EP3100314A1 - A barrier coating - Google Patents
A barrier coatingInfo
- Publication number
- EP3100314A1 EP3100314A1 EP15743892.0A EP15743892A EP3100314A1 EP 3100314 A1 EP3100314 A1 EP 3100314A1 EP 15743892 A EP15743892 A EP 15743892A EP 3100314 A1 EP3100314 A1 EP 3100314A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- previous
- layers
- platelets
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000004888 barrier function Effects 0.000 title claims abstract description 63
- 238000000576 coating method Methods 0.000 title claims abstract description 57
- 239000011248 coating agent Substances 0.000 title claims abstract description 53
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- 239000010410 layer Substances 0.000 claims description 188
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 24
- 229910021389 graphene Inorganic materials 0.000 claims description 24
- 238000000926 separation method Methods 0.000 claims description 19
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- 230000002209 hydrophobic effect Effects 0.000 claims description 12
- -1 Fluorographene Inorganic materials 0.000 claims description 10
- 239000011247 coating layer Substances 0.000 claims description 10
- 239000000356 contaminant Substances 0.000 claims description 10
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 9
- 229910052582 BN Inorganic materials 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 229910010272 inorganic material Inorganic materials 0.000 claims description 5
- 239000011147 inorganic material Substances 0.000 claims description 5
- 239000000440 bentonite Substances 0.000 claims description 4
- 229910000278 bentonite Inorganic materials 0.000 claims description 4
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 4
- 239000010445 mica Substances 0.000 claims description 4
- 229910052618 mica group Inorganic materials 0.000 claims description 4
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 4
- 229910021428 silicene Inorganic materials 0.000 claims description 4
- 229910052723 transition metal Inorganic materials 0.000 claims description 4
- 150000003624 transition metals Chemical class 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 230000001012 protector Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 25
- 238000000231 atomic layer deposition Methods 0.000 description 17
- 230000006870 function Effects 0.000 description 15
- 239000010408 film Substances 0.000 description 13
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 229910052791 calcium Inorganic materials 0.000 description 11
- 239000011575 calcium Substances 0.000 description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 238000000151 deposition Methods 0.000 description 8
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- XOJVVFBFDXDTEG-UHFFFAOYSA-N Norphytane Natural products CC(C)CCCC(C)CCCC(C)CCCC(C)C XOJVVFBFDXDTEG-UHFFFAOYSA-N 0.000 description 3
- 238000007754 air knife coating Methods 0.000 description 3
- 230000037361 pathway Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000007764 slot die coating Methods 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000006557 surface reaction Methods 0.000 description 3
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
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- 238000002161 passivation Methods 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 240000002390 Pandanus odoratissimus Species 0.000 description 1
- 235000005311 Pandanus odoratissimus Nutrition 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
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- 238000004590 computer program Methods 0.000 description 1
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- 230000007423 decrease Effects 0.000 description 1
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- 238000002347 injection Methods 0.000 description 1
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- 239000000314 lubricant Substances 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000002064 nanoplatelet Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- 229910052710 silicon Inorganic materials 0.000 description 1
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- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/873—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
Definitions
- TECHNOLOGICAL FIELD Examples of the present disclosure relate to an apparatus and method for providing a barrier coating.
- certain examples relate to a protective barrier coating for Organic Light Emitting Diode displays.
- OLED displays are vulnerable to damage due to the ingress of contaminants, such as moisture, from the ambient environment.
- Organic Light Emitting Diode (OLED) displays are acutely vulnerable to damage by water and oxygen due to the polymeric substrates on to which OLED displays are typically fabricated.
- Polymeric substrates typically used have poor inherent barrier properties and poor surface qualities as compared to glass substrates.
- OLED displays, and their polymeric substrates can also be flexible which presents additional difficulties.
- the provision of a single barrier layer may not provide an adequate level of barrier protection.
- multiple barrier layers are provided to seek to provide adequate barrier protection to block moisture transport, the adding of multiple barrier layers to a display/device may increase its overall thickness and reduces its flexibility.
