EP3121548B1 - Heat exchange element - Google Patents
Heat exchange element Download PDFInfo
- Publication number
- EP3121548B1 EP3121548B1 EP15178348.7A EP15178348A EP3121548B1 EP 3121548 B1 EP3121548 B1 EP 3121548B1 EP 15178348 A EP15178348 A EP 15178348A EP 3121548 B1 EP3121548 B1 EP 3121548B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchange
- plate
- tube
- plate element
- exchange element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000853 adhesive Substances 0.000 claims description 19
- 230000001070 adhesive effect Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 10
- 125000006850 spacer group Chemical group 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000005476 soldering Methods 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 3
- 230000001154 acute effect Effects 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 description 18
- 238000003825 pressing Methods 0.000 description 15
- 238000003466 welding Methods 0.000 description 10
- 238000013016 damping Methods 0.000 description 8
- 238000012546 transfer Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/14—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/02—Fastening; Joining by using bonding materials; by embedding elements in particular materials
- F28F2275/025—Fastening; Joining by using bonding materials; by embedding elements in particular materials by using adhesives
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/04—Fastening; Joining by brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/14—Fastening; Joining by using form fitting connection, e.g. with tongue and groove
Definitions
- the present invention relates to a heat exchange element according to claim 1.
- Heat exchange elements can be used, for example, in heat exchangers such as those used for cooling/heating rooms or entire buildings in the form of ceiling or wall panels or else directly in the ceiling or wall.
- US6830098B1 discloses a heat exchange element according to the preamble of claim 1.
- connection methods have disadvantages.
- Conventional solder joints are mechanically sensitive, especially when subjected to impact stress, which can occur during assembly, for example.
- bonded joints exhibit poor thermal conductivity, while in known welded joints materials, particularly materials with different thermal expansion coefficients, have a strong tendency to warp and often have to be reworked due to the associated high thermal stress.
- the aim of the present application is to improve at least one of the aforementioned disadvantages of the prior art.
- a heat exchange element comprises a tube for a heat exchange fluid to flow through and at least one thermally conductive plate element for absorbing ambient heat and thermally transferring the ambient heat to the tube and/or absorbing thermal heat from the tube and releasing it heat to the environment.
- the pipe is arranged on at least one plate element or between at least two plate elements of a plate element arrangement, with at least one contact means being provided for thermal contact, which comprises a connecting means and/or pressing means.
- the plate element is adapted in the area of a plate element contact surface for thermally conductive contact to the pipe contact surface by means of a fit with a material thickness d that is reduced compared to the plate thickness D of the plate element, in order to enlarge the contact surfaces.
- the material thickness d can be stepped at an angle or at right angles, stepped or evenly decreasing towards the middle of the fit.
- a pipe is operatively connected via one or more lateral pipe contact surfaces to at least one or, in the case of a plate element arrangement, to at least two or more plate elements, which in turn have at least having a plate member contact surface for connecting to the pipe contact surface.
- An active connection is understood here to mean a thermally conductive arrangement between the tube or tube contact surface and the opposite contact surface, which is produced by physical, conductive connection means (solder, adhesive, welding) or by pressing one contact surface onto the other.
- the connecting means comprise a soldered connection and/or an adhesive connection.
- the pipe can have at least one pipe contact surface that is at least partially flat in cross section.
- the heat exchange element comprises one or more plate elements which are connected to at least one tube in an edge area by an adhesive connection and in a central area by a soldered connection.
- the soldered connection enables a particularly good pipe/plate heat transfer, while the adhesive connection ensures a particularly strong connection that is also insensitive to impacts. Even if such an embodiment is particularly well suited with a plate element provided with a fit, as described here, e.g. by providing the adhesive connection in the edge areas of the fit, it was found that quite generally even with conventional heat exchange elements without a fit, the strength or Thermal conductivity can be improved compared to pure soldered or pure adhesive connections. This applies in particular to corresponding Combinations of features of the present invention that are not directly related to the fit.
- a flux-free soldering point is preferably produced in this case, since it has been shown that such soldering points ensure better strength and conductivity over a longer period of time.
- the heat exchange element comprises one or more plate elements which are connected to the at least one tube by at least one or more substantially parallel lines of weld points.
- the tube can be operatively connected to a longitudinal direction L of the plate element parallel or preferably transversely, particularly preferably essentially at a right angle.
- the sections connected by soldering and/or gluing or welding become shorter, which means that thermal stresses that are not as great as in the case of a parallel structure cannot form in the connection.
- spacing gaps are advantageously provided between the plate elements. For example, with a plate element width B of 20 to 80 mm, gap distances S between 10 and 40 mm can be selected. This applies in particular to materials with different thermal expansion coefficients, such as when using aluminum plates and copper pipes.
- the tube is connected in a meandering manner to at least one plate element, the curved
- pipe sections lie outside the contact surfaces, therefore protrude laterally beyond the plate element or elements, which facilitates mechanical adaptation of the contact surfaces.
- tube and plate element can be straight in the area of the fit, particularly in the area of the contact surfaces for the heat transfer between tube and plate element, which lowers the manufacturing costs because, among other things, the fit can also be straight.
- a further preferred embodiment of the heat exchange element results when a dimension X of the plate element parallel to the tube axis in the area of the plate element contact surface is greater than a dimension Y in an area further away from the tube.
- a boundary line GL defined by the edge of the plate element can be enlarged and/or plate elements can be designed in such a way that they are opposite one another with mutually intertwined spaced boundary lines, e.g from the open space to the panel element, on the other hand large enough to attach the desired acoustic damping elements between the panels.
- Corresponding shapes that can be combined with each other and preferably surface ratios, or surface to boundary line ratios, are described below using the corresponding Figures 7, 8 and 11 shown and described.
- the plate element can have longitudinal holes aligned perpendicularly to the tube axis in the region of the pressing plane.
- the weight of the plate element can be significantly reduced without interrupting the flow of heat in the direction of the tube.
- This also makes it possible to significantly enlarge the thermally effective surface(s) of the plate element that is operatively connected to a pipe, e.g Weight saving results.
- widths b of between 80 and 135 mm can be realized with a central tube mounted longitudinally on the plate element. Widths b of 80 to 1000 mm are possible with appropriate panel elements provided with longitudinal holes.
- the open areas of the heat exchanger formed by the longitudinal holes are also available for acoustic damping measures, as described above, with appropriate dimensioning of the longitudinal holes.
- the holes in the front wall of the heat exchanger can at least partially overlap with the holes or longitudinal holes in the plate element, in the area of the free areas formed, flanges can be placed on the front wall holes and/or corresponding flat insulating material (fleece, grid, etc.) may be provided.
- the latter can also be arranged over the entire area between the tubes, ie covering the plate element and open area, for example analogous to heat exchangers with tubes attached directly to the inner heat exchange surface.
- each embodiment can also have a larger number of round holes flanged in a rearward direction, ie in the opposite direction to the pressing surface. These can be provided at least in certain surface areas in addition to the longitudinal holes, with the latter also being able to be flanged.
- the flanging can be done by a punching tool that is rounded at the cutting edges to produce the holes.
- the side of the plate element facing away from the tube, or the sides of the at least two plate elements of the plate element arrangement facing away from the tube extend on both sides of a plane of symmetry S of the heat exchange element in a different plane A, A′, respectively the planes A, A′ intersect in the plane of symmetry S along a line of intersection between the plane of symmetry S and a fourth plane H running parallel to a pipe axis Z and perpendicular to the plane of symmetry S.
- the planes A, A' form an acute angle a, ⁇ ' to the plane H, so that the The heat exchange element (1) with the levels A, A' can be resiliently pressed against a heat exchange surface 21 parallel to the fourth level H.
- a plane of symmetry S is understood here and in the following to mean a plane S which divides the heat exchange element symmetrically and is perpendicular to the heat exchange surface.
- angles a, ⁇ ′ are equal in magnitude and/or open in opposite directions with respect to the plane of symmetry S, thereby on the same side of the plane H opposite the tube.
