE COMPOSITIONS, THEIR USES AND PREPARATION PROCESSES |
| CN115536876B (en) * | 2021-06-30 | 2024-02-23 | 上海凯赛生物技术股份有限公司 | Composites containing continuous fibers and a bio-based copolyamide matrix and methods of making the same |
| JP2023105490A (en) * | 2022-01-19 | 2023-07-31 | 旭化成株式会社 | Polyamides, polyamide compositions and molded articles |
| JP2025538880A (en) | 2022-12-01 | 2025-12-02 | サイエンスコ スペシャルティ ポリマーズ ユーエスエー, エルエルシー | Semi-aromatic polyamides with low melting temperatures |
| KR20250107933A (en) | 2022-12-01 | 2025-07-14 | 솔베이 스페셜티 폴리머즈 유에스에이, 엘.엘.씨. | Semi-aromatic polyamide with low melting temperature |
| WO2025045754A1 (en) | 2023-08-31 | 2025-03-06 | Ems-Chemie Ag | Polyamide moulding compound for producing components with a high weld line strength |
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Also Published As
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|---|---|
| KR102094199B1 (en) | 2020-03-30 |
| CN106916295B (en) | 2020-04-03 |
| CN106916295A (en) | 2017-07-04 |
| JP6650381B2 (en) | 2020-02-19 |
| US20170107326A1 (en) | 2017-04-20 |
| US10144805B2 (en) | 2018-12-04 |
| JP2017075303A (en) | 2017-04-20 |
| EP3156435A1 (en) | 2017-04-19 |
| KR20170044047A (en) | 2017-04-24 |
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