- typically multiple barrier layers are not dynamically flexible, after repeated bending they tend to form cracks which destroy the barrier integrity.
- an apparatus comprising: a layer comprising a plurality of two-dimensional platelets of a first material; and at least another layer covering the first layer; wherein the apparatus is configured to form a barrier coating for a surface.
- a multilayer display protector comprising the apparatus as above.
- a display comprising a display element and the apparatus as above.
- a hand held electronic device comprising a user input device and the display as above. According to at least some but not necessarily all examples of the disclosure there is provided a method of manufacturing the apparatus as above.
- a method for providing a barrier coating to a surface comprising causing, at least in part, actions that result in: providing a layer, comprising a plurality of two-dimensional platelets of a first material, to the surface; and covering the first layer with at least another layer.
- Figure 1 schematically illustrates an example of an apparatus according to the present disclosure
- Figure 2 schematically illustrates a further example of an apparatus according to the present disclosure
- Figure 3 schematically illustrates a yet further example of an apparatus according to the present disclosure
- Figure 4 schematically illustrates a yet further example of an apparatus according to the present disclosure
- Figures 5A and 5B schematically illustrate a plan view and side-on view of an example of a layer of an apparatus according to the present disclosure
- Figure 6 schematically illustrates an electronic device for use with examples of an apparatus according to the present disclosure
- Figure 7 schematically illustrates an example of a method according to the present disclosure
- Figures 8A and 8B illustrate a test performed on a conventional barrier coating
- Figures 9A and 9B illustrate a test performed on a barrier coating in accordance with an example of an apparatus according to the present disclosure.
- Figures 10A and 10B show transmission light microscopy images of an example of an apparatus according to the present disclosure. DETAILED DESCRIPTION
- the Figures schematically illustrate an apparatus 100 which comprises: a first layer 101 and a second layer 102 which covers the first layer.
- the layers may be disposed on a surface 103 of a substrate 104 so as to provide a barrier coating for the surface.
- the apparatus provides a protective barrier coating which seeks to prevent the
- the first layer comprises a plurality of two-dimensional platelets 101 ' of a first material.
- the term 'two-dimensional platelets of a first material' is a generic term that encompasses, for example, materials having a platelet
- morphology i.e. having a thickness of only a few nanometres (e.g. less than 1 , 5 or 10 nm) but a lateral extent of several micrometres (e.g. 0.1 - 10 ⁇ or 0.1 - 100 ⁇ ), two-dimensional sheet material, for example flakes of
- Graphene Oxide or nanoplatelets.
- Other materials having two- dimensional platelets that might be used in examples of the present disclosure include: Boron Nitride, Graphene, functionalised Graphene, Fluorographene, Transition metal Dichalcogenides, Molybdenum
- Disulphide Single layer Silicon - Silicene, Mica, Bentonite clay materials or any inorganic material with a platelet morphology.
- the platelets can be 'atomically thin' monolayers, i.e. made of only a one atom thick layer.
- the thickness of monolayer Graphene may be around 0.34 nm and about 0.8 nm for Graphene Oxide.
- the layer of two-dimensional platelets provides multiple terraces of atomically flat platelets which creates a planarised surface thereby providing a seed layer, or base coating layer, having an upper surface devoid of, or having reduced, surface defects such as pin-holes.
- this allows for preferential deposition of a subsequent layer.
- the two-dimensional platelets of the layer can slide over each other (i.e. provide 'lubricant' behaviour) which has the advantage of improved tolerance to flexing/bending and enhanced resilience to crack formation in the layer itself due to deformation of the layer, e.g. during bending. Moreover, such a layer also improves the tolerance of the subsequent layer, which is disposed on the platelet layer, to withstand bending.
- various examples of the present disclosure may provide a barrier coating with improved barrier protection/passivation and enhanced ability to withstand flexing/bending.
- the subsequent layer may be a conformal coating layer deposited via Atomic Layer Deposition (ALD) so as to provide a high quality pin-hole free ALD coating.
- ALD Atomic Layer Deposition
- the subsequent layer may be another layer of two-dimensional platelets but of a different material to the first platelet material.