- the angle is preferred in terms of magnitude from 1 to 15°, particularly preferably from 2 to 10°.
- the pressing means can in principle be fastened on the side of the plate element or elements facing the pipe, or interact with a heat exchanger comprising the heat exchange element or with a building element mounted on or in a building surface in such a way that the heat transfer between pipe and plate element and/or between plate element and an inner heat exchange surface of the heat exchanger is improved.
- the heat exchange element is advantageously pressed against the inner heat exchange surface of the heat exchanger by the pressing means in such a way that the angles a, ⁇ ' are essentially equal to 0° and the entire pressing surface is therefore available for heat exchange .
- fits with a depth of 2 to 12% of the outer diameter of the tube are used in order not to reduce the stability of the plate elements too much.
- fits which are in the form of segments of a circle in the edge region or in the entire cross section are used.
- the fit can include a flat surface or consist of a flat surface.
- the average roughness of the contact surfaces is adjusted to an Ra range of 0.05 to 2.0 ⁇ m, preferably 0.1 to 1 ⁇ m.
- the latter is also advantageous, for example, for a plate element/pipe arrangement with plates cut at an angle, since a connection is then possible, e.g Lateral surface of the plate element enlarged.
- the supply/dissipation of the heat to or from the plate element is also facilitated by a central connection with respect to the plate thickness.
- the heat exchange element has a solder gap.
- This can advantageously be set to a depth of between 0.05 and 0.3 mm. If the solder gap is thereby provided by two spacer steps provided in the edge area of the fit and the one lying thereon Formed tube, this can be particularly narrow, for example. Between 0.05 and 0.2 mm, be designed without liquid solder leaking laterally when placing the tube on the plate. This applies in particular if an adhesive connection is additionally provided on the spacer steps.
- the width of the space step can be set between 2 and 5 mm. If an interrupted spacer step or spacer nubs is used, a slightly larger distance of 0.1 to 0.3 mm is better.
- the plate element is preferably made of a light metal, in particular aluminum, due to its good thermal conductivity and low weight.
- the preferred material for the tube is copper, but another metal, for example aluminum, can also be used here.
- the tube can be connected to the plate element by a welded connection SV in the area of the fit.
- the welded connection SV advantageously comprises at least one sequence of spot welds arranged parallel to the pipe axis, as a result of which less distortion could be achieved in comparison to continuous weld seams.
- the welded connection SV in particular the welding points, can be attached from the side of the plate element facing away from the pipe.
- the plate material can be thinned, for example in the form of one or more Beads or indentations can be arranged parallel to the fit.
- the material thickness d can be set between 0.1 and 0.5 mm in the area of the fit, in particular in the area of a welded joint, which facilitates the welding process.
- the illustrated heat exchange element 1 'of the prior art consists of a tube 2' that is held in a hollow profile of an extruded plate element 4 '.
- the pipe 2' and the plate element 4' are connected to one another by welded connections 16. Due to the punctiform or linear welding, there is only direct heat-conducting material contact between the pipe and the welding points or welding lines Plate element, which is disadvantageous for heat transport.
- extruded profiles for small series are expensive if they can only be used for one pipe dimension.
- FIG. 1 Another heat exchange element 1 "of the prior art, such as from DE 10 2013 209 961 B4 known is in figure 2 shown.
- a tube 2" flattened on one side is connected by means of an adhesive connection 17 via tube contact surfaces 3" and plate contact surfaces 5" to a plate or contact element 4" designed as a simple profile.
- the disadvantage here is that there is an adhesive layer between the contact surfaces 3" and 5" which prevents a metal contact between the tube 2" and the plate or contact element 4" which conducts heat well. Therefore, a heat conducting sheet 27 was provided here in order to improve the heat transfer.
- FIG 3 shows a heat exchange element 1 according to the invention.
- the tube axis Z is aligned centrally parallel to the longitudinal axis of the heat exchange element 1 and the tube is connected to the plate element 4 by solder 18 or any other good conducting solder connection.
- solder 18 or any other good conducting solder connection.
- a significantly improved heat exchange can be ensured by the metallic, large-area solder connection on the plate element contact surface 5, which is adapted here to the tube contact surface 3 by mechanical processing as described in more detail below.
- the material thickness d is reduced in relation to the plate thickness D of the plate element 4, approximately in the shape of a segment of a circle.
- the fit in the areas laterally spaced from the plane of symmetry must be somewhat larger than a segment of a circle, e.g. parabolic, in order to absorb the pressure, e.g. by the solder and/or the adhesive between the pipe and the heat exchange element 4 when the heat exchanger is pressed on, which means that at the same time the heat transfer is improved.
- This can be done particularly easily by introducing the fit 33 into a flat plate material, then tailoring it to the desired plate size and, if desired, bending the plate elements at the center line of the fit, in the present example also in the plane of symmetry S of the plate element 4.
- Other geometries, e.g Trough-shaped with a flat bottom for adaptation to pipes etc. that are flattened on one side can thus be realized without further ado.
- FIG 4 Another heat exchange element 1 according to the invention is shown figure 4 , in which two plate elements 4 are used instead of one plate element, which are attached laterally to the tube 2. Furthermore, in Figure 3 and 4 it can be seen that the two plate elements 4 lie in two planes A, A′ which are angled relative to the plane of symmetry S.
- the planes form one in each case compared to the plane H running horizontally in the figure, which runs parallel to the tube axis Z and at right angles to the plane of symmetry S Angles ⁇ , ⁇ ' and intersect the plane of symmetry S together with the plane H.
- the angular range for a, ⁇ ' is preferably between 1 and 15°, particularly preferably between 2 and 10°.
- the plate element 4 is essentially planar on both sides and parallel on both sides and forms a fit 33 towards the pipe, in the present case in the shape of a segment of a circle or a parabola. In a simple variant, an oblique cut on the plate element 4 can also suffice as a fit 33 .
- Figure 5 and Figure 6 show an arrangement of several plate elements 4, which are connected to one another by means of a meandering tube 2.
- the tube runs 2 in figure 5 transverse to the longitudinal direction L of the plate elements 4, while in figure 6 the tube runs parallel to the longitudinal direction L of the plate elements.
- the curved tube sections lie outside the contact surfaces.
- Figure 7a and 7b show two further preferred embodiments, wherein a dimension x of the plate element parallel to the tube axis in the range or at the plate member contact surface is greater than a dimension y in an area further spaced from the tube 2.
- the dimensions can change as in Figure 7b shown by way of example, also change abruptly when wide and narrow areas of the plate element alternate along the tube axis Z.
- combinations of shapes of the plate element(s) that change partly continuously and partly abruptly with respect to the width dimensions b can also be used here.
- plate elements specially tailored to one size or flexibly usable for smaller batch sizes or different heat exchangers e.g. geometrically shaped plate elements 4 that can be arranged one behind the other, such as e.g Figure 7B shown are used.
- Figure 8a shows schematically two other options for the design of a heat exchange element.
- Longitudinal holes 6 can be seen in an upper area of the drawing in the plate element or elements 4, the alignment of which is perpendicular to the tube axis Z in order to influence the heat flow as little as possible.
- By attaching appropriate longitudinal holes it is possible on the one hand without or with only a slight increase in the Total weight of the heat exchange element to provide significantly larger areas, for example in the dimensions of the entire inner heat exchange surface A wi 21 of a heat exchanger 8, for heat exchange.
- the open area 28 of the heat exchanger can be enlarged in this way, for example to provide acoustically damping elements.
- Free surface 28 is understood here to be the inner heat exchange surface A wi of a heat exchanger 8, which is not in direct contact with the contact surface Apr of the plate element or elements. Finally, such measures make it possible to increase the thermal conductivity of the entire cooling/heating surface, here called the front wall 10 of the heat exchanger 8, since there are many but only small or narrow open spaces with short heat conduction paths to the next area connected to a pressing surface 25 .
- this width can advantageously be selected between 400 and 1000 mm with a corresponding perforation while maintaining a comparable transmission value.
- Corresponding flanges can also be provided on the longitudinal holes. Also a combination of acoustic effective holes and corresponding longitudinal holes is possible.