- one layer may comprise a hydrophilic platelet material whereas the other layer may comprise a hydrophobic platelet material.
- Such alternating layers may provide barrier protection against contaminants such as moisture, organic substances/molecules and other substances/particles.
- one of the layers may be modified so as to draw away contaminants from one region of the layer to another region of the layer.
- certain examples not only inhibit the ingress of moisture through the layers but also actively guide any moisture which does permeate through to outer edges of the apparatus.
- An example of an apparafus/mulfi-layer barrier coating will now be described with reference to the Figures. Similar reference numerals are used in the Figures to designate similar features. For clarity, all reference numerals are not necessarily displayed in all figures.
- Figure 1 schematically illustrates an example of an apparatus 100.
- the apparatus comprises a multi-layer barrier coating 100 having a first layer 101 disposed on a surface 103 of a substrate 104.
- the first layer 101 comprises a plurality of two-dimensional platelets 101 ' of a first material.
- the first material may comprises, for example, one of: Graphene Oxide, Boron Nitride, Graphene, functionalised Graphene, Fluorographene, Transition metal Dichalcogenides, Molybdenum Disulphide, Silicene, Mica, Bentonite or an inorganic material with a platelet morphology.
- Such materials can be stacked in controlled architectures to provide a layer which is transparent and has moisture resistance.
- the two-dimensional platelets 10T form a thin film that substantially covers the surface 104 of the substrate which is to be protected.
- the plurality of two-dimensional platelets 101 ' may be applied in a tessellated fashion to the surface or the plurality of two-dimensional platelets 101 ' may be applied in such a manner so as to overlay/overlap one another, forming sub layers of platelets 101 ' within layer 101 , to ensure substantially complete coverage of the entire surface 104 which is to be protected by the platelets with no exposed areas not covered by at least two-dimensional platelet.
- the first layer 100 may comprise a single or a few sub layers (e.g. 1 -5) of platelets 10T .
- the first layer may comprise many sub layers (e.g. 5-500) of platelets 10T .
- the first layer creates a planarised surface consisting of multiple terraces of atomically flat platelets 101 ' that cover the surface 104.
- this planarised surface of the first layer allows for preferential deposition of a second layer 102, e.g. a conformal coating layer as in Figure 2 or a further layer of two-dimensional platelets as in Figure 3.
- Figure 2 schematically illustrates an example of a multi-layered coating barrier 200 for protecting a surface 103 of a substrate 104.
- the multi layered coating barrier 200 comprises a first layer 101 of two-dimensional platelets 101 ' of a first material and a second layer 202.
- the second layer is a coating layer, e.g. a conformal coating layer of a thin film deposited on top of the planarised surface of the first layer via Atomic Layer Deposition (ALD).
- ALD Atomic Layer Deposition
- the second layer comprises an Aluminium based ALD coating, such as Aluminium Oxide or Alumina.
- the conformal coating second layer could comprise other metallic compounds (e.g. metallic: oxides, nitrides and sulphides) which may be deposited via ALD.
- ALD coatings can provide an extremely low permeability water/oxygen barrier.
- surface defects in the substrate disrupt the deposition of high quality, pin-hole free, conformal ALD coatings (or other conformal coating layer).
- the provision of an initial layer of two-dimensional platelets of a first material creates a planarised surface which, advantageously, allows for preferential deposition of a subsequent layer.
- a high quality pin-hole free conforming coating/ALD coating may be deposited onto the planarised surface of the first layer of platelet material.
- the ALD coating/film layer may also help the two-dimensional platelets to bind to the substrate thereby improving integrity of the hybrid multilayer coating.
- Figure 3 schematically illustrates an example of a multi layered coating barrier 300 for protecting a surface 103 of a substrate 104.
- the multi layered coating barrier 300 comprises a first layer 101 comprising a plurality of two- dimensional platelets 101 ' of a first material and a second layer 302 comprising a plurality of two-dimensional platelets 302' of a second material which is different to the first material thereby providing a hybrid multilayer coating.
- the second material may comprise, for example, one of: Graphene Oxide, Boron Nitride, Graphene, functionalised Graphene, Fluorographene, Molybdenum Disulphide, or an inorganic material with a platelet morphology.
- One of the first and second materials may be selected so as to provide a water super-permeable layer/film by using hydrophilic platelets, for example flakes of Graphene Oxide (GO).
- GO solutions may be applied via spray coating, spin coating, slot die coating, blade or rod coating, air-knife coating, drop cast or printing techniques to form a layer/film which is water super-permeable but impermeable to any other molecules.
- the other of the first and second material may be selected so as to provide a water impermeable layer/film by using hydrophobic platelets, for examples flakes of boron nitride (BN), Graphene or Fluorographene. Solutions of such material may be applied via slot-die coating, air-knife coating, rod coating, spray coating, spin coating, drop cast or printing techniques to form a layer/film which is impermeable to water but permeable to organic molecules.
- hydrophobic platelets for examples flakes of boron nitride (BN), Graphene or Fluorographene. Solutions of such material may be applied via slot-die coating, air-knife coating, rod coating, spray coating, spin coating, drop cast or printing techniques to form a layer/film which is impermeable to water but permeable to organic molecules.
- the two types of layers/films can be combined in a multilayer structure, where the hydrophobic layer/film repels water and the hydrophilic layer/film repels oils and organic solvents. Electrical conductivity of a layer could be provided by using Graphene solutions, which would also provide a water impermeable film.
- Figure 4 illustrates an example of a multi layered coating barrier 400 in which different layers/films 101 , 102, 403 may be stacked on top of each other, via subsequent printing or coating techniques.
- the multi layered coating barrier 400 comprises:
- a first layer 101 of two-dimensional platelets 101 ' of a first material a second layer 302, overlaying the first layer, of two-dimensional platelets 302' of a second material, and
- Additional layers may also be provided, such as a conformal coating deposited by ALD, or other vacuum deposition method such as: sputtering, evaporation, plasma-deposition, Chemical Vapour Deposition (CVD).
- ALD atomic layer deposition
- CVD Chemical Vapour Deposition
- the first material may be different from the second material and the second material may be different from the third material.
- One or more of the first, second and third materials may be selected to provide a water impermeable/hydrophobic layer and another one or more of the first, second and third materials may be selected to provide a water permeable/hydrophilic layer.
- a water permeable layer 302 of GO platelets 302' is sandwiched between two water impermeable layers 403 and 101 of BN platelets 403' and 101 ' .
- the upper BN layer 403 acts as a hydrophobic barrier against moisture, while any water which manages to permeate through this layer is confined to the middle GO layer 302 via the lower BN layer 101 .
- one of the layers may be configured/structured so as to draw away contaminants (e.g. water molecules, gas particles or organic molecules) or to draw contaminants from one region of the layer to another region of the layer.
- the layer/film can act as a capillary medium to extract water from the coating.
- the hydrophilic layer/film may be structured in order to direct the flow of water molecules towards a periphery of the layer or an outside of the apparatus (and inhibit a flow of water molecules towards a central region of the layer or an inside of the apparatus). This way, a protective barrier layer can be provided with a built-in capability to eliminate water traces.
- a hydrophilic GO layer which is super-permeable to water molecules, may be configured/structured in such a way so as to guide/draw out water to the edges of the layer by creating low resistance permeation pathways / highly permeable pathways through which water molecules can diffuse to the edge of the layer.
- a layer may be configured to comprise hydrophobic parts defining passages/channels of a hydrophilic material, such that the hydrophilic material acts as a capillary medium.
- a hydrophilic layer of GO flakes may be provided with areas of reduced Graphene Oxide (rGO), which is hydrophobic. The rGO may be obtained in the GO layer via local reduction of parts of the GO layer.
- the GO layer may be patterned by direct laser writing or by flash light irradiation so as to exploit a photonic reduction phenomenon whereby GO is reduced upon irradiation and turned into rGO.
- Such patterning may be applied to a single, continuous GO layer so as to create hydrophilic GO micro-channels/capillaries defined between portions/boundaries of hydrophobic reduced GO.