- FIG 9 shows a heat exchanger 8 according to the invention with an inserted heat exchange element 2, which here comprises a tube 2 with a plate element 4 attached thereto.
- an inserted heat exchange element 2 which here comprises a tube 2 with a plate element 4 attached thereto.
- the pressing plane 25 of the plate elements without pressure not even on the heat exchange plane A wi 26 of the heat exchanger 8.
- Pressing means 11 symbolically represented by an arrow, which in Figure 9B shown by way of example as a clamping device 12 engaging in the housing of the heat exchanger 8
- the pressing planes 25 are brought into thermally conductive contact with the heat exchange plane 21 of the heat exchanger 8 . This can be done either directly or in combination with a supporting thin adhesive layer, preferably pre-coated on the contact surface of the plate elements 4 .
- any cavities 24 between the heat exchange plane 21 and the heat exchange element 1, for example under the soldering or adhesive line of plate elements attached to the side of the pipe, can be filled with thermally conductive paste, which can alternatively also be applied to the pressing plane 25 and/or the heat exchange plane.
- the heat exchanger 8 can also contain other heat exchange elements according to the invention or a combination thereof, as they are shown, for example, in the figures and descriptions.
- figure 10 shows the steps of a method for producing a heat exchange element 1.
- a plate element contact surface 5 is coated with solder
- heat Q being applied to the plate element 4 and after a soldering temperature T1 has been reached
- the solder is evenly and thinly distributed using an ultrasonic head 15 adapted to the contour of the plate element contact surface 5.
- the heat can be supplied by thermal radiation or by direct contact with the heating elements 20 and/or via a worktop 19 that can be heated if necessary.
- the US treatment during this soldering step reduces the surface tension of the molten solder, which enables a particularly even and thin application.
- the tube contact surface 3 can also be coated with solder after heating the tube with the aid of an ultrasonic head 15' adapted to the outer circumference of the tube 2 or the tube contact surface 3.
- the tube contact surface 3 aligned on the plate element contact surface 5 and plate element 4 and tube 2 in the present case brought to a third and fourth soldering temperature T3, T4 by means of heating elements 20.
- the tube 2 and plate element 4 are preferably held and cooled while applying a contact pressure, with which the heat exchange element is completed. It has proven to be advantageous here to set the temperature of the pipe and the plate element as equally as possible.
- Figures 12 and 13 show different versions of a heat exchange element with a solder gap 30 figure 12 the solder gap is formed by spacer steps 31 provided laterally in the fit between tube 2 and plate element 4 .
- the spacing steps 31 can be produced in a simple manner, for example by raising the round milling cutter that produces the fit in the edge regions of the fit.
- the gap formed by spacer cams 32 can be attached, glued, soldered together or advantageously formed from the material of the plate element itself, for example by attaching defined welding humps.
- the latter can be produced by means of spot welding electrodes, which are pressed in the direction of the fit from a side opposite the fit.
- figure 14 shows a heat exchange element in which the tube 2 is connected to the plate element 4 by an adhesive connection 17 and a soldered connection 18 .
- the adhesive connection 17 is located on both edge regions of the plate element 4 opposite the tube 2, or in the end region of the fit, while the soldered connection 18 is located in between.
- other arrangements are also possible, for example a possible additional adhesive point in the middle.
- the provision of the two adhesive connections in the edge area of the fit has the advantage that it can prevent the solder tin from running out, for example when the parts of the heat exchanger are joined together.
- Figure 15 A to D shows various design options for the execution of a welded connection of a heat exchange element 1 in cross section.
- Figure 1 shows a configuration with tube 2 and one-piece plate element 4, where A shows a connection with a single-row sequence, Figure B shows a connection with a double-row sequence of spot welds.
- FIG 15c shows a plate element 4 in which, in a further upstream mechanical processing step, the material thickness d in the area of the fit 33 was additionally reduced by applying a thinning 34, here in the form of a bead, on the side of the plate element 4 facing away from the tube 2.
- a thinning 34 here in the form of a bead
- the fit 33 can be made less deep and a material thickness d between 0.1 and 0.5 mm that is particularly suitable for producing a secure welded connection SV can still be set in the area of the fit 33 .
- the welded connection in the fit 33 is applied starting from the side of the plate element 4 facing away from the tube 2 .
- laser or ultrasonic (US) welding devices can be used.
- Such additionally thinned plate elements 4 can also be advantageous for soldered and/or glued connections, for example in order to control the temperature particularly precisely during the connection process.
- FIG 11 different variants of a heat exchanger 8 are shown in a plan from the rear. while showing Figure 11A a known conventional heat exchanger, with a heat exchange element consisting of a plate element 4 with a tube 2 attached to the rear thereof.
- the heat exchange element rests with the pressure surface on the inner heat exchange surface A wi of the heat exchanger, as a result of which a free surface 28 is formed between the edges of the pressure surface and the outer circumference of the heat exchange surface.
- FIG 11D Another way to improve the corresponding ratios (A pr / A wi or A wi / GL) is in Figure 11D shown, are used in the wavy designed plate elements in the edge area, with at least partially mutually parallel boundary lines.
- An analog structure is basically also possible with others, for example from Figure 7A and/or 7B known geometries of the plate elements possible.
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- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
Die vorliegende Erfindung betrifft ein Wärmeaustauschelement nach Anspruch 1.The present invention relates to a heat exchange element according to
Wärmeaustauschelemente können beispielsweise in Wärmetauschern, wie sie zum Kühlen/Heizen von Räumen oder ganzen Gebäuden in der Form von Decken- oder Wandpanelen oder auch direkt in der Decke oder Wand eingesetzt werden, Verwendung finden.Heat exchange elements can be used, for example, in heat exchangers such as those used for cooling/heating rooms or entire buildings in the form of ceiling or wall panels or else directly in the ceiling or wall.
Grundsätzlich sind verschiedene Wärmeaustauschelemente aus dem Stand der Technik bekannt, jedoch kommt es bei solchen Wärmeaustauschelementen, auf Grund zumindest teilweiser schlechter thermischer Leitung zwischen Wärmeaustauschelement und der in den Raum gerichteten Kühl-/Wärmefläche des Wärmetauschers zu einem mangelhaften Wärmetausch und somit zu schlechten Übertragungswerten, weshalb bspw. in der
Des Weiteren sind bei bekannten Wärmetauschern für Raumkühlung bzw. Heizung oft zusätzliche akustisch dämpfende Eigenschaften gewünscht, die bspw. durch Lochungen in der Vorderwand, kombiniert mit möglichst grossflächig auf der Rückseite der Vorderwand ausgelegten akustischem Dämmmaterial verbessert werden können. Da die Rückseite gleichzeitig die innere Wärmeaustauschfläche des Wärmetauschers bildet, die beispielsweise mit der Platte eines Wärmeaustauschelements, das mit einem Kühl-/Heizwasser transportierenden Rohr wirkverbunden ist, zusammenwirkt, steht die akustisch nutzbare Fläche mit der zur Kühlung mit dem Wärmeaustauschelement nutzbaren Fläche in Konkurrenz. Weshalb die Kühl-/Heizleistung einerseits und/oder die akustischen Eigenschaften bekannter Wärmetauscher sich gegenseitig beschränken.Furthermore, with known heat exchangers for room cooling or heating, additional acoustically damping properties are often desired, which can be improved, for example, by perforations in the front wall, combined with acoustic damping material laid out over the largest possible area on the back of the front wall. Since the back also forms the inner heat exchange surface of the heat exchanger, which is operatively connected, for example, to the plate of a heat exchange element that is operatively connected to a pipe transporting cooling/heating water, interacts, the acoustically usable area competes with the area that can be used for cooling with the heat exchange element. Which is why the cooling/heating capacity on the one hand and/or the acoustic properties of known heat exchangers limit one another.