- the geometry of the patterning on the rGO and GO to define the channels/capillaries may be a geometry suitable to favour the flow of water towards the outside edges of the layer. For example, fractal geometries may be provided, with increasing branching from the central/middle area of the layer to one or more peripheral regions or edges of the layer.
- the layer may be configured/structured such that the separation distance between platelets in the layer is selectively varied.
- the vertical separation distance between platelets in the layer may affect the permeability to specific molecules. Accordingly, the vertical separation distance may be selectively controlled/tuned to control the permeability to specific molecules.
- an average vertical separation distance between adjacent platelets located in a central region 502, as shown in Figures 5A and 5B, of the layer may be configured to be different from an average vertical separation distance between adjacent platelets in a peripheral region 503 of the layer.
- the separation of platelets within a layer may be selected/tuned via surface functionalization in such a way that the size of capillary pathways shrink from the centre to the sides of the GO layer.
- Stacking separation of the platelets may be controlled by the use of functional groups attached to the platelets which prevent close-packing.
- the chain length of the functional groups can be selected/tuned to control the platelet separation, with longer chain groups leading to larger spacing.
- a platelet structure having controlled capillary channels between platelets can be created, e.g. so as to create a hybrid structure that has larger platelet separation in the centre of the layer, with progressively smaller separation towards the edges in order to guide moisture to the edges of the layer (where the moisture can be subsequently dealt with/disposed, e.g. via absorption or adsorption via getter particles).
- FIGS 5A and 5B schematically illustrate a plan view and side-on view respectively of a layer 501 of two-dimensional platelets for use in a multi- layered barrier coating of the present invention.
- Two functionalised GO areas are printed: a central region 502 of the layer may comprise pristine GO, whereas an outer/peripheral region 503 may comprise partially reduced GO, which is known to show a smaller distance between platelets.
- Such a structure may be obtained also by light reduction, e.g. printing the entire area with GO, masking the central region 502 and irradiating the peripheral region 503, e.g. by laser, flash light, so as to at least partially reduce the GO in the peripheral region to partially reduced GO.
- the platelet separation decreases towards the edges of the layer 503 as compared with the larger platelet separation in the centre of the layer 502.
- Partially reduced GO is a material where a reduction process (mainly consisting in the elimination of oxygen-containing functional groups) has been carried out only partially (i.e. some oxygen-containing functional groups are still present, but at a lesser extent with respect to pristine GO).
- the properties of partially reduced GO - such as hydrophilicity - are directly affected by the functional groups, and are therefore modified accordingly, for example partially reduced GO would be less hydrophilic that pristine GO, but more than reduced GO.
- FIG. 6 schematically illustrates an electronic device 600 comprising a display 601 .
- Multi-layered barrier coatings comprising a layer of two- dimensional platelets as described above may be applied to the display 601 to allow creation of a dynamically flexible and foldable display device.
- Certain examples of the present disclosure seek to provide a dynamically flexible barrier coating that can protect an OLED from water vapour ingress of more than Ixl O "6 g/m 2 /day. Such moisture resistance is highly desirable for the fabrication of fully flexible, full colour, video rate capable displays that have to withstand dynamic flexibility.
- the device 600 also comprises a user input 602 via which a user can interact and control the device.
- the user input 602 is shown here as buttons, but it is to be appreciated that any means for user input may be used, e.g. a touch sensitive screen or voice input.
- the electronic device 600 may be a hand-portable electronic device, and may include, not least: mobile telephones, wireless communications devices, cameras, Personal Digital Assistants (PDAs) and tablet PCs.
- the portable electronic device may provide one or more audio/text/video communication functions (e.g. tele-communication, video-communication, and/or text transmission, Short Message Service (SMS)/ Multimedia Message Service (MMS)/emailing functions, interactive/non-interactive viewing functions (e.g. web-browsing, navigation, TV/program viewing functions), music recording/playing functions (e.g. MP3 or other format and/or (FM/AM) radio broadcast recording/playing), downloading/sending of data functions, image capture function (e.g. using a (e.g. in-built) digital camera), and gaming functions.