Des Weiteren können bei bekannten Wärmetauschern nur Plattenelemente mit einer verhältnismässig kleinen thermisch wirksamen Oberfläche mit dem das Wasser oder ein anderes Wärmeaustauschfluid transportierenden Rohr verbunden werden, was Installationsaufwand, Kosten und das Gewicht der Wärmetauscher erhöht.Furthermore, with known heat exchangers, only plate elements with a relatively small thermally effective surface area can be connected to the pipe transporting the water or another heat exchange fluid, which increases installation complexity, costs and the weight of the heat exchanger.
Bekannt ist des Weiteren bei Wärmeaustauschelementen spezielle Strangpressprofile als Rohrträger bzw. Plattenelemente einzusetzen. Solche Profile sind jedoch nur für bestimmte Anwendungen ausgelegt und in der Herstellung, insbesondere für kleinere Stückzahlen sehr teuer.It is also known to use special extruded profiles as pipe supports or plate elements in heat exchange elements. However, such profiles are only designed for specific applications and are very expensive to produce, especially for small quantities.
Des Weiteren hat sich bei herkömmlichen Wärmeaustauschelementen gezeigt, dass die Verbindungsverfahren mit Nachteilen behaftet sind. So sind herkömmliche Lotverbindungen mechanisch empfindlich, dies insbesondere bei Schlagbeanspruchung, wie sie beispielsweise bei der Montage vorkommen kann. Demgegenüber zeigen Klebverbindungen eine schlechte Wärmeleitfähigkeit während bei bekannten Schweissverbindungen durch die damit einhergehende grosse thermische Belastung Materialien, insbesondere Materialien mit unterschiedlichen thermischen Ausdehnungskoeffizienten, stark zu Verzug neigen und häufig nachbearbeitet werden müssen.Furthermore, in the case of conventional heat exchange elements, it has been shown that the connection methods have disadvantages. Conventional solder joints are mechanically sensitive, especially when subjected to impact stress, which can occur during assembly, for example. In contrast, bonded joints exhibit poor thermal conductivity, while in known welded joints materials, particularly materials with different thermal expansion coefficients, have a strong tendency to warp and often have to be reworked due to the associated high thermal stress.
Ziel der vorliegenden Anmeldung ist es zumindest einen der vorgenannten Nachteile des Standes der Technik zu verbessern.The aim of the present application is to improve at least one of the aforementioned disadvantages of the prior art.
Ein erfindungsgemässes Wärmeaustauschelement umfasst, wie aus dem Stand der Technik bekannt, ein Rohr zur Durchströmung mit einem Wärmeaustauschfluid und zumindest ein thermisch leitfähiges Plattenelement zur Aufnahme von Umgebungswärme und thermischer Weiterleitung der Umgebungswärme an das Rohr oder/und Aufnahme von Heizwärme aus dem Rohr und Abgabe der Heizwärme an die Umgebung.As is known from the prior art, a heat exchange element according to the invention comprises a tube for a heat exchange fluid to flow through and at least one thermally conductive plate element for absorbing ambient heat and thermally transferring the ambient heat to the tube and/or absorbing thermal heat from the tube and releasing it heat to the environment.
Dabei ist das Rohr auf zumindest einem Plattenelement oder zwischen zumindest zwei Plattenelementen einer Plattenelementanordnung angeordnet, wobei zumindest ein Kontaktmittel zur thermischen Kontaktierung vorgesehen ist, das ein Verbindungsmittel oder/und Anpressmittel umfasst.In this case, the pipe is arranged on at least one plate element or between at least two plate elements of a plate element arrangement, with at least one contact means being provided for thermal contact, which comprises a connecting means and/or pressing means.
Das Plattenelement ist dabei im Bereich einer Plattenelementkontaktfläche zum thermisch leitenden Kontaktieren an die Rohrkontaktfläche mittels einer Passung, mit einer gegenüber der Plattendicke D des Plattenelements verringerten Materialdicke d, angepasst um die Kontaktflächen zu vergrössern. Dabei kann die Materialdicke d schräg oder rechtwinklig gestuft, stufenförmig oder gleichmässig zur Mitte der Passung hin abnehmend ausgeführt sein.The plate element is adapted in the area of a plate element contact surface for thermally conductive contact to the pipe contact surface by means of a fit with a material thickness d that is reduced compared to the plate thickness D of the plate element, in order to enlarge the contact surfaces. The material thickness d can be stepped at an angle or at right angles, stepped or evenly decreasing towards the middle of the fit.
Dabei wird ein Rohr über eine bzw. mehrere seitliche Rohrkontaktflächen mit zumindest einem, bzw. bei einer Plattenelementanordnung mit zumindest zwei, oder mehreren Plattenelementen wirkverbunden, die ihrerseits zumindest eine Plattenelementkontaktfläche zum Verbinden mit der Rohrkontaktfläche aufweisen. Unter Wirkverbindung wird hier eine thermisch leitende Anordnung zwischen Rohr bzw. Rohrkontaktfläche und gegenüberliegender Kontaktfläche verstanden die durch physische, leitende Verbindungsmittel (Lot, Kleber, Schweissung) oder Anpressen einer Kontaktfläche auf die andere hergestellt wird.In this case, a pipe is operatively connected via one or more lateral pipe contact surfaces to at least one or, in the case of a plate element arrangement, to at least two or more plate elements, which in turn have at least having a plate member contact surface for connecting to the pipe contact surface. An active connection is understood here to mean a thermally conductive arrangement between the tube or tube contact surface and the opposite contact surface, which is produced by physical, conductive connection means (solder, adhesive, welding) or by pressing one contact surface onto the other.
Die Verbindungsmittel umfassen erfindungsgemäß eine Lötverbindung oder/und eine Klebverbindung .According to the invention, the connecting means comprise a soldered connection and/or an adhesive connection.
Zur weiteren oder einfacheren Vergrösserung der Kontaktflächen kann das Rohr zumindest eine im Querschnitt zumindest teilweise ebene Rohrkontaktfläche aufweisen.For further or simpler enlargement of the contact surfaces, the pipe can have at least one pipe contact surface that is at least partially flat in cross section.
In einer bevorzugten Ausführungsform umfasst das Wärmeaustauschelement ein oder mehrere Plattenelemente, die in einem Randbereich durch eine Klebverbindung, in einem mittigen Bereich durch eine Lötverbindung mit zumindest einem Rohr verbunden sind. Dabei ermöglicht die Lötverbindung einen besonders guten Rohr/Platte-Wärmeübergang, während die Klebverbindung eine besonders feste auch gegen Schläge unempfindliche Verbindung sicherstellt. Auch wenn eine solche Ausführung besonders gut mit einem, wie vorliegend beschriebenen, mit einer Passung versehenen Plattenelement geeignet ist, bspw. durch Vorsehen der Klebverbindung in den Randbereichen der Passung, konnte festgestellt werden, dass ganz allgemein auch bei herkömmlichen Wärmetauschelementen ohne Passung die Festigkeit bzw. thermische Leitfähigkeit gegenüber reinen Löt- bzw. reinen Klebverbindungen verbessert werden kann. Dies gilt besonders auch für entsprechende Merkmalskombinationen der vorliegenden Erfindung die nicht in unmittelbarem Zusammenhang mit der Passung stehen. Vorzugsweise wird dabei eine flussmittelfreie Lötstelle hergestellt, da sich gezeigt hat, dass solche Lötstellen über längere Zeit eine bessere Festigkeit und Leitfähigkeit sicherstellen.In a preferred embodiment, the heat exchange element comprises one or more plate elements which are connected to at least one tube in an edge area by an adhesive connection and in a central area by a soldered connection. The soldered connection enables a particularly good pipe/plate heat transfer, while the adhesive connection ensures a particularly strong connection that is also insensitive to impacts. Even if such an embodiment is particularly well suited with a plate element provided with a fit, as described here, e.g. by providing the adhesive connection in the edge areas of the fit, it was found that quite generally even with conventional heat exchange elements without a fit, the strength or Thermal conductivity can be improved compared to pure soldered or pure adhesive connections. This applies in particular to corresponding Combinations of features of the present invention that are not directly related to the fit. A flux-free soldering point is preferably produced in this case, since it has been shown that such soldering points ensure better strength and conductivity over a longer period of time.
In einer weiteren bevorzugten Ausführungsform umfasst das Wärmeaustauschelement ein oder mehrere Plattenelemente, die mit dem zumindest einem Rohr durch zumindest eine oder mehrere im Wesentlichen parallel Linien von Schweisspunkten miteinander verbunden sind.In a further preferred embodiment, the heat exchange element comprises one or more plate elements which are connected to the at least one tube by at least one or more substantially parallel lines of weld points.
Das Rohr kann dabei parallel oder bevorzugt quer, insbesondere bevorzugt im Wesentlichen in einem rechten Winkel, zu einer Längsrichtung L des Plattenelements mit diesem wirkverbunden sein. Durch das Ausrichten quer zum Plattenelement werden die durch Löten oder/und Kleben bzw. Schweissen verbundenen Abschnitte kürzer, womit sich keine so grossen thermischen Spannungen in der Verbindung wie bei einem parallelen Aufbau bilden können. Trotzdem werden bei Verbindung von mehreren Plattenelementen durch ein oder mehrere Rohre vorteilhaft Abstandsspalte zwischen den Plattenelementen vorgesehen. Beispielsweise können bei einer Plattenelementbreite B von 20 bis 80 mm Spaltbstände S zwischen 10 bis 40 mm gewählt werden. Dies gilt besonders für Materialien mit unterschiedlichen thermischen Ausdehungskoeffizienten wie bspw. bei Verwendung von Aluminiumplatten und Kupferrohre.The tube can be operatively connected to a longitudinal direction L of the plate element parallel or preferably transversely, particularly preferably essentially at a right angle. By aligning transversely to the plate element, the sections connected by soldering and/or gluing or welding become shorter, which means that thermal stresses that are not as great as in the case of a parallel structure cannot form in the connection. Nevertheless, when several plate elements are connected by one or more tubes, spacing gaps are advantageously provided between the plate elements. For example, with a plate element width B of 20 to 80 mm, gap distances S between 10 and 40 mm can be selected. This applies in particular to materials with different thermal expansion coefficients, such as when using aluminum plates and copper pipes.
Erfindungsgemäß ist das Rohr mäandrierend mit zumindest einem Plattenelement verbunden, wobei die gekrümmten Rohrabschnitte erfindungsgemäß ausserhalb der Kontaktflächen liegen, daher das oder die Plattenelemente seitlich überragen, was eine mechanische Anpassung der Kontaktflächen erleichtert. Somit können Rohr und Plattenelement im Bereich der Passung, insbesondere im Bereich der Kontaktflächen für den Wärmeübergang zwischen Rohr und Plattenelement, gerade ausgeführt sein, was die Herstellungskosten vergünstigt, da u.a. auch die Passung gerade ausgeführt sein kann.According to the invention, the tube is connected in a meandering manner to at least one plate element, the curved According to the invention, pipe sections lie outside the contact surfaces, therefore protrude laterally beyond the plate element or elements, which facilitates mechanical adaptation of the contact surfaces. Thus, tube and plate element can be straight in the area of the fit, particularly in the area of the contact surfaces for the heat transfer between tube and plate element, which lowers the manufacturing costs because, among other things, the fit can also be straight.
Eine weitere bevorzugte Ausführungsform des Wärmeaustauschelements ergibt sich wenn eine Abmessungen X des Plattenelements parallel zur Rohrachse im Bereich der Plattenelementkontaktfläche grösser ist als eine Abmessungen Y in einem vom Rohr weiter beabstandeten Bereich. Dadurch kann beispielsweise eine durch den Rand des Plattenelements definierte Grenzlinie GL vergrössert werden und oder Plattenelemente so ausgeführt werden, dass sie mit ineinander verschränkt beabstandeten Grenzlinien, bspw. auf einer inneren Wärmeaustauschfläche Awi gegenüberliegen, wobei der Abstand einerseits klein genug gewählt ist um eine rasche Wärmeleitung aus der Freifläche zum Plattenelement zu gewährleisten, andererseits gross genug um jeweils gewünschte akustische Dämpfungselemente zwischen den Platten anzubringen. Entsprechende miteinander kombinierbare Formen und bevorzugt Flächenverhältnisse, bzw. Flächen zu Grenzlinienverhältnisse werden unten an Hand der entsprechenden
In einer weiteren Ausführungsform des Wärmeaustauschelements kann das Plattenelement im Bereich der Anpressebene senkrecht zur Rohrachse ausgerichtete Längslöcher aufweisen. Dadurch kann das Gewicht des Plattenelements deutlich herabgesetzt werden, ohne dabei den Wärmefluss in Richtung des Rohrs zu unterbrechen. Damit ist es auch möglich die thermisch wirksame(n) Oberfläche(n) des mit einem Rohr wirkverbundenen Plattenelements, bspw. die Anpressfläche oder deren Rückseite, wesentlich zu vergrössern, womit einerseits aus der leichteren Bauweise des Plattenelements, andererseits aus dem geringeren Rohrleitungsbedarf eine deutliche Gewichtsersparnis resultiert. Bei üblichen Plattenelementen des Standes der Technik können bei üblichen Rohrdurchmessern von 5 bis 20 mm, bevorzugt 8 bis 15mm bei einem zentralen, längs auf dem Plattenelement montierten Rohr Breiten b zwischen 80 bis 135 mm realisiert werden. Bei entsprechenden mit Längslöchern versehenen Plattenelementen sind Breiten b von 80 bis 1000 mm möglich. Eine entsprechende um einen Faktor 3 bis ca. 12 grössere Fläche pro Rohreinheit kann damit verwirklicht werden. Des Weiteren stehen, bspw. für einen Einsatz in einem Wärmetauscher, auch die durch die Längslöcher gebildeten Freiflächen des Wärmetauschers bei entsprechender Dimensionierung der Längslöcher für akustische Dämpfungsmassnahmen, wie oben beschrieben zur Verfügung. So können bspw. die Löcher der Vorderwand des Wärmetauschers zumindest teilweise mit den Löchern bzw. Längslöchern des Plattenelements überlappen, im Bereich der gebildeten Freiflächen Bördelungen der Vorderwandlöcher und/oder entsprechendes flächiges Dämmmaterial (Vliese, Gitter, etc.) vorgesehen sein. Letzteres kann auch einfachheitshalber, bspw. analog zu Wärmetauschern mit direkt auf der inneren Wärmeaustauschfläche aufgebrachten Rohren, über die gesamte Fläche zwischen den Rohren, also Plattenelement und Freifläche überdeckend, angeordnet sein.In a further embodiment of the heat exchange element, the plate element can have longitudinal holes aligned perpendicularly to the tube axis in the region of the pressing plane. As a result, the weight of the plate element can be significantly reduced without interrupting the flow of heat in the direction of the tube. This also makes it possible to significantly enlarge the thermally effective surface(s) of the plate element that is operatively connected to a pipe, e.g Weight saving results. With conventional plate elements of the prior art, with conventional tube diameters of 5 to 20 mm, preferably 8 to 15 mm, widths b of between 80 and 135 mm can be realized with a central tube mounted longitudinally on the plate element. Widths b of 80 to 1000 mm are possible with appropriate panel elements provided with longitudinal holes. A corresponding surface area per tube unit that is 3 to about 12 times larger can thus be realized. Furthermore, for use in a heat exchanger, for example, the open areas of the heat exchanger formed by the longitudinal holes are also available for acoustic damping measures, as described above, with appropriate dimensioning of the longitudinal holes. For example, the holes in the front wall of the heat exchanger can at least partially overlap with the holes or longitudinal holes in the plate element, in the area of the free areas formed, flanges can be placed on the front wall holes and/or corresponding flat insulating material (fleece, grid, etc.) may be provided. For the sake of simplicity, the latter can also be arranged over the entire area between the tubes, ie covering the plate element and open area, for example analogous to heat exchangers with tubes attached directly to the inner heat exchange surface.