- audio/text/video communication functions e.g. tele-communication, video-communication, and/or text transmission, Short Message Service (SMS)/ Multimedia Message Service (MMS)/emailing
- the two-dimensional platelet layer may be of a conductive material, such as Graphene flakes.
- the material of the layer may be doped so as to enhance its conductivity, for example by introducing conductive Graphene materials to the layer.
- the barrier coating could be configured to be multi-functional by additionally being used as an electrode of an OLED device, e.g. an electrically conductive layer of the barrier coating could be used as an anode of an OLED device.
- an electrically conductive layer of the barrier coating could be used as an anode of an OLED device.
- the barrier layer provide a protective barrier, but it also reduces the number of layers required in the display device structure, since a separate anode is not required.
- improved charge injection may be provided that increases the luminosity/light output and efficiency of the OLED display device.
- the barrier coating may be applied, not least for example, to: a surface 104 of a flexible substrate 105, for example an OLED display panel, to provide a protective barrier coating.
- the flexible substrate 105 may be a polymeric substrates, such as poly(ethyleneterephthalate) (PET) or polyethylene 2,6- naphthalate (PEN).
- PET poly(ethyleneterephthalate)
- PEN polyethylene 2,6- naphthalate
- PI poly(ethyleneterephthalate)
- PA Polyaramid
- PEEK Polyether ether ketone
- barrier coating is not restricted to such use and could be applied to any surface, electronic component or environmentally/moisture sensitive object to improve passivation and barrier protection.
- the barrier coating could be applied to packaging for perishable goods, Photo Voltaic (PV) cells and Optical Photo Voltaic (OPV) cells.
- Figure 7 schematically illustrates a flow chart of an example of a method 700 according to the present disclosure.
- a first layer comprising a plurality of two-dimensional platelets of a first material, is provided to the surface.
- the two-dimensional platelets may be applied via: slot-die coating, air-knife coating, rod coating, spray coating, spin coating, drop cast or printing techniques
- the layer may be modified, for example so as to enable the layer to guide contaminants from one region of the layer to another region of the layer.
- the layer may be modified by selectively adjusting the separation distance of platelets in the layer, e.g. such that the vertical separation distance is greater in a central area of the layer than a peripheral region of the layer. Control of the platelet
- the separation distance may be achieved via surface functionalization to introduce functional groups to the layer of the first material.
- the chain lengths of the functional groups can be selected to control platelet separation, whereby longer chain groups give rise to longer platelet separation distances.
- the layer may be modified by selectively irradiating the layer, e.g. so as to pattern the layer with
- channels/passageways/capillaries in an arrangement so as to guide contaminants (e.g. water molecules or organic molecules) from a central region to a peripheral region of the layer.
- contaminants e.g. water molecules or organic molecules
- a second layer is provided on top of the first layer.
- the second layer may be another layer of two-dimensional platelets but of a second material different to the first material (e.g. such that one material is hydrophilic and the other is hydrophobic).
- the second layer may alternatively be a conformal coating, e.g. an ALD coating layer.
- One or more further layers may additionally be provided, e.g. a further two- dimensional platelet layer or conformal coating layer.
- FIG. 7 The flowchart of Figure 7 represents one possible scenario among others.
- the order of the blocks shown is not absolutely required and one or more blocks may be performed in a different order or overlapping in time, in series or in parallel.
- One or more blocks may be omitted (e.g. blocks 702, 702A and 702B) or added or changed in some combination of ways.
- different functional groups may be already provided in solutions prior to film deposition.
- 2 dimensional platelets with different functionalization may be printed on different areas so as to provide hydrophobic/hydrophilic patterns.
- the modification block 702 would occur before the layer deposition block 701 , i.e. the 2 dimensional platelet material for a layer is modified prior to it being deposited as a layer.
- each block, and combinations of blocks can be implemented by special purpose hardware-based systems which perform the specified functions or steps. Accordingly, the blocks support: combinations of means for performing the specified functions; combinations of steps for performing the specified functions; and computer program instructions/algorithm for performing the specified functions.