Um dem Plattenelement auch akustisch dämpfende Eigenschaften zu verleihen, kann dieses in jeder Ausführungsform auch eine grössere Anzahl in eine rückwärtige, also der Anpressfläche entgegengesetzten Richtung gebördelte Rundlöcher aufweisen. Diese können zumindest in bestimmten Flächenbereichen zusätzlich zu den Längslöchern vorgesehen sein, wobei Letztere ebenfalls gebördelt ausgeführt sein können. In einfacher Weise kann dabei die Bördelung durch ein an den Schneidkanten verrundetes Stanzwerkzeug zum Herstellen der Löcher erfolgen.In order to give the panel element acoustically dampening properties as well, in each embodiment it can also have a larger number of round holes flanged in a rearward direction, ie in the opposite direction to the pressing surface. These can be provided at least in certain surface areas in addition to the longitudinal holes, with the latter also being able to be flanged. In a simple manner, the flanging can be done by a punching tool that is rounded at the cutting edges to produce the holes.
In einer weiteren Ausführungsform des Wärmeaustauschelements erstreckt sich die dem Rohr abgewandte Seite des Plattenelements, bzw. die dem Rohr abgewandten Seiten der zumindest zwei Plattenelemente der Plattenelementanordnung, sich zu beiden Seiten einer Symmetrieebene S des Wärmeaustauschelements in jeweils einer unterschiedlichen Ebene A, A', wobei sich die Ebenen A, A' in der Symmetrieebene S, entlang einer Schnittlinie zwischen Symmetrieebene S und einer parallel zu einer Rohrachse Z und senkrecht zur Symmetrieebene S verlaufenden vierten Ebene H, schneiden. Dabei bilden die Ebenen A, A' zur Ebene H jeweils einen spitzen Winkel a, α', so dass das Wärmeaustauschelement (1) mit den Ebenen A, A' federnd an eine zur vierten Ebene H parallelen Wärmeaustauschfläche 21 anpressbar ist. Unter Symmetrieebene S wir hier und im Folgenden eine Ebene S verstanden, die das Wärmeaustauschelement symmetrisch teilt und dabei auf die Wärmeaustauschfläche senkrecht steht.In a further embodiment of the heat exchange element, the side of the plate element facing away from the tube, or the sides of the at least two plate elements of the plate element arrangement facing away from the tube, extend on both sides of a plane of symmetry S of the heat exchange element in a different plane A, A′, respectively the planes A, A′ intersect in the plane of symmetry S along a line of intersection between the plane of symmetry S and a fourth plane H running parallel to a pipe axis Z and perpendicular to the plane of symmetry S. The planes A, A' form an acute angle a, α' to the plane H, so that the The heat exchange element (1) with the levels A, A' can be resiliently pressed against a
In einer bevorzugten Ausführungsvariante sind dabei die Winkel a, α' dem Betrag nach gleich und/oder öffnen sich in einer bezüglich der Symmetrieebene S entgegengesetzten Richtungen, dabei auf dieselbe, zum Rohr entgegengesetzt gelegenen Seite der Ebene H. Dem Betrag nach wird der Winkel bevorzugt von 1 bis 15°, insbesondere bevorzugt von 2 bis 10° eingestellt.In a preferred embodiment, the angles a, α′ are equal in magnitude and/or open in opposite directions with respect to the plane of symmetry S, thereby on the same side of the plane H opposite the tube. The angle is preferred in terms of magnitude from 1 to 15°, particularly preferably from 2 to 10°.
Die Anpressmittel können grundsätzlich auf der zum Rohr gewandten Seite des oder der Plattenelemente so befestigt sein, oder mit einem das Wärmeaustauschelement umfassenden Wärmetauscher oder einem an oder in einer Gebäudeoberfläche montiertem Gebäudeelement so zusammenwirken, dass der Wärmeübergang zwischen Rohr und Plattenelement und/oder zwischen Plattenelement und einer inneren Wärmeaustauschfläche des Wärmetauschers verbessert wird. Im Falle einer wie oben beschriebenen gewinkelten Rohr zu Plattenelementanordnung wird das Wärmetauschelement durch die Anpressmittel vorteilhafterweise so gegen die innere Wärmeaustauschfläche des Wärmetauschers angepresst, dass die Winkel a, α' im Wesentlichen gleich 0° sind und somit die gesamte Anpressfläche für den Wärmeaustausch zur Verfügung steht. Für ein erfindungsgemässes Wärmeaustauschelement werden Plattenelemente mit einer Plattendicke D von 0.5 bis 3.0 mm, dabei bevorzugt eine Dicke von 1 bis 2 mm eingesetzt, die sich für den Bau von sehr flachen und leichten Wärmetauschern eignen. Erfindungsgemäß werden Passungen mit einer Tiefe von 2 bis 12% des Außendurchmessers des Rohrs verwendet, um die Stabilität der Plattenelemente nicht zu stark herabzusetzen. Erfindungsgemäß werden Passungen die im Randbereich oder im gesamten Querschnitt kreissegmentförmig sind benutzt.The pressing means can in principle be fastened on the side of the plate element or elements facing the pipe, or interact with a heat exchanger comprising the heat exchange element or with a building element mounted on or in a building surface in such a way that the heat transfer between pipe and plate element and/or between plate element and an inner heat exchange surface of the heat exchanger is improved. In the case of an angled tube to plate element arrangement as described above, the heat exchange element is advantageously pressed against the inner heat exchange surface of the heat exchanger by the pressing means in such a way that the angles a, α' are essentially equal to 0° and the entire pressing surface is therefore available for heat exchange . For a heat exchange element according to the invention, plate elements with a plate thickness D of 0.5 up to 3.0 mm, preferably a thickness of 1 to 2 mm, which are suitable for the construction of very flat and light heat exchangers. According to the invention, fits with a depth of 2 to 12% of the outer diameter of the tube are used in order not to reduce the stability of the plate elements too much. According to the invention, fits which are in the form of segments of a circle in the edge region or in the entire cross section are used.
Alternativ oder zusätzlich kann dabei die Passung eine ebene Fläche umfassen oder aus einer ebenen Fläche bestehen.Alternatively or additionally, the fit can include a flat surface or consist of a flat surface.
Die mittlere Rauheit der Kontaktflächen wird auf einen Ra-Bereich von 0.05 bis 2.0 µm, bevorzugt von 0.1 bis 1 µm eingestellt. Letzteres ist beispielsweise auch für eine Plattenelement/Rohranordnung mit schräg geschnittenen Platten vorteilhaft, da dann ein Verbinden bspw. in einem mittleren Bereich der Plattendicke möglich ist und bspw. flüssiger Kleber oder Lötzinn die Gesamtkontaktfläche durch kapillares Anhaften im Spaltbereich beidseitig der Rohrkontaktlinie auf der schräg angeschnittenen Seitenfläche des Plattenelements vergrössert. Des Weiteren wird durch eine bezüglich der Plattendicke mittige Verbindung auch die Zu-/Ableitung der Wärme zum oder vom Plattenelement erleichtert.The average roughness of the contact surfaces is adjusted to an Ra range of 0.05 to 2.0 μm, preferably 0.1 to 1 μm. The latter is also advantageous, for example, for a plate element/pipe arrangement with plates cut at an angle, since a connection is then possible, e.g Lateral surface of the plate element enlarged. Furthermore, the supply/dissipation of the heat to or from the plate element is also facilitated by a central connection with respect to the plate thickness.