- FIGS 8A and 8B illustrate a 'Calcium Mirror' test performed on a conventional barrier coating.
- Figures 9A - 9B illustrate a 'Calcium Mirror' test performed on a barrier coating in accordance with an example of an apparatus according to the present disclosure.
- the Calcium Mirror test quantifies the barrier properties of different materials on a polymeric substrate, in this case a polyethylene 2,6-naph ⁇ hala ⁇ e (PEN) substrate.
- PEN polyethylene 2,6-naph ⁇ hala ⁇ e
- the barrier coating to be tested is deposited onto a PEN substrate.
- a thin layer of Calcium metal is evaporated on top of the barrier coating, this substrate is then adhered/laminated to an impermeable glass substrate so that the only point of ingress for water and oxygen is through the PEN + barrier.
- This process is done in an inert atmosphere glove box.
- the samples are brought into ambient conditions to assess the barrier properties by tracking the optical transparency of the Calcium mirror.
- the calcium forms a highly reflective silver mirror. Even small amounts of moisture or oxygen cause conversion of the Calcium metal to transparent Calcium Hydroxide, causing transparent spots to appear where moisture or oxygen has penetrated the barrier.
- Figure 8A shows a sample of a PEN substrate with a standard coating of 5nm ALD Alumina layer barrier at the start of the test shortly after fabrication. The central section of Calcium is clearly visible.
- Figure 8B shows the PEN with 5nm of ALD test sample of Figure 8A after 24 hours in ambient conditions. The sample with only the Alumina barrier is fully transparent after 24 hours, indicating all the Calcium metal has been consumed by oxygen or moisture ingress.
- Figure 9A shows another sample at the start of the test.
- This sample additionally comprises a layer of GO platelets, i.e. the PEN substrate is coated in GO platelets onto which a 5nm ALD Alumina layer barrier is provided. Initially after fabrication the central section of Calcium is clearly visible.
- Figure 9B shows the PEN with GO platelets and 5nm of ALD Alumina test sample of Figure 9A after 24 hours in ambient conditions. This sample, with the GO platelets underneath the Alumina layer, has only small regions of degradation, the majority of the Calcium metal remaining unreacted and protected from moisture and oxygen.
- Figure 10A shows a transmission light microscopy image, at 200x magnification, of the test sample of Figure 9A, i.e. at the beginning of the test.
- Figure 10B shows a transmission light microscopy image, at 200x magnification, of the test sample of Figure 9B, i.e. after 24 hours.
- These optical micrograph images show that the improved barrier properties are localized to the GO platelets, since it can be seen that the Calcium metal has reacted and is transparent in the exposed regions between the platelets.
Landscapes
- Laminated Bodies (AREA)
- Electroluminescent Light Sources (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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GB1401506.9A GB2522626A (en) | 2014-01-29 | 2014-01-29 | Apparatus and method for providing barrier coating |
PCT/FI2015/050032 WO2015114205A1 (en) | 2014-01-29 | 2015-01-21 | A barrier coating |
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EP3100314A1 true EP3100314A1 (en) | 2016-12-07 |
EP3100314A4 EP3100314A4 (en) | 2017-09-13 |
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EP15743892.0A Withdrawn EP3100314A4 (en) | 2014-01-29 | 2015-01-21 | A barrier coating |
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EP (1) | EP3100314A4 (en) |
JP (1) | JP2017511955A (en) |
CN (1) | CN106062987A (en) |
GB (1) | GB2522626A (en) |
WO (1) | WO2015114205A1 (en) |
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US10547032B2 (en) * | 2014-07-31 | 2020-01-28 | Lorea Institute Of Industrial Technology | Film comprising graphene oxide and clay, preparation method therefor, and use thereof as oxygen barrier film |