In einer weiteren Ausführungsform weist das Wärmeaustauschelement einen Lotspalt auf. Dieser kann vorteilhaft mit einer Tiefe zwischen 0.05 bis 0.3 mm eingestellt werden. Wird der Lotspalt dabei durch zwei im Randbereich der Passung vorgesehene Abstandsstufen und dem darauf liegenden Rohr gebildet, kann dieser besonders schmal, bspw. zwischen 0.05 und 0.2 mm, ausgestaltet sein, ohne dass flüssiges Lötzinn beim Aufsetzen des Rohrs auf die Platte seitlich austritt. Dies gilt insbesondere dann, wenn zusätzlich auf den Abstandsstufen eine Klebverbindung vorgesehen ist. Die Breite der Abstandstufe kann dabei zwischen 2 und 5 mm eingestellt werden. Wird eine unterbrochene Abstandsstufe oder Abstandsnoppen verwendet ist ein etwas grösserer Abstand von 0.1 bis 0.3 mm günstiger.In a further embodiment, the heat exchange element has a solder gap. This can advantageously be set to a depth of between 0.05 and 0.3 mm. If the solder gap is thereby provided by two spacer steps provided in the edge area of the fit and the one lying thereon Formed tube, this can be particularly narrow, for example. Between 0.05 and 0.2 mm, be designed without liquid solder leaking laterally when placing the tube on the plate. This applies in particular if an adhesive connection is additionally provided on the spacer steps. The width of the space step can be set between 2 and 5 mm. If an interrupted spacer step or spacer nubs is used, a slightly larger distance of 0.1 to 0.3 mm is better.
Bevorzugt wird das Plattenelements aus einem Leichtmetall, insbesondere aus Aluminium auf Grund seiner guten Wärmeleiteigenschaft und geringem Gewicht hergestellt. Bevorzugtes Material für das Rohr ist Kupfer, jedoch kann hier auch eine anderes Metall, beispielsweise ebenfalls Aluminium verwendet werden.The plate element is preferably made of a light metal, in particular aluminum, due to its good thermal conductivity and low weight. The preferred material for the tube is copper, but another metal, for example aluminum, can also be used here.
In einer weiteren bevorzugten Ausführungsform kann das Rohr im Bereich der Passung mit dem Plattenelement durch eine Schweissverbindung SV verbunden sein. Die Schweissverbindung SV umfasst dabei vorteilhaft zumindest eine parallel zur Rohrachse angeordnete Abfolge von Punktschweissungen, wodurch im Vergleich zu durchgehenden Schweissnähten ein geringerer Verzug erreicht werden konnte.In a further preferred embodiment, the tube can be connected to the plate element by a welded connection SV in the area of the fit. The welded connection SV advantageously comprises at least one sequence of spot welds arranged parallel to the pipe axis, as a result of which less distortion could be achieved in comparison to continuous weld seams.
Die Schweissverbindung SV, insbesondere die Schweisspunkte können dabei von der dem Rohr abgewandten Seite des Plattenelements aus angebracht werden. Ebenfalls auf der dem Rohr abgewandten Seite der Passung kann eine Ausdünnung des Plattenmaterials bspw. in der Form einer oder mehrerer Sicken oder Vertiefungen parallel zur Passung angeordnet sein.The welded connection SV, in particular the welding points, can be attached from the side of the plate element facing away from the pipe. Also on the side of the fit facing away from the pipe, the plate material can be thinned, for example in the form of one or more Beads or indentations can be arranged parallel to the fit.
Die Materialdicke d kann im Bereich der Passung, insbesondere im Bereich einer Schweissverbindung zwischen 0.1 und 0.5 mm eingestellt sein, was den Schweissvorgang erleichtert.The material thickness d can be set between 0.1 and 0.5 mm in the area of the fit, in particular in the area of a welded joint, which facilitates the welding process.
Ganz allgemein hat es sich für geschweisste Wärmeaustauschelemente 1 mit einer von unten (also von der dem Rohr abgewandten Seite des Plattenelements) ausgeführten Schweissung als vorteilhaft erwiesen Plattendicken D zwischen 0.5 und 10 mm zu wählen.In general, it has proven to be advantageous for welded
Figurenbeschreibung:
Im Folgenden wird die Erfindung anhand von Figuren und Beispielen näher erläutert. Hier sei darauf hingewiesen, dass die Darstellung der Figuren rein schematisch ist und zwecks besserer Darstellung der erfindungswesentlichen Details weder massstabs- noch proportionsgerecht erfolgt. Beispiele für bevorzugte Bemassungen bzw. Dimensionierungen finden sich in der allgemeinen Beschreibung oben sowie in der Figurenbeschreibung, bzw. Ansprüche wie folgt. Gleiche Bezugszeichen in unterschiedlichen Zeichnungen bezeichnen denselben Gegenstand, bzw. dieselbe Funktion des Gegenstandes.Figure description:
The invention is explained in more detail below using figures and examples. It should be pointed out here that the representation of the figures is purely schematic and, for the purpose of better representation of the details essential to the invention, is not true to scale or proportion. Examples of preferred measurements or dimensioning can be found in the general description above and in the description of the figures or claims as follows. The same reference symbols in different drawings designate the same object or the same function of the object.
Dabei zeigen die Figuren Folgendes:
- Figur 1:
- Ein Wärmeaustauschelement des Standes der Technik
- Figur 2:
- Ein weiteres Wärmeaustauschelement des Standes der Technik
- Figur 3:
- Ein erfindungsgemässes Wärmeaustauschelement
- Figur 4:
- Ein weiteres erfindungsgemässes Wärmeaustauschelement
Figur 5 und Figur 6:- Mehrteiliger Wärmeaustauschelementverbund
Figur 7 und Figur 8:- Weitere Ausführungsformen des Wärmeaustauschelements
- Figur 9:
- Wärmetauscher
- Figur 10:
- Verfahren zur Herstellung eines Wärmeaustauschelements
- Figur 11:
- Wärmetauscher
- Figur 12:
- Verbindung mit Abstandsstufen
- Figur 13:
- Verbindung mit Abstandsnoppen
- Figur 14:
- Klebe-/Lötverbindung
- Figur 15:
- Schweissverbindungen
- Figure 1:
- A prior art heat exchange element
- Figure 2:
- Another prior art heat exchange element
- Figure 3:
- A heat exchange element according to the invention
- Figure 4:
- Another heat exchange element according to the invention
- Figure 5 and Figure 6:
- Multi-part heat exchange element composite
- Figure 7 and Figure 8:
- Further embodiments of the heat exchange element
- Figure 9:
- heat exchanger
- Figure 10:
- Process for manufacturing a heat exchange element
- Figure 11:
- heat exchanger
- Figure 12:
- connection with distance steps
- Figure 13:
- Connection with spacer knobs
- Figure 14:
- Glued/soldered connection
- Figure 15:
- welded joints
Das in
Ein weiteres Wärmeaustauschelement 1" des Standes der Technik, wie beispielsweise aus
Ein weiteres erfindungsgemässes Wärmeaustauschelement 1 zeigt
Ist bei herkömmlichen Wärmeaustauschelementen eine Breite b von 80 bis 135 mm möglich, so kann diese Breite, unter Beibehaltung eines vergleichbaren Übertragungswerts, mit einer entsprechenden Lochung vorteilhaft zwischen 400 bis 1000 mm gewählt werden.If a width b of 80 to 135 mm is possible with conventional heat exchange elements, this width can advantageously be selected between 400 and 1000 mm with a corresponding perforation while maintaining a comparable transmission value.
Einen anderen Zweck erfüllen die im unteren Bereich des oder der Plattenelemente 4 dargestellten Rundlöcher, die an ihrer, wie in
Entsprechende Bördelungen können auch an den Längslöchern vorgesehen sein. Auch eine Kombination von akustisch wirksamen Löchern und entsprechenden Längslöchern ist möglich.Corresponding flanges can also be provided on the longitudinal holes. Also a combination of acoustic effective holes and corresponding longitudinal holes is possible.
Gleichzeitig oder gestaffelt dazu kann die Rohrkontaktfläche 3 gleichfalls nach Erwärmung des Rohrs unter Zuhilfenahme eines auf den Aussenumfang des Rohrs 2, bzw. der Rohrkontaktfläche 3 angepassten Ultraschallkopfs 15' mit Lötzinn beschichtet werden. Anschliessend wird, wie in
In
In
Eine andere Möglichkeit um die entsprechenden Verhältniszahlen (Apr / Awi bzw. Awi / GL) zu verbessern, ist in
- 11
- Wärmeaustauschelementheat exchange element
- 22
- RohrPipe
- 33
- Rohrkontaktflächepipe contact surface
- 44
- Plattenelementplate element
- 55
- Plattenelementkontaktflächeplate element contact surface
- 66
- Längslochlongitudinal hole
- 77
- Rundlochround hole
- 88th
- Wärmetauscherheat exchanger
- 99
- SeitenwandSide wall
- 1010
- Vorderwandfront wall
- 1111
- Anpressmittelpressing means
- 1212
- Klemmvorrichtungclamping device
- 1313
- Dämpfermute
- 1414
- Isolationsmaterialinsulation material
- 1515
- US-Kopf (Ultraschallkopf)US head (ultrasound head)
- 1616
- Schweissverbindungwelded connection
- 1717
- Klebverbindungadhesive bond
- 1818
- Lotverbindungsolder joint
- 1919
- Arbeitsplattecountertop
- 2020
- Heizelementheating element
- 2121
- Innere Wärmeaustauschfläche des WärmetauschersInternal heat exchange surface of the heat exchanger
- 2222
- Äussere Wärmeaustauschfläche des WärmetauschersExternal heat exchange surface of the heat exchanger
- 2323
- Vlies und/oder Plattefleece and/or plate
- 2424
- Zwischenraumspace
- 2525
- Anpressflächecontact surface
- 2626
- Beschichtungcoating
- 2727
- Wärmeleitblechheatsink
- 2828
- Freiflächeopen space
- 2929
- Wärmeaustauschkontaktflächeheat exchange contact surface
- 3030
- Lotspaltsolder gap
- 3131
- Abstandsstufedistance level
- 3232
- Abstandsnoppespacer knob
- 3333
- Passungfit
- 3434
- Ausdünnung, Sickethinning, beading
- A, A'A, A'
- 1. und 2. Ebene1st and 2nd level
- BB
- Breite des PlattenelementsWidth of the plate element
- DD
- Plattendicke (Dicke des Plattenelements (4))Plate thickness (thickness of plate member (4))
- di.e
- Materialdicke des Plattenelements im Bereich der PassungMaterial thickness of the plate element in the area of the fit
- HH
- 3. Ebene (Horizontalebene)3rd level (horizontal level)
- LL
- Längsrichtung, Länge des PlattenelementsLongitudinal, length of the plate element
- SVSV
- Schweissverbindungwelded connection
- SS
- Spaltbreitegap width
- xx
- Abmessung des Plattenelements parallel zur Rohrachse im Bereich der PlattenelementkontaktflächeDimension of the plate element parallel to the pipe axis in the area of the plate element contact surface
- yy
- Abmessung des Plattenelements parallel zur Rohrachse in einem vom Rohr weiter beabstandeten BereichDimension of the plate element parallel to the pipe axis in an area further spaced from the pipe
- ZZ
- Rohrachsepipe axis
Claims (12)
- A heat exchange element for cooling or heating rooms, comprising a thermally conductive pipe (2) for a heat exchange fluid to flow through, and at least one thermally conductive plate element (4) that is essentially planar on both sides and parallel on the sides for absorbing ambient heat and thermally conducting the ambient heat to the pipe (2) and/or taking up thermal heat from the pipe (2) and dissipating the thermal heat to the environment, with the pipe (2) being arranged on at least one plate element (4) or between at least two plate elements (4) of a plate element arrangement, and a contact means being provided for thermal contact, wherein the contact means comprises a connecting means,and the plate element (4), in the area of a plate-element contact surface (5) for thermally conductive contact with a pipe contact surface (3), is adapted on the pipe contact surface by means of a fit (33) with a reduced material thickness d compared to a thickness D of the plate element (4), to enlarge the contact surfaces (3, 5), and the connecting means comprises a soldered connection or an adhesive connectioncharacterized in thatthe plate element (4) has a plate thickness D of 0.5 to 3 mm and the fit in the edge area or in the entire cross section is in the form of a segment of a circle, with a depth of 2 to 12% of the outer diameter of the tube, the tube (2) being operatively connected in a meandering manner to the at least one plate element (4), and the tube (2) and the plate element are straight in the region of the fit, with the curved tube sections protruding laterally beyond the plate element.
- Heat exchange element according to claim 1, wherein the at least one tube (2) is operatively connected to the at least one plate element (4) transversely, preferably substantially at a right angle to a longitudinal direction L thereof.
- Heat exchange element according to one of the preceding claims, wherein the plate element (4) or the plate element arrangement extends on both sides of a plane of symmetry S of the heat exchange element (1) in a respective plane A, A', wherein the planes A, A' intersect in the plane of symmetry S, along a line of intersection between the plane of symmetry S and a fourth plane H running parallel to a tube axis Z and perpendicular to the plane of symmetry S, and each form an acute angle α, α' to the plane H, so that the heat exchange element (1) with the planes A, A' can be resiliently pressed against a heat exchange surface W parallel to the fourth plane H.
- Heat exchange element according to claim 3, wherein the angles α, α' are equal in magnitude.
- Heat exchange element according to claim 3 or 4, wherein the angles α, α' are in a range between 1 and 15°, preferably between 2 and 10°.
- Heat exchange element according to one of the preceding claims, wherein the plate element (4) has a plate thickness D of 1 to 2 mm.
- Heat exchange element according to one of the preceding claims, wherein the fit has a depth of 0.6 to 1 mm or 5 to 8% of the outer diameter of the tube.
- Heat exchange element according to one of the preceding claims, wherein the fit comprises or is a flat surface, the average roughness of which is set to an Ra range of 0.05 to 2.0 µm, preferably 0.1 to 1 µm.
- Heat exchange element according to one of the preceding claims, wherein the heat exchange element comprises a soldering gap (30) between the tube (2) and the plate element (4) formed by spacer steps (31) or spacer cams (32).
- Heat exchange element according to one of the preceding claims, wherein the tube (2) is connected to the plate element (4) by an adhesive connection (17) and a soldered connection (18) .
- The heat exchange element according to claim 10, wherein the adhesive connection (17) is located at least in one end region of the fit (33) opposite, but preferably in both edge regions of the plate element (4) opposite the tube (2), and the soldered connection (18) is located between the other end of the fitting and one end region, but preferably between the end regions, between the adhesive joints.
- Heat exchanger with at least one heat exchange element (1) according to any one of the preceding claims.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK15178348.7T DK3121548T3 (en) | 2015-07-24 | 2015-07-24 | HEAT EXCHANGE ELEMENT |
EP15178348.7A EP3121548B8 (en) | 2015-07-24 | 2015-07-24 | Heat exchange element |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15178348.7A EP3121548B8 (en) | 2015-07-24 | 2015-07-24 | Heat exchange element |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3121548A1 EP3121548A1 (en) | 2017-01-25 |
EP3121548B1 true EP3121548B1 (en) | 2022-07-06 |
EP3121548B8 EP3121548B8 (en) | 2022-09-14 |
Family
ID=53724081
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15178348.7A Active EP3121548B8 (en) | 2015-07-24 | 2015-07-24 | Heat exchange element |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3121548B8 (en) |
DK (1) | DK3121548T3 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD104233A1 (en) * | 1973-04-16 | 1974-03-05 | ||
US6830098B1 (en) * | 2002-06-14 | 2004-12-14 | Thermal Corp. | Heat pipe fin stack with extruded base |
US20070089858A1 (en) * | 2005-10-25 | 2007-04-26 | Andberg John W | Waterblock for cooling electrical and electronic circuitry |
JP5267381B2 (en) * | 2009-08-19 | 2013-08-21 | 日本軽金属株式会社 | Manufacturing method of heat transfer plate |
DE102013209961B4 (en) | 2013-05-28 | 2015-01-15 | Caverion Deutschland GmbH | Heat exchanger and method of fastening |
-
2015
- 2015-07-24 DK DK15178348.7T patent/DK3121548T3/en active
- 2015-07-24 EP EP15178348.7A patent/EP3121548B8/en active Active
Also Published As
Publication number | Publication date |
---|---|
DK3121548T3 (en) | 2022-09-26 |
EP3121548B8 (en) | 2022-09-14 |
EP3121548A1 (en) | 2017-01-25 |
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