KR102483236B1 (en) * | 2017-11-09 | 2022-12-30 | 삼성디스플레이 주식회사 | Display device and manufacturing method of the same |
EP3632676A1 (en) * | 2018-10-02 | 2020-04-08 | Ventus Engineering GmbH | Layered structure with multiple layers, use of and method therefore |
WO2020070183A1 (en) * | 2018-10-02 | 2020-04-09 | Ventus Engineering GmbH | Layered structure with multiple layers, use of and method therefore |
CN109755411A (en) * | 2019-01-14 | 2019-05-14 | 宁波石墨烯创新中心有限公司 | Packaging film and preparation method thereof, encapsulating structure and preparation method thereof |
EP4031691A4 (en) * | 2019-09-20 | 2022-11-09 | National University of Singapore | ELECTRONIC DEVICE WITH ONE OR MORE SINGLE-LAYER AMORPHOUS FILMS AND METHOD FOR PRODUCTION THEREOF |
US20220403528A1 (en) * | 2019-12-09 | 2022-12-22 | Hewlett-Packard Development Company, L.P. | Coated metal alloy substrate and process for production thereof |
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US4818782A (en) * | 1987-07-30 | 1989-04-04 | E. I. Du Pont De Nemours And Company | Ethylene vinyl alcohol copolymers containing platelet-type mica fillers, processes for preparing same and multi-layer containers with layers thereof |
US20030027011A1 (en) * | 2001-01-29 | 2003-02-06 | Nicholas Kotov | Organic/inorganic multilayer coating system |
KR100553758B1 (en) * | 2004-02-02 | 2006-02-20 | 삼성에스디아이 주식회사 | Organic electroluminescent element |
US7781034B2 (en) * | 2004-05-04 | 2010-08-24 | Sigma Laboratories Of Arizona, Llc | Composite modular barrier structures and packages |
US7449133B2 (en) * | 2006-06-13 | 2008-11-11 | Unidym, Inc. | Graphene film as transparent and electrically conducting material |
WO2008057045A1 (en) * | 2006-11-06 | 2008-05-15 | Agency For Science, Technology And Research | Nanoparticulate encapsulation barrier stack |
FR2926302B1 (en) * | 2008-01-14 | 2014-03-07 | Eads Europ Aeronautic Defence | NANOSTRUCTURE ANTI-CORROSION COATING, STRUCTURE COMPRISING SAME, METHOD FOR ANTI-CORROSION PROTECTION OF A SUBSTRATE. |
FR2936651B1 (en) * | 2008-09-30 | 2011-04-08 | Commissariat Energie Atomique | ORGANIC OPTOELECTRONIC DEVICE AND METHOD OF ENCAPSULATION |
KR20110019636A (en) * | 2009-08-20 | 2011-02-28 | 삼성모바일디스플레이주식회사 | Flexible display device substrate, manufacturing method thereof and organic light emitting display device comprising the substrate |
KR100985782B1 (en) * | 2009-12-28 | 2010-10-06 | 한국과학기술원 | Method for manufacturing flexible substrates and food packaging film having water vapor and oxygen barrier properties |
WO2012002113A1 (en) * | 2010-06-29 | 2012-01-05 | コニカミノルタホールディングス株式会社 | Transparent conductor, organic el element, and organic photoelectric conversion element |
CN103025516B (en) * | 2010-07-22 | 2016-04-20 | 费罗公司 | Use the gas-tight seal electronic installation of sheet glass |
EP2445028A1 (en) * | 2010-10-25 | 2012-04-25 | Nederlandse Organisatie voor toegepast -natuurwetenschappelijk onderzoek TNO | Opto-electric device and method of manufacturing an opto-electric device |
US8999497B2 (en) * | 2011-12-13 | 2015-04-07 | Samsung Electronics Co., Ltd. | Barrier film for electronic device and method of manufacturing the same |
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2014
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2015
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- 2015-01-21 CN CN201580006285.2A patent/CN106062987A/en active Pending
- 2015-01-21 EP EP15743892.0A patent/EP3100314A4/en not_active Withdrawn
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EP3100314A4 (en) | 2017-09-13 |
CN106062987A (en) | 2016-10-26 |
GB201401506D0 (en) | 2014-03-12 |
JP2017511955A (en) | 2017-04-27 |
WO2015114205A1 (en) | 2015-08-06 |
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